EXTENDED ALARM DESCRIPTION/TROUBLESHOOTING ‘ALARM CODE Description 10 it 20 Fault in internal supply: check the 230 V auniliary suppiy (Drop on the Three-Phase voltage dung tool change. Check the Three-Phase voltage. (only SW rel |) ‘Overvaltage: -Check all external three-phase supplies. 2 ‘Overvoltage reached during dynamic braking: ihe inertia loaded an disc is too high: check that the configuration signal (PTABOS -LK3.on cannection board} is set to the proper inertia range. “Check thal the Three-Phase voltage is nat over specs. Fault on internal dynamic braking circuit Motor Overcurrent (absorbed current too high} short on motor phases, or in wiring between DDG and mator a ‘Overload (mean current foo high): -inerta lnaded en dise exceeds limits (check thal the turret is set to the right inertia value by the PTABO3 signal — LK3 on connection box‘; “the unbalanced load exceeds limits -crash during dise rotation; Zero switch ar Zero cam are net well positioned (ifthe alarm happen when the turet is loking at the reference cycle completian; wiring te the mator or the resolver is defective. -mechanical hardening Following errar: -inertia laaded en dise exceads limits (check that the turret is set to the right inertia value by the PTABOS signal - LK on eonnection bax); -tha unbalanced load exceeds lite; -the too! touch the piece slewly during dise retation; -the wiring to the resolver is detective. 8 The time limit to execute the cycle has been reached: «the tool touch the piece slawiy at the end of the cycle so cannat reach the final position; | The thermal detector of the motor -indexing frequency ta high, -defective motor, the thermal detector is nat connected. ‘The reference cam is nol in the expected position, (only SW rel I) ae ‘The signal of the locking switch stays an during the unlocking phaser unlocking pressure too low, -bad position of locking switch; -bad switch connection/wiring (remote application mainly); the locking switch is detective. at The signal of the unlocking switch stays off during the unlocking phase -uniocking pressure tox low, -bad position of lacking switch -bad switch connection/wiring {remate applicatian mainly) the locking switch is detective, The signal of the unlocking switch goes off while the turret is unlocked: -problems of pressure; bad switch connection/wiring (remate application mainly); -the unlocking switch is defective, “The signal of the: locking switch goes. on while the turret is unlocked -problems of pressure: -bad switch connection ‘wiring {remote application mainly); the: locking switen is detective. ‘The turret is unlocked al pawer- ~the electravaive is defective ar pa (vertical): fed in such a way that the internal part can move without cammand The two pressure inlet or the LOCKED and UNLOCKED switthes are revered. (only SW ret |)ALARM ‘CODE Description ‘The signal of the unlocking swatch stays on during the locking phase: Jacking pressure too iow (only hydraulic); -bad position of unlocking switch, -bad switch connestion’viring (remote application mainly); -the unlocking switch is defective. a The signal of the locking switch stays off during the locking phase: “Jacking pressure too iow {only hydraulic); -bad position of locking switch -bad switch connectionviring (remote application mainly); ‘wrong control unit code (card for a diferent size) wrong relerence cam regulation (turret lock over teeth); -the losking switch is. defective, The signal af the lacking switch goes off while the turret is locked -problems of pressure {only hydraulic); “bad switch connectian‘wiing (remote application mainly}; -the locking switch is defective The signal of the unlocking switch goes on while the turret is looked: “problems of pressure (only hydraulic) -bad switch connection’wiring (remote application mainly); -the unlocking switch is defective The two pressure inlet _or the LOCKED and UNLOCKED switches are reversed, (only SW re! |) ae Time-out in reference cam search: -the zero switch is defective (aways aff -the position af the reference cam is wang. -bad switch connection’wicing (remote application mainly); the disc cannot rotate. 61 Time-out in fine reference search: -the zero switch is defective (always an); ‘bad swatch connectian’wiring (remote application mainly}; -the dise cannot rotate "A 100) is called before executing the zero oycle: error in programming logic of GNC; the operator cid not call the reference cycle. Parity Error in position code: error in programming logic of GNC; -problems on wiring (PBIT" and PARITY) slow outputs of CNGPLC (the cutput value van be incorrect when the PSTART signal is given) ‘A fool non existing has been called -emor in CNG programming; -furret nat carrectly configured (check the number of positions set by PTABOT and PTABO2 signals - LK1 and LIK2 in connection box); wiring problems, ‘A variation in postion code has been detected but the PSTAAT signal is nat anived in within 5 seconds: -eror in CNG programming; wiring problems (PSTART signal not connected), 74 Bor 7? The time imi af cantinuos rotation of disc has been reached: -the turrat has. been activate in maintenance mode ar service for long time: -the indexing frequency is too high The configuraton input signals PTABOT and PTABG® are nat configured (number af postions): -arror in PTABOY and PTABO2 setting (LK1 and LK2 in connection box); -the 24 V DC supply is delayed for more than 500 ms in respact af the 230 V AC auxiliary supply (the configuration has not been loaded sarracty). Note: the code numbe jiagnostic software installed an a PC with the RS232 interlace. is memorised by the control unit and can be read with a Duplomatic