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Elemental Fluorine Product Information - 0
Elemental Fluorine Product Information - 0
Contents
1 Introduction................................................................................................................ 4
3 Specifications............................................................................................................. 9
4 Safety....................................................................................................................... 10
6 Toxicity..................................................................................................................... 18
8 Environment............................................................................................................. 22
10 Bibliography........................................................................................................... 26
The element fluorine (chemical symbol: F) In the field of organic fluorine chemistry
belongs to the halogen group. The name the development of new products con-
“fluorine” derives from the mineral “fluor- tinues. Fluorine containing polymers are
spar”. highly valued for their remarkable prop-
Fluorine is the most reactive element in erties. The most known examples are
the periodic table. This is why fluorine oc- polytetrafluorethylene (PTFE) and polyvi-
curs in nature only in chemically bonded nylidene fluoride (PVDF). Fluorinated or-
form as fluoride. ganic compounds are also used as:
Fluorspar (CaF2) was added to the metal Electrolyte in Lithium ion batteries
ores to lower their melting point and thus Solvents
make them more fluid (hence the name,
Surfactants
from the Latin = fluere, “to flow”). Among
the halogens, fluorine is the element that Pharmaceuticals
occurs most abundantly in nature. Solvay Pesticides
owns two fluorspar mines in Namibia and
Lubricants
Bulgaria to secure the raw material for its
fluorine production sites in Europe and Blood substitutes
Asia. Insecticides
The manufacture of fluorine, together with Starting material for organic synthesis
its inorganic and organic compounds has
And many more.
given remarkable new impulse to fluorine
chemistry. Typical areas of application Today the main industrial applications for
include metallurgy, aluminum electroly- elemental fluorine are fuel tank fluorination
sis, the manufacture and processing of for cars and cleaning of CVD tools during
glass, abrasives, electroplating process- the production of semiconductors.
es, ceramics, electrical engineering, elec-
trochemical elements, energy storage,
nuclear technology, flat panel production,
photovoltaic production and semiconduc-
tor production.
[CF2]n
100% < 1%
inner wall
m
outer wall ~ 10 µ
m
~3m
F2 vol % ≥ 99.0
HF vol % ≤ 0.2
HF vol % ≤ 0.05
HF vol % ≤ 0.05
HF vppm ≤ 500
Vol. %
100 %
90 %
80 %
70 %
N2
60 % 80 % N2
F2 112 bar 90 %
50 % 100 % 135 bar
28 bar
40 %
30 %
20 %
F2
10 % 20 % F2 10 %
28 bar 15 bar
0 %
Fig. 08: Pressure of the components.
When handling fluorine it is essential to The size of side adapters are regulated by Basic needs for passivation: parts have
observe the rules and regulations laid national and international standards. Cyl- to be cleaned carefully, parts must be oil
down by the government of the respec- inders, bundles and tube trailers are de- and grease free and dry, system must be
tive country. “Technical Regulations for signed for safest handling. e.g. bundles proven free of leakages and all parts must
Hazardous Materials” define the latest are equipped with pneumatic valves for be carefully passivated.
government safety standards relating to remote controlling the gas flow.
all aspects on the use and handling of
Workplace and Personnel
hazardous industrial materials including
Leakage Check Fluorine should be handled only by
technical advice, occupational medicine, Already small leakages are technically de- qualified, well-trained personnel!
hygiene and transport. The extreme reac- tectable. Leakages can be detected by When working on components or systems
tivity of fluorine makes special safety pre- gas monitors. Fluorine can be recognized that contain fluorine!
cautions essential. To ensure safe han- by F2 odor at ~ 0.1 ppm (TLV level 1 ppm).
1. Safety goggles must be worn at all
dling of this product, we recommend an An easy method to check connections times!
extended safety code, based on industrial can be done by using a potassium iodide
paper. In the case of existing small fluorine 2. Heavy duty clean neoprene (or leather)
recommendations and government regu-
releases the paper will change color from gloves must be worn at all times!
lations.
Due to the reduced oxidizing behavior, yellow to black (this relates to a concen- 3. Protective helmets with visors made
fluorine mixtures (mixed with inert gas- tration of approx. less 1 ppmw). of a chemically resistant material must
es) with lower F2 concentrations than be worn if fluorine valves need to be
Passivation manipulated manually!
30 % show some difference in handling
Fluorine reacts with all materials, depend-
and material use compared to elemental 4. Personnel must refrain from eating,
ing on temperature or other properties.
fluorine (F2 ~100 %). drinking, smoking and the use of
This reaction could be very fast or slow.
inhalants while handling fluorine.
Handling of F2 100 % and To prepare metal parts for fluorine trans-
Mixtures Thereof port these materials need to be passivat- 5. Adequate ventilation must be provided
ed beforehand. Therefore a smooth fluori- in all enclosed spaces where fluorine
Fluorine, as the most electronegative el-
nation under regulated fluorine conditions is handled or processed.
ement in the periodic system, is a highly
is necessary. Passivation will result in a 6. Emergency showers and eye wash
reactive substance. The extreme reactivity
metal fluoride containing surface prevent- stations should be installed at easily
of fluorine makes special safety precau-
ing raw metal surfaces against fast oxida- accessible places within the working
tions essential.
tion of fluorine and fluorine burning. New area.
Fluorine can be transported in com-
passivation investigations conclude that
pressed form in an approved gas cylinder 7. Personnel working on a fluorine con-
post heating to ~ 200 °C will increase the
at 30 bar (435 psi) following the interna- taining system must always work in
solidity of the passivation layer. /2/
tional rules for transport. Gas cylinders for pairs. Everyone should remain within
F2 need a recurrent approval every five sight and calling distance at all time.
years by a surveyor. Checks of valves,
valve connections and the condition of
cylinder surfaces need to be carried out
at every filling.
185 ppm (or ml/m3 = LC50) 925 ppm (or ml/m3 = LC50)
(LC = Lethal Concentration) calculated
Fig. 09: Safe handling comparison./3/
Stainless steel < 4 bar F2 100 % Piping (up to 30 bar F2 systems with
additional safe guard)
Stainless steel < 4 bar F2 in mixtures with Piping for 20 % F2 up to 150 bar
inert gases
Carbon steel > 1 bar or less F2 100 % Piping (gas cylinder up to 30 bar)
Brass < 4 bar F2 100 % Valve material (caution, as they are suscepti-
ble to de-zincification)
Aluminium and Aluminium Alloys < 4 bar F2 100 % Tests at Solvay showed good resistance and
ductibility for use as Al gaskets up to 200 °C
During maintenance any contamination Install blank flanges, pipe caps etc., not use magnets or slings to lift gas cylin-
and exposure to moisture must be avoid- on any open ports of a F2 system. ders. Do not use the valve protection cap
ed. Moisture can not only be a possible Piping systems that use fluorine mixtures to lift a gas cylinder. It is necessary to take
source of F2 ignition but also can hydro- will become contaminated with a pow- precautions to prevent gas cylinders be-
lyze the passivation layer and result in the dery residue over time. This material is ing dropped or striking each other or other
formation of hydrofluoric acid. The hydro- composed of metal fluorides and should objects. Dropping or striking may damage
gen fluoride can lead to accelerated cor- be handled with caution since the materi- the cylinder valve, which could turn the cyl-
rosion in the system. It is not advisable to al may contain hydrofluoric acid. It should inder into a dangerous torpedo with the
use a vacuum pump or fan to allow air to also be assumed that any liquids or mois- potential to destroy property and/or injure
be sucked into a fluorine system. To mini- ture found in these fluorine systems would personnel.
mize air infiltration when a system must contain hydrofluoric acid. This material is Gas cylinders should be properly secured
be momentarily opened, consider the use very corrosive to many other materials of at all times to prevent tipping, falling or roll-
of low flow inert gas purge as protection construction. ing. They can be secured with straps or
against moist air infiltration. chains connected to a wall bracket or other
If the system is exposed to at-
mosphere for extended periods fixed surface, or by using a cylinder stand.
re-drying and re-passivation is Store cylinders in a cool, dry, well-
recommended as a safeguard prior ventilated, fire-resistant area in
to re-introducing F2 at full operat- accordance with local regulations.
ing pressure.
A cylinder storage area should be located
Storage in an area where the cylinders will not be
Storage conditions should always be in knocked over or damaged by falling ob-
line with the local fire department regula- jects.
tions. According to pressure vessel regula- When a cylinder is not being used, the
tions, compressed gases are substances valve should be closed and the valve pro-
whose vapour pressure at 50 °C is above tector secured in place.
3 bar. In line with the regulations governing
Inspection
pressure vessels these gases may only be
transferred to approved and labelled gas- Gas cylinders should be visually
tight gas cylinders or containers. Wherever inspected to ensure that they are
these containers are handeld, there must in a safe condition.
be no open flames or heat sources (e.g.
If necessary, a cylinder can be tested ul-
Fig. 11: Twelve cylinders building a bundle. hot metallic surfaces) or reactive products.
trasonically for hidden defects. Leaking
An important precondition is strict adher-
and malfunctioning regulators, cylinder
ence to the threshold limit value (TLV).
valves or other equipment should be tak-
Handling en out of service. A cylinder’s contents
should be identified at all times. Cylinder
Be sure to close all cylinder valves
status should also be identified; for exam-
when not in use. The valves of emp-
ple, whether the cylinder is full, empty or
ty cylinders should also be closed.
in service.
Ensure that gas cylinders are transported
so that they do not tip, fall or roll. Gas cyl- SDS
inders should be secured to the cylinder Consult the appropriate SDS for
trucks or carts. Regulators should be re- detailed information on the chemical
moved and valve protection caps should contained in the gas cylinder.
be secured in place before moving cyl-
inders. Also, cylinder valves should be Specific chemical handling and storage
closed before moving cylinders. Appropri- precautions will be outlined in the SDS.
ate lifting devices, such as cradles or nets, The SDS will also have specifications for
must be used when using a crane, hoist appropriate personal protective equipment
or derrick to transport gas cylinders. Do for worker protection.
Rescue Eyes:
First protect yourself and afterwards bring Rinse with fresh water or better cal-
injured people out of the hazardous area. cium gluconate 1 % solution in physi-
Place injured people in quiet, uncontami- ological serum.
nated and well ventilated area. Skin:
Contaminated Bodyparts Remove contaminated clothes im-
mediately, under shower if necessary.
Inhalation:
Wash the affected skin with running
Give fresh air immediately, oxygen or
water. Immediately apply calcium glu-
cardiopulmonary resuscitation if nec-
conate gel 2.5 % and massage into
essary.
affected area using rubber gloves;
Keep insured people warm (blanket). continue to massage while repeatedly
If possible perform therapy with (inhal- applying gel until 15 minutes after pain
able corticoid) e.g. Auxiloson™. is relieved.
In all cases consult with a physician – Keep insured people warm (blanket).
take insured people to hospital. In all cases consult with a physician –
If possible use O2 portable cylinder take insured people to hospital.
nebulizer during emergency transport. If daily work with fluorine is your business,
Corrugated tubing and mask; 500 cc. an informative precaution meeting with
of a 2.5 % calcium gluconate nebuliz- the next hospital should take place, be-
ing solution. fore an accident happens. /4/
Fluorine is an almost colourless gas. ln Reaction with water Reaction with other non-metals
dense concentrations and in the liquid
Fluorine reacts with water to form oxygen, Boron, silicon, phosphorus, sulphur, sele-
state it is seen to have a pale greenish
oxygen difluoride and hydrogen fluoride. nium and tellurium all react with fluorine
yellow colour. lt has a characteristic odour,
Small quantities of ozone and hydrogen to cause combustion and the formation of
similar to a mixture of ozone and chlorine.
peroxide may also be formed. Passing fluorides of the highest valency. Normal-
As the most reactive of all the elements
fluorine through dilute sodium hydroxide ly, oxygen and nitrogen do not react with
and the most powerful known oxidizing
or potassium hydroxide is the standard fluorine, but reactions may occur under
agent, fluorine is able to react with almost
method for preparing oxygen difluoride. special conditions, such as dark electrical
all elements and compounds, with the ex-
Mixtures of fluorine and water vapour are discharges, plasma arcs, etc. Of the noble
ception of lighter, noble gases and fluo-
potentially explosive. gases, radon and xenon react readily with
rides of the highest valency. Fluorine re-
fluorine while krypton reacts only under
acts with many substances even at room Reaction with halogens special conditions.
temperatures, sometimes explosively, and lf fluorine is combined with any of the oth-
often accompanied by combustion. er elements in Group VII of the periodic Reactions with organic
table, it leads into an highly exothermic re- compounds
Reaction with hydrogen
action, from which a series of interhalogen All organic compounds react with fluorine.
Fluorine and hydrogen react with extreme
compounds are formed (CIF, CIF3, CIF5, lgnition usually occurs, and under certain
violence, in a highly exothermic reaction
BrF, BrF3, BrF5, IF, IF3, IF5, IF7). Halogen circumstances the reaction may be ex-
[∆ H° HF (g) 25°C = – 271.7 kJ/mol]. Even
fluorides are also widely used as fluorinat- plosive. The end product of the reaction
at very low temperatures (solid fluorine,
ing agents. is invariably carbon tetrafluoride. Under
liquid hydrogen) a violent reaction is pro-
suitable reaction conditions, organic com-
duced. Reaction with carbon
pounds may be partially or completely
Carbon reacts variously with fluorine, de-
Reaction with silicium fluorinated with elemental fluorine, without
pending on its structure and surface con- causing destruction of the molecule.
Fluorine reacts significantly with silicon at
figuration. Active carbon may ignite at
120 °C to SiF4. Simultaneously a chemi- With the exception of carbon tetrafluoride,
room temperature in presence of fluorine;
luminescence can be observed. The re- all fully halogenated carbon compounds
the resulting reaction produces CF4, C2F6
action with silicon is increasing with in- also react with fluorine. ln many cases,
and small quantities of higher perfluori-
creasing partial pressure of fluorine, at the however, this reaction proceeds so slowly
nated alkanes. lf the mixture does not ig-
same time the intensity of the chemilumi- that some of these materials, such as pol-
nite, the fluorine is absorbed and carbon
nescence is reduced. An increase of the ytetrafluoroethylene, can be used as con-
monofluoride (CF)x formed. This may de-
fluorine reaction rate with silicon can be struction materials or sealants, providing
compose explosively at higher tempera-
achieved by increasing the temperature to that certain reaction conditions are main-
tures to form carbon and fluorocarbon
600 °C, but less relevant compared to the tained.
compounds. When combined with graph-
partial pressure increase of fluorine.
ite, fluorine forms graphite fluorides, which Reaction with metals
are likewise liable to decompose violently Fluorine attacks metals at room tempera-
SiF2(chemisorbed) + F2 ↔ [SiF2·F2]surf
at higher temperatures. ture, but some metals and alloys form a
[SiF2·F2]surf → SiF2 + F2 (chem.) → SiFx At temperatures below 500°C, or in the protective layer of fluoride that effectively
(x > 2)
presence of metal fluorides, fluorine re- prevents further attack. When deliberately
SiF2 + F2 → SiF3* + F → SiF3 + F acts smoothly with carbon to form CF4 induced, the process is known as passi-
SiF3* → SiF3 + hv and higher perfluorinated alkanes or cy- vation. Treated in this way, some metals
cloalkanes. and alloys (Mg, Al, Fe, Ni, Cu, Cr, etc.) be-
SiF3* + F2 → SiF3 + F2 /5/
come valuable materials for the handling
of elemental fluorine.
400
300
200
100
SiOxNy SiOxNy
TaN W Ar / F2 N2 / F2 TiN SiO2
0
Material
known method.
100
80
60
mass equivalent
40
20
SiOxNy SiOxNy
TaN W Ar / F2 N2 / F2 TiN SiO2
0
Material
F2-Ar etching rates
F2 2F
0.8
l2 2l
0.6
Br2 2 Br
0.4
0.2
0
500 750 1,000 1,250 1,500 1,750
Temperature (°C)
25,000 F2
20,000
15,000 NF3
10,000
C3F6
0
0 % 20 % 40 % 60 % 80 % 100 %
(vol %)
Fluorine gas is classified as a highly toxic gas for handling, use and transport. The es-
tablished maximum limits of fluorine exposure reflects this. Please refer to the governing
agency in the country where the fluorine is being used.
LC50 (1h, rat) for 20% fluorine in nitrogen 925 ppm (calculated)
LC50 (1h, rat) for 10% fluorine in nitrogen 1,850 ppm (calculated)
Fig. 20: Established LC50 values.
Reference: ISO 10298 Determination of gas or gas mixture toxicity.
Fluorine
according to the Global
CAS-No.: 7782-41-4 Harmonized System
EC-No.: 231-954-8 for dangerous goods
Index-No.: 009-001-00-0 from Wimpfen plant,
Germany.
Signal Word: Danger
Hazard statements
H270: May cause or intensify fire, oxidiser.
H280: Contains gas under pressure, may explode if heated.
H330: Fatal if inhaled.
H314: Causes severe skin burns and eye damage.
Response
P303+P361+P353:
IF ON SKIN (or hair): Take off immediately all contaminated
clothing. Rinse skin with water/shower.
P305+P351+P338:
IF IN EYES: Rinse cautiously with water for several minutes.
Remove contact lenses, if present and easy to do. Continue
rinsing.
P310:
Immediately call a POISON CENTER or doctor/physician.
* Bundle trailers are available from 6 (here calculated) to 24 bundles per trailer.
As Fluorine is a highly toxic gas every As fluorine reacts with the moisture from
effort must be made to avoid contact with ambient air and is transferred to hydrogen
personnel and environmental releases. fluorine, F2 has no ozone depleting (ODP)
For more detailed information, please see and no global warming potential (GWP).
the safety data sheet (SDS). Therefore it is an ideal replacement gas
Because fluorine reacts with moisture, in the semiconductor industry to susti-
any release will form hydrogen fluoride tude high global warming gases like NF3
and this should be taken into account in (17,200 GWP) or PFC’s like CF4 (7,390
the control measures adopted. GWP) and C2F6 (12,200 GWP).
Cylinder ERCV (Emergency Rescue Coffin Vehicle) CaCO3 point of use gas scrubber
We believe that better chemical solutions sumption or low energy road lighting, are
need not come at the expense of the en- designed to contribute to the quality of
vironment and have to respect people’s life and meet stakeholders’ expectations
lives. regarding sustainable development. As
We strive to offer employees a safe and a supplier to thousands of industries, we
secure working environment that en- continually look at ways to further reduce
courages professional development, and our impact on the environment, asking
maintain a regular dialogue with them in chemistry to do more with less.
an atmosphere of trust. This exchange is Because we commit to progress towards
particularly important as they are the key our stakeholders, in 2013 we launched
players in our responsible performance. Solvay Way, our sustainable development
Our products, such as solutions keeping policy that provides a framework to guide
clothes clean, water purification, home and measure our success at meeting our
heating solutions that reduce energy con- objectives.
SOLKANE® 407A
electronic grade Materials for Lithium
Lithium cryolite Ion Batteries
SOLKANE® 407C
Potassium cryolite Monofluoroethylene carbonate (F1EC)
SOLKANE® 410
SOLKANE® 507
Potassium fluoroaluminate Organic Intermediates
Potassium fluoride solution CF3 Molecules:
SOLKANE® 22 L
Potassium fluoroborate 4-Ethoxy-1,1,1-trifluoro-3-buten-2-one
SOLKANE® 22 M
(ETFBO)
Potassium hydrogenfluoride
SOLKANE® 141b
Trifluoroacetic acid (TFA)
Sodium hydrogenfluoride
SOLKATHERM® SES24
Trifluoroacetylchloride (TFAC)
SOLKATHERM® SES30 Aluminium Brazing
Trifluoroacetic anhydride (TFAH)
SOLKATHERM® SES36 Fluxing Agents
Trifluoroacetic acid ethylester (TFAEt)
NOCOLOK® Flux
SOLVOKANE®
1,1,1-Trifluoroacetone (TFK)
NOCOLOK® Flux Drystatic
SOLVOKANE® S
Trifluoroacetic acid methylester
NOCOLOK® Sil Flux
SOLVOKANE® E1.5 (TFAMe)
NOCOLOK® CB Flux
Brominated Polyols Trifluoroacetic acid isopropylester
NOCOLOK® Cs Flux (TFAiP)
IXOL® B 251
NOCOLOK® Zn Flux CF2 Molecules:
IXOL® M125
NOCOLOK Li Flux
®
1H-Pyrazole-4-carboxylic-
NOCOLOK® Li Flux Drystatic 3-(difluoromethyl)-1-methyl-ethylester
(DFMMP)
Aluminium Brazing
Supporting Products
NOCOLOK® Flux plus binder mixture
NOCOLOK® Sil Flux plus binder
NOCOLOK® Binder
NOCOLOK® Thickener
NOCOLOK® Precoating
NOCOLOK® Flux Paste
/1/ /11/
February 2009 edition of SOLID STATE TECH- Solvay – Berechnet mit der thermischen
NOLOGY Zustandsgleichung idealer Gase mit
Copyright 2009 by PennWell Corporation R=8,314462 J/mol*K
/2/ /12/
IEEE Transaction of Semiconductor Manufac- Franck, E.U.;
turing Vol. 3, No. 1, Feb. 1990 “Eine Neubestimmung der Brechzahl
/3/ gasförmigen Fluors”;
EIGA Doc_140_11 Code of good practice Naturwiss. 41 (1954), 37
compressed fluorine and mixtures with innert /13/
gases. Cole, L.G.; Farber, M. u. Elverum, G.W.;
/4/ “Thermodynamic Properties of the
Management of hydrogen fluoride injury – Fluorine Atom and Molecule and of
Notes for health professionals (third edition), Hydrogen Fluoride at 5000 K”;
Eurofluor (CTEF, European Technical Commit- J. Chem. Phys. 20 (1952), 586
tee for Fluorine) /14/
/5/ Elverum, G.W. und Doescher, R.N.;
The Journal of Physical Chemistry, “Physical Properties of Liquid Fluorine”;
Vol. 85, No. 23, 1981 J. Chem. Phys. 20 (1952), 1834
/6/ /15/
Hu, I.-H.; White, D. u. Johnston, H. L.; Franck, E.U. u. Stöber, W.;
“Condensed Gas Calorimetry. V. Heat Capaci- “Zähigkeit und molekularer Wirkungs-
ties, Latent Heat and Entropies of Fluorine durchmesser des Fluors”;
from 13 to 85 K; Heats of Transition, Z. Naturforsch. 7a (1952), 822
Fusion, Vaporization and Vapor Pressures of /16/
the Liquid”; Franck, E.U. u. Wicke, E.;
J. Amer. Chem. Soc. 75 (1953), 5642 “Über die Wärmeleitfähigkeit und die
/7/ Dissoziation des Fluors”;
Strennenberg, R.K. u. Vogel, R.C.; Z. Elektrochem. 55 (1951), 643
Reactor Handbook II, 3d Ed., 258 /17/
Interscience Publ. Inc. N.Y. 1961 Rogers, M.; Schomaker, V. u. Stevenson, D.P.;
/8/ “The Internuclear Distance in the Fluorine
Cady, G.H. u. Hildebrand, J.H.; Molecule”;
“The Vapor Pressure and Critical J. Amer. Chem. Soc. 63 (1941), 2610
Temperature of Fluorine”; /18/
J. Amer. Chem. Soc. 52 (1930), 3839 Wicke, E. und Franck, E.U.;
/9/ “Physikalisch-chemische Eigenschaften des
Prydz, R. u. Straty, G.C. Fluors”;
„The Thermodynamic Properties of Com- Angew. Chem. 66 (1954), 701
pressed Gaseous and Liquid Fluorine“ /19/
National Bureau of Standards, Ref. 19.03.2003 RITE Report in Japanese
Technical Note 392, Washington 1973 (website)
/10/ /20/
White, D.; Hu, I.-H. u. Johnston, H.L.; F2 Safety Data Sheet, Solvay
“The Density and Surface Tension of /21/
Liquid Fluorine between 66 and 80 k”; Seite 20 ADR/RID, UNECE
J. Amer. Chem. Soc. 76 (1954), 2584
www.solvay.com
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