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WARNING
IGNORING INSTRUCTIONS HAZARD!
To avoid death or injury you MUST read, understand and follow
operator's and maintenance manuals before installing, inspecting,
operating, servicing, testing, cleaning, transporting, storing,
dismantling or disposing of the product or a part or accessory of the
product. Keep this publication for future reference.
Copyright © Sandvik
ID: BG01223861 en-US A.001.1 2018-11-08
Monitoring Onboard Installation and Commissioning Manual LH621i
Copyright © Sandvik
ID: BG01223861 en-US A.001.1 2018-11-08
Monitoring Onboard Installation and Commissioning Manual LH621i
Table of Contents
1 Introduction ................................................................... 7
1.1 Foreword ............................................................................................... 7
1.2 Abbreviations and definitions ............................................................. 8
5 Installation ..................................................................... 23
5.1 General instructions .............................................................................23
5.2 Component positioning ....................................................................... 24
5.3 Drilling drawings ...................................................................................24
5.4 Component installation ........................................................................25
5.5 Cabling arrangement ............................................................................26
Copyright © Sandvik
ID: BG01223861 en-US A.001.1 2018-11-08
Monitoring Onboard Installation and Commissioning Manual LH621i
Copyright © Sandvik
ID: BG01223861 en-US A.001.1 2018-11-08
Monitoring Onboard Installation and Commissioning Manual LH621i
1 INTRODUCTION
1.1 Foreword
The purpose of this manual is to guide mine personnel in observing correct
and safe working procedures during operation and maintenance of the
AutoMine / AutoMine-Lite system. The standard maintenance procedures
are described in the AutoMine / AutoMine-Lite maintenance manuals.
AutoMine or AutoMine-Lite systems are intended for automated and
efficient data collection from machines working in tunnels and mines.
AutoMine and AutoMine-Lite instructions are intended to supplement
machine-specific operation and maintenance manuals with respect
to the system. Reading and understanding the machine-specific
instructions is mandatory for safe operation and maintenance of the
machinery as a whole.
Only personnel with the appropriate training and authorisation may perform
procedures described in this manual. Each operator and maintenance
personnel must become familiar with the machine and understand the
operating and maintenance instructions as well as the general safe working
procedures prior to operating, maintaining or repairing the AutoMine /
AutoMine-Lite system. This manual contains information about the safe use
of components, instruments and working procedures. The AutoMine /
AutoMine-Lite system must be operated only by personnel with proper
training in the use of the system..
This warning symbol is used to identify important safety messages
in this manual. Pay close attention whenever the warning symbol is
shown. Read the safety message carefully and clearly inform other
operators of the warning as necessary.
DANGER
The signal word, "DANGER", indicates a hazardous situation which, if not
avoided, will result in death or severe injury.
WARNING
The signal word, "WARNING", indicates a hazardous situation which, if not
avoided, could result in death or severe injury.
NOTICE
The signal word, "NOTICE", indicates a situation which, if not avoided,
could result in damage to property or environment.
2.1.2 General hazard symbol
Entanglement hazard -
Slipping hazard Tripping hazard
rotating drill
Noise hazard
Lifting hazard
Disconnect from power Switch off and lockout Read the manual or
source equipment instructions
WARNING
IGNORING INSTRUCTIONS HAZARD!
If you do not understand any information related to your duties in the
manuals you MUST make sure that you get clarification from a
person who is well trained with regard to the task you want to do.
When necessary, you or your representative must contact a Sandvik
representative to seek clarification as to how you should do the task.
WARNING
SPECIAL SKILLS REQUIRED!
Incorrect operating, service and adjustment procedures could cause
death or severe injuries.
Operating, service and adjustment procedures require professional
knowledge and thorough training regarding the tasks and working
methods.
Do not do any tasks without proper training. Always follow the
instructions. Use appropriate personal protective equipment,
depending on the task.
Carefully plan your work beforehand to minimize risk of damage or
injury.
WARNING
PERSONAL INJURY HAZARD!
Mechanical failure of the welded seams could result in death or
severe injury.
Never repair steering devices or cabin by welding.
If welding is required, revise specific welding instructions from the
machine's maintenance manual.
Due caution must be observed at all times when operating the system.
Failure to do so can seriously endanger the safety of the operators and
other personnel. All persons involved in operation or maintenance work
must be aware of potential hazards and must use safe working methods.
Before starting any maintenance or repair work, read the manufacturer’s
instructions and follow them. Operators must understand how to use the
system and must also understand the safety consequences of using the
system contrary to the instructions. The operators must have full command
of all the functions of the equipment before starting to use it.
A B C
8
2
3
1
4
DMU
7 6 5
4 COMPONENT CONNECTIONS
4.1 Data management unit
1 9
2 10
USB 1 CAN 1 i n
Powe r
3 11
USB 2 CAN 1 ou t
4 12
ETH CAN 2 i n
5 13
I/O 1 CAN 2 ou t
6 14
I/O 2 RS23 2
7
GPS GPRS
WLAN Ant .
USB 1 CAN 1 i n
Powe r
USB 2 CAN 1 ou t
ETH CAN 2 i n
1
I/O 1 CAN 2 ou t
I/O 2 RS23 2
GPS GPRS
2
WLAN Ant .
Data management unit is powered via F3130 circuit breaker and ground
wire is connected to appropriate place.
CAN cable connects to middle module XM4 connector. The pin connection
order is:
DMU XM4
V+ not connected
CANL Pin 6
GND Pin 1 and 3
CANH Pin 2
4.3 Antenna
WLAN operates with heavy-duty industrial client antenna.
Cable connections:
• Antenna is attached to Data management unit ”WLAN” connector.
5 INSTALLATION
5.1 General instructions
• When installing monitoring components, it is possible to utilize existing
WLAN system for the use of monitoring, resulting that additional WLAN
components are not required to be installed.
• All installation dimensions presented in this manual are in millimeters.
DANGER
ELECTRICAL HAZARD!
Failure to strictly follow instructions will lead to severe injury and/or
death and/or property damage.
Work on electrical equipment or devices is to be performed only by
persons with the expertise and qualifications required by the
authorities, or under the supervision of a person meeting these
requirements.
WARNING
SPECIAL SKILLS REQUIRED!
Incorrect installation procedures could cause death or severe
injuries.
Installation procedures require professional knowledge and
thorough training regarding the tasks and working methods.
Only personnel with specific operation and service training are
permitted to perform installation procedures.
All component installations must be carried out following safe
working procedures.
Always follow the instructions.
Use appropriate personal protective equipment, depending on the
task.
3
4
Ø9x2pcs
45
30 225
1
2
1 2 6 7 8 9 10
3 5
USB 1 CAN 1 i n
Powe r
USB 2 CAN 1 ou t
ETH CAN 2 i n
I/O 1 CAN 2 ou t
I/O 2 RS23 2
GPS GPRS
WLAN Ant .
11 12
13
14
DMU XM4
V+ not connected
CANL Pin 6
GND Pin 1 and 3
CANH Pin 2
Ethernet and USB cabling from Data management unit (7) to Cabin
interface connectors (1, 2)
1. Connect Ethernet cable (3) to Data management unit “Ethernet”
connector.
2. Connect USB cable (5) to Data management unit “USB 1” connector.
3. Route Ethernet and USB cables from Data management unit to Cabin
entry plate located behind the instrument panel.
4. Attach USB via connector (4) to Cabin entry plate, use reduction adapter
if necessary.
5. Connect Cabin USB cable (2) to USB via connector (4) and leave the
cabin USB cable inside the instrument panel.
6. Connect USB cable (5) to via connector.
7. Attach Cabin Ethernet cable (1) to Cabin entry plate, use reduction
adapter if necessary. Attach Cabin Ethernet cable to instrument panel
Ethernet plug if it is not used, otherwise leave the Ethernet cable inside
the instrument panel.
8. Connect Ethernet cable (3) to Cabin Ethernet cable (1) via connector.
Terminal resistor (8) to Data management unit (7)
1. Connect terminal resistor (8) to Data management unit ”CAN 1 out”
connector.
6 INSTALLATION INSPECTION
6.1 Installation Inspection
Installation inspection purpose is to verify that all installed components and
wires are working.
Note! Before installation inspection the Data management unit software
must be installed according to Monitoring Onboard Software
installation and commissioning manual.
The unit status led indicator indicates different device states using colours
and flashing patterns, as described in the following table.
Status LED Specifications for Data management unit.
Status LED state Meaning Comments
No power applied or a defect de-
OFF Device is OFF
vice
Device is ON in
GREEN ON Working with no errors detected
main system
GREEN flashing 2 Device is ON in
Working in backup system mode
Hz backup system
Device in BOOT
AMBER ON Boot loader and kernel execution
mode
User space execution, possibility
AMBER flashing 2 Device in BOOT
that some hardware peripherals
Hz mode
have not started working
AMBER flashing 7 Device is shutting
Normal shutdown initiated
Hz down
AMBER flashing System checking file systems
System Check
15 Hz and similar actions
Internal fault or life-time of the
RED ON Device is faulty
device ending
RED Flashing 2
Firmware Update Device is updating the firmware
Hz
System running factory reset
RED Flashing 7 System repair and
system and clearing out all user
Hz recovery
data
• Verify that Ethernet cable is not damaged and cabin lead through
connector is attached properly.
• Verify that Data management unit replies to Ping. If not verify that used
IP addresses are correct.
• If Data management unit replies to Ping, verify that in used web browser
the proxy settings are disabled.
• If cases above are correct try to boot Data management unit and try with
different web browser.
• Right-click the new text file and rename the file commands.xml. The
file can be empty
2. Connect USB stick to cabin USB interface cable.
3. Open Main page from RMT.
4. Verify that USB status is Connected.
Troubleshooting:
If USB status is Disconnected even if USB stick is attached.
• Verify that USB cable is connected to Data management unit USB
connector.
• Verify that USB cable is not damaged lead through is properly connected.
• Try the other USB stick.