COLCHESTER TRIUMPH 2000 LATHE This manual applies only to the machine having the serial number shown; thisis stamped on the front of, the lathe bed at the tailstock end and MUST be quoted in all communications. Machine Serial Number THE COLCHESTER as COMPANY uD COLCHESTER ESSEX ENGLAN Printedin England cLc/s232/683/ 1MHEADSTOCK; castina FROM SER We. 24552 50685-0 bore plugs (2) 50256-0 access plate & lub. trough S27 eaten tr ste (er \ | s0s2s-0. 9-ringe (2) eeibe-1 Green) | $0327-0 gasket lesa 50789-0 serews (2) 61-370 50592-0 50796-0 screw a plug cas-218) 50250-2 bearing cover irant} sosia.0. \ slows te) Ng \ S98888 cee \Gaeaty | 503220 gasket 0252-0 covers, trear bearing) fe Ohh aS i earl s0210-0coer | 0965-0 shield 0412-3 main casting *' 60 s 1 30978: 0 aight 5308390 5% 4 j cae Suse 9 wa ‘ =< is ens 0 plate (swart guard) 5032-0 50663-0 deflector 30257-D ~ s0785-0 fuears bra, Eluteh lever cover hole own screws (@ > aN (50-260), > WS 50626-0 dowels (26-765) £0952-0 screws 73-825) u ~~ 50662-1 50610-0 pins (2) Plate (gep-bed) / 0843-0 screw (46-242) '50582-0 set-over pad Nee os-0HEADSTOCK ; sPinois sceans From set We 28 50133-0 cams 0041-9 rear bearing \. el s0uat-1 key springs (set of 20 50489-0 nut ee i \ \, 507832 51082-9) \ \ ee Samspring 50768-0 camscrew iez:830), 50800-9, 30798-9 oy en woe peuee 0373-0 (53-203) 50182-0 circtip yh \ th) 5037-0 gear 50799-0 0 7 50378-0 sliding gear es tics 5107-0 washer , 50730-0 screw 50925-0 |[e|| | | comes 193-578) = = 50834°0 O-rings 30528:9 pin . ae 9 51120-0 washer 5, esate NY seeeo0 S0e02.9 screws 50979-0 double gear en“, font Searing (Geriti > (03337) 0027-0 5 B- ea ARuthes 0220-0 collars ~ (0929-0 GES nc 50217-0 collars —— 50381-0 double gear (a2 0384-0 gear car 50934-0 shaft SHAFTS LOCATION pe é K | 14 Ne 0565-0 olsen sombosusnescoon | // (09-96) | { Dd 2 5027-0 cellars (21 50167°0 eirelip (11-865) raeon7982HEADSTOCK; cuFROM SER Na 0176 HEADSTOCK; contro. FRAME ASSEMBLY ou a : somcs-0 s08n2-0sereus S0801-0 lever frame 28282825 pipe penne can 0849-0 oll pipe "29-006) '30829-0 serew (1-370) am) 50097-0 bracket '50838-0 screws (46-216) 501820 clip (1-855) “ 504668-0 lever s0c95-6 rut (21-630) 0182-0, Etrelip (1-855) 51059-0) spring (82-860) 50710-0 plunger 50293-0 shift fork 9629-9 0237-0 collar assy pin (25 620) 50295-0 fork 5080-0 belt evrelip (1-731) '50291-0 shift fork | \ Sossa-9 Face Cam Pa 50290-0 shift fork 50734-0 rod assy, 0180-0 circlip (11-731) 50173-0 lever bracket assy. 50672-0 lever bracket assy. - REF: TR-04- 8303/1HEADSTOCK; conTrots PROM SER No. ccont '50136-0 plate cam 50135-0 drumcam socug-o 50940-0 cam shatt neylI7057) y Lf, 30452-0 key (17-037) | 5942-0 shatt | sexa-o / sor7eo Eireip Pe743) ca 00) \ 0811-0 serew > 39 50595-0 Biv 50867-0 anise Roy __ Tange selector a127-0 j 50172-0 easing namesate / cireip (11-751) 5086-0 Speed selector ssuiz, 30405-0 handles 50946-0 shafts / 50425-0 f / selector housing assy sore7-0 50447-0 key 50313-0 cirep i778) 301) screws (45-203) Ss | 0589-0 shit pads Se BS Lf _t000 marae 504740 shift levers 50599-9 o-ring at f 8) sour-o | PO eritetn 21085 0 sprin 507130 detents ~ | 50818-0, \ ge I screws (65-201) YO SK %uas-0 50233-0 ae a washers collars 5 plugs: 0023-0 detent bars \ e063) 80822-0 screws (46-212) Ret: 7R-05- 6808HEADSTOCK LUBRICATION fpowstni DIAGRAMMATIC REPRESENTATION sans-1 Connector 53408-1 stewe 3204-1 nut 33130-0 ler oesnoox 53462-0 washer (85-7871 “ries 3008-0 adaptor 5263-0 rain pipe S2265-1. pe 5308-0 retaining collar rr 53288-0 plug 2060-0 reins 53461-0 washer (05-787) 58124-0 elbow (29-051) |_—sscaa-0 tans 5180-0 nipple (29-052) 53425-0 dipstick 5888-0 nut (29-053)HEADSTOCK ~ pump assy. TOSER Ne 3095-0 circip(2) 2022-0 bearing 5997-0 not 2-860) 02-300) } (1-650), 5312-0 gasket 5320-0 ‘Oring 7-699) aries sszagonut | \ 53298-0 pultey| 53394-0 shatt (sia) | \ ’ s620-0stud | sao-owasher ERS, (\ xe \ apart mcm —| \ wel [> | ‘ On! = $50037-0 cco 53155-0housing —$3278-0 Bectlate key (17-062) ‘ | sargs-o nut (as78) s3za1-1 impeller plate — 530729 bush (10-027) 58237-0 oilseal (75-897) 552914] shatt 520990 cirelip (11-888) 7 | {—- 53023.0 veering (oz 200) 53297-0 pulley '53958-0 serew (73-572)CLUTCH LINKAGE row sen me 516100 shift fork 518400 sleeve 5779-0 screws 51720-0 pivot plate S1617-0 gasket (55303) s707-0 51630-0 shift lever assy. roller pin wy 1538-0 ra) 2 buen ; 515360 A | sizas-0 cae-215) 51632-0 op. lever an 51752-0 roller 51868:0 er a ey 51620-0 sey 151893°0 coupling assy. 417-033) > Lith 10-0 serene (5-208) since size 1659-0 pin 179-0 Spring (2-487) 1742-0 adj cod {clutch operating) 51635-0 lever apis omnes a seston | i972 sisal as) RS" | atheism | Bee 1552-0nut 1905-0 studs igs an 1855-0 nuts q ‘aa0n) '51822:0 shim 51520-0 fulerum block 51517-1 op. bar 1570-0 clips 113-799) 1R-968703)SWING FRAME; ND Gears 5 cover Foy 38 no. 00001 59552-0 swing frame 53840-0 washer (86-118) 53538-Ocollar 3580-0 gear(24T) 53614-0 serew (08-013) 5370-0 gear shaft 53781-0 Spacer $3506-0 brgs. (02'887) s3521-0 5388-9 ‘ase730) 53535-0 shaft collar 53562-0 swing frame 53732-0 nuts (21-685) ® === \ 59738-0 nut x (21-660) 3732-0 nuts $3844-0 washers, 53811-0 stud 53808-0 stud 53724-0 nut 53701-0 end cover 53785-0 spacer sania washer \ (ee) Ore. \ ; 52015-0 screw ‘es:0n8} 53540-0 collar ~~ 53739-0 nuts (21-660) \ 53523-0 clip (03-797) 53613-0 gear (577) . ret: R-06-6803 53801-0 studSWING FRAME; eNo Gears -meTRIC now sen no o00ot 5562-0 swing frame 9640-0 washer (88-119) 3538-0 collar 3814-0 screw (08-013), 53770°0 gear shaft A 53595-0 shaft collar 5367-0 idler (55/541) spacer, idler bras. 53506-0 bros. 53848-0 washer (o2-897) (e5-730) saras-0 0524) 59722-0 nute (21-888) 59521°0 cleelips (12-837) er © 53792-O mute 59844-0 washers s3ant-0 stud (21-585) (95-729) 59620-0 driven gear (84T) 53578-0 gear (227) 5350-0 collar 52818-0 serew (08-013) 53786-0 spacer, driven gears Ret: TRaB~s808GEAR SOX; castincs So Senne 050-0 seroma 8-247) 54076-0 flanged bearing A 56126-0 bushes (39-020) 54833-0 dowels S4655-0 acrews (us-ze) 4153-0 casting 54070-0 fl. bra _ 84072-9 tbe ~ Sc688-0 screws es (5-214) . —— s1074-0 thbeg = 54590-0 plug 54758-0 spacers (top) 54290-0 gasket # 54558°0 drain pipe 5609-0 plug tastes) oF \- 7 5250-0 cover 345650 (ee-212) 56498-0 oitsight 545820 plu La te0-8r2) 30) 4248-0 front cover —~ 54600-0 5us69-0 plugs -3 Screws (93-080) ssn) TR-08-5609, 10GEAR BOX; contRoLs FROW SERIAL Ne. 00088 534677-0 screw (60-361) 54285-0 eetera selector fork Selector pad es eg o 54275-0 selector fork Uh '34020-0 batt (01-788) 4065-2 Selector bar assy 54535-0 pin —— 545380 pin aursua) (25-617) 54280-0 fork 54813-0 screws 54553-0 screw (eo-ne) 4423-0 Shey 117-000) 54738-0 S._ handle shatts-3 Q ae 54281-0 fork 54279-0 fork —— 54875-0 screws, Te8-200) < Sho sus70-0 Saete stent pate 218800 iH 54278-0 fork 4671-0 (eras) 54042-0 spacer ‘~84776-0 springs (e238) 54035-0 plate 54017-0, alls (01-788) 4479-0 (26-947) O-rings 54568-0 divplates -3 Ls2710-0 seating 56574-0 screws 75208) 54872-0 bar retainer —q 54392-0 a [Re sare SS) 4037-0 plate sinas-0 54036 -0 plate ane ame 54713-0 54478-0 54255-0 cover 54040-0 pla alestor O-ring (26-862) top & bottom 54570-0 ‘TR-10-8803/3 a4APRON 5 AIGHT-HaND 86402-0 teadnut 6510-0 pin 04-684) '56543-0 screws (<6) 56260-0 gib 56770-0 gib shim 56490-0 56870-0 63-0 screw 365 G1 59.35) i es eas EE '56508-0" 56018-1 casting (es-217) 59640-ous-200) Gx 98509-1 plug sss 56205-D gasket rh 56553-0 plate rh. 56490-0 spring pin as O06 Revie s092t-0 772) 56365-0 lover assy. rh “org-0 pin (26-589) 6677-0 serew(82-378) 56371-0 Latch 5626-0 o-ring (7-370), wg 4 '56328-0 boy gS ao '56920-0 washer (85-737) '55921-0 washer (86-752) 56438-0 o-ring (2r-192) 6487-0 interlock pin | 56497-0 osring (27-870) (Om 56908-0 washer Rw 54275-0 swarf guard 36650-0 screw 156362-0 lever assy. aa (ead nut) f seeraae '56683-0 screws (73-579) raatAPRON; Lert-HaNo ree 56402-0 Eng. nut 5650-0 pintw-o5x) 56403-0 Metric nut 366¢3-0 screws ~ ‘ieam 56260-0 gib — 58770-0 gib shim $6490-0— 3670-0 36563-0 screw) 53-354) 36071-0 bush ssess0° (ae) sesce-0 (46-217) 55640-0 3S e200 36463-0oitsight (so-872) ‘all sesea-0 35924-0 8490-0 pit Gent ea ata ee $6971-0 latch ees ZA 661.9 screws * score = Ie se201-0 56571-0 plug \ vane seapng Be ae ane Ak ere) 585170 coer on a C4 (27-870) es 56554-0 plate |.h. aed a6 Sy se sen a a. " oo sse0i-0 968210 washer(6952) S8L87-0 interlock pin 55362-0 Leadnut lever assy 8658-0 serew (54-309) 56209-0 handle ~aon Se no, 22086 APRON CONTROLS; 58087-0 dearing (03563) 56230-1 (581) 56135-0 (1-749) clip = SO) 56906-0 washer 56132-0 clip (1-464) a \ — 0888 sang \ (92-810) Kar | sene0 | aT) ca bce Bos, @~s5027-0 alls 6202-9 peariog Neosing 3408510 rear bearing (02.9402 56796-0 spacer ea 556) sear 6519-0 screw (46-218) 5613-9 allo “ 864) 56329:0 hey Soro a stot HS / ago fone 6232-0 (267) ‘ . [nanewheel handle! 58531°0 pinion shaft 6079-0 bushes (10-018) EES gan = ea 56234-0 gear z4rzer) “SS Oy 56001-0 bush (10-016) 5613-0 ctip(n-084) '56740-1 shatt 56907-0 washer se:0 srng 27858) '56741-0 shaft HHA95-6 ‘oring 20-070) Fe 16APRON WORMBOX = t.H.APRON DIALS FROM SER No. 22096 TO SER. No, e2s21- © dowels 00)-2 DIAL ASSY. -INCH 62503-1 ere wl DIAL ASSY. -METRIC _62475-2APRON: THREAGING DIALS FROM SER Ne TO SER No 56853-0 dial stem assy. S Ss 56484-0 pin 36082-0 | stud ml 6272-9 Sih guard 5611-0 nut (21-57) $6236-0 C dial gear wales clamping nut (a ‘thumbscrew tt ED = 36854-0 dial stem assy. METRIC > 58273-0 ‘guard For setting Instructions read the plate ‘on front of the guard: 55407-0, clamping nut 56245-0 dial gear 227 56243-0 dial gear 207 se238-0 fiat gear 167 56800-0 spacer 36237-0 a8 ur se2it-o Qe Satgese ter 56408-0 nut raes-80SADDLES assemauicsFoseR Ke SADDLE; LUBRICATION 5526-0 PUMP & PIPE ASSY. RM 5547-0 PUMP & PIPE ASSY. LM 55645-0 Pump acey 55156-0 O-ring $8616-0 screw -2 (7 55783-0 Spring (82-865) 55786-0 Spring (2-105) fat (01-788) washer (B4t-c10) Way 0 sleeve (433-0843) 158149-0 oll Inet ass $5355-0 O-ring (27-479) Sset2-t Pipe “a f | |§5708-0 sleeve (29-039) | ssuieco sscis-0 8 Get er 2 55824-0 Intake valve assy 8027-0 Bal! (0-784) 20TAILsTOCK Fou SER No 22085 “Sense e 57919-0ENG. s7985-0$7086-0©—«57354:9STI4E-Okeep 570160 ball (01-788) 250-0 S7a22-0MEY. —serens bearing wea ‘erew a2 eGHE Gea) (oe-300 dea / anne \ S gm 57438-0 Slasher \ index ring 13081" Ehe. snare [Hl be eos Sos MetRie Randle ate scog wront s §7190-1 ENG. aan hb-Sz8) sa — 33-0 [$7170 ever assy, °57083-1 MET. handvrhest s720-T ier (23+ By 7220-0 o-ring (27-182), ae Mereceneal 97233-0 pad 97295-0 hug bey. saat gO s7iss. 73-575) 37129-0 “ 57097-0 57169-0 la lever assy. $7130-0 5701-0 base handle 57070;0 bolts 357458-0 wiper 57260-0 screws 37443: 0 washer RS%EL0 assy.|vee] Grease) (esrtdy 4 S7198-9.0ut 8744-0 apr wae sn srr. civehip eS) Bee '57440-0washer s7e-2e2) (e737) PS7465-0 wiper assy. Trat] 57263-0 pivot block 57348-0 screw (7-538) 57271-0 clamp — $7075-0 seit (08-017) 57441-0 washer (8-741) 57068-0 bolt assy 57273-0 clamp plateBED 5 SHAFTS frou sen 28507 58278-0 rack 50 56280-0 = - 30" 8025-0 bed, 50° gap 58205-0 pin 58027-0 30" Ny 58038-0 bed, 51 Set se0e0-0 3 \ \ 58385-0 rack screws (6-218) 8203-0 dowels 58145-0 gap-piece 58033-0 polis \ Se280-0 (0-018), * 56075-0 screws $8210 -0 dowels 6070-0 bushes 10-022), 9 : sano onaarees) 5 CI 0212-0 stop Neer | 3 s20.00 93104909, aD | sein7ocolars a TEaoscrews eae Osc $8340-0 Ena, 30 eas) 58350-0 Met. 50 5833-0 Eng, 30: 0096-1 clip 58355-0 Met. 30 _— 38453-Ospring esaiazo) ee y eo FEEosHArTS |$8417-0 50" 58419-0 ~- 30 58120/0 collar) 58084-0 t/e brit '50982-0 screw (78-574) '58003-0 bait(01-790),_\, \ 58427-2 sleeve 58207-0 shearpin » 156377-0 serows iden) THIRD-ROD SHAFTS 50308-0-- 50 5811-0 = 30 58455-0 ‘spring 8103-0 clip (1-732) 50165-0 ieverassy saczi-0 8137-0 cover = \¥-———— 58083-0 bracket 38097-0 clip (1-778) 58174-0 lever ~ TR-7-7808