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Performance analysis of journal bearing operating on nanolubricants


with TiO2, CuO and Al2O3 nanoparticles as lubricant additives
Tushar P. Gundarneeya a,⇑, D.P. Vakharia b
a
Mechanical Engineering Department, Government Engineering College, Surat 395001, India
b
Department of Mechanical Engineering, SVNIT, Surat 395007, India

a r t i c l e i n f o a b s t r a c t

Article history: Present experimental study investigate the performance analysis of Journal bearing operating on
Available online xxxx Nanolubricants prepared by adding TiO2, CuO and Al2O3 nanoparticles as lubricant additives in Avalon
ISO Viscosity grade 46 oil. By adding nanoparticles, the viscosity of the lubricant oil is improved, and,
Keywords: in effect, a performance characteristic of journal bearing is enhanced. Nanoparticles used for present
Hydrodynamic journal bearing work is mixed with base oil with volume fractions of 0.25%, 0.5%, 1% and 2% with the help of mechanical
Nanolubricants agitator and ultrasonication. Journal bearing Test Rig TR-60 is used to experimentally investigate pressure
Viscosity
distribution and load carrying capacity. Performance of bearing is measured at speeds 250 rpm, 500 rpm
Pressure distribution
Load carrying capacity
and at loads 300 N and 450 N. The results indicate a rise in maximum pressure and load carrying capacity
of journal bearing by adding TiO2, CuO, and Al2O3 nanoparticles as lubricant additives compared to base
oil without nanoparticles additives.
Ó 2021 Elsevier Ltd. All rights reserved.
Second International Conference on Aspects of Materials Science and Engineering (ICAMSE 2021).

1. Introduction additive in lubricant. In contrast to base fluids, few studies have


documented enhanced rheological behaviour of nanofluids. In
Due to the lower wear and strong damping features, journal recent years, rheological research on nanofluids has earned great
bearings are commonly used in rotating machines. [1]. Journal impetus. Many re-searchers have investigated the viscosity of
bearings are used as essential bearings in most rotating machinery, aqueous based nanofluids. Recent research has showed that the
such as steam turbine, blower, compressor, internal combustion addition of nanoparticles to lubricants results in increased viscos-
engine, rolling mills and ship propulsion shafts etc. There is a need ity relative to oils without nanoparticles being added [24–26]. In
for improvement in journal bearings performance [2]. Tribologists addition, the pressure distribution, load carrying capacity and
have been continually challenged by growing load and speed con- other static and dynamic features of journal bearings are affected
ditions in modern machines to develop better solutions to improve by these nanoparticles mixed in the lubricants.
the efficiency of support bearings. A great deal of significance is
given to improving the properties of oil usage in addition to new
designs in bearing configurations. [3–6]. Nanotechnology is known 2. Literature review
as a 21st century futuristic technology. Due to their small size and
very large specific surface area, nanoparticles have many remark- K. G. Binu et al. [6] used TiO2 nanoparticle to prepare nanolubri-
able properties. In order to generate solutions to current engineer- cant as a lubricant additive by taking particle concentration as /
ing problems, nanoparticles are increasingly being used. = 0.02 to study static performance properties of Journal bearings
Nanolubricants are a new class of lubricants formulated by insert- working in the low shear state. This study simulated static charac-
ing nanometer scaled particles in the base fluid. Nanotribology has teristics like pressure, load capacity and friction force for TiO2
recently shown the property of decreasing friction and wear and nanolubricants. Results indicate increase in pressure and load car-
greater capacity for load carrying using nanoparticles as an rying capacity in low shearing condition compared to high shear.
Kalakada Sreedhar Babu et al. [7] developed mathematical model
to study effect on viscosity for the nanolubricant prepared by
⇑ Corresponding author. adding Al2O3 and ZnO in SAE-15 W40 multi-grade engine oil. This
E-mail address: tushar_7211@yahoo.com (T.P. Gundarneeya). developed approach utilizes to identify static Journal bearing

https://doi.org/10.1016/j.matpr.2021.02.350
2214-7853/Ó 2021 Elsevier Ltd. All rights reserved.
Second International Conference on Aspects of Materials Science and Engineering (ICAMSE 2021).

Please cite this article as: T.P. Gundarneeya and D.P. Vakharia, Performance analysis of journal bearing operating on nanolubricants with TiO2, CuO and
Al2O3 nanoparticles as lubricant additives, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2021.02.350
T.P. Gundarneeya and D.P. Vakharia Materials Today: Proceedings xxx (xxxx) xxx

properties such as load capacity, friction force and end leakage. were (a) The viscosity of nanofluids has been improved with
Computational results show addition of nanoparticle increases increased nanoparticle concentration. (b) Viscosity values of
lubricant viscosity which in turn increase load carrying capacity nanofluids were reduced with a temperature rise following the
by 12.53% (Al2O3) and 11.16% (ZnO) at eccentricity ratio e = 0.9. power function and substantial effect was found above 100 °C.
Binu K. G. et al. [8] studied effect of TiO2 nanoparticles as lubricant (c) With increase in pressure, viscosity improvement found in both
additives on viscosity of lubricant using modified Krieger- base fluid as well as nanofluids. However, viscosity of base fluid
Dougherty viscosity model. Experimental measurement of viscos- was more affected at higher pressure and temperature compared
ity is carried out using rotational rheometer at different shear con- to nanofluids. M. Silambarasan et al. [17] studied experimentally
dition and variable temperature. DLS particle size analysis is used the influence by time of ultrasonication, particle concentration
to evaluate the distribution of particle size in order to identify on viscosity and thermal conductivity of TiO2 particles in water
the aggregate size of nanoparticles in engine oil. Study reported for future application such as coolants. The outcome indicates that
that higher value of aggregate particle size increases load carrying the increase of ultrasonic time decreases the aggregate size. Fur-
capacity significantly. B. S. Shenoy etal. [9] studied the influence of thermore with increase in particle concentration, increase in vis-
additives such as TiO2, CuO, and Nano-Diamond as nanoparticles in cosity was observed irrespective of ultrasonication time.
API-SF engine oil, on different performance variables like, pressure Madhusree Kole et al. [18] presented outcomes on the viscosity
distribution, load capacity, oil flow, friction force of externally of nanolubricants made with a 40 nm diameter CuO nanoparticles
adjustable fluid-film bearing. API-SF engine oil particularly with dispersion in gear oil with particle concentration ranging from
titanium dioxide nanoparticles improves load carrying capacity, 0.005 to 0.025. Oleic acid is used as surfactant to stabilize nanolu-
which is obtained around 23 percent and 35 percent greater than, bricant. Viscosity of nanolubricant is enhanced by three times
with API-SF engine oil without additives for nanoparticles and base compare to base oil at volume fraction of 0.025 owing to the rise
Oil, respectively. Furthermore addition of nanoparticles found to in nanoparticle concentration, the internal shear stress of the fluid
increase friction force and reduction in end leakage. is increased, thus the viscosity. Madhusree Kole et al. [19] repre-
K. Prabhakaran Nair et al. [10] investigated static as well as sent the viscosity of nanofluids prepared by Al2O3 having size of
dynamic performance variables of journal bearing running with 50 nm dispersed in commercial car coolant. The measured quan-
oil having nanoparticle as lubricant additives. Result reveals by tity of oleic acid is used as a surfactant which shows 80 days of
adding nanoparticle in lubricating oil increase the viscosity and stable suspension after ultrasonication for 3 hr and magnetic force
as a effect it changes static as well as dynamic performance vari- agitation of 1 hr. In general, the viscosity of nanofluids increases
ables of journal bearing. Saju K. K et al. [11] studied static as well significantly with an increase in nanoparticle concentration in
as dynamic characteristics of journal bearing working on nanoflu- the base fluid. This is because the volume fraction of nanoparticles
ids. Nanoparticles such as copper oxide, titanium dioxide as well as raises the internal shear stress, thus the rise in viscosity. T.V.V.L.N.
nanodiamond in engine oil have been used (SAE30 LB51153). In all Rao et al. [20] described simple as well as rapid method to evaluate
cases with nanolubricants, increase in load carrying capacity has important design parameters like, maximum pressure, load capac-
been observed with nanolubricants and it has been observed that ity, highest temperature, and power loss as well as flow. Mustafa
by adding titanium dioxide as nanoparticles in the oil produces sig- Akbulut [21] discussed the effect of most critical parameters like
nificant increase in load capacity. The addition of nanoparticles fur- size, form, nanocomposite, functionalization of surfaces, and
ther increases the threshold velocity and minimizes the frequency nanoparticle volume fraction on tribological property of
of the damped whirl. This behavior shows that the addition of nanoparticle-based lubrication system. Fatima Leonor et al. [22]
nanoparticles improves the bearing system stability. Ashutosh investigated tribological property of base oil with and without cop-
Kumar et al. [12] analyses static as well as dynamic performance per nanoparticles at two concentration level of 0.3 and 3.0 wt%.
variable for two-lobe journal bearing on TiO2 mixed in lubricant Results show that mineral oil based copper nanoparticles signifi-
oil. Results reveal increase in load capacity as well as flow coeffi- cantly reduces friction and wear at 0.3 wt%. Wear was found
cient whereas without influencing the steadiness of the two-lobe reduced by 64% due to presence and deposition of nanoparticles
journal bearing with the application of nanofluids, the friction in contact surface. Meena Laad et al. [23] investigated Titania
parameter reduces. Sreedhar Babu Kalakada et al. [13] studied sta- (TiO2) as nanopaticle additives in multigrade engine oil to test
tic performance characteristics for nanolubricant-operating ther- lubricating property for tribological behavior like friction and wear.
mohydrodynamic journal bearings. Various nanoparticles used Result shows reduction in coefficient of friction by 86% with 0.3%
are CuO, CeO2 and Al2O3, and the lubricant used is SAE15W40 concentration by weight by nanolubricant compared to base oil.
multigrade oil. The load carrying capacity of the journal bearing However, all of these studies on nanoparticle lubricant additives
for different eccentricity ratios is increased by nanolubricants, concentrated on their effect on lubricating properties in the bound-
and this increase is more significant in the thermoviscous case ary lubrication scheme, very few studies have been carried out to
and at a high eccentricity ratio value. S. B. Kalakada et al. [14] car- examine the impact of nanoparticle additives on the hydrodynamic
ried thermohydrodynamic analysis of the journal bearing that stage of lubrication. Keeping in this view present study focus on
works under nanolubricant for various performance variables like effect of nanolubricants on distribution of pressure and load capac-
load carrying capacity, force of friction, end leakage as well as atti- ity by considering different volume fraction of different nanoparti-
tude angle. Result shows that with increase in volume concentra- cles such as TiO2, CuO, and Al2O3 for journal bearing.
tion with an improvement in eccentricity ratio, the non-
dimensional load improves. Rashmi Deshmukh et al. [15] checked
the efficiency study of the journal bearing in lubrication oil with
hybrid nano-additives. Journal bearing load capacity mainly 3. Experimental methods
depends upon the viscosity of lubricating oil. When the bearings
are filled with lubricating oil, heat is generated due to shear of 3.1. Nanofluids preparation
lubricant which in turn reduces viscosity and load carrying capac-
ity. The addition of nanoparticles to market lubricants can increase TiO2, CuO and Al2O3 nanoparticles are purchased from Nano
the viscosity and load capacity. Kanjirakat A. et al. [16] studied rhe- Labs, Jharkhand –India. The TiO2 particles are 20 nm in size with
ological characteristics of SiO2 mixed in mineral oil at higher pres- a spherical crystallographic structure and white colour is 99.5 per-
sure and temperature using viscometer. The observation made cent pure. The CuO nanoparticles have size of 50 nm, black in color
2
T.P. Gundarneeya and D.P. Vakharia Materials Today: Proceedings xxx (xxxx) xxx

Fig. 1. (a) TiO2, CuO and Al2O3 nanoparticles; (b) Veedol Avalon 46 oil; (c) Mechanical Agitator; (d) Ultrasonicator.

Fig. 2. (a) Digital weighing scale; (b) Micro Pippette; (c-f) Al2O3 Volume concentration from 0.25% to 2%.

Fig. 3. (a) Journal Bearing Test Rig TR-60; (b) WINDUCOM 2010 Software.

with spherical morphology. Whereas, Al2O3 nanoparticles have


Table 1 size of 50 nm, white color and spherical morphology. (Fig. 1(a)).
Specification of journal bearing test rig. These nanoparticles are mixed in Veedol Avalon ISO Viscosity
Part Detail Range grade 46 oil (Fig. 1(b)) by mechanical agitator (Fig. 1(c)) for more
Journal diameter 39.90 mm
than 12 h at 1000 rpm for uniform mixing. Then the mixer is
Bearing ID (D) 40.12 mm applied ultrasonication at frequency 50 KHz (Fig. 1(d)) to break-
Bearing length 40 mm down aggregate particles and distributed them as a uniform sus-
L/D ratio 1 pension. Prepared sample show good suspension stability for two
C/R 0.0055
weeks. Quantity of nanoparticle required is weigh by digital weigh-
Radial force (Fr) Up to 750 N in steps of 150 N
Speed 150 to 2000 rpm continuously variable ing scale as shown in Fig. 2(a) having least count of 1 mg. Oleic acid
is utilized in the dispersion as a surfactant to reduce agglomeration

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T.P. Gundarneeya and D.P. Vakharia Materials Today: Proceedings xxx (xxxx) xxx

Table 2
Maximum Pressure, Maximum pressure angle, percentage increase in maximum pressure and percentage increase in load capacity for TiO2 nanoparticle in comparison to the base
oil.

Sr. Lubricant Load/ Max. Max. Pressure Increment in Max. Pressure compared Percentage increase in load capacity in
No. Speed Pressure Angle To the base oil (%) comparison to the base oil (Avg)
(kPa)
1 Base Oil 300 N, 641 180 – –
250 rpm
450 N, 1117 179 – –
250 rpm
300 N, 672 181 – –
500 rpm
450 N, 1200 183 – –
500 rpm
2 Base 300 N, 657 181 2.49 4.95
Oil + 0.25 vol% 250 rpm
TiO2 450 N, 1145 180 2.5
250 rpm
300 N, 689 179 2.52
500 rpm
450 N, 1230 180 2.5
500 rpm
3 Base Oil + 0.5 vol 300 N, 691 178 7.8 10.35
%TiO2 250 rpm
450 N, 1205 179 7.87
250 rpm
300 N, 725 180 7.88
500 rpm
450 N, 1294 180 7.83
500 rpm
4 Base Oil + 1 vol% 300 N, 710 178 10.76 16.25
TiO2 250 rpm
450 N, 1238 180 10.83
250 rpm
300 N, 745 179 10.84
500 rpm
450 N, 1330 180 9.89
500 rpm
5 Base Oil + 2 vol% 300 N, 794 179 23.86 22.73
TiO2 250 rpm
450 N, 1384 178 22.41
250 rpm
300 N, 832 180 22.86
500 rpm
450 N, 1487 180 21.94
500 rpm

of nanoparticles and thus enhance the stability of nanoparticles the bearing. The drive mechanism drives the shaft and consists of a
for dispersion. Required quantity of oleic acid was measured with transmission unit and a control unit. The lubrication system lubri-
help of micro pipette (Fig. 2(b)) having least count of 10 ml. Fig. 2 cates the bearing, it consists of a tank with bearing immersed
(c) to (f) shows different samples of prepared nanolubricants in inside it, the main operation of the test rig is controlled by the con-
four different concentration of 0.25, 0.5, 1, 2 vol% basis in base trol system and automated control systems are preferred. The
oil for Al2O3. measuring device measures and records the data needed for the
case being studied for monitoring and analysis. The measurement
3.2. Experimental setup details system consists of instruments that measure and record the data.
For measurement of oil film pressure, peizo pressure sensors are
Journal Bearing Test rig TR-60 is capable of conducting test for fixed to bearing surfaces. To measure bearing pressure a pressure
determining the pressure distribution over journal. It is capable sensor is mounted on the face of bearing facing vertically down-
of operating at high speed with precision and good repeatability. wards, the sensor tip immersed inside oil. Radial load on bearing
This Test rig is supplied by Ducom Banglore. This test rig is is applied by an L shape loading lever pivoted over base plate with
intended for regular operation under hydrodynamic lubrication, 1:5 ratio mechanical advantages, to apply max of 750 N force. The
where the slipping surfaces of the bearing and shaft are offset from data processed in controller is transmitted to serial port on PC with
each other by hydrodynamic pressure in the oil. This test rig is data acquisition cable & displayed on PC screen; these test param-
designed to operate normally under hydrodynamic lubrication, eters are stored for post evaluation of results. Software WINDU-
where hydrodynamic pressure in the lubricant keeps the sliding COM 2010 is installed on PC. This software is in lab view format
surfaces of the bearing and shaft separated from each other. The and its application is stored as WINDUCOM2010. The software
hydrodynamic pressure is caused by the sliding motion. has three screens, Acquire, file view and compare. The Acquire
The test rig comprises of the frame, a bearing unit and systems screen is for displaying sensor values in digital form on screen
for loading, driving, lubrication, control and measuring. (Fig. 3(a)). (Fig. 3(b)). After test, results are evaluated by opening view file,
In the frame, the major components of the test rig are installed. The it has screen for showing pressure distribution in polar co-
bearing assembly consists of the bearing, the housing, the shaft and ordinates, pressure distribution in Cartesian co-ordinates and view
the bearing support. The loading mechanism produces the load for all both in polar and Cartesian coordinates. View file is used for

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T.P. Gundarneeya and D.P. Vakharia Materials Today: Proceedings xxx (xxxx) xxx

Fig. 4. (a) Comparison of Pressure profile of TiO2, CuO, and Al2O3 Nanoparticles with base oil at 300 N and 250. (b) Comparison of Pressure profile of TiO2, CuO, and Al2O3
Nanoparticles with base oil at 300 N and 500 rpm.

post evaluation of test result. Enter the max & min values in PLOT base oil is tested for different load condition like 300 N and
CONTROL to improve graph appearances, the maximum pressure 450 N for two different speed 250 and 500 rpm. Pressure profile
inside bearing and angle at which it is appearing is displayed. Spec- is generated in data acquisition display and stored for comparison
ification of Test rig is given in Table 1. purpose for further analysis. Now different nanofluids of TiO2,CuO
and Al2O3 nanoparticles having volume fraction of 0.25%, 0.5%, 1%
3.3. Experimental procedure and 2% is prepared by mechanical agitator for stirring over 12 h to
get uniform mixing. Appropriate amount of oleic acid is added to
The TR-60 model consists of a variable speed motor turning a get uniform mixing. Software Winducom has a window to compare
shaft with a journal bearing fixed on it. The instrument does have and view different pressure profile to compare the impact of differ-
a system for applying a requisite load on the journal bearing and ent nanoparticle concentrations on journal bearing pressure pro-
providing the appropriate lubrication. To build a wide range of test file; which further can be utilized to recognise an improvement
scenarios with the selected bearing, it is possible to set the speed of in journal bearing load carrying capacity.
the journal bearing and vary the load and lubricant. Using elec-
tronic pressure sensors, pressure is measured. Test Rig has facility 4. Results and discussions
to apply load in multiple of 150 N up to 700 N. Speed range is from
200 to 2000 rpm. Oil tank has capacity of 3 L and oil reservoir Table 2 shows Maximum Pressure, Maximum pressure angle,
capacity is 500 ml. Digital stainless steel isolated pressure sensor percentage increase in maximum pressure and percentage increase
with range of 3447 Kpa and least count of 1 Kpa is measure the in load carrying capacity for TiO2 nanoparticle in comparison to the
pressure around the shaft. The lubrication system lubricates the base oil for different case of load 300 N and 450 N with speed
bearing, it consists of tank with bearing immersed in it, and the 250 rpm and 500 rpm. Result shows increase in maximum pres-
main operation of the testing rig is controlled by the control sys- sure in range of 3 to 21% for various cases of nanolubricants. Sim-
tem. The measuring device tests and records the details needed ilar trend is observed in increase of average load capacity from 5 to
to monitor and interpret the case being studied. To measure the 22.73% compared to base oil. This increments is observed higher
oil film pressure, peizo pressure sensor is fixed to the bearing sur- value for TiO2, then for CuO and lowest for Al2O3 nanoparticle addi-
face. The data processed in controller is transmitted to serial port tives for different load, speed and volume concentration.
on PC with data acquisition cable and displayed on PC screen; Fig. 4(a) and (b) shows relative pressure profile curve for TiO2,
these data points are stored for post evaluation of results. Win- CuO and Al2O3 nanoparticles compare to base oil in Cartesian
ducom has a screen for showing pressure distribution in polar coordinate system. It also shows value of maximum pressure, max-
coordinates and Cartesian coordinates in view section. First of all imum pressure angle and for load condition of 300 N with 250 rpm
5
T.P. Gundarneeya and D.P. Vakharia Materials Today: Proceedings xxx (xxxx) xxx

Fig. 4 (continued)

and 300 N with 500 rpm. Similar pressure profiles are recorded for  By adding nanoparticles in to base oil increases the cohesive
all cases of nanoparticles, concentrations, loads and speed condi- forces and collision between particles results in increase of vis-
tions. Curves clearly indicates higher value of pressure profile, cosity. Furthermore drag due to nanoparticles also leads to vis-
higher maximum pressure and if we find percentage increase in cosity improvement, which ultimately increase load capacity of
load capacity by finding area under curves, in comparison to base journal bearings.
oil, we can observe an increase in the load capacity of
nanolubricants. CRediT authorship contribution statement

5. Conclusions Tushar P. Gundarneeya: Conceptualization, Investigation,


Resources, Visualization, Writing - original draft, Writing - review
The experimental results and its analysis lead to the following & editing. D.P. Vakharia: Conceptualization, Formal analysis,
conclusions. Methodology, Supervision.

 The result reveals an increase in maximum pressure and load Declaration of Competing Interest
carrying capacity by adding nanoparticles to the base oil
 Experiment verification shows improvement of 2 to 20 percent The authors declare that they have no known competing finan-
in maximum pressure and 5 to 23 percent load capacity for dif- cial interests or personal relationships that could have appeared
ferent cases of nanoparticle and volume fraction compared to to influence the work reported in this paper.
base oil.
 This increments is observed higher value for TiO2, then for CuO Acknowledgements
and lowest for Al2O3 nanoparticle additives for different load,
speed and volume concentrations. Author would like to thanks DDIT, Nadiad and Shah-Schulman
 It has been found the effect of size of nanoparticle as; smaller Center of Nanotechnology, DDIT, Nadiad, Gujarat for providing
the size of nanoparticle more is improvement in viscosity and research facility to prepare nanolubricants and allows carrying
leading to higher value of pressure distribution and load out testing on Journal Bearing Test Rig.
capacity.
 Higher volume fraction of nanoparticle results in higher maxi-
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