CBR 500rr13mgzd12

CBR500R/RA
CBR500R D
CBR500R E
CBR500RA D
CBR500RA E
2
13MGZD12 © Honda Motor Co., Ltd. 2013
FOREWORD INDEX 1
ENGINE GROUP 2
FRAME GROUP 3
PART NUMBER INDEX 4
PART NAME INDEX 5

B1
CONTENTS Address
Instruction for use of parts catalogue Page No.
Instruction for use of parts catalogue ......................... 1

• This parts catalogue has been created as of September 10,
2013. How to refer to the part information ............................ 2
B
B
1
2
1
1
• Since this date, the sales practice for repair parts may have been
Part catalogue structure ............................................. 3 B 3
changed or the parts may have been eliminated (listed for those When the parts were revised...................................... 4 B 4
not for sale). Abbreviations used in the parts catalogue.................. 4 B 4
Part block and serial number check ........................... 5 B 5
• The modified information is reflected on the latest Electronic
Parts Catalogue (EPC). 
Color label attachment position check........................ 5 B 5
Also, refer to the parts catalogue news for any change.
Models, parts catalogue codes and applicable 
serial numbers ........................................................... 6 B 6
• See the parts catalogue news for any revision that is made after  Color label ................................................................ 10 B10
September 10, 2013.  Color chart ................................................................ 11 B11
 Fuel hose, general purpose hoses and vinyl 
• Always specify the part number when ordering a part. hose......................................................................... 44 D12
 FLAT RATE SERVICE TIME.................................... 48 D16
• Check the model, type, serial numbers, color, maker, and the
size as needed before ordering a part.
 Illustrated index ........................................................ 53 E 5
 ENGINE GROUP..................................................... 61 F 1 2
• Note that the illustrations (part drawings) can differ from the ac-  FRAME GROUP...................................................... 87 H 1 3
tual parts in shape.  PART NO. INDEX................................................... 152 M 1 4
They are given just to help you to refer to the parts.  PART NAME INDEX............................................... 158 N 1 5
• When modifications or additions to this parts catalogue are
made, a revised edition will be issued at an appropriate time,
with successively progressing revision numbers on the cov-
er. We recommend obtaining such revisions in order to keep
your parts catalogue up-to-date at all times. To check whether
a parts catalogue revision has been issued, please contact
your Honda distributor.
Initial version issue date

January 10, 2013
Honda Motor Co., Ltd.
1
 
B 2
Reference with “Illustrated index”

How to refer to the part information
Reference with “Part number index”
Reference with “Part name index”
2
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B 3
Address number
Part catalogue structure • Address No. is provided (in place of the page No.) to help
you refer to the part with the part No. or part name.
Block title Block number
Service item/Flat rate time
1
Reference number
• Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
Part number Honda color code
Description
Assemblies
• Sections framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their in-
dividual parts can also be obtained.)
Color description
Note
• Notes are shown with the parentheses in the part name
column.
Required quantity
• Reqd. QTY shown in the parenthesis or parentheses indi-
cates the optional part.
• Reqd. QTY marked with “N” indicates the optional part that
should be selected as needed.
• Reqd. QTY indicates the number of the part used in the
block.
Serial number
Parts catalogue code
• When the parts catalogue code column is blank, it indi-
cates that the part is applicable to all codes.
• Parts enclosed within a dotted line are covered in a

different block.
• A hollow arrow indicates the block No. for the parts en-
closed within a dotted line .
• A solid arrow indicates the block No. the part in

question is connected to.
3
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B 4
When the parts were revised Abbreviations used in the parts catalogue
1
Be sure to check the
serial number!!
RIGHT is
abbreviated “L.” stands
as “R.” for LEFT
* “L.” or “R.” in the description of a part stands for the LEFT hand
side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
• The following abbreviations are used in this parts catalogue.

A ........... Ampere L. ............Left
ABS ....... Anti-lock brake L (100L) .Link (100 Links)
system L.E.D. .....Light emitted diode
A.C. ....... Alternating current MM .........Millimeter
The number has been When shown at the left side, When shown at the right side, A.M. ...... Attaching mark MPH .......Miles per hour
used from the initial model it is applicable to the models it is applicable to the models
without revision. o f N o . 1 0 0 8 0 0 1 a n d t h e up to No.1008000. ASSY. .... Assembly R. ...........Right
subsequent numbers. C.D.I. ..... Capacitive discharge RR. .........Rear
• The parts listed with "###" at the end of the parts name have limited supply period ignition STD. .......Standard
(parts not for sale).
COMP. ... Complete T (22T) ...Tooth (22 Teeth)
D.C. ....... Direct current TCS ........Traction control
EX. ........ Exhaust system
FR. ........ Front T.M. ........Transcript mark
G ........... Gram V ............Volt
HEX. ..... Hexagonal W ...........Watt
IN. ......... Inlet WL .........With labelling
KPH ...... Kilometers per hour WOL .......Without labelling
4
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B 5
Part block and serial number check Color label attachment position check
Engine parts Throttle body Frame parts

1
Part block parts Colored parts
E-1~ E-23 F-1~
Required Engine serial Throttle body Frame serial Color label

serial number serial number number
number
Check
point 1 2 3 4
2
1
3
5
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B 6
Models, parts catalogue codes and applicable serial numbers
1
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Applicable Applicable Applicable
Area
Model Type engine frame throttle body
code
serial No. serial No. identification No.
2E England
MLHPC44A*D5000001~
D5999999
2F France
MLHPC44U*D5000001~
2U Australia
D5999999
3ED European direct sales
PC44E-2000001~
CBR500RD E England GQBJA A
2999999 MLHPC44A*D5000001~
D5999999
ED European direct sales
F France
MLHPC44K*D5000001~
KO Korea
D5999999
MLHPC44U*D5000001~
U Australia
D5999999
6
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B 7

Area
code
serial No. serial No. identification No. 1
2E England MLHPC44A*E5100001~
2MA Malaysia PC44E-2000001~ MLHPC449*E5100001~ GQBJA A
2U Australia MLHPC44U*E5100001~
3CH China PC44E-2100001~ MLHPC44R*F5000001~ GQBJB A
3ED European direct sales PC44E-2000001~ MLHPC44A*E5100001~ GQBJA A
CBR500RE CH China PC44E-2100001~ MLHPC44R*F5000001~ GQBJB A
E England PC44E-2000001~
MLHPC44A*E5100001~
ED European direct sales PC44E-2100001~
KO Korea MLHPC44K*E5100001~ GQBJA A
MA Malaysia PC44E-2000001~ MLHPC449*E5100001~
U Australia MLHPC44U*E5100001~
7
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B 8

Area
1 code
serial No. serial No. identification No.
2E England
MLHPC44B*D5000001~
D5999999
2F France
MLHPC44K*D5000001~
2KO Korea
D5999999
MLHPC449*D5000001~
2RU Russia
D5999999
MLHPC44U*D5000001~
2U Australia
D5999999
PC44E-2000001~
CBR500RAD 3ED European direct sales GQBJA A
2999999
E England
MLHPC44B*D5000001~
D5999999
F France
MLHPC449*D5000001~
RU Russia
D5999999
MLHPC44U*D5000001~
U Australia
D5999999
8
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B 9

Area
code
serial No. serial No. identification No. 1
2E England MLHPC44B*E5100001~
2KO Korea MLHPC44K*E5100001~
2MA Malaysia PC44E-2000001~ GQBJA A

MLHPC449*E5100001~
2RU Russia
2U Australia MLHPC44U*E5100001~
3CH China PC44E-2100001~ MLHPC44R*F5000001~ GQBJB A
CBR500RAE 3ED European direct sales PC44E-2000001~ MLHPC44B*E5100001~ GQBJA A
CH China PC44E-2100001~ MLHPC44R*F5000001~ GQBJB A
E England
MLHPC44B*E5100001~
MA Malaysia PC44E-2000001~ GQBJA A

MLHPC449*E5100001~
RU Russia
U Australia MLHPC44U*E5100001~
* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
GQBJA KC
9
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B10
Color label
1 • When ordering parts, check the model name, main color, and code by observing the “COLOR LABEL” on the vehicle.
• When ordering a colored part, use the color chart in the instruction for use of parts catalogue.
VFR800FIW
R-157
R157
10
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B11
Color chart
• When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.
1
CBR500R (CBR500RD)…………2E,2F,2U,3ED
MODEL CBR500RD
Pearl
COLOR himalayas
white Applicable model
Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
No. Name of colored parts Basic part No. NHA87 applicable applicable
model model
1 BODY COMP., FRAME 50100-MGZ-J01 ZB F-39 1
2 COWL ASSY., R. UNDER 64310-MGZ-J00 ZB F-45 5
3 COWL SET, FR. UPPER 64200-MGZ-D20 ZA F-43 1
4 COWL SET, L. MIDDLE 64400-MGZ-D20 ZA F-45 10
5 COWL SET, L. RR. 77250-MGZ-D20 ZB F-24 5
6 COWL SET, R. MIDDLE 64300-MGZ-D20 ZA F-45 4
7 COWL SET, R. RR. 77240-MGZ-D20 ZB F-24 3
8 COWL, L. UNDER 64320-MGZ-J00 ZA F-45 7
9 COWL, RR. CENTER 77231-MGZ-J00 ZD F-24 2
10 FENDER SET A, RR. 80100-MGZ-D00 ZA F-34 2
11 FENDER SET A, RR. 80100-MGZ-J00 ZA F-34 2
12 FENDER, FR. 61101-MGZ-J00 ZE F-10 4
13 GRIP ASSY., L. RR. 77340-MGZ-J00 ZA F-23 14
14 GRIP ASSY., R. RR. 77330-MGZ-J00 ZA F-23 13
15 MARK 86773-MGZ-D20 ZB F-50 14
11
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B12
CBR500R (CBR500RD)…………2E,2F,2U,3ED
MODEL CBR500RD
1 COLOR
Pearl
himalayas
Applicable model
white Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
model model
16 MARK, HONDA 86101-MGZ-J00 ZA F-50 1
18 MARK, L. WING 86202-MGZ-J00 ZG F-50 6
19 MARK, R. WING 86201-MGZ-J00 ZG F-50 5
20 STRIPE, FR. UPPER COWL 86647-MGZ-D20 ZA F-50 11
21 STRIPE, L. FUEL TANK 86172-MGZ-D20 ZB F-50 4
22 STRIPE, L. MIDDLE COWL 86644-MGZ-D20 ZA F-50 9
23 STRIPE, L. RR. COWL 86772-MGZ-D20 ZB F-50 13
24 STRIPE, R. FUEL TANK 86171-MGZ-D20 ZB F-50 3
25 STRIPE, R. MIDDLE COWL 86643-MGZ-D20 ZA F-50 8
26 STRIPE, R. RR. COWL 86771-MGZ-D20 ZB F-50 12
27 TANK ASSY., FUEL 17500-MGZ-D21 ZB F-21 5
28 WINDSCREEN SET 67110-MGZ-J00 ZA F-43 8
12
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B13
CBR500R (CBR500RD)…………E,ED,F,KO,U
MODEL CBR500RD
COLOR
Graphite
black
Millennium
red
Seal silver
metallic Applicable model
1
Applicable
Ref.
CODE NH-B01 R-263 NH-A14M block
No.
Initial Final No.
No. Name of colored parts Basic part No. NHB01 R263 NHA14 applicable applicable
model model
1 BODY COMP., FRAME 50100-MGZ-J01 ZB ZB ZB F-39 1
2 COWL ASSY., R. UNDER 64310-MGZ-J00 ZB ZB ZB F-45 5
3 COWL SET, L. MIDDLE 64400-MGZ-D00 ZD ZC ZB F-45 10
4 COWL SET, R. MIDDLE 64300-MGZ-D00 ZD ZC ZB F-45 4
5 COWL, FR. UPPER 64250-MGZ-J00 ZD ZB ZF F-43 5
6 COWL, L. RR. 77251-MGZ-J00 ZE ZD ZG F-24 6
7 COWL, L. UNDER 64320-MGZ-J00 ZA ZA ZA F-45 7
8 COWL, R. RR. 77241-MGZ-J00 ZE ZD ZG F-24 4
9 COWL, RR. CENTER 77231-MGZ-J00 ZC ZB ZF F-24 2
10 FENDER SET A, RR. 80100-MGZ-D00 ZA ZA ZA F-34 2
11 FENDER SET A, RR. 80100-MGZ-J00 ZA ZA - F-34 2
12 FENDER, FR. 61101-MGZ-J00 ZD ZC ZF F-10 4
13 GRIP ASSY., L. RR. 77340-MGZ-J00 ZA ZA ZA F-23 14
14 GRIP ASSY., R. RR. 77330-MGZ-J00 ZA ZA ZA F-23 13
15 MARK 86645-MGZ-D00 ZD ZC ZB F-50 10
16 MARK, HONDA 86101-MGZ-J00 ZA ZA ZA F-50 1
18 MARK, L. WING 86202-MGZ-J00 ZF ZE ZD F-50 6
19 MARK, R. WING 86201-MGZ-J00 ZF ZE ZD F-50 5
20 TANK ASSY., FUEL 17500-MGZ-J01 ZC ZB ZA F-21 5
21 WINDSCREEN SET 67110-MGZ-J00 ZA ZA ZA F-43 8
13
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B14
CBR500R (CBR500RE)…………2E,3ED
MODEL CBR500RE
1 COLOR Ross white

Applicable model
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
No. Name of colored parts Basic part No. NH196 applicable applicable
model model
2 COWL ASSY., R. UNDER 64310-MGZ-K20 ZA F-45 22
3 COWL SET, FR. UPPER 64200-MJV-D20 ZA F-43 1
4 COWL SET, L. MIDDLE 64400-MJV-D20 ZA F-45 10
5 COWL SET, L. RR. 77250-MJV-D20 ZA F-24 5
6 COWL SET, L. UNDER 64317-MGZ-K20 ZA F-45 23
7 COWL SET, R. MIDDLE 64300-MJV-D20 ZA F-45 4
8 COWL SET, R. RR. 77240-MJV-D20 ZA F-24 3
9 COWL, RR. CENTER 77231-MGZ-J00 ZB F-24 2
11 FENDER, FR. 61101-MGZ-J00 ZC F-10 4
14 MARK, HONDA 86101-MGZ-J00 ZA F-50-1 1
16 MARK, HONDA 86103-MGZ-K20 ZA F-50-1 3
18 MARK, L. WING 86202-MGZ-K20 ZA F-50-1 8
14
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B15
MODEL CBR500RE
COLOR Ross white

Applicable model
1
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
19 MARK, R. WING 86201-MGZ-K20 ZA F-50-1 7
20 STRIPE, FR. UPPER COWL 86647-MJV-D20 ZA F-50-1 13
21 STRIPE, L. FUEL TANK 86172-MJV-D20 ZA F-50-1 6
22 STRIPE, L. MIDDLE COWL 86644-MJV-D20 ZA F-50-1 11
23 STRIPE, L. RR. COWL 86772-MJV-D20 ZA F-50-1 15
24 STRIPE, R. FUEL TANK 86171-MJV-D20 ZA F-50-1 5
25 STRIPE, R. MIDDLE COWL 86643-MJV-D20 ZA F-50-1 10
26 STRIPE, R. RR. COWL 86771-MJV-D20 ZA F-50-1 14
27 TANK ASSY., FUEL 17500-MJV-D20 ZA F-21 5
15
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B16
CBR500R (CBR500RE)…………2MA
MODEL CBR500RE
1 COLOR Ross white

Applicable model
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
16
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C 1
MODEL CBR500RE
COLOR Ross white

Applicable model
1
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
17
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C 2
CBR500R (CBR500RE)…………2U
MODEL CBR500RE
1 COLOR Ross white

Applicable model
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
18
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C 3
MODEL CBR500RE
COLOR Ross white

Applicable model
1
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
19

C 4
CBR500R (CBR500RE)…………3CH
MODEL CBR500RE
1 COLOR
Pearl
himalayas
Applicable model
white Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
model model
1 BODY COMP., FRAME 50100-MGZ-A01 ZB F-39 1
11 FENDER, FR. 61101-MGZ-J00 ZE F-10 4
14 MARK 86773-MGZ-D20 ZB F-50 14
20

C 5
MODEL CBR500RE
COLOR
Pearl
himalayas
Applicable model
1
white Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
model model
21
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C 6
CBR500R (CBR500RE)…………CH
MODEL CBR500RE
1 COLOR
Millennium
red
Seal silver
Applicable
Ref.
CODE R-263 NH-A14M block
No.
Initial Final No.
No. Name of colored parts Basic part No. R263 NHA14 applicable applicable
model model
1 BODY COMP., FRAME 50100-MGZ-A01 ZB ZB F-39 1
2 COWL ASSY., R. UNDER 64310-MGZ-J00 ZB ZB F-45 5
3 COWL SET, L. MIDDLE 64400-MGZ-D00 ZC ZB F-45 10
4 COWL SET, R. MIDDLE 64300-MGZ-D00 ZC ZB F-45 4
5 COWL, FR. UPPER 64250-MGZ-J00 ZB ZF F-43 5
6 COWL, L. RR. 77251-MGZ-J00 ZD ZG F-24 6
7 COWL, L. UNDER 64320-MGZ-J00 ZA ZA F-45 7
8 COWL, R. RR. 77241-MGZ-J00 ZD ZG F-24 4
9 COWL, RR. CENTER 77231-MGZ-J00 ZB ZF F-24 2
10 FENDER SET A, RR. 80100-MGZ-D00 ZA ZA F-34 2
11 FENDER, FR. 61101-MGZ-J00 ZC ZF F-10 4
12 GRIP ASSY., L. RR. 77340-MGZ-J00 ZA ZA F-23 14
13 GRIP ASSY., R. RR. 77330-MGZ-J00 ZA ZA F-23 13
14 MARK 86645-MGZ-D00 ZC ZB F-50 10
15 MARK, HONDA 86101-MGZ-J00 ZA ZA F-50 1
17 MARK, L. WING 86202-MGZ-J00 ZE ZD F-50 6
18 MARK, R. WING 86201-MGZ-J00 ZE ZD F-50 5
19 TANK ASSY., FUEL 17500-MGZ-J01 ZB ZA F-21 5
20 WINDSCREEN SET 67110-MGZ-J00 ZA ZA F-43 8
22

C 7
CBR500R (CBR500RE)…………E,ED
MODEL CBR500RE
COLOR
Graphite
black
Seal silver
1
Applicable
Ref.
CODE NH-B01 NH-A14M block
No.
Initial Final No.
No. Name of colored parts Basic part No. NHB01 NHA14 applicable applicable
model model
1 BODY COMP., FRAME 50100-MGZ-J01 ZB ZB F-39 1
3 COWL SET, L. MIDDLE 64400-MJV-D00 ZC ZA F-45 10
4 COWL SET, R. MIDDLE 64300-MJV-D00 ZC ZA F-45 4
5 COWL, FR. UPPER 64250-MGZ-J00 ZD ZF F-43 5
6 COWL, L. RR. 77251-MGZ-J00 ZE ZG F-24 6
8 COWL, R. RR. 77241-MGZ-J00 ZE ZG F-24 4
9 COWL, RR. CENTER 77231-MGZ-J00 ZC ZF F-24 2
11 FENDER, FR. 61101-MGZ-J00 ZD ZF F-10 4
14 MARK 86645-MJV-D00 ZC ZA F-50-1 12
15 MARK, HONDA 86101-MGZ-J00 ZA ZA F-50-1 1
17 MARK, L. WING 86202-MGZ-J00 ZF ZD F-50-1 8
18 MARK, R. WING 86201-MGZ-J00 ZF ZD F-50-1 7
19 TANK ASSY., FUEL 17500-MGZ-J01 ZC ZA F-21 5
23

C 8
CBR500R (CBR500RE)…………KO,U
MODEL CBR500RE
1 COLOR
Graphite
black
Millennium
red Applicable model
Applicable
Ref.
CODE NH-B01 R-263 block
No.
Initial Final No.
No. Name of colored parts Basic part No. NHB01 R263 applicable applicable
model model
3 COWL SET, L. MIDDLE 64400-MJV-D00 ZC ZB F-45 10
4 COWL SET, R. MIDDLE 64300-MJV-D00 ZC ZB F-45 4
5 COWL, FR. UPPER 64250-MGZ-J00 ZD ZB F-43 5
6 COWL, L. RR. 77251-MGZ-J00 ZE ZD F-24 6
8 COWL, R. RR. 77241-MGZ-J00 ZE ZD F-24 4
9 COWL, RR. CENTER 77231-MGZ-J00 ZC ZB F-24 2
11 FENDER SET A, RR. 80100-MGZ-J00 ZA ZA F-34 2
12 FENDER, FR. 61101-MGZ-J00 ZD ZC F-10 4
15 MARK 86645-MJV-D00 ZC ZB F-50-1 12
18 MARK, L. WING 86202-MGZ-J00 ZF ZE F-50-1 8
19 MARK, R. WING 86201-MGZ-J00 ZF ZE F-50-1 7
20 TANK ASSY., FUEL 17500-MGZ-J01 ZC ZB F-21 5
24

C 9
CBR500R (CBR500RE)…………MA
MODEL CBR500RE
COLOR
Graphite
black
Millennium
1
Applicable
Ref.
No.
Initial Final No.
model model
11 FENDER, FR. 61101-MGZ-J00 ZD ZC F-10 4
14 MARK 86645-MJV-D00 ZC ZB F-50-1 12
25

C10
CBR500RA (CBR500RAD)…………2E,2F,2KO,2U,3ED
MODEL CBR500RAD
1 COLOR
Pearl
himalayas
Applicable model
white Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
model model
12 FENDER SET, FR. 61110-MGZ-D10 ZF F-10 10
15 MARK 86773-MGZ-D20 ZB F-50 14
16 MARK, ABS 86611-MGZ-D10 ZC F-50 7
26

C11
CBR500RA (CBR500RAD)…………2E,2F,2KO,2U,3ED
MODEL CBR500RAD
COLOR
Pearl
himalayas
Applicable model
1
white Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
model model
27

C12
CBR500RA (CBR500RAD)…………2RU
MODEL CBR500RAD
1 COLOR
Pearl
himalayas
Applicable model
white Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
model model
10 FENDER SET A, RR. 80100-MGZ-D00 ZC F-34 2
14 MARK 86773-MGZ-D20 ZB F-50 14
15 MARK, ABS 86611-MGZ-D10 ZC F-50 7
28

C13
CBR500RA (CBR500RAD)…………2RU
MODEL CBR500RAD
COLOR
Pearl
himalayas
Applicable model
1
white Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
model model
28 WINDSCREEN SET 67110-MGZ-J00 ZD F-43 8
29

C14
CBR500RA (CBR500RAD)…………E,ED,F,U
MODEL CBR500RAD
1 COLOR
Graphite
black
Millennium
red
Seal silver
Applicable
Ref.
CODE NH-B01 R-263 NH-A14M block
No.
Initial Final No.
No. Name of colored parts Basic part No. NHB01 R263 NHA14 applicable applicable
model model
1 BODY COMP., FRAME 50100-MGZ-J01 ZB ZB ZB F-39 1
2 COWL ASSY., R. UNDER 64310-MGZ-J00 ZB ZB ZB F-45 5
3 COWL SET, L. MIDDLE 64400-MGZ-D00 ZD ZC ZB F-45 10
4 COWL SET, R. MIDDLE 64300-MGZ-D00 ZD ZC ZB F-45 4
5 COWL, FR. UPPER 64250-MGZ-J00 ZD ZB ZF F-43 5
6 COWL, L. RR. 77251-MGZ-J00 ZE ZD ZG F-24 6
7 COWL, L. UNDER 64320-MGZ-J00 ZA ZA ZA F-45 7
8 COWL, R. RR. 77241-MGZ-J00 ZE ZD ZG F-24 4
9 COWL, RR. CENTER 77231-MGZ-J00 ZC ZB ZF F-24 2
10 FENDER SET A, RR. 80100-MGZ-D00 ZA ZA ZA F-34 2
11 FENDER SET A, RR. 80100-MGZ-J00 ZA ZA - F-34 2
12 FENDER SET, FR. 61110-MGZ-D10 ZE ZD ZC F-10 10
13 GRIP ASSY., L. RR. 77340-MGZ-J00 ZA ZA ZA F-23 14
14 GRIP ASSY., R. RR. 77330-MGZ-J00 ZA ZA ZA F-23 13
15 MARK 86645-MGZ-D00 ZD ZC ZB F-50 10
16 MARK, ABS 86611-MGZ-D10 ZB ZC ZC F-50 7
19 MARK, L. WING 86202-MGZ-J00 ZF ZE ZD F-50 6
20 MARK, R. WING 86201-MGZ-J00 ZF ZE ZD F-50 5
21 TANK ASSY., FUEL 17500-MGZ-J01 ZC ZB ZA F-21 5
22 WINDSCREEN SET 67110-MGZ-J00 ZA ZA ZA F-43 8
30

C15
CBR500RA (CBR500RAD)…………RU
MODEL CBR500RAD
COLOR
Graphite
black Applicable model
1
Applicable
Ref.
CODE NH-B01 block
No.
Initial Final No.
No. Name of colored parts Basic part No. NHB01 applicable applicable
model model
3 COWL SET, L. MIDDLE 64400-MGZ-D00 ZD F-45 10
4 COWL SET, R. MIDDLE 64300-MGZ-D00 ZD F-45 4
5 COWL, FR. UPPER 64250-MGZ-J00 ZD F-43 5
6 COWL, L. RR. 77251-MGZ-J00 ZE F-24 6
8 COWL, R. RR. 77241-MGZ-J00 ZE F-24 4
9 COWL, RR. CENTER 77231-MGZ-J00 ZC F-24 2
10 FENDER SET A, RR. 80100-MGZ-D00 ZB F-34 2
11 FENDER SET, FR. 61110-MGZ-D10 ZE F-10 10
14 MARK 86645-MGZ-D00 ZD F-50 10
15 MARK, ABS 86611-MGZ-D10 ZB F-50 7
18 MARK, L. WING 86202-MGZ-J00 ZF F-50 6
19 MARK, R. WING 86201-MGZ-J00 ZF F-50 5
20 TANK ASSY., FUEL 17500-MGZ-J01 ZF F-21 5
21 WINDSCREEN SET 67110-MGZ-J00 ZC F-43 8
31

C16
CBR500RA (CBR500RAE)…………2E,3ED
MODEL CBR500RAE
1 COLOR Ross white

Applicable model
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
11 FENDER SET, FR. 61110-MGZ-D10 ZD F-10 10
14 MARK, ABS 86611-MGZ-D10 ZC F-50-1 9
32

D 1
MODEL CBR500RAE
COLOR Ross white

Applicable model
1
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
33

D 2
CBR500RA (CBR500RAE)…………2KO,2RU,2U
MODEL CBR500RAE
1 COLOR Ross white

Applicable model
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
15 MARK, ABS 86611-MGZ-D10 ZC F-50-1 9
34

D 3
MODEL CBR500RAE
COLOR Ross white

Applicable model
1
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
35

D 4
CBR500RA (CBR500RAE)…………2MA
MODEL CBR500RAE
1 COLOR Ross white

Applicable model
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
14 MARK, ABS 86611-MGZ-D10 ZC F-50-1 9
36

D 5
MODEL CBR500RAE
COLOR Ross white

Applicable model
1
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
37

D 6
CBR500RA (CBR500RAE)………...3CH
MODEL CBR500RAE
1 COLOR
Pearl
himalayas
Applicable model
white Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
model model
14 MARK 86773-MGZ-D20 ZB F-50 14
15 MARK, ABS 86611-MGZ-D10 ZC F-50 7
38

D 7
MODEL CBR500RAE
COLOR
Pearl
himalayas
Applicable model
1
white Applicable
Ref.
CODE NH-A87P block
No.
Initial Final No.
model model
39

D 8
CBR500RA (CBR500RAE)…………CH
MODEL CBR500RAE
1 COLOR
Millennium
red
Seal silver
Applicable
Ref.
CODE R-263 NH-A14M block
No.
Initial Final No.
No. Name of colored parts Basic part No. R263 NHA14 applicable applicable
model model
1 BODY COMP., FRAME 50100-MGZ-A01 ZB ZB F-39 1
3 COWL SET, L. MIDDLE 64400-MGZ-D00 ZC ZB F-45 10
4 COWL SET, R. MIDDLE 64300-MGZ-D00 ZC ZB F-45 4
5 COWL, FR. UPPER 64250-MGZ-J00 ZB ZF F-43 5
6 COWL, L. RR. 77251-MGZ-J00 ZD ZG F-24 6
8 COWL, R. RR. 77241-MGZ-J00 ZD ZG F-24 4
9 COWL, RR. CENTER 77231-MGZ-J00 ZB ZF F-24 2
11 FENDER SET, FR. 61110-MGZ-D10 ZD ZC F-10 10
14 MARK 86645-MGZ-D00 ZC ZB F-50 10
15 MARK, ABS 86611-MGZ-D10 ZC ZC F-50 7
18 MARK, L. WING 86202-MGZ-J00 ZE ZD F-50 6
19 MARK, R. WING 86201-MGZ-J00 ZE ZD F-50 5
20 TANK ASSY., FUEL 17500-MGZ-J01 ZB ZA F-21 5
40

D 9
CBR500RA (CBR500RAE)…………E,ED
MODEL CBR500RAE
COLOR
Graphite
black
Seal silver
1
Applicable
Ref.
CODE NH-B01 NH-A14M block
No.
Initial Final No.
No. Name of colored parts Basic part No. NHB01 NHA14 applicable applicable
model model
3 COWL SET, L. MIDDLE 64400-MJV-D00 ZC ZA F-45 10
4 COWL SET, R. MIDDLE 64300-MJV-D00 ZC ZA F-45 4
5 COWL, FR. UPPER 64250-MGZ-J00 ZD ZF F-43 5
6 COWL, L. RR. 77251-MGZ-J00 ZE ZG F-24 6
8 COWL, R. RR. 77241-MGZ-J00 ZE ZG F-24 4
9 COWL, RR. CENTER 77231-MGZ-J00 ZC ZF F-24 2
11 FENDER SET, FR. 61110-MGZ-D10 ZE ZC F-10 10
14 MARK 86645-MJV-D00 ZC ZA F-50-1 12
15 MARK, ABS 86611-MGZ-D10 ZB ZC F-50-1 9
18 MARK, L. WING 86202-MGZ-J00 ZF ZD F-50-1 8
19 MARK, R. WING 86201-MGZ-J00 ZF ZD F-50-1 7
20 TANK ASSY., FUEL 17500-MGZ-J01 ZC ZA F-21 5
41

D10
CBR500RA (CBR500RAE)…………MA
MODEL CBR500RAE
1 COLOR
Graphite
black
Millennium
Applicable
Ref.
No.
Initial Final No.
model model
11 FENDER SET, FR. 61110-MGZ-D10 ZE ZD F-10 10
14 MARK 86645-MJV-D00 ZC ZB F-50-1 12
42

D11
CBR500RA (CBR500RAE)…………RU,U
MODEL CBR500RAE
COLOR
Graphite
black
Millennium
1
Applicable
Ref.
No.
Initial Final No.
model model
11 FENDER SET A, RR. 80100-MGZ-J00 ZA ZA F-34 2
12 FENDER SET, FR. 61110-MGZ-D10 ZE ZD F-10 10
15 MARK 86645-MJV-D00 ZC ZB F-50-1 12
43

D12
Fuel hose, general purpose hoses and vinyl hose
1 • The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.
Fuel hoses/Tubes Fuel hoses/Tubes

Bulk part Bulk part
Standard part No. Bulk part No. Inner Standard part No. Bulk part No. Inner
Length Length
diameter (m) diameter (m)
(mm) (mm)
95001-30xxx-2x 95001-30001-20M 3.0 1 95001-55001-60M 1
95001-30xxx-3x 95001-30001-30M 3.0 1 95001-55xxx-3x <95001-55003-60M> 5.5 3
<95001-55008-60M> 8
95001-30xxx-4x 95001-30001-40M 3.0 1
95001-55001-60M 1
95001-35001-50M 1 95001-55xxx-4x <95001-55003-60M> 5.5 3
95001-35xxx-2x 3.5
<95001-35003-50M> 3 <95001-55008-60M> 8
95001-35xxx-3x 95001-35001-60M 3.5 1 95001-55001-50M 1
<95001-35003-60M> 3 95001-55xxx-5x <95001-55003-50M> 5.5 3
95001-35001-60M 1 <95001-55008-50M> 8
95001-35xxx-4x 3.5
<95001-35003-60M> 3 95001-55001-60M 1
95001-35001-50M 1 95001-55xxx-6x <95001-55003-60M> 5.5 3
95001-35xxx-5x 3.5 <95001-55008-60M> 8
<95001-35003-50M> 3
95001-35001-60M 1 95001-75001-50M 1
95001-35xxx-6x 3.5 95001-75xxx-2x <95001-75003-50M> 7.5 3
<95001-35003-60M> 3
95001-45001-50M 1 95001-75001-60M 1
95001-45xxx-2x 4.5 95001-75xxx-3x <95001-75003-60M> 7.5 3
<95001-45003-50M> 3
<95001-75008-60M> 8
95001-45001-60M 1
95001-45xxx-3x <95001-45003-60M> 4.5 3 95001-75001-60M 1
<95001-45008-60M> 8 95001-75xxx-4x <95001-75003-60M> 7.5 3
<95001-75008-60M> 8
95001-45001-60M 1
95001-45xxx-4x <95001-45003-60M> 4.5 3 95001-75xxx-5x 95001-75001-50M 7.5 1
<95001-45008-60M> 8 <95001-75003-50M> 3
95001-45001-50M 1 95001-75001-60M 1
95001-45xxx-5x 4.5 95001-75xxx-6x <95001-75003-60M> 7.5 3
<95001-45003-50M> 3
<95001-75008-60M> 8
95001-45001-60M 1
95001-45xxx-6x <95001-45003-60M> 4.5 3 95001-80xxx-2x 95001-80001-50M 8.0 1
<95001-45008-60M> 8 95001-80xxx-3x 95001-80001-60M 8.0 1
95001-55001-50M 1 95001-80xxx-4x 95001-80001-60M 8.0 1
95001-55xxx-2x <95001-55003-50M> 5.5 3
<95001-55008-50M> 8 95001-80xxx-5x 95001-80001-50M 8.0 1
95001-80xxx-6x 95001-80001-60M 8.0 1
44

D13
Vinyl tube Vinyl tube Vinyl tube

Bulk part Bulk part Bulk part
1
Standard part Inner Outer Standard part Inner Outer Standard part Inner Outer
Bulk part No. Length Bulk part No. Length Bulk part No. Length
No. diameter dia-meter No. diameter dia-meter No. diameter dia-meter
(m) (m) (m)
(mm) (mm) (mm) (mm) (mm) (mm)
95003-01001-60M 1 95003-14001-10M 1 95003-36001-10M 1
95003-01xxx-3x <95003-01003-60M> 2.9 6.8 95003-14xxx-1x <95003-14003-10M> 6.0 9.0
3 3 95003-36xxx-1x <95003-36003-10M> 11.0 13.0 3
<95003-36008-10M> 8
95003-01001-60M 1 95003-14001-10M 1
95003-01xxx-60 <95003-01003-60M> 2.9 6.8 95003-14xxx-20 <95003-14003-10M> 6.0 9.0
3 3 95003-36001-10M 1
95003-36xxx-20 <95003-36003-10M> 11.0 13.0 3
95003-03001-60M 1 95003-14001-60M 1 <95003-36008-10M> 8
95003-03xxx-3x <95003-03003-60M> 3.0 6.0 95003-14xxx-3x <95003-14003-60M> 6.0 9.0
3 3
95003-37001-60M 1
95003-03001-60M 1 95003-17001-10M 1 95003-37xxx-3x 95003-37003-60M> 11.0 15.0
95003-03xxx-60 <95003-03003-60M> 3.0 6.0 95003-17xxx-1x <95003-17003-10M> 7.0 9.0 3
3 3
95003-37001-60M 1
95003-05001-60M 1 95003-19001-10M 1 95003-37xxx-60 <95003-37003-60M> 11.0 15.0 3
95003-05xxx-3x <95003-05003-60M> 3.5 6.5 3 95003-19xxx-1x <95003-19003-10M> 7.0 11.0 3
<95003-05008-60M> 8 <95003-19008-10M> 8 95003-38001-10M
95003-38xxx-1x <95003-38003-10M> 12.0 13.0 1
3
95003-05001-60M 1 95003-19001-10M 1
95003-05xxx-60 <95003-05003-60M> 3.5 6.5 3 95003-19xxx-20 <95003-19003-10M> 7.0 11.0 3 95003-38001-10M 1
95003-38xxx-20 <95003-38003-10M> 12.0 13.0
<95003-05008-60M> 8 <95003-19008-10M> 8 3
95003-07001-10M 1 95003-19001-60M 1 95003-39001-10M
95003-39xxx-1x <95003-39003-10M> 12.0 14.0 1
95003-07xxx-1x <95003-07003-10M> 4.0 7.0 3 95003-19xxx-3x <95003-19003-60M> 7.0 11.0 3 3
<95003-07008-10M> 8 <95003-19008-60M> 8
95003-39001-10M 1
95003-39xxx-20 <95003-39003-10M> 12.0 14.0
95003-07001-10M 1 95003-19001-60M 1 3
95003-07xxx-20 <95003-07003-10M> 4.0 7.0 3 95003-19xxx-60 <95003-19003-60M> 7.0 11.0 3
<95003-07008-10M> 8 <95003-19008-60M> 8 95003-40001-10M 1
95003-40xxx-20 <95003-40003-10M> 12.0 16.0 3
95003-07001-60M 1 95003-21001-10M 1
95003-21xxx-1x <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07xxx-3x <95003-07003-60M> 4.0 7.0 3 3 95003-40xxx-3x <95003-40003-60M> 12.0 16.0
<95003-07008-60M> 8 3
95003-21001-10M 1
95003-21xxx-20 <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07001-60M 1 3 95003-40xxx-60 <95003-40003-60M> 12.0 16.0
95003-07xxx-60 <95003-07003-60M> 4.0 7.0 3 3
<95003-07008-60M> 8 95003-23001-10M 1
95003-23xxx-1x <95003-23003-10M> 8.0 12.0 95003-43001-10M 1
3
95003-07001-70M 1 95003-43xxx-1x <95003-43003-10M> 13.0 15.0 3
95003-07xxx-7x <95003-07003-70M> 4.0 7.0 3 95003-23001-10M 1 <95003-43008-10M> 8
95003-23xxx-20 <95003-23003-10M> 8.0 12.0
<95003-07008-70M> 8 3
95003-43001-10M 1
95003-08001-10M 1 95003-23001-60M 1 95003-43xxx-20 <95003-43003-10M> 13.0 15.0 3
95003-08xxx-1x <95003-08003-10M> 4.5 6.5 3 95003-23xxx-3x <95003-23003-60M> 8.0 12.0 3 <95003-43008-10M> 8
<95003-08008-10M> 8 <95003-23008-60M> 8
95003-45001-10M 1
95003-09001-60M 1 95003-23001-60M 1 95003-45xxx-1x <95003-45003-10M> 14.0 18.0 3
95003-09xxx-3x <95003-09003-60M> 4.5 8.0 95003-23xxx-60 <95003-23003-60M> 8.0 12.0 3 <95003-45008-10M> 8
3
<95003-23008-60M> 8
95003-09001-60M 1 95003-45001-10M 1
95003-09xxx-60 <95003-09003-60M> 4.5 8.0 95003-25001-10M 1 95003-45xxx-20 <95003-45003-10M> 14.0 18.0 3
3 95003-25xxx-1x <95003-25003-10M> 9.0 11.0 3 <95003-45008-10M> 8
95003-10001-10M 1
95003-10xxx-1x <95003-10003-10M> 5.0 8.0 95003-25001-10M 1 95003-50001-10M 1
3 95003-25xxx-20 <95003-25003-10M> 9.0 11.0 95003-50xxx-1x <95003-50003-10M> 16.0 19.0
3 3
95003-10001-10M 1
95003-10xxx-20 <95003-10003-10M> 5.0 8.0 95003-25001-60M 1 95003-50001-10M 1
3 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 95003-50xxx-20 <95003-50003-10M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-3x <95003-10003-60M> 5.0 8.0 95003-25001-70M 1 95003-50001-60M 1
3 95003-25xxx-7x <95003-25003-70M> 9.0 11.0 95003-50xxx-3x <95003-50003-60M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-60 <95003-10003-60M> 5.0 8.0 95003-27001-10M 1 95003-55001-10M 1
3 95003-27xxx-1x <95003-27003-10M> 9.0 13.0 95003-55xxx-1x <95003-55003-10M> 17.5 20.5
3 3
95003-11001-60M 1
95003-11xxx-3x <95003-11003-60M> 5.0 9.0 3 95003-27001-10M 1 95003-55001-10M 1
95003-27xxx-20 <95003-27003-10M> 9.0 13.0 95003-55xxx-20 <95003-55003-10M> 17.5 20.5
<95003-11008-60M> 8 3 3
95003-11001-60M 1 95003-27001-60M 1 95003-60001-10M 1

95003-27xxx-3x <95003-27003-60M> 9.0 13.0 95003-60xxx-1x <95003-60003-10M> 22.0 27.0
95003-11xxx-60 <95003-11003-60M> 5.0 9.0 3 3 3
<95003-11008-60M> 8 95003-27001-60M 1 95003-60001-10M 1
95003-27xxx-60 <95003-27003-60M> 9.0 13.0 95003-60xxx-20 <95003-60003-10M> 22.0 27.0
95003-12001-10M 1 3 3
95003-12xxx-1x <95003-12003-10M> 5.0 7.0 3 95003-33001-10M 1 95003-60001-60M 1
<95003-12008-10M> 8 95003-33xxx-1x <95003-33003-10M> 10.0 14.0 95003-60xxx-3x <95003-60003-60M> 22.0 27.0
3 3
95003-12001-10M 1 95003-33001-10M 1 95003-60001-60M 1
95003-12xxx-20 <95003-12003-10M> 5.0 7.0 3 95003-33xxx-20 <95003-33003-10M> 10.0 14.0 95003-60xxx-60 <95003-60003-60M> 22.0 27.0
3 3
<95003-12008-10M> 8
45

D14
General purpose hoses General purpose hoses

Bulk part Bulk part
1 Standard part No. Bulk part No. Inner

diameter
Length
(m)
Standard part No. Bulk part No. Inner
diameter
Length
(m)
(mm) (mm)
95005-11xxx-3x 95005-11001-30M 11.0 1 95005-45001-10M 1
95005-11xxx-5x 95005-11001-50M 11.0 1 95005-45xxx-4x <95005-45003-10M> 4.5 3
<95005-45008-10M> 8
95005-12001-10M 1
95005-12xxx-1x <95005-12003-10M> 12.0 3 95005-45xxx-5x 95005-45001-50M 4.5 1
95005-12xxx-2x 95005-12001-20M 12.0 1 95005-50xxx-3x 95005-50001-30M 5.0 1
<95005-50003-30M> 3
95005-12xxx-3x 95005-12001-30M 12.0 1
95005-50xxx-5x 95005-50001-50M 5.0 1
95005-12xxx-5x 95005-12001-50M 12.0 1
95005-55001-10M 1
95005-14xxx-1x 95005-14001-10M 14.0 1 95005-55xxx-1x <95005-55003-10M> 5.3 3
95005-14001-20M 1 <95005-55008-10M> 8
95005-14xxx-2x 14.0
<95005-14003-20M> 3 95005-55001-20M 1
95005-55xxx-2x 5.3
95005-14xxx-3x 95005-14001-30M 14.0 1 <95005-55003-20M> 3
95005-14xxx-5x 95005-14001-50M 14.0 1 95005-55001-10M 1
95005-55xxx-4x <95005-55003-10M> 5.3 3
95005-17xxx-1x 95005-17001-10M 17.0 1 <95005-55008-10M> 8
95005-17xxx-2x 95005-17001-20M 17.0 1 95005-65001-10M 1
95005-65xxx-1x <95005-65003-10M> 6.5 3
95005-17xxx-3x 95005-17001-30M 17.0 1
95005-17xxx-5x 95005-17001-50M 17.0 1 95005-65xxx-2x 95005-65001-20M 6.5 1
95005-30xxx-3x 95005-30001-30M 3.0 1 95005-70xxx-3x 95005-70001-30M 7.0 1
<95005-70003-30M> 3
95005-30xxx-5x 95005-30001-50M 3.0 1
95005-70xxx-5x 95005-70001-50M 7.0 1
95005-35001-10M 1
95005-35xxx-1x <95005-35003-10M> 3.5 3 95005-75001-10M 1
95005-75xxx-1x 7.3
<95005-35008-10M> 8 <95005-75003-10M> 3
95005-35xxx-2x 95005-35001-20M 3.5 1 95005-75xxx-2x 95005-75001-20M 7.3 1
95005-35xxx-3x 95005-35001-30M 3.5 1 95005-80001-10M 1
95005-80xxx-1x <95005-80003-10M> 8.0 3
95005-35001-10M 1
95005-35xxx-4x <95005-35003-10M> 3.5 3 95005-80xxx-2x 95005-80001-20M 8.0 1
<95005-35008-10M> 8 95005-80xxx-3x 95005-80001-30M 8.0 1
95005-35xxx-5x 95005-35001-50M 3.5 1 95005-80xxx-5x 95005-80001-50M 8.0 1
95005-45001-10M 1 95005-91xxx-3x 95005-91001-30M 12.0 1
95005-45xxx-1x <95005-45003-10M> 4.5 3
<95005-45008-10M> 8 95005-91xxx-5x 95005-91001-50M 12.0 1
95005-45xxx-2x 95005-45001-20M 4.5 1 95005-92xxx-3x 95005-92001-30M 12.0 1
95005-45xxx-3x 95005-45001-30M 4.5 1 95005-92xxx-5x 95005-92001-50M 12.0 1
NOTE: X is displayed to represent the omitted numerals and letters of the
roman alphabet.
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.
46

D15
• Bulk part number of fuel hose, general purpose hose and vinyl hose.
(Example)
95001-75001-50M
1
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
• Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
• Fuel hose 2: Red outside braid • Vinyl hose 1: Clear • General hose 1: Ash gray
(3 mm inside dia. only) 2: Black 2: Ash gray
5: Black inside braid 3: Light red 3: Black
3: Red (3 mm inside dia. only) 6: Light red 5: Black
4: Ash gray with red stripe 7: Pale black
(3 mm inside dia. only)
6: Black
Lengths: 001: 1 m (standard)
003: 3 m
008: 8 m
I.D code: (fuel hose and general purpose hose)

30: 3.0 mm 11: 11 mm
35: 3.5 mm 91: 12 mm (outside dia. 15) mm
55: 5.3 mm, 5.5 mm 14: 14 mm
65: 6.5 mm 17: 17 mm
70: 7.0 mm
75: 7.3 mm, 7.5 mm
80: 8.0 mm
ID./OD. code: (vinyl hose)

01: ID. 2.9, OD. 6.8 mm 14: ID. 6.0, OD. 9.0 mm 37: ID. 11.0, OD. 15.0 mm
Hose type: 1: Fuel hose

3: Vinyl hose
5: General hose
47

D16
Editorial style
FLAT RATE SERVICE TIME
The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
1 Flat rate service time (FRT) means the standard time required to
service a MC, which is listed in this manual to help the dealers
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
control the actual working process and calculate the service charge listed collectively in the list in the preface, classified according to the
by using it as a guide. work.
FRT setting system FRT setting standard

• Decimal system (in unit of 0.1) is adopted to set FRT as it is
Net service time
convenient to calculate the wage.
Removal, Disassembly/reassembly, Installation Example: (0.1) 6 minutes, (0.2) 12 minutes
Inspection, Measurement, Adjustment, Confirmation [Labor cost per hour] x [FRT] = [Wage]
• FRT is set with a hand tool.
Diagnosis/troubleshooting (Electric system)
• Service items and FRT can be subject to change depending on
Completion inspection development of tools and service equipment and improvement in
service procedure.
Float time
Preparation
(Process check, Confirmation arrangement for
necessary tools)
Related work (Transfer of vehicles)
* Float time is set by multiplying the net service time by a given
coefficient.
48

E 1
Work procedure Service item whose FRT is not presented

• As the work procedure is set with the work time according to the • Accessories and service parts that are not listed to use in this
method in the separate Service Manual, refer to this Manual as manual.
required.
• Work methods permitting servicing in the shortest time still
• Locations with little aging deterioration or breakage during normal
use.
1
permitting assurance of safe work and product warranty are used • Service work that can be finished by one touch.
for the setting of service items not listed in the Service Manual.
• Service work that is seldom done (i.e. extremely small causes of
• Work basically is to be performed by one person, and when two or trouble and service frequency).
more people are required, setting is done as the total time for the
number of people. * When FRT is not presented, please calculate wages based on ap-
• The set value for the technological level of the workers uses a propriate actual work time
person with three years of experience in the repair of Honda
vehicles as the standard. Operation not included of FRT
• Special tools and service equipment used to set FRT are those • Oil and coolant water draining, Waiting time for warming up
specified or recommended in Service Manual. operation and etc..
• Additional operation that involves removal/installation of standard
exterior equipment.
• Indirect time spent for service by visiting the customer, trade-in,
and delivery of a MC.
• Indirect time required for ordering and delivery of parts.
• Cost for grease, adhesive agent, etc. used for service work.
49

E 2
Explanation of FRT by using an example Indicating work contents that are included in the service
(The example may differ from the actual presented items) item.
1 Ref.
No.
L.O.N.
(Relative ref. Number)
Description
F.R.T.
Indicating a reference No. whose operation and time are
the same as FRT4.5 for the camshaft.
(1, 3, 4, 7) 
(The application range is limited to the service items
2 111118 CAMSHAFT • • • • • • • • • • • • • • 4.5 without an LON setting within a same block.)
How to refer to the service item by using the sample

• Includes: Valve clearance adjustment (camshaft replacement)
111118A Replace rocker arm add
Open to the page of the block where the camshaft's
• • • • • • • • • • • • • • • • • • • • • • • • • 1.0
spare part illustration is shown.
Reference No. of the illustration of part that shows location

of the replacement work.
Look for the camshaft illustration, and refer to the ser-
FRT is an abbreviation of Flat Rate Time indicating the vice item and FRT that agree with the reference No.
standard service time required for the replacement.
LON is an abbreviation of Labor Operation Number, and it

is a classification of the service items by the work unit code.

The same operation code is used regardless of the models.

Standard operation is indicated with 6 digits code, and
additional operation is indicated with 7 digits code.
Indicating the camshaft replacement and FRT4.5.
Indicating FRT1.0 that will be added when additional

operation (replace rocker arm) is done in association with
camshaft replacement.
50

E 3
Indication mark for the listing of service items that continues to

the following page
1 11 1 18 A
Ref.
No.
L.O.N.
(Relative ref. Number)
Description
F.R.T. a c
1
a) Category codes and classification
2 111118 CAMSHAFT • • • • • • • • • • • • • • • 4.5
• • • Code Category
• • • 1 Engine
+ 2 Transmission
3 Fuel & Exhaust
Mark indicated at the last line.
4 Frame & Body
Indication of the block with no setting of FRT 5 Steering/Suspension

6 Electrical
Ref. (Relative ref. Number)
L.O.N. F.R.T. 7 Wheels/Brakes
No. Description
8 Controls/instrument
NO INFORMATION • • • • • • • • • • • • • • • • • • •
9 -
• LON code system
0 -
1 11 1 18 A c) Operation codes and classification

a b c d e Code Operation category
1 Replace, Removal/Installation, Change
a) Category code..................... Engine 2 Overhaul
b) Location/function code ........ Engine upper 3 Adjust, Balance
c) Operation code.................... Replace 4 (Paint-related work: Top-coat)
d) Operation sequence number (Unit code can be shown 5 Test, Inspect/diagnose, Measurement, Check
with alphabet)
6 (Overhaul-related work: Rebore)
......................... camshaft
(No regular rule of code) 7 (Overhaul-related work: Reseal)
8 (Resurface)
e) Additional code ................... replace rocker arm
(No regular rule of code) 9 (Paint-related work: Refinish)
0 Repair, Cleaning, Air bleeding
51

E 4
Major service items without using spare parts

(1) Removal/Installation, (2) Adjustment, 
(3) Inspection/Measurement, (5) Other work
1 E: Engine, F: Frame
* OPERATIONS OTHER THAN REPLACING PARTS
(1) Removal and installation (3) Inspection, Measurement

Set for the configuration with the parts removed from the vehicle.
LON DESCRIPTION FRT
LON DESCRIPTION FRT
1115A0 COMPRESSION PRESSURE-MEASUREMENT 0.8
TILTING ENGINE ASSEMBLY- E
1101E5 REMOVAL/INSTALLATION 3.5 6145A0 IGNITION TIMING-INSPECTION 0.7
INCLUDES: All necessary adjustment
BATTERY-CHECKING OF ELECTROLYTE 
E THROTTLE BODY ASSEMBLY- F 6105A0 0.2
3111D5 1.2 LEVEL & CHARGE
REMOVAL/INSTALLATION
CRANKCASE SEPARATION (5) Other work
1101E6 5.9
INCLUDES: Engine removal and installation
RADIATOR ASSEMBLY- LON DESCRIPTION FRT
F 1151E6 0.8
REMOVAL/INSTALLATION
E 1130A2 OIL STRAINER-CLEANING 1.1
(2) Adjustment
7110A0 FRONT BRAKE-AIR BLEEDING 0.2
LON DESCRIPTION FRT
7110A1 REAR BRAKE-AIR BLEEDING 0.2
CLUTCH-ADJUSTMENT F
2123A0 0.1
INCLUDES: Clutch lever adjustment 1151E7 RADIATOR COOLANT-CHANGE 0.5
SPARK PLUG-ADJUSTMENT/CLEANING
E 6143A1 0.8 6145A2 HISS MEMORIZATION 0.3
NOTE: For 1 vehicle
VALVE CLEARANCE-ADJUSTMENT
1113A0 1.7
NOTE: For 1 vehicle
6163A0 HEADLIGHT-AIMING 0.1
2133A0 DRIVE CHAIN-ADJUSTMENT 0.1
F 7103A1 FRONT WHEEL-BALANCE 0.6
7103A2 REAR WHEEL-BALANCE 0.7
3113A3 THROTTLE OPERATION-ADJUSTMENT 0.1
52

ENGINE GROUP E 5
E-1 F 1 E-2 F 2 E-3 F 4
CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFT/VALVE
2
E-4 F 7 E-6 F 8 E-8 F 9
CAM CHAIN/TENSIONER RIGHT CRANKCASE COVER CLUTCH
E-9 F10 E-10 F11 E-11 F12

STARTING CLUTCH A.C. GENERATOR COVER GENERATOR
53
 
ENGINE GROUP E 6
E-12 F13 E-13 F14 E-14 F15
WATER PUMP STARTER MOTOR OIL PAN/OIL PUMP
2
E-15 F16 E-16 G 2 E-17-10 G 4
CRANKCASE CRANK SHAFT/PISTON TRANSMISSION(MAINSHAFT)
E-17-20 G 6 E-19 G 7 E-21 G 8

TRANSMISSION(COUNTERSHAFT) GEARSHIFT DRUM THERMOSTAT
54
 
ENGINE GROUP E 7
E-23 G 9
THROTTLE BODY
55
 
FRAME GROUP E 8
F-1 H 1 F-2 H 2 F-3 H 3
HEADLIGHT METER MIRROR
F-4 H 4 F-5 H 6 F-5-10 H 7

HANDLE LEVER/SWITCH/CABLE FRONT BRAKE MASTER CYLINDER(STD) FRONT BRAKE MASTER CYLINDER(ABS)
F-5-20 H 9 F-5-40 H10 F-7 H11

ABS MODULATOR BRAKE PIPE HANDLE PIPE/TOP BRIDGE
56
 
FRAME GROUP E 9
F-9 H13 F-10 H14 F-11 H16
STEERING STEM FRONT FENDER FRONT FORK
F-12 I 1 F-14 I 2 F-15 I 4

FRONT BRAKE CALIPER FRONT WHEEL REAR BRAKE MASTER CYLINDER(STD)
F-15-1 I 6 F-17 I 8 F-19 I 9

REAR BRAKE MASTER CYLINDER(ABS) REAR BRAKE CALIPER REAR WHEEL
57
 
FRAME GROUP E10
F-21 I11 F-23 I13 F-24 I14
FUEL TANK/FUEL PUMP SEAT/REAR GRIP SIDE COVER/REAR COWL
F-25 I16 F-25-20 J 2 F-26 J 3

AIR CLEANER AIR INJECTION SOLENOID VALVE CANISTER
F-27 J 4 F-29 J 6 F-30 J 7

EXHAUST MUFFLER PEDAL STEP
58
 
FRAME GROUP E11
F-31 J 9 F-32 J10 F-33 J12
STAND SWINGARM REAR CUSHION
F-34 J13 F-35 J14 F-36 J15

REAR FENDER WINKER TAILLIGHT
F-37 J16 F-38 K 1 F-38-20 K 3

BATTERY WIRE HARNESS IGNITION COIL
59
 
FRAME GROUP E12
F-39 K 4 F-41 K 5 F-43 K 7
FRAME BODY RADIATOR UPPER COWL
F-45 K 9 F-48 K12 F-49 K13

MIDDLE COWL TOOLS CAUTION LABEL
F-50 K14 F-50-1 K16

MARK/STRIPE(CBR500RD/RAD) MARK/STRIPE(CBR500RE/RAE)(EXCEPT
(CBR500RE/RAE-CH,3CH) CH,3CH)
60
 
E-1 CYLINDER HEAD COVER F 1
L.O.N. F.R.T.
No. Description
  
  
 
  

Reqd. QTY
Ref.
Part No. Description CBR500 Serial No. Parts catalogue code
No. R R RA RA
D E D E
   
   
   
   
 
   
   
   
   
   
   
61
 
E-2 CYLINDER HEAD F 2
L.O.N. F.R.T.
No. Description
  




  





 
 
  

2




 
 
  


 
Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
62
 
E-2 CYLINDER HEAD F 3
L.O.N. F.R.T.
No. Description
 

  


 
 
 
 
  
  
  
63
 
E-3 CAMSHAFT/VALVE F 4
L.O.N. F.R.T.
No. Description
  


  


  


  


  


2
 
 

  



  
  
Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
  
  
  
  
  
  
  
  
  
  
  
  
  
64
 
L.O.N. F.R.T.
No. Description
 


  
  



 
 
 


  
 
2
 


 
 
 
 


Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
65
 
Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
66
 
E-4 CAM CHAIN/TENSIONER F 7
L.O.N. F.R.T.
No. Description
  


  


 
  
  
  


Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
 
   
 
   
   
   
   
   
   
   
   
   
   
   
67
 
E-6 RIGHT CRANKCASE COVER F 8
L.O.N. F.R.T.
No. Description
  
  
 
  
Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
68
 
E-8 CLUTCH F 9
L.O.N. F.R.T.
No. Description
  
  
 
  


  
  
  
  


  
Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
69
 
E-9 STARTING CLUTCH F10
L.O.N. F.R.T.
No. Description
  
  
  
Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
   
 
   
   
70
 
E-10 A.C. GENERATOR COVER F11
L.O.N. F.R.T.
No. Description
  
  
  
Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
   
   
   
   
   
71
 
E-11 GENERATOR F12
L.O.N. F.R.T.
No. Description
  
  
Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
   
   
   
   
72
 
E-12 WATER PUMP F13
L.O.N. F.R.T.
No. Description
  
  
  
  
  
  
Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
   
73
 
E-13 STARTER MOTOR F14
L.O.N. F.R.T.
No. Description
 
  
 
  

  
Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
74
 
E-14 OIL PAN/OIL PUMP F15
L.O.N. F.R.T.
No. Description
 
  
  
  
  
  
 
  
  
 
  
Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
   
 
   
   
   
   
   
   
   
   
   
   
75
 
E-15 CRANKCASE F16
L.O.N. F.R.T.
No. Description
  


 
  
  
 
  
  
 
  
Reqd. QTY
Ref.
No. R R RA RA
D E D E
      
     
   
   
   
   
   
   
   
   
   
 
   
   
   
   
   
   
   
   
   
   
   
   
   
76
 
E-15 CRANKCASE G 1
Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
77
 
E-16 CRANK SHAFT/PISTON G 2
L.O.N. F.R.T.
No. Description
 
 
 




 

 




  
2


  




  


Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
  
   
  
   
   
   
   
   
 
  
 
  
 
  
 
  
 
   
   
   
  
  
  
  
   
   
78
 
E-16 CRANK SHAFT/PISTON G 3
L.O.N. F.R.T.
No. Description
  


 
  
  


  


  


Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
   
   
   
   
   
 
79
 
E-17-10 TRANSMISSION(MAINSHAFT) G 4
L.O.N. F.R.T.
No. Description
 
  


  
 
  


  


  


2
 
 


Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
      
     

   
   
 
   
   
   
   
   
   
      
     

   
   
   
   
   
   
   
 
   
80
 
E-17-10 TRANSMISSION(MAINSHAFT) G 5
Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
81
 
E-17-20 TRANSMISSION(COUNTERSHAFT) G 6
L.O.N. F.R.T.
No. Description
 
  


  
  
  


 
 


  

2

Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
 
   
   
   
82
 
E-19 GEARSHIFT DRUM G 7
L.O.N. F.R.T.
No. Description
 
  




  


  
 
  
 
  
  
Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
83
 
E-21 THERMOSTAT G 8
L.O.N. F.R.T.
No. Description
 
  
  
Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
   
   
84
 
E-23 THROTTLE BODY G 9
L.O.N. F.R.T.
No. Description
 
  
  
  
 
  
 
  

 
  
 
  


Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
   
   
   
   
      
     
      
     
   
 
   
   
   
   
   
   
   
 
   
   
   
   
   
85
 
E-23 THROTTLE BODY G10
Reqd. QTY
Ref.
No. R R RA RA
D E D E
   
   
   
   
   
      
      
      
      
86
 
F-1 HEADLIGHT H 1
L.O.N. F.R.T.
No. Description
  
  
 
  
  
  
 
  
Reqd. QTY
Ref.
Serial No.
3
Part No. Description CBR500 Parts catalogue code
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
 
   
      
     

   
   
     
   
   
   
   
   
87
 
F-2 METER H 2
L.O.N. F.R.T.
No. Description
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
    
    
     
   
    
     
   
      
     
     
     
   
   
   
   
   
   
88
 
F-3 MIRROR H 3
L.O.N. F.R.T.
No. Description
 
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
89
 
F-4 HANDLE LEVER/SWITCH/CABLE H 4
L.O.N. F.R.T.
No. Description
 
  

  
  
  
  
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
      
     
   
      
     
     
     
   
   
     
     
   
   
   
   
   
   
   
 
   
   
   
   
90
 
F-4 HANDLE LEVER/SWITCH/CABLE H 5
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
91
 
F-5 FRONT BRAKE MASTER CYLINDER(STD) H 6
L.O.N. F.R.T.
No. Description
  
  

  

 
 
  

  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
 
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
92
 
F-5-10 FRONT BRAKE MASTER CYLINDER(ABS) H 7
L.O.N. F.R.T.
No. Description
  
  

  

  

 
 
  

  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
 
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
93
 
F-5-10 FRONT BRAKE MASTER CYLINDER(ABS) H 8
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
94
 
F-5-20 ABS MODULATOR H 9
L.O.N. F.R.T.
No. Description
 
  

  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
95
 
F-5-40 BRAKE PIPE H10
L.O.N. F.R.T.
No. Description
  

  

Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
96
 
F-7 HANDLE PIPE/TOP BRIDGE H11
L.O.N. F.R.T.
No. Description
  
  

  

  
  
 
  
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
      
     
     
   
   
   
   
 
   
   
   
   

   
   
   
   
   
   
   
   
   
   
   
   
97
 
F-7 HANDLE PIPE/TOP BRIDGE H12
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
  
  
   
   
   
   
   
   
   
   
   
98
 
F-9 STEERING STEM H13
L.O.N. F.R.T.
No. Description
  
 
  
  
 
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
 
   
   
   
 
   
   
   
   
   
99
 
F-10 FRONT FENDER H14
L.O.N. F.R.T.
No. Description
 
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
      
      
      
    
    
     
     
     
   
     
   
   
   
   
   
    
    
     
     
     
   
     
      
      
      
100
 
F-10 FRONT FENDER H15
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
      
      
      
      
      
      
      
      
      
101
 
F-11 FRONT FORK H16
L.O.N. F.R.T.
No. Description
  
  
  
  
 
  
  
  
  
  
  
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
102
 
F-12 FRONT BRAKE CALIPER I 1
L.O.N. F.R.T.
No. Description
  
  
 
  


  

 
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
 
  
   
   
   
   
   
   
103
 
F-14 FRONT WHEEL I 2
L.O.N. F.R.T.
No. Description
 
  
  
  

  

  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
  
  
   
   
   
   
   
    
    
   
    
   
    
   
 
  
 
  
 
  
  
 
  
 
   
  
   
104
 
F-14 FRONT WHEEL I 3
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
 
  
 
   
105
 
F-15 REAR BRAKE MASTER CYLINDER(STD) I 4
L.O.N. F.R.T.
No. Description
  

  

  

 
 

  

 
 
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
 
   
   
 
   
 
   
 
   
   
   
   
   
   
   
   
   
   
   
   
106
 
F-15 REAR BRAKE MASTER CYLINDER(STD) I 5
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
107
 
F-15-1 REAR BRAKE MASTER CYLINDER(ABS) I 6
L.O.N. F.R.T.
No. Description
  

  

  

  

 
 

  

 
 
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
 
   
   
 
   
 
   
 
   
   
   
   
   
   
   
   
   
   
   
108
 
F-15-1 REAR BRAKE MASTER CYLINDER(ABS) I 7
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
109
 
F-17 REAR BRAKE CALIPER I 8
L.O.N. F.R.T.
No. Description
  
  
 
  

 
  
  

Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
   
  
   
   
   
   
   
   
   
   
   
   
   
110
 
F-19 REAR WHEEL I 9
L.O.N. F.R.T.
No. Description
 
  
  
 
  
  
  
  

  

  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
  
   
 
   
    
   
  
   
   
 
  
 
  
 
  
  
 
111
 
F-19 REAR WHEEL I10
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
 
   
   
   
   
   
   
 
  
 
   
   
   
  
   
112
 
F-21 FUEL TANK/FUEL PUMP I11
L.O.N. F.R.T.
No. Description
 
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
      
    
    
     
     
     
     
     
     
     
     
     
     
     
   
   
      
   
   
   
   
   
   
   
113
 
F-21 FUEL TANK/FUEL PUMP I12
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
      
   
   
   
   
   
   
114
 
F-23 SEAT/REAR GRIP I13
L.O.N. F.R.T.
No. Description
  
  
  
 
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
 
 
   
 
 
   
   
   
   
   
   
115
 
F-24 SIDE COVER/REAR COWL I14
L.O.N. F.R.T.
No. Description
  
 
  
 
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
    
    
     
     
     
   
     
   
     
   
    
    
     
     
   
    
    
     
     
   
   
   
    
    
     
     
   
116
 
F-24 SIDE COVER/REAR COWL I15
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
    
    
     
     
   
   
   
   
   
   
   
   
   
   
117
 
F-25 AIR CLEANER I16
L.O.N. F.R.T.
No. Description
 
  
 
  
 
  
 
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
      
     
      
     

   
      
     
      
     
   
   
   
   
   
   
   
118
 
F-25 AIR CLEANER J 1
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
119
 
F-25-20 AIR INJECTION SOLENOID VALVE J 2
L.O.N. F.R.T.
No. Description
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
 
   
   
   
120
 
F-26 CANISTER J 3
L.O.N. F.R.T.
No. Description
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
    
    
      
      
121
 
F-27 EXHAUST MUFFLER J 4
L.O.N. F.R.T.
No. Description
  
  
  

  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
  
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
122
 
F-27 EXHAUST MUFFLER J 5
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
123
 
F-29 PEDAL J 6
L.O.N. F.R.T.
No. Description
 
  
 
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
 
   
   
   
   
   
   
124
 
F-30 STEP J 7
L.O.N. F.R.T.
No. Description
  
  
  
  
  
  
  
  
  
 
  
 
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
125
 
F-30 STEP J 8
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
126
 
F-31 STAND J 9
L.O.N. F.R.T.
No. Description
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
      
     
      
     

   
   
   
   
   
127
 
F-32 SWINGARM J10
L.O.N. F.R.T.
No. Description
  
  
  
  
  
 
 
  
  

  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
    
    
   
   
 
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
  
   
   
128
 
F-32 SWINGARM J11
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
129
 
F-33 REAR CUSHION J12
L.O.N. F.R.T.
No. Description
  
  

  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
 
   
   
   
   
   
   
   
   
130
 
F-34 REAR FENDER J13
L.O.N. F.R.T.
No. Description
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
    
    
     
     
     
     
   
      
     
   
   
   
   
      
   
   
      
      
   
   
      
      
131
 
F-35 WINKER J14
L.O.N. F.R.T.
No. Description
  
  
  
  
  
  
 
  

  

  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
 
   
   
   
   
   
 

   
   
 
   
   
   
 
   
 
   
   
   
132
 
F-36 TAILLIGHT J15
L.O.N. F.R.T.
No. Description
 
  
  
  
 
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
   
   
   
 
   
   
   
   
   
   
   
   
   
   
133
 
F-37 BATTERY J16
L.O.N. F.R.T.
No. Description
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
      
     
     
     
     
   
  
   
   
   
   
   
134
 
F-38 WIRE HARNESS K 1
L.O.N. F.R.T.
No. Description
  
  
  
  
  
  
  
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
 
      
     
     
     
      
     
   
   
   
   
   
   
   
   
   
   
   
   
   
   
 
   
 
135
 
F-38 WIRE HARNESS K 2
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
      
     
     
     
     
   
   
   
   
   
   
     
   
   
   
   
   
   
   
   
   
   
   
   
      
136    
 
F-38-20 IGNITION COIL K 3
L.O.N. F.R.T.
No. Description
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
   
137
 
F-39 FRAME BODY K 4
L.O.N. F.R.T.
No. Description
  


  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
    
  
    
   
    
   
   
   
   
   
   
   
   
   
   
   
   
   
   
138
 
F-41 RADIATOR K 5
L.O.N. F.R.T.
No. Description
  
  
  
  
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
      
     
     
   
   
   
   
      
     
     
      
     
     
   
   
   
   
   
   
   
   
   
   
   
 
   
139
 
F-41 RADIATOR K 6
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
140
 
F-43 UPPER COWL K 7
L.O.N. F.R.T.
No. Description
 
  
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
    
    
     
     
   
   
   
   
    
    
     
     
   
   
   
   
   
    
    
     
     
  
   
   
   
   
   
141
 
F-43 UPPER COWL K 8
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
142
 
F-45 MIDDLE COWL K 9
L.O.N. F.R.T.
No. Description
 
  
 
  
 
  
  
  
  
 
  
  
  
  
  
  
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
    
    
     
     
     
     
     
     
     
     
     
     
     
     
   
 
 
   
   
   
   
 
 
   
   
143
 
F-45 MIDDLE COWL K10
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
    
    
     
     
     
     
     
     
     
     
     
     
     
     
   
   
   
   
   
   
   
   
   
   
144
 
F-45 MIDDLE COWL K11
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
    
    
    
    
145
 
F-48 TOOLS K12
L.O.N. F.R.T.
No. Description
 
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
   
   
   
   
   
   
      
   
   
   
      
   
   
      
   
146
 
F-49 CAUTION LABEL K13
L.O.N. F.R.T.
No. Description
 
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
      
      
   
      
      
   
    
    
      
      
      
      
    
    
    
    
   
    
      
      
      
147
 
F-50 MARK/STRIPE(CBR500RD/RAD)(CBR500RE/RAE-CH,3CH) K14
L.O.N. F.R.T.
No. Description
 
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
   
 
   
   
 
   
    
    
   
   
    
    
   
   
    
    
     
     
     
     
     
     
     
     
    
    
     
     
148
 
F-50 MARK/STRIPE(CBR500RD/RAD)(CBR500RE/RAE-CH,3CH) K15
Reqd. QTY
Ref.
No. R R RA RA
D E D E
    
    
     
     
     
     
     
    
  
    
   
    
   
    
    
    
   
   
    
    
   
   
    
    
     
     
     
   
 
 
  3
    
    
   
   
    
    
   
   
    
    
   
   
    
    
   
   
149
 
F-50-1 MARK/STRIPE(CBR500RE/RAE)(EXCEPT CH,3CH) K16
L.O.N. F.R.T.
No. Description
 
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
    
    
    
    
    
  
    
    
  
    
    
    
    
    
    
    
     
     
     
    
    
     
     
     
    
  
    
150
 
F-50-1 MARK/STRIPE(CBR500RE/RAE)(EXCEPT CH,3CH) L 1
Reqd. QTY
Ref.
Serial No.
3
No. R R RA RA
D E D E
    
  
    
    
    
    
    
    
    
     
     
    
    
    
    
    
    
151
 
PART NO. INDEX M 1
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
                

               
                   
                   
                   
               
                
               
               
                
               
                   
                   
                   
                   
                   
                   
                   
                   
                   
                  
                   
                   
                   
               
                
           
                
               
               
                
               
                   
                   
                   
                   
                   
                   
                   
               
4             

            
               
                   
                   
                   
                   
                   
               
                
               
                   
                   
                   
                   
               
                
               
                   
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
PART NO. INDEX M 2
                

                   
                   
               
                
               
                   
                   
                  
                   
                   
                   
                   
                   
                   
               
                
               
                   
           
         
        
               
                   
                  
                   
               
            
            
               
                   
                   
                   
                   
                   
                   
               
                
           
                
4
               
                   
               
            
            
              
   
               
   
              
               
                
           
                
               
                
           
         
        
               
                   
153

PART NO. INDEX M 3
                

              
                 
              
           
    
          
   
          
       
            
           
    
         
   
         
       
                
           
   
            
       
            
           
                  
              
                
          
               
              
                   
              
                
               
                 
                   
                   
                   
                   
                   
                 
                   
             
                
               
               
               
4
               
                 
                   
                  
                   
                  
                   
                  
                   
                 
                 
                  
                 
                  
              
                
              
                  
                  
154

PART NO. INDEX M 4
                
             
                   
                   
                   
                  
              
               
              
                   
                  
                   
              
                
              
                  
                   
                 
                   
                  
               
               
              
                  
               
              
             
                   
                   
                   
               
            
            
               
                   
             
                
               
                   
              
4
                
               
                   
                  
                  
                 
                  
                  
                   
                   
                   
                  
                  
                  
               
                
              
                   
                  
155

PART NO. INDEX M 5
                  

              
              
             
                  
                   
                  
                   
                   
                   
                   
                   
              
               
              
                
                  
                  
                  
                
               
                   
                  
                 
                  
                  
                  
                
                  
                 
                 
                  
                   
                 
            
               
              
               
               
               
4
                   
                  
                   
                   
                  
               
                
              
                  
                  
                   
               
                  
            
               
               
                   
                  
                  
156

PART NO. INDEX M 6
   
   
  
  
   
  
   
  
   
   
  
  
   
   
   
   
   
   
   
   
   
   
   
  
   
   

   

   
157

PART NAME INDEX N 1
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
         

       
        
           
             
           
           
            
          
           
      
     
       
           
            
           
          
           
          
            
         
        
           
          
        
            
            
             
           
             
            
            
             
           
            
            
             
           
           
             
           
          
           
      
         
           
             
           
        
           
             
          
5
           
          
           
         
           
        
           
158

PART NAME INDEX N 2
             

          
        
          
           
            
           
          
     
         
     
             
            
         
           
            
            
             
           
           
          
            
         
             
            
           
        
         
       
             
           
           
           
            
             
            
         
             
          
           
         
             
          
             
          
           
          
           
            
            
            
            
5
           
       
           
         
             
            
            
159

PART NAME INDEX N 3
             

           
            
            
          
        
          
        
            
           
             
         
          
        
             
             
             
            
            
           
         
             
            
            
             
             
           
         
            
         
         
            
           
      
        
     
         
        
          
       
        
           
            
             
            
           
            
            
           
            
           
           
5
           
            
            
            
            
           
            
160

PART NAME INDEX N 4
      

   
             
             
          
       
         
       
            
             
            
      
            
         
         
         
            
       
        
        
             
           
             
           
        
    
    
        
            
         
            
        
          
   
         
            
         
            
          
           
             
           
        
            
             
         
             
             
         
             
           
        
5
         
          
            
             
            
            
   
161

PART NAME INDEX N 5
             

        
           
          
         
       
            
          
             
            
          
           
            
           
             
      
         
      
          
           
      
        
       
            
            
             
            
            
           
        
          
          
           
           
            
           
             
            
             
             
         
           
            
             
        
          
           
       
          
         
            
       
5
        
        
             
            
          
            
           
162

PART NAME INDEX N 6
             

        
           
          
           
            
            
            
            
          
      
          
            
            
         
        
           
           
            
             
             
           
             
             
           
           
            
             
           
             
           
             
        
             
           
           
           
            
            
            
             
             
            
       
       
        
       
            
           
           
          
             
5
          
             
          
             
            
            
             
163

PART NAME INDEX N 7
             

            
           
          
          
            
           
          
            
            
             
           
          
          
           
          
            
      
         
      
         
          
             
          
             
            
            
            
            
           
       
        
    
           
            
             
          
             
            
            
            
           
             
             
        
    
  
         
         
        
        
       
5
       
       
         
     
      
       
       
164

1 FOREWORD INDEX
2 ENGINE GROUP
3 FRAME GROUP
4 PART NUMBER INDEX
5 PART NAME INDEX

Published by Honda Motor Co., Ltd.
E.2013.09 Printed in Japan
September 29,2013
CODE NO. 13MGZD12
PARTS CATALOGUE NEWS CBR500R/RA

CBR500RD
CBR500RAD
Honda Motor Co., Ltd. PARTS
CATALOGUE
Customer Service Technology Development Division NEWS
PARTS CATALOGUE - CORRECTED

Printed in Japan NEWS NO. 001
(TH-KD)MGZ
Reqd.QTY
Block Ref.
No. No. Note Part No. Description CBR500 Serial No. Parts catalogue code
R R RA RA
D E D E
F-4 4 E 35130-MGZ-H01 *PARTS NO. DELETION
A 35130-MGZ-H02 SWITCH ASSY., ENGINE STOP..... - 1 - 1 ------- ------- 3CH,CH
F-38 WIRE HARNESS
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
M:PART DESCRIPTION CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/2
PARTS CATALOGUE NEWS
BOOKNo.:13MGZD12
Reqd.QTY
Block Ref.
Note Part No. Description CBR500 Serial No. Parts catalogue code
No. No. R R RA RA
D E D E
F-38 13 38221-SNA-A31 FUSE, BLADE(7.5A)............. 5 - 6 -
T - 5 - - ------- ------- 2E,2MA,2U,3ED,E,ED,KO,MA,U
T - - - 6 ------- ------- 2E,2KO,2MA,2RU,2U,3ED,E,ED,MA,RU,U
K - 4 - 5 ------- ------- 3CH,CH
14 38221-SNA-A51 FUSE, BLADE(15A).............. 4 - 4 -
T - 4 - - ------- ------- 2E,2MA,2U,3ED,E,ED,KO,MA,U
T - - - 4 ------- ------- 2E,2KO,2MA,2RU,2U,3ED,E,ED,MA,RU,U
K - 3 - 3 ------- ------- 3CH,CH
39 D 38221-SNA-A41 FUSE, BLADE(10A).............. - 3 - 3 ------- ------- 3CH,CH
2/2
October 20,2013
CODE NO. 13MGZD12

CBR500RD
CBR500RAD
CATALOGUE

(TH-KD)MGZ
1/9
BOOKNo.:13MGZD12
MODEL CBR500RE
COLOR Ross white

Applicable model
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
5 COWL SET, L. RR. 77250-MJV-D20 ZB F-24 5
7 COWL SET, R. RR. 77240-MJV-D20 ZB F-24 3
14 MARK 86773-MGZ-D20 ZB F-50 14
2/9
BOOKNo.:13MGZD12
MODEL CBR500RE
COLOR Ross white

Applicable model
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
3/9
BOOKNo.:13MGZD12
MODEL CBR500RAE
COLOR Ross white

Applicable model
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
14 MARK 86773-MGZ-D20 ZB F-50 14
15 MARK, ABS 86611-MGZ-D10 ZC F-50-1 9
4/9
BOOKNo.:13MGZD12
MODEL CBR500RAE
COLOR Ross white

Applicable model
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
5/9
BOOKNo.:13MGZD12
Reqd.QTY
Block Ref.
No. No. R R RA RA
D E D E
F-10 4 T 61101-MGZ-J00ZE FENDER, FR.
*NHA87P* PEARL HIMALAYAS WHITE 1 - - - ------- ------- 2E,2F,2U,3ED
T 61101-MGZ-J00ZC *R263*........ MILLENNIUM RED 1 - - - ------- ------- ED,KO,U
- 1 - - ------- ------- 2E,2MA,2U,3CH,3ED,CH,KO,MA,U
10 T 61110-MGZ-D10ZF FENDER SET, FR.(WL)

*TYPE1*...................... - - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
T 61110-MGZ-D10ZD *TYPE3*...................... - - 1 - ------- ------- ED,U
- - - 1 ------- ------- 2E,2KO,2MA,2RU,2U,3CH,3ED,CH,MA,RU,U
F-21 5 T 17500-MGZ-D21ZB TANK ASSY., FUEL(WL)

*TYPE1*...................... 1 - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
T 17500-MJV-D20ZA *TYPE1*...................... - 1 - 1 ------- ------- 2E,2KO,2MA,2RU,2U,3CH,3ED
F-24 2 T 77231-MGZ-J00ZD COWL, RR. CENTER

*NHA87P* PEARL HIMALAYAS WHITE 1 - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
T 77231-MGZ-J00ZB *R263*........ MILLENNIUM RED 1 - - - ------- ------- ED,KO,U
- 1 - - ------- ------- 2E,2MA,2U,3CH,3ED,CH,KO,MA,U
- - 1 - ------- ------- ED,U
- - - 1 ------- ------- 2E,2KO,2MA,2RU,2U,3CH,3ED,CH,MA,RU,U
3 T 77240-MGZ-D20ZB COWL SET, R. RR.(WL)

*TYPE1*...................... 1 - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
A 77240-MJV-D20ZB *TYPE1*...................... - 1 - 1 ------- ------- 3CH
5 T 77250-MGZ-D20ZB COWL SET, L. RR.(WL)

*TYPE1*...................... 1 - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
A 77250-MJV-D20ZB *TYPE1*...................... - 1 - 1 ------- ------- 3CH
F-37 2 E 35850-MT4-000 *PART NO. DELETION
T 35850-MT4-003 SWITCH ASSY., STARTER MAGNETIC 1 1 1 1
F-43 1 T 64200-MGZ-D20ZA COWL SET, FR. UPPER(WL)

*TYPE1*...................... 1 - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
6/9
BOOKNo.:13MGZD12
Reqd.QTY
Block Ref.
No. No. R R RA RA
D E D E
F-45 4 T 64300-MGZ-D20ZA COWL SET, R. MIDDLE(WL)
*TYPE1*...................... 1 - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
5 T 64310-MGZ-J00ZB COWL ASSY., R. UNDER

*NH436M*.
MAT GUNPOWDER BLACK METALLIC 1 - 1 -
- 1 - - ------- ------- CH,E,ED,KO,MA,U
- - - 1 ------- ------- CH,E,ED,MA,RU,U
7 T 64320-MGZ-J00ZA COWL, L. UNDER

*NH436M*.
MAT GUNPOWDER BLACK METALLIC 1 - 1 -
- 1 - - ------- ------- CH,E,ED,KO,MA,U
- - - 1 ------- ------- CH,E,ED,MA,RU,U
10 T 64400-MGZ-D20ZA COWL SET, L. MIDDLE(WL)

*TYPE1*...................... 1 - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
22 T 64310-MGZ-K20ZA COWL ASSY., R. UNDER(WL)

*TYPE1*...................... - 1 - 1 ------- ------- 2E,2KO,2MA,2RU,2U,3CH,3ED
23 T 64317-MGZ-K20ZA COWL SET, L. UNDER(WL)

*Block title-Corrected*
F-50 MARK/STRIPE(CBR500RD/RAD)(CBR500RE/RAE-CH)
F-50 1 T 86101-MGZ-J00ZA MARK, HONDA(85MM)
*TYPE1*...................... 1 - 1 -
- 1 - 1 ------- ------- CH
2 T 86102-MGZ-J00ZA MARK, HONDA(60MM)

*TYPE1*...................... 1 - 1 -
- 1 - 1 ------- ------- CH
7/9
BOOKNo.:13MGZD12
Reqd.QTY
Block Ref.
No. No. R R RA RA
D E D E
3 T 86171-MGZ-D20ZB STRIPE, R. FUEL TANK
*TYPE1*...................... 1 - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
4 T 86172-MGZ-D20ZB STRIPE, L. FUEL TANK

*TYPE1*...................... 1 - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
5 T 86201-MGZ-J00ZG MARK, R. WING(95MM)

*TYPE1*...................... 1 - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
6 T 86202-MGZ-J00ZG MARK, L. WING(95MM)

*TYPE1*...................... 1 - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
7 T 86611-MGZ-D10ZC MARK, L. WING(95MM)

*TYPE1*...................... - - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED,E,ED,F,U
(R. SIDE ONLY)
- - - 1 ------- ------- CH
8 T 86643-MGZ-D20ZA STRIPE, R. MIDDLE COWL

*TYPE1*...................... 1 - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
9 T 86644-MGZ-D20ZA STRIPE, L. MIDDLE COWL

*TYPE1*...................... 1 - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
11 T 86647-MGZ-D20ZA STRIPE, FR. UPPER COWL

*TYPE1*...................... 1 - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
12 T 86771-MGZ-D20ZB STRIPE, R. RR. COWL

*TYPE1*...................... 1 - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
13 T 86772-MGZ-D20ZB STRIPE, L. RR. COWL

*TYPE1*...................... 1 - 1 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
14 T 86773-MGZ-D20ZB MARK(500R)
*TYPE1*...................... 2 - 2 - ------- ------- 2E,2F,2KO,2RU,2U,3ED
*Block title-Corrected*
F-50-1 MARK/STRIPE(CBR500RE/RAE)(EXCEPT CH)
F-50-1 1 T 86101-MGZ-J00ZA MARK, HONDA(85MM)
*TYPE1*...................... - 1 - 1 ------- ------- 2E,2KO,2MA,2RU,2U,3CH,3ED,E,ED,KO,MA,RU,U
2 T 86102-MGZ-J00ZA MARK, HONDA(60MM)

*TYPE1*...................... - 1 - 1 ------- ------- 2E,2KO,2MA,2RU,2U,3CH,3ED,E,ED,KO,MA,RU,U
8/9
BOOKNo.:13MGZD12
Reqd.QTY
Block Ref.
No. No. R R RA RA
D E D E
3 T 86103-MGZ-K20ZA MARK, HONDA(240MM)
(R. SIDE)
4 T 86104-MGZ-K20ZA MARK, HONDA(240MM)

(L. SIDE)
5 T 86171-MJV-D20ZA STRIPE, R. FUEL TANK

6 T 86172-MJV-D20ZA STRIPE, L. FUEL TANK

7 T 86201-MGZ-K20ZA MARK, R. WING(95MM)

8 T 86202-MGZ-K20ZA MARK, L. WING(95MM)

9 T 86611-MGZ-D10ZC MARK, ABS

*TYPE1*...................... - - - 1 ------- ------- 2E,2KO,2MA,2RU,2U,3CH,3ED,E,ED,MA,RU,U
(R. SIDE ONLY)
10 T 86643-MJV-D20ZA STRIPE, R. MIDDLE COWL

11 T 86644-MJV-D20ZA STRIPE, L. MIDDLE COWL

13 T 86647-MJV-D20ZA STRIPE, FR. UPPER COWL

14 T 86771-MJV-D20ZA STRIPE, R. RR. COWL

15 T 86772-MJV-D20ZA STRIPE, L. RR. COWL

9/9
November 09,2013
CODE NO. 13MGZD12

CBR500RD
CBR500RAD
CATALOGUE

(TH-KD)MGZ
1/9
BOOKNo.:13MGZD12
MODEL CBR500RE
COLOR Ross white

Applicable model
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
2/9
BOOKNo.:13MGZD12
MODEL CBR500RE
COLOR Ross white

Applicable model
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
3/9
BOOKNo.:13MGZD12
MODEL CBR500RE
COLOR Ross white

Applicable model
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
4/9
BOOKNo.:13MGZD12
MODEL CBR500RAE
COLOR Ross white

Applicable model
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
14 MARK, ABS 86611-MGZ-D10 ZC F-50-1 9
5/9
BOOKNo.:13MGZD12
MODEL CBR500RAE
COLOR Ross white

Applicable model
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
15 MARK, ABS 86611-MGZ-D10 ZC F-50-1 9
6/9
BOOKNo.:13MGZD12
MODEL CBR500RAE
COLOR Ross white

Applicable model
Applicable
Ref.
CODE NH-196 block
No.
Initial Final No.
model model
14 MARK, ABS 86611-MGZ-D10 ZC F-50-1 9
7/9
BOOKNo.:13MGZD12
Reqd.QTY
Block Ref.
No. No. R R RA RA
D E D E
E-17-10 3 L 23431-MGZ-J00 GEAR, MAINSHAFT SECOND(19T)... 1 - 1 - ------- 2018133 2E,2F,2U,3ED,E,ED,F,U
T 23431-MGZ-J01 .............................. 1 - 1 - 2018134 ------- 2E,2F,2U,3ED,E,ED,F,U
1 - - - ------- ------- KO
- - 1 - ------- ------- 2KO,2RU,RU
- 1 - 1
11 L 90403-KPH-900 WASHER, THRUST, 17MM.......... 1 - 1 - ------- 2018133 2E,2F,2U,3ED,E,ED,F,U
T 90403-KE7-000 WASHER, THRUST, 17.2MM....... 1 - 1 - 2018134 ------- 2E,2F,2U,3ED,E,ED,F,U
1 - - - ------- ------- KO
- - 1 - ------- ------- 2KO,2RU,RU
- 1 - 1
F-19 11 T 42711-MGS-D31 TIRE, RR.(METZELER)

(160/60ZR17 M/C 69W) 1 - 1 -
- 1 - 1 ------- ------- 3CH,CH
A 42711-MGS-D33 .............................. - 1 - 1 ------- ------- 2E,2KO,2MA,2RU,2U,3ED,E,ED,KO,MA,RU,U
F-24 3 E 77240-MJV-D20ZA *PARTS NO. DELETION
T 77240-MJV-D20ZB COWL SET, R. RR.(WL)

5 E 77250-MJV-D20ZA *PARTS NO. DELETION
T 77250-MJV-D20ZB COWL SET, L. RR.(WL)

F-25-20 6 T 36450-KVK-901 VALVE ASSY., AIR INJECTION

SOLENOID 1 1 1 1 ------- ------- 2E,2F,2KO,2MA,2RU,2U,3ED,E,ED,F,KO,MA,RU,U
A 36450-MGZ-H01 .............................. - 1 - 1 ------- ------- 3CH,CH
F-37 3 T 35856-MGZ-B00 RUBBER, SHOCK................. 1 1 1 1 ------- ------- 2E,2F,2KO,2MA,2RU,2U,3ED,E,ED,F,KO,MA,RU,U
A 35856-MGZ-B00 .............................. - 1 - 1 ------- ------- 3CH,CH
F-38 20 T 38770-MGZ-U02 PGM-FI UNIT................... 1 1 1 - ------- ------- 2KO,2U,KO,U
8/9
BOOKNo.:13MGZD12
Reqd.QTY
Block Ref.
No. No. R R RA RA
D E D E
- - - 1 ------- ------- 2KO,2RU,2U,RU,U
T 38770-MGZ-D02 .............................. 1 1 1 - ------- ------- 2E,2F,2MA,2RU,3ED,E,ED,F,MA,RU
- - - 1 ------- ------- 2E,2MA,3ED,E,ED,MA
E 38770-MGZ-H01 *PARTS NO. DELETION - 1 - 1 ------- ------- 3CH,CH
A 38770-MGZ-H02 PGM-FI UNIT................... - 1 - 1 ------- ------- 3CH,CH
9/9

CBR 500rr13mgzd12

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CBR500R/RA

PART NUMBER INDEX 4

PART NAME INDEX 5

Instruction for use of parts catalogue ......................... 1

Initial version issue date

Reference with “Illustrated index”

Reference with “Part number index”

Reference with “Part name index”

• Parts enclosed within a dotted line are covered in a

• A solid arrow indicates the block No. the part in

• The following abbreviations are used in this parts catalogue.

Engine parts Throttle body Frame parts

Required Engine serial Throttle body Frame serial Color label

Models, parts catalogue codes and applicable serial numbers

Applicable Applicable Applicable

2MA Malaysia PC44E-2000001~ MLHPC449*E5100001~ GQBJA A

3CH China PC44E-2100001~ MLHPC44R*F5000001~ GQBJB A

3ED European direct sales PC44E-2000001~ MLHPC44A*E5100001~ GQBJA A

CBR500RE CH China PC44E-2100001~ MLHPC44R*F5000001~ GQBJB A

KO Korea MLHPC44K*E5100001~ GQBJA A

MA Malaysia PC44E-2000001~ MLHPC449*E5100001~

Applicable Applicable Applicable

Applicable Applicable Applicable

2KO Korea MLHPC44K*E5100001~

2MA Malaysia PC44E-2000001~ GQBJA A

3CH China PC44E-2100001~ MLHPC44R*F5000001~ GQBJB A

CBR500RAE 3ED European direct sales PC44E-2000001~ MLHPC44B*E5100001~ GQBJA A

CH China PC44E-2100001~ MLHPC44R*F5000001~ GQBJB A

MA Malaysia PC44E-2000001~ GQBJA A

1 COLOR Ross white

COLOR Ross white

1 COLOR Ross white

COLOR Ross white

1 COLOR Ross white

COLOR Ross white

1 COLOR Ross white

COLOR Ross white

1 COLOR Ross white

COLOR Ross white

1 COLOR Ross white

COLOR Ross white

Fuel hose, general purpose hoses and vinyl hose

Fuel hoses/Tubes Fuel hoses/Tubes

Vinyl tube Vinyl tube Vinyl tube

95003-11001-60M 1 95003-27001-60M 1 95003-60001-10M 1

General purpose hoses General purpose hoses

1 Standard part No. Bulk part No. Inner

I.D code: (fuel hose and general purpose hose)

ID./OD. code: (vinyl hose)

Hose type: 1: Fuel hose

FRT setting system FRT setting standard

Work procedure Service item whose FRT is not presented

How to refer to the service item by using the sample

Reference No. of the illustration of part that shows location

LON is an abbreviation of Labor Operation Number, and it

Indicating the camshaft replacement and FRT4.5.

Indicating FRT1.0 that will be added when additional

Indication mark for the listing of service items that continues to

Indication of the block with no setting of FRT 5 Steering/Suspension

1 11 1 18 A c) Operation codes and classification

Major service items without using spare parts

* OPERATIONS OTHER THAN REPLACING PARTS

(1) Removal and installation (3) Inspection, Measurement

T 61101-MGZ-J00ZC R263........ MILLENNIUM RED 1 - - - ------- ------- ED,KO,U

T 61110-MGZ-D10ZD TYPE3...................... - - 1 - ------- ------- ED,U

T 17500-MJV-D20ZA TYPE1...................... - 1 - 1 ------- ------- 2E,2KO,2MA,2RU,2U,3CH,3ED

T 77231-MGZ-J00ZB R263........ MILLENNIUM RED 1 - - - ------- ------- ED,KO,U

A 77240-MJV-D20ZB TYPE1...................... - 1 - 1 ------- ------- 3CH

A 77250-MJV-D20ZB TYPE1...................... - 1 - 1 ------- ------- 3CH

T 64200-MJV-D20ZA TYPE1...................... - 1 - 1 ------- ------- 2E,2KO,2MA,2RU,2U,3CH,3ED

T 64300-MJV-D20ZA TYPE1...................... - 1 - 1 ------- ------- 2E,2KO,2MA,2RU,2U,3CH,3ED