Professional Documents
Culture Documents
WORK INSTRUCTIONS
Refer to Recommended Safe Working Practices before starting any cutting or machining of product.
Score and Snap Hand Guillotine Fibreshear HardieBlade TM Saw Blade Hole-Forming
Score and Snap is a fast and Make guillotine cut on the An electrically powered, fast, The HardieBlade TM Saw Blade For smooth clean cut circular
efficient method of cutting off-cut side of line to allow for clean and effortless way of used with a dust-reducing saw holes:
James Hardie products using the thickness of the blade. cutting James Hardie building and HEPA vacuum extraction • Mark the centre of the hole on
James Hardie's special tungsten products, especially around allows for fast, clean cutting of the sheet.
tipped HardieFlex ® Scoring Knife . curves such as archways. Make James Hardie fibre cement • Pre-drill a ‘pilot’ hole.
Fibreshear cut on the "off-cut" products. A dust-reducing saw • Using the pilot hole as a guide,
Preferably score on the face side side of the line to allow for the uses a dust deflector or a dust cut the hole to the appropriate
of the product. Score against a thickness of the shear. collector connected to a diameter with a hole saw fitted
straight edge and repeat the vacuum system. When sawing, to a heavy duty electric drill.
action to obtain adequate depth clamp a straight-edge to the
For irregular holes:
for clean break - normally 1/3 of sheet as a guide and run the
• Small rectangular or circular
sheet thickness. Snap upwards saw base plate along the
holes can be cut by drilling a
to achieve break. Smooth any straight edge when making the
series of small holes around the
rough edges with a rasp. cut.
perimeter of the hole then
tapping out the waste piece
from the sheet face.
• Tap carefully to avoid damage
to sheets, ensuring that the
sheet edges are properly
supported.
SCOPE Table 1
This manual covers the use of HardieFlex ® fiber Step 2: Sheet Layout
FRAME SPACING (mm)
cement board in an internal dry wall application over 2mm gap between HardieFlex ® sheet
a seasoned timber frame or a light gauge steel Type of Finish Stud Spacing Nogging Spacing Sheet and Opening
frame. (0.55 to 1.6mm BMT)
Paints and
610mm 200mm
DESIGN Wallpapers
1219mm
200mm
GENERAL Tiled Finish 406mm
min
All design and construction must comply with the
appropriate requirements of the current National Step 1: Frame Layout
Building Code of the Philippines. Refer to Refer to
200mm
Table 1 Table 1 min.
RESPONSIBILITY
The specifier or other party responsible for the
Butt joints supported
project must ensure that the details in this
on frame. Ensure they
specification are appropriate for the intended do not coincide with
application and that additional detailing is
1219mm
Studs openings.
performed for specific design or any areas that fall
outside the scope of this specification. Refer to Table 1
Noggings
Figure 2 Sheet Layout with Door & Window Opening
FRAMING
GENERAL
HardieFlex ® fiber cement boards can be fixed to FIXING TO WALLS (first sheet)
either timber or light gauge domestic type steel Place 6mm off-cut packers along floor as temporary
1219mm
framing. The framing used must comply with the support for sheets. This allows provision for frame
relevant building regulations and standards and the movement. Care should be taken to ensure that this
requirements of this manual. gap does not become filled with cement, adhesive
NOTE: Ensure all sheet edges are fully supported or grout during floor tiling procedures. See Figure 3.
with framing members.
TIMBER Figure 1 Frame Layout
Step 3: Sheet Installation
Use only seasoned (kiln dried) timber. Unseasoned
timber must not be used, as it is prone to shrinkage
and can cause the sheets and frames to move. The
minimum stud width at joints is 38mm. WINDOW AND DOOR OPENINGS
In normal situations, the end joints should not
STEEL coincide with corners of doors or window openings. 6mm
The size of the steel stud framing should be 0.55mm Ensure sheet edges do not coincide with the side of
- 1.6mm base metal thickness (BMT). Steel sections the door or window opening by a minimum distance
should be galvanized or zincalume. Frame members of 200mm. Refer to Figure 2. Where end joints
must not be less than 38mm wide. occur, they should be fully supported by framing and
coincide with the centerline of a stud, nogging or Figure 3 Sheet Installation
PREPARATION OF FRAME
plate. This is to ensure sufficient edge clearance for
Ensure that the frame is square and straight, and FASTENERS
nailing or screwing of adjoining sheets along the
work from a central datum line. Frames must be
sheet edges. Where walls are clad on both sides For steel frames use HardieDrive ® Screw 20mm long
straight to provide a flush face to receive the
with HardieFlex ® cement boards, ensure that sheet for HardieFlex 4.5mm & 6.0mm, HardieDrive ®
sheeting. A suggested maximum tolerance of
joints are staggered across the wall. All construction Screw 25mm long for HardieFlex ® 6.0mm and
between 3mm and 4mm in any 3m length of frame
must be carried out in accordance with the relevant 9.0mm and HardieDrive ® Screw 32mm long for
will give best results. HardieFlex ® fiber cement
building regulations and standards. Steel studs HardieFlex ® 12mm.
boards will not straighten excessively warped or
must be firmly secured to top and bottom plates,
distorted frames and any warping may still be visible
and frames must be rigid and not rely on the For timber frames, use (32mm x 2.0mm) galvanized
after the internal lining is applied. Recommended
HardieFlex ® cement boards to provide bracing. HardieDrive ® Nails.
maximum frame spacing is given in Table 1.
Depth
studs are required at maximum spacings as shown
Figure 4 Fastener Depth
in Tables 3 & 4.
Step 4: Fastener Spacing
Table 3
CURVED LINING STUD SPACING FOR 4.5mm & 6mm
12m
m fr 50mm from
om
edg corner Range of Radii (mm) Stud Spacing (mm)
e
200mm Backing Rod
center
to 1200 150
center
Figure 7 1:1 Gap Prior To Sealing
1201-1800 200
50mm
12mm from 1801-3000 300
from edge corner
3001-20000 450
Figure 5 Fastener Spacing
Above 20000 600
FIX REMAINING SHEETS
Fix the next HardieFlex ® sheet. Ensure that there is
no space between HardieFlex ® cement boards. See
Table 4
Figure 6. CURVED LINING STUD SPACING FOR 9mm
Step 5: There Should Be
No Gaps Between Sheets Range of Radii (mm) Stud Spacing (mm)
1200 150
1201-1800 200
1801-3000 300
12mm 12mm Figure 8 Apply polyurethane sealant to fill the void
Figure 6 There Should Be No Gaps Between Sheets flush with sheet.
PREPARATION
Ensure that sheet joints are clean and free of dust and contaminants.
If working conditions are warm and dry, dampen the area around the joint prior to working with clean cold water.
m
m 0m
0m 25
15
Apply a thick layer of HardiePutty TM Immediately apply the HardieFlex TM Perforated Immediately apply the HardiePutty TM over the
• Cover the joints with a minimum of 150mm Paper Tape HardieFlex TM Perforated Paper Tape
• Apply a maximum of 1m at a time to avoid • Ensure there are no voids under the tape and • Apply a minimum of 250mm while feathering out
premature drying remove excess compound the edges, and let it dry
• Apply finishing layers as necessary to fully cover
the tape
• Allow each previous layer to dry first before
putting in another layer
Polyurethane Sealant
HardieFlex ® sheet
and maintenance of these finishes must be in Gloss paints are not recommended. Economy 6 13
accordance with the manufacturer’s paints are not recommended because 9 18
specifications. generally they are less well bound, less 12 25*
moisture resistant, and more prone to mold
GLANCING LIGHT growth. Damp, shady situations, agriculture
or sea spray environments may induce an
In some instances, due to glancing light, set extra tendency for mold growth. Use mold *Support angles are recommended. The
joints may be noticeable in HardieFlex ® Walls, inhibiting and alkaline resistant undercoats suitability and positioning of support angles
especially where paint finishes have a high and consult the paint manufacturer for is to be determined by a structural engineer.
gloss level. Work closely with your builder or maximum mold resistant paints. Always Support angles need to be fixed into the
designer to minimize this. Artificial lighting follow the paint manufacturer’s supporting frame and the overall wall mass
needs to be considered in relation to walls (e.g. recommendation for paint suitability, mixing and stability needs to be considered.
down-lights in ceilings above set joints in and application.
walls). Wall joints should run in the direction of
the lightsource (at right angles to windows). CORNICES
NOTE
Where glancing light is an issue, its effect can It is recommended that the edge of the
Use of a ‘sealer coat’ or ‘preparation
be lessened by: HardieFlex ® cement board is wetted with a
undercoat’ is recommended prior to applying
sponge prior to adhesive fixing of cornices.
the two coats of acrylic/latex paint.
• The use of curtains or blinds
• Artificial light shading devices
• Use of light colored, matt finish paints TILED FINISH MAINTENANCE
The thickness of tiles used is restricted based James Hardie recommends that the cleaning
on the thickness of the sheet on Table 6. and maintenance of all finishes be undertaken
James Hardie only recommends the use of regularly as per the recommendations of the
PAINT FINISHES
flexible tile adhesive for tile application. Refer manufacturer. Joints must also be maintained
Prior to application of paint finishes, remove to adhesive manufacturer for suitability and and be free of dirt and grime.
any residual sanding dust and ensure the application information.
surface is suitable for paint application.
HardieFlex ® cement boards must have a NOTE: Do not tile to walls over 3m in height.
PRODUCT INFORMATION
GENERAL
HardieFlex ® cement boards are cellulose fiber reinforced cement building products. The basic composition is Portland cement, ground sand,
cellulose fiber and water.
HardieFlex ® cement boards are manufactured to AS/NZS 2908.2 ‘Cellulose-Cement Products Part 2: Flat sheets.
HardieFlex ® cement boards are classified Type B, Category 2 in accordance with AS/NZS 2908.2.
For Material Safety Data Sheets (MSDS) visit www.jameshardie.com.ph or Ask James Hardie™ at 0918-8-HARDIE or (632) 895-5427. Toll-free numbers:
#5454 (via Smart/Sun mobile) or 1800-1888-5427 (via PLDT landline).
RESISTANCE TO MOISTURE
HardieFlex ® cement boards have demonstrated resistance to permanent moisture induced deterioration (rotting) by passing the following
tests in accordance with AS/NZS 2908.2:
RESISTANCE TO FIRE
HardieFlex ® fiber cement boards are suitable where non-combustible materials are required in accordance with C1.12 of the Building Code of
Australia. James Hardie building products have been tested by CSIRO in accordance with AS/NZS 3837 and are classified as conforming to
Group 1 material (highest and best result possible), with an average specific extinction area far lower than the permissible 250m²/kg, as
referenced in Specification C1.10a of the BCA.
To avoid damage, all James Hardie building products should be stored with edges and corners of the sheets protected from damage.
James Hardie building products must be installed in a dry state and protected from weather during transport and storage. The stored product must
be laid flat under cover on a smooth level surface clear of the ground to avoid exposure to water, moisture, etc.
Protective gloves must be worn while handling sheets.
WARRANTY
James Hardie Philippines Inc. ("James Hardie") warrants to the first user of its HardieFlex ® Walls cement board (the "Product"), for a period of 10 years from the date
of purchase, that: the Product will be free from defects due to defective factory workmanship or materials: and, when properly installed and maintained in accordance
with James Hardie's current published technical literature, will be resistant to damage from cracking, moisture, rotting, fire and termites.
CONDITIONS OF WARRANTY
This warranty is subject to the following conditions:
(a) The claimant must provide proof of purchase and must make a claim in writing: (i) prior to installation (if the defect was reasonably apparent prior to installation);
or (ii) within 30 days after the defect would have become reasonably apparent (if the defect was not reasonably apparent prior to installation).
(b) The Product must be stored and installed in accordance with the relevant James Hardie technical literature current at the time of installation and in accordance
with good building practice. The project must be designed and constructed in strict compliance with all relevant provisions of the current National Building Code
of the Philippines, regulations and standards. The Product must only be used for internal walls.
(c) The Product must be maintained in accordance with the relevant James Hardie technical literature, and no liability or responsibility whatsoever will be accepted
in relation to any Product which has not been properly maintained.
(d) James Hardie will not be liable for any claims, damages or defects arising from, or in any way attributable to: poor workmanship; incorrect design or detailing of
the structure; settlement or structural movement and/or movement in materials to which the Product is attached; use of the Product in unsuitable applications; acts
of God including earthquakes, typhoons, floods or other severe weather conditions or unusual climatic conditions; efflorescence or performance of paint or coatings,
jointing compounds, fasteners and other accessories applied to the Product; or, growth of mold, mildew, fungi, bacteria, or any organism on or in any Product.
(e) James Hardie will not be liable for any other claims, damages or losses (whether direct or indirect) including property damage, personal injury, consequential loss,
economic loss or loss of profits arising in contract or negligence or howsoever arising.
(f) This warranty is not transferable and cannot be relied upon by any other person.
WARRANTY CLAIMS
James Hardie will use its reasonable endeavors to satisfy its obligations under this warranty within 60 days after a claim is made. If James Hardie is reasonably
satisfied that a claim may be made under this warranty, it will either (at its option) supply replacement Products, rectify the Product, or pay for the cost of replacement
products or rectification of the affected Product. If meeting a claim under this warranty involves re-coating of the Product, there may be slight color differences
between the original and re-coated Product due to the effects of weathering and variations in materials over time. After the 1st year through to the 10th year, James
Hardie may reduce any payment it elects to make for defective Products by 10% of the purchase price of the defective Product for each year since its purchase.
Any refund or material replacement or compensation provided by James Hardie pursuant to this warranty will constitute a settlement and release of all claims made
by the claimant for damages or other relief. This will be the sole, exclusive remedy of the claimant, unless the claimant has rights at law which cannot be excluded
or modified, in which case those rights will apply to the claimant.
DISCLAIMER
The recommendations in James Hardie's technical literature are based on good building practice but are not an exhaustive statement of all relevant information. As
the successful performance of the relevant system depends on numerous factors outside the control of James Hardie (e.g. quality of workmanship and design), James
Hardie shall not be liable for the recommendations in that literature and the performance of the relevant system, including its suitability for any purpose or ability to
satisfy the relevant provisions of the National Building Code of the Philippines, regulations and standards.
The statements in this warranty constitute the only warranty extended by James Hardie for the Products. James Hardie disclaims all other warranties, expressed or
implied, including any implied warranties of merchantability or fitness for a particular purpose, except where the product purchase is subject to the Consumer Act of
the Philippines, in which instance the duration of any applicable implied warranty is limited to 10 years or the period provided for by law, whichever is shorter. Nothing
in this warranty is to be construed as excluding or modifying any rights of the claimant which cannot be excluded or modified at law.
0918-8-HARDIE
(632) 895-5427
Toll-free numbers:
#5454 (via Smart/Sun mobile phone)
1-800-1-888-5427 (via PLDT landline)
©Copyright 2017 James Hardie Philippines Inc.
TMand ® denotes a trademark and registered mark
owned by James Hardie Technology Ltd. 2017 |
Additional installation information, warranties and
warnings are available at www.jameshardie.com.ph