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Bioresource Technology 183 (2015) 10–17

Contents lists available at ScienceDirect

Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech

From lignin to cycloparaffins and aromatics: Directional synthesis of jet


and diesel fuel range biofuels using biomass
Peiyan Bi a, Jicong Wang a, Yajing Zhang a, Peiwen Jiang a, Xiaoping Wu a, Junxu Liu a, He Xue a,
Tiejun Wang b, Quanxin Li a,⇑
a
Department of Chemical Physics, Anhui Key Laboratory of Biomass Clean Energy, University of Science & Technology of China, Hefei 230026, PR China
b
Key Laboratory of Renewable Energy and Gas Hydrate, Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510640, PR China

h i g h l i g h t s g r a p h i c a l a b s t r a c t

 A controllable transformation of A novel controllable transformation of lignin into C8–C15 cycloparaffins and aromatics in the jet and die-
lignin into green bio-jet fuels was sel fuel range by catalytic depolymerization of lignin into low carbon aromatics coupled with alkylation
demonstrated. of aromatics using ionic liquid.
 Production of C8–C15 hydrocarbons
was achieved by alkylation using
ionic liquid.
 Lignin-derived biofuels basically met
main technical requirements of jet
fuels.

a r t i c l e i n f o a b s t r a c t

Article history: The continual growth in commercial aviation fuels and more strict environmental legislations have led to
Received 21 December 2014 immense interest in developing green aviation fuels from biomass. This paper demonstrated a controllable
Received in revised form 5 February 2015 transformation of lignin into jet and diesel fuel range hydrocarbons, involving directional production of
Accepted 6 February 2015
C8–C15 aromatics by the catalytic depolymerization of lignin into C6–C8 low carbon aromatic monomers
Available online 13 February 2015
coupled with the alkylation of aromatics, and the directional production of C8–C15 cycloparaffins by the
hydrogenation of aromatics. The key step, the production of the desired C8–C15 aromatics with the selec-
Keywords:
tivity up to 94.3%, was achieved by the low temperature alkylation reactions of the lignin-derived mono-
Lignin
Bio-jet fuels
mers using ionic liquid. The synthetic biofuels basically met the main technical requirements of
C8–C15 aromatics conventional jet fuels. The transformation potentially provides a useful way for the development of
C8–C15 cycloparaffins cycloparaffinic and aromatic components in jet fuels using renewable lignocellulose biomass.
Alkylation Ó 2015 Published by Elsevier Ltd.

1. Introduction in developing new generation (hydrocarbon) bio-fuels, with a par-


ticular focus on aviation biofuels from renewable biomass (Daroch
The increased demand for commercial traffic fuels combined et al., 2013; Valle et al., 2012; Yan et al., 2013; Wang et al., 2012).
with potential environmental benefits have accelerated advances Aviation fuel is a specific type of fuel oils designed for use in air-
craft and the most commonly used commercial aviation fuels are
⇑ Corresponding author. Tel.: +86 551 63601118; fax: +86 551 63606689. jet fuels which are currently produced from petroleum refining
E-mail address: liqx@ustc.edu.cn (Q. Li). (Liu et al., 2013). The development of aviation biofuels can help

http://dx.doi.org/10.1016/j.biortech.2015.02.023
0960-8524/Ó 2015 Published by Elsevier Ltd.
P. Bi et al. / Bioresource Technology 183 (2015) 10–17 11

reduce our dependence on the fossil energy and particularly sitions of commercial and military jet fuels can be described as
release the environmental pressure. In this sense, new or improved paraffins, naphthenes and aromatics (Vukadinovic et al., 2013;
technologies are required to meet the challenges associated with Yan et al., 2013). As mentioned above, triglycerides- or FTS-derived
producing bio-jet fuels from biomass or biomass-derived SPKs are currently being utilized as the component of alkanes in
feedstocks. commercial jet-fuels. However, another two main compositions
Jet fuels must meet very stringent specifications, which makes (cyclic alkanes and aromatics) required for the commercial and
it much more difficult to develop an alternative fuel for the use military jet fuels seem to be difficult to get from the well developed
of aviation than for automobile applications (Verma et al., 2011). hydrotreating of vegetable oils or FTS process (Corporan et al.,
Several promising routes, especially, hydrotreating of vegetable 2011; Dupain et al., 2005; Robota et al., 2013).
oils (Bezergianni et al., 2009; Robota et al., 2013; Wang et al., Lignin, a main constituent of lignocellulosic biomass, has been
2012), and Fischer Tropsch synthesis (Kumabe et al., 2010; Liu proven to potentially produce aromatic chemicals and biofuels by
et al., 2013; Naik et al., 2011; Yan et al., 2013), have been devel- means of various strategies like hydrogenation, oxidation, pyroly-
oped with the aim of producing aviation biofuels from various bio- sis, and catalytic pyrolysis (Deng et al., 2010; Jiang et al., 2014;
mass feedstocks. Numerous feedstocks of edible and non-edible Lou et al., 2010; Mullen and Boateng, 2010; Olcese et al., 2013;
vegetable oils like soybean oil, Jatropha oil, algae oil and waste Pandey and Kim, 2011; Shen et al., 2010; Zakzeski et al., 2010).
restaurant oils have been intensively investigated for producing In view of its structure characteristics (three dimensional amor-
hydrocarbon fuels by the hydrotreating technologies, showing phous polymer containing phenylpropane units), lignin, potential-
great potential for the production of alkanes particularly suitable ly, can serve as a plentiful renewable resource for producing
for diesel and/or jet fuels applications. The synthetic feedstocks aromatics and cyclic alkanes.
of triglycerides extracted from plant or animal oils are typically Here, we demonstrate the directional transformation of lignin
hydrotreated under high hydrogen pressure over noble metals or into jet or diesel fuel range hydrocarbons by a novel route, includ-
metal sulfides supported catalysts. The hydrotreating of triglyc- ing directional production of C8–C15 aromatics by the catalytic
erides into hydrocarbons mainly involves the following processes: depolymerization of lignin into C6–C8 low carbon aromatics cou-
(i) the hydrogenation of the unsaturated olefinic bonds in triglyc- pled with the alkylation of aromatics, and the production of C8–
erides; (ii) the formation of free fatty acids along with propane C15 cycloparaffins by the hydrogenation of C8–C15 aromatics.
through breaking the C–O bonds in the saturated triglycerides; Owing to the unique properties of ionic liquids (ILs) like having
(iii) the formation of linear n-alkanes by hydrodeoxygenation, low vapor pressures, high thermal and chemical stability, non-
decarbonylation and decarboxylation of free fatty acids; and (iv) flammability and Brønsted and Lewis acidity in some cases, ILs
the formation of lighter iso-alkanes by hydrogenation cracking have attracted wide interest in organic synthesis, catalysis, separa-
and isomerization. The most representative vegetable oils are tion, extraction, electrochemistry, polymerization reactions
essentially composed of C16 and C18 fatty acids, and consequently, (Blanco et al., 2006; Corma and García, 2003; Han and Row,
the typical products obtained from the hydroprocessing of veg- 2010; Olivier-Bourbigou et al., 2010) as well as hydrolysis of cellu-
etable oils at lower temperatures of 300–350 °C are C15–C18 alka- lose to sugars or biomass platform chemical (Liu et al., 2012). Pre-
nes in the diesel range. To produce jet range biofuels (typically sent work also demonstrated that the key step, the selective
C8–C15 hydrocarbons), the cracking and isomerization at higher production of the desired C8–C15 aromatics from lignin was able
temperatures are generally required (Verma et al., 2011). So far, to be realized by the low temperature alkylation reactions of the
American Society for Testing and Materials (ASTM) have adopted biomass-derived monomers using ionic liquid, and the end prod-
a new specification D7566-14a for a 50:50 blend of the synthetic ucts meet the basic requirements of the conventional jet fuels.
paraffinic kerosene’s (SPKs) produced from triglyceride-based veg-
etable oils with conventional jet fuels (ASTM D7566-14a). The
2. Methods
hydrotreating of vegetable oils can offer higher yield of diesel or
jet fuels, which could benefit from the fact that triglycerides con-
2.1. Materials
tain saturated fatty acids with a moderate chain length of C16–
C18 together with higher H/C ratio.
The raw material of lignin, purchased from Lanxu Biotechnology
Fischer–Tropsch synthesis (FTS) is a highly developed and tech-
Co. Ltd. (Hefei, China), was a brown and sulfur-free lignin powder
nically proven route to transform lignocellulose biomass into liq-
manufactured from wheat straw. The dried lignin contained
uid biofuels (particularly alkanes) (Kumabe et al., 2010; Liu et al.,
63.46 wt.% carbon, 5.61 wt.% hydrogen, 29.23 wt.% oxygen and
2013; Naik et al., 2011; Yan et al., 2013). The biomass-based FTS
1.70 wt.% nitrogen, which were determined by the elemental ana-
process generally includes four main steps: (i) the production of
lysis with an elemental analyzer (Vario EL-III, Elementar, Ger-
bio-syngas by means of biomass gasification, (ii) cleaning and con-
many). All analytical reagents used were purchased from
ditioning of crude syngas, (iii) high pressure FT synthesis and (iv)
Sinopharm Chemical Reagent Company Limited (Shanghai, China).
subsequent upgrading of crude fuels for gasoline, diesel and jet fuel
applications. The liquid products from FTS are commonly complex
compounds, mainly consisting of the five families of hydrocarbon 2.2. Catalyst preparation and characterization
groups (n-paraffins, iso-paraffins, olefins, aromatics and naph-
thenes) alone with oxygenates, which depend on reaction condi- The HZSM-5 zeolite with the Si/Al ratio of 25 used for the cat-
tions and catalyst types. The raw FTS fuels must be further alytic cracking of lignin was prepared by the conversion of the
upgraded to the acceptable jet range fuels by subsequent sodium form supplied by Nankai University catalyst Co., Ltd. (Tian-
hydrocracking, isomerizing and distillating (Liu et al., 2013; Yan jin, China) to the protonated form via NH+4 exchange procedure, fol-
et al., 2013). Most of the liquid hydrocarbons from FTS are paraffins lowed by calcination in air at 550 °C for 4 h. For preparation of the
and olefins, and thereby, aromatics and naphthenes should be [bmim]Cl-2AlCl3 (1-butyl-3-methylimidazolium chloroaluminate)
increased in the FTS-derived fractions to meet the specific require- ionic liquid (used for alkylation of lignin-derived aromatics),
ment of jet fuels (Corporan et al., 2011; Dupain et al., 2005; Huber 1-butyl-3-methylimidazolium chloride ([bmim]Cl) was first
et al., 2006). FTS-derived SPKs have been also approved for a 50/50 prepared by the following procedures: dried and redistilled
blend with petroleum-derived jet fuels (ASTM D7566-14a (2014); N-methylimidazolium and 1-chlorobutane were placed into a dry
Corporan et al., 2011; Lobo et al., 2011). Chemically, main compo- round-bottomed flask equipped with a reflux cooler and a magnet-
12 P. Bi et al. / Bioresource Technology 183 (2015) 10–17

ic agitator. The mixture was heated and reacted at the temperature was used as the alkylating agent, simulating the gas components
of 80–85 °C for 24 h. Then the mixture was cooled to room tem- produced by the catalytic cracking of bio-oil at 550 °C (Gong
perature, and the unreacted reactants were removed using a rotary et al., 2011). The [bmim]Cl-2AlCl3 ionic liquid was selected as a
evaporator. The resulting imidazolium salt was washed using ace- high active catalyst used for the alkylation of lignin-derived low
tonitrile as solvent, and dried in a vacuum drying box to remove carbon aromatics, based on the tests using the aromatic models
the residual solvent and water. Finally, the [bmim]Cl-2AlCl3 ionic with different catalysts (Table A.1 in Support information).
liquid was prepared by slowly adding the dried aluminum chloride The alkylation reactions were run in batch mode in a 50-ml
to the imidazolium salt with a molar ratio of 2.0 between AlCl3 and three-necked flask reactor equipped with a gas-inlet, a reflux cool-
[bmim]Cl and stirring overnight. The ionic liquid, once prepared, er, sampling exit and a magnetic stirrer. The reaction temperature
was stored in a dry nitrogen atmosphere. The Pd/AC (active carbon) was controlled by a thermostatic water bath with a temperature
catalyst used for the hydrogenation of aromatics was prepared by controller. For a typical run, the ionic liquid and the lignin-derived
the incipient wetness impregnation of the HNO3-treated AC with bio-oil with the ratio of 0.2 was added into the reactor, and flushed
the H2PdCl4 solution (PdCl2 dissolved in HCl solution). The impreg- with nitrogen (300 cm3/min) under the room temperature for
nated product was dried at 110 °C for 24 h, and finally reduced by 60 min. When reaching to the given temperature, the mixture
H2 (60 mL/min) at 280 °C for 8 h. gas of light olefins with a flow rate of 200 cm3 min1 was fed into
Acidity characterizations of the ionic liquids were carried out by the reactor, which was controlled by a mass-flow controller. Then,
infrared spectroscopy (Bruker Tensor 27 FT-IR spectrometer) using the reaction mixtures were stirred at 500 rpm and reacted at 20–
pyridine as a probe molecule of Lewis and Brønsted acid at room 80 °C for a given time (30–240 min). Finally, the alkylated products
temperature. The samples were prepared by mixing pyridine and on the upper layer were separated from the ionic liquid at the bot-
ionic liquids in a volume ratio of 5:1, and then smeared into liquid tom of the flask by decantation, weighted and measured by GC–MS
films on KBr windows. The FT-IR spectrum was acquired at 1 cm1 and other analysis.
resolution using 16 scans for each sample. The 1H NMR measure-
ments were carried out on a high-resolution liquid nuclear mag- 2.5. Hydrogenation of aromatics
netic resonance spectrometer (Bruker Avance 300 MHz). The
spectra were obtained at 300.13 MHz with a delay time of 0.5 s. To produce the C8–C15 cyclic alkanes, the hydrogenation of the
The HZSM-5 catalysts was characterized by NH3-TPD (temperature alkylated products was further performed in a 100 mL Parr reactor
programmed desorption of ammonia), XRD (X-ray diffraction), and in the range of 90–180 °C for 6 h (named as the third step). For
N2 adsorption/desorption isotherms analysis, as described in our each run, the Pd/AC catalyst and the alkylated products with a ratio
previous papers (Gong et al., 2011). The acidity of HZSM-5(25) of 1:10 were used for the hydrotreating. During the reaction, H2
was 575.9 ± 8.9 lmol/gcat, measured by the NH3-TPD tests from was added continuously to keep the total pressure at 5 MPa. After
120 °C to 700 °C with a heating rate of 10 °C/min. The metal con- the hydrogenation treatment, the catalyst was removed by filtra-
tents in the 5.0 ± 0.2 wt.% Pd/AC catalysts were measured by ICP/ tion, and the resulting liquid products were weighted and further
AES (inductively coupled plasma and atomic emission analyzed as described below.
spectroscopy).

2.6. Analytical techniques


2.3. Catalytic depolymerization and deoxygenation of lignin

The liquid products collected in each test were weighed to


Since the pyrolysis of lignin (non catalytic pyrolysis) mainly
obtain the mass of liquid product. The total carbon content in the
produced various phenolic compounds with small amounts of aro-
liquid product was measured by a Vario EL III elemental analyzer,
matic hydrocarbons, the catalytic pyrolysis of lignin is required to
and the water content was analyzed by a moisture analyzer (Model
produce aromatic hydrocarbons. The HZSM-5 catalyst is one of the
ZSD-1, Shanghai, China). The main components of the organic liq-
most promising candidates for the catalytic conversion of lignin
uid products were analyzed by GC–MS (Thermo Trace GC/ISQ MS,
based on our previous work (Fan et al., 2013). The catalytic depoly-
USA; FID detector with a TR-5 capillary column). The moles of main
merization of lignin was performed in the continuous flow pyroly-
organic compounds were determined by the normalization
sis reactor using the procedures as described before (Huang et al.,
method with standard samples. For gas product analysis, the gas
2012). Briefly, the system was mainly composed of a tube reactor, a
in each test was collected with air bags, and analyzed using a gas
feeder for solid reactants, two condensers and a gas analyzer.
chromatograph (GC-SP6890, Shandong Lunan Ruihong Chemical
Before each run, the reactor was flushed with nitrogen (300 cm3/
Instrument Co., Ltd., Tengzhou, China) with two detectors, a TCD
min) for 2 h, and was externally heated to a given temperature
(thermal conductivity detector) for analysis of H2, CO, CH4 and
by the carborundum heater. Lignin was mixed with the HZSM-5
CO2 separated on TDX-01 column, and a FID (flame ionization
catalyst with a typical catalyst/lignin weight ratio of 2. Then the
detector) for gas hydrocarbons separated on Porapak Q column.
mixture was fed into the reactor by the feeder with a feeding rate
The moles of gas products were determined by the normalization
of about 30 g lignin/h. The liquid products in each test were col-
method with standard gas. For the analysis of solid products pro-
lected by a condenser immersed in the ice/salt bath, and then
duced during catalytic depolymerization of lignin, the solid residue
weighed. The solid samples collected were sieved and separated
after each run was weighed, and then measured by the TGA analy-
into the catalyst and coke/char, and the gas in each test was col-
sis (Q5000IR thermogravimetric analyzer, USA). Overall weight
lected with air bags and analyzed as described in Section 2.6.
yields (Yi (wt.%)), overall carbon yields (Yj (C-mol%)) of the gas, liq-
uid and solid products, weight yield (Yk (wt.%)) and carbon yield (Yl
2.4. Alkylation of lignin-derived low carbon aromatic monomers
(C-mol%)) of a specific product, conversion (Cconv. (C-mol%)) of a
specific organic compound, the product selectivity (Si (C-mol%))
To produce the C8–C15 aromatic hydrocarbons, in the second
and the resulting organic distribution (Di (wt.%)) were calculated
step, the alkylation of the low carbon aromatics produced by cat-
based on the following Eqs. (1–7).
alytic depolymerization of lignin at 500 °C was carried out using
the ionic liquid catalyst of [bmim]Cl-2AlCl3 under the atmospheric Mass of gas; liquid or solid products
Y i ðwt:%Þ ¼  100% ð1Þ
pressure and low temperature. The mixture gas of C2–C4 light ole- Mass of feed
fins (containing 10.3 vol.% C2H4, 16.7 vol.% C3H6 and 3.9 vol.% C4H8)
P. Bi et al. / Bioresource Technology 183 (2015) 10–17 13

Carbon moles in gas; liquid or solid products


Y j ðC-mol%Þ ¼
Carbon moles fed in
 100%
ð2Þ

Mass of a product
Y k ðwt:%Þ ¼  100% ð3Þ
Mass of feed

Carbon moles in a product


Y l ðC-mol%Þ ¼  100% ð4Þ
Carbon moles fed in

Carbon moles in an organic compound reacted


C conv: ðC-mol%Þ ¼
Carbon moles in an organic compound fed in
 100%
ð5Þ

Carbon moles in a product


Si ðC-mol%Þ ¼  100% ð6Þ
Carbon moles in all products

Mass of an organic liquid


Di ðwt:%Þ ¼  100% ð7Þ
Total mass of organic liquid
Moreover, the specific fuel properties of the synthesized avia-
tion biofuels from biomass were evaluated based on the method
described in the literature (Corporan et al., 2011). All the tests were
repeated three times and the reported data are the mean values of
Fig. 1. Catalytic depolymerization of lignin into low carbon aromatics over HZSM-
three trials. The analysis of carbon balance and the standard devia-
5(25). Reaction conditions: T = 400–550 °C, f(N2) = 200 cm3 min1, ratio of catalyst
tions (or relative standard deviations) were also carried out for all to lignin = 2. The values reported are averages of three trials and relative standard
tests. deviations were <10.2%. The carbon balance ranged from 89.2% to 94.3%.

3. Results and discussion


of C8–C15 aromatics can be realized by low temperature alkylation
3.1. Catalytic transformation of lignin into low carbon aromatic of aromatics using the ionic liquid.
hydrocarbons The alkylation of aromatics is related with alkylation catalyst,
electrophilic substitution reactivity of aromatics as well as reaction
To produce C8–C15 hydrocarbons, first of all, the transforma- conditions. As shown in Fig. 2(a) and (b), the [bmim]Cl-2AlCl3 ionic
tion of lignin into aromatic monomers is required. As shown in liquid shows an excellent catalytic activity and selectivity of C8–
Fig. 1(a), higher temperatures favored the catalytic depolymeriza- C15 aromatics for the low temperature alkylation of the lignin-
tion and deoxygenation of lignin, resulting in an improvement in derived aromatics. Even at the room temperature (20 °C), the con-
the aromatic hydrocarbon yield up to 500 °C. At temperatures over versions of the monocyclic aromatic hydrocarbons (MAHs) and
500 °C, however, the formation of aromatics obviously decreased polycyclic aromatic hydrocarbon (PAHs) reached about 63.8% and
due to the secondary cracking of organics. The organic products 82.5% respectively, alone with a high C8–C15 aromatics selectivity
consisted primarily of the C6–C8 low carbon aromatic hydrocar- of 91.0%. The conversion of PAHs like naphthalene and methyl-
bons (Table A.2 in Support information), originating from the naphthalene is obviously higher than the conversion of MAHs,
depolymerization of lignin along with further decarbonylation, which could be attributed to the fact that PAHs have higher elec-
decarboxylation and dehydration of phenolic oxygenates over the tron density, and thereby, show higher electrophilic substitution
zeolite catalyst. The total C6–C8 aromatics selectivity reached reactivity as compared with MAHs.
about 82.9 C-mol% at 550 °C (Fig. 1(b)). The lighter aromatics Reaction temperature has an important impact on the alkyla-
increased with increasing temperature alone with a decrease in tion of lignin-derived monomers into the C8–C15 aromatic hydro-
the heavier aromatics, attributed to the removal of the alkyl groups carbons. As can be seen from Fig. 2(a) and (b), the conversion of
in the heavier aromatics at higher temperatures. Smaller amounts MAHs and PAHs gradually increased with increasing temperatures.
of polycyclic aromatics like naphthalene and methylnaphthalene From the point of view of chemical equilibrium, since the aromatic
produced by the oligomerization reactions of lighter aromatics alkylation is an exothermic reaction, increasing temperature will
were also formed. To maximize the production of aromatic hydro- result in the decrease of equilibrium constants and therefore is
carbons, the lignin-derived bio-oil obtained at 500 °C was used in not beneficial to the aromatic alkylation. From the point of kinetics,
the subsequent alkylation step. on the other hand, increasing temperature is conducive to over-
come the activation energy required for the alkylation reactions.
3.2. Production of C8–C15 aromatic hydrocarbons by low-temperature Meanwhile, the collision probability between ionic liquid and reac-
alkylation tants will be enhanced at higher temperatures, and thereby,
increasing the reaction rates of the low carbon aromatics with light
Since the hydrocarbons produced by the catalytic depolymer- olefins. Accordingly, the positive temperature dependence
ization of lignin consist primarily of C6–C8 low carbon aromatics, observed at the lower temperatures suggested that the kinetic fac-
controllable adjusting the carbon numbers of hydrocarbons is tors were predominant for the alkylation process. Moreover, the
required to meet the requirements of jet fuels. In the second step, main alkylation products were dominated by the C8–C15 hydro-
we demonstrated for the first time that the directional production carbons and increased from 76.4 wt.% to 79.1 wt.% with increasing
14 P. Bi et al. / Bioresource Technology 183 (2015) 10–17

Fig. 2. Low temperature alkylation of aromatics for producing C8–C15 aromatics using [bmim]Cl-2AlCl3 ionic liquid at different reaction conditions. (a)–(b): 20–80 °C,
60 min; (c)–(d): 60 °C, 30–240 min. The values reported are averages of three trials and relative standard deviations were <8.9%. The carbon balance ranged from 93.5% to
98.7%.

temperatures from 20 °C to 60 °C (Table 1). The alkylation of aro- genation of aromatics is a thermodynamically controlled process.
matics is a consecutive reaction process, and the primary alkyla- As shown in Fig. 3, the conversion of the monocyclic aromatic
tion products was multiply alkylated to form high carbon hydrocarbons (MAHs) at the lower temperature of 90 °C was about
number aromatics, leading to a rise in the heavier aromatics with 20.2%. Increasing the reaction temperatures up to 180 °C sig-
increasing temperature. nificantly improved the hydrogenation efficiency of aromatics,
Apart from the reaction temperature, the reaction time is and nearly all of the lignin-derived C8–C15 aromatics were con-
another crucial factor that affects the alkylation degree of the verted into the saturated cyclic alkanes after the hydrogenation
low-carbon aromatics (Fig. 2(c) and (d)) as well as the product dis- at 180 °C. The conversion of PAHs was higher than that of MAHs,
tribution (Table A.3 in Support information). After the alkylation suggesting that the activation energy for the hydrogenation of
reactions at typical temperature of 60 °C for 120 min, about PAHs was less than that for the hydrogenation of MAHs. Moreover,
96.7% of low carbon aromatics were converted to higher carbon no significant change in the carbon number distribution after the
number aromatics. Especially, the distribution of the carbon num- hydrogenation treatment was found (Fig. 3(b)), as compared with
ber in the resulting products prominently shifted towards the the carbon number distribution before the hydrogenation of aro-
heavier hydrocarbons with increasing reaction time, indicating matics (Fig. 2(b)). This implies that the hydrogenation of aromatics
that the secondary alkylations of aromatics were enhanced for enables the saturation of C8–C15 aromatics to form C8–C15 cyclic
longer reaction duration. Accordingly, the final carbon number dis- alkanes, and the cracking reactions seem to be neglectable during
tribution of hydrocarbons was able to be efficiently tuned into the the low temperature hydrogenation process. The resulting biofuel
desired range of C8–C15 by the reaction temperature and time dur- after the hydrogenation of aromatics under the optimal condition
ing the alkylation of aromatics using the ionic liquid catalyst. The (at 180 °C for 6 h) contains 79.9 wt.% C8–C15 cyclic alkanes with
resulting biofuel after the alkylation of low carbon aromatics under a weight yield of 0.175 ± 0.015 kg/(kg lignin).
the optimal condition (at 60 °C for 60 min) contains 79.1 wt.% C8–
C15 aromatic hydrocarbons with a weight yield of 0.173 ±
3.4. Stability and reusability of catalysts
0.012 kg/(kg lignin).
As shown in Fig. 4(a) and (b), the catalyst stability during the
3.3. Production of C8–C15 cyclic alkanes through hydrogenation of catalytic cracking of lignin over the HZSM-5 (25) catalyst was test-
aromatics ed at a typical temperature of 500 °C, and the regeneration cycles
of catalyst were carried out by the method of coke burn-off. After
Cyclic alkanes is the second most abundant components the catalyst was continuously used for three rounds (R1–R3) with-
required in the commercial and military jet fuels with the mass out regeneration treatment, the formation of C6–C8 aromatics was
percent of 20–50 wt.% (Corporan et al., 2011; Dagaut and obviously decreased due to the catalyst deactivation. Taking into
Cathonnet, 2006; Vukadinovic et al., 2013). In the third step, the account that the activity of the used catalysts was able to be almost
production of the C8–C15 cyclic alkanes using lignin was accom- recovered by treating the used catalyst with oxygen at 550 °C for
plished by the hydrogenation of the C8–C15 aromatics. The hydro- 4 h, the catalyst deactivation should be mainly caused by the
P. Bi et al. / Bioresource Technology 183 (2015) 10–17 15

Table 1
Effect of temperature on the alkylation reactions of the lignin-derived low carbon
aromatic monomers using the ionic liquid catalyst of [bmim]Cl-2AlCl3.a

Temperature 20 °C 40 °C 60 °C 80 °C
Distribution of MAHs (wt.%)
C6 aromatics 9.6 7.6 4.8 3.6
C7 aromatics 7.1 4.3 3.4 2.4
C8 aromatics 4.2 2.9 1.8 1.0
C9 aromatics 10.3 8.2 7.0 3.9
C10 aromatics 16.1 15.5 16.0 14.7
C11 aromatics 11.1 9.8 10.0 11.9
C12 aromatics 5.1 6.8 9.3 8.1
C13 aromatics 10.1 14.9 16.9 18.0
C14 aromatics 7.0 8.2 8.6 10.1
C15 aromatics 2.9 4.1 4.1 4.4
C16 aromatics 0.7 1.1 1.9 2.8
C16+ aromatics 0.2 0.4 0.9 1.8
Distribution of PAHs (wt.%)
C10 naphthalenes 1.6 1.1 0.7 0.6
C11 naphthalenes 0.6 0.5 0.3 0.2
C12 naphthalenes 0.1 0.2 0.2 0.1
C13 naphthalenes 4.0 3.1 1.7 2.1
C14 naphthalenes 2.2 2.0 2.1 2.1
C15 naphthalenes 1.1 1.4 0.4 0.6
C16 naphthalenes 2.1 3.6 3.4 3.9
C16+ naphthalenes 3.9 4.3 6.5 7.7
Overall property
C8–15 aromatics (wt.%) 76.4 78.7 79.1 77.8
Conversion of typical monomers (C-mol%)
Benzene 64.2 71.6 82.0 86.4
Toluene 69.2 81.3 85.2 89.3 Fig. 3. Production of C8–C15 cyclic alkanes by the hydrogenation of lignin-derived
Naphthalene 80.3 86.0 90.9 91.8 C8–C15 aromatics over the 5.0 wt.% Pd/AC catalyst at 5 MPa for 6 h. The values
Methylnaphthalene 86.5 89.4 92.7 93.4 reported are averages of three trials and relative standard deviations were <9.5%.
The carbon balance ranged from 94.2% to 100.9%.
a
The reactions were conducted using the low-carbon aromatics (produced by
catalytic depolymerization of lignin at 500 °C) and the [bmim]Cl-2AlCl3 ionic liquid
for 60 min at 20–80 °C, the flow rate of light olefins of 200 cm3 min1 and the IL/
(lignin-derived oil) ratio of 0.2. MAHs: monocyclic aromatic hydrocarbons; PAHs:
polycyclic aromatic hydrocarbons. The values reported are averages of three trials
and relative standard deviations were <7.5%. The carbon balance ranged from 93.5%
to 97.3%.

carbon deposition on the catalyst during catalytic cracking of lig-


nin. Accordingly, a cyclic reaction–regeneration configuration
was assembled for the catalytic cracking of lignin (Fig. 4). More-
over, no significant changes in the catalytic activity of the [b-
mim]Cl-2AlCl3 ionic liquid was found after the alkylation
reactions of the low-carbon aromatics at 60 °C for five rounds.
The Pd/AC catalyst also showed good stability during the hydro-
genation of C8–C15 aromatics at 180 °C for 24 h. The higher sta-
bility of the ionic liquid catalyst and the Pd/AC catalyst should
mainly benefit from the mild operation conditions and thereby a
negligible coke-deposition both in the alkylation and hydrogena-
tion processes.

3.5. Evaluation of biofuel properties

Typically, the commercial and military jet fuels are a mixture of


three main components of paraffins, cycloalkanes and aromatics,
and their ratios depend on different jet fuels like Jet-A1, Jet A
and JP-8 (Corporan et al., 2011; Dagaut and Cathonnet, 2006;
Vukadinovic et al., 2013). Jet fuel must meet very stringent specifi-
cations, and three basic technical requirements are fuel heat of
combustion (>42.8 MJ/kg), freeze point (<47 °C) and viscosity Fig. 4. Catalyst stability and reaction-regeneration cycles during the catalytic
(<8.0 mm2/s) among the numerous specifications (ATSM D7566- cracking of lignin over the HZSM-5 catalyst (reaction conditions: T = 500 °C,
f(N2) = 200 cm3 min1, catalyst/lignin = 2; regeneration conditions: T = 550 °C,
14a; Corporan et al., 2011;Verma et al., 2011). Table 2 summarized f(O2) = 300 cm3 min1, t = 4 h). The values reported are averages of three trials
some important fuel properties of the biofuels synthesized in this and relative standard deviations were <11.6%. The carbon balance ranged from
work and several commercial and military jet fuels. Two typical 89.5% to 101.3%.
16 P. Bi et al. / Bioresource Technology 183 (2015) 10–17

Table 2
Comparison of fuel properties in two lignin-derived biofuels and commercial/military jet fuels.

Specification tests Commercial/military jet fuels Biofuels (this work)


a a b
Jet A Jet-A1 JP-8 ABFc CABFd
Heat of combustion (MJ/kg) 43.3 43.3 43.0 42.5 ± 1.0 45.9 ± 0.8
Freezing point (°C) 40 47 49 670 670
Kinetic viscosity
@ 20 °C (mm2/s) 5.78 4.27 4.10 6.22 ± 0.28 7.46 ± 0.31
Specific gravity
@ 15 °C (g/ml) 0.803 0.797 0.799 0.865 ± 0.017 0.817 ± 0.013
Carbon content (wt.%) 86.4 86.3 86.2 89.5 ± 0.5 85.8 ± 0.7
Hydrogen content (wt.%) 13.6 13.7 13.7 10.4 ± 0.5 14.2 ± 0.7
Total oxygen (wt.%) 0 0 – 0.096 ± 0.007 u.d.
Total sulfur (wt.%) <0.3 <0.3 0.064 u.d. u.d.
Average carbon number 11.6 11.0 10.9 11.2 ± 0.3 11.2 ± 0.5
H/C (mol ratio) 1.90 1.91 1.92 1.40 ± 0.07 1.98 ± 0.11
Average molecular formula C11.6H22 C11H21 C10.9H20.9 C11.2H15.7 C11.2H22.2
a
References: ASTM D7566-14a (2014); Dagaut and Cathonnet (2006) and Lobo et al. (2011).
b
References: Corporan et al. (2011) and Dagaut and Cathonnet (2006).
c
ABF: aromatic biofuel, produced by catalytic depolymerization of lignin over HZSM-5 at 500 °C coupled with the alkylation of aromatics using the [bmim]Cl-2AlCl3 ionic
liquid at 60 °C for 60 min.
d
CABF: cyclic alkane biofuel, produced by hydrogenation of ABF over 5.0 wt.% Pd/AC catalyst at 180 °C for 6 h. u.d. = undetected.

lignin-derived products (aromatic biofuel (ABF) and cyclic alkane active catalyst for producing the aromatic hydrocarbons in the jet
biofuel (CABF)), basically met the carbon number range (see or diesel range from the lignin-derived low carbon aromatics, and
Fig. A.1 in Support information) and the main technical specifica- the carbon number distribution of aromatics was adjustable by
tions of jet fuels (Table 2), as compared with the values of the typi- changing reaction temperature and time. The designed control
cal commercial and military jet fuels. ABF possesses average experiments in the case without adding the ionic liquid confirmed
combustion heat of 42.5 MJ/kg, viscosity of 6.22 mm2/s and freeze that no alkylation reactions occurred (Table A.1 in Support infor-
point of 670 °C. CABF also meets the basic technical requirements mation). Chemically, the [bmim]Cl-2AlCl3 ionic liquid consists of
based on its average combustion heat (45.9 MJ/kg), viscosity 1-butyl-3-methylimidazolium cation and Al2Cl-7 anion. The FT-IR
(7.46 mm2/s) and freeze point (670 °C). Moreover, sulfur and oxy- spectra of [bmim]Cl-2AlCl3 show two bands at 1454 cm1 and
gen content in the resulting products were very low. The above 1540 cm1 (Fig. A.3 in Support information), corresponding to the
results clearly show that the C8–C15 aromatics and cyclic alkanes characteristic peaks of Lewis acid and Brønsted acid, respectively,
in the jet fuel range can be directionally synthesized using lignin when pyridine was used as a probe molecule (Yang and Kou,
under the mild reaction conditions, which are generally difficulty 2004). Based on the comparison of 1H NMR spectra before and after
to be produced by the hydrotreating of triglyceride-based oils or titrated with KOH solution (Fig. A.4 in Support information), the
the FTS process (Corporan et al., 2011; Dupain et al., 2005; absence of H in the star site after titrated with KOH solution sug-
Robota et al., 2013). gests that the ionic liquid can provide protons from the ionic liquid.
Accordingly, the FT-IR and 1H NMR characterizations support that
3.6. Reactions pathways the ionic liquid posses the properties of both Brønsted acid and
Lewis acid. The ionic liquid should enhance the olefin protonation
The purpose of this work is to directionally produce two main (Zhao et al., 2005), leading to the enhancement of the alkylation of
components of jet fuels (cycloparaffins and aromatics in the jet fuel low carbon aromatics with light olefins. Base on the products iden-
range) using renewable lignin. We demonstrated a transformation tified, the main reaction pathways involved in the alkylation of the
route of biomass into the desired jet (or diesel) fuel range hydro- lignin-derived aromatics are illustrated in Fig. A.2 (in Support
carbons via three reaction steps: (1) the catalytic cracking of lignin information), in which the typical alkylation reactions can be
into the low-carbon aromatic monomers, (2) the directional pro- described by the following stoichiometric expressions.
duction of C8–C15 aromatics by the alkylation of the aromatic C6 H6 þ Cn H2n ! C6 H5 -Cn H2nþ1 ðn ¼ 2  4Þ ð8Þ
monomers, and (3) the production of the C8–C15 cycloparaffins
by the hydrogenation of the lignin-derived C8–C15 aromatics C6 H5 -CH3 þ Cn H2n ! CH3 -C6 H4 -Cn H2nþ1 ðn ¼ 2  4Þ ð9Þ
(see Fig. A.2 in Support information). In the first step, the catalytic
cracking of lignin into the low-carbon aromatic monomers was CH3 -C6 H4 -CH3 þ Cn H2n ! ðCH3 Þ2 -C6 H3 -Cn H2nþ1 ðn ¼ 2  4Þ ð10Þ
carried out using the HZSM-5 catalyst, mainly involving: the for-
mation of oxygenated organic compounds like phenols and other C10 H8 þ Cn H2n ! C10 H7 -Cn H2nþ1 ðn ¼ 2  4Þ ð11Þ
oxygenates by the depolymerization of lignin through the disrup-
tion of the C–C bonds and the C–O bonds in the lignin polymer Finally, the subsequent hydrogenation of the alkylated aromat-
(Shen et al., 2010); along with the formation of the low-carbon ics in the third step resulted in the saturation of the unsaturated
aromatic monomers (mainly C6 to C8 aromatics) by further deoxy- aromatic hydrocarbons over the Pd/AC catalyst, and thereby,
genation, catalytic cracking, aromatization as well as the formation achieving the selective production of the C8–C15 cyclic alkanes
of smaller amounts of polycyclic aromatics like naphthalene and from the lignin-derived C8–C15 aromatics.
methylnaphthalene over the acidic sites of the zeolite.
The second step involves the selective production of C8–C15 4. Conclusions
aromatic hydrocarbons by a series of alkylation reactions of low
carbon aromatics with C2–C4 light olefins using the ionic liquid We demonstrated that lignin can be directionally converted
catalyst. The [bmim]Cl-2AlCl3 ionic liquid was proved to be a high into jet and diesel fuel range hydrocarbons with a controlled
P. Bi et al. / Bioresource Technology 183 (2015) 10–17 17

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