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RexRoth AA10VG45 - Re-A92750 - 2020-10-02
RexRoth AA10VG45 - Re-A92750 - 2020-10-02
Replaces: 06.09
Features Contents
▶▶ Integrated boost pump for boost and pilot oil supply Type code 2
▶▶ Flow direction changes when the swashplate is moved Hydraulic fluids 5
Working pressure range 7
through the neutral position
Technical data 9
▶▶ High-pressure relief valves with integrated boost HD – Proportional control, hydr., pilot-pressure related11
function HW – Proportional control, hydr., mechanical servo 13
▶▶ Boost-pressure relief valve DA – Automatic control, speed related 15
▶▶ Optional with pressure cut-off DG – Hydraulic control, direct operated 18
EP – Proportional control, electric 19
▶▶ Large variety of controls
EZ – Two-point control, electric 21
▶▶ Swashplate design ET – Electric control, direct operated 22
ED – Electric pressure control 23
Dimensions, size 18 25
Dimensions, size 28 28
Dimensions, size 45 33
Dimensions, size 63 38
Dimensions, through drive 42
Overview of mounting options 44
Combination pumps A10VG + A10VG 45
High-pressure relief valves 46
Pressure cut-off 47
Mechanical stroke limiter 48
Measuring ports MA, MB, MH 49
Filtration in the boost pump suction line 50
Filtration in the boost pump pressure line 50
External boost pressure supply 51
Connector for solenoids 52
Rotary inch valve 53
Installation dimensions for coupling assembly 54
Installation instructions 55
Project planning notes 58
Safety instructions 59
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
AA10V G / 10 ‒ N C
Axial piston unit
01 Swashplate design, variable, nominal pressure 300 bar, maximum pressure 350 bar AA10V
Operating mode
02 Pump, closed circuit G
Size (NG)
03 Geometric displacement, see "Technical data" on page 9 in3/rev. 1.10 1.17 2.81 3.84
3
cm /rev. 18 28 45 63
Control device 18 28 45 63
04 Proportional control pilot-pressure related, with inlet filtration in P and X1/X2 ● ● ● ● HD3
hydraulic mechanical servo ● ● ● ● HW
Automatic control, speed related1) U = 12 V – ● ● ● DA1
U = 24 V – ● ● ● DA2
Hydraulic control direct operated ● ● ● ● DG
Proportional control, electric with proportional solenoid with inlet filtration in P and X1/X2 U = 12 V ● ● ● ● EP3
U = 24 V ● ● ● ● EP4
Two-point control, electric with switching solenoid U = 12 V ● ● ● ● EZ1
U = 24 V ● ● ● ● EZ2
Electric control, direct operated U = 12 V – ● ● – ET3
two pressure reducing valves (FTDRE) U = 24 V – ● ● – ET4
Electric pressure controller, de-energized, stroking chamber is controlled via X1 U = 24 V – ○2) ○2) ○3) ED2
negative control,
with 4/2 directional valve and de-energized, stroking chamber is controlled via X2 U = 24 V
– ○2) ○2) ○3) ED4
one pressure reducing valve1)
Pressure cut-off 18 28 45 63
05 Without pressure cut-off (without code) ● ● ● ●
With pressure cut-off – ● ● ● D
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
AA10V G / 10 ‒ N C
Series
10 Series 1, index 0 10
Direction of rotation 18 28 45 63
11 Viewed on drive shaft clockwise ● ● ● ● R
counter-clockwise ● ● ● ● L
Sealing material 18 28 45 63
12 NBR (nitrile rubber), shaft seal made of FKM (fluoroelastomer) ● ● ● ● N
Drive shaft 18 28 45 63
13 Splined shaft for single pump ● ● ● ● S
ANSI B92.1a–1976 for combination pump – ● ● ● T
Mounting flange 18 28 45 63
14 SAE J744 2-hole ● ● ● ● C
Working port
15 Port thread: ANSI with O-ring seal based on ISO 11926
Fastening thread at the SAE working port and through drive: UN thread according to ASME B1.1 18 28 45 63
SAE working port A and B, same side left suction port S bottom – ● ● ● 60
Port and working port thread: ANSI with O-ring seal based on ISO 11926
Fastening thread at the through drive: UN thread according to ASME B1.1 18 28 45 63
Threaded port A and B, same side right Suction port S bottom ● – – – 66
Threaded port A and B, same side left Suction port S bottom – – – ● 68
Boost pump 18 28 45 63
16 Without integrated boost pump without through drive – ● ● ● N
with through drive – ● ● ● K
Integrated boost pump with and without through drive ● ● ● ● F
Through drive5) 18 28 45 63
17 Without through drive, only for version N and F (position 16) ● ● ● ● 00
Flange SAE J744 Hub for splined shaft6)
82-2 (A) 5/8 in 9T 16/32DP ● ● ● ● 01
101-2 (B) 7/8 in 13T 16/32DP ● ● ● ● 02
1 in 15T 16/32DP – ● ● ● 04
127-2 (C) 1 1/4 in 14T 12/24DP – – – ● 07
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
AA10V G / 10 ‒ N C
High-pressure relief valve Setting range ∆pHD 18 28 45 63
18 High-pressure relief valve 3600 … 4650 psi without bypass ● ● ● ● 3
direct operated, fixed setting (250 … 320 bar) with bypass ● ● ● ● 5
1450 … 3600 psi without bypass – ● ● ● 4
(100 … 250 bar) with bypass – ● ● ● 6
Flushing valve 18 28 45 63
21 Without flushing valve (without code) ● ● ● ●
Flushing valve SAE connection diagram, inch mounting – ● ● ● 2
inch threaded ports – ● ● ● 4
Standard/special version
22 Standard version (without code)
Special version -S
Notice
▶▶ Note the project planning notes on page 58!
▶▶ In addition to the type code, please specify the
relevant technical data when placing your order.
▶▶ Please note that not all type code combinations are
available although the individual functions are marked
as being available.
Hydraulic fluids
The axial piston unit is designed for operation with HLP Selection of hydraulic fluid
mineral oil according to DIN 51524. Bosch Rexroth evaluates hydraulic fluids on the basis of
Application instructions and requirements for hydraulic the Fluid Rating according to the technical
fluid selection, behavior during operation as well as data sheet 90235.
disposal and environmental protection should be taken Hydraulic fluids with positive evaluation in the Fluid
from the following data sheets before the start of project Rating are provided in the following technical data sheet:
planning: ▶▶ 90245: Bosch Rexroth Fluid Rating List for Rexroth
▶▶ 90220: Hydraulic fluids based on mineral oils and hydraulic components (pumps and motors)
related hydrocarbons The hydraulic fluid should be selected so that the
▶▶ 90221: Environmentally acceptable hydraulic fluids operating viscosity in the operating temperature range is
▶▶ 90222: Fire-resistant, water-free hydraulic fluids within the optimum range (νopt; see selection diagram).
(HFDR/HFDU)
▶▶ 90225:Limited technical data for operation with
waterfree and water-containing fire-resistant hydraulic
fluids (HFDR, HFDU, HFAE, HFAS, HFB, HFC)
Notice
The maximum circuit temperature of +239 °F (+115 °C)
must not be exceeded at working ports A and B, while
maintaining the permissible viscosity.
▼▼ Selection diagram
VG 68
VG 46
VG
VG 32
VG 2
10
2
Viscosity ν [cSt]
100
0
Continuous 60
operation 40
36
νopt
20
16
10
Minimum permissible viscosity for short-term operation
7
−40 −13 14 32 50 86 104 122 158 195 240
(−40) (−25) (−10) (0) (10) (30)(40)(50) (70) (90) (115)
Temperature ϑ [°F (°C)]
Pressure p
300 h
2900
(200) Nominal pressure
1450
(100)
0
100 Minimum pressure
Swivel angle a [%]
Time t
▼▼ Rate of pressure change RA max
Total operating period = t1 + t2 + ... + tn
pnom Notice
∆t ▶▶ Working pressure range applies when using hydraulic
fluids based on mineral oils. Please contact us for
Pressure p
45 (3)
30 (2)
NG28
NG45
15 (1)
0
1000 2000 3000 4000 5000
Rotational speed n [rpm]
Technical data
Size NG 18 28 45 63
Geometric displacement, per revolution Vg max in3 1.10 1.71 2.75 3.84
variable pump Vg max cm3 18 28 46 63
boost pump (at p = 290 psi (20 bar)) Vg Sp in 3
0.34 0.37 0.52 0.91
Vg Sp cm3 5.5 6.1 8.6 14.9
Rotational speed1) maximum at Vg max nnom rpm 4000 3900 3300 3000
limited maximum2) nmax1 rpm 4850 4200 3550 3250
intermittent maximum3) nmax2 rpm 5200 4500 3800 3500
minimum nmin rpm 500 500 500 500
Flow at nnom and Vg max qv gpm 19 28.8 40.2 49.9
l/min 72 109 152 189
Power 4)
at nnom, Vg max and Δp = 4350 psi P hp 48 73 102 127
Δp = 300 bar P kW 36 54.6 75.9 94.5
Torque4) with Vg max and Δp = 4350 psi M lb-ft 63 99 159 222
Δp = 300 bar M Nm 86 134 215 301
Δp = 1450 psi M lb-ft 21 33 53 74
Δp = 100 bar M Nm 28.6 44.6 72 100.3
Rotary stiffness of drive shaft S c lb-ft/rad 14960 23707 39388 57803
kNm/rad 20.28 32.14 53.40 78.37
T c lb-ft/rad ‒ ‒ 54435 68127
kNm/rad ‒ ‒ 73.80 92.37
Moment of inertia of the rotary group JTW lbs-ft2 0.022 0.04 0.078 0.126
kgm2 0.00093 0.0017 0.0033 0.0056
Maximum angular acceleration5) α rad/s² 6800 5500 4000 3300
Case volume V gal 0.119 0.169 0.198 0.291
l 0.45 0.64 0.75 1.1
Weight (without through drive) approx.6) m lbs 40 55 60 86
kg 18 25 27 39
a reduced service life or in the destruction of the 2 π × M × n qv × Δp 2 π × M × n qv × Δp × ηt
axial piston unit. Bosch Rexroth recommends testing PowerP =
33000
=
1714 × ηt
[HP] ( 60000
=
600 ) [kW]
the loads by means of experiment or
Key
calculation / simulation and comparison with the
Vg Displacement per revolution [in3 (cm3)]
permissible values.
Δp Differential pressure [psi (bar)]
n Rotational speed [rpm]
ηv Volumetric efficiency
ηmh Hydraulic-mechanical efficiency
ηt Total efficiency (ηt = ηv × ηmh)
Notice
▶▶ The axial and radial loading generally influence the
bearing service life.
▶▶ Special requirements apply in the case of belt drive
and cardan shaft. Please contact us.
▼▼ Distribution of torques
M1 M2
ME
1st pump 2nd pump
M3
MD
The output flow of the pump is infinitely variable between ▼▼ Circuit diagram, Version without pressure cut-off
pSt
psi (bar)
260 (18) ▼▼ Circuit diagram, Version with pressure cut-off
NG28
230 (16)
NG45, 63 Y1 Y2
200 (14) NG18
175 (12)
145 (10)
115 (8)
90 (6) R T1 T2 PS Fe MB B
60 (4)
30 (2)
1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0
Vg 30 (2) Vg
Vg max 60 (4) Vg max
90 (6)
115 (8)
145 (10)
175 (12)
200 (14)
230 (16)
260 (18)
pSt
X1 X2 G S MA A
Size 18 28 45 63
Beginning of control (Vg 0) pSt psi 87 87 87 87
(bar) 6 6 6 6
End of control (Vg max) pSt psi 225 230 242 242
(bar) 15.7 16 16.7 16.7
Key
Vg Displacement
Vg 0 Displacement in neutral position
Vg max Maximum displacement
pSt Pilot signal at port Y1, Y2
Notice
In the neutral position, the HD control module must be
unloaded to reservoir via the external pilot control
device.
Y2, Y1
MB
MA
X1 Y1 B, A
Counter-
clockwise
Clockwise
X2 Y2 MB , MA
X1 X2 G S MA A
▼▼ Circuit diagram, Version with neutral position switch and pressure cut-off
R T1 T2 PS Fe MB B
X1 X2 G S MA A
MB
MA
X1 B, A
Counter- a
clockwise
Clockwise
b
X2 MB , MA
Neutral position switch
Increasing the pump drive speed generates a higher pilot Neutral position Vg = 0 de-energized de-energized
pressure from the DA control valve, with a subsequent Position Vg max current current
switched on switched on
increase in pump flow.
Nominal resistance (at 68 F (20 °C)) 5.5 Ω 21.7 Ω
Depending on the selected pump operating characteris-
Nominal power 26.2 W 26.5 W
tics, increasing system pressure (e.g. machine load)
Minimum active current required 1.32 A 0.67 A
causes the pump to swivel back towards a smaller dis-
Duty cycle 100% 100%
placement. An overload protection for the engine (against
Type of protection: see connector version page 52
stalling) is achieved by combining this pressure-depen-
dent reduction in pump stroke with a reduction in pilot
pressure as the engine speed drops. Correlation of direction of rotation, control and flow direction
Any additional power requirement, e.g. for hydraulic func- Direction of Clockwise Counter-clockwise
tions from attachments, could cause the engine speed to rotation
drop further. This will cause a further reduction in pilot Actuation of a b a b
pressure and thus of the pump displacement. Automatic switching solenoid
power are achieved in this way, both for the travel drive Flow direction B to A A to B A to B B to A
and for the implement hydraulics, with priority given to Working pressure MA MB MB MA
MA
Switching solenoid a
X1 B, A
Counter-
clockwise
Clockwise
X2 MB , MA
Switching solenoid b
DA..2 − DA control valve, fixed setting DA..3 − DA control valve, mechanically adjustable with
Pilot pressure is generated in relation to drive speed. position lever
Pilot pressure is generated in relation to drive speed.
▼▼ Circuit diagram, DA control valve, fixed setting, DA1D2/ Any reduction of pilot pressure possible, independently of
DA2D21)
drive speed, through mechanical actuation of the position
lever (inch function).
b a The maximum permissible actuation torque at the position
R T1 T2 PS Fe MB B lever is Tmax = 3 lb-ft (4 Nm).
In the standard version, the position lever is configured
for control module.
The maximum angle of rotation is 70°.
DA..3R
Direction of actuation of the position lever: clockwise
DA..3L
Direction of actuation of the position lever:
X1 X2 G S MA A
counter-clockwise
b a
R T1 T2 PS Fe MB B
X1 X2 G S MA A
DA..7 − DA control valve, fixed setting, ports for pilot DA..8 − DA control valve, fixed setting and brake inch
control device as inch valve valve mounted
Any reduction of the pilot pressure possible, independent Only for pumps with DA control module
of the drive speed is achieved by the mechanical actuation Permits reduction of the pilot pressure, independently of
of the pilot control device. the drive speed, hydraulically controlled (port Z).
The pilot control device is installed separately from the Control at port Z by means of brake fluid based on
pump (for example in the driver’s cabin) and connected to mineral oil.
the pump by two hydraulic control lines via ports Maximum permissible pilot pressure at port Z:
PS and Y. 1150 psi (80 bar)
A suitable pilot control device must be ordered separately
and is not included in the scope of delivery. ▼▼ Circuit diagram DA1D8/DA2D81)
b a
R T1 T2 PS Fe MB B
X1 X2 G S MA A
X1 X2 G S MA A
With the direct operated hydraulic control (DG), the out- ▼▼ Circuit diagram, Version with pressure cut-off
Use of the DG control requires a review of the engine and Direction of rotation Clockwise Counter-clockwise
R T 1 T2 PS Fe MB B
MA
X1 B, A
Counter-
clockwise
Clockwise
X2 M B , MA
X1 X2 G S MA A
The output flow of the pump is infinitely variable Technical data, proportional EP3 EP4
between 0 and 100%, proportional to the electrical cur- solenoid
rent supplied to solenoid a or b. Voltage 12 V (±20%) 24 V (±20%)
The electrical energy is converted into a force acting on Control current
the control spool. This control spool then directs control Start of control at Vg = 0 400 mA 200 mA
oil into and out of the stroking cylinder to adjust pump End of control at Vg max 1200 mA 600 mA
displacement as required. Current limit 1.54 A 0.77 A
A feedback lever connected to the stroking piston main- Nominal resistance (at 68 F (20 °C)) 5.5 Ω 22.7 Ω
tains the pump flow for any given current within the con- Dither
trol range. Frequency 100 Hz 100 Hz
If the pump is also equipped with a DA control valve Minimum oscillation range 1)
240 mA 120 mA
(see page 15), automotive operation is possible for Duty cycle 100% 100%
travel drives. Type of protection: see connector version page 52
I [mA] (Solenoid a) Various BODAS controllers with application software and
1200 EP3 amplifiers are available for controlling the proportional
1000 NG45, 63
solenoids.
800
600 EP4 Further information can also be found on the Internet at
400
200
www.boschrexroth.com/mobile-electronics
0
Vg 1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0 V
g ▼▼ Circuit diagram, Version without pressure cut-off
Vg max 200 Vg max
400
EP4 600
800 a b
1000 R T1 T2 PS Fe MB B
EP3 1200
I [mA] (Solenoid b)
Notice
The proportional solenoids do not have manual override.
Proportional solenoids with manual override and spring
return are available on request.
Control current
EP3 NG 18 28 45 63
X1 X2 G S MA A
Start of mA 400 400 400 400
control ▼▼ Circuit diagram, Version with pressure cut-off
End of control mA 1130 1140 1115 1115
EP4 NG 18 28 45 63
Start of mA 200 200 200 200 a b
control R T1 T2 PS Fe MB B
End of control mA 565 570 560 560
MB
MA
Proportional solenoid a
X1 B, A
Counter-
clockwise
Clockwise
X2 MB , MA
Proportional solenoid b
By actuating either switching solenoid a or b, internal ▼▼ Circuit diagram, Version with pressure cut-off
b a Working pressure MA MB MB MA
R T1 T2 PS Fe MB B
MB
MA
Switching solenoid a
X1 X2 G S MA A X1 B, A
Counter-
clockwise
Clockwise
X2 MB , M A
Switching solenoid b
The output flow of the pump is infinitely variable in the ▼▼ Circuit diagram, Version without pressure sensors
a b
MB
R T 1 T2 PS Fe p U B
MA
Pressure reducing valve a
X1 B; A
Counter-
clockwise
Clockwise
X2
MB; MA
Pressure reducing valve b
pU
X1 X2 G S A
MA
Notice
ET is preferably used with BODAS eDA (data sheet
95315). To this end, pressure sensors are required. The
pressure sensors must be specified separately when 1) For further information on the pressure reducing valve,
see data sheet 58032.
ordering. One prerequisite for the combination with
Notice: The leakage flow and the control flow differ from the
pressure sensors is a special port plate version parameter in data sheet 58032.
necessary. This design is only available for selected port 2) Minimum required oscillation range of the control current
plates, please contact us. ΔIp-p (peak to peak) within the respective control range
(start of control to end of control)
The working pressure of the electric pressure control ED Technical data, switching solenoid ED2, ED4
can be set continuously via a pressure reducing valve. Voltage 24 V (±20%)
The pressure value depends on the control current Nominal resistance (at 68 F (20 °C)) 21.7 Ω
pressurizing the solenoid at the pressure reducing valve. Nominal power 26.5 W
The ED pressure control holds the set working pressure Minimum active current required 0.67A
on a constant level. Each load pressure change at the Duty cycle 100%
consumer changes the stroking piston and thus the flow Type of protection according to IP67 and IP69K
until the pressure deviation is corrected according to the DIN VDE 0470/EN 60529
specified current. Applies to connector DEUTSCH DT04-2P with
suppressor diode, see page 52
The higher the control current, the lower the set pressure
value. For maximum control current, high and low- The valuesgiven are dependent on pressure, rotational
pressure sides are balanced and the pump swivels into its speed, spring assembly, tolerances and therefore may
central position (neutral position). If the pressure differ.
reducing valve is not pressurized with control current, the
pressure is limited by the mechanical pressure setting at ▼▼ Circuit diagram, Standard version ED2
X1 X2 G MH S MA A
▼▼ Version ED2
MB
MA
Switching solenoid B; A
X1
Counter-
clockwise
Clockwise
X2
Pressure reducing valve MB; MA
▼▼ Version ED4
MA
B; A
Counter- X1
clockwise
Clockwise
X2
MB; MA
Dimensions, size 18
5.66
(143.7)
(G) 5.25
(133.4)
(PS) 4.68 3.43 (PS;G)
(118.9) (87)
3.87 2.30 (T1)
(98.4) (58.5)
3.37 0.08
(85.6) (1.9)
0.37 T1 X1 R X2 MB
(9.5)
Mechanical PS B G
neutral position T1
(119.7)
(105.5)
4.71
0.98 (A) (B) 0.98
adjustment (25) PS
(T2) 1.48 1.48 (T1)
4.15
22.5
3.27
(83)
0.59
(15)
)
(37.5) (37.5)
(⌀101.6 -0.054
G
DIA3.998
DIA4.000
0
(S) 2.56 W
(65)
2.68
T2
(68)
(25)
Flange
SAE J744 Boost pressure
101-2 (B) T2 S A valve S MA
(T1;T2) 3.46 (T2) 2.30
(88) (58.5)
(A;B;S) 5.11 5.75(146)
(129.9)
6.67 6.85
(169.5) (174)
5.25
(133.4) View W
X1
(107.7)
PS
(100.8)
(99.5)
4.24
3.97
3.92
(76.5)
3.01
(59.5)
2.34
(51)
G
2.01
R
1.65
(42)
0.55
(51)
(14)
2.01
(86.5)
3.27
(83)
3.41
(109.5)
(107.7)
4.31
4.24
X2
MB; MA
HD valve:
2.56 B; A without bypass
(65.1) with bypass
5.11
Center of gravity (129.9)
5/16-18UNC-2B2) 1.30
(33)
0.75
(19)
0.24
(6)
DIA1.18
(⌀30)
DIA2.56
(⌀65)
0.98
(25)
0.98
(41)
▼▼ HD – Proportional control, hydraulic, pilot-pressure related ▼▼ HW – Proportional control, hydraulic, mechanical servo
2.48(63) 0.35
DIA0.31
5.65
(⌀8)
1.97(50) (9)
(143.6)
3.87 1.06(27)
(98.4) Y2, Y1
DIA0.31
(126.9)
Version with
5.00
(⌀8) neutral position
3.27
(83)
switch, HWL
Y1
(38.7)
a
1.52
33°
0.79
(20)
±1
1
33° ±
b
(38.7)
1.52
Y2 4.31
109.4
3.87
PS (98.4)
(105.5)
4.15
(120)
4.72
3.31
(84)
X1
2.01 2.01
(51) (51)
(100.4)
3.95
(100.4)
3.95
2.56 X2
(65.1)
Dimensions, size 28
5.13
(130.4)
4.02
(102)
3.69 0.06
(93.7) (1.6)
(PS) 3.48 Pressure cut-off
(X1;X2)
(88.5) X1 R X2
0.37 PS T1
(9.5)
Mechanical
(Fe)
neutral position MB G
(116)
adjustment
4.47
(91.2)
3.58
(65.5)
0.59
(15)
(⌀101.6 -0.054)
(G)
2.58
(PS) 2.32
(59)
(49) (49)
DIA3.998
DIA4.000
W
(19.1)
0.75
0.91
(23)
2.80
(71)
Flange T2
SAE J744
(S)
101-2 (B) T2 MA S S
(T1;T2) 3.64 Boost pressure valve
(92.5)
(G) 6.49 (T2) 2.32
(164.9) (59)
(S) 6.53 5.75
(165.9) (146)
6.65 6.85
(168.9) (174)
8.48
(215.3) View W
(B;A) 6.93 0.94
(175.9) (23.8)
(Fe) 6.69
(169.9)
B
(B;A)
DIA0.75
(max. 134)
X1
(⌀19)
R T1 B; A
max. 5.28
(T1)
(37.5)
(129)
(107.7)
1.48
5.08
4.24
3.90
(99)
Fe (50.8)
2.87
(73)
2.00
2.32
(59)
1.93
(49)
(G)
1.93
(49)
2.44
(62)
(PS) 2.56
(80.5)
(50.8)
(65)
3.17
2.00
(94.5)
(107.7)
3.72
3.90
(99)
4.24
(129)
(37.5)
5.08
1.48
DIA0.75
(⌀19)
A
X2
2.42
PS MB; MA G
(61.4)
0.94
(23.8)
HD valve:
without bypass
with bypass
Center of gravity
1.50 1.89
7/16-14UNC-2B2)
3/8-16UNC-2B2) (38) (48)
0.87 1.10
(22) (28)
0.30 0.37
(7.5) (9.5)
DIA1.38
DIA1.38
(⌀35)
(⌀35)
DIA2.83
DIA2.83
(⌀72)
(⌀72)
1.18 1.57
(30) (40)
1.81 2.20
(46) (56)
▼▼ HD – Proportional control, hydraulic, pilot-pressure related ▼▼ HW – Proportional control, hydraulic, mechanical servo
DIA0.31
(⌀8)
(138.9) 1.97(50) (9)
3.69 1.06(27)
(93.7) Y2, Y1
DIA0.31
(134.1)
(⌀8)
4.31
(91.2)
Version with
3.59
neutral position
switch, HWL
Y1
(38.7)
33°
1.52
a
0.79
(20)
±1
1
33° ±
(38.7)
1.52
b
4.12
Y2 104.7
X1, X2 5.13
(130.3)
PS
(116)
4.57
(92.2)
3.63
X1
(100.4)
3.95
1.93 1.93
(49) (49)
(100.4)
3.95
2.42 X2
(61.4)
5.56
(141.2)
4.65
(118.2)
3.85
(97.7)
(121)
4.76
(92.2)
3.63
(105.5)
4.15
(105.5)
(124.8)
4.15
4.91
5.40 5.40
(137.1) (137.1)
5.17
(131.2)
(150.7)
(132.2)
5.93
5.20
(150.7)
(132.2)
5.93
5.20
(92.2)
3.63
6.93
(175.9)
5.17 6.93
(131.2) (175.9)
(100.4)
3.95
3.39
(86)
3.39
(86)
(100.4)
(100.4)
3.95
3.95
DA control valve
▼▼ DA..2 – fixed setting ▼▼ DA..3 – mechanically adjustable with position lever
9
5.13
(130.3)
(92.2)
3.63
2.48
(63)
1.97
(50)
(15.5)
0.61
(92.2)
0.28
3.63
(7)
1.06
(27)
(15.5)
G
0.61
0.28
Direction of 0.79
(7)
actuation (20)
G "counter-clockwise" (3L)
(100.4)
(100.4)
3.95
3.95
(G)
(G)
(100.4)
(100.4)
3.19
(81)
3.19
(max. 156)
(81)
3.95
max. 6.14
3.95
(156.2)
(max. 162)
max. 6.38
6.15
G
6.49 6.49
0.31
(164.9)
(8)
(164.9)
(G) 7.02
(178.4)
▼▼ DA..7 – fixed setting and ports for pilot control device ▼▼ DA..8 – fixed setting and inch valve mounted
(128.9)
(112.2)
(112.2)
5.07
4.42
4.42
(92.2)
(92.2)
3.63
3.63
(PS) 2.32
(59)
(Z)
(100.4) (100.4) (15.5)
(Y)
G
0.61
0.61
(Y)
0.28
4.02
0.28
G
(7)
(7)
(102.2)
3.95
3.95
3.19 (G)
2.56 (PS)
3.19 (G)
2.32 (Z)
(59)
(65)
(81)
(81)
(max. 156)
(max. 156)
3.95
3.95
max. 6.14
max. 6.14
PS Y G Z G
6.49 6.49
(164.9) (164.9)
Dimensions, size 45
(G) 7.03
(178.6)
5.59
(142.1)
4.33 3.29 (G)
(110) (83.5)
4.15 (T1) 2.68 2.68 (PS)
(105.4) (68) (68)
(PS) 3.94 Pressure cut-off 0.05
(100) (1.3)
0.37 T1 PS MB G T1 X1 Fe R X2
(9.5)
Mechanical
neutral position
2.81 (Fe)
PS
2.68 (PS)
adjustment
(123.5)
4.86
G
(99.5)
3.92
(71.5)
(G)
(⌀101.6 -0.054)
(68)
(48) (55)
DIA3.998
DIA4.000
W B
(21.2)
(74.5)
0.83
0.91
(23)
2.93
0.59
(15)
Flange A
SAE J744 T2
(S)
101-2 (B) T2 MA S S
(T1;T2) 3.94 Boost pressure valve
(100)
(S) 6.95 (T2) 2.68
(176.6) (68)
7.37 5.75
(187.1) (146)
9.07 6.85
(230.3) (174)
(B;A) 7.41 0.94
(188.1) (23.8)
(Fe) 7.11 View W
(180.6)
(B;A)
X1 B; A B
(max. 134)
max. 5.28
DIA0.75
(⌀19)
(133.5)
(37.5)
(107.7)
1.93 (X1)
1.48
5.26
4.24
DIA0.75
Fe
(⌀19)
3.07
(78)
(50.8)
2.00
(49)
R
(X2) 1.93
(49)
(65.5)
2.58
(50.8)
(107.7)
(97.5)
2.00
(91.5)
3.84
4.24
(121.5)
3.60
(37.5)
4.78
1.48
DIA0.75
(⌀19)
Center of gravity
1.50 1.89
7/16-14UNC-2B2)
3/8-16UNC-2B2)
(38) (48)
0.87 1.10
(22) (28)
0.30 0.37
(7.5) (9.5)
DIA1.57
DIA1.57
(⌀40)
(⌀40)
DIA3.15
DIA3.15
(⌀80)
(⌀80)
1.18 1.57
(30) (40)
1.81 2.20
(46) (56)
▼▼ HD – Proportional control, hydraulic, pilot-pressure related ▼▼ HW – Proportional control, hydraulic, mechanical servo
DIA0.31
2.48(63) 0.35
5.93
(⌀8)
1.97(50) (9)
(150.7)
1.06(27)
4.15
(105.4) Y2, Y1
DIA0.31
(⌀8)
(142.4)
5.61
Version with
(99.5)
3.92
neutral position
switch, HWL
Y1
(38.7)
1.52
a
33°
0.79
(20)
±1
±1
3 3°
(38.7)
1.52
b
Y2 4.58
(116.4)
X1, X2 5.57
(141.4)
PS
(123.5)
4.86
(100.5)
3.96
X1
(100.4)
(49) (49)
1.93 1.93
3.95
(100.4)
3.95
2.58 X2
(65.5)
6.02
(152.9)
5.11
(129.9)
4.31
(109.4)
(100.5)
3.96
(105.5)
4.15
(105.5)
4.15
(126.8)
4.99
5.86
(148.8)
5.86 5.63
(148.8) (142.9)
(5.53)
(159)
(5.53)
(159)
6.26
140.5
(100.5)
6.26
140.5
3.96
7.41
(188.1)
5.63 7.41
(142.9) (188.1)
(100.4)
3.86
(98)
3.95
3.86
(98)
(100.4)
(100.4)
3.95
3.95
DA control valve
▼▼ DA..2 – fixed setting ▼▼ DA..3 – mechanically adjustable with position lever
5.57 DIA0.31
(141.4) (⌀8) Direction of actuation
"clockwise" (3R)
° 70
70 °
0.35
(G) 7.86
(9)
(199.6)
5.57
(141.4)
(100.5)
2.48
(63)
3.96
(50)
1.97
(100.5)
0.87
(11)
0.43
(22)
3.96
(27)
Direction of actuation
1.06
G G
0.87
(11)
0.43
"counter-clockwise" (3L)
(22)
0.79
(20)
(100.4)
(100.4)
3.95
3.95
(G)
(G)
(83.5)
(100.4)
3.29
(83.5)
(100.4)
(max.159)
3.95
3.29
max. 6.26
3.95
(max.194.7)
(159.2)
max. 7.67
6.27
G G
7.03
(178.6)
0.31
7.03
(8)
(178.6)
(G) 7.86
(199.6)
▼▼ DA..7 – fixed setting and ports for pilot control device ▼▼ DA..8 – fixed setting and inch valve mounted
(136.8)
(120.2)
(120.5)
5.39
(100.5)
4.73
0.87
(100.5)
(11)
0.43
4.74
(22)
3.96
3.96
G
(68)
(PS) 2.68
(Z)
0.87
(22)
(Y)
(11)
0.43
(Y) 4.48 G
(113.9)
(100.4) (100.4)
(100.4)
3.95
3.95
3.29 (G)
2.32 (Z)
2.68 (PS)
(G)
(59)
(83.5)
(83.5)
(max.159)
(68)
(100.4)
3.95
max. 6.26
3.29
(max.159)
3.95
max. 6.26
Z
PS Y G G
7.03 7.03
(178.6) (178.6)
Dimensions, size 63
(G) 7.39(187.8)
5.71(145)
(PS) 4.72(120) 3.68(93.5) (G)
4.31(109.5) (T1) 2.95(75) 2.83(72) (PS)
4.26(108.3) 0.03
Pressure cut-off (0.7)
0.5
(12.7)
T1 PS X1 Fe R Fa X2
(64.5)(T1)
Mechanical
5.39(137)
4.37 (111.1)
adjustment
T1 G
(G)
)
2.99
0.71
(18)
(⌀127.6 -0.063
2.54 B
DIA5.000
DIA4.998
0
W
(PS)(76)
(30.5) 1.20
(25) 0.98
2.15
3.37
T2
(T2)(54.5)
(B;A) 7.71(195.8)
View W
(Fe;Fa) 7.47(189.8) 0.94(23.8)
X1 T1 B; A
3.54(90) (B;A)
B
5.45(138.5)
(max. 134)
DIA0.75
2.72 (X1)
max. 5.28
4.24(107.7)
4.27(108.5)
0.77 (Fe)
(⌀19)
(19.5)
Fe
(50.8)
(69)
2.00
(37.5) (37.5)
R
1.48 1.48
2.95(75)
4.23(107.5)
4.24(107.7)
4.27(108.5)
(X2) 2.72
(50.8)
(69)
Fa
2.00
5.45(138.5)
(Fa) 0.77(19.5)
(⌀19)
DIA0.75
3.01 PS MB; MA
(76.5)
X2
0.94
HD valve: (23.8)
without bypass
with bypass
Center of gravity
7/16-14UNC-2B2)
1.89
7/16-14UNC-2B2)
1.89
(48) (48)
1.10 1.10
(28) (28)
0.37 0.37
(9.5) (9.5)
DIA1.57
DIA1.57
(⌀40)
(⌀40)
DIA2.68
(⌀68)
DIA2.68
(⌀68)
1.57 1.57
(40) (40)
2.20 2.20
(56) (56)
▼▼ HD – Proportional control, hydraulic, pilot-pressure related ▼▼ HW – Proportional control, hydraulic, mechanical servo
DIA0.31
(9)
(⌀8)
(153.6) 1.97(50)
4.26 Y2, Y1 1.06(27)
(108.3)
DIA0.31
(⌀8)
(154.5)
(111.1)
6.08
4.37
Version with
neutral position
Y1 switch, HWL
(38.7)
1.52
a
33°
0.79
(20)
±1
3 3 ° ±1
(38.7)
1.52
b
Y2 4.70
(119.3)
X1, X2
5.70
PS (144.9)
(137)
5.39
(112.1)
4.41
X1
2.72 2.72
(69) (69)
(100.4) (100.4)
3.95 3.95
3.01 X2
(76.5)
5.97 5.97
(151.7) (151.7)
5.74
(145.8)
(170.6)
(152.1)
6.72
5.99
(170.6)
(152.1)
6.72
5.99
(112.1)
4.41
7.71
(195.8)
5.74 7.71
(145.8) (195.8)
(100.4) (100.4)
(100.4) (95.9)
(95.9)
3.78
3.78
3.95
3.95
3.95
DA control valve
▼▼ DA..2 – fixed setting ▼▼ DA..3 – mechanically adjustable with position lever
2.48 0.35
(9)
(205.3)
5.7
(144.9)
(112.1)
4.41
(63)
(50)
1.97
(112.1)
0.98
(25)
(4.5)
4.41
(27)
0.18
1.06
Direction of actuation
(4.5)
0.98
0.18
(25)
"counter-clockwise" (3L) G
0.79
G (20)
(100.4) (100.4)
3.95
(100.4) (100.4)
3.95
3.68 (G)
3.68 (G)
(93.5)
(max. 189.5)
3.95
(max.153.5)
(157.5)
(93.5)
max. 7.46
max. 6.4
3.95
6.20
G
G
7.33 7.33
0.31
(8)
(186.3) (186.3)
(G) 8.08
(205.3)
▼▼ DA..7 – fixed setting and ports for pilot control device ▼▼ DA..8 – fixed setting and inch valve mounted
(148.8)
(132.6)
(132.1)
(112.1)
(112.1)
5.86
(4.5)
0.98
5.22
(25)
0.18
5.20
4.41
4.41
(76)
(PS) 2.99
(Z)
(Y)
(Y)
4.60 G G
(4.5)
0.18
0.98
(25)
(116.8)
(100.4) (100.4)
(100.4) (100.4)
3.95
3.95
3.68 (G)
2.83 (PS)
3.68 (G)
2.32 (Z)
(max. 153.5)
(max. 153.5)
(59)
(93.5)
(93.5)
(72)
max. 6.04
max. 6.04
3.95
3.95
PS Y G Z G
7.33 7.33
(186.3) (186.3)
▼▼ N00 – without boost pump, without through drive / F00 – with boost pump, without through drive
NG A1 (N00) A1 (F00)
N00 − without boost pump F00 − with boost pump 18 in 6.67 6.67
mm 169.4 169.4
28 in 7.94 8.48
mm 201.7 215.3
45 in 8.54 9.07
mm 216.8 230.5
63 in 8.84 9.38
mm 224.5 238.2
A1 A1
▼▼ F01/K015)
+0.035
4.19 A2
(106.4) A4
A5
A1 (to mounting flange)
▼▼ F02/K02; F04/K045)
A6 O-ring4) 18 in 7.38 min. 0.35 0.55 0.39 1.56 – 1/2 in -13 UNC-2B
mm 187.4 min. 8.8 14 10 39.7 – 0.71 (18) deep
+0.010)
+0.0014
+0.0004
mm 220.2 min. 8.8 15.5 10 43.7 43.7
+0.035
45 in 9.27 min. 0.35 0.59 0.39 1.87 1.97
(ø101.6
DIA4.0
mm 235.5 min. 8.8 15 10 47.6 50.0
63 in 9.57 min. 0.35 0.61 0.39 2.04 1.72
mm 243.2 min. 8.8 15.5 10 51.9 43.7
5.75 A2
(146) A4
A5
A1 (to mounting flange)
▼▼ F07/K075)
+0.035
DIA5.0
(⌀127
7.13 A2
(181) A4
A5
A1 (to mounting flange)
Notice
The mounting options listed only apply for drive shaft
versions with undercut. Please contact us for drive
shafts without undercut.
Total length A
A10VG A10VG 2nd pump1)
1st pump NG18 NG28 NG45 NG63
NG18 in 14.05 ‒ ‒ ‒
mm 356.8 ‒ ‒ ‒
NG28 in 15.34 17.15
mm 389.6 435.5 ‒ ‒
NG45 in 15.94 17.75 18.35
mm 404.9 450.8 466.0 ‒
NG63 in 16.24 18.05 18.65 19.20
mm 412.6 458.5 473.7 487.7
A10VG A10VG
(pump 1) (pump 2)
Notice
▶▶ The combination pump type code is shown in
shortened form in the order confirmation.
▶▶ The permissible through-drive torques are to be
observed (see page 10).
The two high-pressure relief valves protect the hydrostatic Example: Δp drive design = 3900 psi (270 bar) (pA, B – pSp)
gear (pump and motor) from overloading. They limit the Working ‒ Boost + Safety = Differential
maximum pressure in the respective high-pressure line pressure pressure pressure
and serve simultaneously as boost valves. pA,B pSp ∆pHD
High-pressure relief valves are not working valves and are 4200 psi 290 psi 435 psi 4350 psi
‒ + =
(290 bar) (20 bar) (30 bar) (300 bar)
only suitable for pressure peaks or high rates of pressure
change. ▶▶ Cracking pressure of the HD valve (at qV1):
pmax = 4650 psi (320 bar) (pmax = ΔpHD + pSp)
Setting ranges
▼▼ Setting diagram
High-pressure relief valve, Differential pressure
direct operated setting ∆pHD ≥ 435 psi pmax
Setting range valve 3, 5 4650 psi (320 bar) (≥ 30 bar)
∆pHD 3600 … 4650 psi (250 … 320 bar) 4350 psi (300 bar) Safety
Cracking pressure
Working pressure pA,B
HD valve setting
HD valve pmax
Setting range valve 4, 6 3600 psi (250 bar)
Drive design
∆pHD 1450 … 3600 psi (100 … 250 bar)
at port A, B
3350 psi (230 bar)
(see type code)
Δp
2900 psi (200 bar)
2200 psi (150 bar) pSp
1450 psi (100 bar)
Boost
pSp
pressure
qv1 qv max
Settings on high-pressure relief valve A and B
(п = 1000 rpm) (n = nmax)
Differential pressure setting ΔpHD = ... psi
Cracking pressure of the HD valve (at qV 1) pmax = ... psi Key
(pmax = ΔpHD + pSp) HD valve High-pressure relief valve
▶▶ The valve settings are made at n = 1000 rpm and at Cracking pressure When the set pressure value is reached, the
HD valve pmax HD valve opens and thus protects the hydro-
Vg max (qv 1). There may be deviations in the cracking
static gear (pump and motor) from overloading
pressures with other operating parameters.
Differential Cracking pressure HD valve (abs.) minus the
▶▶ When ordering, state the differential pressure setting pressure HD boost pressure setting
∆pHD in the plain text. valve ΔpHD
Working pressure The total design of the customer machine is
▼▼ Circuit diagram pA, B based on this pressure value. It comprises the
boost pressure setting and the Δp drive
design.
High-pressure relief valves
a b Δp drive design Differential pressure value determining the
R T1 T2 PS Fe MB B available torque at the hydraulic motor
(pA, B – pSp).
Boost pressure pSp Boost pressure setting of the low-pressure
valve
Safety Required distance between working pressure
(and/or pressure cut-off) and cracking
pressure of the high-pressure relief valve to
ensure the intended function of the
high-pressure relief valve.
Notice
X1 X2 G S MA A Upon response of the high-pressure relief valve, the
permissible temperature and viscosity must be complied
with.
Sizes 28 and 45
Pressure cut-off
a b
R T1 T2 PS Fe MB B
X1 X2 G S MA A
Size 63
Pressure cut-off
a b
R T1 T2 PS Fa Fe MB B
X1 X2 G MH S MA A
Dimensions
X1 X2 G S MA A
M4 Mechanical stroke limiter
M3
M2
M1
NG M1 M2 M3 M4
18 in max. 4.21 max. 4.29 0.71 1.66
mm max. 107 max. 109 18 42.1
45 in max. 4.45 max. 4.45 0.89 1.40
mm max. 113 max. 113 22.5 35.5
63 in max. 5.30 max. 5.37 1.04 1.69
mm max. 134.5 max. 136.5 26.5 43
The measuring ports MA, MB and MH are designed based ▼▼ Circuit diagram sizes 28 and 45
MB
X1 X2 G S MA A
a b
R T1 T2 PS Fa Fe MB B
▼▼ Countersink of the measuring ports MA, MB and MH1)
1.02
(26)
0.47 (12) deep
Notice
In connection with the ET control, a version with
pressure sensors is required to be able to realize the X1 X2 G MH S MA A
1) The countersink may be deeper than specified in the standard. 2) Depending on the application, momentary pressure peaks can
Ports designed for straight stud ends according to ISO 11926-2. occur. Keep this in mind when selecting measuring devices and
fittings.
3) X = Plugged (in normal operation)
Filtration in the boost pump suction line Filtration in the boost pump pressure line
Version S Version D
Filter version Suction filter Ports for external boost circuit filtration
Recommendation With contamination indica- Ports
tor, with cold start valve Boost pressure inlet NG 28, 45 Port G (Fa)
Recommended flow resistance at filter element NG 63 Port Fa
At ν = 30 cSt, n = nmax Δp = 1.5 psi (Δp = 0.1 bar) Boost pressure outlet Port Fe
At ν = 1000 cSt, n = nmax Δp = 4.5 psi (Δp = 0.3 bar) Filter version Boost pressure filter
Pressure at suction port S Recommendation With contamination indicator,
Continuous pS min (ν ≤ 30 cSt) ≥12 psi (0.8 bar) absolute with cold start valve
Short-term, at a cold start (t < 3 min) ≥ 7.5 psi(0.5 bar) absolute Filter arrangement Separate in the pressure line (inline filter)
Maximum pressure pS ≤ 75 psi(5 bar) absolute
max
The boost pressure filter is not included in the scope of
Use of version S is preferred. delivery.
The suction filter is not included in the scope of delivery. Notice
▶▶ In connection with a DA control valve, no pressure
▼▼ Circuit diagram sizes 28 and 45
filtration is possible with NG28 and 45.
▶▶ For NG28 and 45, port G serves as "boost pressure
a b port inlet".
R T1 T2 PS Fe MB B ▶▶ Filters with bypass are not recommended,
(exception DG, see below). Please contact us for
applications with a bypass.
▶▶ On versions with DG control (with pilot pressure not
from a boost circuit), a filter must be used that
fulfills the requirements with regard to filtration of
the hydraulic fluid (see page 6).
▶▶ The pressure drop at the filter is viscosity- and
contamination-dependent. Note the maximum
permissible pressure of the boost pump in
X1 X2 G S MA A
combination with the set feed pressure.
a b a b
R T1 T2 PS Fa Fe MB B R T1 T2 PS G Fe MB B
X1 X2 G MH S MA A X1 X2 S MA A
Version E
a b
This variation should be used in versions without inte-
R T1 T2 PS Fa Fe MB B
grated boost pump (N and/or K).
With sizes 28, 45 and 63, port S is plugged.
Size Port
18 S
28, 45 (without DA control valve) G
28, 45 (with DA control valve) Fe
63 Fa
X1 X2 G MH S MA A
The filter should be installed separately on port Fa, Fe, G
or S before the boost pressure supply.
Notice To ensure the functional reliability, maintain the required
Bosch Rexroth has a comprehensive filter range on offer. cleanliness level for the boost pressure fluid fed in at port
An inline filter, e.g. the 110 LEN (see data sheet 51448), Fa, Fe, G or S (see page 6).
is suitable for charge pressure filtration. Further
information can also be found at www.boschrexroth. ▼▼ Circuit diagram sizes 28 and 45
Boost pressure supply at port G
com/filter.
a b
R T1 T2 PS Fe MB B
X1 X2 G S MA A
a b
R T1 T2 PS Fa Fe MB B
X1 X2 G MH S MA A
DEUTSCH DT04-2P-EP04
▶▶ P: Molded, 2-pin, without bidirectional suppressor
diode (standard).
▶▶ Q: Molded, 2-pin, with bidirectional suppressor diode
(only for switching solenoids on control module EZ,
DA and ED)
The following type of protection ensues with the installed
mating connector:
▶▶ IP67 (DIN/EN 60529) and
▶▶ IP69K (DIN 40050-9)
The protection circuit with bidirectional suppressor diode
is needed to limit overvoltages. Overvoltages are caused
by switching off the current with switches, relay contacts
or by disconnecting the mating connector while voltage is
applied.
▼▼ Switching symbol
Consisting of DT designation
1 housing DT06-2S-EP04
1 wedge W2S
2 sockets 0462-201-16141
Notice
▶▶ If necessary, you can change the position of the
connector by turning the solenoid body.
▶▶ The procedure is defined in the instruction manual.
The rotary inch valve allows for any reduction of pilot Dimensions
pressure, independently of drive speed, through
2.83 (72)
mechanical actuation of the control lever. The control
2.48 (63)
lever is equipped with an internal rotational limiter ±90° 1 2 1.97 (50)
0.31
(drawing item 1 and 2). 1.06 (27)
(8)
The valve is arranged separately from the pump and is
connected to the pump by a hydraulic control line via
DIA 0.31
port PS (maximum line length: approx. 6.5 ft (2 m)). (⌀8)
1.42 (36)
1.18 (30)
The rotary inch valve must be ordered separately.
0.55
(14)
Material Direction of actuation of Throttle cross-section
number the position control lever DIA (⌀)
R902048738 Clockwise 0.18 (4.6)
0.16
DIA 0.71 (⌀18)
(4)
0.31
R902048739 Counter-clockwise 0.18 (4.6)
(8)
M8 × 30; DIN 912
Notice Tightening torque 18 lb-ft (25 Nm)
The rotary inch valve can be used regardless of the 0.96 (24.5)
control module. If necessary, the position of the control
2 Clockwise
lever can be changed.
(2)(X)
0.08
2.05 (52)
1.26 (32)
▼▼ Circuit diagram X
0.96 (24.5)
Notice
To prevent damage to the rotary inch valve, a positive
mechanical stop of ±85° must be provided for the con-
trol lever on the customer side.
X1 X2 G S MA A
x2
x3
Coupling hub x1
⌀d1
⌀d4
⌀d5
⌀d2
⌀d3
x4
NG d1 d2 min d3 d4 d5 x1 x2 x3 x4
18 in DIA1.12 DIA1.42 DIA1.929 ±0.004 DIA4.000 DIA2.56 0.232 +0.008 0.374 −0.02 0.28 0.315 +
0.035
DIA3.998 −0.024
mm ⌀28.5 ⌀36.1 ⌀49 ±0.1 ⌀101.6 0 ⌀65 5.9 +0.2 9.5 −0.5 7 8+
0.9
−0.054 −0.6
28 in DIA1.32 DIA1.71 DIA2.165 ±0.004 DIA4.000 DIA2.83 0.154 +0.008 0.374 −0.02 0.28 0.315 +
0.035
DIA3.998 −0.024
mm ⌀33.5 ⌀43.4 ⌀55 ±0.1 ⌀101.6 0 ⌀72 3.9 +0.2 9.5 −0.5 7 8+
0.9
−0.054 −0.6
45 in DIA1.52 DIA2.02 DIA2.480 ±0.004 DIA4.000 DIA3.15 0.169 +0.008 0.374 −0.02 0.28 0.315 +
0.035
DIA3.998 −0.024
mm ⌀38.5 ⌀51.4 ⌀63 ±0.1 ⌀101.6 0 ⌀80 4.3 +0.2 9.5 −0.5 7 8+
0.9
−0.054 −0.6
63 in DIA1.52 DIA2.14 DIA2.677 ±0.004 DIA5.000 ‒ 0.276 +0.008 0.50 −0.02 ‒ 0.315 +
0.035
DIA4.998 −0.024
mm ⌀38.5 ⌀54.4 ⌀68 ±0.1 ⌀127 0
‒ 7.0 +0.2 12.7 −0.5 ‒ 8+
0.9
−0.063 −0.6
Installation instructions
General Notice
The axial piston unit must be filled with hydraulic fluid ▶▶ If filling the stroking chambers via X1 to X2 is not
and air bled during commissioning and operation. This possible in the final installation position, then this
must also be observed following a longer standstill as the must take place before installation, e.g. in
axial piston unit may empty via the hydraulic lines. installation position 2.
Particularly in the installation position "drive shaft ▶▶ To prevent unexpected actuation and damage, the
upwards", filling and air bleeding must be carried out stroking chambers must be air bled via the
completely as there is, for example, a danger of dry ports X1, X2 depending on the installation position.
running. ▶▶ In certain installation positions, an influence on the
The leakage in the housing area must be directed to the adjustment or control can be expected. Gravity,
reservoir via the highest drain port (T1, T2). dead weight and case pressure can cause minor
For combination pumps, the leakage must be drained off characteristic shifts and changes in response time.
at each single pump.
If a shared drain line is used for several units, make sure Below-reservoir installation (standard)
that the respective case pressure in each unit is not Below-reservoir installation means that the axial piston
exceeded. The shared drain line must be dimensioned to unit is installed outside of the reservoir below the
ensure that the maximum permissible case pressure of all minimum fluid level.
connected units is not exceeded in any operating
Installation Air bleed Air bleed Filling
condition, particularly at cold start. If this is not possible, position the housing the stroking
separate drain lines must be laid, if necessary. chamber
To achieve favorable noise values, decouple all connecting 1 R X1 + X2 S + T1 + X1 + X2
lines using elastic elements and avoid above-reservoir
F1 SB
installation.
Under all operating conditions, the suction line and drain ht min
line must flow into the reservoir below the minimum fluid R X1, X2 hmin
level. The permissible suction height hS results from the
total pressure loss; it must not, however, be higher than
hS max = 31.5 in (800 mm). T1
The suction pressure at port S must also not fall below
the minimum value of 12 psi (0.8 bar) absolut during
T2 S
operation (cold start 7.5 psi (0.5 bar) absolute).
2 − − S + T2 + X1 + X2
Installation position
See the following examples 1 to 12. SB F1
Further installation positions are available upon request. ht min
Recommended installation position: 1 and 2.
hmin
S T2
X1, X2
R X1, X2 F1
4 R − S + T2 + X1 + X2
SB F1
ht min T1 F2
hmin
R
T2 S
X1, X2 hS max SB
T2 ht min
S hmin
X1 T1
T1
S
SB hS max
ht min
X1, X2
X2 hmin
ht min
X1 hmin
SB hS max
ht min Notice
Ports F1 and F2 are part of the external piping and must
hmin
be provided by the customer to make filling and air
11 F2 (S) + F1 (T1) X1 F2 (S) + F1 (T1)
bleeding easier.
+ X1 + X2
F1
X1 T1
S
F2
X2 hS max
SB
ht min
hmin
F1 T2 X2
F2 S
hS max X1
SB
ht min
hmin
Safety instructions
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