Technical Data for Vibratory Disk Mill type RS 100

 Retsch GmbH & Co. KG, Rheinische Str. 36, D-42781 Haan, Germany Doc. No. GB 98.724.9998
 Technical data ..................................................................3
Use for the intended purpose.................................................................. 3
Motor speeds ............................................................................................... 3
Rated motor power .................................................................................... 3
Noise levels .................................................................................................. 3
Electromagnetic compatibility (EMC)..................................................... 4
Protection ..................................................................................................... 4
Equipment dimensions (approximate) .................................................. 4
Footprint ....................................................................................................... 4
Grain sizes for feed product .................................................................... 4
Grinding jar volumes ................................................................................. 4
Materials in the grinding sets, analyses ............................................... 5

Parts lists – RS 100 ........................................................6

Section 1 – Individual parts..................................................................... 6
Section 2 – Standardised components ................................................. 8
Section 2 – Components varying by model......................................... 9

Drawings – RS 100 .......................................................10

Sheet 1 .................................................................................................... 10
Sheet 2........................................................................................................ 11
Sheet 4........................................................................................................ 13
Sheet 5........................................................................................................ 14
Sheet 6........................................................................................................ 15
Sheet 7........................................................................................................ 16
Sheet 8........................................................................................................ 17
Sheet 9........................................................................................................ 18
Dimensional drawing ............................................................................... 19
Wiring diagrams........................................................................................ 20

11.04.2005 2  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

 Technical data

Target group: Owners, operators

Machine model designation: RS 100

Use for the intended purpose

The RS 100 has been engineered for fast, fine, low-
loss grinding of medium-hard, hard and brittle, and
hard and tough materials in both the wet and the dry
states.
It is particularly suitable for the preparation of the
following materials:
Cement Cement clinker Coal
Coke Corundum Metallic oxides
Minerals Ores Plant specimens
Silicates Slag Soil specimens
and many other materials of similar properties.
Maximum feed grain size will depend on the volume
of the grinding jar and the degree of hardness exhib-
ited by the product being processed.
50 ml grinding set: Max. grain size < 5 mm
100 ml grinding set: Max. grain size < 10 mm
250 ml grinding set: Max. grain size < 15 mm
Our applications laboratory is always available to an-
swer questions and provide additional information.

Motor speeds
Adjustable
50Hz = 700/1400 r.p.m.
60Hz = 830/1700 r.p.m.
1400/1700 r.p.m., not available when using the
agate grinding set

Rated motor power

400/700 watts

Noise levels
Noise measurement as per DIN 45635-31-01, Class 3
The typical noise levels will be influenced crucially by
the grinding set used, the product being pulverised
and the operating speed selected.
Example 1:
Noise level LWA = 67 dB(A)
Workplace related emission value LpEq = 54 dB(A)
Operating parameters:
Grinding set: 100 ml agate
Product: Broken glass, grain size of 0.1 to 12 mm
Speed: 700 r.p.m.
Example 2:
Noise level LWA = 89 dB(A)
Workplace related emission value LpEq = 76 dB(A)
Operating parameters:
Grinding set: 100 ml tungsten carbide
Product: Broken glass, grain size of 0.1 to 12 mm
Speed: 1400 r.p.m.

11.04.2005 3  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

 Electromagnetic compatibility (EMC)
Strong electromagnetic interference fields such as
static discharge near the keyboard or high-frequency
interference in the mains supply can adversely im-
pact the RS 100 control circuitry. Strong static dis-
charge can make it necessary to restart the program.
In the case of high-frequency mains interference, the
RS 100 will return to normal functioning (self-healing
feature) when the interference has been eliminated.

Protection
IP 40

Equipment dimensions (approximate)

Height: 1070 mm Width: 820 mm
to 1690 mm
Depth: 685 mm Weight: 231 kg net
(without grinding
set)

Footprint
820 mm × 685 mm (no safety clearances required)

Grain sizes for feed product

The volume of the specimen and the maximum grain size in
the product being fed determine the size of the grinding set to
be used.
Usable volume Max. product grain size
50 ml 5 mm
100 ml 10 mm
250 ml 15 mm

Grinding jar volumes

Special-alloy steel Agate Tungsten carbide
50 / 100 / 250 ml 50 / 100 ml 50 / 100 ml

11.04.2005 4  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

 Materials in the grinding sets, analyses

Special-alloy steel
Material No. 1.2080
Brief designa- X 210 Cr12
tion
Analysis Fe 85.340 %
Cr 12.000 %
C 02.200 %
Mn 00.450 %
Si 00.400 %
P 00.030 %
S 00.030 %

Agate, SiO2
Analysis SiO2 99.910 %
Al2O3 00.020 %
Na2O 00.020 %
MgO 00.010 %
CaO 00.010 %
Fe2O3 00.010 %
K2O 00.010 %
MnO 00.010 %

Tungsten carbide, WC
Analysis WC 94.000 %
Co 06.000 %

Zircon oxide, ZiO2

Analysis ZrO2 97.000 %
MgO 01.400 %
CaO 01.400 %
SiO2 00.170 %
Fe2O3 00.030 %
The percentage values specified above for the analysis fractions
are mean values only and thus are not binding.

11.04.2005 5  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

Parts lists – RS 100
Section 1 – Individual parts
Ite Qty. I Item No. Designation Ite Qty. I Item No. Designation
m D m D
1 1 02,107,0298 Cover, right, compl.. 48 1 03,713,004 Sound insulation
7
2 4 02,266,0144 Holder 49 2 03,713,004 Sound insulation
8
3 1 05,703,0191 Switch 50 1 03,713,004 Sound insulation
9
4 1 02,824,0047 Base frame 51 1 03,713,005 Sound insulation
1
5 1 03,009,0033 Cladding 52 1 03,731,044 Information plate
1
6 1 E 03,017,0007 Fastener 53 1 03,731,044 Logo
3
7 1 03,041,0033 Base plate 54 1 03,731,044 Logo
5
8 3 03,042,0113 Pin 55 1 03,731,045 Data plate
3
9 1 03,042,0207 Pin 56 1 03,732,001 Rail
5
10 1 03,042,0208 Pin 58 1 03,798,001 Keyboard
3
11 1 03,044,0028 Bracket 59 1 03,827,000 Unbalanced flywheel
2
12 1 03,050,0367 Sheet 60 12 03,861,002 Vulkollan™ buffer
1
13 1 03,107,0294 Cover, left 61 1 03,901,018 Shaft
0
14 1 03,112,0041 Spacer bush 62 1 03,902,027 Angle
2
15 1 03,141,0018 Eccentric plate 63 1 E 05,067,000 Control panel circuit
7 board
16 8 03,181,0066 Spring 64 1 E 05,070,003 Rotary knob
5
17 6 03,181,0067 Spring (compression) 65 1 05,106,001 Cable entry grommet
2
18 1 03,183,0057 Flange 66 1 05,106,002 Cable entry grommet Pg
7 7
19 1 03,183,0058 Flange 67 1 05,106,002 Cable entry grommet
9
20 1 03,191,0050 Front panel 68 1 05,112,002 Reducer
8
21 1 03,243,0038 Rubber washer 69 1 05,190,000 Radio interf. suppress.
4 filter
22 1 E 03,243,0045 Rubber washer 70 1 E 05,225,003 Handle
2
23 1 03,264,0049 Lever 71 4 05,228,000 Rubber spring
1
24 1 03,265,0033 Bushing 72 6 05,233,000 Felt glider, self-
1 adhesive
25 1 03,266,0178 Grinding jar mount 73 2 E 05,249,000 Gas-spring strut
1
26 1 03,367,0022 Coupler 74 1 05,274,000 Main switch
1
27 1 03,396,0001 Edge protector 75 7 05,378,000 Grounding terminal
2
28 1 03,399,0026 Cable harness 76 2 05,400,000 Cable conduit
3
29 1 03,404,0060 Bearing housing 77 1 05,444,011 Nut
8
30 1 03,563,0006 Plate (upper) 78 2 E 05,484,001 Needle bearing
2
31 1 03,563,0138 Plate (lower) 79 2 05,609,000 Castor
1
32 1 03,563,0410 Plate 80 2 05,609,000 Castor
11.04.2005 6  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998
 2
33 1 03,604,0208 Ring 81 1 E 05,617,002 Ball bearing
5
34 1 03,621,0016 Rear panel, lower 82 1 E 05,617,002 Ball bearing
6
35 1 03,621,0020 Rear panel, upper 83 1 E 05,703,016 Key switch
1
36 1 03,645,0054 Side section, right 84 1 E 05,703,016 Safety switch
3
37 1 03,645,0055 Side section, left 85 3 05,727,003 Cable clamp
9
38 2 03,706,0203 Washer 86 1 E 05,728,002 Key, cropped
7
39 1 03,709,0030 Hinge, long 87 15 05,383,000 Cable tie
1
40 1 03,709,0032 Hinge plate, long 88 20 05,383,000 Cable tie
2
41 1 03,709,0033 Hinge plate, short 89 2 05,727,000 Cable clamp
8
42 1 03,710,0022 Bolt 90 2 05,727,004 Cable clamp
6
43 1 03,713,0041 Sound insulation 91 1 05,727,004 Cable clamp
7
44 1 03,713,0042 Sound insulation 92 2 05,265,011 Conductor terminating
5 bush
45 1 03,713,0044 Sound insulation 93 2 05,731,017 Information plate
9
46 1 03,713,0045 Sound insulation 94 2 05,731,018 Information plate
0
47 1 03,713,0046 Sound insulation

ID legend : E = Spare parts may be replaced singly.

E1 = Spare parts with identical numbers must all be replaced at the same time.
EB1 = Spare parts which may be replaced only as complete groups, pre-assembled by
Retsch.

11.04.2005 7  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

Section 2 – Standardised components
Item Qty. ID Item No. Designation DIN / Dimensions / Material
200 31 05,710,0050 Stepped oval-head screw ULS-M6x10-A2
201 2 08,041,0007 Sheet-metal screw DIN 7981-3.5x9.5-C-H-A2
202 2 08,221,0006 Grub screw DIN 914-M4x6-45H
203 2 08,221,0009 Grub screw DIN 914-M6x12-45H
204 10 08,401,0001 Oval-head screw DIN 7985-M3x8-A2
205 2 08,401,0006 Oval-head screw DIN 7985-M4x8-A2
206 1 08,521,0002 Key DIN 6885-6x6x22
207 4 08,641,0033 Hex-head screw DIN 933-M6x16-A2
208 4 08,641,0007 Hex-head screw DIN 933-M10x25-8.8-A2K
209 16 08,641,0015 Hex-head screw DIN 933-M8x16-8.8-A2K
210 4 08,641,0016 Hex-head screw DIN 933-M6x20-8.8-A2K
211 6 08,641,0030 Hex-head screw DIN 933-M8x25-A2
212 4 08,641,0067 Hex-head screw DIN 931-M20x160-8.8
213 6 08,641,0076 Hex-head screw DIN 933-M10x40-8.8-A2K
214 15 08,642,0004 Hex nut DIN 934-M3-A2
215 4 08,642,0006 Hex nut DIN 934-M5-8-A2K
216 8 08,642,0008 Hex nut DIN 934-M10-8-A2K
217 2 08,642,0012 Hex nut DIN 934-M16-A2
218 3 08,642,0023 Hex nut DIN 934-M8-A2
219 3 08,642,0025 Hex nut DIN 439-M8-04-A2K
220 2 08,642,0029 Hex nut DIN 439-M16-A2
221 20 08,642,0031 Hex nut DIN 982-M10-8.8-A2K
222 14 08,643,0084 Countersunk screw DIN 7991-M10x35-8.8-A2K
223 2 08,643,0089 Countersunk screw DIN 7991-M3x16-A2
224 4 08,646,0004 Retaining ring DIN 471-12x1
225 2 08,646,0018 Retaining ring DIN 471-30x1.5
226 2 08,646,0021 Retaining ring DIN 471-42x1.75
227 2 08,649,0015 Clamping bushing DIN 1481-8x24 spring steel
228 2 08,701,0005 Washer DIN 125-A5.3-St-A2K
229 16 08,701,0010 Washer DIN 125-A8.4-St-A2k
230 16 08,701,0011 Washer DIN 125-A10.5-St-A2K
231 2 08,701,0014 Washer DIN 125-A17-A2
232 16 08,701,0018 Washer DIN 125-A6.4-A2
233 6 08,701,0019 Washer DIN 9021-A4.3-St-A2K
234 20 08,701,0023 Washer DIN 9021-A10.5-A2
235 2 08,743,0007 Grub screw DIN 939-M16x80-8.8-A2K
236 36 08,781,0004 Cup spring DIN 2093-A31.5-spring steel
237 1 08,933,0033 Cheese head screw DIN 84-M4x10-Ms
238 12 08,933,0042 Cheese head screw DIN 912-M6x25-A2
239 4 08,933,0063 Cheese head screw DIN 912-M8x25-8.8-A2K
240 3 08,933,0167 Cheese head screw DIN 912-M10x40-8.8-A2K
241 10 08,933,0079 Cheese head screw DIN 912-M10x25-8.8-A2K
242 2 08,933,0084 Cheese head screw DIN 912-M5x16-8.8-A2K
243 4 08,933,0126 Cheese head screw DIN 912-M10x120-8.8-A2K
244 6 08,933,0160 Cheese head screw DIN 7984-M8x25-8.8-A2K
245 11 08,934,0003 Toothed washer DIN 6797-A3.2,-spring steel,-A2K
246 4 08,934,0004 Toothed washer DIN 6797-A5.3,-spring steel,-A2K
247 1 08,934,0007 Toothed washer DIN 6797-V4.3, spring steel, A2K
248 2 08,642,0003 Hex nut DIN 934-M4-A2
249 2 08,701,0041 Washer DIN 9021-A13-St-A2K
250 5 08,933,0022 Cheese head screw DIN 912-M5x8-A2

ID legend : E = Spare parts may be replaced singly.

E1 = Spare parts with identical numbers must all be replaced at the same time.
EB1 = Spare parts which may be replaced only as complete groups, pre-assembled by
Retsch.

11.04.2005 8  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

Section 2 – Components varying by model
Item Qty. ID Item No. Designation Comments
400 1 03,731,044 Plate (CE)
0
403 1 05,441,020 Motor 3x400V, 50Hz
1
404 1 05,441,020 Motor 3x230V, 50Hz
6
405 1 05,441,020 Motor 3x230V, 60Hz
7
406 1 05,441,023 Motor 3x200V, 50Hz
0
409 1 E 05,748,005 Controls 200-230V/50-60 Hz
6
410 1 E 05,748,005 Controls 400V/50-60 Hz
7
411 1 05,822,002 Transformer 3x440/380V-250 VA
3
412 1 05,822,002 Transformer 3x415/380V-250 VA
4
413 1 05,822,002 Transformer 3x500/380V-250 VA
5
414 4 08,641,000 Hex-head screw 933-M6x12-8.8-A2k
4
415 4 08,701,000 Washer 125-A6,4-St-A2K
2
416 1 03,399,004 Cable harness 3 phase + PE
9
417 1 03,399,005 Cable harness 3 phase + N + PE
0
418 1 03,399,005 Cable harness 3 phase + PE
2

ID legend : E = Spare parts may be replaced singly.

E1 = Spare parts with identical numbers must all be replaced at the same time.
EB1 = Spare parts which may be replaced only as complete groups, pre-assembled by
Retsch.

Grinding elements are wearing parts; their service lives will be determined by the application
in each case.
It is for this reason that they are not included in the list of required spares.

11.04.2005 9  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

Drawings – RS 100
Sheet 1

72
73

45
46

43

27

44

212

212

11.04.2005 10  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

Sheet 2

13 200
1

54
53

70

37 36

20 ACHTUNG!
VOR ÖFFNEN DES GEHÄUSES
NETZSTECKER ZIEHEN!
PRIOR TO ANY OPENING OF THE HOUSING
DISCONNECT UNIT FROM MAINS!
200
RETIRER LA PRISE AVANT
L'OUVERTURE DU BOITIER!

232

238

229

209 91

250

7 200
219

ACHTUNG!
VOR ÖFFNEN DES GEHÄUSES
NETZSTECKER ZIEHEN!
PRIOR TO ANY OPENING OF THE HOUSING
DISCONNECT UNIT FROM MAINS!
RETIRER LA PRISE AVANT

52
L'OUVERTURE DU BOITIER!

200

400
233
218
62
205
232

55 207
201

233

11.04.2005 11  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

Sheet 3

47

50
48

49 49

11.04.2005 12  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

Sheet 4

51

79 80

11.04.2005 13  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

Sheet 5

41 62 39 40

200

35

200

34

11.04.2005 14  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

Sheet 6

239
64
42 218
23

11

236

61
217
81 227
220

235
59 33

85 225 82
66
29
240

216

210

222

2 250

90

230 243 241

31
230
71
249

242

230
18
208

249
202 26
234
206
221
14

403 9

404 224

405

406

78

38

219 226
24

223 224
3

10 11 15

11.04.2005 15  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

Sheet 7

19 244 6

241 25 22 17
21 234

60 222
30

221 211

234

203

239

213 95 B

95

16

11.04.2005 16  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

Sheet 8

409
56
410
248
205
75

84
237 77

247 67

68

65
416

417

418

"F" 69

250

89

76

76

11.04.2005 17  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

Sheet 9
58

245

214

"F"

74
I

63

214

204 204
245

214
246

69 215
83

94

32
228

242

93 92

233

86

414

415
12

411

412

413

11.04.2005 18  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

Dimensional drawing

11.04.2005 19  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

Wiring diagrams
3-phase/ N 380/400V +
PE

3-phase 200/220/230V +
PE

Legend:
A1 = Control circ. A2 = Control panel A3 = Motor A4 = Door lock A5 = Main switch
bd.
A6 = Key switch A7 = Agate detection A8 = Mains filter A9 = Base frame A10 = Cover, right
A11 = Upper rear A12 = Central A13 = Transformer

11.04.2005 20  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998

panel ground

3-phase 415/440/500V + PE

Legend:
A1 = Control circ. A2 = Control panel A3 = Motor A4 = Door lock A5 = Main switch
bd.
A6 = Key switch A7 = Agate detection A8 = Mains filter A9 = Base frame A10 = Cover, right
A11 = Upper rear A12 = Central A13 = Transformer
panel ground

11.04.2005 21  Retsch GmbH & Co. KG Doc. No. GB 98.724.9998