Safety of Woodworking Machines - Circular Sawing Machines

BRITISH STANDARD BS EN
1870-1:2007
+A1:2009
Safety of woodworking
machines — Circular
sawing machines —
Part 1: Circular saw benches
(with and without sliding table),
dimension saws and building site saws
ICS 79.120.10
12&23<,1*:,7+287%6,3(50,66,21(;&(37$63(50,77('%<&23<5,*+7/$:
BS EN 1870-1:2007+A1:2009
National foreword
This British Standard is the UK implementation of EN 1870-1:2007+A1:2009.

It supersedes BS EN 1870-1:2007 which is withdrawn.
The start and finish of text introduced or altered by amendment is indicated in the
text by tags. Tags indicating changes to CEN text carry the number of the CEN
amendment. For example, text altered by CEN amendment A1 is
indicated by .
The UK participation in its preparation was entrusted to Technical Committee
MTE/23, Woodworking machines.
A list of organizations represented on this committee can be obtained on
request to its secretary.
This publication does not purport to include all the necessary provisions of a
contract. Users are responsible for its correct application.
Compliance with a British Standard cannot confer immunity from
legal obligations.
This British Standard was Amendments issued since publication

published under the authority
of the Standards Policy and
Strategy Committee Date Comments
on 31 May 2007
30 June 2009 Implementation of CEN amendment A1:2009
© BSI 2009
ISBN 978 0 580 62133 8

EUROPEAN STANDARD EN 1870-1:2007+A1
NORME EUROPÉENNE
EUROPÄISCHE NORM January 2009
ICS 79.120.10 Supersedes EN 1870-1:2007
English Version
Safety of woodworking machines - Circular sawing machines -

Part 1: Circular saw benches (with and without sliding table),
dimension saws and building site saws
Sécurité des machines pour le travail du bois - Machines à Sicherheit von Holzbearbeitungsmaschinen -
scier circulaires - Partie 1: Scies circulaires à table de Kreissägemaschinen - Teil 1: Tischkreissägemaschinen
menuisier (avec ou sans table mobile), scies au format et (mit und ohne Schiebetisch), Formatkreissägemaschinen
scies de chantier und Baustellenkreissägemaschinen
This European Standard was approved by CEN on 24 February 2007 and includes Amendment 1 approved by CEN on 13 December 2008.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION

COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36 B-1050 Brussels
© 2009 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1870-1:2007+A1:2009: E
worldwide for CEN national Members.
BS EN 1870-1:2007+A1:2009
EN 1870-1:2007+A1:2009 (E)
Contents Page
Foreword ..............................................................................................................................................................4
Introduction .........................................................................................................................................................6
1 Scope ......................................................................................................................................................7
2 Normative references ............................................................................................................................7
3 Terms and definitions ........................................................................................................................ 10
4 List of significant hazards ................................................................................................................. 17
5 Safety requirements and/or measures ............................................................................................. 25
5.1 General ................................................................................................................................................. 25
5.2 Controls ............................................................................................................................................... 25
5.2.1 Safety and reliability of control systems .......................................................................................... 25
5.2.2 Position of controls ............................................................................................................................ 27
5.2.3 Starting ................................................................................................................................................ 30
5.2.4 Normal stopping ................................................................................................................................. 31
5.2.5 Emergency stop .................................................................................................................................. 32
5.2.6 Mode selection .................................................................................................................................... 32
5.2.7 Speed changing/monitoring/detection for circular saw benches and dimension saws ............. 33
5.2.8 Power operated adjustment of the saw blade and/or fence(s) on circular saw benches or
dimension saws .................................................................................................................................. 34
5.2.9 Interlocking of guards, movements and functions ......................................................................... 35
5.2.10 Failure of the power supply ............................................................................................................... 35
5.2.11 Failure of the control circuits ............................................................................................................ 36
5.3 Protection against mechanical hazards ........................................................................................... 36
5.3.1 Stability ................................................................................................................................................ 36
5.3.2 Hazard of break up during operation ................................................................................................ 36
5.3.3 Tool holder and tool design ............................................................................................................... 37
5.3.4 Braking ................................................................................................................................................. 40
5.3.5 Devices to minimise the possibility or the effect of kickback ....................................................... 41
5.3.6 Workpiece supports and guides ....................................................................................................... 48
5.3.7 Prevention of access to moving parts .............................................................................................. 53
5.3.8 Powered workpiece clamping ........................................................................................................... 67
5.3.9 Safety appliances................................................................................................................................ 67
5.4 Protection against non-mechanical hazards ................................................................................... 68
5.4.1 Fire ....................................................................................................................................................... 68
5.4.2 Noise .................................................................................................................................................... 69
5.4.3 Emission of chips and dust ............................................................................................................... 70
5.4.4 Electricity ............................................................................................................................................. 71
5.4.5 Ergonomics and handling .................................................................................................................. 71
5.4.6 Pneumatics .......................................................................................................................................... 72
5.4.7 Hydraulics ............................................................................................................................................ 73
5.4.8 Electromagnetic compatibility........................................................................................................... 73
5.4.9 Laser .................................................................................................................................................... 73
5.4.10 Static electricity .................................................................................................................................. 73
5.4.11 Errors of fitting .................................................................................................................................... 73
5.4.12 Supply disconnection (Isolation) ...................................................................................................... 74
5.4.13 Maintenance ........................................................................................................................................ 74
6 Information for use ............................................................................................................................. 74
6.1 General ................................................................................................................................................. 74
6.2 Marking ................................................................................................................................................ 75
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EN 1870-1:2007+A1:2009 (E)
6.2.1 Marking of the machine ...................................................................................................................... 75

6.2.2 Marking of riving knives ..................................................................................................................... 76
6.3 Instruction handbook .......................................................................................................................... 76
Annex A (normative) Test for rigidity of building site saws ......................................................................... 81
Annex B (normative) Saw spindle dimensional tolerances.......................................................................... 82
Annex C (normative) Riving knife mounting strength test ........................................................................... 83
Annex D (normative) Riving knife lateral stability test ................................................................................. 84
Annex E (normative) Minimum dimensions of the machine table, extension table and insert ................ 85
Annex F (normative) Saw blade guard stability test ..................................................................................... 88
F.1 General ................................................................................................................................................. 88
F.2 Separately from riving knife mounted saw blade guards ............................................................... 88
F.2.1 Saw blade guards with lead-in ........................................................................................................... 88
F.2.2 Saw blade guards with in-feed rollers ............................................................................................... 89
F.3 Riving knife mounted saw blade guards........................................................................................... 90
Annex G (normative) Impact test method for guards ................................................................................... 92
G.1 General ................................................................................................................................................. 92
G.2 Test method ......................................................................................................................................... 92
G.2.1 Preliminary remarks ............................................................................................................................ 92
G.2.2 Testing equipment............................................................................................................................... 92
G.2.3 Projectile for guards ............................................................................................................................ 92
G.2.4 Sampling............................................................................................................................................... 92
G.2.5 Test procedure ..................................................................................................................................... 92
G.3 Results .................................................................................................................................................. 93
G.4 Assessment ......................................................................................................................................... 93
G.5 Test report ............................................................................................................................................ 93
G.6 Test equipment for impact test .......................................................................................................... 93
Annex H (informative) Use of well tried components .................................................................................... 95
Annex I (normative) Braking tests .................................................................................................................. 96
I.1 Conditions for all tests........................................................................................................................ 96
I.2 Tests ..................................................................................................................................................... 96
I.2.1 Un-braked run-down time ................................................................................................................... 96
I.2.2 Braked run-down time......................................................................................................................... 96
Annex J (normative) Use of electronic components ..................................................................................... 97
J.1 General ................................................................................................................................................. 97
J.2 SRECS .................................................................................................................................................. 97
J.2.1 Components, Hardware ...................................................................................................................... 97
J.2.2 Safety related software ....................................................................................................................... 98
Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 98/37/EC .......................................................................................... 100
Annex ZB (informative) !Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC" ................................................................................ 103
Bibliography .................................................................................................................................................... 107
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EN 1870-1:2007+A1:2009 (E)
Foreword
This document (EN 1870-1:2007+A1:2009) has been prepared by Technical Committee CEN/TC 142
“Woodworking machines - Safety”, the secretariat of which is held by UNI.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by July 2009, and conflicting national standards shall be withdrawn at the
latest by December 2009.
This document includes Amendment 1, approved by CEN on 2008-12-13.
This document supersedes !EN 1870-1:2007".
The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ".
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of the Machinery Directive and
Outdoor Noise Directive.
!For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this
document."
EN 1870 Safety of woodworking machines — Circular sawing machines consists of the following parts:
Part 1: Circular saw benches (with and without sliding table), dimension saws and building site saws
!deleted text"
Part 3: Down cutting cross-cut saws and dual purpose down cutting cross-cut saws/circular saw benches
Part 4: Multiblade rip sawing machines with manual loading and/or unloading
Part 5: Circular sawbenches/up-cutting cross-cut sawing machines
Part 6: Circular sawing machines for firewood and dual purpose circular sawing machines for firewood/circular
saw benches, with manual loading and/or unloading
Part 7: Single blade log sawing machines with integrated feed table and manual loading and/or unloading
Part 8: Single blade edging circular rip sawing machines with power driven saw unit and manual loading
and/or unloading
Part 9: Double blade circular sawing machines for cross-cutting with integrated feed and with manual loading
and/or unloading
Part 10: Single blade automatic and semi-automatic up-cutting cross-cut sawing machines
Part 11: Semi-automatic and automatic horizontal cross-cut sawing machines with one saw unit (radial arm
saws)
Part 12: Pendulum cross-cut sawing machines
Part 13: Horizontal beam panel sawing machines
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EN 1870-1:2007+A1:2009 (E)
Part 14: Vertical panel sawing machines
Part 15: Multiblade cross-cut sawing machines with integrated feed of the workpiece and manual loading
and/or unloading
Part 16: Double mitre sawing machines for V-cutting
Part 17: Manual horizontal cutting cross-cut sawing machines with one saw unit (manual radial arm saws)
Organisations contributing to the preparation of this European Standard include European Committee of
Woodworking Machinery Manufacturers Association "EUMABOIS".
The European Standards produced by CEN/TC 142 are particular to woodworking machines and complement
the relevant A and B Standards on the subject of general safety (see introduction of EN ISO 12100-1:2003 for
a description of A, B and C standards).
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and United Kingdom.
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EN 1870-1:2007+A1:2009 (E)
Introduction
This document has been prepared to be a harmonised standard to provide one means of conforming to the
essential safety requirements of the Machinery Directive and associated EFTA regulations. This document is
a type "C“ standard as defined in EN ISO 12100-1:2003.
The machinery concerned and the extent to which hazards, hazardous situations and events are covered are
indicated in the scope of this document.
When provisions of this type C standard are different from those which are stated in type A or B standards, the
provisions of this type C standard take precedence over the provisions of other standards, for machines that
have been designed and built according to the provisions of this type C standard.
The requirements of this document are directed to manufacturers and their authorised representatives of
circular saw benches (with and without sliding table), dimension saws and building site saws. They are also
useful for designers.
This document also includes provisions and examples of information to be provided by the manufacturer to
the user.
Common requirements for tooling are given in EN 847-1:2005.
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EN 1870-1:2007+A1:2009 (E)
1 Scope
This document deals with the significant hazards, hazardous situations and events as listed in Clause 4 which
are relevant to stationary and displaceable circular saw benches (with or without sliding table and/or
demountable power feed unit), dimensions saws and building site saws, hereinafter referred to as “machines”,
designed to cut solid wood, chipboard, fibreboard, plywood and also these materials, if they are covered with
plastic edging and/or plastic/light alloy laminates, when they are used as intended and under the conditions
foreseen by the manufacturer.
NOTE 1 For the definition of stationary and displaceable machine see 3.13 and 3.14.
NOTE 2 Circular saw benches, and dimension saws are used for ripping, cross cutting, dimensioning and grooving.
Building site saws are used for ripping, cross cutting and dimensioning.
The requirements of this document apply also to machines designed for grooving with a width not exceeding
20 mm in one pass by using a milling tool.
This document does not apply to:
a) machines set up on a bench or a table similar to a bench, which are intended to carry out work in a
stationary position, capable of being lifted by one person by hand. The bench can also be an integrated
part of the machine if it consists of hinged legs which can be extended down;
b) hand held woodworking machines including any adaptation permitting their use in a different mode, i.e.
bench mounting.
NOTE 3 Transportable motor-operated electric tools are covered by the requirements of EN 61029-1:2000 together
with EN 61029-2-1:2002; hand-held motor-operated electric tools and saw benches to form an integrated whole with a
hand-held motor-operated electric tools are covered by EN 60745-1:2003 together with EN 60745-2-5:2003.
For the purpose of this document building site saws having a tiltable spindle are considered to be circular saw
benches.
This document is not applicable to circular saw benches (with and without sliding table), dimensions saws and
building site saws which are manufactured before the date of its publication as EN.
NOTE 4 Machines covered by this document are listed under A.1.1 of Annex IV of the Machinery Directive.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
!deleted text"
EN 349:1993, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body
EN 614-1:2006, Safety of machinery — Ergonomic design principles — Part 1: Terminology and general
principles
EN 847-1:2005, Tools for woodworking — Safety requirements — Part 1: Milling tools, circular saw blades
EN 847-3:2004, Tools for woodworking — Safety requirements — Part 3: Clamping devices
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EN 1870-1:2007+A1:2009 (E)
EN 894-1:1997, Safety of machinery — Ergonomics requirements for the design of displays and control
actuators — Part 1: General principles for human interactions with displays and control actuators
actuators — Part 2: Displays
actuators — Part 3: Control actuators
EN 982:1996, Safety of machinery — Safety requirements for fluid power systems and their components —
Hydraulics
EN 983:1996, Safety of machinery — Safety requirements for fluid power systems and their components —
Pneumatics
EN 1005-1:2001, Safety of machinery — Human physical performance — Part 1: Terms and definitions
EN 1005-2:2003, Safety of machinery — Human physical performance — Part 2: Manual handling of

machinery and component parts of machinery
EN 1005-3:2002, Safety of machinery — Human physical performance — Part 3: Recommended force limits
for machinery operation
EN 1005-4:2005, Safety of machinery — Human physical performance — Part 4: Evaluation of working

postures and movements in relation to machinery
EN 1037:1995, Safety of machinery — Prevention of unexpected start-up
EN 1088:1995, Safety of machinery — Interlocking devices associated with guards — Principles for design
and selection
EN 50178:1997, Electronic equipment for use in power installations
EN 50370-1:2005, Electromagnetic compatibility (EMC) — Product family standard for machine tools — Part
1: Emission
EN 50370-2:2003, Electromagnetic compatibility (EMC) — Product family standard for machine tools — Part
2: Immunity
EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General requirements

(IEC 60204-1:2005, modified)
EN 60439-1:1999/A1:2004, Low voltage switchgear and controlgear assemblies — Part 1: Type-tested and
partially type-tested assemblies (IEC 60439-1:1999)
EN 60529:1991, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989)
EN 60825-1:1994, Safety of laser products — Part 1: Equipment classification, requirements and user’s guide
(IEC 60825-1:1993)
!EN 61310-1:2008, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for
visual, acoustic and tactile signals (IEC 61310-1:2007)"
EN 61496-1:2004, Safety of machinery — Electro−sensitive protective equipment — Part 1: General

requirements and tests (IEC 61496-1:2004, modified)
EN 61508-3:2001, Functional safety of electrical/electronic/programmable electronic safety-related systems —

Part 3: Software requirements (IEC 61508-3:1998 + Corrigendum 1999)
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EN 1870-1:2007+A1:2009 (E)
EN 62061:2005, Safety of machinery — Functional safety of safety-related electrical, electronic and

programmable electronic control systems (IEC 62061:2005)
EN ISO 3743-1:1995, Acoustics — Determination of sound power levels of noise sources — Engineering
methods for small, moveable sources in reverberant fields — Part 1: Comparison method for hard-walled test
rooms (ISO 3743-1:1994)
EN ISO 3743-2:1996, Acoustics — Determination of sound power levels of noise sources using sound
pressure — Engineering methods for small, moveable sources in reverberant fields — Part 2: Methods for
special reverberation test rooms (ISO 3743-2:1994)
EN ISO 3744:1995, Acoustics — Determination of sound power levels of noise sources using sound pressure
— Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994)
— Precision methods for anechoïc and semi-anechoïc rooms (ISO 3745:2003)
— Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:1995)
EN ISO 4871:1996, Acoustics — Declaration and verification of noise emission values of machinery and
equipment (ISO 4871:1996)
EN ISO 9614-1:1995, Acoustics — Determination of sound power levels of noise sources using sound
intensity — Part 1: Measurement at discrete points (ISO 9614-1:1993)
EN ISO 11202:1995, Acoustics — Noise emitted by machinery and equipment — Measurement of emission
sound pressure levels at a workstation and at other specified positions — Survey method in situ
(ISO 11202:1995)
EN ISO 11204:1995/AC:1997, Acoustics — Noise emitted by machinery and equipment — Measurement of

emission sound pressure levels at a workstation and at other specified positions — Method requiring
environmental corrections (ISO 11204:1995)
EN ISO 11688-1:1998/AC:1998, Acoustics — Recommended practice for the design of low-noise machinery
and equipment — Part l: Planning (ISO/TR 11688- 1:1995)
EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2:
Technical principles (ISO 12100-2:2003)
EN ISO 13849-1:2006, Safety of machinery — Safety-related parts of controls systems — Part 1: General
principles for design (ISO 13849-1:2006)
EN ISO 13849-2:2003, Safety of machinery — Safety-related parts of control systems — Part 2: Validation
(ISO 13849-2:2003)
EN ISO 13850:2006, Safety of machinery — Emergency stop — Principles for design (ISO 13850:2006)
!EN ISO 13857:2008, Safety of machinery — Safety distances to prevent hazard zones being reached by
upper and lower limbs (ISO 13857:2008)"
ISO 7960:1995, Airborne noise emitted by machine tools — Operating conditions for woodworking machines
HD 22.4 S4:2004, Cables of rated voltages up to and including 450/750 V and having crosslinked insulation —
Part 4: Cords and flexible cables
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EN 1870-1:2007+A1:2009 (E)
3 Terms and definitions

For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following
apply.
3.1
circular saw bench
hand fed machine fitted with a single circular saw blade which is fixed during the cutting operation, and a
horizontal table, all or part of which is fixed during operation.
NOTE 1 The saw blade is mounted on a horizontal spindle below the table. The machine may have any of the
following main features:
a) facility for the saw blade to be raised and lowered through the table;
b) facility to tilt the saw blade for angled cutting;
c) machine frame below the table may be open (e.g. some building site saws), or closed in;
d) additional, manually operated sliding table (not adjacent to the saw blade);
e) facility for scoring;
f) facility for grooving
NOTE 2 Circular saw benches without sliding table can be equipped with demountable power feed unit.
NOTE 3 An example of a circular saw bench and the terminology of its main parts are shown in Figure 1.
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EN 1870-1:2007+A1:2009 (E)
Key
1 riving knife 9 extension table
2 saw blade guard 10 controls
3 saw blade guard support 11 exhaust outlet
4 fixed guard beneath table 12 push stick
5 rip fence 13 cutting height adjustment
6 cross-cutting fence 14 sliding table
7 table insert 15 guiding bar for sliding table
8 machine table
Figure 1 — Example of a circular saw bench
11
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EN 1870-1:2007+A1:2009 (E)
3.2
dimension saw
hand fed circular saw bench which has an integral sliding table adjacent to the saw blade which may have the
facility for post-formed edge pre-cutting
NOTE An example of a dimension saw and the terminology of its main parts are shown in Figure 2.
Key
1 riving knife 9 extension table
2 saw blade(s) guard 10 controls
3 saw blade guard support 11 exhaust outlet
4 fixed guard beneath table 12 push stick
5 rip fence 13 integrated sliding table
6 clamping shoe 14 cross-cutting fence
7 table insert 15 integrated sliding table handle
8 machine table
Figure 2 — Example of a dimension saw
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EN 1870-1:2007+A1:2009 (E)
3.3
building site saw
hand fed circular saw bench, (without the facilities listed in b), e) and f) in 3.1) generally open type, with
integrated lifting facilities (e.g. lifting eyes), designed for use on a building site at outside position not protected
from atmospheric agents
NOTE 1 An example of a building site saw and the terminology of its main parts is shown in Figure 3
NOTE 2 In Nordic countries the term "building site saw" refers to a machine covered by EN 1870-5:2002.
Key
1 riving knife 7 machine table
2 saw blade guard 8 controls
3 saw blade guard support 9 push block
4 fixed guard beneath table 10 extension table
5 rip fence 11 table insert
6 cross-cutting fence 12 exhaust outlet
Figure 3 — Example of a building site saw
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EN 1870-1:2007+A1:2009 (E)
3.4
scoring
making of a shallow cut in the surface of a workpiece, deep enough to pass through any veneer or plastic
facing on the workpiece so as to prevent surface damage when the main saw blade makes its cut
3.5
scoring saw blade
saw blade mounted in front of the main saw blade which is used for scoring (see Figure 4)
Key
1 scoring saw blade
2 main saw blade
3 saw blade guard below the machine table
Figure 4 — Main saw blade and scoring saw blade (upper saw blade guard not shown)
3.6
post-formed edge pre-cutting
cut made in the rear profiled edge of the workpiece deep enough to prevent surface damage when the main
saw blade makes its cut
3.7
post-formed edge pre-cutting saw blade
saw blade used for post-formed edge pre-cutting
NOTE This may be the scoring saw blade or a separate saw blade specifically for this purpose.
3.8
quick saw blade clamping device
device where the saw spindle with the saw blade fixing device is de-mountable and fitted to the machine
spindle e.g. by a cone system
NOTE Clamping and un-clamping is powered e.g. spring-loaded or by pneumatic or hydraulic energy and can be
performed without the aid of a tool
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EN 1870-1:2007+A1:2009 (E)
3.9
grooving
making of a cut in the surface of the workpiece not deep enough to pass through using the saw blade or a
milling tool
3.10
machine actuator
power mechanism used to effect motion of the machine
3.11
hand feed
manual holding and/or manual guiding of the workpiece
NOTE 1 Hand feed may include the use of a hand operated carriage on which the workpiece is placed manually
or clamped, and the use of a demountable power feed unit
NOTE 2 An example of hand feed on a dimension saw is shown in Figure 5.
Key
1 workpiece
2 integrated sliding table
3 feed direction
Figure 5 — Hand feed on a dimension saw
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EN 1870-1:2007+A1:2009 (E)
3.12
de-mountable power feed unit
feed mechanism which is mounted on the machine so that it can be moved from the working position without
the use of a spanner or similar additional device
3.13
stationary machine
machine designed to be located on or fixed to the floor or other parts of the structure of the premises and to
be stationary during use
3.14
displaceable machine
machine which is located on the floor, stationary during use and equipped with a device, normally wheels,
which allows it to be moved between locations
3.15
safety appliance
additional device which is not an integral part of the machine but which assists the operator in the safe feeding
of the workpiece e.g. push block or push stick
3.16
wedge cutting device
integral device for building site saws to cut wedges with different angles
NOTE An example of a wedge-cutting device is shown in Figure 6
Key
1 wedge cutting device
2 push stick
Figure 6 — Example of wedge cutting device
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EN 1870-1:2007+A1:2009 (E)
3.17
kickback
unexpected sudden movement of the workpiece or parts of it opposite to the direction of feed during
processing
3.18
un-braked run-down time
time elapsed from the actuation of the stop control, but not the braking device (if fitted) up to spindle standstill
3.19
braked run-down time
time elapsed from the actuation of the stop control and the brake device up to spindle standstill
3.20
safety programmable logic controller (PLC)
programmable logic controller dedicated to safety related application designed in the required category
according to EN ISO 13849-1:2006
3.21
safety related electrical control system (SRECS)
electrical part of a control system whose failure can result in an immediate increase of the risk(s) (3.4 of
EN 62061:2005)
3.22
embedded software
software that is part of the system supplied by the manufacturer that is not normally accessible for
modification
NOTE 1 Firmware or system software are synonymous with embedded software (see 3.2.47 of EN 62061: 2005).
NOTE 2 Manufacturer means manufacturer of the system.
NOTE 3 For example the operating system of a speed monitoring device.
3.23
application software
software specific to the application that is specifically implemented by the designer of the SRECS generally
containing logic sequences, limits and expressions that control the appropriate inputs, outputs, calculations
and decisions necessary to meet SRECS functional requirements (see 3.2.46 of EN 62061:2005)
NOTE For example the PLC program to run a machine.
3.24
information of the supplier
statements, sales literature, leaflets or other documents, in which a manufacturer (supplier) declares either the
characteristics of e.g. a material or product or the conformity of the material or product to a relevant standard
4 List of significant hazards

This clause contains the significant hazards, hazardous situations and events (see EN 1050:1996) as far as
they are dealt with in this document, identified by risk assessment as significant for the machines as defined in
the scope and which require action to eliminate or reduce the risk. This document deals with these significant
hazards by defining safety requirements and/or measures or by reference to relevant standards.
These hazards are listed in Tables 1 to 3 in accordance with Annex A of EN 1050:1996.
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EN 1870-1:2007+A1:2009 (E)
Table 1 — List of significant hazards – Circular saw benches

Hazards, hazardous situations and Relevant sub-
No hazardous events EN ISO 12100 clause of this
document
Part 1: Part 2:
2003 2003
1 Mechanical hazards related to:
- machine parts or workpieces:
a) shape; 4.2 4.2.1, 5.3.3, 5.3.5,
4.2.2, 5 5.3.7
b) relative location; 5.2.2, 5.2.7,

5.2.8, 5.3.2,
5.3.5
d) mass and velocity (kinetic energy of 5.2.3, 5.2.4,
elements in controlled or uncontrolled 5.2.8, 5.3.4,
motion); 5.3.7
e) mechanical strength. 5.3.2, 5.3.3,
5.3.4, 5.3.5,
5.3.6, 5.3.7,
5.3.9, Annex C,
Annex D,
Annex F,
Annex G
- accumulation of energy inside the
machinery:
f) liquids and gases under pressure; 4.2 4.10, 5.5.4 5.3.3, 5.3.8
1.1 Crushing hazard 4.2.1 5.2.3, 5.2.4,

5.2.5, 5.2.8,
5.3.4, 5.3.6,
5.3.7, 5.3.8,
5.3.9, 5.4.13,
6.3
1.2 Shearing hazard 5.2.3, 5.2.4,
5.2.5, 5.2.8,
5.3.4, 5.3.6,
5.3.7, 5.3.8,
5.3.9, 5.4.13,
6.3
1.3 Cutting or severing hazard 5.2.3, 5.2.4,
5.2.5, 5.2.8,
5.3.4, 5.3.5,
5.3.7, 5.4.13,
6.3
1.4 Entanglement hazard 5.2.3, 5.2.4,
5.2.5, 5.2.8,
5.3.4, 5.3.6,
5.3.7, 5.4.13,
6.3
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EN 1870-1:2007+A1:2009 (E)
1.5 Drawing-in or trapping hazard 5.2.3, 5.2.4,

5.2.5, 5.2.8,
5.3.4, 5.3.6,
5.3.7, 5.4.13,
6.3
1.6 Impact hazard 5.2.3, 5.2.4,
5.2.5, 5.2.8,
5.3.4, 5.3.6,
5.3.7, 5.4.13,
6.3
1.8 Friction or abrasion hazard 5.2.3, 5.2.4,
5.2.5, 5.3.4,
5.3.7, 5.4.13,
6.3
1.9 High pressure fluid injection or ejection 5.3.8, 5.4.6,
hazard 5.4.7
2 Electrical hazards due to:
2.1 Contact of persons with live parts (direct 4.3 4.9, 5.5.4 5.4.4, 5.4.12
contact)
2.2 Contact of persons with parts which have 4.3 4.9 5.4.4, 5.4.12
become live under faulty conditions
(indirect contact)
2.4 Electrostatic phenomena 4.3 4.9 5.4.10
4 Hazards generated by noise, resulting in:
4.1 Hearing loss (deafness), other 4.5 4.2.2, 5 5.4.2
physiological disorders (loss of balance,
loss of awareness)
4.2 Interference with speech communication, 6.3
acoustic signals.
6 Hazards generated by radiation
6.5 Lasers 4.7 5.4.9
7 Hazards generated by materials and substances (and their constituent elements)
processed or used by the machinery
7.1 Hazards from contact with or inhalation of 4.8 4.3b, 4.4 5.4.3, 6.3
harmful fluids and dusts
7.2 Fire hazard 4.8 4.4 5.4.1
8 Hazards generated by neglecting ergonomic principles in machinery design
related to:
8.1 Unhealthy postures or excessive effort 4.9 4.7, 4.8.2, 5.2.2, 5.4.5
4.11.12,
5.5.5, 5.5.6
8.2 Hand-arm or foot-leg anatomy 4.9 4.8.3 5.4.5
8.4 Local lighting 4.8.6 6.3
8.5 Mental overload and underload, stress 4.9 4.8.5 6.3
8.6 Human error, human behaviour 4.8, 4.11.8, 6.3
4.11.10,
5.5.2, 6
8.7 Design, location or identification of 4.8.7, 5.2.2, 5.4.5
manual controls 4.11.8
8.8 Design or location of visual display units 4.8.8, 6.2 5.2.2, 5.4.5
9 Combination of hazards 4.11 5.2.3, 5.2.5,
5.2.6, 5.2.7,
5.2.10, 5.3.5,
5.3.7, 5.4.10,
5.4.11
10 Unexpected start up, unexpected overrun/overspeed (or any similar malfunction)

from:
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EN 1870-1:2007+A1:2009 (E)
10.1 Failure/disorder of the control system 4.11, 5.5.4 5.2.1, 5.2.11,

5.4.13
10.2 Restoration of energy supply after an 4.11.4 5.2.10, 5.4.6,
interruption 5.4.7
10.3 External influences on electrical 4.11.11 5.4.8, Annex J
equipment
10.5 Errors in the software 4.11.7 Annex J
10.6 Errors made by the operator (due to 4.9 4.8, 4.11.8, 5.4.5, 6.3
mismatch of machinery with human 4.11.10,
characteristics and abilities, see 8.6) 5.5.2, 6
11 Impossibility of stopping the machine 4.11.1, 5.2.4, 5.2.5,
in the best possible conditions 4.11.3, 5.4.12
5.5.2
12 Variations in the rotational speed of 4.2.2, 4.3 5.2.7
tools
13 Failure of the power supply 4.11.1, 5.2.10
4.11.4
14 Failure of the control circuit 4.11, 5.5.4 5.2.11
15 Errors of fitting 4.9 4.7, 6.5 5.4.11
16 Break-up during operation 4.2.2 4.3 5.3.2
17 Falling or ejected objects or fluids 4.2.2 4.3, 4.10 5.3.5
18 Loss of stability / overturning of 4.2.2 5.2.6 5.3.1
machinery
Table 2 — List of significant hazards – Dimension saws

document
Part 1: Part 2:
2003 2003
- machine parts or workpieces due to:
a) shape; 4.2 5.3.3, 5.3.5,
5.3.6, 5.3.7,
4.2.1, 4.2.2, 5.3.8, 5.4.5,
5 5.4.11

5.2.7, 5.2.8,
5.2.10, 5.3.6,
5.3.7, 5.3.8
d) mass and velocity (kinetic energy of 5.2.3, 5.2.4,
elements in controlled or uncontrolled 5.2.6, 5.2.8,
motion); 5.3.4, 5.3.7,
5.4.5
5.3.4, 5.3.6,
5.3.7, 5.3.9,
Annex C,
Annex D,
Annex F,
Annex G
20
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EN 1870-1:2007+A1:2009 (E)

machinery:
f) liquids and gases under pressure; 4.2 4.10, 5.5.4 5.3.3, 5.3.8
1.1 Crushing hazard 4.2.1 5.2.3, 5.2.4,

5.2.5, 5.2.6,
5.2.8, 5.3.4,
5.3.5, 5.3.6,
5.3.7, 5.3.8,
5.3.9, 5.4.13,
6.3
5.2.5, 5.2.6,
5.2.8, 5.3.4,
5.3.5, 5.3.6,
5.3.7, 5.3.8,
5.3.9, 5.4.13,
6.3
5.2.5, 5.2.6,
5.2.8, 5.3.4,
5.3.5, 5.3.6,
5.3.7, 5.3.9,
5.4.13, 6.3
5.2.5, 5.2.6,
5.2.8, 5.3.4,
5.3.6, 5.3.7,
5.4.13, 6.3
5.2.5, 5.2.6,
5.2.8, 5.3.4,
5.3.6, 5.3.7,
5.4.13, 6.3
1.6 Impact hazard 5.2.3, 5.2.4,
5.2.5, 5.2.6,
5.2.8, 5.3.4,
5.3.6, 5.3.7,
5.4.13, 6.3
5.2.5, 5.3.4,
5.3.7, 5.4.13,
6.3
1.9 High pressure fluid injection or ejection 5.3.8, 5.4.6,
hazard 5.4.7
contact)
(indirect contact)
2.4 Electrostatic phenomena 4.3 4.9 5.4.10
loss of awareness)
21
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EN 1870-1:2007+A1:2009 (E)

acoustic signals
6 Hazards generated by radiation
6.5 Lasers 4.7 5.4.9
7.2 Fire hazard 4.8 4.4 5.4.1
8 Hazards generated by neglecting ergonomic principles in machinery design:
4.11.12,
5.5.5, 5.5.6
8.6 Human error, human behaviour 4.9 4.8, 4.11.8, 6.3
4.11.10,
5.5.2, 6
8.7 Design, location or identification of 4.8.7, 5.2.2
8.8 Design or location of visual display units 4.8.8, 6.2 5.2.2
9 Combination of hazards 4.11 5.2.3, 5.2.5,
5.2.6, 5.2.7,
5.2.10, 5.3.5,
5.4.10, 5.4.11

from:
5.4.13
10.2 Restoration of energy supply after an 4.11.4 5.2.10, 5.4.6,
interruption 5.4.7
10.3 External influences on electrical 4.11.11 5.4.8, Annex J
equipment
10.5 Errors in the software 4.11.7 Annex J
10.6 Errors made by the operator (due to 4.9 4.8, 4.11.8, 5.2.6, 6.3
5.5.2
12 Variations in the rotational speed of 4.2.2, 4.3 5.2.7
tools
4.11.4
18 Loss of stability / overturning of 4.2.2 5.2.6 5.3.1
machinery
22
BS EN 1870-1:2007+A1:2009
EN 1870-1:2007+A1:2009 (E)
Table 3 — List of significant hazards – Building site saws

document
Part 1: Part 2:
2003 2003
- machine parts or workpieces due to:
a) shape; 4.2 5.3.3, 5.3.5,
5.3.6, 5.3.7,
4.2.1, 5.3.8, 5.4.5,
4.2.2, 5 5.4.11

5.3.6, 5.3.7,
5.3.8
5.3.4, 5.3.5,
5.3.6, 5.3.7,
5.3.9, Annex A,
Annex C,
Annex D,
Annex F,
Annex G
machinery:
f) elastic elements (springs); 4.2 4.10, 5.5.4 5.3.3

1.1 Crushing hazard 4.2.1 5.2.3, 5.2.4,
5.2.5, 5.3.4,
5.3.5, 5.3.7,
5.3.8, 5.3.9,
5.4.13, 6.3
5.2.5, 5.3.4,
5.3.5, 5.3.7,
5.3.8, 5.3.9,
5.4.13, 6.3
5.2.5, 5.3.4,
5.3.7, 5.3.9,
5.4.13, 6.3
5.2.5, 5.3.4,
5.3.7, 5.4.13,
6.3
5.2.5, 5.3.4,
5.3.7, 5.4.13,
6.3
5.2.5, 5.3.4,
5.3.7, 5.4.13,
6.3
23
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EN 1870-1:2007+A1:2009 (E)

contact)
(indirect contact)
loss of awareness)
acoustic signals
7.2 Fire hazard 4.8 4.4 5.4.1
8 Hazards generated by neglecting ergonomic principles in machinery design
4.11.12,
5.5.5, 5.5.6
8.6 Human error, human behaviour 4.9 4.8, 4.11.8, 6.3
4.11.10,
5.5.2, 6
8.7 Design, location or identification of 4.8.7, 5.2.2
8.8 Design or location of visual display units 4.8.8, 6.2 5.2.2
from:
5.4.13
10.2 Restoration of energy supply after an 4.11.4 5.2.10, 5.4.6
interruption
10.3 External influences on electrical 4.11.11 5.4.8
equipment
10.6 Errors made by the operator (due to 4.9 4.8, 4.11.8, 6.3
5.5.2
4.11.4
18 Loss of stability / overturning of 4.2.2 5.2.6 5.3.1, 6.3
machinery
24
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EN 1870-1:2007+A1:2009 (E)
5 Safety requirements and/or measures
5.1 General
The machine shall comply with the safety requirements and/or protective measures of Clause 5.
NOTE 1 In addition, the machine should be designed according to the principles of EN ISO 12100:2003 for hazards
relevant but not significant, which are not dealt with by this document (e.g. sharp edges of the machine frame).
NOTE 2 For guidance in connection with risk reduction by design, see Clause 4 of EN ISO 12100-2:2003, and for
safeguarding measures, see Clause 5 of EN ISO 12100-2:2003.
5.2 Controls
5.2.1 Safety and reliability of control systems
5.2.1.1 General
For the purpose of this document safety related part of a control system means the system from the initial
device, e.g. actuator or position detector or sensor up to and including the power control element of the final
machine actuator, e.g. motor or brake. Safety related parts of the control system of this machine comprise
parts concerning the following functions and they shall fulfil the requirements of the categories given below in
accordance with the requirements of EN 13849-1:2006:
a) starting and restarting: category 1 or 3 (see 5.2.3);
b) prevention of unexpected start up: category 1 or 3 (see 5.2.3, 5.2.10);
c) normal stopping: category 1 or 3 (see 5.2.4);
d) emergency stop: category 1 or 3 (see 5.2.5);
e) interlocking of guards: category 1 or 3 (see 5.3.7.2, 5.3.7.3);
f) interlocking of functions: category 1 or 3 (see 5.2.3, 5.3.6.2.3, 5.3.7.3);
g) mode selection: category 1 or 3 (see 5.2.6);
h) detecting of the selected speed of the saw spindle: category 1 or 2 (see 5.2.7);
i) change/monitoring/detection of the speed of the saw spindle if fitted with infinitely variable (step less)
speed: category 2 (see 5.2.7);
j) hold-to-run control circuit: category 1 or 3 (see 5.2.8, 5.2.10);
k) power operated adjustment movements speed of saw spindle or fence(s): category B (see 5.2.8);
l) power operated adjustment movements initiation: category 1 (see 5.2.8);
m) power operated movement of the integrated sliding table on dimension saws: category 1 or 3 (see
5.2.10);
n) braking system: category B, 1 or 2 (see 5.3.4.1);
25
BS EN 1870-1:2007+A1:2009
EN 1870-1:2007+A1:2009 (E)
o) trip device: category 1or 3 (see 5.2.8);
p) quick saw blade clamping device and/or de-clamping: category 1 (if mechanical or pneumatic) or 3 (see
5.3.3.4);
q) monitoring of the powered workpiece clamping system: category 1 (see 5.3.8);
NOTE Where more than one category is given further information about the necessary type is specified in the quoted
clauses.
Where category B is required all categories fulfil the requirements, where category 1 is required categories 3
and 4 also fulfil the requirement. Where category 2 is required categories 3 and 4 also fulfil the requirement,
where category 3 is required category 4 also fulfils the requirement.
NOTE 2 6.3 of EN 13849-1:2006 give useful information on combination of safety-related parts to the same or different
categories.
Verification: By checking the relevant drawings and/or circuit diagrams and inspection of the machine.
5.2.1.2 Use of well-tried components
Components are considered well-tried if they comply with 6.2.4 of EN ISO 13849-1:2006 (see also Annex H).
NOTE 1 Well-tried electrical components are listed in Table D.3 of EN 13849-2:2003.
NOTE 2 EN 13849-2:2003 gives useful information on assessment of well-tried components, possible exclusion of
faults etc.
5.2.1.3 Use of electronic components
If electronic components are used the requirements given in Annex J shall be met.
Verification: By checking the relevant drawings and/or circuit diagrams, inspection of the machine,
measurement and relevant functional testing of the machine.
5.2.1.4 Use of protective devices
Protective devices shall be in accordance with the specific standards. For the devices listed below the
following requirements apply:
a) magnetic/proximity switches shall be in accordance with the requirements of 6.2 of EN 1088:1995 and the
related control system shall conform to category 3 in accordance with the requirements of
EN ISO 13849-1:2006;
b) component failure shall not cause an unexpected movement (starting), a change of running conditions
during operation (adjustment of the speed or of a powered movement) and a failure of a commanded
stopping. Well known solutions such as monitoring, redundancy shall be used to achieve category 3 in
accordance with the requirements of EN ISO 13849-1:2006;
c) if a time delay is used it shall be either of fail safe technique e.g. of capacity type or shall conform to the
requirements of category 3 according to EN ISO 13849-1:2006.
NOTE 1 Also see 5.4.8 for the EMC requirements on the complete circular saw bench or dimension saw.
26
BS EN 1870-1:2007+A1:2009
EN 1870-1:2007+A1:2009 (E)
NOTE 2 For the components characteristics a confirmation from the components' manufacturers can be useful.
5.2.2 Position of controls
5.2.2.1 General
All hand-operated electrical controls shall be positioned ≥ 600 mm above floor level.
The start control for the main saw spindle and the scoring saw spindle for circular saw benches or dimension
saws or the post-formed edge pre-cutting saw spindle on dimension saws (where fitted) shall be situated
adjacent to one of the stop controls for the saw blade(s).
An emergency stop control required by 5.2.5 shall be situated adjacent to the start control for the saw blade(s)
except for a start control situated at the rear end of the sliding table (if fitted).
Verification: By checking the relevant drawings, measurement and inspection of the machine.
5.2.2.2 Circular saw benches without sliding table and building site saws
For circular saw benches designed to be used without a sliding table and building site saws, the electrical
control devices for normal stopping and emergency stop (if provided, see 5.2.5) shall be situated as follows
(see the shaded area marked X or the shaded area marked Y in Figure 7):
a) at the operator's position and
b) either below the table located in a fixed position at a distance of at least 50 mm from the table top and
more than 600 mm above the floor (see a) in Figure 7) and
1) on the left side of the machine (area X) and extending not more than half of the table length L (see b)
in Figure 7), or
2) on the front side of the machine (area Y) on the left of the cutting line, or
c) on a movable control panel fixed to the machine located so that:
1) its front face is at a distance from the front edge of the table not exceeding 700 mm;
2) its upper surface is at a distance from the floor level not exceeding 1 800 mm.
27
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EN 1870-1:2007+A1:2009 (E)
a ≥ 600 mm
b≤½L
Key
1 saw line
L length of machine table
X left side controls area
Y front side controls area (on the left of saw line)
Figure 7 — Position of controls – Circular saw benches or building site saw
5.2.2.3 Circular saw benches with sliding table
For circular saw benches equipped with a sliding table, the electrical control devices for normal stopping and
emergency stop (if provided, see 5.2.5) shall be situated in the shaded area marked Y in Figure 7, or on a
movable control panel.
5.2.2.4 Dimension saws
For dimension saws, the electrical control devices for normal stopping and emergency stop (if provided– see
5.2.5) shall be situated on a fixed part of the machine (frame or movable control panel) in the shaded areas
numbered 1 to 5 in Figure 8 and in accordance with the requirements of Table 4.
On dimension saws fitted with additional control device(s) for starting of the saw blade(s) drive motor there
shall be a stop control located adjacent to the start control or an emergency stop control located in position 2
in Figure 8 (see also 5.2.6).
28
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EN 1870-1:2007+A1:2009 (E)
Key
1 rear end of the sliding table
A maximum distance between the edge of the sliding table and extreme position of moveable control panel
B maximum distance between the saw line and extreme position of moveable control panel
C distance between the rear end of the sliding table support and front edge of the fixed table
L width of the fixed table
Figure 8 — Position of controls – Dimension saws
29
BS EN 1870-1:2007+A1:2009
EN 1870-1:2007+A1:2009 (E)
Table 4 — Possible positions of normal stop and emergency stop controls on dimension saws
Without movable With movable control panel
C control panel B ≤ 850 mm B > 850 mm
mm A ≤ 1 300 mm A > 1 300 mm

2
or 1 and 5
0 ≤ C ≤ 300 1 and 3 5 or 2 and 5
or ≤ 2 and 5
1 and 4
2 1 and 3 and 5
C > 300 1 and 3 5 1 and 5 or
or 1 and 4 and 5
1 and 4
The separate start control device or enabling device for scoring with post-formed edge pre-cutting (where
fitted according to 5.2.6 shall be positioned on dimension saws at the rear end of the integrated sliding table or
in position 1, 2 or 5 in Figure 8 (see 5.3.6, 5.3.7.4.2).
5.2.3 Starting
Before starting the machine all interlocked guard(s) (where fitted as indicated in 5.3.7) shall be in place and
functional. This is achieved by the interlocking arrangements described in 5.3.7. For non interlocked guards,
tool spindle and guides adjustments' provisions before starting see 6.3 d).
Start or restart shall only be possible by actuation of the start control device provided for that purpose.
The category of the control circuits (also see 5.2.1) for starting and the interlocking arrangements as indicated
in 5.2.7, 5.2.8, 5.3.6, 5.3.7 shall be in accordance with the requirements of EN ISO 13849-1:2006 and at least:
a) category 1 if the control circuits are hardwired;
b) category 3 if the control circuits include electronic components.
When fitted with a unit for scoring and/or post-formed edge pre-cutting, the scoring saw blade spindle drive
motor or the post-formed edge pre-cutting saw blade drive motor shall not be capable of being started before
the main saw blade drive motor.
For electrically operated machines the requirements of 9.2.5.2 of EN 60204-1:2006 but the exceptions
described in 9.2.5.2 of EN 60204-1:2006 are not relevant.
The category of the control circuits (also see 5.2.1) for interlocking between starting of the main saw blade
drive motor and starting of the scoring saw blade spindle drive motor or the post-formed edge pre-cutting saw
blade drive motor shall be in accordance with the requirements of EN ISO 13849-1:2006 and at least (see
also 5.2.6, 5.3.7):
1) category 1 if the control circuits are hardwired;
2) category 3 if the control circuits include electronic components.
Closure of movable interlocked guards shall not lead to an automatic restart of hazardous movements. For
each restart a deliberate action of the operator is required.
30
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EN 1870-1:2007+A1:2009 (E)
Also see 5.3.3.
Verification: By checking the relevant drawings and/or circuit diagrams, inspection of the machine and relevant
functional testing of the machine.
5.2.4 Normal stopping
The machine shall be fitted with a stop control where by the machine and – if fitted – a demountable power
feed unit can be brought safely to a complete stop. The stopping action shall include disconnection from
energy supply of all actuators except workpiece clamping.
The machine shall stop directly from each speed.
If the machine is fitted with a spring operated mechanical brake this stop control shall be of category 0 in
accordance with the requirements of 9.2.2 of EN 60204-1:2006.
If the machine is fitted with any other type of brake e.g. electrical brake this stop control shall be of category 1
in accordance with the requirements of 9.2.2 of EN 60204-1:2006.
Where a category 1 stop control is fitted, the stopping sequence shall be:
a) cut power to all machine actuators and any sockets (if provided) except workpiece clamping (if fitted) and
actuate the brake(s);
b) cut power to brake(s) (if electrical brake is fitted) after the saw spindle has come to rest e.g. by using a
time delay in accordance with 5.2.1.4 c);
The design of the control circuits shall be such as to satisfy the normal stopping sequence. If a time delay
device is used the time delay shall be at least the maximum run-down time. Either the time delay shall be fixed
or the time delay adjustment device shall be sealed.
When fitted with a scoring saw blade, the scoring saw blade shall stop when the main saw blade stop control
is operated.
On dimension saw fitted with a post-formed edge pre-cutting saw blade, operation of the stop control shall
stop not only the rotation of the saw blade(s), but also cause the post-formed edge pre-cutting saw blade to
move to its lowest adjusted position beneath the table (see 5.3.7).
The category of the control circuits (also see 5.2.1) for stopping shall be in accordance with the requirements
of EN ISO 13849-1:2006 and at least:
For stopping power operated movements of the saw unit or fence(s) see 5.2.8, 5.3.7.
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EN 1870-1:2007+A1:2009 (E)
5.2.5 Emergency stop
The requirements of EN ISO 13850:2006 apply and in addition:
Machines with more than one machine actuator or where provision is made for use with more than one
machine actuator shall be fitted with an emergency stop control which complies with the requirements of
9.2.5.4.2 and 10.7 of EN 60204-1:2006. The emergency stop control device shall be at any time of self
latching type.
The emergency stop control (if fitted) shall be located in accordance with 5.2.2.
If the machine is fitted with a spring actuated mechanical brake this stop control shall be of category 0 in
accordance with the requirements of 9.2.2 of EN 60204-1:2006.
If the machine is fitted with any other type of brake e.g. electrical brake this stop control shall be of category 1
in accordance with the requirements of 9.2.2 of EN 60204-1:2006.
Where a category 1 stop control is fitted, the stopping sequence shall be:
a) cut power to all machine actuators and any sockets (if provided) except workpiece clamping (if fitted) and
actuate the brake;
b) cut power to brake (if electrical brake is fitted) after the saw spindle has come to rest e.g. by using a time
delay in accordance with 5.2.1.4 c).
The design of the control circuits shall be such as to satisfy the emergency stopping sequence. If a time delay
device is used the time delay shall be at least the maximum run-down time. Either the time delay shall be fixed
or the time delay adjustment device shall be sealed.
The category of the control circuits (also see 5.2.1) for the emergency stop shall be in accordance with the
requirements of EN ISO 13849-1:2006 and at least:
Verification: By checking relevant drawings and/or circuit diagrams, inspection of the machine and relevant
5.2.6 Mode selection
Dimension saws fitted with a post-formed edge pre-cutting saw unit shall be fitted with a mode selection
switch. The mode selection switch shall select between “scoring with post-formed edge pre-cutting” and
“scoring without post-formed edge pre-cutting” in accordance with the principles of 4.11.10 of
EN ISO 12100-2:2003.
The mode selection switch shall be in accordance with the following requirements:
a) its control system shall override all other control systems except the emergency stop;
b) shall be lockable e.g. by a key-operated switch;
c) changing the mode shall not initiate any movement of the dimension saw including the post-formed edge
pre-cutting unit.
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EN 1870-1:2007+A1:2009 (E)
If the mode “scoring with post-formed edge pre-cutting” is selected starting up of the post-formed edge pre-
cutting cycle, consisting of the raise and immediate moving down of the post-formed edge pre-cutting saw
blade shall only be possible when a signal is given initiated by the rear edge of the workpiece or by the
integrated sliding table (e.g. by a sensor (see 5.3.7.) and when a separate start control device is actuated or
an enabling device is actuated for post-formed edge pre-cutting cycle initiation (see 5.2.2 for location)).
The separate start control device or enabling device shall be such that each actuation allows only a single
post-formed edge pre-cutting cycle to be performed within 30 s maximum from actuation and a warning signal
(e.g. a yellow light) shall be given (see also 6.1);
The category of the control circuits (also see 5.2.1) for the mode selection shall be in accordance with the
The category of the control circuits (also see 5.2.1) for the separate start or enabling of the post-formed edge
pre-cutting cycle including the time delay device shall be in accordance with the requirements of
EN ISO 13849-1:2006 and at least:
i) category 1 if the control circuits are hardwired;
ii) category 3 if the control circuits include electronic components.
Verification: By checking relevant drawings and/or circuit diagrams, inspection of the machine and relevant
5.2.7 Speed changing/monitoring/detection for circular saw benches and dimension saws
Where a circular saw bench or dimension saw is designed to operate at more than one main saw spindle
speed, the following conditions shall be met:
!On circular saw benches or dimension saws with varying the saw blade spindle speed by changing the
belts on the pulleys the control system for saw blade spindle speed indication/detection shall conform to the
following requirements:
 be category 1 in accordance with the requirements of EN ISO 13849-1:2006 if using electromechanical

means, or
 if one sensor per belt position is used only one belt position shall be indicated/detected at any one time or
an error shall be indicated."
On circular saw bench or dimension saw fitted with an incremental speed change motor, e.g. a change pole
motor, the selected speed shall be indicated (marked) in rpm at the control actuator.
On circular saw bench or dimension saw fitted with an automatic control device for infinitely varying the speed
(e.g. a frequency inverter) for the main saw blade spindle drive motor, the device shall be such that the actual
speed shall not exceed the selected speed by more than 10 %.The selected speed shall be indicated prior to
spindle start at the control actuator. The control system for speed changing shall conform to category 2 in
accordance with the requirements of EN ISO 13849-1:2006. The actual speed of the main saw blade spindle
shall be compared with the selected speed continuously. If the actual speed exceeds the selected speed by
more than 10 % the saw blade shall automatically stop rotating. The sensor for the actual speed shall be
tested at selected speed –10 % at each starting of the saw unit. The processor used for this purpose shall
have an external watch dog function. Upon negative test the saw blade shall be stopped.
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EN 1870-1:2007+A1:2009 (E)
In addition the following measures against loss or falsification of data shall be taken:
a) measures against loss of the data for tools and selected speed stored in the machine control:
i) safety related data for the machine tools shall be stored either in 2 independent memory chips or
stored two times in one single chip (one time inverse);
ii) after input of the safety related data for the tools the data shall be confirmed by the operator;
iii) the two data shall be compared automatically at each switching on of the isolator, at each fetch
of the data, at least once per shift. If the two data are not identical it shall be impossible to start
the spindle motor or if running the spindle motor shall be stopped and a warning signal shall be
given;
iv) for monitoring of failures the processor comparing the data shall have an external watch dog
function;
b) measures against falsification in data transfer between manual control, data stored in the machine control,
display for the data and control of the inverter:
i) selected spindle speed shall be stored in the control of the inverter or in the unit which monitors
the actual speed;
ii) selected speed transmitted to the control of the inverter or to the unit which monitors the actual
speed shall be read back and monitored on the display for checking by the operator.
Where a circular saw bench or dimension saw has the facility for grooving, it shall be possible to operate at a
-1
tool spindle speed in order to achieve a cutting speed of at least 40 m s with the allowed tool diameters
defined in the instruction manual.
The category of the control circuits (also see 5.2.1) for interlocking (except belt position detection if provided
by electronic sensors) shall be in accordance with the requirements of EN ISO 13849-1:2006 and at least:
The category of the control circuits (also see 5.2.1) for spindle speed selection shall be in accordance with the
i) category 1 if the control circuits are hardwired;
ii) category 3 if the control circuits include electronic components.
Verification: By checking relevant drawings and/or circuit diagrams, calculation, inspection of the machine and
relevant functional testing of the machine.
NOTE For the components characteristics a confirmation from the components' manufacturers can be useful.
5.2.8 Power operated adjustment of the saw blade and/or fence(s) on circular saw benches or
dimension saws
For circular saw benches and dimension saws any powered movement for adjusting the saw blade (including
inclination) and/or the fence(s) i.e. rip fence and cross-cutting fence shall be initiated by a start command from
the operator.
34
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EN 1870-1:2007+A1:2009 (E)
Initiation of any powered movements for the main saw blade and fence(s) shall be via an initiation control
device (e.g. push button or an enabling device) the control circuit of which conforms to category 1 or to
category 3 in accordance with the requirements of EN ISO 13849-1:2006.
The control circuits for each powered movements speed shall conform to category B in accordance with the
requirements of EN ISO 13849-1:2006.
Where powered movements are controlled by a hold-to-run control device only one powered movement shall
be possible at a time and a stop control shall be positioned in the vicinity of the hold-to-run control device
taking account of basic principles of 4.11.8 b) of EN ISO 12100-2:2003. The corresponding safety related part
of the control system shall conform at least to category 1 in accordance with the requirements of
EN ISO 13849-1:2006. Where the control circuit for the hold-to-run control device conforms to category 1 in
accordance with the requirements of EN ISO 13849-1:2006 the hold-to-run control device and the enabling
control device may be merged together.
Where powered movements are under pre-set electronic control more than one movement at a time is
possible if the initiated movements do not lead to a collision between the moving machine parts or between
the moving and fixed machine parts e.g. the direction of the moving machine part is out of the collision area.
For stopping the powered movements the following requirements shall be met:
a) on release of hold to run control devices (e.g. for + or – movements) the powered movement shall stop
and power shall be cut to powered movements motors at least after a controlled time delay in accordance
with 5.2.1.4 c);
b) for powered movements under pre-set electronic control the power shall automatically be cut off to
powered movements motors when the target position is reached or when the powered movement stop
control device is activated.
-1
The speed for the powered movement of the fence(s) shall be ≤ 25 m min .
Verification: By checking the relevant drawings and/or circuit diagrams, measurement, inspection of the
machine and relevant functional testing of the machine.
5.2.9 Interlocking of guards, movements and functions
If not otherwise specified in this document the interlocking circuit of guards, movements and functions shall be
in accordance with the requirements of EN ISO 13849-1:2006 and at least:
a) category 1 if the control circuit is hardwired;
b) category 3 if the control circuit contains electronic components.
Verification: By checking the relevant drawings and/or circuit diagrams and inspection of the machine and
5.2.10 Failure of the power supply
On electrically driven machines an automatic restart in the case of a supply interruption after the restoration of
the supply voltage shall be prevented in accordance with the requirements of 7.5 paragraphs 1 and 3 of
EN 60204-1:2006.
On machines with the facility for post-formed edge pre-cutting, in the event of power supply failure the post-
formed edge pre-cutting saw blade shall remain in the adjusted low position.
The automatic restart of the machine shall be prevented after restoration in the case of supply interruption of
the pneumatic or hydraulic energy (where fitted).
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EN 1870-1:2007+A1:2009 (E)
The category of the control circuits (also see 5.2.1) for holding the post-formed edge pre-cutting saw blade in
the adjusted low position shall be in accordance with the requirements of EN ISO 13849-1:2006 and at least:
a) category 1 if the control circuits are hardwired;
5.2.11 Failure of the control circuits
The requirements of Clause 6 of EN 1037:1995 shall apply and in addition:
The control circuits shall be designed so that a break in any circuit (e.g. broken wire, ruptured pipe or hose)
will not result in the loss of a safety function e.g. involuntary start of the machine, saw blade unclamping or
loss of workpiece clamping (if fitted) in accordance with EN 60204-1:2006 and EN 983:1996.
Also see 5.2.1.
5.3 Protection against mechanical hazards
5.3.1 Stability
With the exception of building site saws it shall be possible to fix stationary machines to a suitable stable
horizontal structure e.g. floor. Facilities for fixing are e.g. fixing holes in the machine frame (also see 6.3 e)).
Any Displaceable machines fitted with wheels shall have the facilities to make them stable during cutting.
Such facilities are e.g.:
a) brakes for the wheels, or
b) combination of wheels and stabilisers, or
c) device to retract the wheels from the floor.
The building site saws shall be rigid.
Verification: By checking relevant drawings, inspection of the machine, performing the building site saw rigidity
test of Annex A and relevant functional testing of the machine.
5.3.2 Hazard of break up during operation
5.3.2.1 General
The saw blade guards above the machine table shall be manufactured from either:
-2
a) steel having an ultimate tensile strength of at least 350 N mm and a wall thickness of at least
1,5 mm;
b) light alloy with characteristics in accordance with Table 5;
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EN 1870-1:2007+A1:2009 (E)
Table 5 — Characteristics of light alloy saw blade guards

Ultimate tensile strength Minimum thickness
-2
N mm mm
180 5
240 4
300 3
c) polycarbonate with a wall thickness of at least 3 mm or other plastic material (e.g. polyethylene, polyester,
polyvinylchloride, polymethylmetacrylate) having an impact resistance equal to or better than that of
polycarbonate of 3 mm thickness.
The saw blade guard below the table shall be manufactured from the same materials required for the saw
blade guard above the table taking into account the respective minimum thickness or from cast iron with an
-2
ultimate tensile strength of at least 200 N mm and a wall thickness of at least 5 mm.
Verification: By checking the relevant drawings, tensile strength, measurement, performing for plastic material
not conforming to the requirements in c) the impact test given in Annex G and inspection of the machine
NOTE For the ultimate tensile strength a confirmation from the manufacturer of the material can be useful.
5.3.2.2 Adjustment of the scoring saw blade and the post-formed edge pre-cutting saw blade
Circular saw bench or dimension saw which are fitted with a scoring saw blade unit or a post-formed edge
pre-cutting saw blade unit or which can be fitted with such units shall be designed so that these saw blades
can not contact the appropriate main saw blade with the largest diameter for which the machine is designed
independent from its height adjustment.
Verification: By checking the relevant drawings, inspection of the machine and relevant functional testing of
the machine.
5.3.3 Tool holder and tool design
5.3.3.1 General
Saw blades and grooving tools and their fixing devices shall conform to EN 847-1:2005 and EN 847-3:2004.
Verification: By checking the relevant drawings and inspection of the machine.
5.3.3.2 Geometrical performance
Saw spindles shall be manufactured in accordance with the tolerances given in Annex B.
Verification: By checking the relevant drawings and by measurement.
5.3.3.3 Spindle locking
When it is necessary to hold the spindle stationary for saw blade changing, a spindle holding/blocking device
shall be provided e.g. a double spanner arrangement or an integral locking bar inserted through the spindle.
When a blocking device is used it shall prevent tool spindle rotation and shall not be deformed after starting
the spindle drive motor, with the blocking device in place.
Verification: By checking the relevant drawings, inspection of the machine, measurement and relevant
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EN 1870-1:2007+A1:2009 (E)
5.3.3.4 Saw blade fixing device
Saw flanges (or in the case of flush mounted saw blades, a flange) shall be provided.
The diameter of each flange shall be at least D/4 (where D = the diameter of the largest saw blade for which
the machine is designed).
For flanges other than those for flush mounted saw blades, the clamping surface at the outside part of the
flange shall be at least 2 mm in width and recessed to the centre (see Figure 9).
Where two flanges are provided, both outside diameters of the clamping surfaces shall be within a tolerance
of ± 0,1 mm.
Loosening the saw blade(s) during start up, running, run-down or braking shall be prevented, e.g. by using a
positive connection between the saw spindle and the saw blade or by using a positive connection between the
front saw flange and the saw spindle.
Flanged bushes shall be provided where the spindle diameter is different from the bore size of the saw
blade(s) for which the machine is designed.
Verification: By checking the relevant drawings, measurement, inspection of the machine and relevant
Dimensions in millimetres
Figure 9 — Saw flange detail (clamping surface)
5.3.3.5 Quick saw blade clamping device
If the machine is equipped with a quick saw blade clamping device this device shall be in accordance with the
a) loosening the saw blade(s) during start up, running, run-down or braking shall be prevented, e.g. by using
a positive connection between the:
 saw spindle and the saw blade, or
 front saw flange and the saw spindle;
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EN 1870-1:2007+A1:2009 (E)
b) un-clamping shall not be possible during powered saw blade rotation;
c) where pneumatic or hydraulic clamping is provided, provision shall be made to maintain clamping
pressure in the event of pneumatic or hydraulic power failure e.g. by non return valve;
d) the run-out of that part of the spindle upon which the saw blade is fitted shall have a deviation of less than
0,02 mm when the quick saw blade clamping device is fitted to the machine.
The category of the control circuits (also see 5.2.1) for interlocking the un-locking with powered saw spindle
rotation shall be in accordance with the requirements of EN ISO 13849-1:2006 and at least:
2) category 2 or 3 if the control circuits include electronic components. If category 2 is used testing at
least at each saw blade spindle start is required in this case.
Where test result is negative it shall not be possible to operate the adjustment function of the machine. A
negative test shall be displayed;
5.3.3.6 Spindle ring
Circular saw benches or dimension saws with the facility for grooving shall be equipped, in addition to flange
or flanges, with a set of spindle rings having a minimum wall thickness of 9,75 mm and a tolerance of H7 on
their internal diameter. The spindle ring shall be capable of covering the whole useable length of the spindle.
-2
Spindle ring shall be manufactured from steel having an ultimate tensile strength of at least 580 N mm .
The spindle ring set shall be subjected to a camming test. The camming shall not exceed 0,1 mm, when
measured on the test disk at a diameter of 100 mm with the spindle set assembled using the same torque as
for tool mounting (see Figure 10).
39
BS EN 1870-1:2007+A1:2009
EN 1870-1:2007+A1:2009 (E)
Key
1 dial gauge
Figure 10 — Spindle ring camming test
Verification: By checking the relevant drawings, measurements (see Figure 10) and inspection of the machine.
NOTE For the strength of the steel a confirmation from the manufacturer of the material can be useful.
5.3.3.7 Grooving tool fixing device
Loosening of the grooving tool during start up, running, run down or braking shall be prevented e.g. using
positive connection between the spindle and the tool or by using a positive connection between the ring and
the spindle.
Verification: By checking the relevant drawings, measurements and inspection of the machine.
5.3.4 Braking
5.3.4.1 General
An automatic brake shall be provided for all tool spindles where the un-braked run-down time exceeds 10 s
(for measurement of the un-braked run-down time see Annex I). The braked run-down time shall not exceed
10 s (for measurement of the braked run down time see Annex I).
NOTE In the case of failure of power supply this run-down time may be exceeded
For electrical braking, reverse current injection braking shall not be used.
The braking torque shall not be applied directly to the saw blade itself or the saw blade flange(s).
40
BS EN 1870-1:2007+A1:2009
EN 1870-1:2007+A1:2009 (E)
Where a mechanical brake is fitted the last paragraph of 9.3.4 of EN 60204-1:2006 does not apply and the
following requirements shall be met:
a) it shall not be possible to release the brake until the saw drive spindle has come to a complete stop (e.g.
by a time delay in accordance with 5.2.1.4 c) between control actuation and brake release);
b) category of the control circuits (also see 5.2.1) for the interlocking function shall be at least category 1 in
accordance with the requirements of EN ISO 13849-1:2006;
c) minimum life time of the friction coating and method of replacement shall be given (see 6.3 aa)).
Where an electrical brake with electronic control system is fitted, its control system shall be designed, as a
minimum, in accordance with the requirements of category 2 in accordance with the requirements of
EN ISO 13849-1:2006 and shall be tested periodically, e.g. by monitoring braked run down time or by
monitoring braking current circuit during starting (short braking). The test shall:
1) be independent from the basic control system for braking;
2) be independent from the intention of the operator;
3) be performed at least once within every 8 h of machine running.
Where the test result is negative more than three times in succession, it shall not be possible to operate the
machine. A negative test result shall be indicated.
As an exception to 5.2.1 n) a simple electronic brake designed in category B in accordance with the
requirements of EN ISO 13849-1:2006 is acceptable if the probability of failure in high demand mode (PFH) is
-6 -1
less than 3 × 10 h .
For calculating the probability of a dangerous failure (PFH) for a simple electronic brake component with no
fault tolerance and no testing capability (category B) the procedure described in Annex D of
EN ISO 13849-1:2006 shall be used.
functional testing of the machine. For the determination of un-braked run-down time and braked run-down
time, if relevant, the appropriate tests given in Annex I apply.
5.3.4.2 Brake release
Where a control is provided to release the spindle brake in order to enable rotation by hand and adjustment of
the tool (saw blade, grooving tool), release of the brake shall only be possible when the spindle has stopped
turning (e.g. by a time delay in accordance with 5.2.1.4 c) between control actuation and brake release).
It shall not be possible to start the machine before the control for the spindle brake has been reset. Reset of
the control for brake shall not initiate a start-up of the machine.
The safety related part of the control system for brake release shall conform to category B in accordance with
the requirements of EN ISO 13849-1:2006.
the machine.
5.3.5 Devices to minimise the possibility or the effect of kickback
The machine shall be supplied with a riving knife mounting arrangement and a riving knife/riving knives to
accommodate the range of saw blades which are intended for use with the machine (see 6.3 p) and q)).
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BS EN 1870-1:2007+A1:2009
EN 1870-1:2007+A1:2009 (E)
The riving knife and its mounting arrangement shall be in accordance with the following requirements:
-2
a) riving knives shall be manufactured from steel with an ultimate tensile strength of 580 N mm or of a
comparable material, have flat sides (within 0,1 mm per 100 mm) and shall have a thickness less than the
width of cut (kerf) and at least 0,2mm greater than the saw blade plate (see Figure 11);
Verification: By checking the relevant drawings and measurement.
NOTE For the tensile strength a confirmation from the manufacturer of the material can be useful.
Key
e riving knife thickness
b saw blade plate
B kerf (width of saw blade cut)
Figure 11 — Riving knife thickness in relation to saw blade dimensions
b) leading edge of the riving knife shall be chamfered to provide a "lead-in", and the riving knife shall be of
constant thickness (within ± 0,05 mm) throughout its working length;
Verification: By checking the relevant drawings, inspection of the machine and measurement.
c) riving knife shall be capable of vertical adjustment so that its tip reaches a point level with or higher than
the highest point on the periphery of the saw blade when set in accordance with the requirements of 5.3.5
d) (see Figure 12) (also see 6.3 m));
42
BS EN 1870-1:2007+A1:2009
EN 1870-1:2007+A1:2009 (E)
Figure 12 — Riving knife height adjustment
d) riving knife shall be designed so that when it is mounted and adjusted so that its closest point to the saw
blade is 3 mm, then at no point shall the gap between the saw blade and the riving knife be greater than 8
mm, measured radially through the centre of the saw spindle (see Figure 13);
43
BS EN 1870-1:2007+A1:2009
EN 1870-1:2007+A1:2009 (E)
Figure 13 — Positioning limits for riving knife design
e) front and rear contours of the riving knife shall be continuous curves or straight lines, without any flexure
which would weaken it (e.g. see Figure 14);
44
BS EN 1870-1:2007+A1:2009
EN 1870-1:2007+A1:2009 (E)
Key
1 example of acceptable riving knife shape
2 example of unacceptable riving knife shape
3 shaded area: shape of riving knife for machines with a riving knife mounted saw blade guard
Figure 14 — Example of shape of riving knife
f) riving knife mounting arrangement shall be such that the relative position of the riving knife and the fixed
saw flange is in accordance with the tolerance shown in Figure 15. The relative position of the riving knife
and the fixed saw blade flange shall be maintained with the rise, fall and tilt of the saw blade;
45
BS EN 1870-1:2007+A1:2009
EN 1870-1:2007+A1:2009 (E)
Key
1 fixed saw flange
2 riving knife
3 0,2 mm max.
Figure 15 — Positioning of riving knife in relation to fixed saw flange
g) arrangement for fixing the riving knife shall be longitudinally stable;
Verification: By checking the relevant drawings and carrying out the stability test in accordance with Annex C.
h) riving knife and its mounting shall be laterally stable;
Verification: Perform the stability test shown in Annex D
or stability is ensured if the width of the riving knife on each side of the fixing slot within the fixing area is
designed in accordance with the following formulae (see Figure 16):
For riving knives supporting a saw guard:

Dmax
X+Y≥ where X = Y ± 0, 5 Y
5
For riving knives not supporting a saw guard:

Dmax
X+Y≥ where X = Y ± 0, 5 Y
6
where
Dmax is the maximum saw blade diameter for which the riving knife can be used.
X and Y shall be measured midway along the riving knife fixing slot in the fixing area (see Figure 16).
The fixing plates' dimensions shall not be less than 2 mm that the dimensions of the riving knife in the
fixing area.
46
BS EN 1870-1:2007+A1:2009
EN 1870-1:2007+A1:2009 (E)
Key
1 fixing area
2 measuring point
Figure 16 — Width of riving knife in the fixing area
i) riving knife shall be held in position by guiding elements, e.g. guiding pins (see Figure 17). The riving
knife fixing slot shall be no more than 0,5 mm wider than the guiding elements;
47
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EN 1870-1:2007+A1:2009 (E)
Key
1 riving knife mounting arrangement
2 guiding pins
3 riving knife
Figure 17 — Example of riving knife mounting arrangement with guiding pins
j) where it is necessary to change the riving knife to accommodate different diameters of saw blade, the
riving knife fixing slot shall be open ended.
5.3.6 Workpiece supports and guides
5.3.6.1 Workpiece guides and fences
5.3.6.1.1 Rip fence
The machine shall be fitted with an adjustable rip fence to allow the cutting of different workpiece widths.
The workpiece guiding part of the rip fence shall:
a) be made from plastic, light alloy or wood if there is a possibility of contact with the saw blade;
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EN 1870-1:2007+A1:2009 (E)
b) be adjustable so that its out-feed end can be moved forward to a point in line with the front edge of the
riving knife, and rearwards to a point at table level which is in line with the first cutting tooth of the largest
saw blade for which the machine is designed and adjusted to the maximum cutting height;
c) after adjustment, remain in a vertical plane and be parallel to the cutting line of the saw blade where a
small deviation ek > ej from exact parallelism is necessary in order to prevent jamming (see Figure 18);
Figure 18 — Rip fence parallelism tolerance/adjustment range
d) be either:
1) manufactured from a single component, having two guiding surfaces one with a high position for
deep cutting and the other with a low position for shallow or angled cutting (see Figure 19), or
2) consist of two components, one, with a high guiding surface for deep cutting and the other with a low
guiding surface for shallow or angled cutting. These components shall not be capable of being fitted
49
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EN 1870-1:2007+A1:2009 (E)
to the support at the same time except in the case of machines with a maximum saw blade diameter
of 200 mm, where they may consist of two parts which can be fitted together but shall be removable
without the aid of a tool;
e) have, on machines designed to be used with saw blades with a diameter greater than 315 mm, a
minimum height of A = 90 mm in its high position and a height B between 5 mm and 15 mm in its low
position. On machines capable of being fitted with saw blades up to a maximum diameter of 315 mm the
workpiece guiding part shall have a minimum height of A = 50 mm in its high position and a height B
between 5 mm and 15 mm in its low position (see Figure 19). On machines with a maximum saw blade
diameter of 200 mm, the workpiece guiding part shall have a minimum height of 30 mm in its high position
and between 5 mm and 15 mm in its low position;
Key
1 rip fence in high position for deep cutting
2 rip fence in low position for shallow or angled cutting
3 saw blade
A ≥ 90 mm for saw blade ∅ > 315 mm ≥ 50 mm for saw blade ∅ ≤ 315 mm
B 5 mm ≤ B ≤ 15 mm
Figure 19 — Minimum dimensions of the high and low guiding parts of the fence
f) be so designed that when it is in the low position, the saw blade shall not be capable of touching the rip
fence at point A as shown in Figure 20 when the saw blade is fully tilted;
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EN 1870-1:2007+A1:2009 (E)
Key
1 saw blade in its maximum tilted position
2 rip fence in low position
3 machine table
A reference contact point
Figure 20 — Design of rip fence in low position
g) be so designed that when it is in the low position, the saw guard can be lowered to the minimum height of
the workpiece guiding part of the fence.
Adjustment and fixing of the rip fence position shall be possible without the aid of a tool.
Also see 5.3.7.
5.3.6.1.2 Cross-cutting fence
The circular saw benches, dimension saws and building site saws shall be equipped with a cross-cutting fence
(fixed to a sliding table or movable) (e.g. see Figures 1, 2 and 3), and the fixing arrangement shall ensure that
the fence cannot lift up or swing out of position during use (e.g. see Figure 21). If the cross-cutting fence
extends beneath the saw guard then the height of that section shall not exceed 15 mm.
If the workpiece guiding part of the cross-cutting fence is adjustable in length and if there is a possibility of
contact between the cross-cutting fence and the saw blade, this part of the fence shall be made of plastic, light
alloy or wood based material.
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EN 1870-1:2007+A1:2009 (E)
Adjustment and fixing of the cross-cutting fence position shall be possible without the aid of a tool.
Key
1 example of acceptable design of shape for locating the cross-cutting fence
2 example of unacceptable design of shape for locating the cross-cutting fence
Figure 21 — Examples of shapes of slot for locating cross-cut fence on circular saw benches
5.3.6.1.3 Workpiece clamping shoe
Dimension saws shall be equipped with a workpiece clamping shoe which shall be mounted on the integrated
sliding table, for holding down the end of workpieces during ripping (e.g. see Figure 2).
The fixing arrangement shall ensure that the workpiece clamping shoe cannot lift up or swing out of position
during use.
Adjustment and fixing of the workpiece clamping shoe position shall be possible without the aid of a tool.
the machine.
5.3.6.1.4 Wedge cutting device
The building site saw shall be equipped with an integral wedge cutting device (e.g. as shown in Figure 6). This
device shall be so designed that any part which may be in contact with the saw blade shall be made of plastic,
light alloy or wood. This device may be combined with the cross cutting fence.
Adjustment and fixing of the integral wedge cutting device position shall be possible without the aid of a tool.
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the machine
5.3.6.2 Workpiece tables
5.3.6.2.1 Machine table
The dimensions of the machine table shall be in accordance with the requirements of Table E.1 for circular
saw benches, of Table E.3 for dimension saws and of Table E.2 for building site saws (see Annex E).
5.3.6.2.2 Extension table
The machine shall be provided with either a table or with an extension table such that the distance between
the centre line of the saw spindle and the far end of the table or extension table is in accordance with the
requirements of Annex E.
On building site saws the extension table shall be capable of being folded away whilst remaining attached to
the machine.
5.3.6.2.3 Sliding table
The forward movement of the sliding table on dimension saws shall be restricted so that it stops when the rear
of the workpiece support of the integrated sliding table has reached the centre of the saw blade. Where there
is a facility to override this stop in order to allow saw blade changing, this stop shall automatically return to the
blocked position when the integrated sliding table is returned within its normal operating limits.
the machine.
The facility to override the stop shall be interlocked with the drive motor of the saw blade to prevent the saw
blade turning when the stop is overridden.
The category of the control circuits (also see 5.2.1) for the interlocking shall conform to 5.2.9.
The design of manually operated sliding table shall be such that no crushing and/or shearing hazard with
other parts of the machine exist in accordance with EN 349:1993. In particular the handle shall not allow the
hand to pass through (see Figure 2).
5.3.7 Prevention of access to moving parts
5.3.7.1 Access to the saw blade above the machine table
5.3.7.1.1 General
Access to the rotating saw blade(s) above the machine table shall be prevented by an adjustable saw blade
guard either fit to the wall/ceiling, riving knife or to the table separately from the riving knife.
This guard may be a self adjustable or self closing guard.
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This guard shall be in accordance with the following requirements:
a) it shall be designed to encompass the saw blade and scoring saw blade (when fitted), and shall extend
beyond the first cutting tooth at the table top level when the saw blade and/or scoring saw blade is
adjusted to its highest position;
Verification: By checking the relevant drawings, inspection of the machine and relevant functional testing
of the machine.
b) it shall be rigid;
Verification: By checking the relevant drawings and carrying out the rigidity test in accordance with
Annex F.
c) the lower inner edges of the sides of the saw blade guard shall be lined with a rib, made of plastic, light
alloy, wood or wood based materials. This rib shall be a minimum 3 mm in width, and shall be designed
so as to prevent the saw blade teeth from cutting into the saw blade guard should the saw blade guard be
displaced from the line of cut (see Figure 22). If the rib is replaceable, the fixing arrangement shall be
such that it does not damage the saw blade e.g. brass screws;
Key
1 side walls
2 fixing screws
3 ribbings
Figure 22 — Example of replaceable ribs at the underside of saw blade guard side walls
d) whatever the pre-set adjusted position of the saw blade guard, it shall be capable of upward movement
during the cutting operation as a function of variations in workpiece thickness and may or may not return
to the pre-set adjusted position for this type of guard at the end of the cutting operation;
Verification: By checking relevant drawings, inspection of the machine and relevant functional testing of
the machine.
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EN 1870-1:2007+A1:2009 (E)
e) if a self adjustable saw blade guard is provided it shall return automatically either to the lowest pre-set
position or to the table surface;
Verification: By checking relevant drawings, inspection of the machine and relevant functional testing of
the machine.
f) on non-transparent saw blade guards, the line of cut shall be indicated, for example by a groove moulded
into the saw blade guard;
Verification: By checking the relevant drawings and inspection of machine.
g) on machines which are designed to be used with saw blade diameters of ≤ 315 mm the saw blade guard
shall be self closing or manually adjustable in height and mounted either on the riving knife (see
Figure 23), or separately from the riving knife. In the latter case it shall be designed for either integral
mounting to the machine (see Figure 1) or permanent fixing to the wall/ceiling. When mounted separately
from the riving knife but integral with the machine, the support for the saw blade guard shall not be in line
behind the riving knife;
Key
1 saw blade guard
2 riving knife
3 extraction outlet
Figure 23 — Example of riving knife mounted saw blade guard
h) on saw benches and dimension saws which are designed to be used with saw blade diameters of
> 315 mm, the saw blade guard shall be a self closing guard or a manually adjustable guard adjustable in
height and mounted separately from the riving knife. The support for the saw blade guard shall be
designed for either integral mounting to the machine (see Figure 1) or permanent fixing to the wall/ceiling.
When the support is an integral part of the machine it shall not be in line behind the riving knife;
i) permanent fixing of the saw blade guard to the wall/ceiling shall not be made possible on displaceable
machines;
j) on circular saw bench or dimension saw fitted with the facility for grooving, the saw blade guard shall be
mounted separately from the riving knife independently from the maximum diameter of the saw blades.
the machine.
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5.3.7.1.2 Additional requirements for riving knife mounted saw blade guards
Access to the top and sides of the exposed saw teeth shall be prevented from the guard mounting point on the
riving knife to the first cutting tooth at the machine table level respectively the top of the work piece for all
intended saw blade diameters and all vertical positions of the saw blade. It may be necessary to provide more
than one fixing point on the riving knife in order to achieve this requirement.
the machine.
To avoid jamming of the workpiece during feeding the rear end of the bottom edge of the saw blade guard
shall be higher than the front end if the saw blade guard is raised to its highest position and the saw blade is
adjusted to the maximum cutting depth for which the machine is designed (see Figure 24).
Key
1 saw blade guard in its highest position
2 saw blade is adjusted to the maximum cutting depth
Figure 24 — Riving knife mounted saw blade guard bottom edge in its highest position
The in-feed end of the base of the saw blade guard shall have a “lead-in” in order to avoid misfeeding should
the saw blade guard be incorrectly set or the workpiece be uneven. If the saw unit is fitted with the maximum
saw blade and raised to the maximum cutting depth and the saw blade guard is lowered to the machine table
the lead in shall be in accordance with the following requirements:
a) height H (see Figure 25) shall be such, that the saw blade guard can be raised by a workpiece with a
thickness of 20 % of the maximum cutting depth for which the machine is designed;
b) angle α shall be 40° ± 5°.
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Figure 25 — Dimensions for the “lead-in” at the front edge of riving knife mounted saw blade guards
The maximum outside width of the saw blade guard shall be 40 mm.
5.3.7.1.3 Additional requirements for saw blade guards mounted to the table separately from the
riving knife
When mounted separately from the riving knife, the saw blade guard shall be in accordance with the following
requirements:
a) it shall prevent access to the top and both sides of the saw blade, when the saw blade is in the vertical
position;
b) it shall be adjustable in height from the table level up to a maximum height of 5 mm above the uppermost
saw teeth when the machine is fitted with the largest saw blade for which it is designed;
c) means of adjustment shall ensure that the bottom of the saw blade guard remains parallel to the table at
all times (within 1 mm for every 100 mm length);
d) it shall be fitted with a device for easily adjusting the height of the saw blade guard, e.g. a handle or the
push stick positioned in a holder on the saw blade guard;
e) when it is adjusted to its lowest position, the height of the saw blade shall be visible from the point at
which the operator adjusts the saw blade height;
f) in feed and out feed ends of its base shall be designed to allow upward vertical movement of the saw
blade guard in order to avoid misfeeding should the saw blade guard be incorrectly set or the workpiece
be uneven. This can be achieved for example by:
1) providing of “lead-ins”. The front lead-in shall be in accordance with the following requirements
(see Figure 26):
i) height H shall be such, that the saw blade guard can be raised by a workpiece with a
thickness of 20 % of the maximum cutting depth for which the machine is designed;
ii) angle α shall be 40° ± 5°, or
2) equipping the saw blade guard with rollers (see Figure 27). The minimum radius H of the rollers shall
be such, that the saw blade guard can be raised by a workpiece with a thickness of 20 % of the
maximum cutting depth for which the machine is designed.
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Figure 26 — Dimensions of the “lead-in” at the front edge of saw blade guards mounted to the table
separately from the riving knife
Figure 27 — Dimensions of the roller at the front edge of saw blade guards mounted to the table
separately from the riving knife
When an automatic adjusting saw blade guard is provided it shall prevent completely access to the saw blade
when the operator is not feeding a workpiece and be capable of automatic upward movement during cutting
operation without jamming of the workpiece e.g. by a 3 rollers climber at the front edge of the saw blade guard
mounted separately from the riving knife.
On machines which do not have the facility to tilt the saw blade, the maximum width of the saw blade guard at
its base shall be 50 mm. The maximum width of the saw blade guard on the fence side shall be 15 mm from
the saw blade flange (see Figure 28).
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Figure 28 — Maximum width of the saw blade guard on machines with the saw blade guard mounted
separately from the riving knife and with a non-tilting saw blade
Contact of the saw blade with the guard shall not damage the blade.
On circular saw benches or dimension saws which have the facility to tilt the saw blade, either an auxiliary
guard shall be provided, or the saw blade guard shall be provided with an extension piece for use during
angled cutting. These saw blade guards or extension pieces shall be exchangeable without the aid of a tool.
the machine.
The saw blade guard support shall be such that it cannot be removed from the machine without the aid of a
tool.
Verification: By inspection of the machine and relevant functional testing of the machine.
If the saw blade guard support allows it to be moved away from its position above the saw blade, then this
movement shall:
1) be capable of being carried out without the aid of a tool;
2) be stopped by providing an end stop such that when the saw blade guard is moved back into position
above the saw blade no further adjustment is necessary.
the machine.
When the machine is fitted with a post-formed edge pre-cutting saw blade, the saw blade guard shall be
interlocked so that post-formed edge pre-cutting is not possible unless the saw blade guard is at the same
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EN 1870-1:2007+A1:2009 (E)
height or lower than the maximum capacity for post-formed edge pre-cutting for which the machine is
designed.
The category of the control circuits (also see 5.2.1) for interlocking function shall be in accordance with the
i) category 1 in if the control circuits are hardwired;
ii) category 2 or 3 if the control circuits include electronic components. Where category 2 is used,
testing at least at each saw blade starting is necessary.
Where the test result is negative more than three times in succession, it shall not be possible to
operate the machine. A negative test result shall be indicated
5.3.7.1.4 Additional requirements for wall/ceiling mounted saw guards
When the support of the saw blade guard is fixed to the wall/ceiling, this shall be in accordance with the
a) support shall be adjustable in height to accommodate different heights of ceiling;
b) guard shall be stable under all possible conditions in connection with the different heights of mounting;
c) instruction handbook shall specify the correct mounting.
Verification: By checking the relevant drawings and/or circuit diagrams, inspection of the machine, performing
the stability test in Annex F and relevant functional testing of the machine.
5.3.7.1.5 Additional requirements for guards of building site saws
The following exceptions to the requirements for saw blade guard design shall apply to building site saws as
defined in 3.3:
a) bottom of the saw blade guard need not remain parallel to the table at all times. The saw blade guard
shall be a self-closing saw blade guard which rests on the table when the saw is not in use;
b) saw blade guard mounting arrangement shall not be capable of being moved out of position without the
aid of a tool;
c) permanent fixing of the saw blade guard to the wall/ceiling shall not be made possible on building site
saws;
d) for building site saws designed to use saw blade diameter exceeding 315 mm the saw blade guard shall
be a self closing guard mounted either on the riving knife or on a support integral to the machine. The
saw blade guard shall be designed to encompass totally the non cutting area of the saw blade when the
guard rests on the table. The bottom edge of the saw blade guard needs not to remain parallel to the
table at all time. When mounted separately from the riving knife but integral with the machine, the support
for the saw blade guard shall not be in line behind the riving knife.
the machine.
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5.3.7.2 Slot for the saw blade/milling tool in the table or in the table slot lining
The total width of the slot L for the saw blade shall not exceed 12 mm for saw blade diameters up to and
including 500 mm and shall not exceed 16 mm for saw blade diameters above 500 mm. For all machines table
bevel edges shall not exceed 4 mm. (see Figures 28 and 29) (where L is measured the table bevel-edges are
not taken into account). On the fixed saw flange side of the table, the distance D between the fixed saw flange
and the edge of the table slot shall not exceed 3 mm for saw blades up to and including a diameter of 500 mm
and 5 mm for saw blades with a diameter greater than 500 mm (see Figure 29).
As an exception to the limitation of the width of the slot on the above requirements, on circular saw benches or
dimension saws fitted with the facility for grooving the total width of the slot L shall not exceed 25 mm. An
additional insert to reduce the gap shall be provided to fulfil this requirement.
Figure 29 — Width of table slot and distance between the fixed saw flange and the edge of the table
slot
The machine table slot shall be lined with plastic, e.g. polypropylene, polyamide, polyethylene or other plastics
with similar characteristics, light alloy, wood, plywood or brass.
Circular saw benches with a saw blade diameter greater than 315 mm shall have a replaceable table slot
lining (e.g. a table insert) which is held in position such that it shall not be dislodged in the event of contact
between the saw blade and the table slot lining.
the machine.
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In cases where the saw blade is changed from above the table, the table insert shall have a minimum width on
the non-fixed flange side in accordance with the dimension “c” in Annex E, to allow safe saw blade changing.
The table insert shall not be capable of being removed without the aid of a tool.
the machine.
5.3.7.3 Access to the saw blade below the machine table
5.3.7.3.1 General
Access to the saw blade below the table shall be prevented by a fixed guard.
Where frequent access i.e. more than once per shift is required for maintenance purposes or for changing the
saw blade it shall be via a movable guard interlocked to the saw blade drive motor.
The category of the control circuits (also see 5.2.1) for interlocking function shall conform to 5.2.9.
5.3.7.3.2 Circular saw benches and dimension saws
On dimension saws, a movable guard which is interlocked with all saw blade drive motors shall be fitted which
covers that part of the main saw blade and scoring saw blade or post-formed edge pre-cutting saw blade
(where fitted) beneath the machine table which is exposed when the sliding table is moved forward to its
maximum extent (see Figure 4), except the area below the machine table surface consisting of the table
thickness and the following area necessary for tilting the saw unit.
On circular saw benches or dimension saws fitted with a scoring saw blade or a post-formed edge pre-cutting
saw blade the distance between the fixed/sliding table surface and the uppermost saw tooth when the scoring
saw blade or the post-formed edge pre-cutting saw blade is in its rest position below the table shall be in
accordance with the requirements of Table 4 of !EN ISO 13857:2008".
The category of the control circuits (also see 5.2.1) for interlocking function shall conform to 5.2.9.
5.3.7.3.3 Building site saws
The requirement for an interlocked movable guard for frequent access described in 5.3.7.3.1 does not apply to
building site saws where access is possible via a fixed guard.
On building site saws the opening for the chip removal shall either fulfil the safety distances in accordance
with Table 4 of !EN ISO 13857:2008" or be in accordance with the dimensions given in Figure 30.
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EN 1870-1:2007+A1:2009 (E)
Key
1 saw blade guard below the machine table
2 saw blade
Figure 30 — Building site saw - Dimensions for the chip removal opening below the machine table
5.3.7.4 Prevention of hazards during power operated adjusting movement of the saw blade and/or
fence(s) on circular saw benches or dimension saws
5.3.7.4.1 Hazard of contact between the rip fence and the saw blade
Only one powered movement shall be possible at a time in the area where contact between the rip fence and
the saw blade is possible for any position of the saw blade and fence(s). Beyond this area 2 movements at a
time are possible.
Detection of the area where contact between the fence(s) and the saw blade during movement of the saw
blade towards the fence and of the fence towards the saw blade is possible shall be in accordance with the
a) category 1 if control circuits are hardwired, or
Unintended contact between the rip fence and the saw blade, during movement of the saw blade toward the
rip fence and of the rip fence toward the saw blade shall be avoided either by:
1) hold-to-run control for the movement of the fence conforming to category 1or 2 in accordance with
the requirements of EN ISO 13849-1:2006. Where category 2 is used the hold to run shall be tested
together with the associated control circuits at each start up of the machine by switching on and off
the hold-to-run control and verifying that the result is consistent.
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Where the test result is negative more than three times in sequence it shall not be possible to
operate the machine. A negative test result shall be indicated, or
2) on circular saw bench or dimension saw fitted with PLC/electronic pre-set controls for the fence and
the saw blade by stopping any movement of the saw blade toward the rip fence or the rip fence
toward the saw blade when the minimum distance between the saw blade and the rip fence is
dropped below 5 mm. The actual distance between the saw blade and the rip fence shall be
monitored by the PLC taking account of the saw blade diameter, the actual cutting height and angle
and the position of the rip fence. A further movement into an area where the distance between the
saw blade and the rip fence is less than 5 mm shall only be possible when the following requirements
are met:
i) movement shall be controlled by a hold-to-run control device;
ii) only one movement at a time shall be possible;

-1 -1
iii) adjustment speed shall not exceed 10 mm s or 5° s ;
iv) corresponding safety related part of the control system shall conform at least either to category
B or to category 1 in accordance with the requirements of EN ISO 13849-1:2006. Where
category B is used a stop control shall be positioned in the vicinity of the hold-to-run control
device in accordance with the basic principles of 4.11.8 b) of EN ISO 12100-2:2003.
5.3.7.4.2 Crushing/shearing hazards between power operated moving parts and fixed parts
5.3.7.4.2.1 Crushing hazards for the body
Crushing between power operated moving parts of the fence(s) e.g. workpiece guiding part and fixed parts of
the machine e.g. frame or integrated sliding table on dimension saws, within the body crushing area of
500 mm, shall be avoided by:
a) a hold-to-run control device for the movement of the fence conforming to category 1, 2 or 3 in accordance
with the requirements of EN ISO 13849-1:2006. Where category 2 is used the hold to run control device
shall be tested together with the associated control circuits at each start up of the machine by switching
on and off the hold-to-run control and verifying that the result is consistent.
Where the test result is negative more than three times in sequence it shall not be possible to operate the
machine. A negative test result shall be indicated, or
b) a mechanically actuated trip device which shall meet the following requirements:
1) it shall be located at the fixed parts of the machine e.g. frame or integrated sliding table on dimension
saws at maximum 50 mm below table level.
2) actuation force shall not exceed 50 N;
3) its control circuit shall conform to at least category 1 or 3 in accordance with the requirements of
EN ISO 13849-1:2006, or
c) reduction of the force of the fence toward the fixed parts of the machine e.g. frame or integrated sliding
table on dimension saws to a maximum of 400 N.
The category of the control circuit for limiting the powered movement force shall be in accordance with the
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2) category 2 or 3 if the control circuits include electronic components. Where category 2 is used,
testing at least at each start up of the machine is necessary e.g. by using measuring equipment.
Where the test result is negative more than three times in succession, it shall not be possible to operate the
machine. A negative test result shall be indicated.
5.3.7.4.2.2 Crushing/shearing hazards for fingers/arm
Crushing and shearing between power operated moving parts of the fence(s) e.g. workpiece guide and fixed
parts of the machine e.g. frame or integrated sliding table on dimension saws, within the finger/arm
shearing/crushing area of 150 mm shall be avoided either by:
a) a hold-to-run control device for the movement of the fence conforming to category 1, 2 or 3 in accordance
with the requirements of EN ISO 13849-1:2006. Where category 2 is used the hold-to-run control device
shall be tested together with the associated control circuits at each start-up of the machine by switching
on and off the hold-to run control and verifying that the result is consistent.
machine. A negative test result shall be indicated, or
b) a mechanically operated trip device which shall meet the following requirements:
1) it shall be located at the fixed parts of the machine e.g. frame or integrated sliding table on
dimension saws at table level;
2) actuation force shall not exceeding 50 N;
3) its control circuit shall conform to category 1 or 3 in accordance with the requirements of
EN ISO 13849-1:2006, or
c) reduction of the speed of the fence toward the fixed parts of the machine e.g. frame or integrated sliding
-1
table on dimension saws to a maximum of 1 m min in the area of 150 mm between the fence and the
and fixed parts of the machine e.g. frame or integrated sliding table on dimension saws. The control
circuit for reduced speed shall conform to category 2 or 3 in accordance with the requirements of
EN ISO 13849-1:2006. Where category 2 is used the speed reduction control circuit shall be tested
automatically at each start-up of the machine (see 5.2.7).
machine. A negative test result shall be indicated. In addition an emergency stop control device shall be
reachable from the possible crushing/shearing position.
As an exception to a) a powered movement in that part of a shearing/crushing area between 25 mm and

150 mm may be possible without control by a hold-to-run control device if the force exerted by the moving part
is not exceeding 150 N at the maximum speed of the movement.
The category of the control circuit for limiting the powered movement force shall be in accordance with the
automatic testing at least at each start up of the machine is necessary e.g. by using measuring
equipment.
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Where the test result is negative more than three times in succession, it shall not be possible to operate
the machine. A negative test result shall be indicated.
5.3.7.4.2.3 Power operated movement of the sliding table
On dimension saws (and on circular saw benches if provided with power operated sliding table) fitted with
powered movement of the integrated sliding table, impact shall be avoided by meeting the following
requirements:
a) forward and backward movement shall be controlled by a hold-to-run control device positioned at the
integrated sliding table;
-1
b) speed of the integrated sliding table shall be adjustable and shall not exceed 40 m min ;
c) movement of the integrated sliding table shall come to a complete stop within a distance of
150 mm after the hold-to-run control device is released;
d) clamping device or a combination of the clamping shoe or the cross-cut fence and a mechanical end stop
shall be supplied to fix the workpiece while operating the power driven sliding table.
The mechanical stop for the workpiece may include the hold-to-run control for activating the movement of the
sliding table.
The category of the control circuits (also see 5.2.1) for the powered movement of the integrated sliding table
shall be in accordance with the requirements of EN ISO 13849-1:2006 and at least:
automatic testing at least at each start up of the machine by switching on and off the hold-to run
control and verifying that the result is consistent.
Where the test result is negative more than three times in succession, it shall not be possible to operate
the machine. A negative test result shall be indicated.
Also see 6.3 d).
5.3.7.5 Guarding of drives
Access to all drive mechanisms shall be prevented either by a fixed guard or a movable guard interlocked with
the saw spindle motor drive in accordance with the requirements of EN 1088:1995.
On circular saw benches or dimension saws where speed change is achieved by changing the position of the
drive belts on the drive pulleys that part of the guarding system which has to be opened for changing the drive
belts position shall be interlocked with the saw blade spindle drive motor.
The category of the control circuits (also see 5.2.1) for interlocking functions shall conform to 5.2.9.
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5.3.8 Powered workpiece clamping
Where powered workpiece clamping is provided, crushing shall be prevented by:
a) two stage clamping with a maximum clamping force at the clamping device of 50 N for the first stage,
followed by full clamping force actuated by a manual control, or
b) reduction of the clamp/workpiece gap to 6 mm by a manually adjustable device, and stroke limitation to a
maximum of 10 mm, or
-1
c) limitation of the clamp closing speed to 10 mm s or less, or
d) guarding of the clamp by a guard fixed to the clamping device to reduce the gap between the workpiece
and the guard to less than 6 mm. The maximum extension of the clamp outside the guard shall be not
more than 6 mm.
The full clamping force of each clamping unit shall be at least 700 N over the whole range of adjustment of the
clamping device.
The category of the control circuits for supervision of the first stage clamping force (see 5.3.8 a)) and the
limitation of the clamp closing speed (see 5.3.8 c)) shall be at least category 1 in accordance with the
requirements of EN ISO 13849-1:2006 (see 5.2.1).
Where pneumatic or hydraulic clamping is provided the requirements of EN 982:1996 or EN 983:1996

respectively shall be met.
On machines with pneumatic clamping of the workpiece, provision shall be made to maintain clamping
pressure in the event of pneumatic power failure. Where non-return valves are used to meet this requirement,
they shall be fitted to the actuating cylinders in accordance with EN 983:1996).
5.3.9 Safety appliances
A push block handle (see Figure 31) and a push stick (see Figure 32) shall be provided for use on all
machines. Provision shall be made for storing the push stick and push block handle on the machine.
the machine.
Push sticks and push blocks shall be made from plastic, wood or plywood.
The minimum length for push sticks provided for use shall be 400 mm and the mouth of the push stick shall be
manufactured in accordance with the dimensions given in Figure 32. An example of a push stick profile is
shown in Figure 32.
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Key
1 push block handle
Figure 31 — Example of push block
Figure 32 — Example of push stick
5.4 Protection against non-mechanical hazards
5.4.1 Fire
To minimise fire risk the requirements of 5.4.3 and 5.4.4 shall be met.
Also see 5.3.2.2 for avoiding contact between the main saw blade and the scoring saw blade or the post-
formed edge pre-cutting saw blade and 5.3.7.1.5 for avoiding sparks as result of contact between the saw
blade and the machine table slot lining.
the machine.
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5.4.2 Noise
5.4.2.1 Noise reduction at the design stage
When designing machinery the information and technical measures to control noise at source given in
EN ISO 11688-1:1998/AC:1998 shall be taken into account. Also the information given in
EN ISO 11688-2:2000 may be taken into account. The most relevant noise sources are the:
a) rotating main saw blade;
b) rotating scoring saw blade or the post-formed edge pre-cutting saw blade (if provided).
5.4.2.2 Noise emission measurement
5.4.2.2.1 Noise emission measurement for circular saw benches and dimension saws
The operating conditions for noise measurement shall comply with Annex A of ISO 7960:1995.
Mounting and operating conditions of the machine shall be identical for the determination of emission sound
pressure levels at the work station and sound power levels.
For machines where Annex A of ISO 7960:1995 is not applicable, e.g. for different spindle speeds and saw
blade diameters, the detailed operating conditions used shall be given in the test report.
Emission sound power levels of dimension saws and of circular saw benches except building site saws shall
be measured in accordance with the enveloping surface measuring method given in EN ISO 3746:1995 with
the following modifications:
a) environmental indicator K2A shall be equal to or less than 4 dB;
b) difference between the background sound pressure level and the machine sound pressure level at each
measuring point shall be equal to or greater than 6 dB. The correction formula for this difference (see 8.2
of EN ISO 3746:1995) shall apply up to a difference of 10 dB;
c) only the parallelepiped measurement surface shall be used at 1 m from the reference surface;
d) where the distance from the machine to an auxiliary unit is less than 2 m the auxiliary unit shall be
included in the reference surface;
e) measuring time requirement in 7.5.3 of EN ISO 3746:1995 referring to 30 s shall be excluded;
f) accuracy of the test method shall be better than 3 dB;
g) number of microphone positions shall be nine in accordance with Annex A of ISO 7960:1995.
Alternatively, where the facilities exist and the measurement method applies to the machine type, emission
sound power levels may also be measured in accordance with a method with higher precision i.e.
EN ISO 3743-1:1995, EN ISO 3743-2:1996, EN ISO 3744:1995 and EN ISO 3745:2003 without the preceding
modifications.
For determination of sound power level by sound intensity method, use EN ISO 9614-1:1995 (subject to
agreement between the supplier and the purchaser).
Emission sound pressure levels at the workstation shall be measured in accordance with
EN ISO 11202:1995/AC:1997 with the following modifications:
1) environmental indicator K2A and local environmental factor K3A shall be equal to or less than 4 dB;
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2) difference between the background emission sound pressure level and the workstation sound
pressure level shall be equal to or greater than 6 dB;
3) correction of the local environmental factor K3A shall be calculated in accordance with A.2 of
EN ISO 11204:1995 with reference restricted to EN ISO 3746:1995 instead of the method given in
Annex A of EN ISO 11202:1995 or in accordance with EN ISO 3743-1:1995, EN ISO 3743-2:1996,
EN ISO 3744:1995 or EN ISO 3745:2003 where one of these standards has been used as the
measuring method.
For noise declaration 6.3 ff) shall be met.
5.4.2.2.2 Noise emission measurement for building site saws
Emission sound power levels of building site saws shall be measured as follows:
a) basic noise emission standard EN ISO 3744:1995 shall be used;
b) operating conditions shall comply with A 2 b) in Annex A of ISO 7960:1995;
c) measurement surface, number of microphone positions and measuring distance shall comply with Annex
A of ISO 7960:1995;
d) surface sound pressure level shall be determined at least three times. If at least two of the determined
values do not differ by more than 1 dB, further measurements will not be necessary; otherwise the
measurements shall be continued until two values differing by no more than 1 dB are obtained. The
A-weighted surface sound pressure level to be used for calculating the sound power level is the arithmetic
mean of the two highest values that do not differ by more than 1 dB.
Emission sound pressure levels at the workstation shall be measured in accordance with
!EN ISO 11202:1995/AC:1997" with the following modifications:
1) environmental indicator K2A and local environmental factor K3A shall be equal to or less than 4 dB;
2) difference between the background emission sound pressure level and the workstation sound
pressure level shall be equal to or greater than 6 dB;
3) correction of the local environmental factor K3A shall be calculated in accordance with A.2 of
EN ISO 11204:1995/AC:1997 with reference restricted to EN ISO 3746:1995 instead of the method
given in Annex A of EN ISO 11202:1995/AC:1997 or in accordance with EN ISO 3743-1:1995, EN
ISO 3743-2:1996, EN ISO 3744:1995 or EN ISO 3745:2003 where one of these standards has been
used as the measuring method.
For noise declaration 6.3 gg) shall be met.
5.4.3 Emission of chips and dust
For machines (except building site saws designed solely for use outside) that part of the saw blade which is
situated below the table shall be enclosed by an exhaust hood, which shall have an extraction outlet.
The saw blade guard shall be provided with an extraction outlet (see Figures 1, 2 and 23).
It shall be impossible to reach the tool through any dust extraction outlet when the exhaust system is not
connected.
Building site saws designed solely for use outside do not need provision for extraction outlet connection.
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To ensure that the chips and dust extracted from the point of origin are conveyed to the collection system, the
design of the hoods, ducts and baffles should be based on a conveying velocity of extracted air in the duct of
-1 -1
20 m s for dry chips and 28 m s for wet chips (18 %, or above, moisture content).
5.4.4 Electricity
The requirements of EN 60204-1:2006 apply unless stated otherwise in this document.
!See 6.2 of EN 60204-1:2006 for the prevention of electric shock due to direct contacts and Clause 7 of
EN 60204-1:2006 for protection against short circuits and overloading."
!NOTE The protection of people against electrical shock due to indirect contacts should be normally ensured by
automatic isolation of the electrical power supply of the premises (see the information provided by the manufacturer in the
instruction handbook (see 6.3 kk))."
The degree of protection for electrical components shall be as follows:
a) for electrical control-gear at least IP 54 in accordance with EN 60529:1991;
b) for asynchronous motors at least IP 54 in accordance with EN 60529:1991.
The following clauses requirements of EN 60204-1:2006 shall be fulfilled:
c) Clause 7 for protection of equipment;
d) Clause 8 for equipotential bonding;
e) Clause 12 for conductors and cables;
f) Clause 13 for wiring practices;
g) Clause 14 for electrical motors and associated equipment.
Electrical enclosures shall not be exposed to risk from the ejection of tools and workpieces. Live parts shall
not be accessible in accordance with 6.2.2 of EN 60204-1:2006. Fire risk is not present where power circuits
are protected against over current in accordance with 7.2.2 of EN 60204-1:2006.
The power supply cord of displaceable machines shall be of type H0 7 in accordance with the requirements of
HD 22.4 S4:2004.
In accordance with 18.2 and 18.6 of EN 60204-1:2006 the test for the continuity of the protective bonding
circuit and functional tests apply.
!Verification: By checking the relevant drawings and/or circuit diagrams, inspection of the machine and
relevant tests (specified in test 1 of 18.2 and 18.6 of EN 60204-1:2006)."
NOTE For electrical components characteristics the information from the electrical component supplier can be useful.
5.4.5 Ergonomics and handling
The requirements of EN 614-1:2006 shall apply and in addition:
The machine and its controls shall be designed according to ergonomic principles in accordance with
EN 1005-4:2005 for work posture which is not fatiguing.
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The positioning, marking and illumination (if necessary) of control devices, and facilities for materials and tool
set handling shall be in accordance with ergonomic principles in accordance with EN 894-1:1997,
EN 894-2:1997, EN 894-3:2000, EN 1005-1:2001, EN 1005-2:2003, EN 1005-3:2002.
Tanks containing compressed air drainers and oilers shall be placed or oriented in such a way that the filler
and drain pipes can be easily reached.
The height of the machine table above floor level shall be ≥ 850 mm.
The holders for the safety appliances required in 5.3.9 shall be positioned so that the operator can reach the
safety appliances from the normal working position. For a possible position of the push sticks on machines
with saw blade guard mounted separately from the riving knife see 5.3.7.1.3.
The integrated sliding table on dimension saws shall be equipped with a handle for easy moving the table
positioned at the rear cross side of the table (see Figure 2).
If the machine is fitted with a movable control panel, this panel shall be fitted with a facility to move it in the
desired position.
On circular saw benches fitted with a removable sliding table this table shall meet the following requirements:
a) its mass shall be less than 25 kg in accordance with EN 1005-2:2003;
b) it shall be equipped with transportation handles;
c) it shall be lockable in its rest position;
d) its guiding bar (see Figure 1) shall be displaceable so that the rear end of the bar does not protrude over
the front edge of the machine table.
Building site saws shall be equipped with integrated lifting facilities (e.g. crane lifting eyes) positioned relative
to the machine's centre of gravity.
If graphical symbols related to the operation of actuators are used, they shall be in accordance with
!Table A.1" of !EN 61310-1:2008".
NOTE Further guidance is given in EN 60204-1:2006, EN 614-1:2006 and EN 614-2:2000.
Also see 5.2.2 for position of controls, 6.3, EN 894-3:2000 and EN 1005-3:2002.
!Circular saw benches, dimension saws and building site saws components with a mass exceeding 25 kg
shall include necessary attachments to accommodate the fitting of a lifting device e.g. lugs positioned such as
to avoid their overturn or fall or move in an uncontrolled way during transport, assembly, dismantling, disabling
and scrapping."
5.4.6 Pneumatics
For circular saw benches or dimension saws fitted with pneumatic workpiece clamping the requirements of
EN 983:1996 shall apply.
Also see 5.2.1, 5.2.2, 5.3.3.1, 5.4.13, 6.1, 6.2 and 6.3.
Verification: By checking the relevant drawings, and inspection of machine.
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5.4.7 Hydraulics
For circular saw benches or dimension saws fitted with a hydraulic quick saw blade clamping device the
requirements of EN 982:1996 shall apply.
Also see 5.3.3.4.
Verification: By checking the relevant drawings, and inspection of machine.
5.4.8 Electromagnetic compatibility
The machine shall have sufficient immunity to electromagnetic disturbances to enable it to operate correctly in
accordance with EN 60439-1:1999/A1:2004, EN 50370-1:2005 and EN 50370-2:2003.
NOTE Machines which incorporate CE-marked electrical components and where such components and cabling are
installed in accordance with their respective manufacturers instructions, are generally considered to be protected against
external electromagnetic interference.
For control systems with electronic components see Annex J.
5.4.9 Laser
If the machine is fitted with a laser to indicate the cutting line, the laser shall be of category 2, 2M or a lower
risk category in accordance with the requirements of EN 60825-1:1994.
The laser shall be fitted to the machine so that warnings on the laser itself remain visible.
All provisions from the laser manufacturer associated to the installation and the use of the laser shall be
fulfilled. The instruction for use of the laser shall be repeated in the instruction manual. Warning label and
advice on use of eye protection if any shall be provided on the machine near the operator's position.
NOTE For the laser characteristics the information from the manufacturer of the laser can be useful.
5.4.10 Static electricity
If the machine is fitted with flexible hoses for chip and dust extraction, the hoses shall be able to lead charge to
earth potential.
5.4.11 Errors of fitting
The machine shall be designed so that it is not possible to mount saw blades or grooving tools with
dimensions larger than those for which it has been designed.
Also see 5.4.13, 6.2 and 6.3.
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5.4.12 Supply disconnection (Isolation)
The requirements of Clause 5 of EN 1037:1995 apply and in addition:
The electrical isolator shall be in accordance with the requirements in 5.3 of EN 60204-1:2006.
When fitted with a plug to connect the machine to a 3-phase electrical supply, this plug may incorporate a
phase inverter.
If a machine is fitted with an electrical braking system the isolator shall not be located on the same side of the
machine or control panel as the start and stop controls shall be placed in a location clearly visible from the
operator.
Where pneumatic energy is used, a pneumatic isolator shall be provided with a device for locking the isolator
in the isolated condition. Where the pneumatic supply is used only for clamping, a quick action coupling in
accordance with EN 983:1996 without the means for locking shall be acceptable when the isolated machine
(or part of machine) is so small that the disconnected coupling can all the time easily be under the control of
the person making some intervention on the machine in accordance with 5.2 of EN 1037:1995.
5.4.13 Maintenance
The basic principles of 4.15 of EN ISO 12100-2:2003 shall be observed and in addition at least the information
for maintenance listed in 6.5.1 e) of EN ISO 12100-2:2003 shall be provided.
Provision shall be made for storing the tools necessary for changing the saw blade and for adjusting of the
riving knife on the machine.
Where lubrication points are provided they shall be located outside of the saw blade(s) guarding and easily
accessible by the operator when standing on the floor.
Where residual pneumatic energy is stored, e.g. in a reservoir or pipe, means for dumping residual pressure
shall be provided, e.g. by using a valve. Dumping pressure shall not be by disconnection of a pipe.
If dumping of residual pneumatic pressure allows movement of any machine component arising, then
pressure shall be maintained in the system to prevent such hazardous movement and dumping of the residual
pneumatic pressure shall be by voluntary action on a separate control.
Also see 6.3 aa).
Verification: By checking the relevant drawings, instruction handbook, inspection of the machine and relevant
6 Information for use
6.1 General
The principles of Clause 6 of EN ISO 12100-2:2003 shall be observed and the requirements of Clause 8 of
EN 847-1:2005 apply.
Information on negative test result of braking system shall be displayed.
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Dimension saws fitted with a post-formed edge pre-cutting saw unit shall be fitted with a warning signal (e.g. a
yellow light) indicating that a post-formed edge pre-cutting cycle will start and how to proceed when the signal
occurs (see also 5.2.6).
Verification: By checking the relevant drawings and inspection on the machine.
6.2 Marking
6.2.1 Marking of the machine
The principles of 6.4 of EN ISO 12100-2:2003 shall be observed and in addition:
The following information shall be marked legibly and indelibly throughout the expected life of the machine
either directly on the machine e.g. by engraving, etching or by using labels or plates permanently fixed to the
machine e.g. by riveting or stickers:
a) !business name and address of the machine manufacturer and, where applicable, of his authorised
representative;"
b) !year of construction, that is the year in which the manufacturing process is completed;"
c) !designation of the machinery and designation of series or type;"
d) machine identification or serial number (if any);
e) rating information (mandatory for electro-technical products: voltage, frequency, power, in accordance
with 16.4 of EN 60204-1:2006);
f) maximum and minimum diameter of the saw blades for which the machine is designed;
g) direction of rotation of the saw blade(s);
h) bore diameter of the saw blade (s);
i) width of the riving knife guiding elements adjacent to the mounting position of the riving knife;
j) on machines where speed changing is achieved by changing the position of the drive belts on the drive
pulleys, with a diagram in rpm adjacent to the pulleys or on a door giving access to the belt drive
mechanism showing the relevant speed in rpm selected for each combination of pulleys;
k) on circular saw benches fitted with a de-mountable sliding table the mass of the table;
l) where the machine is fitted with a pneumatic system the nominal pressure for the pneumatic circuits;
m) on circular saw bench and dimension saw with tiltable saw blade the following: "Do not forget to change
the guard before tilting the saw blade";
n) where the machine is fitted with a pneumatic isolator its function, location and operational position(s) e.g.
by a label or a pictogram;
o) on building site saws the guaranteed sound power level determined in accordance with the methods
given in 5.4.2.2.2 a) to d) using the single number form of declaration in accordance with
EN ISO 4871:1996;
p) where the circular saw bench or dimension saw is equipped with a pneumatic supply and isolation of the
pneumatic energy supply is not achieved by the electrical isolation a permanent warning label shall be
placed in proximity to the electrical supply disconnection device, warning that the pneumatic supply is not
isolated by isolating of the electrical supply;
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q) machines with different spindle speed shall have the indicated speed in rpm.
The labels or pictograms for marking the nominal pressure and the isolators shall be fitted in a position in
close proximity to the installed location of the isolators on the machine.
The markings shall either be in the language of the country in which the machine is to be used or wherever
possible by using pictograms.
If graphical symbols related to the operation of actuators are used they shall be in accordance with
!Table A.1" of !EN 61310-1:2008".
If the machine is equipped with scales the requirements of EN 894-2:1997 shall apply.
The scale for indicating the cutting width shall be so designed and positioned that the adjusted cutting width is
indicated and easily legible.
6.2.2 Marking of riving knives
Riving knives shall be permanently marked with:
a) its thickness;
b) range of saw blade diameters for which it is intended;
c) width of the riving knife mounting slot.
Permanently marked means e.g. engraving, etching, embossing or stamping.
6.3 Instruction handbook
The principles of 6.5 of EN ISO 12100-2:2003 shall be observed and in addition the instruction handbook shall
include at least:
a) repetition of the markings, pictograms and other instructions on the machine and, if necessary,
information about their meaning as required in 6.1 and 6.2;
b) intended use of the machine;
c) warning regarding residual risks as:
1) warning to take precautions to reduce the hazard of inhalation of harmful dusts (e.g. wearing a dust
mask);
2) warning to wear ear protection to prevent hearing loss and
3) warning against the hazard of cutting when handling saw blades, grooving tools, feeding wood into
the machine or doing maintenance;
4) warning not to try removing chips whilst the saw blade(s) is (are) running and the saw unit(s) is (are)
not in the rest position;
5) warning not to try using the machine unless all of the guards and other safety devices necessary for
machining are in good working order;
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d) instructions for safe use in accordance with 6.5.1 d) of EN ISO 12100-2:2003. This includes the:
1) method to use manually operated tables (if provided);
2) method to use power operated sliding tables (where fitted);
3) method to use and position rip fence as cross-cut stop, for ripping solid wood, and for sawing panel;
4) method to use movable cross-cut fence;
5) method to use demountable power feed;
6) method for wedge cutting.
e) if necessary for stationary machines requirements for the need to fix the machine to the floor and how this
is to be done;
f) for building site saws that the machine shall be installed only on stable an even surfaces and that plates
shall be used for load balancing if need be;
g) for building site saws where optional lateral extension tables are provided the instruction for their
installation, fixing and use;
h) for displaceable machines information regarding how transportation shall be undertaken and how to make
the machine stable during cutting;
i) information concerning the correct method of lifting the machine;
j) if fitted with the facility to fix the saw blade guard to the ceiling or wall, a statement that the machine shall
be fixed to the floor;
k) information that operators are adequately trained in the use, adjustment and operation of the machine;
l) that only correctly sharpened saw blades manufactured in accordance with the requirements of
EN 847-1:2005 shall be used;
m) on machines with facility for grooving that for grooving only milling tool for hand feed with a cutting width
of less than or equal to 20 mm, marked MAN and manufactured in accordance with EN 847-1:2005 shall
be used;
n) on machines with facility for grooving, instruction on how to set the machine for grooving and how to set
the machine for return to normal sawing operation with particular attention to the re mounting and
adjusting the riving knife;
o) that no saw blade shall be used where the maximum marked speed is lower than the maximum rotational
speed of the saw spindle;
p) guidance on the selection of the correct riving knife for particular saw blade dimensions;
q) instructions that the riving knife shall be used, set so that it reaches the upper part of the saw blade and
that the gap between the riving knife and the saw blade shall be at least 3mm and shall not exceed 8 mm;
r) instruction that push blocks or push sticks shall be used when cutting small workpieces and in
circumstances where it is necessary to push the workpiece against the fence;
s) maximum width and thickness of the workpiece that can be cut;
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t) warning that when cross-cutting round stock it is necessary to secure the workpiece against rotation by
using a suitable jig or holder and to use a suitable saw blade;
u) instructions that adequate general or localised lighting shall be provided;
v) if fitted with a quick saw blade clamping device information how to clamp and un-clamp the device;
w) if fitted with a laser,
1) statement that no exchange with a different type of laser is permitted, that no additional optical
equipment shall be used and that repair shall only be carried out by the laser manufacturer or authorised
persons;
2) repetition of the laser manufacturer instructions for setting and use of the laser (where appropriate);
x) information regarding the chip and dust extraction equipment fitted to the machine as follows:
3 -1
1) necessary airflow in m h ;
2) pressure drop at each dust extraction connection outlet at the recommended conveying air velocity;
-1
3) recommended conveying air velocity in the duct in m s ;
4) cross section dimensions and details of each connection outlet.
y) information that during indoor use the machine shall be connected to an external chip and dust extraction
system;
NOTE External chip and dust extraction equipment with fixed installations are dealt with in EN 12779:2004.
z) instruction that the dust extraction equipment is to be switched on before commencing machining;
aa) information on how to perform maintenance including the mechanical brake life and performance data
and that whenever possible maintenance shall be only done if the machine is isolated from all energy
sources and involuntary restart is prevented;
bb) information on how to perform safe cleaning and that whenever possible safe cleaning shall be only done
if the machine is isolated from all energy sources and involuntary restart is prevented;
cc) information concerning maintenance and repair of push block handles and push sticks;
dd) if fitted with a pneumatic system the method for the safe dissipation of residual energy (see 5.4.13);
ee) those safety devices which shall be tested, how frequently the tests shall be carried out and the test
method. This shall include at least the following:
1) emergency stop(s) - by functional test;
2) interlocked guards - by opening each guard in turn to stop the machine and by proving an inability to
start the machine with each guard in the open position;
3) brake - by functional testing to check that the machine is braked within the specified time;
4) indication of the selected speed – by functional testing;
5) mode selection - by functional testing;
6) hold-to-run control device - by functional testing;
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7) on integrated sliding tables the interlocking of the facility to override the stop with the drive motor of
the saw blade - by functional testing;
8) quick saw blade clamping device (if provided) - by functional testing;
ff) for dimension saws and saw benches a declaration concerning airborne noise emissions by the
machinery, either the actual value or a value established on the basis of measurements made on identical
machinery, measured in accordance with the methods given in 5.4.2.2). The declaration shall be
accompanied by a statement of the measuring method used and the operating conditions applied during
the test and values for associated uncertainty K using the dual-number form of declaration in accordance
with EN ISO 4871:1996 as follows:
4 dB when using EN ISO 3746:1995 and EN ISO 11202:1995;
2 dB when using EN ISO 3743-1:1995 or EN ISO 3743-2:1996 or EN ISO 3744:1995;
1 dB when using EN ISO 3745:2003
for example, for a sound power level: LWA = 93 dB (measured value)
Associated uncertainty K = 4 dB
Measurement made in accordance with EN ISO 3746:1995.
If the accuracy of the declared emission values is to be checked, measurements shall be made using the
same method and the same operating conditions as those declared.
The noise declaration shall be accompanied by the following statement:
"The figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a
correlation between the emission and exposure levels, this cannot be used reliably to determine whether
or not further precautions are required. Factors that influence the actual level of exposure of the
workforce include the characteristics of the work room and the other sources of noise etc. i.e. the number
of machines and other adjacent processes. Also the permissible exposure level can vary from country to
country. This information, however, will enable the user of the machine to make a better evaluation of the
hazard and risk."
!NOTE 1 Information on noise emission should also be provided in the sales literature."
gg) for building site saws a declaration of guaranteed sound power level determined in accordance with the
methods given in 5.4.2.2.2 a) to d) using the single number form of declaration in accordance with
EN ISO 4871:1996.
for example, guaranteed sound power level: LWA = 93 dB
Additionally a declaration concerning sound pressure level at the operator’s position, either the actual
value or a value established on the basis of measurements made on identical machinery, measured in
accordance with the methods given in 5.4.2.2.2). The declaration shall be accompanied by a statement of
the measuring method used and the operating conditions applied during the test and values for
associated uncertainty K using the dual-number form of declaration in accordance with
EN ISO 4871:1996.
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The noise declaration shall be accompanied by the following statement:
"The figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a
correlation between the emission and exposure levels, this cannot be used reliably to determine whether
or not further precautions are required. Factors that influence the actual level of exposure of the
workforce include the characteristics of the work room and the other sources of noise etc. i.e. the number
of machines and other adjacent processes. Also the permissible exposure level can vary from country to
country. This information, however, will enable the user of the machine to make a better evaluation of the
hazard and risk.";
!NOTE 2 Information on noise emission should also be provided in the sales literature."
hh) information on conditions necessary to ensure that throughout the foreseeable lifetime the machine
including its components cannot overturn or fall or move in an uncontrolled way during transport,
assembly, dismantling, disabling and scrapping;"
ii) the operating method to be followed in the event of accident or breakdown; if a blockage is likely to occur,
the operating method to be followed so as to enable the equipment to be safely unblocked;"
jj) the specifications of the spare parts to be used, when these affect the health and safety of operators;"
kk) information on how to provide protection of people against electrical shock due to indirect contact by a
device for automatic disconnection of the supply."
Verification: By checking the instruction handbook and relevant drawings.
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Annex A
(normative)
Test for rigidity of building site saws
Under a load of 700 N applied as shown in Figure A.1 the deflection ∆h of the free table leg shall be less than
or equal to 20 mm.
Key
1 clamp
2 free table leg
3 clamped table leg
4 supported table leg
Figure A.1 — Building site saw rigidity test
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Annex B
(normative)
Saw spindle dimensional tolerances
Diagram Object Permissible Measuring

deviation instrument
[mm]
Measuring saw spindle 0,03 Dial gauge

run-out
Measurement to be made as close

as possible to the saw flange
Measuring saw flange 0,03 for M ≤ 100 Dial gauge

camming 0,04 for M > 100
Apply axial pressure F as

recommended by manufacturer
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Annex C
(normative)
Riving knife mounting strength test
The riving knife shall be positioned so that its tip is at the same level as the highest point on the periphery of
the largest saw blade for which the machine is designed, set in its highest position and securely tightened with
a tightening torque of 25 Nm. A horizontal load of 500 N is applied to the tip (see Figure C.1). Deflection A
shall not be greater than 2 mm for dimension saws, saw benches and building site saws for all saw blade
diameters.
Figure C.1 — Riving knife mounting strength test
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Annex D
(normative)
Riving knife lateral stability test
With the riving knife securely tightened in position to suit the maximum diameter saw blade for which the
machine is designed, a horizontal load of 30 N is applied to the tip as shown in Figure D.1. The maximum
deflection d shall not exceed 8 mm.
Figure D.1 — Riving knife lateral stability test
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Annex E
(normative)
Minimum dimensions of the machine table, extension table and insert
The minimum dimensions of the machine table, extension table and table insert of circular saw benches (see
Figures E.1) shall be in accordance with the requirements of Table E.1.
Table E.1 — Minimum dimensions of machine table, extension table and table insert of circular saw
benches
Parameter Saw blade diameter D mm
mm 250 ≤ D ≤ 315 315 < D ≤ 400 400 < D ≤ 450 450 < D ≤ 500 D > 500
L ≥ 790 ≥ 1 000 ≥ 1 125 ≥ 1 150 ≥ 1 500
W ≥ 525 ≥ 850 ≥ 850 ≥ 850 ≥ 1 000
a ≥ 395 ≥ 500 ≥ 560 ≥ 625 ≥ 750
b ≥ 175 ≥ 280 ≥ 280 ≥ 280 ≥ 335
c ≥ 50 ≥ 60 ≥ 64 ≥ 70 ≥ 80
X ≥ 800 ≥ 1 200 ≥ 1 200 ≥ 1 200 ≥ 1 200
Y ≥ 200 ≥ 300 ≥ 300 ≥ 300 ≥ 300
Z ≥ 75 ≥ 100 ≥ 100 ≥ 100 ≥ 100
Key
1 direction of feed
2 extension table
3 table insert
Figure E.1 — Dimension of machine table, extension table and table insert on circular saw benches
and building site saws
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The minimum dimensions of the machine table, extension table and table insert of building site saws (see
Figure E.1) shall be in accordance with the requirements of Table E.2.
Table E.2 — Minimum dimensions of machine table, extension table and table insert of building site
saws
Saw blade
Parameter diameter
D mm
mm D ≤ 350 350 < D ≤ 500 D > 500
L ≥ 790 ≥ 1 000 ≥ 1 500
W ≥ 525 ≥ 650 ≥ 1 000
a ≥ 395 ≥ 520 ≥ 750
b ≥ 175 ≥ 280 ≥ 335
c ≥ 50 ≥ 70 ≥ 80
X ≥ 800 ≥ 1 200 ≥ 1 200
Y ≥ 200 ≥ 300 ≥ 300
Z ≥ 75 ≥ 100 ≥ 100
The minimum dimensions of the machine table, extension table and table insert of dimensions saws (see
Figures E.2) shall be in accordance with the requirements of Table E.3.
Key
1 direction of feed
2 extension table
Figure E.2 — Dimension of machine table and extension table on dimension saws
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Table E.3 — Minimum dimensions of machine table, extension table of dimension saws
Parameter Saw blade diameter D mm
mm
250 ≤ D ≤ 315 315 < D ≤ 400 400 < D ≤ 450 450 < D ≤ 500 D > 500
L ≥ 790 ≥ 1 000 ≥ 1 125 ≥ 1 150 ≥ 1 500
W ≥ 525 ≥ 850 ≥ 850 ≥ 850 ≥ 1 000
a ≥ 395 ≥ 500 ≥ 560 ≥ 625 ≥ 750
b ≥ 175 ≥ 280 ≥ 280 ≥ 280 ≥ 335
X ≥ 800 ≥ 1 200 ≥ 1 200 ≥ 1 200 ≥ 1 200
Y ≥ 200 ≥ 300 ≥ 300 ≥ 300 ≥ 300
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Annex F
(normative)
Saw blade guard stability test
F.1 General
All tests shall be performed without a saw blade fitted to the machine.
F.2 Separately from riving knife mounted saw blade guards
F.2.1 Saw blade guards with lead-in
The test loads shall be applied to the saw blade guard 40 mm above the furthermost point of lower edge
which is parallel to the table (see Figure F.1).
The measuring point A shall be located at the same point where the test load is applied (see Figure F.1).
The measuring point B shall be located at a point on the top edge directly above the saw blade spindle axis
(see Figure F.1).
Under a test load F of 20 N the deflections D of the saw blade guard shall be as follows:
a) ≤ 8 mm at measuring point A;
b) ≤ 3 mm at measuring point B.
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Key
1 measuring point A
2 measuring point B
Figure F.1 — Stability test for saw blade guards with lead-in mounted separately from riving knife
F.2.2 Saw blade guards with in-feed rollers
The test loads shall be applied to the saw blade guard at 40 mm higher than the lowest point of the first in-
feed roller and directly above the furthermost point of the lower edge (excluding the in-feed roller support)
which is parallel to the table (see Figure F.2).
The measuring point A shall be located at the same point where the test load is applied (see Figure F.2).
The measuring point B shall be located at a point on the top edge directly above the saw blade spindle axis
(see Figure F.2).
Under a test load F of 20 N the deflections D of the saw blade guard shall be as follows:
a) ≤ 8 mm at measuring point A;
b) ≤ 3 mm at measuring point B.
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Key
1 measuring point A
2 measuring point B
Figure F.2 — Stability test for saw blade guards with in-feed roller mounted separately from riving
knife
F.3 Riving knife mounted saw blade guards

The test load shall be applied to the saw blade guard at the upper edge of the lead-in when the saw blade
guard is lowered to the machine table and the saw unit is adjusted to the maximum cutting height for which
the machine is designed (see Figure F.3).
The measuring point for the deflection is at the same level as the application point of the load.
The deflection D of the saw blade guard shall be ≤ 15 mm under a test load F of 5 N for dimension saws,
circular saw benches and building site saws with a maximum saw blade diameter of 315 mm. For building site
saws with a maximum saw blade diameter over 315 mm the deflection D shall not exceed 8 mm under a test
load F of 20 N.
The saw blade shall not touch the guard.
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Key
1 measuring point
2 machine table
Figure F.3 — Stability test for riving knife mounted saw blade guards
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Annex G
(normative)
Impact test method for guards
G.1 General
This annex defines tests for guards used on circular saw benches, dimension saws and building site saws in
order to minimise risks of ejection of parts of tools or of workpieces out of the working zone.
This annex applies to guards as well as on samples of guards' materials.
G.2 Test method
G.2.1 Preliminary remarks
This test method reproduces the hazard of the ejection of tools parts or of workpieces. The test allows
estimation of the resistance/strength of guards and/or samples of guard materials against penetration and
dislodgement from the machine by ejected parts from machine or workpiece.
G.2.2 Testing equipment
The testing equipment comprises a propulsion device, a projectile, a support for the test object and a system
that allows to measure or record the impact speed with an accuracy of ± 5 %.
G.2.3 Projectile for guards
The projectile shall be a ball of 8 mm diameter made from steel with the following properties:
-2 -2
a) tensile strength: Rm = 560 N mm to 690 N mm ;
-2
b) yield strength: R0,2 ≥ 330 N mm ;
c) elongation at rupture: A ≥ 20 %;
+4
d) hardened to 56 0 HRC over depth of at least 0,5 mm.
G.2.4 Sampling
The test is carried out with the guard and/or a sample of the guard material. The guard support shall be
equivalent to the guard mounting on the machine. For testing guard materials samples may be used, fixed on
a frame with an inner opening of 450 mm × 450 mm. The frame shall be sufficiently rigid. The mounting of the
sample shall be by non positive clamping.
G.2.5 Test procedure

-1
The impact test shall be executed with projectile indicated in G.2.3 and an impact speed of 70 m s .
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Impact shall be as square to the material sample surface or the guard surface as possible. The targets for the
projectiles shall be the weakest and most unfavourable spot on material sample or on the guard.
G.3 Results
After the impact damages found on the guard or material shall be assessed as follows:
a) buckling/bulging (permanent deformation without crack);
b) incipient crack (visible only on one surface);
c) through crack (crack visible from one surface to the other);
d) penetration (projectile penetrating the test object);
e) guard window loosened from its fixing;
f) guard loosened from guard support.
G.4 Assessment
The test is passed if there is no through crack or penetration of the test object and if there are no damages e)
and f) in accordance with the requirements of G.3.
G.5 Test report

The test report shall give the following minimum information:
a) date, place of the test and name of the testing institute;
b) projectile mass, dimensions, speed;
c) machine manufacturer, type, maximum spindle speed;
d) design, material and dimensions of the test object;
e) clamping or fixing of the test object;
f) direction of shock, point of impact of the projectile;
g) test result.
G.6 Test equipment for impact test

The propulsion device consists of a compressed air vessel with flanged gun barrel (see Figure G.1). The
compressed air may be released by a valve to accelerate the projectile toward the test object.
The air gun is fed by an air compressor. The speed of the projectile may be controlled by the pressure of the
air.
The projectile speed is measured near the nozzle of the gun barrel by a suitable speedometer e.g. by
proximity sensor or photocell.
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Key
1 speedometer
2 gun barrel
3 projectile
4 control panel
5 compressed-air vessel
6 test object
Figure G.1 — Example of equipment for impact test
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Annex H
(informative)
Use of well tried components
In particular the requirements of the following relevant standards should be applied when considering safety
related parts to be well-tried in accordance with the requirements of 6.2.4 of EN ISO 13849-1:2006:
a) for electrical components if they comply with (see also Tables D.1 to D.17 of EN ISO 13849-2:2003):
1) EN 60947-5-1:2004 (section 3) for control switches with positive opening operation used as
mechanically actuated position detectors for interlocking of guards and for relays used in auxiliary
circuits;
2) EN 60947-4-1:2001 for electromechanical contractors and motor starters used in mains circuits;
3) HD 22.1 S4:2002 for rubber insulated cables;
4) HD 21.1 S4:2002 for polyvinyl chloride cables if these cables are additionally protected against
mechanical damage by positioning (e.g. inside frames).
b) electrical control circuits if they also are in accordance with the first four measures listed in 9.4.2.1 of
EN 60204-1:2006 (see also Tables D.1 and D.2 of EN ISO 13849-2:2003);
c) mechanical components if, for example they operate in the positive mode in accordance with the
description given in 4.5 of EN ISO 12100-2:2003;
d) mechanically actuated position detectors for guards if they are actuated in the positive mode and their
arrangement/fastening and the cam design/mounting complies with 5.2 and 5.3 of EN 1088:1995 (see
also Tables A.1 to A.5 of EN ISO 13849-2:2003);
e) interlocking devices with or without guard locking if they fulfil the requirements of EN 1088:1995;
f) pneumatic and hydraulic components and systems if they comply with EN 983:1996 and EN 982:1996
respectively (see also Tables B.1 to B.18 and Tables C.1 to C.12 of EN ISO 13849-2:2003).
For all components exposed to environmental conditions, e.g. dust and/or gases, these conditions shall be
taken into account.
NOTE EN ISO 13849-2:2003 gives useful information on the assessment of well-tried components, possible
exclusion of faults etc.
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Annex I
(normative)
Braking tests
I.1 Conditions for all tests

a) spindle unit shall be set in accordance with the intended use of the machine especially with respect to belt
tension (in accordance with 6.3).
b) when selecting the spindle speed and the tool (saw blade, grooving tool) for the test, conditions shall be
chosen which create the greatest kinetic energy.
c) before beginning the test the saw spindle shall be run for at least 15 min at idle speed.
d) verify that the actual spindle speed is within ± 10 % of the intended speed.
I.2 Tests
I.2.1 Un-braked run-down time
The un-braked run-down time shall be measured as follows:
a) start the saw spindle drive motor and run at the intended speed (no load) for 1 min;
b) cut power to the saw spindle drive motor and measure the un-braked run-down time;
c) repeat steps a) and b) twice more.
The un-braked run-down time is the average of the three measurements taken.
I.2.2 Braked run-down time
The braked run-down time shall be measured as follows:
a) start the saw spindle drive motor and run at the intended speed (no load) for 1 min;
b) activate the saw spindle drive stop and measure the braked run-down time;
c) allow the saw spindle to remain stationary for 1 min;
d) repeat steps a) to c) nine times.
The braked run-down time is the average of the ten measurements taken. All measured values shall be less
than 10 s.
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Annex J
(normative)
Use of electronic components
J.1 General
For the implementation of any safety related function with electronic equipment the appropriate requirements
of EN ISO 13849-1:2006 shall apply.
The design of the SRECS shall be such as to achieve the circular saw bench or dimension saw safety
functions required in this document on base of the categories. Depending on the safety specifications the
safety functions shall be achieved in category 2, 3 or 4 in accordance with the requirements of
EN ISO 13849-1:2006.
SRECS shall be designed to be capable to fulfil the highest category in accordance with the requirements of
EN ISO 13849-1:2006 required for the corresponding circular saw bench or dimension saw safety function.
On circular saw bench or dimension saw designed for different modes of operation the control system shall
meet the safety requirements for the circular saw bench or dimension saw safety functions for each mode of
operation.
Unless SRECS being part of a component for which a special standard exists they shall fulfil the
environmental requirements in accordance with the requirements of 6.1 and 6.2 of EN 50178:1997.
Unless SRECS to category 2 being part of a component for which a special standard exists they shall fulfil the
EMC requirements for type 2 in accordance with the requirements of EN 61496-1:2004. Unless SRECS to
category 3 or 4 being part of a component for which a special standard exists they shall fulfil the EMC
requirements for type 4 in accordance with the requirements of EN 61496-1:2004.
NOTE 1 Also see 5.4.8 for the EMC requirements on the complete circular saw bench or dimension saw.
measurement and relevant functional testing on the machine.
J.2 SRECS
J.2.1 Components, Hardware
SRECS hardware components (including sensors, actuators, PLC’s, CNC systems, logic solvers etc.) shall be
designed and constructed in accordance with the requirements of the relevant standards and
EN ISO 13849-1:2006.
SRECS hardware components (including sensors, actuators, PLC’s, CNC systems, logic solvers etc.) shall be
selected, assembled, combined and installed in accordance with the requirements of the technical instruction
(including application and installation instructions) of the component’s manufacturer.
A PLC fulfilling category 3 or 4 in accordance with the requirements of EN 13849-1:2006 may be used in
control systems for the implementation of the safety functions listed in 5.2.1.
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NOTE 1 If a PLC is used, note that the overall response time could change in a defined range. The reaction time
caused by the PLC depends mainly on the cycle time of the program. To consider the worst case the double cycle time
should be assumed if no alarms or interrupts are used for faster switch off.
A PLC not fulfilling category 3 or 4 in accordance with the requirements of EN 13849-1:2006 may only be a
part of a SRECS up to category 3 e.g. as one channel of a dual channel system or as a testing device in
category 2.
Verification: Verification has to be carried out against the specification(s) by checking relevant drawings and/or
circuit diagrams, calculation and inspection of the machine.
J.2.2 Safety related software
J.2.2.1 Embedded software
SRECS embedded software shall be in accordance with Clause 6 and Clause 7 of EN 61508-3:2001.
NOTE 1 Access to the embedded software of standard components is not possible.
Verification: Verification has to be carried out against the specification(s) by checking relevant drawings
and/or circuit diagrams, calculation and inspection of the machine.
NPTE 2 For the embedded software a confirmation from the components' manufacturers can be useful.
J.2.2.2 Application software
Programming of the SRECS shall fulfil the instructions (technical manual) of the component’s manufacturer.
The safety related software shall be clearly separated from the functional software to avoid inadvertent
alteration of the safety related software.
It shall only be possible for authorised persons to modify the software of the SRECS. Where access to
programmable functions at the numerical control or SRECS is provided during production and/or setting mode
(e.g. for workpiece support, speed setting), unauthorised access to programmed data or programmable
functions shall be prevented. In particular it shall not be possible for the user to suspend the operation of
safety functions (e.g. ESPE using AOPD) by means of sequences inserted in or called up by the application
programme. This may be achieved in the form of a password.
Clause 6 and Clause 7 of EN 61508-3:2001 or as far as applicable 6.11.3 of EN 62061:2005 shall be taken
into account for the application software development.
NOTE 1 These requirements for application software may be achieved by use of techniques such as defensive
programming, structured programming, modularity (i.e. logic/function blocks, sequence diagrams etc.), re-use of software
modules that satisfy the above requirements, depending of the programming tool available with the SRECS.
NOTE 2 Application of pre-certified software modules (e.g. emergency stop) can be useful if available.
Verification: Verification has to be carried out against the specification(s) by checking relevant drawings and/or
circuit diagrams, calculation and inspection of the machine.
J.2.2.3 Validation
SRECS shall be validated to ensure that the specified circular saw bench or dimension saw safety function
performance is achieved. This validation shall show that all parts interact correct to perform the safety function
and that unintended functions do not occur.
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Validation of the SRECS shall be in accordance with the requirements of EN ISO 13849-2:2003, e.g. by
checking the relevant drawings and/or diagrams, flow charts, simulation of faults, inspection, measurement,
confirmation from the component manufacturers and relevant functional testing on the circular saw bench or
dimension saw.
NOTE Validation includes the use of testing and analysis techniques (e.g. static, dynamic or failure analysis). These
analysis techniques can be useful to reduce the number of test cases.
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Annex ZA
(informative)
Relationship between this European Standard and the Essential

Requirements of EU Directive 98/37/EC
This European Standard has been prepared under a mandate given to CEN by the European Commission
and the European Free Trade Association to provide one means of conforming to Essential Requirements of
the New Approach Machinery Directive 98/37/EC, amended by 98/79/EC.
Once this standard is cited in the Official Journal of the European Communities under that Directive and has
been implemented as a national standard in at least one Member State, compliance with the normative
clauses of this standard !, except Annex J," confers, within the limits of the scope of this standard, a
presumption of conformity with the relevant Essential Requirements of that Directive and associated EFTA
regulations.
Table ZA.1 — Correspondence between this European Standard and Directive 98/37/EC
Clause(s)/subclause(s) of this Essential Requirements (ERs)

EN of Directive 98/37/EC
1.1.2 Principles of safety

integration
5.2.1, 5.2.2, 5.2.3, 5.2.4, 5.2.5, a) fitted for its function

5.2.6, 5.2.7, 5.2.8, 5.3.6, 5.3.7,
5.3.8, 5.4.12, 6.3
Clauses 5 and 6 b) eliminate, give measures,

inform
Clauses 5 and 6 c) use
5.4.5 d) ergonomics
5.4.5, 6.3 e) constraint in use
5.3.1, 5.3.9, 5.4.9, 6.3 f) equipment
5.3.2, 5.3.3.6, 5.3.5, 5.3.6, 5.3.7.2, 1.1.3 Materials and products

5.4.3
6.3 1.1.4 Lighting
5.2.2, 5.3.7, 5.4.5 1.1.5 Design of machinery to

facilitate its handling
5.2.1, 5.2.6, 5.2.7, 5.2.8, 5.2.11, 1.2.1 Safety and reliability of

5.3.7.4, 5.4.8 control systems
5.2.2, 5.2.3, 5.2.4, 5.2.5, 5.2.6, 1.2.2 Control devices

5.2.7, 5.2.8, 5.3.7.4.2, 6.3
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5.2.2, 5.2.3, 5.2.6, 5.2.7, 5.2.8, 1.2.3 Starting

5.3.7.4.2
5.2.2, 5.2.4, 5.2.5, 5.2.8, 5.3.7.4.2 1.2.4 Stopping device (normal

stopping – emergency stop –
complex installations)
5.2.6, 5.2.7, 5.2.8, 5.3.7.4.2, 6.3 1.2.5 Mode selection
5.2.10, 5.4.6, 5.4.7, 5.4.12 1.2.6 Failure of the power supply
5.2.1, 5.2.11, 5.4.8, 5.4.12 1.2.7 Failure of the control circuit
!deleted text" !5.2.1.3" 1.2.8 Software
5.2.3, 5.2.4, 5.2.5, 5.2.6, 5.2.7, 1.3 Protection against mechanical

5.2.8, 5.3.1, 5.3.2, 5.3.3, 5.3.4, hazards
5.3.5, 5.3.6, 5.3.7, 5.3.8, 6.1, 6.2,
6.3
5.3.1 1.3.1 Stability
5.3.2, 6.3 1.3.2 Risk of break-up during

operation
5.3.2, 5.3.3, 5.3.5 1.3.3 Risks due to falling or

ejected objects
5.1 1.3.4 Risk due to surfaces, edges

or angles
5.2.7 1.3.6 Risks relating to variations in

the rotational speed of tools
5.2.6, 5.2.8, 5.3.7 1.3.7 Prevention of risks related to

moving parts
5.3.7 1.3.8 Choice of protection against

risks related to moving parts (A
moving transmission parts – B
moving parts directly involved in
the process
5.3.7 1.4.1 Required characteristics of

guards and protective devices
5.3.2, 5.3.7 1.4.2 Special requirements for

guards
5.2.10, 5.4.4, 5.4.12 1.5.1 Electricity supply
5.4.10 1.5.2 Static electricity
5.2.10, 5.4.6, 5.4.7 1.5.3 Energy supply other than

electricity
5.4.11 1.5.4 Errors of fitting
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5.4.1 1.5.6 Fire
5.4.2 1.5.8 Noise
5.4.8 !deleted text" 1.5.11 External radiation
5.4.9 1.5.12 Laser equipment
5.4.3 1.5.13 Emission of dust, gases

etc.
5.4.13 1.6.1 Machinery maintenance
5.2.2, 5.3.7, 5.4.13 1.6.2 Access to operating position

and servicing
5.4.12 1.6.3 Isolation of energy sources
5.2.2, 5.2.6, 5.2.7, 5.2.8, 5.3.7, 1.6.4 Operator intervention

5.4.5, 5.4.13, 6.3
5.4.3, 6.3 1.6.5 Cleaning of internal parts
5.2.1, 5.3.3, 5.4.5, 6.3 1.7.0 Indicators
6.1 1.7.1 Warning devices
5.4.9, 6.3 1.7.2 Warning of residual risks
6.2 1.7.3 Marking
6.3 1.7.4 instructions
2.3 Machinery for working wood

and analogous materials
5.3.6, 5.3.7 a) guiding
5.3.5 b) ejection
5.3.4 c) brake
WARNING — Other requirements and other EU Directives may be applicable to the product(s) falling
within the scope of this standard.
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Annex ZB
(informative)
!Relationship between this European Standard and the Essential

Requirements of EU Directive 2006/42/EC
This European Standard has been prepared under a mandate given to CEN by the European Commission
and the European Free Trade Association to provide one means of conforming to Essential Requirements of
the New Approach Machinery Directive 2006/42/EC.
Once this standard is cited in the Official Journal of the European Communities under that Directive and has
been implemented as a national standard in at least one Member State, compliance with the normative
clauses of this standard confers, within the limits of the scope of this standard, a presumption of conformity
with the relevant Essential Requirements of that Directive and associated EFTA regulations.
Table ZB.1 — Correspondence between this European Standard and Directive 2006/42/EC
Clause(s)/sub-clause(s) Essential Requirements (ERs)
of this EN of Directive 2006/42/EC
1.1.2 Principles of safety integration
5.2.1, 5.2.2, 5.2.3, 5.2.4, 5.2.5, a) fitted for its function

5.2.6, 5.2.7, 5.2.8, 5.3.6, 5.3.7,
5.3.8, 5.4.12, 6.3
Clause 5, 6 b) eliminate or reduce the risks, give

measures, inform
Clause 5, 6 c) intended use and reasonably

foreseeable misuse
5.4.5, 6.3 d) constraints in use
5.3.1, 5.3.9, 5.4.9, 6.3 e) equipment
5.3.2, 5.3.3.6, 5.3.5, 5.3.6, 1.1.3 Materials and products

5.3.7.2, 5.4.3
6.3 1.1.4 Lighting
5.2.2, 5.3.7, 5.4.5 1.1.5 Design of machinery to

facilitate its handling
5.4.5 1.1.6 Ergonomics
5.2.2, 5.2.6, 5.2.7, 5.2.8, 5.2.9, 1.1.7 Operating position

6.3
5.2.1, 5.2.6, 5.2.7, 5.2.8, 1.2.1 Safety and reliability of control

5.2.11, 5.3.7.4, 5.4.8, 5.4.12 systems
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5.2.2, 5.2.3, 5.2.4, 5.2.5, 5.2.6, 1.2.2 Control devices

5.2.7, 5.2.8, 5.3.7.4.2, 6.3
5.2.2, 5.2.3, 5.2.6, 5.2.7, 5.2.8, 1.2.3 Starting

5.3.7.4.2
5.2.2, 5.2.4, 5.2.5, 5.2.8, 1.2.4 Stopping

5.3.7.4.2
5.2.4 1.2.4.1 Normal stop
5.2.7, 5.2.8 1.2.4.2 Operational stop
5.2.5 1.2.4.3 Emergency stop
5.2.6 1.2.5 Selection of control or

operating mode
5.2.10, 5.4.6, 5.4.7, 5.4.12 1.2.6 Failure of the power supply
5.2.1.3 1.2.8 Software
5.3.1, 6.3 1.3.1 Risk of loss of stability
5.3.2, 6.3 1.3.2 Risk of break-up during

operation
5.3.2, 5.3.3, 5.3.5 1.3.3 Risks due to falling or ejected

objects
5.1 1.3.4 Risk due to surfaces, edges or

angles
5.2.7, 5.2.8 1.3.6 Risks relating to variations in

the operating conditions
5.2.6, 5.2.8, 5.3.7 1.3.7 Risks related to moving parts
5.3.7.1, 5.3.7.2, 5.3.7.3, 5.3.7.4 1.3.8 Choice of protection against

risks related to moving parts
5.3.7.5 1.3.8.1 Moving transmission parts
5.3.7.1, 5.3.7.2, 5.3.7.3, 5.3.7.4 1.3.8.2 Moving parts involved in the

process
5.2.6, 5.2.8, 5.3.7.4, 5.3.8 1.3.9 Risk of uncontrolled

movements
5.3.2, 5.3.6, 5.3.7, 5.3.8, 5.4.3 1.4.1 General requirements
5.3.7 1.4.2.1 Fixed guards
5.3.7 1.4.2.2 Interlocking movable guards
5.3.2, 5.3.6, 5.3.7 1.4.2.3 Adjustable guards restricting
104
BS EN 1870-1:2007+A1:2009
EN 1870-1:2007+A1:2009 (E)
access
5.2.10, 5.4.4, 5.4.12 1.5.1 Electricity supply
5.4.10 1.5.2 Static electricity
5.2.10, 5.4.6, 5.4.7 1.5.3 Energy supply other than

electricity
5.4.11 1.5.4 Errors of fitting
5.4.1 1.5.6 Fire
5.4.2 1.5.8 Noise
5.4.8 1.5.11 External radiation
5.4.9 1.5.12 Laser equipment
5.4.3 1.5.13 Emission of hazardous

materials and substances
5.4.13 1.6.1 Machinery maintenance
5.2.2, 5.3.7, 5.4.13 1.6.2 Access to operating position

and servicing points
5.4.12 1.6.3 Isolation of energy sources
5.2.2, 5.2.6, 5.2.7, 5.2.8, 5.3.7, 1.6.4 Operator intervention

5.4.5, 5.4.13, 6.3
5.4.3, 6.3 1.6.5 Cleaning of internal parts
5.2.1, 5.3.3, 5.4.5, 6.3 1.7.1 Information and warnings on

the machinery
6.1 1.7.2 Warning devices
6.2 1.7.3 Marking of machinery
6.3 1.7.4 Instructions
2.3 Machinery for working wood and

analogous materials
5.3.6, 5.3.7 a) guiding
5.3.5 b) ejection
5.3.4 c) brake
5.3.5, 5.3.6, 5.3.7, 6.3 d) accidental tool contact
105
BS EN 1870-1:2007+A1:2009
EN 1870-1:2007+A1:2009 (E)
WARNING — Other requirements and other EU Directives may be applicable to the product(s) falling within
the scope of this standard."
106
BS EN 1870-1:2007+A1:2009
EN 1870-1:2007+A1:2009 (E)
Bibliography
[1] EN 614-2:2000, Safety of machinery — Ergonomic design principles — Part 2: Interactions between the
design of machinery and work tasks
[2] EN 1050:1996, Safety of machinery — Principles for risk assessment
[3] EN 1760-2:2001, Safety of machinery — Pressure sensitive protection devices — Part 2: General
principles for the design and testing of pressure sensitive edges and pressure sensitive bars
[4] EN 1870-5:2002, Safety of woodworking machines — Circular sawing machines — Part 5: Circular
sawbenches/up-cutting cross-cut sawing machines
[5] EN 12779:2004, Safety of woodworking machines — Chip and dust extraction systems with fixed
installation — Safety related performances and safety requirements
[6] EN 60745-1:2003, Hand-held motor-operated electric tools — Safety — Part 1: General requirements
(IEC 60745-1:2001, modified)
[7] EN 60745-2-5:2003, Hand-held motor-operated electric tools — Safety — Part 2-5: Particular
requirements for circular saws (IEC 60745-1:2003, modified)
[8] EN 60947-4-1:2001, Low-voltage switchgear and controlgear — Part 4-1: Contractors and motor–
starters — Electromechanical contractors and motor-starters (IEC 60947-4-1:2000)
[9] EN 60947-5-1:2004, Low-voltage switchgear and controlgear — Part 5-1: Control circuit devices and
switching elements — Electromechanical control circuit devices (IEC 60947-5-1:2003)
[10] EN 61029-1:2000, Safety of transportable motor-operated electric tools — Part 1: General requirements
(IEC 61029-1:1990, modified)
[11] EN 61029-2-1:2002, Safety of transportable motor-operated electric tools — Part 2-1: Particular
requirements for circular saw benches (IEC 61029-2-1:1993 + A1:1999 + A2:2001, modified)
[12] EN 61508-1:2001, Functional safety of electrical/electronic/programmable electronic safety-related

systems — Part 1: General requirements (IEC 61508-1:1998 + Corrigendum 1999)
[13] EN 61508-2:2001, Functional safety of electrical/electronic/programmable electronic safety-related

systems — Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems
(IEC 61508- 2:2000)
[14] EN ISO 11688-2:2000, Acoustics — Recommended practice for the design of low-noise machinery and
equipment — Part 2: Introduction to the physics of low-noise design (ISO/TR 11688-2:1998)
[15] HD 21.1 S4:2002, Cables of rated voltages up to and including 450/750 V and having thermal insulation
— Part 1: General requirements
[16] HD 22.1 S4:2002, Cables of rated voltages up to and including 450/750 V and having cross-linked
insulation — Part 1: General requirements
[17] EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1:
Basic terminology and methodology (ISO 12100-1:2003)
107
BS EN
1870-1:2007
+A1:2009 British Standards Institution (BSI)
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Safety of Woodworking Machines - Circular Sawing Machines

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BRITISH STANDARD BS EN

This British Standard is the UK implementation of EN 1870-1:2007+A1:2009.

This British Standard was Amendments issued since publication

ISBN 978 0 580 62133 8

ICS 79.120.10 Supersedes EN 1870-1:2007

Safety of woodworking machines - Circular sawing machines -

EUROPEAN COMMITTEE FOR STANDARDIZATION

Management Centre: rue de Stassart, 36 B-1050 Brussels

6.2.1 Marking of the machine ...................................................................................................................... 75

This document includes Amendment 1, approved by CEN on 2008-12-13.

This document supersedes !EN 1870-1:2007".

Part 5: Circular sawbenches/up-cutting cross-cut sawing machines

Part 12: Pendulum cross-cut sawing machines

Part 13: Horizontal beam panel sawing machines

Part 14: Vertical panel sawing machines

Part 16: Double mitre sawing machines for V-cutting

Common requirements for tooling are given in EN 847-1:2005.

This document does not apply to:

EN 847-3:2004, Tools for woodworking — Safety requirements — Part 3: Clamping devices

EN 1005-2:2003, Safety of machinery — Human physical performance — Part 2: Manual handling of

EN 1005-4:2005, Safety of machinery — Human physical performance — Part 4: Evaluation of working

EN 1037:1995, Safety of machinery — Prevention of unexpected start-up

EN 50178:1997, Electronic equipment for use in power installations

EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General requirements

EN 60529:1991, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989)

EN 61496-1:2004, Safety of machinery — Electro−sensitive protective equipment — Part 1: General

EN 61508-3:2001, Functional safety of electrical/electronic/programmable electronic safety-related systems —

EN 62061:2005, Safety of machinery — Functional safety of safety-related electrical, electronic and

EN ISO 11204:1995/AC:1997, Acoustics — Noise emitted by machinery and equipment — Measurement of

3 Terms and definitions

b) facility to tilt the saw blade for angled cutting;

e) facility for scoring;

f) facility for grooving

Figure 1 — Example of a circular saw bench

Figure 2 — Example of a dimension saw

Figure 3 — Example of a building site saw

NOTE 2 An example of hand feed on a dimension saw is shown in Figure 5.

Figure 5 — Hand feed on a dimension saw

NOTE An example of a wedge-cutting device is shown in Figure 6

Figure 6 — Example of wedge cutting device

NOTE 2 Manufacturer means manufacturer of the system.

NOTE 3 For example the operating system of a speed monitoring device.

NOTE For example the PLC program to run a machine.

4 List of significant hazards

These hazards are listed in Tables 1 to 3 in accordance with Annex A of EN 1050:1996.

Table 1 — List of significant hazards – Circular saw benches

b) relative location; 5.2.2, 5.2.7,

1.1 Crushing hazard 4.2.1 5.2.3, 5.2.4,

1.5 Drawing-in or trapping hazard 5.2.3, 5.2.4,

10 Unexpected start up, unexpected overrun/overspeed (or any similar malfunction)

10.1 Failure/disorder of the control system 4.11, 5.5.4 5.2.1, 5.2.11,

Table 2 — List of significant hazards – Dimension saws

b) relative location; 5.2.2, 5.2.6,

- accumulation of energy inside the

1.1 Crushing hazard 4.2.1 5.2.3, 5.2.4,

4.2 Interference with speech communication, 6.3

10 Unexpected start up, unexpected overrun/overspeed (or any similar malfunction)

Table 3 — List of significant hazards – Building site saws

b) relative location; 5.2.2, 5.3.5,

f) elastic elements (springs); 4.2 4.10, 5.5.4 5.3.3

2 Electrical hazards due to:

5 Safety requirements and/or measures

5.2.1 Safety and reliability of control systems