DEUTSCHE NORM : August 1998 Rough castings of heavy metal alloys produced by sand casting General tolerances and machining allowances (For replacement purposes only) les 77.180.01 Supersedes October 1980 edition. Descriptors: General tolerances, machining allowances, castings, heavy metal alloys. Gubrontelle aus Schwermetallegietungen - Sandgue ~ Aligemeintoleranzen, Bearbsitungszugaben (Nicht for Neukonstruktionen) In keeping with current practice in standards published by the International Organization for Standardization (ISO), a comma has been used throughout as the decimal marker. Dimensions in mm 1 Scope and field of application This standard specifies general tolerances and machining allowances for rough castings of heavy metal alloys (e.g. copper, zinc, nickel, tin and lead alloys) produced by sand casting Users of this standard should note that it now only applies to castings used for repair and replacement purposes, New designs are covered by ISO 8062 : 1994. ‘Owing to the lack of empirical data, general tolerances have not been specified here for angular dimensions. If angles are to meet accuracy requirements, these shall be indicated as individual tolerances. 2 Normative references This standard incorporates, by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text, and the titles of the publications are listed below. For dated references, subsequent amendments to or revisions of any of these publications apply to this standard only when incorporated in it by amendment or revision. For undated references, the latest edition of the publication referred to applies. DIN 1680-1 Rough castings ~ General tolerances and machining allowances - General DIN 1680-2 Rough castings ~ System of general tolerances, DIN7182-1 Sizes, deviations, tolerances and fits - Basic concepts 1S 8062 : 1894 Castings ~ System of dimensional tolerances and machining allowances 3 Concepts See DIN 7182-1 and DIN 1680-1 for the terms ‘general tolerances’ and ‘tolerance grade’, and DIN 1680-1 for a definition of ‘machining allowance’ 4 Tolerance grades 4.1. Dimensional deviations For rough castings of heavy metal alloys, dimensional deviations are largely dependent on a) the dimensional accuracy of the pattern, the care taken during moulding and casting, and the mould- ing and casting equipment used based on'the batch size; b) the location of the parting line (Le. dimensions are or are not influenced by the mould; cf. DIN 1680-1); ©) the nominal sizes. Continued on pages 2 to 4. Translation by DIN-Sprachendienst. In case of dovbt, the German-language origina shoul be consuitedas the authoritative text. gai rai aye ent vou Hep pTvadonT Fel, No, DIN 1687-1; 1008-08 Bnbuicnstaier de toonae Ben lah pre rovp08 ‘Sata So oan Gt 7B ns xv ol slr Gen Sars (Oo ashore gee eePage2 DIN 1687-1 : 1998-08 4.2 Application of tolerance grades Permissible limit deviations shall be specified on the basis of the tolerance grades given in table 1. Linear dimensions and thickness shall be specified for the same grade; for exceptions see DIN 1680-1. 4.3. Nominal size ranges ‘The nominal size ranges shown in table 1 for each tolerance grade have been selected on the basis of reliable measurement data. 5 Machining allowances ‘The machining allowance, BZ, is a function of the largest external dimension of the casting and is the same for all tolerance grades (cf. table 2); see DIN 1680-1 for exceptions, For sizes up to 350 mm, machining allowances may be reduced to approximately hall the values specified in table 2 ifthe pattern equipment, casting procedure and machining procedure with rogard to clamping surfaces and datum surfaces have been optimized, for example, for series production, as agreed between the customer land the foundry. These reduced values are shown in table 3 6 Designation Where both the tolerance grade and the machining allowance have been selected on the basis of this standard, the designation of a grade GTA 18 tolerance (GTA 18) in conjunction with a machining allowance of 3,5 (BZ 3,5), for example, shall be designated as follows: Tolerance and machining allowance DIN 1687 - GTA 18 - BZ 3,5 See DIN 1680-1 for other examples of designations Table 4: Limit deviations for linear dimensions (length, width, height, centreline aistance, aiameter, radius) and thicknesses (wall, web and ib thicknesses)’ T ] orn eize range Dimensions | N a Corresponds Tolerance| ivienced by | | Over| Over | Over | Over | Over JOver] Over] Over] Over | Over | to tolerance grad ted 6 | 10.| 18 | 30 | 80 | 80 |120| 180] 250 | 315 | grade .. as in ste upto] wpto| upto| upto| uate funtolupto| upto] uno | upto | “bin isa0-2 | to | “ie | “So | ‘so. | “ao. | 120] 100 | 200 | 18 | 400 Yeo [= [= a2 a2 [28 feeb 8 bo 200 fn | Taz GTA20 | | 5 - 262 [262 [e72/s0a]eoz[e roaleri2] GAZ, ves = os] 7 | GTave ora19 Le yal STAI, No # 6.7 | 7.2) plusaliowance ve ai 45] GTA te crate i azl STATE. 43} 471 plus allowance Zale 2a] Gta 7 stay emer 2 aale an] STAM pus elovance Yeo [eal = i6/s tal GTA Te Gras ear no [203 2 tale 2 | SrA ae *) Trrespective of the values given in this table, the actual deviation ofthe linear dimensions of a casting shallin no case be greater than +25 % ofthe norninalsize, rounded to one decimal place. This restrictions of particular relevance when ‘applying the deviations in the boxes enclosed by thick ines, (continued)Page 3 DIN 1687-1 ; 1988-08 Table 1 (concluded) Toieance} oimension® | over | over | Over | Over | Over | Over | Over | Over| Over | Over| to tolrance cade | ‘nuanced by | oq | S06 | 30 | Goo | toon | 280 | ¥800| 2000] 2800 S180 | orace as in tpto [upte | upto upto | upto | upto | upio| upto] upto| upto] “DIN T680:2 00 |'630 | ‘S00 | 1000 | 1250 | 1600 | 2600 | 2800] $130 | 4600 Ye ER fw p21 [eas [eso feos [ead [eso | TAD STA? | No 1 1435[2 165|+ 105|+ 2152 25.5|: 305]: 355 |+495]2505) GTA20. Yes le 85|210 lett [£13 [x16 |e19 [x22 |e27 [a3 | GTAI9 STATE | No «9 |e tos|e115/« 135 |e 165|+ 195|+ 225|2 2752335] GTAIS Yes pio pT GTA Te TA 18 | 7 1, STAT oe bale 6 fe 7 |e 75[2 85 [e105 e125 |s145[217 [2208 TATE ace Yes (= fe 9 jam [213 | GTA erat 7b be nas) STAY, ve pe [otate GTA 16 nals EB a GTA 16, we fe + sal: aals aa plus alotence Table 2: Machining allowances — T ower | Over [ over | Over | over | Over | over | over ] over jominal size range | 30 50 120 180 | 250 | 350 500 | 2000 | 2500 (based on the largest overall | Upto | upto | upto | upto | upto | upto | upto | upto | upto | upto dimension of casting) | “30° | “so” | 120 | ‘tao | 250 | 50 | 00 | vo00 | 2600 | 4000 Machining allowance, BZ | 2 2 26 | 26 | 35 | 35 | 4 6 8 10 Table 3: Reduced machining allowances (see clause 5) Over | Over | Over | Over | Over Nominal size range 30 | 50 | 120 | 180 | 250 toased onthe legest over] up eo | upto | upto | upto | ute | upto Seance 30 | 50 | 120 | ta | 250 | 350 Machining allowance, BZ | 1 1 [as [is | 2 | 2 7 Indicating general tolerances on existing drawings Ian existing drawing does NOT refer to the tolerance groups specified in the 1962 edition of this standard (which is no longer valid), then the tolerance grades given in table 1 donot apply. Itis recommended that a grade Suitable for the casting in question be indicated on such drawings. If an existing drawing DOES refer to the previously valid tolerance groups, it is recommended that these be converted to the tolerance grades specified in table 1 of the present standard. If this is not possible, the permissible limit deviations are to be taken from tables 4 and 5 below. Tables 4 and 5 do NOT apply to new drawings.Page 4 DIN 1687-1 : 1998-08 ns for linear dimen: Table 4: Limit de ns on existing drawings Nomina size range e Tolerance Over | Over | Over | Over | Over | Over | Over | Over aroun 120 | 200 | 318 | 800 | 800 | 1260 | 2500 | 000 Upto| uoto| upte | upto upto| upto | upto | upto 200 | 318 | 00 | 00 | 1250 | 2500 | 4000 | 6000 External +4 [+6 [+6 [+9 [+9 [+13] +17 [+24 a -Sierions 72s|*as|"3s ("6 |*6 |-'9|-12|-16 itera vas |eas|eas [re [+8 |+ 9] +12] +16 irensions ta? te? [Pe" |e [Pa | os | “17 | 2a] xen +a |ras]ras [re [re | | | derenions tis [*2"[22"|"3 [°3 a era +15 a dimensions -3_| k= External +18 +3 (+38) | | ¢_Senesions ait 19 |=24| Inert va siefezal — [ [ Gerensons fis 23" |°38 | For centreline distances, the limit deviations specified for internal dimensions shall be used. Table 5: Limit devi ions for thicknesses on existing drawings Nominal size range Tolerance Over | Over | Over | Over | Over | Over group 6 | to | 1 | 30 | 50 | a0 Upto | upto | upto | upto | upto | up to | up to 6 | to | 1 | 30 120 a 215 [22 [42 [23 45) 8 at 22 23 | E ¥08 | +09 | +11 | +14 z -o9 | 11 8 Indicating machining allowances on existing drawings ‘The machining allowances specified in this standard only apply to drawings on which general tolerances in accordance with clause 4 and table 1 of this standard are indicated, Previous editions DIN 1687-1: 1962-11, 1974-08, 1980-10. Amendments ‘As compared with the October 1980 edition, the standard now applies only to castings used for replacement purposes. Y Other relevant standard DIN 1690-1 Technical delivery conditions for castings of metallic materials - General NN 050920016928