You are on page 1of 20

THERMOSTAT PACKAGES

All Rights Reserved.


All contents of this publication including illustrations are believed to be re-
liable. And while efforts have been made to ensure their accuracy, they
are not to be construed as warranties for guarantees, express or implied,
regarding Kimray products or services described herein or their use or ap-
plication. All sales are governed by our terms and conditions, which are
available on request.

Kimray reserves the right to modify or improve the designs or specifications


of such products at any time without prior notice.

©2018 Kimray Inc.


THERMOSTAT PACKAGES

Installation, Operation & Maintenance Guide

Contents
A  Before you start...................................................... 4
A1 Scope.................................................................4
A2 Introduction........................................................4
A3 Description.........................................................4
A4 Maintenance......................................................4
A5 Changes and Updates.......................................4
A6 Special Tools and Equipment............................. 5

APPLICATION

1 Direct Snap ............................................................ 5

2 Indirect Snap .......................................................... 7

3 Indirect Throttle ..................................................... 9

4 Direct Throttle .......................................................11

1 Direct Semi Throttle ............................................ 13

1 "TC" Throttle ........................................................ 15

1 Direct Low Temp Shut-Down .............................. 17

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

www.kimray.com 3
THERMOSTAT PACKAGES
MODEL: Pilot Operated
Installation, Operation & Maintenance Guide
A Before you start

CAUTION:
CAUTION: When ordered, the Temperature Controller configuration
The instructions provided herein should be completely and construction materials were selected to meet
reviewed and understood before operating or repairing specific pressure, temperature, pressure drop and
this equipment. All CAUTION and WARNING notes fluid conditions. Since some body / trim material
must be strictly observed to prevent personal injury or combinations are limited in their pressure drop and
equipment damage. temperature ranges, do not subject the Temperature
Controller to any other conditions without first contacting
A1 Scope the Kimray Inc, sales office or a sales / applications
representative.
Do not install, operate, or maintain a temperature con-
troller without being fully trained and qualified with the
Kimray installation, operation and maintenance manual.
WARNING:
DO NOT exceed the maximum pressure specified on
To avoid personal injury or property damage, it is
the nameplate. Under no circumstances should the
important to carefully read, understand, and follow all the
Temperature Controller supply pressure ever exceed the
contents of this manual, including all safety cautions and
maximum psig.
warnings.
A4 Maintenance
If you have any questions about this manual, contact
your Kimray applications support group before proceed-
ing. Maintenance should be performed on a regular basis.
Initial intervals of 12 months is recommended. The
A2 Introduction maintenance interval may increase or decrease
depending on changing application environments. The
This repair manual contains information for tubing con- valve can be repaired without being removed from the
nection of Temperature Controllers. piping.

A3 Description Related Publications


The following publications are applicable for the regulator
The Kimray Temperature Controllers are designed to Number Type Title
control set temperature in indirect heaters, emulsion
treaters, reboilers, steam genera-tors, heat exchangers See catalog section H for product pages.
cooler shutter controls, and salt bath heaters. The pilot
guard is de-signed to monitor the pilot flame to a burner Abbreviations / Acronyms
in case the flame is extinguished.A name tag is attached The abbreviations that follow are used in this manual.
to the upper bonnet housing on each thermostat. The Term Definition
name tag lists the serial number, model number, and
pressure rating. Commonly Replaced Parts
• Diaphragm
• O-ring

Occasional Replacement Parts


• Pilot Plug
• Seat
• Spring

A5 Changes and Updates

NOTE:
To prevent galling or seizing at assembly level for straight
threads Kimray recommends using a nickel impregnated
paste. For other threads use a nickel impregnated PTFE
thread sealant tape.

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

4 www.kimray.com
THERMOSTAT PACKAGES
MODEL: DIRECT SNAP THERMOSTAT
Installation, Operation & Maintenance Guide
ACTION: TEMPERATURE RANGE:
Direct snap; Pilot Output Pressure “snaps on” with tempera- T 12S -30°F minimum to 400°F maximum
ture rise. -34°C minimum to 204°C maximum
HT 12S -30°F minimum to 750°F maximum
APPLICATION: -34°C minimum to 399°C maximum
Used to control temperature in indirect and direct heaters, SUPPLY PRESSURE:
emulsion treaters, reboilers, steam generators, heat exchangers, 5 to 30 psig
cooler shutter controls, and salt bath heaters. .35 to 2.11 kg/cm2

WORKING PRESSURE (sensing element): RESPONSE RANGE:


psig kg/cm2 T 12S - 4.5°F, 2.5°C
500 35.15 max. without Separable Socket HT 12S - 3°F, 1.7°C
4000 281.23 max. with Separable Socket
7000 492.15 max. with Special Separable Socket

Separable Socket is an extra price item and must be ordered


separately, if desired. To order Separable Sockets refer to Table
of Contents.

Thermostat Diaphragm Assembly


3PS Pilot Diaphragm Assembly
Variable Pressure
Supply Pressure
Thermostat
Pilot Output Pressure

2 1

3 PS
Snapper Pilot

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

www.kimray.com
THERMOSTAT PACKAGES

Installation, Operation & Maintenance Guide

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

6 www.kimray.com
THERMOSTAT PACKAGES
MODEL: INDIRECT SNAP THERMOSTAT
Installation, Operation & Maintenance Guide
ACTION: TEMPERATURE RANGE:
Indirect snap; Pilot Output Pressure “snaps off” with tem- -30°F minimum to 400°F maximum
perature rise. -34°C minimum to 204°C maximum

APPLICATION: SUPPLY PRESSURE:


Used to control temperature in indirect and direct heaters, 5 to 30 psig
emulsion treaters, reboilers, steam generators, heat exchangers, .35 to 2.11 kg/cm2
cooler shutter controls, and salt bath heaters.

WORKING PRESSURE (sensing element):


psig kg/cm2
500 35.15 max. without Separable Socket
4000 281.23 max. with Separable Socket
7000 492.15 max. with Special Separable Socket

Separable Socket is an extra price item and must be ordered


separately, if desired. To order Separable Sockets refer to Table
of Contents.

Thermostat Diaphragm Assembly


3PS Pilot Diaphragm Assembly
Variable Pressure
Supply Pressure
Pilot Output Pressure
Thermostat

2 1

3PS Snapper Pilot

1/4 F30 Filter

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

www.kimray.com
THERMOSTAT PACKAGES

Installation, Operation & Maintenance Guide

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

8 www.kimray.com
THERMOSTAT PACKAGES
MODEL: INDIRECT THROTTLE THERMOSTAT
Installation, Operation & Maintenance Guide
ACTION: TEMPERATURE RANGE:
Indirect throttle; Pilot Output Pressure (Yellow) decreases T 12T -30°F minimum to 400°F maximum
with temperature rise. -34°C minimum to 204°C maximum
HT 12T -30°F minimum to 750°F maximum
APPLICATION: -34°C minimum to 399°C maximum
For temperature control of indirect heaters, emulsion treat-
ers, reboilers, steam generators, heat exchangers cooler shutter SUPPLY PRESSURE:
controllers, and salt bath heaters. 5 to 30 psig
.35 to 2.11 kg/cm2
WORKING PRESSURE (sensing element):
psig kg/cm2 RESPONSE RANGE:
500 35.15 max. without Separable Socket T 12T - 5 psig/°F, 2.8kg/cm2/°C
4000 281.23 max. with Separable Socket HT 12T - 3.5 psig/°F, 1.9kg/cm2/°C
7000 492.15 max. with Special Separable Socket

Separable Socket is an extra price item and must be ordered


separately, if desired. To order Separable Sockets refer to Table
of Contents.

Thermostat Diaphragm Assembly


3PG Pilot Diaphragm Assembly
Variable Pressure
Thermostat
Supply Pressure
Pilot Output Pressure

2 1

3 PG
Throttle Pilot

1/4 F30 Filter

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

www.kimray.com
THERMOSTAT PACKAGES

Installation, Operation & Maintenance Guide

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

10 www.kimray.com
THERMOSTAT PACKAGES
MODEL: DIRECT THROTTLE THERMOSTAT
Installation, Operation & Maintenance Guide
ACTION: TEMPERATURE RANGE:
Direct throttle; Pilot Output Pressure (Yellow) increases with T 12TDA, 18TDA -30°F minimum to 400°F maximum
temperature rise. -34°C minimum to 204°C maximum
HT 12TDA, HT 18TDA -30°F minimum to 750°F maximum
APPLICATION: -34°C minimum to 399°C maximum
For temperature control in indirect and direct heaters, emul- SUPPLY PRESSURE:
sion treaters, reboilers, steam generators, heat exchangers 5 to 25 psig
cooler shutter controllers, and salt bath heaters. .35 to 1.75 kg/cm2

WORKING PRESSURE (sensing element): RESPONSE RANGE:


psig kg/cm2 T 12TDA - 3 psig/°F, .38 kg/cm2/°C
500 35.15 max. without Separable Socket HT 12TDA - 5 psig/°F, .63 kg/cm2/°C
4000 281.23 max. with Separable Socket
7000 492.15 max. with Special Separable Socket

Separable Socket is an extra price item and must be ordered


separately, if desired. To order Separable Sockets refer to Table
of Contents

Thermostat Diaphragm Assembly


3PS Pilot Diaphragm Assembly
Variable Pressure
Supply Pressure
Pilot Output Pressure

Thermostat 3 PG-RA
THROTTLE Pilot

4
1

1/4 F30 Filter

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

www.kimray.com
THERMOSTAT PACKAGES

Installation, Operation & Maintenance Guide

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

12 www.kimray.com
THERMOSTAT PACKAGES
MODEL: DIRECT SEMI-THROTTLE THERMOSTAT
Installation, Operation & Maintenance Guide
ACTION: TEMPERATURE RANGE:
Direct semi-throttle; Pilot Output Pressure (Yellow) increas- -30°F minimum to 400°F maximum
es with temperature rise. -34°C minimum to 204°C maximum

APPLICATION: SUPPLY PRESSURE:


For temperature control in indirect and direct heaters, emul- 5 to 30 psig
sion treaters, reboilers, steam generators, heat exchangers .35 to 2.11 kg/cm2
cooler shutter controllers, and salt bath heaters.

WORKING PRESSURE (sensing element):


psig kg/cm2
500 35.15 max. without Separable Socket
4000 281.23 max. with Separable Socket
7000 492.15 max. with Special Separable Socket

Separable Socket is an extra price item and must be ordered


separately, if desired. To order Separable Sockets refer to Table
of Contents.

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

www.kimray.com
THERMOSTAT PACKAGES

Installation, Operation & Maintenance Guide

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

14 www.kimray.com
THERMOSTAT PACKAGES
MODEL: “TC” THROTTLE
Installation, Operation & Maintenance Guide
ACTION: TEMPERATURE RANGE:
Indirect throttle; Pilot Output Pressure (Yellow) decreases TC 12 -30°F minimum to 400°F maximum
with temperature rise. -34°C minimum to 204°C maximum
HTC 12 -30°F minimum to 750°F maximum
APPLICATION: -34°C minimum to 399°C maximum
Used to control temperature in indirect heaters, emulsion
treaters, reboilers, steam generators, heat exchangers, cooler SUPPLY PRESSURE:
shutter controls, and salt bath heaters. 5 to 5 psig
.35 to 1.75 kg/cm2
WORKING PRESSURE (sensing element):
psig kg/cm2 RESPONSE RANGE:
500 35.15 max. without Separable Socket TC 12 - 2.5° F, 1.4°C
4000 281.23 max. with Separable Socket HTC 12 - 2.0° F, 1.1°C
7000 492.15 max. with Special Separable Socket

Separable Socket is an extra price item and must be ordered


separately, if desired. To order Separable Sockets refer to Table
of Contents.

Thermostat Diaphragm or Bellows Assembly


Motor Valve Diaphragm Assembly
Pilot Output Pressure
Upstream Pressure

Thermostat

2 1

1/4" FPV 3
Filter Pop Valve

Motor Valve

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

www.kimray.com
THERMOSTAT PACKAGES

Installation, Operation & Maintenance Guide

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

16 www.kimray.com
THERMOSTAT PACKAGES
MODEL: DIRECT LOW TEMPERATURE SHUT-DOWN
Installation, Operation & Maintenance Guide
ACTION: TEMPERATURE RANGE:
Direct; Pilot Output Pressure (Yellow) increases with tem- -30°F minimum to 400°F maximum
perature rise. -34°C minimum to 204°C maximum

APPLICATION: SUPPLY PRESSURE:


For temperature controlled system shutdown until manually 5 to 30 psig
reset. .35 to 2.11 kg/cm2

WORKING PRESSURE (sensing element):


psig kg/cm2
500 35.15 max. without Separable Socket
4000 281.23 max. with Separable Socket
7000 492.15 max. with Special Separable Socket

Separable Socket is an extra price item and must be ordered


separately, if desired. To order Separable Sockets refer to Table
of Contents.

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

www.kimray.com
THERMOSTAT PACKAGES

Installation, Operation & Maintenance Guide

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

18 www.kimray.com
Kimray is an ISO 9001- certified manufacturer.
Kimray quality assurance process maintains strict controls
of materials and the certification of parts used in the Kimray severe service control valve.

Please visit our website for up to date product data www.Kimray.com

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.
Kimray.com

© 2018 Kimray, Inc. RM:0018


Issued 3/18

You might also like