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Sciencedirect: Strain Hardening and Strain Rate Sensitivity Behaviors of Advanced High Strength Steels
Sciencedirect: Strain Hardening and Strain Rate Sensitivity Behaviors of Advanced High Strength Steels
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ScienceDirect
JOURNAL OF IRON AND STEEL RESEARCH, INTERNATIONAL. 2013, 20(6): 68-74
Abstract: The mechanical properties of commercial dual phase (DP) , transformation induced plasticity ( T R I P ) , and
high strength low alloy (HSLA-340) steel sheets are investigated and compared at various strain rates ranging from
0. 001 7 to 0. 17 s-’ at ambient temperature. TRIP steel outperforms the other two materials, having comparable
ductility and twice as large strength relative to DP steel. TRIP has larger strength and much larger ductility than
HSLA-340. The exceuent ductility of TRIP800 is due to its high strain hardening capability, which promotes stable
plastic deformation. It is observed that the strain hardening rate in TRIP800 does not decrease to zero at failure, as
common in most materials in which failure is preceded by necking.
Key words: steel; advanced high strength steel; HS1.A; DP; TRIP; hardening
Numerous efforts have been made in recent years to ble during deformation. However, intense twinning
reduce vehicle mass in order to increase fuel efficiency leads to strong strain hardening which is almost con-
and reduce carbon dioxide emission. Therefore, the use stant ( i n some cases even increasing) with strain.
of metallic materials with high strength per mass ra- The phase composition of these materials is con-
tio has become a requirement for safe design and in- trolled through the selection of the annealing tem-
creased crashworthine~s~’-~~. Prominent members of perature, quenching rate, and chemical composi-
the advanced high-strength steels (AHSS) class are tion. In order to produce a strong and ductile AHSS
the high strength-low alloy ( HSLA ) , the dual- with the appropriate phase distribution, selecting an
phase (DP) , transformation induced plasticity (TRIP) , adequate intercritical annealing process is essential.
and twinning-induced plasticity ( TWIP) steels. HSLA There have been numerous studies of the effect
steels consist of ferrite, fine carbides and nitrides. of the phase volume fraction and tempering condi-
Dual-phase steels have microstructures containing tions on the mechanical properties of these steelsC5-’”.
ferrite and martensite, with the martensite usually M R Akbarpour and A Ekrami[’l investigated the
distributed along grain boundaries. T h e soft ferrite effect of annealing time on the phase structure
phase provides ductility and toughness, while the (mainly the volume fraction of ferrite) and mechani-
hard martensite provides strength14’. In TRIP steel, cal properties of DP steel. The strength of this ma-
phase transformation of austenite to martensite terial decreases and elongation increases as a result
takes place during deformation under the action of of increasing the ferrite volume fraction. These au-
stress. This enhances the apparent work hardening thors also investigated the work hardening behavior
of the material and improves its ductility. In the un- of high bainite DP steels with increased volume frac-
deformed state, the material contains ferrite and re- tion of ferriteC6’. A Kumar et all7’ investigated the
sidual austenite ( stabilized by an increased concen- structure-property relation of ferrite-bainite and fer-
tration of Si) , which provide ductility. TRIP steels rite-martensite DP steels ; the hardness and tensile
may be compared with T W I P steels, which are aus- properties were evaluated as functions of the volume
tenitic in the undeformed state. Austenite is stabi- fraction of bainite and martensite. A similar study
lized by a large concentration of Mn and remains sta- was performed by N Saeidi and A EkramiCIZ1and
Biography:F Ozturk(1971-), Male, Doctor, Associate Professor; E-mail: fahrettin@nigde. edu. tr; Received Date: September 27, 2011
Issue 6 Strain Hardening and Strain Rate Sensitivity Behaviors of Advanced High Strength Steels 69
tensile properties of martensite/ferrite and bainitel comparative study of the formability of these steels
ferrite dual phase steels were determined a t room was also performed by Wolfgang Bleck et alCzol,who
temperature. These works indicated that steels with determined the forming limit diagram for T R I P ,
bainite/ferrite microstructure have better ductility DP, I F , IF-HS, AO, A3, and ZStE 180 BH steels.
and Charpy impact energy than steels with martens- Increasing the formability and reducing the manu-
ite/ferrite microstructure, however, the yield stress facturing costs of these high strength steels have been
and tensile strength of bainite/ferrite steel are smal- discussed in the l i t e r a t ~ r e [ ~ ~H- ~Huh
~ ~ .et alC4linvesti-
ler than those of martensite/ferrite steels. Similar gated the dynamic tensile characteristics of TRIP600
results are reported in Ref. [15]. and DP600 steels. It was observed that the flow stress
In addition to the dual phase steels, TRIP steels increases with increasing strain rate ( positive strain
find applications in the automotive industry due to their rate sensitivity). T h e fracture elongation and form-
good formability and high energy absorption properties. ability of T R I P steel sheets were found to be better
T h e forming processes improve the mechanical per- than those of DP steels at intermediate strain rates.
formance of T R I P steels due to the transformation of In the present study, a comparative study of the
retained austenite into martensite during forming. tensile deformation behavior of commercial HSLA-340,
During the transformation, retained face centered cubic DP800, and TRIP800 steels is performed. This infor-
(fee) austenite transforms to body centered cubic mar- mation helps classify these materials with respect to
tensite as the strain increases, and this leads to im- their formability.
proved strength. T h e strain at the beginning of the
1 Experimental
transformation is generally related to the carbon con-
tent and the size of the retained austenite grainsC16-18’. 1. 1 Material
In T R I P steels, the large strain-hardening rate per- HSLA-340, DP800, and TRIP800 advanced high
sists at higher strains, while in DP steels strain strength steel sheets with thickness of 1. 2 , 1. 5 ,
hardening diminishes with strain. This pronounced and 1. 5 mm respectively were studied by performing
strain hardening delays localization and leads to the tensile tests at various strain rates. T h e chemical
apparent large ductility observed in uniaxial tests. It composition of these materials is given in Table 1.
is also the primary reason for the enhanced form- As-received steel samples were etched in order
ability of these steels. In forming operations, the to delineate the microstructures for metallographic
thickness of the formed parts is more uniform for observation. After grinding and polishing, HSLA
TRIP steels than for DP and HSLA steels. HSLA necks and DP steels were etched with 2% nital solution.
more than TRIP steel, while DP fractures without any For the T R I P steels the specimens were first etched
necking. However, proper comparative evaluation with 5 % nital and rinsed with pure water, followed
should be based on the identification of the limits of by etching in a 10% sodium metabisulphite solution.
formability under different forming modes/paths, T h e microstructures of the as-received materials ob-
e. g. with the aid of the forming limit A tained from optical micrographs are shown in Fig. 1.
With these etchants retained austenite appears white, the sheet in the rolling direction by water jet cutting.
ferrite appears grey, and bainite and martensite ap- All samples had 50 mm gauge length. It is known
pear blacki2". T h e volume fraction measurements that the sample cutting method is important as it
were performed using the 100 grid-point counting may influence the mechanical behavior. This is at-
method in accordance with ASTM standard E56ZLZ6]. tributed to the formation of heat affected zones along
T h e Heyn linear intercept method, which i s de- the edges of the sample, in which the phase compo-
scribed in the ASTM standard El12'27', was used to sition is modified. Such difference was observed in
measure the average ferrite grain size. Quantitative the hole expansion testsC281,where drilled holes ex-
metallographic results are shown in Table 2. hibited a much larger expansion than punched holes
under the same far field loading. Water cutting min-
Table 2 Quantitative metallographic results in imizes such structural changes in the material.
as-received conditions All tensile tests were performed with a Shimadzu
Volume fraction/% Average Autograph 100 kN testing machine and the material
Grade Retained grain size/ deformation was measured with a video-extensometer.
Ferrite Martensite Bainite
austenite Pm Each test was repeated at least three times and aver-
HSLA-340 100 12. 2 aged.
DP800 74 26 5. 16
TRIP800 71 3. 8 11. 4 13. 8 4. 7 2 Results and Discussion
True stress vs true strain curves for the three
1 . 2 Experimental procedure materials at different strain rates are given in Fig. 2.
Uniaxial tensile tests were performed at ambi- T h e figure indicates that the flow stresses are very
ent temperature and strain rates of 0. 001 7 , 0. 008 3 , different at all strains, with the HSLA steel carry-
0. 083, and 0. 1 7 s-'. A t least three samples were ing significantly smaller stress than the other steels.
tested for each strain rate. Samples of dimensions as The HSLA steel exhibits a yield point elongation
specified by the ASTM E8 standard were cut from (YPE) phenomenon including the formation of loca-
c--
-#/-
c
7
o /
q'
400 -
200 -
0 1 I I I
D 0.04 0.08 0.12 0.16 0.20 0.24 0.28
True strain
(a) 0.0017 s - ' ; (b) 0.0083 s-l; (c) 0.083 s-l; (d) 0.017 s-l.
Fig. 2 True stress vs true strain curves at different strain rates
Issue 6 Strain Hardening and Strain Rate Sensitivity Behaviors of Advanced High Strength Steels 71
-
lization bands. This is usually attributed to static which exhibit large hardening rates that are almost
aging produced by the interaction of carbon atoms constant during deformation, provide an exception
and dislocations. T h e length of the Luders plateau to this typical behavior. T h e monotonic drop of the
decreases as the rate increases. A t the lowest strain strain hardening rate during deformation in T R I P
rate used the YPE is about 7. 5% and decreases to steels (Fig. 3 ) is likely due to two factors: 1) the
2. 5% at the highest strain rate. This phenomenon is volume fraction of the material affected by the phase
not observed in other steels. In many alloys, YPE is transformation is smaller in TRIP steels than in
negligible either because the material has been suffi- TWIP steels, and 2 ) twinning takes place in a more
ciently temper rolled or because it is inherently free gradual manner in T W I P steels than the austenite-
of YPE at the given temperature (e. g. , fully stabi- martensite transformation in T R I P steels. Neverthe-
lized steels, dual phase steels, and various alumi- less, TRIP800 outperforms the other two materials
num alloys)CZ51.This phenomenon is generally unde- considered in this study. It is important to observe
sirable since it is associated with stretcher marks that the hardening rate in TRIP800 does not de-
(strain localization bands) and poor surface quality crease to zero at failure, as seen in most materials in
during stamping operations. which failure is preceded by necking.
The strain at failure is comparable in HSLA-340
and TRIP800 and significantly smaller in DP800. As
--- TRIP800
discussed in Ref. [ 291, the deformation of ferrite -.-- HSLA-,%O
grains is more pronounced in T R I P steels than in DP
12 000
steels because the austenitemartensite transformation
leads to localized deformation in adjacent ferrite :I$
8 000
grains. T h e large ductility of TRIP800 is clearly due
to its high strain hardening capability which pro- 4 OOO
motes stable plastic deformationC301. Therefore,
0
T R I P steels are more suitable for complex applica-
tions than DP steels. True stresslMPa
T h e combination of high strength and ductility Fig. 3 Comparison of strain hardening rates vs
of T R I P steels depends on the amount of retained true stress for HSLA-340, DPSOO , and
austenite in the structure. T h e percentage of re- TRIP800 steels at 0.0083 s-'
tained austenite is controlled by the chemical compo-
sition, particularly by carbon, silicon, and manganese. T h e values of the strain hardening exponent n
A comprehensive study of the effects of retained are shown in Fig. 4 for all strain rates considered.
austenite on mechanical properties of TRIP800 was T h e exponent decreases with increasing strain rate in
performed by K S Choi et alc31-321.They have ob- DP800, while it is constant or decreases slightly in
served that the austenite-martensite transformation TRIP800 and HSLA-340.
does not take place during the elastic and beginning Fig. 5 shows the variation of the 0. 2 % yield
of plastic deformation. As the deformation pro- strength (YS) with the strain rate for the three materi-
ceeds, a rapid decrease of the retained austenite vol- als. The yield stress of DP800 is highest for all strain
ume fraction from 15% to 2% (close to sample failure)
is observedC311.
T h e ability of the material to strain hardening 0.20
controls localization retardation and indirectly the
tensile strength. Strain hardening is characterized by
&/dE or by the strain hardening exponent n. T h e
exponent is obtained by fitting a power law to the
stress-strain curve, i. e. loga= logK -tnloge, where
K is a fitting constant or strength coefficient. Fig. 3 A HSLA-340
0.08
shows &/& versus the flow stress for strain rate of -0.02 0 0.02 0.06 0.10 0.14 0.18
0. 0083 s-l and for the three materials. T h e curves Strain rate/s-'
show the typical decreasing trend observed in most Fig. 4 Variation of strain hardening
materials. It is interesting to note that T W I P steels, coefficient with strain rate
72 Journal of Iron and Steel Research, International Val. 20
-
i (
3 480 of the strain rate range can be compared with the
values of S in Fig. 6 at low stresses (i. e. close to the
440
yield stress). The DP curve has the highest slope,
400 M
380 , A
fi
A
i. e. highest S value, which is in agreement with the
0 0.04 0.08 0.12 0.16 data in Fig. 6. Fig. 6 also indicates that the strain
Strain rat&-' rate sensitivity of the yield stress of HSLA-340 is
Fig. 5 Variation of yield strength with strain rate slightly higher than that of TRIP800. T h e noise in
the data in Fig. 5 at rates close to 2. 8 X s-'
rates and increases with the rate. A similar trend is ( t h e base rate of the strain rate jump tests) does not
seen for TRIP800. However, HSLA-340 has a strain permit an accurate comparison of these two materi-
rate-independent yield stress in the entire range of als. T h e results of strain rate jumps (Fig. 6 ) are, in
strain rates. general, more accurate since in this type of test the
The strain rate sensitivity is important in deter- rate sensitivity of the material is probed at given
mining the stability of plastic deformation. Further- structure and at a given strain rate (rates close to
more, the energy absorption capability of a structure the base rate considered).
strongly depends on the strain rate sensitivity and 20
strain hardening characteristics of the material. In o DP800
,, S14.237 22+6.332 64 x 10-'(21
general, positive strain rate sensitivity and large 16 - A HSLA-340
strain hardening lead to large energy absorption be-
fore failure. 12 - S=11.10206-0.004 13 (TI
'I
nn
3 Conclusions
"i
u'y
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