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Materials Horizons
DOI: 10.1039/D0MH00081G
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Received (in XXX, XXX) Xth XXXXXXXXX 2020, Accepted Xth XXXXXXXXX 2020
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DOI: 10.1039/b000000x
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Abstract………………………………………………………….……………………………...1
1 Introduction…………………………………………………………....……………………...1
Conventional synthesis methods of functional materials are usually time- and energy consuming and contribute to the accumulation of
waste solvents. An alternative solution is the use of environmentally friendly recipes such as mechanochemical synthesis, which may be
25 employed for a large-scale production of materials. Mechanochemistry has been applied in various areas, such as metallurgy, mineral
processing, construction and synthesis of organic compounds, and currently it experiences a renaissance because of its successful
implementation for the synthesis of diverse organic, inorganic and organic-inorganic hybrid nanomaterials. Here mechanochemical
synthesis of highly porous materials is reviewed with special emphasis on novel sorbents. Mechanochemical-assisted methods are well
suited for the preparation of highly porous carbons (such as lignin- or tannin-derived carbons), metal-organic frameworks (e.g., MOF-5,
30 MIL-101 and U-67) or covalent organic frameworks with specific surface areas up to 3500 m2·g-1. Recently, ball milling was also utilized
for the synthesis of ordered coordination polymers and perfectly ordered mesoporous carbons. Nowadays, mechanochemistry became a
powerful and quite universal method for the preparation of various materials. Hence, there is a need for a review summarizing the current
accomplishments in this field. Most of the mechanochemically obtained porous materials reported so far have been designed for adsorption,
catalysis and energy storage related applications.
35
1 Introduction compression, grinding, etc. (Fig. 1). This process enables rapid and
quantitative solid phase-reactions without applied heat. Moreover,
1.1 What is mechanochemistry?
the mass and energy transport occur under solvent-free conditions
Mechanochemical reaction depends on the sample Gibbs free or with low amounts of solvents. This means significant reduction
energy change, and machine function, which represents the ability of solvent consumption and waste liquid, which is undoubtedly an
to accumulate and target stress energy to initialize the reaction.1 outstanding advantage and in line with the current focus on
Energy required for the initiation and stimulation of chemical environmentally friendly chemical reactions.
reactions is provided by mechanical action, i.e., shearing, A typical mechanochemical reaction relies on a ball milling
process. When the precursors are trapped and crushed between two
balls, they accumulate an excess of potential energy leading to
* Corresponding author
aInstitute of Chemistry, Military University of Technology, 00-908 bonds breakage, defects and other changes on their surface. Hence
Warsaw, Poland. E-mail: barbara.szczesniak@wat.edu.pl, this process not only reduces the particle size, but also enhances
sylwia.borysiuk@wat.edu.pl, jerzy.choma@wat.edu.pl reactivity including the generation of active sites. During a milling
process the reaction can occur only at the interfaces between
bDepartment of Chemistry and Biochemistry & Advanced Materials and phases, not in the bulk of the reactants. Therefore, it is crucial to
Liquid Crystal Institute, Kent State University, Kent, Ohio 44242, USA. generate fresh, active surface for particles to contact and react. For
Fax: (+1)-330-672-3816; Tel: (+1)-330-672- 3790; E-mail: instance, while using ball milling, one have to consider the
jaroniec@kent.edu
following issues: (i) amount of substrates, (ii) size and material of
milling bowl, (iii) amount, diameter and density of balls, (v) speed friction have a very long history that can be traced to the prehistoric
of rotation and (vi) time of milling. period. After all, mechanical friction was used by early humans to
make fire. Nowadays, the same effect is used in mining industry
and military for the utilization of sensitive explosives. The written
history of mechanochemistry starts from 315 B.C. when
Theophrastus in his book entitled: “On Stones” described a method
to obtain quicksilver (mercury) by grinding cinnabar (HgS) using
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Fig. 2 Schematic illustration of (a) mortar and pestle, (b) planetary mill, (c) shaker and (d) extruder. Images of the instruments for
mechanochemical synthesis: (e) mortar grinder, (f) planetary mills with equipment and (g) mixer mill with equipment. Adapted with
permission from ref. 4. Copyright © 2018, American Chemical Society.
mechanochemistry involves a vast area of inorganic, organic and materials. In this field, mechanochemistry gains popularity,
hybrid compounds, such as: alloys, nanoparticles, main group since it enables a green fabrication of large variety of porous
elements, metal complexes, organometallic compounds, polymers, nanomaterials and become a remarkably powerful and universal
covalent organic frameworks, metal-organic frameworks, zeolites, synthetic method.
carbonaceous materials, supramolecular complexes and energy Porosity pictured as void spaces in a material structure is typically
materials. Fig. 3 shows the main classes of mechanochemically evaluated by using two the most important structural parameters,
synthesized nanomaterials including composites obtained by in- namely, the specific surface area (SSA) and total pore volume (Vt).
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situ or post-synthetic merging of these materials. Most often the pore size distribution (PSD) and average pore size
are also determined to gain additional information about pores.
SSA is usually calculated based on low-temperature nitrogen
1.5 Solution vs. mechanochemical methods Activated carbons have been widely studied and applied in many
fields such as wastewater treatment, gas separation and purification,
Mechanochemical synthesis of advanced materials competes with
solvent recovery and catalysis. For industry applications, they are
more conventional, solution-based approaches, which usually
predominantly produced from natural feedstocks: hard coal, wood,
involve heating, addition of expensive/hazardous reagents and
lignite or biomass. Highly porous activated carbons are most often
multi-step processing. Simple and reproducible grinding or milling
synthesized from natural or synthetic materials by carbonization in
conditions could overcome these inherent drawbacks. Moreover,
inert atmosphere (N2, Ar) followed by chemical or physical
mechanochemistry gives opportunity for the synthesis of new or
activation. The most commonly used activation agents are KOH,
modified compounds/materials because of the enhanced reactivity
H3PO4, ZnCl2, K2CO3, CO2 or steam. In some cases, porous
of reactants upon grinding/milling. Different types of
carbons can be obtained without conventional carbonization or
mechanosynthesis have been introduced so far, such as neat
activation process. For instance, Casco et al.15 reported fast (5 min)
grinding (without any solvent), liquid-assisted grinding (LAG) or
room temperature mechanochemical reaction for the synthesis of
kneading (other names are solvent-assisted grinding or solvent
N-doped porous carbons from calcium carbide and cyanuric
drop grinding) indicating that some advantages of more traditional
chloride without any carbonization/activation step involved (Fig.
solution-based methods are sometimes used in mechanochemistry.
4). The as-produced carbons had high SSA up to 1080 m2·g-1, high
N-content up to 16 wt. % and featured good electrical
2 Highly porous materials conductivities considering that the mechanical action was the only
Due to high specific surface area and large pore volume, highly external source of energy.
porous materials have already shown promising performance in
a variety of applications such as energy storage, adsorption,
catalysis, removal of pollutants, fuel cells and supercapacitors.
Nowadays, great efforts have been made to find fast,
environmentally friendly, energy-efficient, and easy to use and
scale up procedures for the preparation of porous functional
Fig. 7 Schematic illustration of highly porous carbon synthesis Fig. 9 (a) Low-temperature N2 adsorption isotherms, (b) PSD
from sustainable precursors. Reproduced with permission from ref. functions and (c) CO2 adsorption isotherms measured at 25 °C and
1200
1600 lignin-urea-K2CO3_3 Weinheim.
1400
1000 1200
800 1000
800
In general, the CO2 adsorption capacity of sorbents can be
600
400
600 enhanced by either decreasing pore size, tuning surface chemistry
lignin-urea-K 2CO
lignin-urea-K 2CO33_1
_1 400
200 lignin-urea-K 2CO
lignin-urea-K 2CO 33_2
_2
200 (e.g., heteroatom doping and decoration with nanoparticles) or
lignin-urea-K
lignin-urea-K COCO
2 2 33 _3
_3
0
0.0 0.2 0.4 0.6 0.8 1.0
0
0.0 0.2 0.4 0.6 0.8 1.0
forming composite materials. Narrow micropores
Relative Pressure Relative Pressure
(ultramicropores) in the carbon structure act as CO2-philic sites due
Fig. 8 Nitrogen and water vapour adsorption-desorption isotherms to the overlapping adsorption potential from opposite pore walls.
of N-doped lignin-derived carbons. Reproduced with permission The synergistic effect of highly microporous network and N-rich
from ref. 21. Copyright © 2017, Wiley-VCH Verlag GmbH & Co. surface of carbons assures an efficient and selective CO2
KGaA, Weinheim. adsorption under low pressures (≤ 1 bar). Porous structure and
chemical composition of activated carbons highly depends on the
A mechanochemical activation that involves a compression step, type of precursor and activation method including temperature of
so-called compactivation, is another route for the preparation of activation process. Highly microporous carbons from dopamine
highly porous activated carbons.19,20 For instance, the and melamine were synthesized using mechanochemical reaction
mechanochemically activated carbons derived from biomass, i.e., to obtain dopamine-melamine composite in the first step.
sawdust or lignin, reported by Balahmar et al.20 possessed high Subsequent carbonization and KOH-activation at 550 ºC of the
surface area up to 2220 m2·g-1. This activation relied on (i) composite gave a microporous carbon (microporosity around
grinding a carbon precursor with KOH at weight ratio of 2 in a 74 %) with SSA of 870 m2·g-1 and very high N-content of 21 wt. %
mortar, (ii) compression at a load of 10 tones in a 1.3 cm diameter (including 13 wt. % of pyrrolic N). The abundance of nitrogen
die for 10 min, which is equivalent to compactivation at 740 MPa, species and large volume of small-sized micropores (~0.6 nm) in
and (iii) thermal activation at 600 or 650 °C for 1 h under a nitrogen the structure of this carbon resulted in high uptake up to 4.6 and
flow. The carbon obtained from lignin at 600 °C (LP600P) featured 3.6 mmol·g-1 of CO2 under 1 bar at 0 ºC and 25 ºC, respectively.
the highest porosity among all samples studied (SSA of 2220 m2·g- Moreover, according to the ideal adsorption solution theory
1). The conventionally activated (without compression) analogous
(IAST), this sample showed a very high CO2/N2 selectivity of 108
sample, denoted as LP600 possessed SSA of 1280 m2·g-1, so the at 0 ºC for the mixture containing 10 % CO2 and 90 % N2 (10 v. %
mechanochemical activation enabled to boost the porosity of a CO2) and 115 for the mixture of 15 v. % CO2.24 Higher porosity of
final product by 75 % (Fig. 9a). Interestingly, negligible changes carbons was acquired by using ball milling to merge a natural
in the microporosity and pore size distribution were observed for biomass Arundo donax and chitosan with ZnCl2 (chemical
the both samples indicating that the compression step intensified activator) prior to activation at different temperatures: 500, 600
the KOH-assisted activation process without altering the size of and 700 °C.25 The synthesized biocarbons denoted as NDAB3-500,
generated pores (Fig. 9b). Sample L2600P adsorbed high amount NDAB3-600 and NDAB3-700, respectively, possessed SSA up to
of CO2 at 25 °C, i.e., 4.5 and 12.8 mmol·g-1 under 1 and 20 bar, 1860 m2·g-1 and Vt up to 1.0 cm3·g-1 (Fig. 10). Nevertheless due to
respectively (Fig. 9c). At the same conditions the the wide pore size distribution up to 4 nm they showed lower CO2
mechanochemically activated sawdust-derived sample (SD2600P) adsorption capacities (up to 3.6 and 2.1 mmol·g-1 at 0 °C and 25 °C,
adsorbed 5.8 and 10.5 mmol·g-1 of CO2, respectively. A high CO2 respectively) compared to the carbon obtained from dopamine-
adsorption capacity under low pressure (≤1 bar) SD2600P owes to melamine composite characterized by even twice lower SSA.
its large volume of small pores (~0.6 nm). A similar
compactivation process prior to thermal treatment can be used to
transform waste tires into valuable porous carbons with SSA of
about 1000 m2·g-1 and H2 adsorption capacity up to 1.4 wt. % under
1 bar.19
Fig. 12 Schematic illustration of N-doped mesoporous carbon introduce a controlled amount of tetraethoxysilane into surfactant
synthesis from various precursors. Reproduced with permission pre-expanded graphene oxide layers. After calcination highly
from ref. 33. Copyright © 2019, Elsevier B.V. porous carbon/silica composites (SSA up to 1040 m2·g-1) with
ordered intercalation structure were acquired.54
Within the first five years since the isolation of graphene, the
reported SSA of graphene-based materials was well below the
theoretical value i.e., 2630 m2·g-1. Afterwards, by applying
activation methods, analogous to those used for activated carbons,
their SSA exceeded 3000 m2·g-1.45,48,55 Now, SSA of highly
perforated activated graphene can be as high as ~3500 m2·g-1.50,56
Interestingly, SSA of the theoretically modeled structure of
specifically perforated graphene sheets reached 5100 m2·g-1.49
According to the literature, using mechanochemistry it is possible
to obtain various graphene derivatives from nonporous pristine
graphite, such as: graphene oxide (Fig. 14a)57, multilayer and few-
layer graphene (Fig. 14b)58,59, graphene nanoplatelets60–64 or other
functionalized graphene-based materials.65,66 Nevertheless, to the
best of our knowledge, SSA of such materials is smaller than 1000
m2·g-1.
ultrasonication. The as-obtained graphene nanoplatelets exhibited It is worth mention that mechanochemistry has been frequently
high nitrogen content (11.4 at. %) and showed good performance used to prepare various graphene-containing composites including:
as an electrode material for energy conversion and storage graphene/C3N4,68,69 graphene/MOF,70,71 graphene/polymer,72
application. Wang et al.62 obtained edge-nitrogenated graphene graphene/metal oxide,58,73,74 and other carbon-based
nanoplatelets with SSA of 680 m2·g-1 and Vt of 0.9 cm3·g-1 via ball composites. 75,76 Moreover, mechanochemical concepts are
milling of graphite flakes in nitrogen atmosphere for 7 h. The applicable to introduce some functionalities into the surface of
obtained graphene-based material exhibited high specific carbon nanotubes.77–80
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oxide hybrid all reactants: aluminum isopropoxide, a soft template in the area of nanomaterials, it was possible to synthesize various
and anhydrous metal chlorides were ball milled for 1 h at C3N4-based composites and functionalized C3N4 via grinding or
vibrational frequency of 30 Hz in the first place. Next, the as- milling processes. Some of those materials, such as
obtained product was washed with ethanol, dried, and calcinated at graphene/C3N4,68,69 MOF/C3N4,141,142 metal oxide/C3N4139,143–145
400 °C. The as-synthesized (CuNiFeCoMg)Ox-Al2O3 possessed and modified C3N4146,147 showed enhanced photocatalytic
SSA of 200 m2·g-1 and exhibited high catalytic activity for CO properties.
oxidation as well as remarkable SO2 resistivity (1000 ppm SO2 at
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280 °C). A record SSA of 640 m2·g-1 and the highest Vt of 0.75 3 Applications
cm3·g-1 showed meso-Al2O3 characterized by narrow pore size
The mechanochemically obtained nanomaterials have a great
distribution with predominant pore size of ~5 nm. The structural
potential to be applied in catalysis and adsorption related
currently used conventional fabrication processes involve harsh exploited in the coming years. Fundamental studies on the
synthetic conditions and offer lower-quality products.156 Highly mechanochemical synthesis of nanomaterials such as metal oxides
porous nanomaterials (porosity expressed in terms of SSA) and composite materials are vital. There are still many open
obtained via mechanochemically-assisted methods and their questions, for instance, how the structure of reagents changes upon
adsorption properties (if reported) are summarized in Table 1. mechanochemical action? We believe that novel sorbents, catalysts
and other nanomaterials and practical technologies utilizing
mechanochemistry will emerge in near future.
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4 Conclusions
It was demonstrated that porous nanomaterials can be successfully
synthesized via mechanochemical reaction. During grinding or
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MIL-101(Cr)-1.5-4 Cr-containing metal-organic 2760 Catalytic cyclohexene oxidation 95
framework
MOF-52a Zn-containing metal-organic 2350 H2 adsorption (1.3 wt. % at -196 ºC) 100
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