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INDEX

Introduction

Servo Motors and Drives

Internal Gear Pumps

Servo Vane Pumps

Applications
PROFILE
MOULD MAN AUTOMATION

We, ”THM Huade Hydraulics Private Limited”, started in


the year 2008, are one of the foremost importers and
manufacturers of hydraulics products and solutions.

Our products are widely being used and demanded in


various industries for diverse purposes. Apart from the
standardized product range offered by us, we also offer
these products in a customized form as per the
requirements of our clients. Supported by the best pool
of professionals available in the industry, we are
successful to serve our clients in an efficient manner.

These professionals always keep themselves abreast of


the latest developments in the industry. Our R&D experts
are dedicated to delivering the best range of improvised
products to the clients that are more efficient and
advance. Our state-of-the-art infrastructure sprawls over
a vast area of land.
PROFILE
To maintain a hassle-free environment in our company,
we have strategically segregated our infrastructural
facility in various desired departments. Our
manufacturing unit is equipped with technologically
advanced manufacturing facilities that are essential to
produce a large product line in a cost-efficient manner.

Owing to the ethical business practices, we are able to


garner a large satisfied clientele across the market.
Under the supervision of our CEO Mr. Manoj Arora have
carved a vast niche for ourselves. Due to his years of
practice and industry knowledge, we have acquired a
prominent position in the market.

ENERGY SAVINGSERVO SOLUTION


FROM MOULD MAN AUTOMATION
In 2019 THM introduced Hilectro Brand
of Servo motors and Drives and
Sumitomo (Japan) range of Internal
Gear Pumps as a complete package in
assembled condition imported from
our principles including Coupling and
Bell Housing after testing .
Trials were conducted Plastic
Injection molding machines and field
trials Proved that Energy savings of
almost 40% - 60% depending upon
application can be obtained.

Over 300000 + Installations


INTERNAL GEAR PUMP/SERVO VANE
PUMP AS A COMPLETE SERVO
PACKAGE FROM A SINGLE SOURCE
Servo packages available60LPM to
250LPM and 160Bar as standard up to
275Bar customized on request .
üIGP1,2,3 Internal Gear Pumps are
from 8cc to 160cc and pressure up to
315Bar.
üIGP Series pumps are available in
Tandem/Double also.

üServo Vane pump series VPS and


T7D/T7DS are also available and
becoming popular everyday due to
its high contamination retention
Servo drive PID controller processes the feedback and reference signals and
converts them to required Torque and Speed commands for the servo motors
which finally controls the flow and pressure of the Gear pump / Vane pump.

SINGLE PUMP DOUBLE PUMP


APPLICATION APPLICATION
VARNISHED
PCBS
Protection Against

Moisture

Contamination

Chemicals

varnished PCBS under UV light


DRIVE FEATURES
AC380V class, built-in braking resistor for all liquid cooling models

Support rotary, Hidehan ENDAT 2.1/2.2, sine and cosine encoders


Support the output of the second encoder and incremental
encoder
Support multiple speed sources such as switch, analog, bus, etc.
IO port can be flexibly deployed to support logical operation
Support MODBUS, CAN, EtherCAT and VARAN communication
and be compatible with international mainstream protocols
Excellent motor control accuracy and dynamic performance

The software is completely self-developed, and the


corresponding functions can be customized according
to the user's needs. The supporting PC debugging
software is powerful, user-friendly and easy to use.
SUMITOMO MULTI-STAGE INTERNAL GEAR PUMP
QT PUMP FEATURES :
High efficiency and energy saving equipped with a servo drive
system, thereby achieving efficient and energy-saving operation.
High-quality emphasis on high-precision measurement and
inspection of components,thereby achieving high-quality
products.
The software is completely self-developed, and the
corresponding functions can be customized according
to the user's needs. The supporting PC debugging
software is powerful, user-friendly and easy to use.
The durable durability structure is very simple. Due to
the forced lubrication of the spreading surface of the
parts, the parts are not in contact and hardly wear
down, thus achieving a long service life.
The superior low noise level is low. Regardless of the
increase in pressure, number of revolutions, etc., there is
little change in noise.
MOULD MAN AUTOMATION SINGLE & DOUBLE
INTERNAL GEAR PUMP IGP1,2,3
FEATURES :
Low pulsation of oil flow
Fixed displacement 8 cc to 160cc
Low operating noise
Due to sealing gap compensation high efficiency at low speed and
viscosity
Wide speed ranges, can operate upto 3000r/min
Peak pressure upto 315Bar
Options for double pumps
MOULD MAN AUTOMATION T7D/DS SERVO VANE PUMP
FLOW FROM 44 TO 158CC AND PRESSURE UP TO 280BAR
FEATURES :
T7D and T7DS Series are fixed displacement and balanced type
single vane Pumps. The pump is designed for higher operating
pressure and greater flow at the same housing size.
With a balanced pin-vane design, outlet pressure is continuously
applied only the pin. The pin provides the steady light force against
the vane. Top and bottom areas of the vane are subject to the same
pressure, either inlet or outlet pressure, depending on the vane’s
location during rotor rotation. This pin-vane design minimizes noise
level and improves volumetric efficiency.
With the cartridge independent of the shaft, allowing for easy
change of flow capacity and servicing without removing the pump
from its mounting
HIGH PERFORMANCE SERVO VANE PUMP VPS1,2,3

Nominal size : 16 to 180 cc/rev


Max. operating pressure: 245 bar - 280 bar
Max. speed : 2200 - 2800 rpm
Low operating noise, Better resistance to oil contamination
Cartridge assembly replacement available as spares
This pump is specially designed for servo system application
offering fast and low speed, with excellent response to switching.
Also the pump is widely suitable for mobile applications offering
pressure and flow under low engine rpm.
STF – ITM SERIES RADIAL PISTON MOTORS
ITM series with a wide range of 10 different series to choose from as
per specific industry segment and application.
Displacement starting from 64cc to 10,016cc and Max. pressure up
to 220Bar.
Low noise due to its crankshaft & con-rod structure and cylinder &
piston framework of low vibration frequency;
Steady performance at low speed; high starting torque;
ITM
Good reliability and less leakage due to the flat compensation
distributor
Enable reversible rotation and certain external radial & axial force on
output shaft.

ITMS
STF- STFC & STFD RADIAL PISTON MOTORS
STFC series
with a wide range of 7 different series to
choose from as per specific industry segment and
application.

Hydrostatic balance shaft distributor prevents the


shaft from tilting, thus to get excellent sealing
leakage, and continuous running under high pressure
(Max. pressure reaches to 29Mpa) ITM
Special materials and structure of seals reduce the
leakage and improve the volumetric efficiency

Special materials and advanced treatment on main


driving parts prolong the overall service life

Ideal replacement of STAFFA motor with ITMS


interchangeable mounting and performance.
STF - ROLLER CAM RING MOTORS USED FOR LOW
SPEED HIGH TORQUE APPLICATIONS

Strong anti-stock capability and stability.


Stable variable switch and parking brake;


CRM-HA
Enable free running working condition;

Multi-mounting option; hollow shaft design;

Large output torque; wide speed range; direct replacement;


CRM-HB

High-speed motor with built in gearbox; compact structure;


Stable performance at low speed;


Higher mechanical and volumetric efficiency;


Reversible rotation;

CRM-PS
High power-mass ratio, High reliability and easy maintenance.
WIDE APPLICATION
Multi-stage structure allows 3 pressure ranges with combination of the same
parts. (6.9MPa、13.7MPa、24.5MPa) Double pumps available.

HYDRAULIC PRESS SERVO SOLUTION


The control of machine i.e., Pressing and Ejection is controlled by


controlling the operation of Pressing and Ejection cylinders.

The Sequence of Operation is as follows:


• Rapid Forward
• Feed Forward

• Feed Pressing
• Rapid Return

DIE-CASTING MACHINE


ALUMINIUM EXTRUSION

INJECTION MOLDING MACHINE

COMPLETE SOLUTIONS IMM

PRINTING MACHINE

BENIFITS AND
ADVANTAGES
Highly Dynamic Control Using Servo
motor.
Up to 40 to 60% potential energy
savings in hydraulic systems.
With considerably lower energy costs,
you reduce the total cost of ownership
(TCO) for your machine or system.

Noise emissions are reduced by up to 20


dB(A).
Hydraulic power loss in the system is
lower.
The oil temperature is lower and hence
smaller rating of chiller is needed.
The system is less complex.
The productivity of your machine or
system is high.
Stable Pressure Holding
Extended life time of hydraulic parts
Stroke length can adjustable using
STANDARD MACHINE


STANDARD MACHINE WITH AC
STANDARD MACHINE WITH VFD
SERVO DRIVE AND MOTOR
COMPARISONS BETWEEN INTERNAL GEAR PUMPS
& PISTON PUMPS

SERVO CALCULATION
INPUT FROM CUSTOMERS
M/C Pressure Stroke
Flow LPM Spd (MPM)
operation (bar) length

Rapid for


Pressing


Rapid rev


Cal. Time =Stroke length/spd


Calculate motor rpm @pump cc (manually)=(flow/pump cc)*1000
Calculate KW=(pressure*Flow)/(600*0.92), pump efficiency= 0.92
Calculate torque=kW*9550/motor rpm
Torque=torque^2*time
RMS torque=All 3 operation torque/ (cal time for 3 operations + rest time)

SCOPE FUNCTION-AUTO TUNING FIELD


DIAGNOSIS

FOR COMMISSIONING ENGROSS MADE
EASY!!!

MOULD MAN AUTOMATION OFFERS COMPLETE


SUPPORT

TO THE CUSTOMERS FOR THE SERVO
PACKAGE:
Site Commissioning ; Repairs; Spares; Training.

THM has established full fledged service centre through


our channel partners

Repairs of Servo Drives & Servo Motors


SERVICE NETWORKS THRU PARTNERS

ALL INDIA
PRESENCE
THANK OFFICE

YOU
123 Anywhere St., Any City

+123-456-7890

We look forward to working with you


- MOULD MAN AUTOMATION

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