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AM.0.005301.en Manual Instalacion Usuario Seguridad
AM.0.005301.en Manual Instalacion Usuario Seguridad
EN
Version: 2
Date: 12 / 04 / 2021
This manual is available for W Line, W Line EQ and W Line SLS systems.
© Copyright Wittur 2021
Instructions 4
1 - Introduction
This installation instruction applies to the installation of the components of Wittur
Elevators. It is meant for technicians who are trained for working on lift equipment
and who are familiar with the safety regulations applicable to this domain.
The installation instruction includes important advice for the proper and safe
installation. Observing to it will minimize the cost for repair and down-time, creating
the conditions for an enduring and fault-free operation of the whole lift equipment.
2 - Safety instructions
2.1 - Area of applicability
These safety instructions apply to passenger and goods lifts, planned, assembled and
supplied by WITTUR GmbH in accordance with the lift directive 2014/33/EU,
installation carried out by the installer.
Note: This symbol refers to visual checks resp. checks of condition, respective
measurement checks or adjustments.
Warning: This symbol attracts attention to a high risk of injury for persons. It is
always to be observed.
2.3 - Standards
The lifts are designed according to the state of the art and comply with the
requirements of lift directive 95/96/EG.
Wittur observes the following basic standards, as far as applicable to the respective
equipment:
Since not all the components used are manufactured by WITTUR, individual standards
can be taken from the manufacturers declarations, which are made up according to
the configuration of the lift.
The installer ensures that only appropriately trained persons - theoretically and
practically - having sufficient experience in the field of lift installation, commissioning
and maintenance are employed. Further on the installer ensures that in particular the
professional skill of the employees is regularly checked and updated. Upon demand,
Wittur is prepared to render necessary assistance and advice to the installer.
2.5 - Commissioning
The lift shall be put into operation only after verification that
- the individual components are mounted according to the installation
instructions,
- they comply with the basics of the safety and health requirements of the
specified directives and standards,
- the declaration of conformity is made out by the installer, confirmed by a CE sign
fitted in the car,
- the operating instruction has been handed over and its understandability is
confirmed in writing,
- the documentation acc. to EN 81-20:2014 has been handed over.
In order to restrict hazards upon installation and for the future users, all components
are to be installed according to the intended use in compliance with the requirements
of the installation instructions. Modifications, extensions or alterations not in
compliance with the intended use or carried out without the approval of the
manufacturer, are not permitted. Examinations in connection with installation work
that are prescribed by the manufacturer are to be carried out definitely.
3. Safety precautions
3.1 - General
In addition to this installation instruction - for all installation work - national and local
regulations on work safety and accident prevention measures are to be observed.
Special attention is drawn to the following accident prevention rules resp.
instructions of the Health and Safety Executives:
- General directives (VBG 1),
- Electrical installations (VBG 4),
- Operation of hoisting equipment (VBG 9a),
- Welding, cutting (VBG 15)
- Instructions on safety measures upon installation and repair of lift equipment (ZH
1/312),
- Safety rules for hostable transportation means for persons (ZH 1/461)
Basically, the installer/fitter takes appropriate measures enabling safe working and
safe staying (of visitors also !) within the installation area. Here, the following
measures must be emphasized:.
3.2 - Supervision
As a matter of principle, one person has to supervise the work. Working alone is only
allowed if in case of danger help can be called for at any time.
3.3 - Instruction
Any person staying within the installation area shall wear the personal protective kit
(e.g. safety helmet and safety boots).
3.5 - Protection
Appropriate safety measures must be taken at shaft entrances, floor openings, work
beneath the car etc.. Work at the underside of the car shall be carried out only in the
lowest possible area of the shaft. Open shaft entrances must be provided with
barriers and warning labels.
Safe work with electrical utilities (e.g. connecting) shall be carried out only in
accordance with VDE 0100. In case of electrical welding the welding-current return
cable must be connected directly to the work piece that is to be welded. It is not
allowed to use the installation surrounds for the return of the welding current (refer to
VBG 15).
For that, suspended platforms, conveyor cages, suspended stools etc. are used.
Design and equipment of these installation appliances are subject to particular safety
requirements (refer to ZH 1/461 and ZH 1/312). These safety requirements are to be
strictly observed.
All erection platforms must be fixed to the wall with sufficiently dimensioned anchors.
Before stepping on, the fitter has to make sure about the unobjectionable condition of
the platform (load capacity, non slipping etc.).
3.9 - Hoist
Crane crabs, pulley tackles, winches etc. shall be charged with the specified
admissible load only. The load data specified for the Wittur components are to be
observed. Preferably, steel wire ropes shall be used.
This is allowed only after completion of all work that is to be carried out before (e.g.
brick work). It is prohibited to work at the same time on platforms being arranged one
above the other. When leaving the installation place, all door openings to the shaft
must be barred.
Hazards by gases, steam, smoke and dust If welding, flame cutting or grinding is
unavoidable, special attention is to be drawn to the following:
- work surrounds to be cleaned from dust and combustible materials
- endangered working area to be covered with metal plate or similar means
- fire extinguishing equipment to be kept ready - provision of sufficient ventilation
(caution in case of small rooms!)
- fire-endangered area and its surround shall be checked repeatedly after
completion of work.
Here, the product-related safety regulations are to be observed. Be careful when dealing
with hot consumables!
4. Warranty/Liability
Wittur accepts only the warranty for lifts which have been installed in accordance with
our installation instructions and are used according to the intended purpose. The
installation has been design in conformity with the information available to us about:
- kind of usage,
- ambient temperature,
- other special requirements.
Use of the lift or of individual components for purposes which is not to the intended use
is not allowed. The installer shall be liable for any damages resulting therefrom.
5. Definitions
5.1 - Installer
The individual or juridical person who is responsible for the design, the manufacture and
the installation of the lift.
5.2 - Manufacturer
The individual or juridical person who is responsible for the design and the manufacture
of the lift components.
5.3 - User/Owner
The individual or juridical person who disposes of the lift and takes responsibility for the
planned usage and for the operation.
5.4 – Installation
A complete passenger and/or goods lift which has been handed over to the user/owner.
5.6 – Commissioning
Moment, when the authorized representative of the installer initially hands over the lift to
the user/owner.
4
Control
Motor
Unit
Braking
Resistance 5
3
Inspection 7
Box 2
6
1
Battery / UPS
8
1 2 3 4
1. Brake Cable 5. Brake Resistance Cable
2. Power Cable 6. Battery Cable
3. Encoder Cable 7. Inspection Box
4. Thermal Sensor Cable 8. Pit Box ( XPS2 )
10 Subject to change without notice!
1.1 – Connections
Power Connector
Main Cover
Thermal Sensor
Connector
Encoder Connector
Alzola Mayr
Parameter “Encoder type” which is located under “Motor encoder Settings” should be
selected according to motor encoder type. For W Line EQ systems, Kuebler Encoder
is used.
Motor encoder settings -> Encoder type- > BISSC + SinCos - 2048 Binary must be
selected. For details, please see the picture above.
• One end of encoder cable is with connector, the other end are free wires (with labels).
• Cable colours are shown below, signals for the control unit.
Kuebler Encoder
13 Subject to change without notice!
1.1 – Encoder Connection
SinCos
ABSOLUTE ENCODER CONNECTION
SinCos
ABSOLUTE ENCODER CONNECTION
For more details, please refer to the manual and electrical drawings
included with controller panel
Control
Motor
Unit
Braking
Resistance 4
3
Inspection 6
Box 2
5
1
Battery / UPS
7
1 2 3
Plug Option
Heidenhain Encoder
Parameter “Encoder type” which is located under “Motor encoder Settings” should be
selected according to motor encoder type. For W Line and W Line SLS systems,
Heidenhain Encoder is usually used
For W Line & W Line SLS systems, Kuebler encoder will be given as option.
For Kuebler encoder details, please see next pages
Motor encoder settings -> Encoder type- > Endat + SinCos - 2048 must be selected.
For details, please see the picture above.
Heidenhain Encoder
Number of sine-cosine
Periods per rotation: 2048
Operating voltage: 5V
Data interface: SSI or ENDAT
Pin Signal
1 Uo Sensor
4 0 V Sensor
7 Uo
8 Clock +
9 Clock -
10 0 V (Uo)
11 inner shield
12 B+
13 B-
14 DATA +
15 A+ Pin contacts of flanged connector
16 A- socket (exterior)
17 DATA -
Kuebler Encoder
Parameter “Encoder type” which is located under “Motor encoder Settings” should be
selected according to motor encoder type. For W Line & W Line SLS systems, Kuebler
Encoder can be used . The encoder is connected by cable (length: 10m) with open
wire ends (no plug).
Motor encoder settings -> Encoder type- > BISSC + SinCos - 2048 Binary must be
selected. For details, please see the picture above.
Kuebler Encoder
Number of sine-cosine
Periods per rotation: 2048
Operating voltage: 5V
Data interface: BISS-C
Core Signal
white 0 V (Uo)
brown + V (Uo)
green Clock +
yellow Clock -
Grey DATA +
pink DATA -
blue A+
red A-
black B+
violet B-
grey-pink 0 V (sensor)
red-blue + V (sensor)
shield shield
SinCos
ABSOLUTE ENCODER CONNECTION
For more details, please refer to the manual and electrical drawings
included with controller panel
• Mount LED Strip to the available wall, please make sure that it isn’t effect to
dynamic components.
• Pit area and car roof area should be minimum 50 lux. Other places should be
minimum 20 lux.
≥ 50 Lux
LED Strip
≥ 50 Lux
Pit Boxes
or
• Pit boxes should be mounted in the suitable location in the pit area.
• Lamp button should be mounted in reachable location from first landing door in the
pit area.
• If pit height is bigger than 1.6 meter; pit hand terminal should be mounted minimum
1.2 meter away from ground and stop button should be mounted minimum 1 meter
away from first floor.
• If pit height is smaller than 1.6 meter; stop button should be mounted maximum 2
meter away from first floor.In this case, there is no condition for pit hand terminal.
Stop
Button
Stop
Button
Pit Hand
Terminal
Inspection Box
XPS2
Junction Box
( for reduced pit )
Pit Boxes
Control Unit
• There are channels on sides of car. Put the cables in the channels to keep it
protected as shown in below.
• Brake and brake check back micro switches connections are shown below.
• Briding of safety chain is shown below. Bridge safety circuit terminals as shown below
• Connect the mains power of the control panel (L1, L2, L3, N, PE).
Brake rectifiers in the terminal box Terminal box without brake rectifiers
Rectifier Thermistor
additional limit
apron retracted
switch top
(low pit)
(lowpit)
This connection information may not be available in your project. Please see electrical diagrams
included with control unit for more details before mounting.
46 Subject to change without notice!
3.5 – Connections
• KBK-12&13 connection board is used for all required connections from the shaft.
That board includes supply and inputs of all safety chain, car CANBus input/output
and car connections. If you prefer pre-wired connections, all connector connections
are marked with labels on flexible cables
Inspection-normal
Hand Set Buttons
Status screens
Service menu
Direction arrows
Enter
Escape
• Screen shown below appears on hand set screen when it is connected to CANBus
line.
• "When you enter the menu, use direction arrows to select “Device Parameters” and
press Enter button to enter “Device Parameters”
• “Maximum travel speed”, “Inspection mode speed” and “recall speed” which is located
in “Travel curve settings” should be set according to motor speed.
• The nominal speed which is written on motor plate has to be used for parameter
“Maximum travel speed”. Maximum travel speed is not speed that is written on the
motor plate. It is the speed that is the rated speed of the project.
• Auto tune process must be performed by control unit before initial set-up of an
elevator. In this way control unit learns characteristic of motor. During the auto tune
the elevator must be operated manually, therefore the recall command has to be
provided. For recall operation make the following connections.
Before auto tuning, car sling should be aligned to last floor and
counterweight sling should be half-loaded.
• Parameter “Encoder type” which is located under “Motor encoder settings” should be
selected according to motor encoder type. Please see drive installation section to
see encoder type detail.
• After above mentioned steps, press ESC button to back main menu. When pressed
ESC button you will see a warning “Changes will be saved Confirm?”. Select “Yes” to
back main menu.
• Control unit can do auto tune both with or without ropes. To run it, the cursor should
be aligned icon of “Auto-tune” and press Enter button.
• Untill door limit switches are not connected to the system, parameter Door settings
-> Doos-A settings - > Door-A limit switches must be set to "Not used" and
parameter Door settings -> Doos-B settings - > Door-B limit switches must be set to
"Not used" . Otherwise Auto-tune will not start.
• When pressed Enter button again, you will see “Turn the recall switch to INSPECTION
position”.
• Turn the recall switch which is located in control panel to inspection position. Press
up or down button until see “Auto-tune was completed” if you release button before
auto-tune is completed you must run again.
• After auto-tune is completed press up or down button to drive motor.
• "Mechanical brake opening time" parameter must be set to 0,8s. Press Info
botton on hand-terminal tool for detailed information.
• "Mechanical brake closing time" parameter must be set to 0,7s. Press Info
botton on hand-terminal tool for detailed information.
Control unit does not start auto-tune if you turn hand terminal which
is located on car roof to inspection position. The hand terminal which
is located in control box should be turned to inspection.
• "When you press up or down button, if the motor turns opposite direction, you must
change parameter “driver settings” -> “motor direction”
• To fix motor direction if “motor direction” had been selected “clockwise” you must
select “counter-clock-wise”. If “motor direction” had been selected “counter-clockwise”
you must select “clockwise”.
• If the motor turns correctly inspection mode you can pass other steps.
• Remove the bridging made for safety circuit terminals 110-140 as shown below.
• Remove the bridging made for correction switches 817 and 818.
• Make the installation of round magnets for SKSR1 bottom limit switch (bottom
correction sensor). The cables of SKSR1 magnetic switch must be connected to
100 and 817 terminals in IBC board. Round magnets of bottom limit switch must
be put as shown below. The needed distance for magnets is shown on hand set
screen When parameter “Shaft Learning” is selected. Please see also chapter 7.
Shaft Switches for more info about the position of the switches.
• Move the car to the bottom floor. Car must be exactly at the floor level
• Install the round magnet with red color side above the SKSR1 magnetic switch as
deceleration distance. It means it must be switched ON when down deceleration
signal for bottom floor is activated
• Install the round magnet with black color side a little above the red color magnet.
It means it must be switched OFF when the car is out of the bottom limit zone.
The distance between magnetic switch and magnets must be 1- 2 cm.
Black side
Red side
• Make the installation of round magnets for SKSR2 top limit switch (top correction
sensor). The cables of SKSR2 magnetic switch must be connected to 100 and 818
terminals in IBC board. Round magnets of top limit switch must be put as shown
below.
The decelaration distance is
shown on hand set screen
• Make the installation of bar magnets for SML1&SML2 door zone switches. The
cables of magnetic switches must be connected ML1-ML0-1000 and ML2-ML0-
1000 terminals on IBC board respectively.
• To run shaft learning procedure lift must not be in inspection or recall mode and
safety circuit must be closed. If elevator is waiting in inspection mode when shaft
learning is started, a warning message appears on the screen.
• Position of car isn’t important during shaft learning. It will move downward with half
of high speed. It starts to learn all floors after it reaches to bottom floor and shaft
learning is completed after it reaches to top floor.
• If you need to interrupt the shaft-learning drive for any reason, press the “Emergency
Stop” button or take the lift into manual operation mode by turning the recall switch.
• Elevator will move bottom floor after completed shaft learning to reset floor
numbers. The car goes bottom floor to reset floor number every time when control
unit energized first time.
• The elevator must be checked by given call whether it reaches to destination floors
or not. To give a call by hand set there are two methods. Press up or down button
after pressing “F2” button. If you press one time to direction button the car moves 1
floor up or down. Given call is determined with the number of pressed direction
buttons.
If shaft reading type is not Limax, please go to Landing & Car Call Settings
Limax 2M
For teaching the lift shaft to an Arcode system equipped with Elgo Limax-02 type
absolute shaft encoder, please use the following procedure:
1. Make the Elgo Limax-2M mechanical installation in the shaft as described in Elgo
User Manual.
You need 2 wires in the travel cable from Elgo to Arcode device. Using the spare wires
in the travel cable, make these connections:
Elgo Gray Wire <==> Arcode SP2-A Terminal
Elgo Pink Wire <==> Arcode SP2-B Terminal
Elgo Brown Wire <==> +24V (Any 100 terminal on IBC)
Elgo White Wire <==> 0V (Any 1000 terminal on IBC)
Note: In the travel cable, try to use wires far away from high voltage lines like safety
circuit lines to avoid possible electrical noise.
2. On hand-terminal, press the “Tools” button. On the icon menu, select “Device
Parameters” icon and then press “Enter”.
• Set “(P1040) Absolute positioning shaft encoder” parameter to value “Elgo Limax02”;
• Read the Product Code written on the label of your Limax02 device. Depending on the
last 4 digits of the product code, set “(P1042) Communication protocol” parameter to
value “RS422 Extended protocol (-4221)” or “RS422 Standard Protocol (-4220)”.
• For example, if the product code of your device is LIMAX2-00-030-1000-4220, you
must set this parameter to “RS422 Standard Protocol (-4220)”.
• Set “(P1043) Baudrate” parameter to value “19200 baud”.
• Set “(P1047) Absolute shaft encoder resolution” parameter to value “1 mm”.
• Set “(P1044) Doorzone magnets” parameter to the appropriate option for your system.
• Set “(P1018) SP2 serial port function” parameter to value “Linear magnetic encoder”.
5. Save the settings by pressing the “ESC” button and dismissing the confirmation
question by pressing “Enter”.
6. Connect hand-terminal to cartop and go to “Shaft learning” screen. It will ask you to
turn the recall switch into inspection mode.
7. Move the car to bottom floor in inspection. Align the car with floor level as much as
possible. On hand-terminal, select “Floor-1” using the Up/Down keys and press enter to
teach the current car position as Floor-1 position.
8. Move the car to every other floor and do the same, teaching each floor.
9. When finished, leave shaft learning screen by pressing ESC and confirming to save
learned values.
10. Exit cartop. Then you can do “Floor fine tuning” as usual.
Notes:
• 817/818 inputs will be unused now (you can remove them if you want) hand-terminal
will still show 817 / 818 leds but they will be simulated (250 cm from top/bottom
floors).
• If you selected “Not installed” for “(P1044) Doorzone magnets”, ML1- ML2 inputs will
also be unused and you can remove them if you want. Hand-terminal will still show
ML1-ML2 leds but they will be simulated, not real input states.
Limax 3CP
For teaching the lift shaft to an Arcode system equipped with Elgo Limax 3CP type
absolute shaft encoder, please use the following procedure:
1-) Before shaft learning, wiring connections of Limax 3CP (33 CP) must be done
according to electrical diagram.
2-) Make the Elgo Limax3 CP (33 CP) mechanical installation in the shaft as
described in Elgo User Manual.
Note: In the travel cable, try to use wires far away from high voltage lines like safety
circuit lines to avoid possible electrical noise.
3-)On hand-terminal, press the “Tools” button. On the icon menu, select “Device
Parameters” icon and then press “Enter”.
4-) Set the following parameters under “Shaft Learning Settings” category:
Set “(P0253) Shaft positioning system” parameter to value “Absolute positioning shaft
encoder”.
• Set “(P1040) Absolute positioning shaft encoder” parameter to value “Elgo Limax 3CP ”;
6-) Save the settings by pressing the “ESC” button and dismissing the confirmation
question by pressing “Enter”.
7-) When this screen is entered, Limax 3CP should automatically enter teach mode
and this will be indicated by a periodical beep from the device.
• Take recall hand terminal to inspection mode.
8-) Move the car downwards by recall hand terminal until it reaches the car buffer to
find lower reference.
10-) Press “Enter” button to save the upper reference point when counterweight
reaches to buffer.
Limax 3CP should confirm by a double-beep sound.
• Second method is press “info” button when hand set shows main screen.
• Select icon of “COP and LOP calls” and press Enter button.
• Use direction arrows to give a call. Press Enter button. The car will move to given floor.
For EN 81-28 system, intercom module’s user and installation manuals are
given with controller package.
Car Calls:
CPC or CPC-T (Car Panel Controller) boards are used to give car calls. These are
connected to IBC (Inspection Box Controller) board by serial communication. if
dipswitch settings were done which is shown below. it is not necessary to do any
additional settings. (Note that CPC and CPC-T dipswitch settings are different from
each other.)
Landing Calls:
• E-pack can accept landing calls both serial connection (CANBus) and parallel
connection. If landing calls are wanted to use as parallel, the MSP-16 board has to be
used.
• If CANBus is wanted to use for landing calls, position of landing calls’ buttons would
be defined.
1 0 1 0 CPC-3A Up to 64 floors
Up to 24 floors
0 0 0 1 CPC-1B
for 2nd door
Up to 48 floors
0 1 0 1 CPC-2B for 2nd door
Up to 64 floors
1 0 0 1 CPC-3B for 2nd door
0 0 1 1 CPC-1AB Up to 24 floors
0 1 1 1 CPC-2AB Up to 48 floors
1 0 1 1 CPC-3AB Up to 64 floors
Table 1: dipswitch settings pf CPC board
For example: ıf you have a one-door system up to 24 floors, dip switch settings must be
done ‘’0010’’. ‘’ON’’ on the dip switch means 1
Settings of CPC-T Board
Dipswitch-1 Dipswitch-2 Dipswitch-3 Dipswitch-4
ON Door-A enable Door-B enable Gray outputs Outputs are inverted
OFF Door-A disable Door-B disable Binary outputs Outputs are normal
CPC-T board can be optionally used instead of CPC board. As seen in the table above, the
dip-switch are different from each other. So, please pay attention this case while doing
dip-switch settings. For CPC-T board, car call button connections are done wire by wire
with terminal. If the system has more than 16 stops, it is possible to use CPC-T board
68 Subject to change without notice!
3.6 – Installation
• Firstly hand set should be connected to CANBus connector on the CPC board to
define place of landing buttons.
• Give a call to bottom floor from COP.
• Press “Tools” button and select icon of “LOP Learning” and press Enter button.
• ‘’LOP learning” must be selected to start to learn landing button position.
• ‘’LOP position reset” is used to reset which was learnt LOP positions.
• When selected “LOP learning” the below figure appears on the screen of hand-
terminal. If there aren’t any learned position you will see figure right side of floor
numbers. In that situation if your LOP has a display you will see “??” on LOP screen. If
position learning was done previously you will see figure right side of floor
numbers. In that situation you will see “A” “+” and defined floor number on LOP
screen respectively.
LOP learning:
• If the car is at bottom floor and LOP display shows “??” or wrong landing floor, you
must hold down call button of LOP until appears correct floor number on LOP screen.
For first floor door A you must see “A” “+” and ”1” respectively. If your system has B
door you should slide scroll box to right side and hold down call button of LOP until
appears “B” “+” and “1” respectively. The while figure will change as figure Give
a call from COP to second floor after completed definition of first floor. All LOPs must
be defined for all floor according to explanation above.
• If LOP doesn’t have a screen, you should hold down call button of LOP until figure
will change as figure on hand set screen. The while led of LOP will flash
for a second when landing position is learned.
• If the LOPs are used only for display you don’t have to do these settings. The display
will show floor number when elevator starts to normal working.
Other Settings
Deceleration Distance
• E-pack does not need any additional settings to determine deceleration distance
because of its direct approach feature.
• To make comfort settings, “Travel curve settings” must be selected which is located
under “Driver Settings”. Choose “comfort setting” parameter and press Enter button.
• Default settings of “comfort settings” as comfort:3/Performance:3 is set. For that
situation both comfort and performance is set as nominal.
• If you want the elevator stops quickly you should decrease comfort value. The
performance will increase when comfort is decreased.
• If you want more comfort you should increase comfort parameter. This time,
performance will decrease.
Software Update
• When hand set is connected to the CANBus line for the fist time, please observe start
screen od it, if hand set's SD card doesn’t have the software which exists on control
unit, please contact the supplier to get firmware version which is missing, if detected
firmware version is saved on hand set's SD card, hand set will inform that an update
is needed. Start the update pressing the button F1. The system will be restarted when
the update is complete. All control unit peripherals are updatable. For this reason, with
each peripheral added to the elevator while proceeding with installation or replacing
the spare part, the software needs to be updated using Firmware update function
• Choose “firmware update” icon and press “Enter”.
• The latest update is the one having the latest date. Start software update by pressing
“Enter”
• While carrying out setup, if there are peripherals not connected to the CAN Bus line,
you will have to update the software again. Otherwise, peripherals you connected later
won’t work.
WARNING: If this device will be used with an ARCODE controller, please insert the
SD-card into your computer, double-click on “config.bat” file and follow the
instructions which will appear on your computer screen.
Multimedia features
Picture formats .bmp, .jpeg, .gif and .png
Music/Video formats .mp3, .mpeg, .avi, .wmv, .flv, .mp4, .m4u
and .wav
Video area About ¼ of the screen
Amplifier output 1 Watt, Ro = 8 ohm
Storage capacity Equal to SD-card capacity
Sound Quality 8-bit 30 kHz
System Components
LiftMedia
LiftMedia-S or LiftMedia-P
SD-card
The SD-card that is sent with the LiftMedia has 2GB data storage
capacity. This capacity can be increased to 32 GB with SD, SDHC
Class-2 or higher SD-cards. With appropriate adaptor, mini or midi
memory cards could be used upon request.
SD-card includes the LiftMedia Designer software and a sample
project.
Loudspeaker
Temperature sensor
Common of signals
G0-G5, 31, 32 Temperature
sensor
connection
Loudspeaker
connection
Moving down 8Ohm / Min. 0.5W
Moving up +: Orange, -: Brown
Collecting down
Collecting up
CANbus connection
100(+24V): Red
Out of service 1000 (0V): Black
Ding-dong (Floor message triggering) CANL: Green
Overloaded CANH: Yellow
Fire
Earthquake (+) 15 .. 28Vdc
Car light output (-) power supply
Common of signals
Figure-2
Input Signals
Input Mode
Gray / Binary
I1 Car light signal. Car light output must be connected to input I1 (max. 28Vdc) to
be able to turn off the TFT backlight after the car light turns off. Making this
connection will significantly increase the life of the screen.
Adjustment
To let the users get the best view of LiftMedia display, there is a jumper setting at the
back of the board. This jumper setting can make the screen turn by 180o. This setting
should be done according to the position of the LiftMedia.
Figure-5
You can use the following method to set the viewing angle of LiftMedia:
• Mount the device
• Power on the device
• Look at the screen in two opposite direction:
11. if LiftMedia is mounted in a horizontal position, look at the screen from the bottom
and top side.
12. if LiftMedia is mounted in a vertical position, look at the screen from the left and
right side.
• If the viewing angle in passengers’ looking direction is:
c) better than the other direction, the jumper setting is correct
d) worse than the other direction, change the jumper setting and mounting direction of
the LiftMedia
When LiftMedia-P is energized, time, date and input mode settings should be done.
When the “Press&hold ENT for settings” message (see Figure-6) appears on the screen,
press&hold “Ent.” button at the back of the LiftMedia.
Figure-6
When “Ent.” button is pressed&hold, Figure-7 appears. On this screen:
• “+” button changes the parameter value.
• “Ent.” button changes the item and sets the value.
Figure-7
79 Subject to change without notice!
3.8 – Display & Voice Installation
Required Components
• LiftMedia Designer: The software used for creating a design and making the
operation settings of LiftMedia. “LiftMedia Designer Setup.msi” setup file can be
found in the SD-card (in the "extras / LiftMedia Setup" folder) or at www.arkel.com.tr
website.
• Audio&Video Codec Pack: A collection of codec’s may be needed to play audio and
video files. The setup file of “K-Lite Codec Pack” can be found at www.arkel.com.tr
website.
• SD-card reader: This is required to read/write the SD-card comes with the LiftMedia.
SD-Card Content
The SD-card comes with LiftMedia contains the following folders:
• “arkel”: LiftMedia device searches the compiled design in this folder. This folder must
exist all the time for LiftMedia to be able to operate. When you create or edit a project,
you must compile the project and copy the created folder (named "arkel") replacing
this one.
• “extras/LiftMedia Setup”: This folder contains the Windows installer for the LiftMedia
Designer software.
• “extras/Sample Project”: This folder contains the default LiftMedia Designer project
currently loaded in the SD-Card.
80 Subject to change without notice!
3.8 – Display & Voice Installation
A project is prepared
with LiftMedia The project is compiled
Designer
In addition you can also download the following files from www.arkel.com.tr before
starting the design:
LiftMedia comes working with a sample design. The project form of this sample design
can be found in the “extras/Sample Project” folder in SD-card. You can copy this project
to your computer and make changes to create your own design.
To open a new project, click the “New” button from the “Project” menu bar. There will
appear a “screen orientation” window on the screen. If the LiftMedia will be used in
horizontal position, “horizontal screen” should be selected, or if it will be used in vertical
position, “vertical screen” should be selected.
1- Project: With this menu tab, you can open new project, open an existing project, save
and compile your project.
2- Mode: Screen and sound designer mode selection tab.
3- Settings: Backlight turn-off and sound volume settings.
4- Language: Language selection tab (Turkish and English).
5- New: With this button, you can open a new blank project.
6- Open…: With this button, you can open any LiftMedia project in your PC or computer.
7- Save…: With this button, you can save your project.
8- Screen designer: With this button, you can organize the LiftMedia screen.
9- Sound designer: With this button, you can organize the sounds for your LiftMedia
design.
10- Compile project: With this button, you can compile your saved project.
Screen components
Display components
Sound Designer
1- Playlist: You can add music and video files using this tab.
2- Floor arrival announcements: To announce the floor arrivals, any sound can be
added to this area. If more than one sound is added to the same line (“Sound-1”,
“Sound-2” and “Sound-3”) the sounds will be announced consecutively.
3- Other announcements: To announce the “out of service”, “overload” etc. alerts,
designated sounds could be added to this area.
4- Added videos, sounds and announces could be previewed in this area.
5- Any video, announce and sound data could be searched in your pc or laptop by this
area.
General Settings
When you click the Settings tab, “General Settings” menu will appear.
After the project design is completed, the project should be saved and then compiled.
Only then the created design will be ready to be transferred to LiftMedia.
To save the project, click the button in the menu bar. A window appears like
shown below:
Then to compile the project click the button in the menu bar. A window appears
like shown below. The compilation time of the project depends on the number and size
of the files added to the project.
• Download the “LiftMedia Firmware File” file from www.arkel.com.tr website. The right six
number of the .zip file name is the firmware version. If this version is newer than the
device’s version than an update is recommended
• Copy the “liftmdia.afw” firmware file inside this .zip file to “arkel/liftmdia” folder in SD-
card
• Insert the SD-card into LiftMedia
• Power on the device
• During start-up, LiftMedia will find the new firmware and will update its firmware.
Firmware Update
To update the LiftMedia firmware the following steps should be followed:
• Learn the firmware version currently running in the LiftMedia. For this, follow the
steps below:
- Power off the device than power on again.
- The screen in Figure-8 will appear in the display. The firmware version will be
displayed next to “Version on SDCard” caption.
Figure-8
During the compilation process, picture, audio and video files in the project are
converted to file formats that LiftMedia can run.
After compilation process is completed, a folder named “arkel” will be created in the
folder where the project is saved. Copy this created folder replacing the folder named
“arkel” in the SD-card. The folder name must be “arkel”. A folder with a different name is
not recognized by LiftMedia.
Note: Consider the capacity of the SD-Card before copying the "arkel" folder to SD-card.
If the folder size is more than the SD-card capacity, remove files as needed from the
project and compile it again.
88 Subject to change without notice!
3.9 – Display Reconfiguration
1. Introductıon
To reconfigure the Lift Media SD card, the SD card must be programmed once and
contain all the necessary folders.
Click to run config.bat file which exist in the Lift Media SD Card (Image-1).
Image-1
When you run the config file, you will find the language setting menu (Image-2). You
can choose a language to use for Lift Media-S.
You can press “1” for Turkish, “2” for English, then press enter.
After choosing proper language, the appropriate controller will be selected to use the
Lift Media-S (Image-3).
You can press to “1” for ARCODE, “2” for ARL500, “3” for OTHER. If you choose
“OTHER”, you will able to find GRAY or BINARY options.
NOTE: The “OTHER” option can not be used with Lift Media-S. It can be only used
with Lift Media-P.
Note: If "Leave existing design intact" is selected, the design on the SD card is used.
No changes are made.
After choosing horizontal or vertical default design, the menu will appear which you
can arrange the indicator settings which is already installed (image-5).
After loading default settings, you will see a menu which you can arrange floors
number, first letter of these floors, ground floor number (Image-6. After settings and
saving, the Lift Media-S will be ready to use.
Press “Y” for “Do you want to change floor texts”, then press enter; you will now
decide how many floors there are under-ground (Image-7).
You can set up to 3 stops for "How many floors are there under-ground". After
entering stops, press enter.
You can now decide that “first letter of under-ground level” (Image-8). Press “1” for B,
“2” for P, “3” for “-“, then press enter.
You can press “0” or “1” for ground floor number (Image-9), then press enter.
After this step, all files installed automatically. You can take off SD card from
computer and plug it to Lift Media-S.
NOTE: if already you have the latest firmware version file of ARCODE go to Step 2
directly.
Note: You need to have Username and Password, to be able to download any
document from ARKEL website. If you don’t have an account, go to
http://schema.arkel.com.tr/en/Account/Login then click "New User Registration"
after submitting registration information you will get user account password.
- Click “TECHNICAL SUPPORT” from Menu bar and follow below steps.
Note: if there is no SD card on AREM, you can use 2GB SD card industrial type. then
should download AREM SD card content from http://schema.arkel.com.tr/en link, then
select “software”
After logging In, from "Software" menu go to "ARCODE Integrated Elevator Driver"
→"System Firmware" →”Arcode Firmware(as separate downloads)” (as below picture)
Scroll down until you find the latest firmware version on the bottom of list
- Plug AREM SD to your computer. On SD card directory you should see “Arcode”
file, then go to following link "\system\firmware"
- At "firmware" directory paste firmware version file (with “.ars” extinction ) that you
downloaded at step 1. Note: You can see all version of ARCODE Firmware versions
on “firmware” directory.
- After plugging SD card into AREM Handset press "tools" button then "firmware
Update"
- From "firmware update" Select the latest version which is located on the top of version
list.
Note: according version releasing date that you downloaded to SD card, you will see the
version date on AREM firmware update screen.
- Press "Enter" button on AREM Handset, then you will see confirmation message
select "Yes" to start updating process.
Warning 1: Don't plug out AREM Handset socket during update process on (Step 3).
Warning 2: Before starting update process (step 3), don't forget to connect all
peripherals which are communicating with ARCODE through Can Bus. Otherwise
ARCODE won't be able to identify them later.
Note: In case of power shutdown during update process. you should repeat Step 3
again after powering the system.
WARNING: During "Fine-tuning using COP command buttons" operation, keep away from
the car doors and do not allow any living creatures to approach the car doors.
1. Enter “Level fine tune” screen in the Tools menu of Arem. Select "Fine-tuning using
COP command buttons" option and press ENTER.
2. Press ENTER to activate tuning mode. Check that "Fine tune mode: ON" is displayed on
the screen. In this mode, the LOP calls are disabled and the doors will stay open until a
car command is given.
4. Give a car command to a floor which will be fine-tuned. Wait until car stops on that
floor and opens the doors.
5. Press and hold the "door-open" button after the car stops.
6. After 3 seconds, the LEDs of the first floor and second floor command buttons will
start to flash. This indicates that the system is in level fine-tuning mode.
7. While holding the "door-open" button pressed, press first floor button to move the car
upwards or second floor button to move the car downwards. Movement of the car will be
very slow (3 mm/s).
8. By moving the car up or down while observing the door, adjust the car sill to be flush to
the landing sill.
9. Release the "door-open" button for Arcode to memorize the position of this landing. All
car command button leds will flash once to indicate that position is memorized.
10. Give a car command to the next landing you want to tune and repeat the steps from 5
to 9. Each landing must be tuned 2 times. Once for upwards approach and once for
downwards approach. Repeat the tuning for each landing for both directions.
11. Fine-tuning settings will be recorded according to the direction of the last
movement of the car. For example; when you travel from 3rd floor to 4th floor
and make fine-tuning, because the latest move is upwards, the car will be
tuned for upwards approach. To tune the downwards approach of floor 4, the
car should travel from an upper floor (e.g. the 5th floor).
12. When all tunings are done, press ENTER on Arem and deactivate the level
fine-tune mode. Press ESC and exit the tuning screen on Arem.
Notes:
Trip counter should be arrenged according to rated load, total weight of the
project in the control panel. The system will give warning when it reaches the
arranged trip value and there should be maintenance for ropes.
In the project layout, lift system, rated load and total weight information are in
the tables as below.
To see trip values, please see the rope part of maintenance manual.
In the below, please see how trip counter can be done in control panel menu.
E-PACK PLUS records all the take-off stops of the lift in normal control. The departure
and stop in the revision mode is not recorded. This number is defined as the TOTAL
START NUMBER.
-Under ‘’Protection and monitoring settings’’ within the ‘’Other protection settings’’,
there is a parameter called parameter ‘’The limit of direction change’’ (parameter code:
[P0964]). The value of direction change (trip value) is entered.
-Trip counter counts one (1) when there is a change of direction to the travel name.
-[P0964] ‘’The limit of direction change’’ is shown when the user enter a value different
than ‘’0’’ and the value of the direction change is reached the value entered from the
user.
Solutions:
-When entering the "Number of change of direction limit" value to be used again after
the ropes are changed, it must be entered by adding above the previous value.
Password protection:
Regarding the password, 3 key pictures appear when you want to enter the Tools
menu. These keys are used to log into the system with different permissions.
A password can be set for maintainer and installer levels. It is not possible to login to
the system or change parameters without knowing this password.
The password can be entered as follows; using the Tools button, device parameters
are entered.
Password operations → maintainer password: 000000
Password operations → installer password: 000000
The factory settings are 000000. By changing this password, you can prevent
unauthorized access to the system.
• Mount LED Strip to the available wall, please make sure that it isn’t effect to dynamic
components.
• Pit area and car roof area should be minimum 50 lux. Other places should be
minimum 20 lux.
≥ 50 Lux
≥ 50 Lux
Controller at Controller in
Last Stop Door Frame
108 Subject to change without notice!
4.3 – Shaft Parts
Pit Box
Car Warning Lamp
• Pit boxes should be mounted in the suitable location in the pit area.
• Lamp button should be mounted in reachable location from first landing door in the
pit area.
• If pit height is bigger than 1.6 meter; pit hand terminal should be mounted minimum
1.2 meter away from ground and stop button should be mounted minimum 1 meter
away from first floor.
• If pit height is smaller than 1.6 meter; stop button should be mounted maximum 2
meter away from first floor.In this case, there is no condition for pit hand terminal.
Stop
Button
Stop
Button
Pit Hand
Terminal
Inspection Box
Pit Boxes
Control Unit
1. Control Panel
5. Inspection Box
6. Lighted Buzzer
Panel in Pit.
E-Pack Evo
Control
Panel
Braking
Resistor
Batteries
& UPS
Brake rectifiers in the terminal box Terminal box without brake rectifiers
gray brown
pink black
violet violet
yellow blue
violet
yellow
gray
pink
brown/green
(Up) brown/green (Up) red/white (Up)
black
(Sensor) black (Sensor) (Sensor)
white/green
(Up) white/green (Up) blue/white (Up)
white
(Sensor) white (Sensor) (Sensor)
• Connect the mains power of the control panel (L1, L2, L3, N, PE)
• Bridge the safety circuit by the terminals in control panel as shown below.
Bridge the signals of the top and bottom limit switches (817 and 818) to terminal
1000 on HT-KL connection board as shown below.
OSG test/reset (W Line & W Line SLS-C) Floor Box ( Shaft Box XK-OSG
OSG Remote Control(W Line EQ & W Line SLS-L) Inspection Box X-OSG
OSG Remote Control (W Line & W Line SLS-C) Floor Box (Shaft Box) XK-OSG
Flexible Cable Floor Box ( Shaft Box ) XK-FLX1-1 / KX-FLX1-2 / XK-FLX1-3 / XK-FLX2
Stop Button Floor Box ( Shaft Box ) & Pit Boxes 110-110A / 110A-110B
This connection information may not be available in your project. Please see
electrical diagrams included with control unit for more details before mounting.
Go to following menu and activate the installation mode. Installation mode will be de-
activate the some important such as 869 and 871.
*For more details about this function look at the E-Pack Evo user manual.
HT-KL connection board is used for all required connections from the shaft. That
board includes supply and inputs of all safety chain, car CANBUS input/output and
car connections. If you prefer pre-wired connections, all connector connections are
marked with labels on flexible cables
Function Function
Button 1 Button 2
Escape Enter
Direction
Arrows
Parameter settings and detailed inspection of the device can be carried out by
using the hand terminal.
The hand terminal can also be used via serial communication line (CANBus).
A variety of operations can be done with the hand terminal, such as software
update, editing parameters, error review and travel chart monitoring.
E-Pack Evo has 3 indicator in front of it, which are marked as a, b and c.
a displays the some important inputs such as safety line, motion direction, door
open/close signal status etc. When hand terminal is not plugged to the device
this inputs may give some information about device status.
c is color indicator to give the status of the lift, the green color indicates normal
mode, the red color error, the yellow color inspection mode. A blinking color
indicates a lift motion in related mode.
• “Nominal Speed”, “Inspection speed”, “recall speed” and other parameter related to
the speeds are located in “P03-Speed Parameters”.
• The nominal speed value is as designed for your project. On motor plate you will find
nominal motor RPM which togetherwith roping ration are reflecting nominal speed
value. See drawing for the project to check if it is correct. Nominal speed value has
to be set in parameter “Nominal Speed”
• “P03-Speed Parameters” also include the acceleration and deceleration parameters.
To learn about these parameter look at the E-Pack Evo User Manual.
• “P05-Motor Parameters” consist of the related motor label information such us motor
rpm, motor current and so on.
If you observe any incorrect speeds during these travels then repeat the Tuning Process.
E-Pack Evo does not start auto-tune if hand terminal which is located on
car roof is not turned to inspection position. Also, The hand terminal
which is located in control panel should be turned to inspection
• Remove the bridging 110-140 made for safety circuit terminals as shown below.
• Remove the bridging made for correction switches 817 and 818.
• Make all the other mechanical installations of elevator system and make the
inspection box wiring, pit box wiring and safety circuit wirings. See all related
component’s wiring diagram at end of the.
• Make the installation of round magnets for 817 bottom limit switch (bottom
correction sensor). The cables of 817 magnetic switch must be connected 1000
and 817 terminals in PWL board. Round magnets of bottom limit switch must be
put as shown below.
• Move the car to the bottom floor. Car must be exactly at the floor level
• Install the round magnet with red color side above the 817 magnetic switch as
deceleration distance. It means it must be switched ON when down deceleration
signal for bottom floor is activated
• Install the round magnet with black color side a little above the red color magnet. It
means it must be switched OFF when the car is out of the bottom limit zone. The
distance between magnetic switch and magnets must be 1- 2 cm.
• Make the installation of round magnets for 818 top limit switch (top correction
sensor). The cables of 818 magnetic switch must be connected 1000 and 818
terminals in PWL board. Round magnets of top limit switch must be put as shown
below.
Deceleration
Distance
Top Floor
• Move the car to the top floor. Car must be exactly at the floor level.
• Install the round magnet with red color side below the 818 magnetic switch as
deceleration distance. It means it must be switched ON when up deceleration
signal for top floor is activated.
• Install the round magnet with black color side a little below the red color magnet. It
means it must be switched OFF when the car is out of the top limit zone. The
distance between magnetic switch and magnets must be 1-2 cm
• Make the installation of bar magnets for ML1&ML2 door zone switches. The cables
of magnetic switches must be connected ML1 and ML2 terminals on PWL board
respectively.
Floor Level
Auto Learning
In this section you can execute the service routine for encoder auto learning
process.
The controller learns the position of the floors and shaft limits through executing
this process.
At the end of the learning process the floor positions and the encoder ratio
parameter (pulse /mm ratio) will be saved and used in further travels.
Before starting the shaft learning, travel complete the following task list:
1) Set the parameter for FLOOR SELECTOR [A05] as 2 (for motor encoder) or 3 (for
shaft encoder).
3) Place strip magnets at all floors to specify door zones. Make sure to place them
at the center of each floor. The length of the strip magnet determines the length of
the door opening zone.
4) Install magnetic shaft switches ML1 and ML2 and connect to the circuit as
shown in E-Pack Evo electrical wiring diagrams. In this system only monostable
(NO) magnet switches are used. ML1 and ML2 are placed together in one holder
and they use the same strip magnet.
5) If motor encoder is used then install magnetic shaft switches MKD and MKU and
connect to the circuit as shown in ILC electrical wiring diagrams. In this system only
monostable (NO) magnet switches are used.
6) Place 817 (bottom shaft limit switch) and 818 (top shaft limit switch) switches.
These switches will be used as shaft limit references in the car travel.
Shaft Learning
• When the learning operation starts you will be asked about the length of the ML
magnet strip. All lengths in encoder operation are expressed in mm.
• All stages of the learning travel will be managed by the controller. The controller
will move the car up and down along the shaft to measure the distances and floor
positions. You should only look at the screen to follow the questions and the
comments.
• After floor is set, press Enter (OK button) to call the cabin at that floor
If shaft reading type is not Limax, please go to Landing & Car Call Settings
In the E Pack Evo controller, there is a floor selector part, as see in above.
• To use Limax 02M by hand terminal, select number 4, then use hand terminal as in
standart process.
• To use Limax 3CP by hand terminal, select number 5, then use hand terminal as in
standart process.
Software Update
E-Pack Evo hand terminal has software update facility. In case of need to update it,
software version should be saved on the SD card. Following process should be
performed to update it
Installation
1.Take the upper cover of the car operating panel (COP) upwards out
via a hard object like screwdriver.
Take the lower cover of the COP downwards out via a hard object like
screwdriver.
3. Place the back panel of COP onto the cabin wall and determine the
position of the cable passage hole as indicated by x in the drawing.
Open a rectangular hole in the cabin wall as 30 x120 cm.
Door 1 Door 2
Firmware Update
Warning : During the update process, never turn off the power.
ACAS+ announces various messages to the passengers in the car depending the
state and motion of the car. With ACAS+ announce system, passengers in the car can
enjoy the travel with music application. While the car is moving, the recorded music is
performed via ACAS+. When the state and motion information are announced, music
application stops. After the announcement, the music can resume.
ACAS+ announcer must be connected to CANBus communication line.ACAS+
announce system is only used with E-Pack Evo. This system supports all kind of
music file extensions. It also supports from -3.rd floor up to 64th floor.
Micro SD card is installed to computer or smart phone via a card reader. Figure 1.1 is
shown the folders inside SD card. Music and signal waves can be adjusted via loaded
these sound files for every floor and situation. Sound files (named FL_00……..FL_63),
signal files (named KN), and music files (named MP3) should be saved under those
folders.
ACAS + announce system supports from -3.rd floor up to 64th floor. Floor information
are received from the lift controller board.
NOTE: The entrance floor must be defined from [A16] Entrance Floor parameter.
Sound files can be lined up by writing 1-, 2-, 3- ... numbers per sound files as Figure
1.2.
When the car reaches the floor, sound files are performed respectively.
Music files required to be played while the elevator is moving must be saved to MP3
folder in the SD card.
NOTE: If no music file will be saved, the MP3 folder must be deleted!
In the ACAS+ announce system, the signal sound files should be installed in the
following folders.
Sound level setting can be adjusted from the VOLUME input on the ACAS + announce
system.
3. SPEAKER CONNECTION
Speaker connection is made from the SPK output on the ACAS + announcement
system.
Trip counter should be arrenged according to rated load, total weight of the
project in the control panel. The system will give warning when it reaches the
arranged trip value and there should be maintenance for ropes.
In the project layout, lift system, rated load and total weight information are in
the tables as below.
To see trip values, please see the rope part of maintenance manual.
In the below, please see how trip counter can be done in control panel menu.
E-Pack Evo records the entire directional movement of the lift. This number is
defined as the number of DIRECTION CHANGES. The recorded number is kept in
memory continuously.
1- Go to G05-SERVICESMenu.
DIRECTION CHANGE: It shows that: the number of direction changes after the last reset,
MAX. CHANGE: It shows the maximum number of direction change limits.
Service personnel can limit and follow the direction of movement of lift by assigning a
value into the H12-MAXIMUM DIRECTION NUMBER parameter in the G03-SYSTEM
SETTINGS section.
6- H12 menu MAXIMUM and MINIMUM values are as follows. The desired value can
be adjusted within these ranges.
Password Protection
Figure-4
1-Inverter
1
2-Contactors and Brake Diode
8 8-Connection Terminals
• Mount LED Strip to the available wall, please make sure that it isn’t effect to
dynamic components.
• Pit area and car roof area should be minimum 50 lux. Other places should be
minimum 20 lux.
≥ 50 Lux
LED Strip
≥ 50 Lux
Pit Boxes
• Pit boxes should be mounted in the suitable location in the pit area.
• Lamp button should be mounted in reachable location from first landing door in the
pit area.
• If pit height is bigger than 1.6 meter; pit hand terminal should be mounted minimum
1.2 meter away from ground and stop button should be mounted minimum 1 meter
away from first floor.
• If pit height is smaller than 1.6 meter; stop button should be mounted maximum 2
meter away from first floor.In this case, there is no condition for pit hand terminal.
Stop
Button
Stop
Button
Pit Hand
Terminal
Inspection Box
Pit Boxes
Control Unit
• There are channels on sides of car. Put the cables in the channels to keep it
protected as shown in below.
• Brake and brake check back micro switches connections are shown below.
• Briding of safety chain is shown below. Bridge safety circuit terminals as shown below
• Connect the mains power of the control panel (L1, L2, L3, N, PE).
+SA-S5 +SA-S6
Final limit switch Final limit switch
bottom top
This connection information may not be available in your project. Please see
electrical diagrams included with control unit for more details before mounting.
Brake rectifiers in the terminal box Terminal box without brake rectifiers
Rectifier Thermistor
A20 A20
Pit Box
+SA-116.2 +SA-116.1
Inspe ction
Box
A20 A20
Pit Box
+SA-116.2 +SA-116.1
movable stop
movable stop
under car
under car extended
Retracted (low
(low pit)
pit)
Keypadfunctions
The E PACK MAX controller is operated using seven buttons. The button have different
functions in the different displays.
When switching on
>AX< >BX<
Pressing and holding the button during the switch-on sequence of the FST starts
emergency operation. In emergency operation, no drives are possible. Emergency
operation is required if the FST cannot be switched on in normal mode due to a
malfunction. The complete FST menu and the USB interface are active in emergency
operation!
Main screen
<A>
Activating emergency operation: before switching on, press and hold down
until the E PACK MAX has completely started up (see E PACK MAX manual)
Set car call to next floor up
Selection / Enter button for confirming the function in the Guide menu
Move cursor up
Move cursor down
Exit submenu
Change menu level
Select submenu / menu item
Sets all places of a value to "_"
C l o c k S e ttin g
13:45:01
Increase value
Decrease value
Confirm setting
Error list
Information page
- - E PACK MAX
In fo r m a ti o n - - - HW
V e r. :E P A C K
M A X -2XT
SW Ver. :V 2.000-0107
Frequency inverters with DCP interface can be operated and configured from the
FST menu (FST X11 connected). The menu of the frequency inverter is simulated
on the FST display by pressing the button once. The FST buttons then
perform the function of the frequency inverter buttons. The FST display is restored
by pressing the buttons again.
Guide
General
The guide is an extension of the E PACK MAX-2XT/s. In no way does it intervene in
operations performed by the control- ler and is operated with a different group of buttons.
The four blue buttons, which are responsible for the guide, are located on the right side of
the front panel of the E PACK MAX-2XT.
GESCHLOSSEN E
PACK
>A< '''@ '''
MAX
01 1 4 :0 3 : 0 2
USB-Host
USB-Slave
Func
Drive
Select
Enter
Guide
Shift
• Call List
• Help
• Menu Help
• Event List
Choose the desired function by using the arrow buttons to move the color
highlighting over the terms and con- firm the selection with the button.
Return to the standard Help menu with the button, use the arrow buttons to
move the cursor onto the Help menu item and select with the button or, if
different parameter or menu item is called up on the E PACK MAX-2XT/s, the guide
automatically switches to the help function.
Function
Call List
Specifies the position of the car as well as all car calls and landing calls. The displayed
table contains the following three colomns.
• In the left column, the existing floors are displayed from bottom to top with their floor
name.
• The middle column, IDR (car), shows the received and not-yet-processed car calls;
these are marked with an "x" depending on door side. If no car call is pending, this is
indicated with a "-".
• The right column, ADR (landing), shows the received and not-yet-processed landing
calls; these are marked with a "U" (up direction), with a "D" (down direction) or with a "B"
(both directions) depending on door side and direction. If no landing call is pending,
this is indicated with a "-".
The current destination is indicated with a "T" next to the corresponding floor name.
The position of the car is indicated by a black rectangle next to the floor name.
Help
General help for operating the E PACK MAX-2XT/s
1
189 Subject to change without notice!
5.6 – Installation
Menu Help
When navigating in the E PACK MAX-2XT/s menu, a brief description of the current
menu item or parameter automatically appears in the guide.
If a different guide function is selected using the function button while navigating in the
E PACK MAX-2XT/s menu, the Help menu function appears in the Function menu
which can be used to again call up the current E PACK MAX-2XT/s menu item.
Event List
NBM
Emergency mode monitor, see chapter 3.1.9
Function button F2
Brake release button A (S140) is used to directly control brake A via relay K32-A. This
control is only effective if the "EVAC" evacuation switch (S1000) or the "BR TEST" brake
test key switch S143 is actuated. In addition, the external circuits, which are what
enable direct control if, e.g., the main switch is switched off in "EVAC" operation, are
necessary. Refer to the system circuit diagram for these external circuits. Upon
actuation of the button and with "EVAC" or "BR TEST" switched on, the positively driven
contacts of the K32-A interrupt the safety circuit. In addition, the rest position of the
relay is queried by the standstill monitor of the E PACK MAX-2XTs.
Thus, upon actuation of the button or in the event of a malfunction, the "EMERGENCY
STOP" message is output and, after approx. 2 seconds, the "DRM CONTACTOR MONIT."
message. For acknowledgement upon button actuation, a yellow LED next to the button
illuminates.
Brake release button B
Button "Reset 1" (S205) is used to reset external peripherals to safeguard protected
areas in the shaft head. In addition, the key switch (S207) is to be actuated. The
potential-free contact of relay K35-A is connected to terminals 3 and 4 of terminal
strip X27. For acknowledgement upon button actuation, a yellow LED next to the
button illuminates.
1
190 Subject to change without notice!
5.6 – Installation
Reset 2
EVAC
Switch "EVAC" S1000 is used to evacuate persons trapped in the car (freeing of
persons). Upon actuation, visual and audible signals are emitted, thereby
indicating to the user that an abnormal condition is active. According to the
external NEW LIFT standard circuit (see system circuit diagram), relay K31-A
initiates interruption of the safety circuit and activation of an uninterruptible
power supply (UPS) to supply emergency power to the controller. For this reason,
power for the switch and for the relay must be supplied via a 24VDC auxiliary
power source.
BR Test
The "BR Test" key switch (S143) is used primarily to test the dual circuit system
of the brake. Upon actuation of the button, relay K34-A activates the positively
driven contacts and enables a bypass to the evacuation switch. Relay K34-A is
monitored by the E PACK MAX-2XTs via the standstill monitor. If actuated for a
longer period of time, i.e., approx. 2 seconds, the "DRM CONTACTOR MONIT."
message is output.
Enable R1 / R2
Key switch "R1/R2" (S207) is connected in series upstream of buttons S205 and
S206. Unintended actuation of the Reset button is thereby prevented.
The standard auxiliary mode control function (S21/S22) is used to move the car
with the appropriate bridging function in the safety circuit.
The safety circuit bypass control requires two magnet switches on the car roof
(Zone A (S27) and Zone B (S28)).
The safety circuit bypass control can therefore only be activated and put into
operation if both magnet switches including the corresponding magnets are
mounted and connected (see Installation and Commissioning manual).
If the two functions "Re-levelling with open doors" and "Approaching with
open doors" are not required, the safety circuit bypass control is not
activated and the magnet switches Zone A and B are not required.
The safety circuit bypass control is activated by one or both of the
following parameters in the E PACK MAX menu if zone switches A and B
are mounted and connected:
MAIN MENU / D o ors / D o o rs - Ba sic / Pre -
O p e n ing = YES MAIN MENU / D riv e /
R e levelling = YES
Functionality
The relays K20, K21, K22, K23 are released in the initial state.
If the car approaches the target floor, K21 (zone enabling) is activated by the
control.
If the car reaches the door zone, the magnet switches of zone A (S27) and
zone B (S28) trigger and activate the two relays K22 and K23. The relays K22
and K23 provide the zone message for the control (car is in the door zone).
If the control software has received the zone message, bypass relay K20 is
activated if required, thereby caus- ing K21 to release again. This relay state
(K20 activated, K21 released, K22 activated, K23 activated) bridges the door
contacts in the safety circuit and allows drive movements with the doors
open.
The safety circuit bypass control is designed so that malfunction of the two
magnet switches is detected and results in a system shutdown.
The two following error states must be checked after commissioning the safety
circuit bypass control:
• Zone switch A (S27) is permanently open (disconnect E PACK MAX X13.11)
• Zone switch A (S27) is permanently closed (bridge E PACK MAX X13.11 with E
PACK MAX X1.24)
In both cases, the controller shuts down the system with error message DRM-
MISSING ZONE (see Installation and Commissioning manual).
LEDs
The LEDs listed in the following table are located to the right next to relays E PACK
MAX K20 ... K23.
Fig. 3.8
The emergency mode monitor contains all information needed for the freeing of
persons, should it be necessary. These include the physical direction, position,
door zone and speed of the car.
This yellow arrow indicates the physical direction of the car in the
up direction; the flashing frequency of the arrow is dependent on
the speed, slow flashing = slow speed and fast flashing or
permanently on = fast speed
This yellow arrow indicates the physical direction of the car in the
down direction, the flashing frequency of the arrow is dependent on
the speed, slow flashing = slow speed and fast flashing or
permanently on = fast speed
If the lift is in the door release area (door zone), this fi eld
illuminates green with black text "ZONE"
Displays the current car position with respect to the floor name.
Attention! The car is only located in the door release area if the
green "Zone" fi eld illuminates!
Displays the current speed of the car. At V greater than 0.2m/s, the
color changes from yellow to red.
RESET 1 / 2
To reset any present external safety devices used for monitoring protected areas or
access of those areas or that are used for other measures in the shaft pit and/or shaft
head, two buttons as well as one key switch are provided on the front panel of the E
PACK MAX-2XTs. Connected in series upstream of buttons "RESET 1" (S205) and
"RESET 2" (S206) is key switch "R1/R2" (S207). Resetting is thus only possible by
actuating both the respective RESET button and the key switch. Upon actuation of the
key switch, a signal sounds in 0.1 second intervals.
Once resetting has been completed, the key is to be stored safely to protect against
from access by unauthorized persons.
Weight sensor
LWE: 255% E0 F0 O0 or LCS: 123456 E0 F0 O0
The state of the weight sensor inputs and of the loading level of the car when using
analogue weight sensors is displayed as follows:
For more details, please view to The Manual and electrical drawings
in the package.
196 Subject to change without notice!
5.7 – Component Overview – Bus Plan
Technicaldata
The E PACK MAX-2XT and E PACK MAX-2XTs lift controllers are the result of years of
product experience in the area of controller design for lift systems and close
collaboration with various component manufacturers, the technical regulatory
authorities and our customers.
The individual components of the E PACK MAX-2XT and E PACK MAX-2XTs lift
controllers are described and dimensions, jump- ers, LEDs, terminals and plugs
explained.
For each lift system, NEW LIFT prepares an overview of the individual components,
the so-called bus plan, which is included with the wiring diagram. Specified in the
bus plan for each electronics assembly are the installation location, the associated
bus affiliation and, with LON bus cables, the respective cable length. Each
electronics assembly is clearly designated on the circuit board. Using this
designation, the assignment between the individual components and the bus plan
is performed.
The E PACK MAX controller can be used to operate all common types of cable
and hydraulic lifts. The pre- assembled E PACK MAX controller can easily be
adapted to any given lift system on-site using the E PACK MAX menu. New
software ver- sions can easily be installed at any time via the USB 2.0 port without
changing system-specific settings. The E PACK MAX controller includes the
following components and features:
• E PACK MAX-2XT/s main circuit board with separate processors for call
processing (32-bit), drive control and bus management
• Integrated repeater for electrical isolation of shaft and car bus
• RS-485 / RS-422 / regulator interface for communication with drive regulators
• Encoder interface for connecting common absolute and incremental encoders
• Flash memory and battery-buffered RAM for an error list with up to 100 entries
• USB 2.0 type-A port for using USB memory media to download and update data
• USB 2.0 mini-B as PC interface (laptop on-site)**
• RS-232 modem interface (remote data transmission, FAX, PAM or laptop on-
site)
• RS-485 CANopen Lift (CiA 417)
• Network connection - Ethernet RJ45 LAN 10/100 MBit
• Onboard microSD card for permanent, long-term recording of system activities
for up to 31 days as well as for recording various statistics and the error list
• 240x320 TFT display with 262K colours as split-screen for configuration and
menu actions and for navigation and lift status displays using the NEW LIFT
Guide
• Keypad for intuitive navigation in the main menu, Test menu and Guide menü
• 8 programmable I/O ports on the E PACK MAX main circuit board
• 72 programmable I/O ports on additional RIO modules spread over the
switching cabinet or car top box
• Onboard relays for manual or automatic triggering via the Test menu of the
speed limiter using the NEW LIFT FAT Assistant**
• Integrated operating elements for auxiliary mode control as well as manual
evacuation drive, brake test and control of external safety devices for reduced
shaft head and/or shaft pit**
• Emergency mode monitor for the freeing of persons acc. to EN81-A2
• Levelled evacuation stop assistant for the freeing of persons**
• Button lock against accidental actuation.
• See the controller description for an overview of the features and functions of
the E PACK MAX controller.
200
X40 J90 X9
X1
J1 +
SAFETY CCT CLOSED
X43
X41
USB-Host
CAN
85
Func
Select
JS
Drive
J120 X12
Enter
X2
J133
J131
J135
J136
85
Shift
X3
J136
J131
J133
J135
X4
X5 X13
X6
K21
X30 X16
X32
K22
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
230 V AC
X20 X21
E PACK MAX-2XT and E PACK MAX-2XTs jumper J2: load measurement inputs
Function J2
Switched GND for load measurement inputs 1-2
Switched +24 V for load measurement inputs 2-3
Function J3
Incremental 5V 1-2
CANopen Lift 24V 2-3
Function J4
Incremental track A 1-2
CANopen Lift channel L 2-3
Function J5
Incremental track A negated 1-2
CANopen Lift channel H 2-3
This jumper is in the open position on delivery. Set only after consulting with
NEW LIFT.
The shielding of service-PC cable X9 is connected to PE or GND potential
with J90.
Function J90
Shielding of the connecting cable on PE 1-2
Shielding of the connecting cable on GND 2-3
Shielding of the connecting cable insulated Open
This jumper is in the open position on delivery. Set only after consultation with NEW
LIFT.
The shielding of modem cable X10 is connected to PE or GND potential with J100.
Function J100
Shielding of the connecting cable on PE 1-2
Shielding of the connecting cable on GND 2-3
Shielding of the connecting cable insulated Open
This jumper is in the open position on delivery. Set only after consulting with NEW
LIFT.
The shielding of DCP cable X11 is connected to PE or GND potential with J110.
Function J110
Shielding of the connecting cable on PE 1-2
Shielding of the connecting cable on GND 2-3
Shielding of the connecting cable insulated Open
Function J120
Shielding rotary encoder cable on PE 1-2
Shielding rotary encoder cable on GND 2-3
The position of the shaft positioning system (car or shaft) is defined with J131,
J133, J135, J136.
Shaft positioning system in the shaft or machine room; E PACK MAX X12:
X13.1 X13.1
.2 TC .2 TC
.3 .3
.4 BC .4 BC
.5 .5
.6 .6
Positioning Positioning
B+ / DATA+
B+ / DATA+
B- / DATA-
B- / DATA-
A+ / CLK+
A+ / CLK+
A- / CLK-
A- / CLK-
X12.2 X12.2
.7 .7
.4 .8
.8 .4
.4 .4
.4 .4
X25.2 X25.2
X15.1 .7 .7
.2 .4 .4
.3 .8 .8
.4
The power supply for the shaft Bus is fed in via X4.
Shaft bus side A is connected to X5, shaft bus side B is connected to socket X6.
For jumper settings, see „E PACK MAX-2XT and E PACK MAX-2XTs jumper J90:
shielding X9“ and „E PACK MAX-2XT and E PACK MAX-2XTs jumper J100: shielding
X43“ on page 44 and 45.
E PACK MAX-2XT and E PACK MAX-2XTs socket X11 /SUB-D
E PACK MAX: DCP for regulator activation
1 Not assigned
2 Not assigned
3 Not assigned
4 + Tx
5 GND
6 Not assigned
For jumper settings, see „E PACK MAX-2XT and E PACK MAX-2XTs jumper
J110: shielding X11“ on page 45.
For jumper settings, see „E PACK MAX-2XT and E PACK MAX-2XTs J120: shielding X12“ on
page 45.
1 Bypass UP
2 Bypass DOWN
3 L safety circuit
4 L safety circuit
5 Auxiliary mode bridging function
6 N safety circuit
7 Output bypass doors
E PACK MAX-2XT and E PACK MAX-2XTs terminal strip X16
E PACK MAX: Anti creep device - relay; activation via button F1 (S25)
1 Anti creep device relay K36 NC contact 230VAC
2 Anti creep device relay K36 NC contact 230VAC
17 › Speak B
twisted with › Not assigned
pin 5
18 › Speak D
twisted with › Not assigned
pin 6
19 Door zone encoder B
20 Telephone B
21 Incremental encoder on car: TC Level reference
B
22 + 24 V
E PACK MAX-2XT and E PACK MAX-2XTs socket X41 / USB 2.0 Type -A
E PACK MAX: X41: host, USB port for USB 2.0 memory media
1 5V
2 USB_H_D- (Data-)
3 USB_H_D+ (Data+)
4 GND
5 GND
6 GND
E PACK MAX-2XT socket X42 / USB 2.0 type -B, currently without function E PACK MAX-
2XT and E PACK MAX-2XTs socketX43 /S
The FSM-2 car top control module forms the interface of the E PACK MAX controller to all
car signals. Signal exchange between FSM-2 and E PACK MAX takes place via the LON
bus. The FSM-2 is installed either in the car top box or in the car operating panel.
After switching off the main switch, parts of the car top control module are live:
• Plug X19 (car lighting) is not free of power until the car and shaft lighting supply line has
been switched off!
• Plug X13 (emergency lighting) is not free of power until travelling cable plug X30 has
been unplugged!
Description Value
Supply voltage 24 V DC ±10%
Typical power consumption 300 mA
Outputs Short circuit-proof
Length x width x depth 250 x 140 x 34 mm
Temperature range: Storage & transport / operation -20 – +70 °C / ±0 – +60 °C
Relative humidity: Storage & transport / +5 – +95 % / +15 – +85 %
operation (non-condensing)
250
18
X10 X11
J112
140
J81
J71
K11
JT J5
X6 X5
Jumpers
The service jumper J5 is not plugged in.
The shielding of encoder cable X25 is connected to PE or GND with jumper J25.
Function J25
Shielding rotary encoder cable on GND 1-2
Shielding rotary encoder cable on PE 2-3
FSM-2 jumper J31: end switch "car door A open"
Setting J31
End switch in series with coil K3 1-2
Without end switch (coil K3 at +24 V) 2-3
Setting J81
End switch in series with coil K8 1-2
Without end switch (coil K8 at +24 V) 2-3
Setting J112
Internal voltage monitoring 1-2
External sensor 2-3
If more than one E PACK MAX controller is administered with a GST Group Controller,
the respective car is assigned to its E PACK MAX controller with jumpers JK1, JK2 and
JK3. Car assignments of the FSM car top control module and the FPM car panel module
of a car must be identical.
Setting JT
Door A and/or door B open
Door C plugged
If there are three car doors, a separate car top control module is always required for
door C.
Identical in construction to E PACK MAX X30 (see „E PACK MAX-2XT and E PACK
MAX-2XTs terminal strip X30“ on page 55).
LON bus
The E PACK MAX controller is connected to the E PACK MAX components via the
LON bus. The number of bus cables is depend- ent on the number of electronic
assemblies.
Technical Data
Make absolutely certain to ensure adequate strain relief of all bus cables on the E
PACK MAX controller! All bus cables may only be plugged in and unplugged while in
a power-free state!
Description Value
Supply voltage 24 V DC ±10%
Weight 0.072 kg/m
Maximum cable length 1000 m
Temperature range: Storage & transport / operation -20 – +70 °C / ±0 – +60 °C
Relative humidity: Storage & transport / +5 – +95 % / +15 – +85 %
operation (non-condensing)
For more details, please view to the manual and electrical drawings in the
package.
224 Subject to change without notice!
5.9 – Travelling Cable
The E PACK MAX controller is connected to the electronic assemblies on the car
via the flat travelling cable. The power supply for the car components and
transmission of safety-relevant signals also take place via the flat travelling cable.
All plugs of the travelling cable may only be plugged in and unplugged while in a
power-free state!
Technical data
Description Value
Supply voltage 24 V DC ±10%
230 V AC ±10%
Weight 0.7 kg/m
Maximum free suspension height 50 m
Minimum bending radius (moveable) 0.5 m
Temperature range: Storage & transport / operation -30 – +70 °C / -15 – +70 °C
Relative humidity: Storage & transport / operation +5 – +95 % / +15 – +85 %
(non-condensing)
FSM-2 X31
connect to plastic bolts
FSM-2 X30
For more details, please view to the manual and electrical drawings
in the package.
Relevelling limits
Limit DN (relevelling
On activated)
unloading Limit DN (relevelling
Off deactivated)
level
Limit UP (relevelling
loading Off deactivated)
Limit UP (relevelling
On activated)
Fig. 5.6: Setting relevelling
For more details, please view to the manual and electrical drawings
in the package.
Technical data
segment display
Description height of characters 30 mm
Dimensions 90,5 x 59 x 14 mm
including pane 103,5 x 59 x 14 mm (with gong)
Fixing clip fixing
For more details, please view to the manual and electrical drawings in
the package.
229 Subject to change without notice!
5.11 – Display & Calls
Special Call Mode Call program for the landing and car Standard
calls (see page 119). Non-
Collective
Single-Call
Mode 2-
Floors,1-
Button
Non-Collect
(Landing) (car-
collect, landing
button)
Lift-Boy Mode Activate attendant operation (see Page YES
120). NO
Power Fail Restore Time in which the set calls/commands 0...255 sec
are stored following a power failure ;
default OFF = 0; recom- mended 50 sec
Setting Method
Standard Landing and car calls are collected.
Non-Collective Only one call is accepted at a time.
The car is reserved as long as it is moving or a
door is open. With a reserved car, the landing
control is blocked.
Single-Call Mode Only one command is accepted at a time.
The car is reserved as long as it is moving or a door is open.
With a reserved car, the landing calls are collected but not
processed. When the car again becomes available, the oldest
call is processed first.
2-Floors,1-Button In the car, only one button is present for both floors.
Non-Collect(Landing) Combination of car-collect and landing button control
Display 0 ... 2
The FPM outputs "Display 0 ... 2" can display various operating states of the installation.
The operating states to be displayed are set to "1" in the corresponding control register
according to the following diagram.
8 4 2 1 8 4 2 1
No function
Display 1
• Output of the "chime-roof" signal if Chime-Roof=YES is set (see page 95)
• Load display for the Loading Function (see page 101)
• Attendant operation buzzer (see page 120)
Display 2
• Output of the "chime-floor" signal if Chime-Floor=YES is set (see page 95)
Pin 34 function
The input "loading button" (FPM-1 X4.34 / FPM-2 X2.14) can have the following
functions:
Setting Function
0 Loading button (see "Speech output codes" on page 108)
1 Landing control OFF
2 Attendant operation ON (see "Attendant operation" on page 120)
3 VIP mode with "multiple call" ON
4 VIP mode with "single call" ON
5 Start button for fireman mode in Australia
6 Bank-Control OFF
For more details, please view to the manual and electrical drawings
in the package.
232 Subject to change without notice!
5.12– Door Installation & Operation
For all menu items with adjustable numerical values, the value "0" corresponds to
deactivation of the respective function.
Doors- Activate approach with open shaft and car doors. If YES
Basic Pre- the built-in safety circuit bypass control is to be NO
Opening deactivated, the following steps are necessary:
› Set Pre-Opening = NO
› Set Re-levelling = NO
Doors- After an interruption of the photocell, the car wait YES
Basic time is shortened so that the car door closes more NO
Fast- quickly than without photocell interruption.
Closure
Doors- With car priority activated, the car door does not close YES
Basic until after the door close button on the car operating NO
Prio-DC panel has been pressed. This function prevents drives
by unauthorised people with the priority key switch
activated. In the motor room, the door close signal can
be simu- lated by pressing the S button.
Doors-Basic FSM-2 K1 ("door-A") and FSM-2 K6 ("door B") are used as YES
Nudging nudging outputsfordoorAand B. Ifthephotocell is NO
Output interrupted forlongerthan the Doors-Selective -nudging
time while the car door is open, the door is closed with
activated nudging output.
Doors-Basic Dependent on the "Doors-Selective Nudge Time" YES
Nudge- parameter. Door does not perform nudging (forced NO
Warnonly closure); instead, a message is output via SAM or
I/O port for a visual or acoustic signal.
Doors-Basic Active level of the FSM-2 X6.8, X10.8 photocell inputs HI
Photocellin and the FSM-2 X6.6, X10.6 reversing contact inputs. LO
HI: NO function (photocell interrupted: 24 V on input,
put photocell free: 0 V on input; same applies for the
reversing contact)
LO: NC contact (photocell interrupted: 0 V on input,
photocell free: 24 V on input; same applies for the
reversing contact)
Doors- Opening time of the car door without end switch. 0 ... 20s
Selective The opening time of car doors without end switches
Opening should be meas- ured as exactly as possible and
entered here.
Time
Doors- Car doors where the door leaves can be decoupled. If YES
Selective this parameter is activated, the controller uses the door NO
Decoupling end switches and safety circuit to detect whether the
door leaves are decoupled and tries to recouple the door
leaves by repeatedly opening the door. Parameter can
only be activated with connected door end switches.
1.Car has reached level position, drive has stopped (resp. car has reached door zone)
2.Car door(s) start openingCar door is fully open (the opening time should be adjusted to
20sec. for doors with limit switches)
3.Car door starts closing again, if there are further callsCar door starts closing again, if
there are no further calls
For more details, please view to the manual and electrical drawings in the
package.
Config -> USBStick Copies a configuration file located on a USB stick to the E PACK
MAX. Attention! The existing configu- ration is thereby
overwritten!
Record -> USB Copies a daily recording file for a single day (select up to 31 days) to
Stick the USB stick. Using the NEW LIFT Elevision Light Software, this file
enables a detailed view of the processes of the E PACK MAX.
SW -> USB Stick Currently no function
Copies the E PACK MAX configuration file to a USB stick. For
Config -> USBStick unique identification, beginning with version V2.000-0102, the
file is given a unique file name that is made up of the NEW
LIFT factory number, installation ID and the lift factory
number, provided this information has been recorded.
Update via USB
Update This function enables an E PACK MAX-2XT/s update by means of a
E PACK MAX
USB stick. The update procedure must absolutely be observed. Only
USB sticks with "FAT32" formatting and a maximum memory size of
8GB are to be used. On the USB stick, create a folder named "update"
(case sensitive!). Copy the original file (name and type unchanged) to
this folder. Before starting the update, backup the current configu-
ration under System/ Config-->Backup. Use S+E to view the
current software SW Ver. :V2. 000-XXX. The controller is now to be
switched OFF and back ON again. Wait until the E PACK MAX-2XT/s
has completely booted and then plug the USB stick into USB port X41.
The USBStick OK message appears. Switch the auxiliary mode switch
to ON and start the update under Main Menu/System/Update E
PACK MAX. With the reboot time, the update takes about 4 minutes.
UseS+E to check whether the update was successfully completed by
checking the software version SW Ver. :V2. 000-XXXX and the drive
version DRV VER.: XXXX . Now use auxiliary mode control to check
whether the direction of travel
and the position P= XXXXXXX change according to the direction. Now
remove the USB
Update Enables the updating of the modules connected to the LON bus.
LON-Modules Upd. v. USBStick : update of the module(s) via USB stick
Upd. v. Intern : update function via the onboard microSD card. The
microSD card is used for remote data transmission incombination
with the NEW LIFT "Elevision" program as an update buffer.
Attention! The update may take up to 30 minutes due to the number of
LON modules.
For more details, please view to the manual and electrical drawings
in the package.
240 Subject to change without notice!
5.14– Trip Counter
Trip counter should be arrenged according to rated load, total weight of the
project in the control panel. The system will give warning when it reaches the
arranged trip value and there should be maintenance for ropes.
In the project layout, lift system, rated load and total weight information are in
the tables as below.
To see trip values, please see the rope part of maintenance manual.
In the below, please see how trip counter can be done in control panel menu.
In order to assign service intervals to each counter, the following steps should be
followed.
2. Set interval is selected from the service menu and press “enter” and
select with arrow “YES” then press “enter”
4. Then select the counter and press “enter” Maintenance interval values are
entered with pressing up and down “arrows”
Security levels
The password of the E PACK MAX controller has four digits. The password is set
to "0000" on delivery.
• All the wires of sensor cables must be connected accoding to the colours to the
control unit.
• After connecting of the sensors and power supply you have to read a value on the
digit. Please check that this value is increasing in positive direction when you put
load into the cabin.
• If not, you can not make any adjustment. Please return to the factory settings
according to the description in manuel and try the process again.
• During calibration the known-weight must be motionless in the cabin
SETTINGS
1.Technical specifications
2.Programming adresses
3.Programming keys
4.Programming
STEP 2 Calibration: Pls be sure that the cabin is empty and the digit of control unit
shows 0000.
Important: During the calibration the weight in the cabin must be constant.
Press ........ come to the adress RLY1, RLY2, RLY3 and RLY4
Press Enter into the adress and write onto digit the weight you want to get
a signal from control unit for example (1100-0630-0030 etc.)
Important: If the programming keys are not used longer than 6 minutes, the digit
turns of automatically and only one segment is visible. Press or for
normal condition.
By pressing pls find the adress DAC . Press and enter into
the address. By using and you have to teach the control unit
the maximum loadof the elevator. Acoording the load in the cabin you can
get output as DC voltage or mA from control unit. They can be used by your
controlling system.
5. r L Relay positions
All the Ouputs relays RLY1, RLY2, RLY3 and RLY4 can be adjusted as
activated | ON | or non activated | OFF | at non - loaded condition.
By pressing the bottom you can make the relay position On or OFF
Press and finish the adjusting. You can repeat this for each relay again.
6) Factory settings
Connect the sensors to the control unit.
Press come to the adress Stnd.
For DC-Control Unit you have to use for HOLD-INPUT only a silent contact, which gets
closed during travel.
• Press find the address CHIN.
1. BASE : The elevator is brought to the BOTTOM stop as empty. Go to CHIN in the
program . BASE address is founded by pushing the key Setting is completed by
pressing button. 3 seconts.
• Press find the address CHIN.
2. TOP : The elevator is brought to the TOP stop as empty. Go to CHIN in the program.
TOP bottom address is founded by pushing the key Setting is completed by pressing
button. 3 seconts.
• Press find the address CHIN.
3. FLR: While the elevator is at top floor. Go to the CHIN address. The FLR address is
founded by pressing the key. Press the key and program the quantity of stops
Press
4. The HOLD switch is activated and the lift is sent to the lowest floor and the control unit
recognizes the shaft-height.
100 P12
(804)
IBC-S
Car top controller
This overload device is used for only W Line SLS-C systems. For detail
information, please see W Line SLS Installation Manual Mechanic.
PWL
Car top controller
This overload device is used for only W Line SLS-C systems. For detail
information, please see W Line SLS Installation Manual Mechanic.
254 Subject to change without notice!
7. Car Door
For the car door installation and photocell connection; please refer to
installation manual included with the car door.
• Car door needs electrical feed. Wire the car door controller as it is shown below.
(Please see electrical wiring in the installation manual included with the car door)
• Connect the light curtain to door controller.
• Door contacts should be connected to the control unit
E-Pack Plus
• Mount monostable,bistable ( or liftsense ) and limit switchs to switch brackets as
below.
Limit
Switch Liftsense
Monostable Bistable
E-Pack Evo
• Mount monostable,bistable and limit switchs to switch brackets as below.
Limit
Switch Monostable Bistable
Function
With Re-leveling 2 Bistable Magnets + 4 Monostable Magnets
S27
+FK-S28
zone switch B
in the zone closed
Inspection Box
sensor
fixing bracket
resolution = 008,0000
Main Menu _> Positioning _> Global _> Resolution:008,0000
magnet tape
X = variant rail 285mm
1 White
0V/GND (1)
PIO-1 2 Brown 24V (2)
3 Yellow
CAN-H (3)
4 Green
CAN-H (4)
5
SHLD (5)
6 Black
CAN-G (6)
7 Blue
BAT_IN-(7)
8 Red
BAT_IN+(8)
PIO
PIO-2 1 Pink
DZO (9)
2 white-green
EN 81-21 (10)
3 Red-blue
UP (11)
4 gray-pink
DOWN (12)
5 yellow-brown
RESET (13)
6 brown-green
WKP (14)
LIMAX 3CP
1 White
SCA OCI (1)
2 Brown
OCO (2)
3 Blue
SR1-I (3)
4 Red
SR1-0 (4)
5 Pink
SR2-I (5)
6 gray
SR2-0 (6)
7 Green
SGC-I (7)
8 Yellow
SGC-0 (8)
SCA
E Pack Plus
Introduction:
There are 3 factors in PID controllers. (KP: Proportional Gain, KI: Integral Gain, KD:
Derivative Gain coefficients.) These are the gain coefficients of closed loop systems. KP
and KI gains can be change according to motor characteristics and mechanical factors
of elevator. Therefore, it’s not possible to arrange as constant PID gain coefficients.
Anti-Rollback Function
Anti-rollback function is used to keep the Elevator in stand still position from releasing of
the brakes until the start of movement. This function creates enough force against to
gravity by using motor to hold cabinet to prevent passengers feel falling for a moment
after the motor mechanical brakes are released.
Less Anti-Roll PID gain Proper value of Anti- Too high Anti-Roll PID
(KP and KD) Roll PID (KP and KD)
➢ Roll back: Cabin slips ➢ Motor works ➢ The motor draw
at the start, after normally without any high current
mechanical brakes vibration or noise. ➢ Noisy frequency
open sound
➢ Carrier frequency ➢ Motor cannot
sound from motor rotate properly
➢ Error 89
Before arranging Anti-Roll back settings: Load balance must be checked. Car is loaded
with half load of the nominal load then the elevator should be moved to middle of
elevator shaft. (counterweight and cabin should be in same level).
50% of total
elevator
weight
capacity
▪ Make sure that the skates (car and counterweight) are not too tight on the rails and
that they are oiled properly.
▪ If possible, observe the skates in inspection mode when starting the movement to
see if there is any backlashing on the skates.
▪ Then to find the Proper value of Anti-roll back PID gains to your system try to change
(KP and PD) as below:
▪ Or if there is uncomfortable sound and vibration from the motor, anti-roll back should be
decreased until you reach proper value
Note: This parameter should be arranged after arranging anti-rollback PIDs to optimum
value as mentioned in above steps.
Note: If you cannot find mentioned parameter you should make firmware update with
latest ARCODE version.
For more details, please check ARCODE Firmware update documentation
▪ If there is Insufficiency movement when the elevator reaches max travel speed..
From hand terminal press to “tools” button then
device parameters→driver settings→PID control settings→speed-PID gains→
KP gain for Full speed: 12000 →13000→15000→ … X Try until you reach Proper
KI gain for Full speed: 120 → 130 →150 → … X/100 value of zero speed PID
gains
▪ Or if there is noise from motor when the elevator reaches max travel speed
From hand terminal press to “tools” button then
device parameters→driver settings→PID control settings→speed-PID gains→
KP gain for zero speed: 8000 →9000 →10000 →… X Try until the
KI gain for zero speed: 80 →90 →100 →… X/100 elevator stops
KP gain for full speed: 6000 →7000 →8000 →…Y giving Error 18 or
KI gain for full speed: 60 →70 →80 →…. Y/100 Error 19
Note: KP- full value should be 100 times of KI-full.
▪ Also, you can arrange the lift comfort- performance of by below parameter:
• if you want to lift starts to run with high acceleration, you can arrange it
as
• If you want to lift starts to run with more comfort, you can arrange it as
Appendix-1
For above 600 kg capacity elevators we suggest to be used pre-torque function which
provides required torque to the system according to data that comes from loadcell.
Pre-torque function:
The anti-rollback function inside the controller has a PID which attempts to find the
correct balancing force for the current load. But this calculation can only be done only
after a slight movement of the car. Because PID needs feedback information from the
encoder and encoder can give this only after the motor slightly moves.
Although the encoder is very sensitive and PID calculation is very fast, in some elevator
configurations, this balancing action cannot be performed fast enough to be
unnoticeable (due to big motor sheave size, weight of the car, etc..) and the rollback
may be felt by the passengers inside the car. For those cases, the pre-torque function
can be used to improve the anti-rollback function.
The downside of using the pre-torque function is that it needs special hardware, a load
sensor, to be installed under the car. (which increases the overall cost of the system)
When used, the pre-torque function can predict the direction and the magnitude of the
balancing force before releasing the brakes because it can now approximately calculate
the required torque needed to keep the car in balance (with the information from. The
load sensor) In the following graphs, two identical travels are shown with and without
the pre-torque
function.
➢ If you have loadcell with analog current output, you should make connections as
below:
➢ If you have loadcell with analog voltage output, you should make connections as
below:
Note: You can feel vibration or roll-back when you run pre-torque learning procedure. After
learning it will work properly.
Note: You can feel vibration or roll-back when you run pre-torque learning procedure.
After learning it will work properly.
• After all components mounting, test the operation of elevator by travelling to each
floor.
E Pack EVO
E-PACK EVO is a vector-controlled lift motor driver. It calculates required data carrier
frequency times and assigns voltage and frequency of motor signals. Device receives
motor speed via encoder of motor. If the reference speed differs from the motor
speed, device makes calculations to reset this difference. PID control contains the
definitions of the adjustment procedure.
PID is a control loop with feedback and is used in most of industrial processes. It is a
pre-defined procedure of output refinement process. Figure 4.5a is a typical PID
motor speed control system. e(t) is the difference between motor speed and
reference speed called error signal. e(t) signal is processed from 3 different parallel
channels. These are Proportional (P), Integral (I) and Derivative (D) processes. All
channels calculate correction signals with defined parameters and send refinement
signal to B point. Sum of refinement signals creates output signal u(t). Main functions
of processes are described in the table below.
Zero speed process is used to overcome slips when mechanical brakes open at start-
up. PD coefficients are used in zero speed control. [C03] and [C04] parameters are
coefficients of PD control on zero speed control.
Motion PI Control
When reference speed is higher than start speed, then Kp and Ti parameters are selected
from [C07]-[C12] parameters according to reference speed. [C07] and [C08] are used
where the reference speed is lower than [C11] PI Low Speed; [C09] and [C10] is used
where the reference speed is higher than [C12] PI High Speed. Kp and Ti parameters
change linearly between [C11] and [C12] reference speeds.
[C13] – CURRENT Kp
0,1…10 Kp coefficient of the current feedback.
[C14] – CURRENT Ti
0...9999 Ti coefficient of the current feedback.
Figure 4.5c Open Loop Linear V/f Curve Figure 4.5d Open Loop Real V/f Curve
E-PACK EVO is designed for lift operation with space vector control algorithm. Vector
control requires a feedback from motion. This system is a more effective method for lift
operations. However due to mechanical obstacles, encoder cannot be mounted onto
motor. Feedback of motor cannot be received in this system called open loop control.
Due to feedback loss, stopping sensitivity can change according to the load on system.
Use this system below 1m/s and for low load capacity lift operations.
Open loop control uses voltage/frequency (V/f) curve. As seen on Figure 4.5c, all
frequencies have different voltage values. Increase on frequency increases drive voltage.
However, on low frequencies, system cannot drive a motor because of the low voltage
values. Adjust low frequency settings with [C16] and [C17] parameters shown in Figure
4.5d.
[C15] - DC BRAKE LEVEL (%)
[C15] parameter defines the DC brake level at start-up and stopping.
In DC braking the motor is held stable until the inverter starts to rotate
the motor at starting and until the mechanical brake is released at
0...100 stopping. The value of this parameter is used to define the strength
applied to electrical braking power. DC brake is a DC load on motor
coils and may warm up motor. On the other hand, If the value is lower
than required, then the motor may move out of control.
In V/f mode, system cannot start up with linear curve due to the static
0,01...0,5 load. Instead the inverter drives motor with a constant voltage below
a frequency point.
[C16] parameter is the start point of V/f curve.
[C18] - TORQUE Kp
0,1…10 Kp coefficient of torque feedback.
[C19] - TORQUE Ti
0...9999 Ti coefficient of torque feedback.
Passive
0 No field weakening. Magnetizing current will not decrease.
(Motor may not reach set speed)
Active 1
1 Field weakening is activated. (Method 1)
Active 2
2 Field weakening is activated. (Method 2)
[C22] - RESERVED
[C23] - Pulse/mm
0,1…1000 This parameter stores the corresponding number of encoder pulses
for mm shaft length.
• After all components mounting, test the operation of elevator by travelling to each
floor.
Programming
•Local Control Panel
The local control panel (LCP) is the combined display and keypad on the front
of the unit and has several user functions.
1.Start, stop, and control speed in local control
2.Display operational data, status, warnings and cautions
3.Programming frequency converter functions
4.Manually Reset the frequency converter after a fault
LCP Layout, functional groups
The graphical LCP is divided into four functional groups A, B, C and D display area.
Display menu keys for changing the display to display status options, programming,
or error message history. Navigation keys for programming functions, moving the
display cursor, and speed control in local operation. Also included are the status
indicator lights. Operation mode keys and reset.
Illustration: LCP Display, Input Status Terminal X.57, and Motor Current
Key Function
Starts the frequency converter in local control.
Use the navigation keys to control the frequency converter speed.
Hand On An external stop signal by control input or serial communication
overrides the local hand on.
Off Stops the motor but does not remove power to the frequency
converter.
Puts the system in remote operational mode.
Auto On Responds to an external start command by control terminals or
serial communication. Speed reference is from an external source.
Reset Resets the frequency converter manually after a fault has been
cleared.
!! Back up and copy only possible if P19-88 = 0, fast-boot function is not active.
Restoring the frequency converter parameter settings back to default values is done by
initialization of the frequency converter.
Manual Initialization
1. Disconnect power to the Lift Drive and wait for the display to turn off.
2. On LCP, Press and hold the LCP buttons, [Status]+ [Main Menu] + [OK] at the
same time and apply power to the unit.
3. Release the LCP keys after 5 s.
Main Menu
In the Main Menu, the Parameters are organized in various parameter groups.
The graphical local control panel (LCP) displays the parameter groups after
pressing the “Main Menu” Button on the LCP. For easy selection of correct setup
and optimized operation for the complete Lift application, the Lift Drive LD302
contains within the Main Menu additional the Parameter group 19-**. Parameter
group 19-** contains all necessary Parameter to setup the complete Lift
application.
Motor Construction
ID Parameter Name Factory setting Unit
1-10 Motor Construction Asynchron
ASM- Motor Data
ID Parameter Name Factory setting Unit
1-20 Motor Power [kW] depends on drive kW
1-22 Motor Voltage depends on drive V
1-23 Motor Frequency depends on drive Hz
1-24 Motor Current depends on drive A
1-25 Motor Nominal Speed depends on drive Rpm
19-02 Motor cos phi 69
PM- Motor Data
ID Parameter Name Factory setting Unit
1-24 Motor Current depends on drive A
1-25 Motor Nominal Speed depends on drive Rpm
1-26 Motor Cont. Rated Torque depends on drive Nm
1-30 Stator Resistance (Rs) depends on drive Ohm
1-37 d-axis Inductance (Ld) depends on drive mH
1-39 Motor Poles depends on drive
1-40 Back EMF at 1000 Rpm depends on drive V
19-* Lift Application Parameter
Factory setting
ID Parameter Name ASM / PM- Motor Unit
19-01 Motor number 0
19-02 Cos Phi 69
19-03 Encoder Autotun 0
19-04 Car direction 0
19-05 Encoder direction 1
19-06 Encoder monitor 1
19-07 Encoder resol 2/3
19-08 Abs. encoder type 0
19-09 Abs. encoder offs 0
19-10 Traction sheave 650/320 mm
19-11 Ratio 36.85/1.0
19-12 Suspension 1/2
19-13 Brake lift delay 300/0 ms
19-14 Brake delay 600 ms
19-15 Brake close delay 600 ms
19-16 Max. Torque 0.00 %
19-17 Source start torque 0
19-19 Run in Dist. 60.0 mm
19-20 Max. speed 1.000 m/s
Additional Parameters
ID Parameter Name Factory setting Unit
1-53 Model Shift frequency depends on drive Hz
4-16 Torque limit Motor Mode depends on drive %
Torque Limit Generator
4-17 Mode depends on drive %
4-18 Current Limit depends on drive %
14-01 Switching frequency depends on drive kHz
14-50 RFI Filter [1] On
32-00 Incremental Signal Type [1] RS-422 (5V TTL)
32-01 Incremental Resolution 1024
32-60 Proportional factor 30
Process Data
34-50 Actual Position 0 1mm/100
34-56 Track Error 0 1mm/100
34-59 Actual Velocity 0 1mm/100s
P16-60 [bin] 0 0 0 0 0 0 0 0 0 0
Input terminal - - - 37 18 19 27 29 32 33
•Commissioning
Guideline for simple and fast setup
Recommended steps for the initial commissioning:
•Wiring according to the examples in chapter 8.1 to adapt the drive to your control
system.
•Setting up language, motor and mechanical data using the quick menu.
•Setting up control mode, communication, and special functions according to your
needs and depending on the examples in chapter 8.1.
•Cycle Power (Power off, wait until drive is completely off, switch power on again
and wait until drive is ready)
•Perform AMA (if required)
•Testrun (Inspection speed), check of basic operation, directions (chapter 6.1.1)
•Activation of required monitoring functions
•Optimization (chapter 6.2)
•Wiring Examples with Parameter setup
At the graphical local control panel (LCP), Press [QUICK MENU] and choose [Q1]- My
Personal Menu and [OK]. Within the Quick Menu, [Q1]- My Personal Menu, start with the
first Parameter, 0-01 Language and continue step by step the following parameter.
No. Name Parameter Description
Select the Language
1. English
0-01 Language 2. German
[X] …………….
2. Setting up the motor by name plate information. After setting the data, an
automatic motor adaptation (AMA) will optimize the control of the motor.
Parameter Description
No. Name Enter the nominal motor data according to
the motor nameplate.
1-20 Motor Power [KW] Enter the nominal motor power
1-22 Motor Voltage [V] Enter the nominal motor voltage
1-23 Motor Frequency [Hz] Enter the nominal motor frequency
1-24 Motor Current [A] Enter the nominal motor current
1-25 Motor Speed [rpm] Enter the nominal motor speed
Set the motor cos phi value, multiplied by
100. The input of the cos phi value causes
19-02 Motor cos phi automatically a new calculation of the
advanced motor data, 1-30 Stator
Resistance (Rs) to1-35
Main Reactance (Xh).
Parameter Description
No Name Enter the nominal motor data according to the
motor nameplate.
6. Functional descriptions
Automatic motor adaptation, AMA
Automatic motor adaptation (AMA) is an automated procedure used to measure
the electrical characteristics of the connected motor and provides an accurate
electronic motor model. It allows the drive to run the motor with optimal
performance and efficiency. AMA is performed at standstill or during elevator
operation. At standstill the measurement will be done under closed brakes and is
load independent. The AMA routine supports asynchronous- and PM Gearless
motors.
AMA is required after manual input of motor nameplate data. The basic
measurement will be done at standstill (P19-63=1). After this
measurement the motor is ready for operation. However, if this
measurement fails on induction motors, 19-63=3 estimates data for the
given motor. Further optimization (P1963=4) is optional and can be
used for late fine tuning.
AMA at standstill
1. Set the Parameter P19-63 = [1] and confirm with [OK]
2. Activate Inspection Mode.
3. The motor is energized and the AMA measurement starts without
opening the mechanical brake.
4. TheAMAprocedureis finished whenthe LCPstatusdisplay changes
from“P19-63
[1]” →back to the status display “P19-63 [0]”
5. Disable Inspection Mode
Time Description
t0 In- Position
t1 Motor control on
t2 Delay and open brake
t3 Brake is open, speed reference active
t4 Max. speed
t5 Deceleration command
t6 Low speed V0
t7 Stop command
t8 Positioning
t9 Brake close
t10 Motor off
t11 In- Position
Parameter Description
19-13 Brake Lift delay
19-14 Brake delay
19-19 Run in distance
19-58 Delay after Stop
19-15 Brake close delay
19-59 Torque down time
Linearstart
Linearstart is useful for comfortable start of the elevator in difficult mechanical
environment. E.g. L- Type car frame or glide shoes.
Deceleration distance
In Lift installations it is useful to know the actual deceleration distance before
starting operation. For this purpose, it is possible to calculate the distance for each
speed. Those calculated values can be used for the optimization of the control
system. The value is based on the deceleration distance of the chosen speed down
to v0 including 100 mm run in speed and including run in distance (P19-19).
PM- Asynchrono
motor us- motor
No. Name Parameter Description
recomme recommend
nded ed values
values
Proportional part of the speed controller.
KP-Gain at
19-40 Decrease the value when motor makes 50 100.0
start noise.
I-time at
19-42 Integral part of the speed controller 12 200.0
start [ms]
Filter time of the speed controller, can be
Filter time at used to filter out vibrations from the system
19-44 1 4.0-10.0
start [ms] or disturbances of the encoder-
signal
Pos. gain
19-46 start Position controller gain during start 0.2 - 0.5 0
• After all components mounting, test the operation of elevator by travelling to each
floor.
• CAR PANEL COTROLLER (CPC): It is the board for car call. It is used to make a call for
the car.(socket type)
• CAR PANEL CONTROLLER (CPC-T): The car call buttons are connected to this board
wire by wire.(terminal type). More than 10 stops for W Line EQ and more than 16
stops for W Line, this is not possible to use CPC-T board.
• FX-CAN: This board which is located in inspection box is used to collect car calls and it
includes some functions of IBCS board.
• ENCODER ABSOLUTE (ENCA): It is the card for encoder link for gearless machines.
• ENCODER INCREMENTAL (ENCI): It is the card for encoder link for geared machines.
• IO-0210: This board gives extra 2 prog. inputs and 10 prog.transistor outputs to the
user.
• MSP-16: In the parallel installation Systems, LOP calls are connected to this board.
This board can collects one button up to 16 floors. If the system is full collective it can
collects 2 buttons up to 9 floors.
• MSP-32: MSP-16 can serves up to 9 floors for full collective. If the system full
collective and more than 9 stops MSP-32 board is used.
• BC-D2X: Landing call button with two parts and a dot-matrix indicator.
• BC-D3X: Landing call button with three parts and a dot-matrix indicator.
• BC-LCDA: 128x64 resolution LCD. The LCD can be used inside the car as an indicator
or on the landing as an indicator and call button.
• BC-LCD240128: 240x128 resolution LCD. The LCD can be used inside the car as an
indicator or on the landing as an indicator and call button.
• BC-LCD10555: 105x55 resolution LCD. The LCD can be used inside the car as an
indicator or on the landing as an indicator and call button. Back ground collor can be
arranged in display settings.
• DFC (Door Fault Check back): DFC board is used to check door fault, monitoring by-
pass key and pit inspections signals and monitoring status of shaft light.
• byp Bypass switch is activated (position 1,2 or 3) and doors are closed (door fully
close limit switches K19A/B is active)
• byp- Bypass switch is activated (position 1,2 or 3) and doors are not closed
(door fully close limit switch signals K19A/B is not active)
• InS Inspection mode (Both Car Top and Pit)
• InSc Inspection mode (Car Top)
• UJxx Unjamming mode is active, “xx” seconds to finish
• EnSh Entered Shaft (can move only in inspection). Its only in limax based systems
which is compatible with EN81-20)
• UPLx Updating ARLIM card (it will account from 9 to 0 untill it finish)
• tunE Indirect incramental encoder process, (searching for pole position)
• Pond Start up delay as arranged on “(P1049) Power-on start delay” parameter.
Functions by EN81-20
Inspection hand terminals
Inspection hand terminals which are located on car roof and in pit are more priority
than recall inspection hand terminal. Also, inspection hand terminals have "RUN"
button beside (UP and Down) buttons. To run in inspection both direction and run
buttons must be pressed together. If the elevator gets into inspection mode from car
roof or from the pit, recall hand terminal will work. If both inspection hand terminal on
car roof and inspection hand terminal in pit get inspection mode, direction and run
buttons must be pressed together both hand terminals to move car.
If the inspection key turn to inspection mode which is located in pit it must be reset by
reset key even though inspection hand terminal is taken normal mode. To back normal
operation all inspection signals (868, 869, 870) must be active, All safety circuit (120,
130, 140) must be active. In that case the reset key (IPR input) which is located on
bottom floor LOP or on the door frame must be activated in a few seconds.
By-Pass key
• The pacco switch is used to bridge safety circuit for maintenance
purpose.
• The key which has 4 positions can bridges only
one part of the safety circuit in same time.
• Position 0: No bridge in that position.
• Position 1: 120-130 are bridged. Landing door
contacts are bridged for semi automatic doors.
• Position 2: 130-135 are bridged. Landing door
contacts for full automatic door or Landing
door locks for semi automatic doors are
bridged.
• Position 3: 135-140 are bridged. Car door locks
are bridged.
Note: To move car in By-pass mode door limit
switches must be defined to related inputs and
they must be connected.
• Elevator can Works only inspection mode if the by-pass key position isn’t 0.
The flasher with alarm board which is located under the car is activated when
by-pass key isn’t at position 0 and with car is moved in inspection mode.
03-Parameters were written with a newer version. Some parameters will be lost: If the
system is updated to an older version, and if the functions in new version don’t exist
in the updated version, the values in the first version (before update) is cleared.
04- No connection with ENCA board: If control unit can not communicate with ENCA
board more than 1 second, it gives this error.
- When this error is received, encoder connections must be controlled. Encoder link
can be wrong or there may be a problem with encoder feed.
- The flat cable between control uint and ENCA should be checked.
- Encoder type and motor type parameters should be checked.
06- One of encoder channels disconnected: This error occurs when there is no info from
ENCA board for 1 second. - The flat cable between control unit and ENCA, and encoder
connections should be checked.
07- Current was over driver limit: If the motor current exceeds over 200% of max. current
of IPM module, it gives this error. - Arcode capacity should be suitable with motor.
- The car shoes may be too tight or the motor brake may not open fully.
- For geared machine ‘nominal slip frequency’ parameter might be entered wrong.
- ‘No load current’ parameter should be checked.
08-Current was near driver limit continuously: If the motor current exceeds over 250% of
max. current of IPM module for 6 seconds, it gives this error. - Be sure that load balance
is completed correctly. - Check the machine brake is being opened completely. - Check
the ‘nominal slip frequency’ and ‘noload current’ parameters in asynchronous machines.
09- Motor or control cabinet overheated: If T1 and T2 inputs are not short circuit, this
error occurs.
- Check the PTCs of motor, control panel and brake resistor.
- Check T1 and T2 terminals on ARCODE. T1 and T2 should be short circuit in normal
operation. When the temperature increases, the short circuit will be cutted off and it will
turn to open circuit.
10- Dropping of main contactors could not be sensed: When main contactors and brake
are inactive, and if main contactor monitoring (KRC) signal is OFF for 3 seconds, this
error occurs. - When door bridging card is available and though this is selected from
within the menu and the bridge between 140-140P is not excluded, this error is met. -
KRC terminal on Arcode should be active when contactors are dropped.
Note: If this error is shown on hand terminal screen as ‘PERMANENT’, it means that
turned to permanent error. In order to get rid of the permanent error case, look at
Appendix-2.
11- Picking of main contactors could not be sensed: When main contactors and brake
are active, and if main contactor monitoring (KRC) signal is still ON for 3 seconds, this
error occurs.
- This error occurs in case of not becoming 140P (it seems as 14P on hand terminal)
even though safety circuit is 120-130-140.
- If this error is received, there may be a breakdown in door bridging card.
- Besides, door locks time is set 0=0 and if the safety circuit doesn’t work, this error is
received again. To prevent this, door locks time must be entered at least =0,3 seconds.
- If there is no door bridging card, 140-140P inputs must be bridged on ARCODE. Note: If
this error is shown on hand terminal screen as ‘PERMANENT’, it means that turned to
permanent error. In order to get rid of the permanent error case, look at Appendix-2.
12- Holding of mechanical brake not sensed: When the motor mechanical brake is off, 100
signal must be transmitted to BRC input from brake micro switches. If this signal doesn’t
exist, this error is received. - Control brake switches. The signal 100 may not be
transmitted to switches’ contacts. Note: If this error is shown on hand terminal screen as
‘PERMANENT’, it means that turned to permanent error. In order to get rid of the
permanent error case, look at Appendix-2.
13- Release of mechanical brake not sensed: When the motor mechanical brake is on,
signal 100 must be cut. If signal 100 is still taken, this error occurs. - Control brake
switches. The motor brake may not be ON. If this error is shown on hand terminal screen
as ‘PERMANENT’, it means that turned to permanent error. In order to get rid of the
permanent error case, look at Appendix-2.
14- DC-bus voltage is too high: this error occurs when the line voltage is over of the
voltage limit for 20 miliseconds.
- Check line voltage from L1, L2, L3 inputs. Line voltage mustn’t be over 420V.
- Also, check brake resistor connections.
15- DC-bus voltage is too low: This error is received if system voltage is below working
values for 3 seconds. Check line voltage from L1, L2, L3 inputs. Line voltage mustn’t be
below 340V.
16-Power-module (IPM) reported error: When power-module enters alarm, it gives this
error. -During the movement in inspection mode, in order to stop the car, if up or down
button is released suddenly, it gives this error. The car should be stopped by pressing
both buttons together. After contactors are dropped, the fingers should be released. - If
this error is in normal mode, brake resistor connections should be checked. - The safety
circuit may be cutting during movement.
17-Inconsistent encoder speed reading: If the acceleration exceeds 10 m/s2 for 5 times
consecutively, this error occurs.
- Mounting of encoder should be checked. Encoder may be slipping while turning.
- Encoder cable connection and earth connection should be checked.
- Encoder cable should be at least 5 cm far from the cables which carries 220V AC
voltage.
18- Car overspeeded: This error is faced, if the speed information from the encoder is
above the calculated speed.
- Encoder connections must be controlled. Motor parameters must be controlled.
- The elevator’s load balance must be set correctly. Load balance must be controlled by
putting half-load into the car.
- Speed PID gains that are in PID control settings may be insufficient. Gains must be
raised.
- Safety circuit should be checked. While the car is moving, if safety circuit is cutted off
suddenly, it give this error.
19- Could not reach required speed: If motor can not reach to the reference speed in 5
seconds, it gives this error. Though sufficient power is transmitted to the motor and it
doesn’t reach the desired speed then this error will occur.
- Motor parameters must be checked. Encoder connections must be checked.
- Load balance must be controlled by putting half-load into the car.
- Speed PID gains that are in PID control settings may be insufficient. Gains must be
raised.
- Motor unloaded current that is under motor plate information must be set %20 in geared
machines.
- Try to move the car in asynchronous machines in inspection mode with open loop. If
there is no problem in the open loop, check the connections of encoder and ENCI board.
20-Encoder connection fault: When wrong information comes from encoder, this error is
given. This error is occurs only with synchronous machines. - The connections between
encoder and encoder board should be checked. - Encoder type parameter should be
checked.
21- At least one phase missing: L1,L2,L3 inputs must be checked. - One or more of the
phases are not coming, or the voltage value may be low.
22- 3-Phase sequence is wrong: Phase L3 or L1 must be replaced with Phase L2.
23- 24V supply voltage too low: Measure ARCODE 24v inputs. This error is taken if the
value measured is below 20 VDC.
- Control power supply (transformer unit) output must be 19 VAC in transformer
output and 24V dc on diode bridge. If SMPS is used instead of transformer, the
output voltage of SMPS must be 24VDC. - If voltage is below 19 VAC, either the
transformer is out of order or there is a line that used over current in 24VDC outputs
to decrease voltage.
24-Car was over top floor level: if the car passes top floor door zone magnets (ML2 gets
off) of the top floor, it gives this error.
- The position of door zone magnets might be changed.
- Position of 818 magnet might be changed. “Shaft learning done” parameter should be
adjusted “No”. Then, shaft learning process should be performed again.
- If ML1/ML2 signal or signals are cut when elevator reaches top floor it can give the
same error. The magnetic switches must be checked.
25-Car was below bottom floor level: When the car passes ML1 of the bottom floor, it gives
this error.
The position of door zone magnets may be changed. - Position of 818 magnet may be
changed. “Shaft learning done” parameter should be adjusted “No”. Then, shaft learning
process should be performed again.
- If ML1/ML2 signal or signals are cut when elevator reaches bottom floor it can give the
same error. The magnetic switches must be checked.
26-Total current measurement was non-zero: The total currents of U, V, W are not zero for
100 miliseconds, this error occurs. If There is a problem about motor coils therefore the
total current is changing (Normally total current must be zero) The motor might works
with only 2 phases. Motor connections should be checked. The contacts of contactors
may not be conducting. If Current sensor(s) of ARCODE broke down, you can encounter
same problem.
27- Maximum time of travel exceeded: After the car starts moving, If “P0044-maximum
allowed time of travel between floors” parameter is selected and the car couldnt reach to
door zone magnets at the defined time, this error occurs. If the elevator couldn’t reach to
door zone magnets (ML1&ML2) in the travel time set, this error will be occurred. -
Maximum travel time must be adjusted according to motor speed. Door zone magnets
should be checked. ML1 and ML2 magnetic switches should be checked. The distance
between magnet and magnetic switch should be almost 1 cm. The connections of
magnetic switches should be checked.
28-No EN signal: While motor starts moving or during travel, if EN signal or 140P input
becomes zero, it gives this error. - Be sure that 100 signal is coming to ARCODE EN
terminal when contactors are activated. - If there is DBR board, be sure that it is selected
as “Door Safety Circuit Bridging Board: Installed” in the parameter. - If there is no DBR
board, be sure that it is selected as “Door Safety Circuit Bridging Board: Not Installed” in
the parameter. There should be bridge between 140 and 140P terminals.
29- ML1-ML2 short circuited: This error is faced with if M1, M2 signal stops or starts at the
same time. check connection of ML1 and ML2 magnetic switches. One of the signals may
be OFF constantly. Note: This is a permanent error. In order to get rid of the permanent
error case, look at Appendix-2.
30- ML1-ML2 sequence wrong or could not be read: While the car is moving in the up
direction if firstly ML1 signal is active, this error is received. While the car is moving in the
down direction, if firstly ML2 signal is active, this error is received too. - ML2 magnetic
switch must be mounted above ML1 magnetic switch. When the elevator goes down, first
ML1 then ML2 must enter the magnet. - Cables of magnetic must be checked. Note: This
is a permanent error. In order to get rid of the permanent error case, look at Appendix-2.
31- Door(s) could not close: After door close command, 140 signal should be ON within
door closing time, door is opened again and waits for the time in “P0023: Time to wait
after photocell interruption” parameter, then again tries to close. The time of retries for
closing door is determined in "P0033: number of unjamming tries" parameter. If safety
circuit still doesn’t come within door closing time, it gives this error. - Door closing time
may not be enough. Raise this time. - Check the cables of door close relay in the
inspection box. Probably there are problem with door contacts. Check the plug lock
contacts. If door limit switches aren’t connected or they don’t exist, select “not connected”
from door limit switches parameter. - For the semi automatic doors, “LIR” output shouldn’t
be used for door close. K3 output should be assigned and used.
32- Door(s) could not open: this error is received when the command “open the door”
comes and the safety circuit (120-130-140) doesn’t cut in door’s opening time. Door
opening time may not be enough. Raise this time. Check the connections of door open
relay in the revision box. If door limit switches aren’t connected or they don’t exist,
select “not connected” from door limit switches parameter.
33-door(s) couldn’t be locked: If you are getting this error in inspection mode, be sure
operation mode is selected as installation mode in menu. If it is getting normal
operation 137 and 140 signals must be checked. these signals must be high if door
are close.
34-130 off when 140 on. Check safety circuit: When UCM test is active or the doors are
bridged, it doesn’t give this error. Otherwise, When 140 is ON and 130 is OFF, it gives
this error. Check the safety circuit connections. When the landing doors are
closed,130 signal should be ON. When the car door is closed, 140 signal should be ON.
35- Safety-chain (120) interrupted during travel: If the elevator is not in the recall or
inspection mode, and if 120 is OFF, this error is received. - Check circuit 120.During
movement check the parts can that lose connection while movement such as door
contacts and regulator contacts.
37- 140 interrupted during travel: If 140P doesn’t exist for 50 milliseconds during
movement, it gives this error. Door close signal might cutted of during movement.
Check the signal and door connections.
38- Encoder position was too different from magnet reading: If the correction done by
encoder is more than 15 cm, this error is received. - The door area magnet might be
slided. Or the chains may be slided too much. - The encoder might be losing coupling.
Be sure that encoder is mounted well.
39-Door-zone magnet could not be found: If the position of car is in the interval of ±3
cm of the position in which is learnt in shaft learning, and ML1 or ML2 can not be
encountered, it gives this error. - Check ML1 and ML2 magnetic switches. - Check the
door zone magnet. Magnet may be slided. Perform shaft learning process again.
40-Earthquake sensor activated: If DEP input is active, this error occurs. - Check that in
the programmable inputs, assigned DEP input has energy or not. Note: This is a
permanent error. In order to get rid of the permanent error case, look at Appendix-2
.
41- 817 signal was not OFF when it should: If the car is below 817 magnet, 817 signal
should be zero. Otherwise it gives this error. - The magnets 817 may have slided. The
chains may have slided too much. After correcting the positions, perform shaft
learning again. Note: This is a permanent error. In order to get rid of the permanent
error case, look at Appendix-2.
42-817 signal was not ON when it should: If the car is above 817 magnet, 817 signal
should be one. Otherwise, it gives this error. - The magnets 817 may have slided or fall
down. After correcting the positions, perform shaft learning again.
43-818 signal was not OFF when it should: If the car is above 818 magnet, 818 signal
should be zero. Otherwise, it gives this error. - The magnets 818 may have slided. The
chains may have slided too much. After correcting the positions, perform shaft
learning again. Note: This is a permanent error. In order to get rid of the permanent
error case, look at Appendix-2.
44-818 signal was not ON when it should: If the car is below 818 magnet, 818 signal
should be one. Otherwise, it gives this error. - The magnets 818 may have slided or fall
down. After correcting the positions, perform shaft learning again.
49-External error (XER1) signal activated: When this is activated, it stops the system
immediately. - Check that if the assigned input XER1 has signal or not. After signal
position turns to OFF, within 5 seconds it turns to normal operation.
50-External error (XER2) signal activated: When this is activated, it stops the system at
the nearest floor level. - Check that if the assigned input XER2 has signal or not. After
signal position turns to OFF, within 5 seconds it turns to normal operation.
51-External blocking signal (XBL1) activated: When this is activated, it stops the
system immediately and blocked. - Check that if the assigned input XBL1 has signal
or not. After signal position turns to OFF, it requires either a reset operation or turning
the hand terminal to “inspection” and “normal” again, then it turns to normal operation.
52- External blocking signal (XBL2) activated: When this is activated, it stops the
system at the nearest floor level and blocked. - Check that if the assigned input XBL2
has signal or not. After signal position turns to OFF, it requires either a reset operation
or turning the hand terminal to “inspection” and “normal” again, then it turns to normal
operation.
53- Encoder direction is wrong: Change the encoder direction from the menu. Auto-
tune must be done again when the encoder direction is changed for gearless
machine.
54- OGD Error: A shaky starting occurs when the anti roll back value is entered too
high. This error may be faced with in this case. Decrease gains of anti roll back.
55- Contactor dropped: When the travel starts, during movement, if 100 signal is cut
for 100 milliseconds, this error is received. The signal 100 that normally passes
through open contacts of KPA, KPB and KFR contactors comes to ARCODE’s EN
input. There must be signal 100 in EN input when all the contactors are activated.
56- 817&818 cut at the same time: Both 817 and 818 signals are cut at the same time
for 0,5 seconds, it gives this error. - Check 817,818 signals and their magnetic
sensors. - Check the power supply of magnetic sensors.
57- Unbalanced motor current: If one or more motor cables are missing that error will
occur. KPA and KPB contactors should be checked. Motor cables can be connected
directly to U, V, and W outputs on Arcode (by-pass contactors) only for testing. If
problem isn’t solved motor outputs of ARCODE or motor coils might be defected
58-Current sensor offset fault: If U, V, W current sensor offset values are not interval of
max. and min. accepted values for 1 second, it gives this error. - Check the current
sensor values at the “info” and “system information” screen - Get contact with us.
59-Car moving on wrong direction: If the reference speed of car is positive and 817
signal turns to passive from active, or if the reference speed of car is negative and 818
signal turns to passive from active, it gives this error. If the error is received during
movement in the up direction, check 817 signal. If error is received during movement
in the down direction, check 818 signal. - Check that there is no short circuit or cutting
on 817,818 signals. - Check that there is no crack on 817,818 connection cables. -
Check the motor direction is correct by driving motor in inspection mode.
60-Door bridging failure: If a problem is detected about DBR board, this error is
received. - DBR board might be defective - ML1 and ML2 signals may get electrical
noise.
66- Door contacts or DFC board error: According to EN81-20 door contacts must be
monitored when every door is opened against to bridge. If DFC board gets unexpected
signal when test is performed, it will give error. Door types and safety circuit
connections must be checked. Also signal sequence must be checked according to
table below.
72- Limited feature: - If "P0839 ARCODE class" is chosen ARCODE Basic and if one of
the following cases exists, it gives this error. "P0002: number of floors", if it is entered
greater than 10 for W Line EQ and greater than 16 for W Line. -"P0135: maximum
travel speed", if it is entered greater than 1 m/s for W Line EQ and greater than 1,6
m/s for W Line. -if the number of Arcode is more than 2 in the system. -"P0890:
Priority service function", if it is chosen as "Enabled". -"P0942: Park floor selection
method", if it is chosen as "park floor is selected by time zone”. If "P0839 ARCODE
class" is chosen as ARCODE Midline and if one of the following cases exists, it gives
this error. -"P0002: number of floors", if it is entered greater than 24. -"P0135:
maximum travel speed", if it is entered greater than 2,5 m/s.
324 Subject to change without notice!
13.1 – Definitions & Errors
73- Detected entry inside shaft: When the shaft entry protection is active, if any of "(SPR*)
Shaft entry protection switch Floor-*" signals are active and the car is not on that floor,
this error will be triggered. (Normally there shouldn’t be any signal if the door is closed) -
Check the door contacts and signal positions of SPR programmable inputs. Note: This is
a permanent error. In order to get rid of the permanent error case, look at Appendix-2.
74-Encoder offset angels couldn’t founded: That error is given when incremental encoder
is used for gearless motor. The encoder connection must be checked according to
electrical diagram. If used encoder is absolute encoder the encoder settings must be
checked.
75-CML feedback error: Sometimes a special coil is used under the car when motor brake
isn’t used a solution against UCM. That coil is energized before movement and de-
energized when car stops. The CML input is high when car stops if car starts moving the
input is low. If that input isn’t used, Protection and monitoring settings-->shaft/car
protection and monitoring-->Car movement lock (CML) monitoring: off.
76-Shaft protection reset key is active: If shaft protection reset input (DOMRS) which is
used EN81-21 applications is activated continuously more than 60 seconds that error is
gotten. That input must be activated during reset. It must be de-energized after reset.
79-Current was over motor limit: Motor current has exceeded the product of the values
"(P0159) Nominal motor current".
-Check motor parameters
- Check counter-weight
- Make sure you are using a suitable Arcode Power Class device for your application
- Check possible mechanical jammings in the shaft
80-Current was near motor limit continuously: If motor current exceeds over the value
which is the multiplication of “P0159” nominal motor current” and “P0429 motor
overcurrent limit” for 6 seconds, it gives this error. - Check motor parameters - Check
counter-weight - Make sure you are using a suitable Arcode Power Class device for your
application - Check possible mechanical jammings in the shaft
81-Group identity conflict error: If there is a conflict between the elevator identities in the
group, it gives this error. “P0086 group identity” should be chosen for all elevators in a
right way. - Give a different ID for each elevator in the group by checking this parameter.
82-Number of stops of all lifts in the group must be same: If “P0002 number of floors”
parameter is entered different for the elevators in the group, it gives this error.
83-APRE could not be unlocked: If “P0788 Apre monitoring” parameter is ON, after brakes
are opened, the apre monitoring input (APRI) should be zero within 3 seconds. Otherwise,
it gives this error. Note: This is a permanent error. In order to get rid of the permanent
error case, look at Appendix-2.
84-APRE could not be locked: If “P0788 Apre monitoring” parameter is ON, main
contactor output (RP) and Apre triggering output (APRO) is zero, the apre monitoring
input (APRI) should be 1 within the time “P0804 speed governor locking time”
parameter. Otherwise, it gives this error. Note: This is a permanent error. In order to
get rid of the permanent error case, look at Appendix-2.
86-UCM detected: If door is bridged and 140 or 130 is "0" and if one of ML1 or ML2 is
"0", it gives this error. Note: This is a permanent error. In order to get rid of the
permanent error case, look at Appendix-2.
88-Overspeed on relevelling: If the speed on relevelling exceeds over the value which is
entered “P0814 overspeed error limit on relevelling” parameter, it gives this error.
89-Could not hold car on starting: While starting to move, if the rotor rotates more than
quarter-turn, it gives this error. - Adjust Anti-rollback PID gains. (KP and KD
parameters)
90-Overspeed on pre-opening: While the door is bridged, if the speed of the car exceeds
over the value which is entered “P0813 overspeed error limit on pre-opening”
parameter, it gives this error.
91- Shaft is too long: If the shaft is learned wrongly, during shaft learning that error is
gotten. If motor speed is entered wrong or length of any door zone magnets are wrong
in shaft or flag length parameter is entered wrong that error is gotten. If any one is
wrong the shaft learning must be perform after problem is fixed.
92- Position tracking error: Especially error rates incremental encoders which are used
with KONE motors are too high. If the error rates are higher than expected ARCODE
gives that error. If that error is gotten standard gearless motor with absolute encoder
position tracking parameter may be disabled. “Pos. Tracking error sensitivity: (P1085)=
off”.
93-Maintenance time exceeded: When system time passes the date-time entered in
maintenance time “P1006” parameter, controller raises error. The system goes out of
service until the time parameter is taken to a future date-time. In order to enable “P1006”
parameter, firstly “P1005” maintenance time control parameter should be set as “On”.
94-Car light fuse is blown: If 3-phases are OK in Arcode, but there is no voltage value(220V)
on IBC-S, it gives this error.
95-Manual rescue (SEV key): If “P0810 Acceptance test tools” parameter is OFF and “MEM”
signal is ON, this error occurs.
96-UPS failed on test: If UPS test couldn’t be performed, it gives this error. - Check the
batteries. Note: This is a permanent error. In order to get rid of the permanent error case,
look at Appendix-2.
97-Direction change limit reached: "(P0964) Direction change count limit" is set to a non-zero
value and the direction change counter has exceeded this value. - This function is usually
used to limit the usage of plastic ropes according to their lifetime. After changing the ropes,
set (P0964) to the next desired limit value. Note: This is a permanent error. In order to get rid
of the permanent error case, look at Appendix-2.
98- One of critical devices is offline: During normal operation, if connection with a critical
device is lost, the controller raises error. (Triggering of this error may take about 20
seconds) For ex: Photocell (FSLA) input is assigned to one of the programmable inputs of
IBC-S board, and if there is a problem about the communication with IBC-S and main
controller, this error is triggered in normal operation. The critical programmable inputs are
shown with red color in the programmable input list. This error is about EN81-20 norms. Not
to receive this error during installation, you should set the “Operation mode” parameter as
“Installation mode”.
99- Rope slip correction error: If parameter of rope slip correction (P1033) is activated,
ARCODE can correct maximum 100cm rope slip. If the correction needs more than 100cm
ARCODE will give this error. Rope slipping must be decreased.
102- EN signal not cut-off: If the (RP) (main contactor) relay is off (no power) or (140P)
signal is off and the (EN) signal is still active, this error occurs. In other words, the
contactor has dropped, but the (EN) signal is continuously active. In normal operation, the
(EN) signal becomes active when the elevator is moving and the (EN) signal is off when
the elevator is standstill.
• Check why the input where the (EN) signal is programmed, got activated when the
contactors are deenergized.
• The circuit, supplying the (EN) signal with the signal 100 (24VDC), passes through the
NO contacts of the main contactors. Make sure that the main contactors are working
properly and check the contact in possibility of stuck.
• Make sure that there is no bridge between (EN) input and 100 (24VDC).
• INSPECTION BOX CONTROLLER (PWL): This board is used only in prewired systems
in the inspection box. It serves as the car controller. It collects car calls and detector
inputs in the car top circuit. It contains 5 programmable relay outputs and 14
programmable inputs, a battery charger for emergency power supply, and hardware
for other lift functions in car.
• CAR PANEL COTROLLER (PWS): It is usually placed into the car operating panel. It
collects car calls, drives indicator signals and displays in car panel and carries on in-
cabin announcement. Its code is PWF when AFM has been already plugged onto it.
• CAR PANEL CONTROLLER (PWS-C): The car call buttons are connected to this
board wire by wire.(terminal type). More than 10 stops for W Line EQ and more than
16 stops for W Line, this is not possible to use CPC-T board.
• ENCODER ABSOLUTE (ICA): It is the card for encoder link for gearless machines.
• ENCODER INCREMENTAL (QEB): It is the card for encoder link for geared machines.
• W-SK: This board is used in systems where landing panels are serial and serves as
a terminal board for programmable inputs and outputs in controller and PTC. It
contains 8 (12) programmable inputs.
• SLP: This board serves as a controller in shaft pit. It is communicating via CAN-
BUS.
• CAN I/O: This board communicates via CAN-BUS and serves as a call register.
One CAN-IO board has 10 call registers for W Line EQ and 16 call registers for W
Line. It is used to expand the number of call registers in car circuit above 10 floors
for W Line EQ and 16 floors or above 10 call registers for W Line EQ and 16 call
registers for W Line in systems where landing panels are not serial.
• CSI: This is the CAN interface board in fault tolerant mode. It can be used for lift
group operation to communicate with other lifts or to have a separate CAN bus for
landing panels.
• USN: USN can connect the controller to the computer via USB communication.
• ETN: ETN can connect the controller to the internet network via Ethernet cable.
• AFM: This board is a pluggable module and contains only memory for
announcement data.
E-Pack Evo has 4 digit Seven Segment. In case of LCD screen is not located on the
device. Some important parameter can be seen on those Segment. To set the
Segment information follow below menu path:
By-Pass Key
The pacco switch is used to bridge safety circuit for maintenance purpose.
• Position 2: 125-130 are bridged. Landing lock contact for semi-automatic door
or landing door contact for automatic door (Door A).
• Position 3: 130-140 are bridged. Both door A and door B Car door contact are
bridged.
Note: To move car in By-pass mode door limit switches must be defined to related
inputs and they must be connected.
7-Door Cannot Open: After any door open command door contacts are not open within
the period defined at [T20] for door A or [T25] for door B.
8-Door Not Closed: After transmitting any door close command, the door is not closed.
[KL1=0] for door A, [KL2=0 for door B) within the time period defined in [T21] for door A
or [T26] for door B.
9-817 - 818 Are Open: Up and down limit inputs [817=0 ] and [818=0] are both open
simultaneously.
10-Floor Number is Wrong: The floor number obtained from the floor selector system
is not correct.
11-Counter Error: Inconsistency in floor number on displays and car position. This
error arises if the floor number is not 0 when the car is at bottom floor [817=0] and
[818=1] or floor number is not top floor when the car is at top floor [817=1] and
[818=0].
12-Encoder Direction Error: Encoder rotation direction is not the same as the car travel
direction. Incremental encoder inputs A and B (ENA and ENB) should be interchanged.
13-No Encoder Signal: No encoder signal is received from encoder while the car is
moving within the time period defined [T40]. Check electrical connections of encoder
circuit as well as the mechanical coupling of the encoder.
14-Bypass Error: If the bypass input is open [BYP=0] and the lift is in normal mode then
this error arises. Bypass switch must be normally closed.
15-Park Floor Definition: Defined park floor parameter in [B07] is above the maximum
number of stops defined in [A01]. [B07] can be maximum ([A01]-1).
16-Fire Floor Definition: Defined fire floor parameter in [B05] is above the maximum
number of stops defined in [A01]. [B05] can be maximum ([A01]-1).
18-No Car Communication: System cannot communicate with car units. Check serial
communication states of the main board and the car controller. If BE or LEDs on CAN
drivers are ON then there is something wrong either in electrical wiring of CAN units or
in values of the termination resistors. Check also parameter [E07]. It defines the CAN-
channel used for car circuit. You should connect car communication cables to the
CAN-port denoted in [A18]
19-MCI Short Circuit: If the normally closed auxiliary contacts of the MC contactor do
not become open after MC has been deactivated this error is created.
22-Door Motor Hot: Automatic door motor is overheated or DTP input is open [DTP=0]
23-MLx Short Circuit: ML1 and ML2 always not get on off simultaneously. They may
be shorted to each other.
24-Shaft Learning has not been Executed and Saved: If floor selector is incremental or
absolute encoder then you need execute shaft learning procedure at least once. If this
has not been done you will get this message.
25-Encoder Data Error: Floor Pulse data is missing or faulty. Shaft learning should be
carried out.
26-Machine Room Temperature: This error message is raised if the machine room
temperature is outside the adjusted temperature region and any new start of the lift is
prohibited.
[B27=0] clears machine room temperature detection. No checking is carried out.
If [B27=1] then checking MR temperature is carried out with the detector on E-Pack
Evo main board. If the temperature around the main board is lower than the value
defined in parameter [B28] or greater than the value defined in parameter [B29] then
error 26 is created. Check the temperature around the mainboard and the defined
limits.
If [B27=2] then checking MR temperature is carried out by an external measuring
device. The controller reads its output through the terminal input [THR]. Check if THR
input is connected to the external device and the adjustment of the external device.
33-ML2 Open at Floor: If ML2 switch becomes passive [ML2=0] while the car is
staying at floor level this error is created. If the doors are open then it is an UCM error
and the system is blocked. Check the magnet and switch locations of ML1 and ML2.
34-ML2 Short Circuit: This error is reported if ML2 switch is still on [ML2=1] when the
car has left the door zone. Check the switches, magnets, inputs and wiring related to
ML1 and ML2.
35-Phase L1/R Missing: L1/R phase is not present. Check line phase.
36-Phase L2/S Missing: L2/S phase is not present. Check line phases.
37-Phase L3/T Missing: L3/T phase is not present. Check line phases.
38-Switching Error: There is voltage on dc Bus although input relays are not switched
on. supply is low.
40-Door Contact Failure: Despite doors being physically closed, door contact is not
closed.
The physical state of the door is controlled by KL1 and KL2 inputs.
41-Levelling Period: If levelling job cannot be completed within the time period defined
in the system (10 sec) this error is created.
337 Subject to change without notice!
14.3 – Definitions & Errors
44-KL1 – KL2 Are Open: According to EN81-20/50 car doors must be physically closed
in bypass mode in any inspection travel. KL1 and KL2 inputs on car doors are used to
check this. If any door contact KL1 or KL2 is open in inspection travel in bypass mode
this error is created.
45-SDB Bridging Error: This error is reported if SDB board cannot bridge safety line
after activated. Check 140, ML1, ML2 inputs, ML1 and ML2 switches and related
magnets.
48-ERS Battery Error: Voltage level of the battery of the emergency power
49-ERS Door Not Open: After the rescue operation has been completed the doors are
opened. If the doors cannot be opened within the time period [T32]. Check door supply
voltage and door control signals
50-ERS Door Not Closed: If in rescue operation the door cannot be closed within the
time period determined by timer T32 then this error is created. Check door supply
voltage, door contacts and door control signals
52-ERS Maximum Period: If the emergency rescue operation takes a longer time then
the period stored in timer parameter [T36] this error is reported.
53-ML1 Open at Floor: If ML1 switch becomes open [ML1=0] while the car is staying at
floor level this error is created. If the doors are open then it is an UCM error and the
system is blocked. Check the magnet and switch locations of ML1 and ML2..
54-ML1 Short Circuit: This error is reported if ML1 switch is still closed [ML1=1] when
the car has left the door zone. Check the switches, magnets, inputs and wiring related
to ML1 and ML2.
56-Fire Reset: When the fire inputs FR1 and FR2 return to normal positions, [FR1=1]
and [FR2=1], after a fire state then the system will not return to normal, if the
parameter A14 was set to 4 [A14=4]. The system will be blocked in this case.
Returning to normal operation is possible after a re-start or through inspection mode,
entering and exiting from inspection. Error message will be displayed on the screen as
long as the system stays in blockage.
57-Call Button Error: When the hall calls are collected in parallel communication and
the parameter [E02=1] defined as 1, if a hall button stays more than 300 seconds
pressed then the system reads it no more and set as faulty. This error message is
displayed. Entering into inspection mode clear this error.
61-Retiring Cam Period: Door contacts are not closed (125-130) within the defined
time period after the retiring cam has been energized. Check door contacts, the
activation process and definition of the retiring cam.
62-Pit Board Communication Error: If there is a pit controller [A18=1] then the
controller communicates with it. If no communication is established with pit
controller board then this error is created. Check CAN shaft connections and E08
parameters. Please note that pit board communicates via shaft CAN channel.
64-Brake Not Closed: Although the brake coil is not energized, no signal is received
from brake feedback contact. Check BR1, BR2 terminals, contacts, definitions and
related wiring. This error is reported only if the parameter A16 was set to 1 [A16=1].
65-Brake Not Opened: Although brake coil is energized, signal is received from brake
feedback contact. Check BR1, BR2 terminals, contacts, definitions and related wiring.
This error is reported only if the parameter A16 was set to 1 [A16=1].
66-SGC Error 1: Although SGD board is not energized trough RSG output, SGC input
signal is passive [SGC=0]. This error is created only if the parameter A16 was set 1,
[A16=1]. Check RSG output and SGC input, related wiring and definitions.
67-SGC Error 2: Although SGD board has been already energized trough RSG output,
SGC input signal is active [SGC=1]. This error is created only if the parameter A16 was
set 1, [A16=1]. Check RSG output and SGC input, related wiring and definitions.
70-Governor Contact Error-3: When the motion has been started and coil on the
overspeed governor has already been energized, if SGO input signal is still ON
[SGO=1], then this error is reported. Check the coil on the speed governor, its wiring
and SGO input terminal.
72-UCM Fault: Unintended Car Movement UCM is detected. This error is created if the
car leaves the door zone with open doors. This error is stationary and must be
cleared manually. Check ML1 and ML2 switches and related magnet positions. Check
also the UCM device connections and settings.
73-Governor Contact Error-1: If SGO input signal is still OFF [SGO=0] although OSG A3
coil has not been energized then this error is created. Check SGO definition, contact
and wiring. Check the coil on the speed governor.
74-Governor Contact Error-2: SGO input signal is still ON [SGO=1] although OSG A3
coil has already been energized, Check SGO definition, contact and wiring. Check the
coil on the speed governor.
76-End Switch Failed: When special last floor switches (917, 918) are used, [A17=1],
and if both switches are open simultaneously, [917=0] and [918=0], then this error is
created. Check 917 and 918 inputs, definitions and [A17] parameter.
82-CNT Short Circuit: This error is reported if the contactor feedback input is still on
[CNT=1] while the lift is in motion. Check CNT terminal, contactor aux. contacts and
their wiring.
84-ALSK/ALPK Not Present: If ALSK or ALPK board is not connected to the car CAN-
bus or there is a communication fault in this bus then this error is reported. Check
terminal board, CAN bus wiring and 24V power supply.
85-SDB 141 Fault: When the car is at door zone and bridging is activated by the
controller then 141 must be ON. If not, then this error is created. Check SDB board
87-Shaft Insp. Reset: To return to the normal mode from shaft inspection it is not
sufficient to switch inspection off. KRR must be trigged once to clear shaft
inspection. This message will be displayed after the shaft inspection switch has been
returned to normal until KRR is switched once while the doors are closed.
88-KL1 Shorted: Door closed contact of the first door is still closed [KL1=1] though the
first door is open. Check contact, wiring and input definition of KL1.
89-KL2 Shorted: Door closed contact of the second door is still closed [KL2=1] though
the second door is open. Check contact, wiring and input definition of KL2.
107-ICA Board Error: Absolute encoder interface board (ICA) cannot communicate
with the Absolute Encoder in synchronous motors.
110-Motor Overspeed: ERROR Encoder speed is greater than 115% of motor nominal
speed.
116-STO Supply Error: If STO is activated and 15V Gate power supply is not ON.
119-15V Voltage Failure: No 15V gate supply is active after a motion command.
Abbreviations,charactersandsymbolsused
ADM
Landing call module
CMM
Critical Module Monitoring
FPM
car operating panel module; is needed for controlling car operating
panels and is available in two versions: FPM-1 and FPM-2.
FSM
car top control module; is always required in combination with an FST
controller. The two versions of the FSM are the FSM-1 (FST-1 controller)
and FSM-2 (FST-2 controller).
GND
ground; conductive body that is defined with potential 0 V. Serves as
reference potential for all signal and operating voltages.
HSG
emergency power supply unit
TC
Correction, top
BC
Correction, bottom
L
live wire, external conductor; all electrically conductive parts that are under
voltage during normal operation and are not neutral wires. With three-phase
alternating current, the external conductors are designated with L1, L2, L3.
DRM
Runtime monitoring
PE
Protective earth; earth wire
The user interface of the FST controller is located on the FST main circuit board in
the control cabinet of the lift system. The FST user interface consists of front panel,
LCD-Display, keypad and LEDs.
Keypadfunctions
The E PACK MAX controller is operated using seven buttons. The button have
different functions in the different displays.
When switching on
>AX< >BX<
Pressing and holding the button during the switch-on sequence of the FST starts
emergency operation. In emergency operation, no drives are possible. Emergency
operation is required if the FST cannot be switched on in normal mode due to a
malfunction. The complete FST menu and the USB interface are active in emergency
operation!
Main screen
<A>
Activating emergency operation: before switching on, press and hold down until the E
PACK MAX has completely started up (see E PACK MAX manual)
Set car call to next floor up
Errorlist
The FST controller stores up to 100 event and error messages. These messages can
be called up on the user interface of the FST (3 x E), with the PC-Card or via remote
data transmission at any time.
LCD-Display
Error messages
12 DOOR CLOSE FAILED Car door does not close. › The car door is
› mechanically or
Infobyte electrically blocked.
2: 0 = › Check operation of door
door A 1 relays on FSM.
= door B › Check operation of
2 = door door end switches and
C jumpers FSM-2 J21,
› Infobyte 3: J31, J71, J81.
»1 = completely open,
OPEN end switch is
active
»2 = does not close
completely, CLOSE end
switch does not
activate
13 DOOR LOCK RETRY Error during closing of The shaft door contact
CNT doors. (lock) does not close even
› after n attempts.
Infobyte
2: 0 =
door A 1
= door B
2 = door
C
132 REMOTE RESET The FST controller was The FST controller
reset by the GST Group was reset through the
Controller. serial interface.
133 CALIBRATION– Calibration progress is A calibration drive was
START
CALIBRATION– displayed. triggered.
OK!
CALIBRATION-ABORT!
134 LEARN DRIVE- Learn drive progress is A learn drive was triggered.
START LEARN
DRIVE--OK! LEARN displayed.
DRIVE-ABORT!
143 FIREMAN MODE- Fire recall was switched on › Fire recall received at
ON FIREMAN
MODE-OFF or off. FST, RIO or ADM.
› FIREMAN MODE-OFF is
always displayed if fire-
recall I/O ports are used
(normally closed
contacts).