CONTROL CABINET

KR C2

HÄWA Cooling Unit with Large External Fan

– 00–120–880/00–121–991

Functional Description

Issued: 19 Aug 2004 Version: 01

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e Copyright KUKA Roboter GmbH
This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without the express permission of the publishers.
Other functions not described in this documentation may be operable in the controller. The user has no claim to these functions, however, in
the case of a replacement or service work.
We have checked the content of this documentation for conformity with the hardware and software described. Nevertheless, discrepancies
cannot be precluded, for which reason we are not able to guarantee total conformity. The information in this documentation is checked on a
regular basis, however, and necessary corrections will be incorporated in subsequent editions.
Subject to technical alterations without an effect on the function.

PD Interleaf

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Contents

1 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Fundamentals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.1 Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.1 Control cabinet overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3.1 Power supply, motor circuit–breaker F5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3.2 HÄWA cooling unit connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

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HÄWA Cooling Unit with Large External Fan – 00–120–880/00–121–991

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 1 Functional description

1 Functional description
The option “KR C2 Cooling Unit “HÄWA” with Large External Fan” ensures that the internal
temperature of the KR C2 does not exceed +55 _C at a maximum power dissipation of 600 W
and a maximum external temperature of +55 _C. The cooling unit is switched on when the
internal temperature reaches 35 _C. The external fan and compressor of the cooling unit only
run when the cooling unit is active. The internal fan continues to run as long as the cooling
unit is supplied with power, thus preventing heat build–up. The condensation which is formed
evaporates in the outer circuit of the cooling unit.
The cooling unit is maintenance–free and does not require a filter.

1.1 Fundamentals
1.1.1 Liability
The option described in this documentation is the “KR C2 Cooling Unit “HÄWA” with Large
External Fan”, consisting of:
G HÄWA air conditioner;
G air conditioner installation kit (air conditioner installation kit V2A optional)
G motor circuit–breaker F5;
G terminal block XE4;
G large external fan;
G fastening and connection materials.
This option is designed and built using state–of–the–art technology and in accordance with
the recognized safety rules. Nevertheless, improper installation of this unit or its employment
for a purpose other than the intended one may constitute a risk to life and limb of operating
personnel or of third parties, or cause damage to or failure of the control cabinet, resulting
in damage to or failure of the entire robot system and other material property.
The “KR C2 Cooling Unit “HÄWA” with Large External Fan” may only be used in technically
perfect condition in accordance with its designated use, by safety–conscious persons who
are fully aware of the risks involved in its operation, and only when the external temperature
is +20 _C or higher. To prevent excessive water condensation in the cooling unit, it must be
ensured that the cabinet door remains closed during operation. Connection and use must
be carried out in compliance with this documentation.

1.1.2 Designated use

Using this option for any purpose other than or additional to that described above is
considered contrary to its designated use. The manufacturer cannot be held liable for any
damage resulting from such use.
The risk lies entirely with the user.
No liability can be accepted if these directions are disregarded.

Installation or exchange of this option or individual components thereof may be

performed only by qualified personnel specially trained for this purpose and
acquainted with the risks involved.

Before carrying out any removal or maintenance work on the option “KR C2 Cooling Unit
“HÄWA” with Large External Fan”, please refer to the accompanying circuit diagram, the
cabling description and the operating instructions of the KF700S filterless cooling unit.

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HÄWA Cooling Unit with Large External Fan – 00–120–880/00–121–991

1.2 Installation position

1.2.1 Control cabinet overview

2 1

G1

7 9 3

A B C

Fig. 1 Installation position of the modules

Legend
A Inside left
B Front view
C Outside right
1 HÄWA cooling unit
2 Mounting flange with seal
3 Side panel for cooling unit
4 Motor circuit–breaker F1
5 Connecting cable W42397
6 Terminal block XE4
7 Motor circuit–breaker F5
8 Large external fan
9 Connecting cable for HÄWA cooling unit

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 1 Functional description (continued)

1.3 Connections

For detailed information about all connections, please refer to the accompanying circuit
diagrams and cabling description.

1.3.1 Power supply, motor circuit–breaker F5

Motor circuit–breaker F1

Motor circuit–breaker F5
Cable W42397
1
1 1
2
3 3

Fig. 2 Connecting cable W42397 to motor circuit–breaker F5

1.3.2 HÄWA cooling unit connection

Cooling unit connecting cable

1 2

2 6 Motor circuit–breaker F5

HÄWA
KF700S
cooling
unit
GNYE XE4 PE

Fig. 3 Connecting cable for HÄWA cooling unit

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