Professional Documents
Culture Documents
Operation Manual
X Series
909.1550.1-08
Im Anwänder 24 - 26
71549 Auenwald, Germany
Website: www.lorch.biz
Email: info@lorch.biz
This documentation including all its parts is protected by copyright. Any use or
modification outside the strict limits of the copyright law without the permission of
Lorch Schweißtechnik GmbH is prohibited and liable to prosecution.
Technical modifications Our machines are in a constant state of further development, and the right is
reserved to make technical changes without notice.
Table of contents
12 Start-up. . . . . . . . . . . . . . . . . . . . . . . 10
12.1 Electrode welding process. . . . . . . . . . . . . . . . 12
12.2 TIG welding process. . . . . . . . . . . . . . . . . . . . . 13
12.3 MIG welding process (MIG/MAG). . . . . . . . . . . 13
12.4 Call up the secondary parameters. . . . . . . . . . 14
12.5 Special functions . . . . . . . . . . . . . . . . . . . . . . . 15
12.6 Remote control (optional). . . . . . . . . . . . . . . . . 16
13 Graphs. . . . . . . . . . . . . . . . . . . . . . . 18
13.1 Electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
13.2 TIG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
13.3 Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
14 Messages. . . . . . . . . . . . . . . . . . . . . 19
14.1 Status messages . . . . . . . . . . . . . . . . . . . . . . . 19
14.2 Error messages . . . . . . . . . . . . . . . . . . . . . . . . 19
15 Welding basics . . . . . . . . . . . . . . . . 20
15.1 Stick electrode welding. . . . . . . . . . . . . . . . . . . 20
15.2 TIG welding . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1 Machine elements
1 2 3
4
5
6
7
8
9
nent guide
9 Mains cable
2 Explanation of symbols
2.1 Meaning of the symbols in the opera- 2.2 Meaning of the symbols on the
tion manual machine
Danger of physical injury or death! Danger!
If the danger warnings are disregarded, Read the user information in the operation
this can cause slight or severe injuries or manual.
even death. Disconnect the mains plug!
Danger of property damage! Pull out the mains plug before opening the
Disregarding danger warnings can cause housing.
damage to workpieces, tools, and equip-
ment.
General note.
3 Safety precautions
Hazard-free working with the machine is Service and repair work may only be carried out by a
only possible if you read the operating and trained electrician.
safety instructions completely and strictly Ensure that there is good direct contact for the ground
observe them. cable immediately beside the weld point. Do not pass
Please obtain practical training before us- the welding current through chains, ball bearings,
ing the machine for the first time. Heed the steel cables, grounding conductors, etc., as it could
safety regulation (UVV).* cause these to fuse.
Before starting any welding work, clear Secure yourself and the welding machine when work-
away any solvents, degreasing agents, ing in elevated or inclined areas.
and other flammable materials from the The machine should be connected only to a properly
working area. Non-movable flammable grounded mains supply. (Three-phase four-wire sys-
materials must be covered. Only weld if the tem with grounded neutral conductor or single phase-
ambient air contains no high concentra- three-wire system with grounded neutral conductor)
tions of dust, acid vapours, gases or flam- socket and extension cable must have a functional
mable substances. Special care must be protective conductor.
taken during repair work on pipe systems Wear protective clothing, leather gloves and leather
and tanks which contain or have contained apron.
flammable liquids or gases.
Protect the welding area with curtains or mobile
Never touch live parts inside or outside of screens.
the housing. Never touch welding elec-
trodes or live welding current parts in a Do not use welding equipment to thaw out frozen wa-
machine that is on. ter pipes or ducts.
Do not expose the machine to rain; do not In closed containers, under cramped conditions, and
clean with sprays or steam jets. in high electrical risk areas, only use machines with
the S sign.
When taking a break, switch off the machine and
close the valve on the gas cylinder.
Always use a welding shield. Warn anyone Secure the gas cylinder with a chain to prevent it fall-
in the work area about the dangers of arc ing over.
rays.
Disconnect the mains plug from the mains before
changing the place of installation or making repairs
Please use a suitable extraction system for to the machine.
gases and cutting fumes. *) Only applicable for Germany. Can be ordered from Carl
Always wear breathing apparatus when- Heymanns-Verlag, Luxemburger Str. 449, 50939 Köln.
ever there is a risk of inhaling welding or Please heed the safety regulations which apply to your
cutting fumes. country. Subject to change.
If the power cable is damaged or severed
while working, do not touch the cable, but
immediately pull out the mains plug. Never 4 Ambient conditions
use a machine if the mains cable is dam-
aged. Temperature range of ambient air:
Keep a fire extinguisher near the welding in operation: -20 °C ...+40 °C (-4 °F to +104 °F)
area. Transport
Check the welding area for fire after weld- and storage -25 °C to +55 °C (-13 °F to +131 °F)
ing (see UVV*). Relative humidity:
Never try to disassemble the pressure up to 50 % at 40 °C (104 °F)
reducer. Replace the pressure reducer if
up to 90 % at 20 °C (68 °F)
faulty.
Operation, storage and transport may only
be carries out within the ranges indicated!
The machine must be transported or set up Use outside of this range is considered not
only on firm, level surfaces. used with its intended purpose. The manu-
The maximum admissible angle of inclina- facturer is not liable for damages cause by
tion for setting up or transporting is 10°. misuse.
Ambient air must be free of dust, acids, corrosive gases
or other damaging substances!
5 General regulation of use impedance (Zmax) of the interface to the power grid
(mains connection) is indicated in the technical data.
This machine is intended for use in the commercial and
If in doubt, please contact your power grid operator.
industrial sector. It is portable and is suitable for opera-
tion on the mains supply or also on a power generator. The machine is intended for welding in both commer-
cial and industrial applications (CISPR 11 class A).
The machine is intended for DC electrode welding of
Use in other surroundings (for example in residential
–– unalloyed steels, low and high-alloy steels areas) may disturb other electronic devices.
–– nickel and its alloys Electromagnetic problems during start-up can arise
Together with a TIG welding torch, the machine is in:
suitable for TIG welding with direct current of –– mains cables, control cables, signal and telecom-
–– unalloyed steels, low and high-alloy steels munication lines near the welding or cutting area
–– copper and its alloys –– TV/radio transmitters/receivers
–– nickel and its alloys –– Computers and other control devices
–– special metals like titanium, zirconium and tanta- –– Protection equipment such as alarm systems
lum. –– Pacemakers and hearing aids
Together with a wire feed case, the machine is suit- –– Measurement and calibration devices
able for MIG welding with
–– Equipment with too little protection against distur-
–– solid wire (MIG/MAG), bances
–– flux-cored wire. If other equipment is disturbed, it may be necessary to
provide additional shielding.
6 UVV inspection The affected area may go beyond the boundaries of
the property concerned. This depends on the layout
Operators of commercially-operated welding systems of the building, and the other activities that may be
are obliged to have regular safety inspections of the going on there.
equipment carried out in accordance with EN 60974-4.
Lorch recommends inspections at 12 month intervals. Please use the machine in compliance with the manu-
facturer's instructions. The operator of the equipment is
A safety inspection must also be carried out if modifica- responsible for the installation and use of the machine.
tions or repairs have been made to the system. Furthermore, the owner is responsible for eliminating the
Improper UVV inspections can destroy the disturbances caused by electromagnetic fields.
system. For more information about UVV
inspections of welding systems, please
contact your authorised Lorch service cen- 10 Transport
tre. For transport using mechanical lifting
gear (e.g. cranes etc.) only the handle
7 Unit protection may be used as the hoisting point. Use
suitable load-bearing equipment. Do
This machine is protected electronically against overload- not use a fork-lift truck or similar device
ing. Do not use fuses of higher amperage than printed on to lift the machine by its housing. The
the identification plate. carrying strap is exclusively for trans-
port by a person.
8 Noise emission
The noise level of the unit is less than 70 dB(A), meas-
ured under standard load in accordance with EN 60974-1
in the maximum working point.
9 Electromagnetic compatibility
(EMC)
This product is manufactured in conformance with the
current EMC standard. Please note the following:
Due to their high power consumption, welding ma-
chines can cause problems in the public power grid.
The mains connection is therefore subject to require-
ments with regard to the maximum permissible sys-
tem impedance. The maximum permissible system
11 Before start-up
2 12 13
2 Transportation belt ÂÂ Thread the transportation belt into the welding ma-
12 Plastic slides chine and plastic slides. See sequence of the num-
bering in the picture.
13 Velcro fastener
12 5 14
5 Accessories belt with fastener ÂÂ Thread the accessories belt into the handle and plas-
12 Plastic slides tic slides. See sequence of the numbering in the pic-
ture.
14 Closure
ÂÂ Plug the belt fasteners together.
i
28
the type of electrode and the welding proc-
ess. Please follow the manufacturer's in-
structions on the electrode packaging for 22
this purpose.
11.5 MIG welding process ÂÂ Connect the welding cable of the wire feed case to
the connection socket minus or plus 8 of the power
A wire feed case (optional) is required for
i
source (X 350).
MIG welding.
ÂÂ Connect the control cable of the wire feed case (with
adapter if necessary) to the remote control connec-
tion socket (7) of the power source (X 350). (if fitted)
The operations required may differ depend-
ÂÂ Equipping the wire feed case. (See wire feed case
ing on the version and the configuration of
operating instructions)
the wire feed case!
Please observe the wire feed case operat-
ing manual!
73 77
75
71
76
70 72 74
Abb. 7: MIG welding connection diagram
12 Start-up
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
31 50
30 51
57 56 55 54 53 52
34 35 53 40 39 41 42 43 44 45 47 48 49
56
55 58
57 52
30 Selection button Up / Arc Force / Pulsesis used to 33 The Hotstart LED lights up when Hotstart is se-
select uphand seam welding, arc dynamics and / lected.
or pulsing. 34 The Fault LED lights up continuously, and the
31 Selection button Hotstart / Regular is used to se- fault code is displayed in the 7 segment display
lect Hotstart (increased `start current) or regular 41.
start current.
32 The Regular LED lights up with regular start cur-
rent. (without Hotstart)
- 10 - 909.1550.1-08 11.18
Start-up
35 The Remote control LED lights up when a remote MIG welding with continuous voltage character-
control is connected. istic curve / MIG welding with continuous current
Control knob 56 specifies the maximum value for characteristic curve
the control range of the remote control. If 100A 52 Polarity display LEDs
has been set, for example, 10A - 100A can be LED "-" lights up (machine without polarity re-
called up using the remote control. verser)
36 The Pulse LED lights up when the pulse function LED "-" or "+" lights up (machine with polarity
has been selected. (the pulse is carried out be- reverser)
tween welding current I1 and I2) 53 The VRD LED
37 The Up (uphand seam welding) LED lights up lights up continuously when the VRD function is
when the vertical up-welding function has been active (no-load voltage reduction)
selected. 54 The polarity reverser LED
38 The Up Force (arc dynamics) LED lights up when lights up continuously with machines that have a
the arc dynamics function has been selected. polarity reverser (equipment for polarity reversal)
(short time current increase with short arc) flashes, if the output voltage exceeds the maxi-
39 The % LED lights up when a value is displayed in mum allowable value according to the standard
the 7 segment display 41 in percent. (example: during welding or if MIG welding oper-
ating mode LED 45, 46 is selected)
40 The Seconds LED lights up when a value is dis-
played in the 7 segment display 41 in sec. 55 The Menu button
is used to call up the secondary parameters.
41 The 7 segment display, shows the selected cur-
It is used for switching the polarity (press the but-
rent intensity.
ton for 2 secs.), but only with machines that have
When the secondary parameters are active, the
the polarity reverser.
code and the setting value of the secondary pa-
rameter are displayed alternately. 56 The menu / welding current control knob is used
for:
42 The Welding voltage LED lights up when the
welding voltage is displayed in the 7 segment ●● setting the welding current (rotate).
display 41 in volts. ●● selecting the secondary parameters (rotate).
43 The Welding current LED lights up when the ●● selecting the secondary parameters (press).
welding current is displayed in the 7 segment ●● setting the secondary parameters (rotate).
display 41 in amps. 57 The polarity display LEDs
44 The TIG LED lights up if TIG operating mode is LED "+" lights up (machine without polarity re-
selected. verser)
LED "+" or "-" lights up (machine with polarity
45 The CV LED lights up if the MIG welding operat-
reverser).
ing mode is selected with a continuous voltage
characteristic curve. 58 Select button MMA/TIG/MSG is used to switch
between modes TIG, MSG-welding with constant
46 THE CC LED lights up if MIG welding operating
voltage characteristic, MMA basic/rutile/CEL.
mode is selected with a continuous current char-
If the button is pushed for longer than 2 seconds
acteristic curve.
the gouging operating mode is activated (Elec-
47 The Electrode basic LED lights up if you select trode CEL LED flashes).
electrode mode. (Electrodes with alkaline coating)
48 The Electrode rutile LED lights up if you select
rutile electrode operating mode. (Electrodes with
rutile acid coating)
49 THE Electrode CEL LED lights up if you select
CEL electrode operating mode. (Electrodes with
coating containing cellulose, suitable for down-
wards welding)
The Electrode CEL LED starts flashing when
gouging operating mode is selected.
50 The Electrode basic / rutile / CEL, gouging selec-
tion button
is used to select the electrode operating modes
basic / rutile / CEL. If the button is pushed for
longer than 2 seconds the gouging operating
mode is activated (Electrode CEL LED flashes).
51 The WIG / MIG selection button
is used to select the operating mode WIG /
11.18 909.1550.1-08 - 11 -
Start-up
12.1 Electrode welding process ÂÂ Repeat the operations for setting the Hotstart time
"tSt" secondary parameter.
Switch on the system ÂÂ Exit the secondary parameters by pressing the Menu
ÂÂ Switch on the system at the main switch 6. button 55.
ÂÂ Press button 50 (Control Pro) or 58 (BasicPlus) re- Alternatively, the Hotstart secondary parameter can
peatedly until the desired electrode operating function be called up by keeping the selection button 31
is selected. pressed for 2 secs. with Hotstart (LED 33 lights up)
99 The electrode basic, rutile or CEL symbol (LED 47, 48 selected. (Control Pro)
or 49) lights up.
Arc dynamics (Arc Force)
ÂÂ Press button 31 in order to switch on the Hotstart or
regular function. (Control Pro) The electrode is prevented from burning in in the
weld pool by means of a brief current increase with
ÂÂ Press button 30 in order to switch the Up, Arc Force and
a short arc.
Pulse function on or off. (Control Pro)
ÂÂ Press button 30 until the ARC symbol (LED 38) lights
ÂÂ Use control knob 56 to set the desired welding current.
up. (Control Pro)
Recommended current in- ÂÂ Press button 55 to call up the secondary parameters.
Electrode Ø [mm] tensity [A] ÂÂ Select the Arc dynamics secondary parameter (Code
1,5 20...40 "dAF") by turning the control knob 56.
ÂÂ Confirm the secondary parameter by pressing the
2,0 35...60
control knob 56.
2,5 45...100
ÂÂ Set the desired value by rotating the control knob 56.
3,2 75...140
ÂÂ Confirm the setting by pressing the control knob 56.
4,0 130...190 ÂÂ Exit the secondary parameters by pressing the Menu
5,0 180...280 button 55.
6,0 230...370 Alternatively, the arc dynamics secondary parameter
8,0 290...420 can be called up by keeping the selection button 30
pressed for 2 secs. with Arc dynamics (LED 38 lights
Tab. 1: Electrode diameter - Electrode up) selected. (Control Pro)
Please follow the electrode manufacturer's
i instructions
Arc ignition
ÂÂ Briefly touch the workpiece at the point to be welded
using the electrode and lift the electrode a little.
99 The arc burns between the workpiece and the elec-
trode.
Hotstart
Ignition performance is improved by increasing the
welding current (Hotstart).
ÂÂ Press button 31 until the Hotstart (LED 33) symbol
lights up. (Control Pro)
ÂÂ Press button 55 to call up the secondary parameters.
ÂÂ Select the secondary parameter Hotstart (Code "ISt")
by rotating the control knob 56.
ÂÂ Confirm the secondary parameter by pressing the
control knob 56.
ÂÂ Set the desired value by rotating the control knob 56.
ÂÂ Confirm the setting by pressing the control knob 56.
- 12 - 909.1550.1-08 11.18
Start-up
Factory
TIG welding current Range
setting
Welding current I1 10 to 350 A 100
Tab. 3: TIG welding current
Arc ignition
ÂÂ Open the valve 19 on the TIG welding torch.
11.18 909.1550.1-08 - 13 -
Start-up
Control Pro
Basic Plus
Default
Setting
Electrode
range
value
Code
ÂÂ Press button 55 to call up the secondary parameters.
Parameter
MIG
TIG
ÂÂ Set the desired secondary parameter by rotating the
control knob 56.
99 The parameter code and the corresponding setting are 0.2 to
displayed alternately in the 7-Segment display 41. 2000 Hz
ÂÂ Confirm the secondary parameter by pressing the 3.0 (Repre-
Pulse frequency X X X
control knob 56. Hz sentation
ÂÂ The setting can be adjusted by rotating the control 0.2 to
knob 56. 2.0t)
Pulse duty cycle
ÂÂ Confirm the setting by pressing the control knob 56. (% of welding 50 % 1...99 % X X X
ÂÂ The previous or next secondary parameter is dis- current I1)
played by rotating the control knob 56. Indicates the chronological ratio between welding current
Different secondary parameters are available de- I1 and second current I2 in percent. If the value set is 30,
pending on the selected operating mode and func- the ratio is 30% l1 to 70% l2.
tion. Weld end detec-
100
tion 0...200 % X X X X X
%
Mode (correction value)
Control Pro
Basic Plus
Setting
Electrode
range
value
Code
- 14 - 909.1550.1-08 11.18
Start-up
Gouging
Gouging is used for working out the roots or faulty
points and serves for preparing the weld seam.
i and set in the 7 segment display. Welding
currents I1 and I2 deviate from the set val-
ue depending on the secondary parameter
settings "uPF", "uP1", "uP2" and "uPU".
A special torch is required for gouging that has car- The setting range of the average welding
bon electrodes and compressed air connection. current is 30 to 200 A
ÂÂ Press and hold the electrode button 50 (Control Pro) Switching Pulses on / off (Control Pro)
or 58 (Basic Plus) for at least 2 seconds. ÂÂ Press button 30 until the Pulses symbol (LED 36)
99 The Electrode CEL LED 49 flashes. lights up.
ÂÂ Set the desired current by rotating the control knob ÂÂ Press button 55 to call up the secondary param-
56. eters.
Up / Pulses (Control Pro) ÂÂ Select the Second current I2 secondary parameter
(Code "I 2") by rotating the control knob 56.
The Up and Pulses function can be activated or de-
activated. The Up (LED 37) and Pulses (LED 36) ÂÂ Confirm the secondary parameter by pressing the
functions are only available in an active state. control knob 56.
If Up / Pulses is deactivated, the Arc Force can be ÂÂ Set the desired value by rotating the control knob
selected or deselected directly (without pressing but- 56.
ton 30 several times). ÂÂ Confirm the setting by pressing the control knob 56.
ÂÂ Repeat the operations to set the Pulse frequency
Activate / deactivate Up / Pulses (Control Pro)
"FPU" and Pulse duty cycle "bPU" secondary param-
ÂÂ Press button 55 to call up the secondary parameters. eters.
ÂÂ Select the Up / Pulses secondary parameter (Code ÂÂ Exit the secondary parameters by pressing the Menu
"PLS") by rotating the control knob 56. button 55.
ÂÂ Confirm the secondary parameter by pressing the
control knob 56. Hold functionality
ÂÂ Set the desired value by rotating the control knob 56. After the welding, with Hold = 5, 10 or On, the aver-
age values of the last welding task are visible in the
–– "On " = Activated
display for 5 sec., 10 sec. or permanently, the LED
–– "OFF" = Deactivated for V (voltage) or A (amperage) is flashing. At Hold =
ÂÂ Confirm the setting by pressing the control knob 56. OFF the set-value of the welding current or the actual
ÂÂ Exit the secondary parameters by pressing the Menu welding voltage is shown in the display.
button 55. ÂÂ Press button 55 to call up the secondary parameters.
ÂÂ Select the Hold secondary parameter (Code “HOL”)
Switching Up on / off (Control Pro)
by rotating the control knob 56.
ÂÂ Press button 30 until the Up symbol (LED 37) lights
ÂÂ Confirm the secondary parameter by pressing the
up.
control knob 56.
ÂÂ Press button 55 to call up the secondary param-
ÂÂ Set the desired value by rotating the control knob 56.
eters.
–– “OFF” = Deactivated
ÂÂ Select the Up frequency secondary parameter (Code
"uPF") by rotating the control knob 56. –– „5 “ = for 5 seconds the average values of the last
welding task are displayed
ÂÂ Confirm the secondary parameter by pressing the
control knob 56. –– „10 “ = for 10 seconds the average values of the
last welding task are displayed
ÂÂ Set the desired value by rotating the control knob
56. –– „On “ = Activated (permanently the average val-
ues of the last welding task are displayed)
ÂÂ Confirm the setting by pressing the control knob 56.
Pressing button 56 switches between actual value of
ÂÂ Repeat the operations for setting the Up second cur-
the welding voltage and welding current.
rent "uPI" and Up duty cycle "uPU" secondary pa-
rameters.
ÂÂ Exit the secondary parameters by pressing the Menu
button 55.
11.18 909.1550.1-08 - 15 -
Start-up
i machine is switched off with the function ÂÂ Press button 55 to call up the secondary parameters.
lock activated, the control panel is still ÂÂ Select the Remote control secondary parameter
blocked when the machine is switched (Code "FrA") by rotating the control knob 56.
back on. ÂÂ Confirm the secondary parameter by pressing the
control knob 56.
MMA only (BasicPlus)
ÂÂ Set the value "On" by rotating the control knob 56.
With this parameter the welding mode can be limited
to MMA only. ÂÂ Confirm the setting by pressing the control knob 56.
ÂÂ Press button 55 to call up the secondary parameters. ÂÂ Exit the secondary parameters by pressing the Menu
button 55.
ÂÂ Select the secondary parameter “MMA only” (Code
“Elo”) using the knob 56.
ÂÂ Confirm the secondary parameter by pressing the
control knob 56. 60
ÂÂ Set the desired value by rotating the control knob 56.
61
–– “on” = Only the MMA modes basic/rutile/CEL can
be selected.
–– “OFF” = All modes can be selected.
0
10
0
- 16 - 909.1550.1-08 11.18
Start-up
i
If the setting is 100A, for example, the remote used with the devices X 350 VRD.
control can call up 10A - 100A.
61 The polarity switch
is used to change the polarity (only machines with
A contact remote control for setting the welding current
polarity reverser)
is available for the X series (only suitable for electrode
The machine is protected against multiple chang-
welding).
es at short intervals by a 2-second delay.
ÂÂ Clamp the contact remote control in the electrode
62 The standby switch
holder.
is used to activate / deactivate standby mode
(idle state) ÂÂ Position the contact remote control with the free end
on the workpiece or the welding bench (potential of
The switching position of the remote con-
i
the ground clamp).
trol has priority over the settings on the
welding machine. ÂÂ Set the desired welding current with buttons 65 and
66.
ÂÂ Transfer the set welding current to the machine using
Remote control without polarity and standby button 67.
switch
When using the Lorch remote control without polarity
and standby switch, the Remote control secondary
parameter must be set to OFF (Code "FrA" = OFF).
ÂÂ Plug the remote control into the remote control con-
necting socket 7.
ÂÂ Press button 55 to call up the secondary parameters.
ÂÂ Select the Remote control secondary parameter
(Code "FrA") by rotating the control knob 56.
ÂÂ Confirm the secondary parameter by pressing the
control knob 56. 65
66
ÂÂ Set the value "OFF" by rotating the control knob 56. 67
ÂÂ Confirm the setting by pressing the control knob 56.
ÂÂ Exit the secondary parameters by pressing the Menu
button 55.
If the Remote control secondary parameter Abb. 11: Contact remote control KR 10
11.18 909.1550.1-08 - 17 -
Graphs
13 Graphs
13.1 Electrode
13.2 TIG
bPU Pulse duty cycle
FPU Pulse frequency
I Power
I1 Welding current
I2 Second current
ISt Start current
Iz Ignition current
t Time
tIu Upslope
tSt Start current time
Abb. 13: TIG current routing diagram
13.3 Up
I Power
I1 Welding current
I2 Second current
t Time
uP1 Up welding current
uP2 Up second current
uPF Up frequency
uPU Up duty cycle
Abb. 14: Up current routing diagram
- 18 - 909.1550.1-08 11.18
Messages
14 Messages
14.1 Status messages After the message has been output, the
An error code is displayed in the 7 segment display
41 in event of an error. i machine will only function to a limited ex-
tent; the error must be corrected as quickly
as possible.
The status message can be deleted by
pressing the control knob 56.
11.18 909.1550.1-08 - 19 -
Welding basics
15 Welding basics
automatically by means of a cold wire feeder. The filler
15.1 Stick electrode welding wire must be equally or more highly alloyed than the
Coated stick electrodes are used for the widely-used base material. Flange and corner welds can be created
manual metal arc welding process (stick electrode weld- easily without filler wire.
ing). The coating of the electrode melts off during the
welding process together with the core wire. The coating Shielding gas
generates the shielding gas. Additionally the burning-
off coating compensates alloy elements, which are de-
stroyed in the molten pool. A slag layer forms on top of
the welding seam, which covers and protects the cooling Tungsten
welding seam against the air. electrode Filler wire
The coatings of the electrodes differ according to thick-
ness and type, i.e. chemical composition. This results in
Power source
different welding properties and consequently different
applications for the electrodes. Types and nomenclature Gas nozzle
are defined in DIN EN 499 (formerly 1913).
Shielding gas
Stick electrode Welding seam
Arc Workpiece
Coating
Core rod
Basically, both DC and AC may be used for TIG welding.
Gas/slag The current mode and polarity depend on the material to
be welded.
Arc
Non or low-alloyed steel, high-alloyed steel and copper,
Base metal Molten zone as well as titanium and tantalum are welded with DC.
The electrode is connected at the minus pole because of
the stronger current loading.
When welding aluminium and magnesium as well as
15.2 TIG welding their alloys, AC must be used in order to tear up the high-
melting and tough oxide skin which forms on the molten
The TIG welding process is a universally-applicable
pool or which is present on the base metal. If the oxide
process which creates high quality joints.
skin is missing, e.g. there has been welding on the same
The electrode of the TIG process consists of non-melting part for a longer time, the arc can be unstable or break
tungsten, the shielding gas is an inert gas. In English us- up from time to time.
age we speak of TIG welding ("Tungsten“ = Wolfram).
Inert gas is chemically neutral and does not react with Shape of the electrode tip
the weld metal. Inert gases are, e.g. argon, helium and Tungsten electrodes always have to be ground length-
their mixtures. Usually pure argon (99.9%) is used. The wise because crosswise grinding marks cause an un-
welding gas must be dry. DIN 32 526 defines the differ- steady arc.
ent types of shielding gas.
TIG welding process basics
A non-melting tungsten electrode is clamped with a col-
let into a gas or water-cooled torch. The arc burns be-
tween the tungsten electrode and the workpiece in an
inert shielding gas atmosphere. Thus the tungsten elec-
trode acts as an arc carrier. The arc melts the workpiece
point by point and forms the weld pool. The shielding gas
escapes through the gas nozzle. This gas protects the
tungsten electrode, the arc and the molten pool against
the surrounding air. This prevents undesired oxidation.
Consequently, poor welding results may occur due to
trouble with the shielding gas supply.
In case additional filler material is required, filler wire
is supplied either manually, as in gas flame welding, or
- 20 - 909.1550.1-08 11.18
Welding basics
Welding current [A] Electrode angle The shape of the electrode for DC welding has to be
and remain as sharp as a pencil. The angle of the point
10 - 50 15° - 30° depends on the welding current. When AC welding, it is
50 - 200 30°- 45° sufficient to sharpen the edge of the electrode slightly.
>200 45° - 75° After a short time, a round to slightly convex form is built.
If the electrode tip is polluted due to dipping into the weld
pool or touching the filler wire, the respective part of the
electrode must be completely ground off. Restore the
original, pointed shape. Grind in longitudinal direction.
11.18 909.1550.1-08 - 21 -
Fundamentals of the MIG/MAG welding process
i
Wire feed rollers
pendent upon the gas mixture and the wire
Wire electrode diameter.
Transition arc
Gas nozzle Power source The transition arc is used for medium plate thickness
and for vertical down welding. The material transfer tales
Contact tip place both in short circuit and in free flow. This produc-
Shielding gas es a reduced short circuit index and a slightly "hotter"
molten pool than in the short arc. Transition arc welding
has a higher melting rate than short arc, and is therefore
Welding seam Workpiece more economical.
Arc
Long arc
Long arcs are typically used for welding under carbon
Abb. 15: MIG/MAG welding processes dioxide and under high CO2 containing gas mixtures in
There are two types of metal inert gas welding, which are the upper performance range. Long arc welding is not
differentiated by the type of inert gas used: metal inert really suitable for welding in tight spaces. Larger drops
gas welding (MIG) and metal active gas welding (MAG). fall into the molten pool largely by gravity. This some-
times involves short circuits which, at the point of the
Welding Shielding gas short circuit, can produce spatter when the arc ignites
again, because of the upslope.
process inert active
MIG Helium (He) Argon (Ar) Spray arc
mixture of Ar/He Due to the thinness of the melt pool, spray arc welding
MAG-C Carbon dioxide is not suitable for welding in tight spaces. It is used for
100 % CO2 welding in the higher power range using inert gases or
gas mixtures with high argon content. The spray arc has
MAG-M Mixtures of Ar/
a very fine drop, short-circuit free material transfer.
CO2 Ar/O2
Tab. 7: MIG/MAG welding processes
The welding processes are further differentiated by arc
type. This means that there are differences in the form of
the arc, short circuit tendency and metal transfer mode.
Selection of the type of arc is only possible to a limited
extent e. g. when short arc welding. Short arc welding
is possible using all metal shielding gas welding proc-
esses by the selection of the suitable current intensity
and the associated arc voltage, although the short circuit
frequency and drop size are very different, according to
the shielding gas being used.
- 22 - 909.1550.1-08 11.18
Fundamentals of the MIG/MAG welding process
Wire elec- seam. If the seam is sufficiently wide, weld two beads
Long arc/ Transition alongside each other.
trode di- Short arc
spray arc arc If you are welding in the vertical up position, your oscilla-
ameter
tions should be in the shape of an open triangle.
mm A V A V A V
0,8 140… 23… 110… 18… 50… 14… Arc length correction
180 28 150 22 130 18 The longer the arc, the shallower is the penetration
1,0 180… 24… 130… 18… 70… 16… depth, the wider and flatter the weld bead and the great-
250 30 200 24 160 19 er the tendency to spatter. The weld metal is transferred
in slightly larger drops compared with a shorter arc. Use
1,2 220… 25… 170… 19… 120… 17…
a longer arc when fillet welding, in order to produce a flat
320 32 250 26 200 20
or concave weld bead.
1,6 260… 26… 200… 22… 150… 18… A shorter arc increases the penetration depth (at the
320 34 300 28 200 21
same current intensity), the weld bead is narrower and
Good weld qualities are only achieved if the voltage and the tendency to spatter is reduced. The weld metal is
current are well balanced. transferred in finer drops until the short arc is reached.
When using CO2 an arc voltage which is around 3 V larger
than required when using argon-rich gas mixtures.
Tab. 8: Working ranges for MAG welding
11.18 909.1550.1-08 - 23 -
Technical data
17 Technical data
X 350 VRD RU
X 350 VRD RU
X 350
X 350
Units
Units
Technical data1) Technical data1)
- 24 - 909.1550.1-08 11.18
Declaration of conformity
19 Disposal
Only for EU countries. In observance of European Directive 2002/96/EC on
Do not dispose of electric tools together waste, electrical and electronic equipment and its imple-
with household waste material! mentation in accordance with national law, electric tools
that have reached the end of their service life must be
collected separately and returned to an environmentally
compatible recycling facility.
20 Service
Lorch Schweißtechnik GmbH
Im Anwänder 24 - 26
71549 Auenwald
Germany
Phone +49 (0) 7191 503-0
Fax +49 (0) 7191 503-199
21 Declaration of conformity
We herewith declare that this product was manufactured
in conformance with the following standards or official
documents EN 60974-1:2012, EN 60974-3:2014, EN
60974-10:2007 CL.A in conformance with the guidelines
2014/35/EU, 2014/30/EU, 2011/65/EU.
2016
Wolfgang Grüb
Managing Director
11.18 909.1550.1-08 - 25 -
Ersatzteilliste / spare parts list / Список деталей
Ersatzteilliste / spare parts list / Список деталей
9501927
44
11
24 19 10
4 46
18 20
17 8
37
36 28 43
14
16
X
23 29
32
7 39 30
22 12
13
5
45 27
21
15
9 35
31
34
26
25
40
41 38 42
1 3 2
31.10.2018 1/3
- 26 - 909.1551.0-08 11.18
Ersatzteilliste / spare parts list / Список деталей
Ersatzteilliste / spare parts list / Список деталей
11.18 909.1551.0-08 - 27 -
Ersatzteilliste / spare parts list / Список деталей
Ersatzteilliste / spare parts list / Список деталей
9501927
Pos Mat.Nr. Bezeichnung designation Название
24 650.5464.5 E-Baugruppe Mapro01 (E) pc-board Mapro01 (E) Электронная плата Mapro01 (E)
25 650.5466.5 E-Baugruppe SF02 (E) pc-board SF02 (E) Электронная плата SF02 (E)
26 650.5467.5 E-Baugruppe DC01 (E) pc-board DC01 (E) Электронная плата DC01 (E)
27 653.0014.5 ET-BG DRV02 ET-BG DRV02 З.Ч.-Электронная плата
DRV02
28 650.5509.5 E-Baugruppe BF01 (E) pc-board BF01 (E) Электронная плата BF01 (E)
29 650.5510.5 E-Baugruppe NEFI01 (E) pc-board NEFI01 (E) Электронная плата NEFI01 (E)
30 655.9076.0 Übertrager WA 13000061 Transformer WA 13000061 Трансформатор WA 13000061
31 657.0121.0 Schalter 3/0 25A 3ph. Switch 3/0 25A 3ph. Выключатель 3/0 25A 3ph.
32 658.0245.0 Gleichrichter DB 1600V 80A rectifier DB 1600V 80A Выпрямитель DB 1600V 80A
34 661.7724.2 Netzkabel 4x4 CEE 32 3C 1RÖ Net cable 4x4 CEE 32 3C 1RÖ Сетевой кабель 4x4 CEE 32
-40°C -40°C 3C 1RÖ -40°C
34 661.7725.2 Netzkabel 4x2,5 ohne Stecker Mains cable 4x2,5 without plug Сетевой кабель 4x2,5 без
3C 1TA -40°C 3C 1TA -40°C вилки 3C 1TA -40°C
35 661.8210.9 Kabelbaum AMP14B-Minifit 12p. Cable loom AMP14B-Minifit 12p. Кабельный жгут AMP14B-Mini-
400mm 400mm fit 12p. 400mm
36 663.0207.0 Isolierbuchse M7 Ø9,2 insulating bush M7 Ø9,2 Изоляционная муфта M7 Ø9,2
H2,5/7,5mm AD25 h2,5/7,5mm AD25 H2,5/7,5mm AD25
37 665.0519.0 Nebenwiderstand 350A 35mV Shunt resistance 350A 35mV Шунт 350A 35mV 0,1mOhm
0,1mOhm 4,8mm 0,1mOhm 4,8mm 4,8mm
38 665.2216.0 Verschlußkappe AMP 14pol. cover cap AMP 14pol. Вставная крышка AMP 14pol.
39 665.7020.0 Einbau-Buchsenteil BEB 35-50 insert sleeve BEB 35-50 Встроенный разъем BEB 35-50
mm² mm²
40 981.1419.0 BG-Thermosensor 23x7x5 unit thermal sensor 23x7x5 Tермодатчик 23x7x5 LD3,4
LD3,4 LD3,4
41 981.1507.0 BG-Axialventilator 12VDC axial fan 12VDC 80x80x38 Осевой вентилятор 12VDC
80x80x38 310mm 310mm 80x80x38 310mm
42 981.1220.0 ET-Set Diode 3 Stk. s.p.l.-kit Diode 3 pcs Комплект диодов 3 Stk.
(713.0307.0) (713.0307.0) (713.0307.0)
43 570.8054.0 Schutzleiterüberwachung 6qmm protective earth monitoring Контроль заземляющего
10A M5 6qmm 10A M5 провода 6qmm 10A M5
44 602.2821.0 Kabelhalterung G28 Cable holder G28 Кабельное крепление G28
45 604.2804.0 Displayabdeckung G28 Display cover G28 Покрытие дисплея G28
46 612.5181.0 Drahtgewebe G28 hinten wire gauze G28 rear Проволочная сетка G28
MW0,61mm D0,25mm MW0,61mm D0,25mm MW0,61mm D0,25mm
- 28 - 909.1551.0-08 11.18
Ersatzteilliste / spare parts list / Список деталей
Ersatzteilliste / spare parts list / Список деталей
990.4120.0-04
22.3 X 350
X 350 Control Pro Control
PST Pro PST
9501927
Pos Mat.Nr. Bezeichnung designation Название
1 604.3609.0 Zubehörgurt 40x800 schwarz transportation belt 40x800 black Ремень для принадлежностей
G22 G22 40x800 черный G22
2 604.3613.0 Tragegurt 40x1500 schwarz transportation belt 40x1500 Ремень для переноски
G22 black G22 40x1500 чер. G22
3 604.3640.0 KUNSTSTOFFSCHIEBER f. slide for transportation belt Пластмассовый ползунок
TRAGEGURT 40mm 40mm 40mm
4 602.2809.0 Seitenblech links G28 389mm side panel left G28 389mm Боковая часть левая G28
RAL2002 GS-G RAL2002GS-G 389mm RAL2002 GS-G
5 602.2810.0 Seitenblech rechts G28 389mm side panel right G28 389mm Боковая часть правая G28
RAL2002GS-G RAL2002 GS-G 389mm RAL2002GS-G
6 602.2811.0 Deckblech G28 319mm RAL cover plate G28 319mm Крышка G28 319mm RAL 2002
2002 GS-G RAL2002 GS-G GS-G
7 604.2800.0 Kunststofffront G28 Plastic front G28 Передняя часть
пластмассовая G28
8 604.2801.0 Kunststoffheck G28 Plastic back G28 Задняя часть пластмассовая
G28
9 604.2802.0 Lüftergitter G28 100mm Fan grill G28 100mm Решетка вентилятора G28
100mm
10 604.2803.0 Lüftergitter G28 150mm Fan grill G28 150mm Решетка вентилятора G28
150mm
11 604.3741.0 Handgriffrohr Alu 351mm handle tube Alu 351mm Рукоятка Alu 351mm LORCH-
LORCH-Profil LORCH-Profil Profil
12 606.2027.0 Aufkleber Netzstecker ziehen sticker pull mains plug 30 mm Наклейка Вытащить вилку
30mm blau blue 30mm синяя
13 606.3083.0 Aufkleber X sw Oc. sticker X sw Oc. Наклейка X sw Oc.
14 608.0701.0 Frontfolie G28 ControlPro Front foil G28 ControlPro Передняя пленка G28 Cont-
rolPro
15 610.2530.0 Zugentlastungsverschraubung cable gland PG 13,5 Кабельный ввод PG 13,5
PG 13,5
16 610.3032.0 Dichtring Schaumstoff AD16xI- Foam spacer AD 16xID8xH6 Прокладочное кольцо пор.
D8xH6 пенопласт AD16xID8xH6
17 610.3050.0 Schaumstoffeinlage Front Lüfter Foam inlay front fan Вставка из пористого
пенопласта передняя для
вентилятора
18 610.3051.0 Schaumstoffeinlage Heck Lüfter Foam inlay rear fan Вставка из пористого
пенопласта задняя для
вентилятора
19 610.3053.0 Schaumstoffplatte selbstklebend Foam plate self-adhesive Вставка из пористого
130x25 130x25 пенопласта самоклеющаяся
130x25
20 612.5193.0 Filtervlies 165mmx147mm filter fleece 203mmx108mm Фильтр 165mmx147mm
21 612.5194.0 Drahtgewebe 165mmx97mm filter fleece 203mmx108mm Проволочная сетка
MW 2,5mm D0,7mm 165mmx97mm MW 2,5mm
D0,7mm
22 614.0650.6 Drehknopf 31mm schwarz Welle knob 31mm black shaft 6mm Ручка вращения 31mm черная
6mm ось 6mm
23 614.0661.0 Deckel 31mm rot knob cap 31mm red Крышка 31mm красная
11.18 909.1551.0-08 - 29 -
Ersatzteilliste / spare parts list / Список деталей
Ersatzteilliste / spare parts list / Список деталей
9501927
Pos Mat.Nr. Bezeichnung designation Название
24 650.5464.5 E-Baugruppe Mapro01 (E) pc-board Mapro01 (E) Электронная плата Mapro01 (E)
25 650.5466.5 E-Baugruppe SF02 (E) pc-board SF02 (E) Электронная плата SF02 (E)
26 650.5467.5 E-Baugruppe DC01 (E) pc-board DC01 (E) Электронная плата DC01 (E)
27 653.0014.5 ET-BG DRV02 ET-BG DRV02 З.Ч.-Электронная плата
DRV02
28 650.5509.5 E-Baugruppe BF01 (E) pc-board BF01 (E) Электронная плата BF01 (E)
29 650.5510.5 E-Baugruppe NEFI01 (E) pc-board NEFI01 (E) Электронная плата NEFI01 (E)
30 655.9076.0 Übertrager WA 13000061 Transformer WA 13000061 Трансформатор WA 13000061
31 657.0121.0 Schalter 3/0 25A 3ph. Switch 3/0 25A 3ph. Выключатель 3/0 25A 3ph.
32 658.0245.0 Gleichrichter DB 1600V 80A rectifier DB 1600V 80A Выпрямитель DB 1600V 80A
33 659.3000.0 Polwender DC182 Commutator DC182 Переключатель полюсов
DC182
34 661.7724.2 Netzkabel 4x4 CEE 32 3C 1RÖ Net cable 4x4 CEE 32 3C 1RÖ Сетевой кабель 4x4 CEE 32
-40°C -40°C 3C 1RÖ -40°C
34 661.7725.2 Netzkabel 4x2,5 ohne Stecker Mains cable 4x2,5 without plug Сетевой кабель 4x2,5 без
3C 1TA -40°C 3C 1TA -40°C вилки 3C 1TA -40°C
35 661.8210.9 Kabelbaum AMP14B-Minifit 12p. Cable loom AMP14B-Minifit 12p. Кабельный жгут AMP14B-Mini-
400mm 400mm fit 12p. 400mm
36 663.0207.0 Isolierbuchse M7 Ø9,2 insulating bush M7 Ø9,2 Изоляционная муфта M7 Ø9,2
H2,5/7,5mm AD25 h2,5/7,5mm AD25 H2,5/7,5mm AD25
37 665.0519.0 Nebenwiderstand 350A 35mV Shunt resistance 350A 35mV Шунт 350A 35mV 0,1mOhm
0,1mOhm 4,8mm 0,1mOhm 4,8mm 4,8mm
38 665.2216.0 Verschlußkappe AMP 14pol. cover cap AMP 14pol. Вставная крышка AMP 14pol.
39 665.7020.0 Einbau-Buchsenteil BEB 35-50 insert sleeve BEB 35-50 Встроенный разъем BEB 35-50
mm² mm²
40 981.1419.0 BG-Thermosensor 23x7x5 unit thermal sensor 23x7x5 Tермодатчик 23x7x5 LD3,4
LD3,4 LD3,4
41 981.1507.0 BG-Axialventilator 12VDC axial fan 12VDC 80x80x38 Осевой вентилятор 12VDC
80x80x38 310mm 310mm 80x80x38 310mm
42 981.1220.0 ET-Set Diode 3 Stk. s.p.l.-kit Diode 3 pcs Комплект диодов 3 Stk.
(713.0307.0) (713.0307.0) (713.0307.0)
43 570.8054.0 Schutzleiterüberwachung 6qmm protective earth monitoring Контроль заземляющего
10A M5 6qmm 10A M5 провода 6qmm 10A M5
44 602.2821.0 Kabelhalterung G28 Cable holder G28 Кабельное крепление G28
45 604.2804.0 Displayabdeckung G28 Display cover G28 Покрытие дисплея G28
46 612.5181.0 Drahtgewebe G28 hinten wire gauze G28 rear Проволочная сетка G28
MW0,61mm D0,25mm MW0,61mm D0,25mm MW0,61mm D0,25mm
- 30 - 909.1551.0-08 11.18
Ersatzteilliste / spare parts list / Список деталей
Ersatzteilliste / spare parts list / Список деталей
9501927
10
46
20
8
11.18 909.1551.0-08 - 31 -
Ersatzteilliste / spare parts list / Список деталей
Ersatzteilliste / spare parts list / Список деталей
9501927
Pos Mat.Nr. Bezeichnung designation Название
1 604.3609.0 Zubehörgurt 40x800 schwarz transportation belt 40x800 black Ремень для принадлежностей
G22 G22 40x800 черный G22
2 604.3613.0 Tragegurt 40x1500 schwarz transportation belt 40x1500 Ремень для переноски
G22 black G22 40x1500 чер. G22
3 604.3640.0 KUNSTSTOFFSCHIEBER f. slide for transportation belt Пластмассовый ползунок
TRAGEGURT 40mm 40mm 40mm
4 602.2809.0 Seitenblech links G28 404mm side panel left G28 404mm Боковая часть левая G28
RAL2002 GS-G RAL2002GS-G 404mm RAL2002 GS-G
5 602.2810.0 Seitenblech rechts G28 404mm side panel right G28 404mm Боковая часть правая G28
RAL2002GS-G RAL2002 GS-G 404mm RAL2002GS-G
6 602.2811.0 Deckblech G28 406mm RAL cover plate G28 406mm Крышка G28 406mm RAL2002
2002 GS-G RAL2002 GS-G GS-G
7 604.2800.0 Kunststofffront G28 Plastic front G28 Передняя часть
пластмассовая G28
8 604.2801.0 Kunststoffheck G28 Plastic back G28 Задняя часть пластмассовая
G28
9 604.2802.0 Lüftergitter G28 100mm Fan grill G28 100mm Решетка вентилятора G28
100mm
10 604.2803.0 Lüftergitter G28 150mm Fan grill G28 150mm Решетка вентилятора G28
150mm
11 604.3741.0 Handgriffrohr Alu 366mm handle tube Alu 366mm Рукоятка Alu 366mm LORCH-
LORCH-Profil LORCH-Profil Profil
12 606.2027.0 Aufkleber Netzstecker ziehen sticker pull mains plug 30 mm Наклейка Вытащить вилку
30mm blau blue 30mm синяя
13 606.3083.0 Aufkleber X sw Oc. sticker X sw Oc. Наклейка X sw Oc.
14 608.5001.0 Folientastatur X350 BasicPlus keypad X350 BasicPlus клавиатура X350 BasicPlus
15 610.2530.0 Zugentlastungsverschraubung cable gland PG 13,5 Кабельный ввод PG 13,5
PG 13,5
16 610.3032.0 Dichtring Schaumstoff AD16xI- Foam spacer AD 16xID8xH6 Прокладочное кольцо пор.
D8xH6 пенопласт AD16xID8xH6
17 610.3050.0 Schaumstoffeinlage Foam inlay 178x98,5x44 Вставка из пористого
178x98,5x44 пенопласта 178x98,5x44
18 610.3051.0 Schaumstoffeinlage Foam inlay 178x162x60,4 Вставка из пористого
178x162x60,4 пенопласта 178x162x60,4
19 610.3053.0 Schaumstoffplatte selbstklebend Foam plate self-adhesive Вставка из пористого
130x25 130x25 пенопласта самоклеющаяся
130x25
20 612.5193.0 Filtervlies 165mmx147mm Filter fleece 165mmx147mm Фильтр 165mmx147mm
21 612.5194.0 Drahtgewebe 165mmx97mm Wire gauze 165mmx97mm MW Проволочная сетка
MW 2,5mm D0,7mm 2,5mm D0,7mm 165mmx97mm MW 2,5mm
D0,7mm
22 614.0650.6 Drehknopf 31mm schwarz Welle knob 31mm black shaft 6mm Ручка вращения 31mm черная
6mm ось 6mm
23 614.0661.0 Deckel 31mm rot knob cap 31mm red Крышка 31mm красная
24 650.5464.5 E-Baugruppe Mapro-01 (E) pc-board Mapro01 (E) Электронная плата Mapro01 (E)
25 650.5466.5 E-Baugruppe SF02 (E) pc-board SF02 (E) Электронная плата SF02 (E)
- 32 - 909.1551.0-08 11.18
Ersatzteilliste / spare parts list / Список деталей
Ersatzteilliste / spare parts list / Список деталей
9501927
Pos Mat.Nr. Bezeichnung designation Название
26 650.5467.5 E-Baugruppe DC01 (E) pc-board DC01 (E) Электронная плата DC01 (E)
27 653.0014.5 ET-BG DRV02 ET-BG DRV02 З.Ч.-Электронная плата
DRV02
28 650.5541.5 E-Baugruppe BF03 (E) PC-board BF03 (E) Электронная плата BF03 (E)
29 650.5510.5 E-Baugruppe NEFI01 (E) pc-board NEFI01 (E) Электронная плата NEFI01 (E)
30 655.9076.0 Übertrager WA 13000061 Transformer WA 13000061 Трансформатор WA 13000061
31 657.0121.0 Schalter 3/0 25A 3ph. Switch 3/0 25A 3ph. Выключатель 3/0 25A 3ph.
32 658.0245.0 Gleichrichter DB 1600V 80A rectifier DB 1600V 80A Выпрямитель DB 1600V 80A
34 661.7724.2 Netzkabel 4x2,5 CEE 32 3C 1TA Mains cable 4x2,5 CEE 32 3C Сетевой кабель 4x4 CEE 32
-40°C 1TA -40°C 3C 1RÖ -40°C
34 661.7725.2 Netzkabel 4x2,5 ohne Stecker Mains cable 4x2,5 without plug Сетевой кабель 4x2,5 без
3C 1TA -40°C 3C 1TA -40°C вилки 3C 1TA -40°C
35 661.8210.9 Kabelbaum AMP14B-Minifit 12p. Cable loom AMP14B-Minifit 12p. Кабельный жгут AMP14B-Mini-
400mm 400mm fit 12p. 400mm
36 663.0207.0 Isolierbuchse M7 Ø9,2 insulating bush M7 Ø9,2 Изоляционная муфта M7 Ø9,2
H2,5/7,5mm AD25 h2,5/7,5mm AD25 H2,5/7,5mm AD25
37 665.0519.0 Nebenwiderstand 350A 35mV Shunt resistance 350A 35mV Шунт 350A 35mV 0,1mOhm
0,1mOhm 4,8mm 0,1mOhm 4,8mm 4,8mm
38 665.2216.0 Verschlußkappe AMP 14pol. cover cap AMP 14pol. Вставная крышка AMP 14pol.
39 665.7020.0 Einbau-Buchsenteil BEB 35-50 insert sleeve BEB 35-50 Встроенный разъем BEB 35-50
mm² mm²
40 981.1419.0 BG-Thermosensor 23x7x5 unit thermal sensor 23x7x5 Tермодатчик 23x7x5 LD3,4
LD3,4 LD3,4
41 981.1507.0 BG-Axialventilator 12VDC axial fan 12VDC 80x80x38 Осевой вентилятор 12VDC
80x80x38 310mm 310mm 80x80x38 310mm
42 981.1220.0 ET-Set Diode 3 Stk. s.p.l.-kit Diode 3 pcs Комплект диодов 3 Stk.
(713.0307.0) (713.0307.0) (713.0307.0)
43 570.8054.0 Schutzleiterüberwachung 6² 10A protective earth monitoring 6² Контроль заземляющего
M5 Minif. 10A M5 M провода 6qmm 10A M5
44 602.2821.0 Kabelhalterung G28 Cable holder G28 Кабельное крепление G28
45 604.2804.0 Displayabdeckung G28 Display cover G28 Покрытие дисплея G28
46 612.5181.0 Drahtgewebe G28 hinten wire gauze G28 rear Проволочная сетка G28
MW0,61mm D0,25mm MW0,61mm D0,25mm MW0,61mm D0,25mm
11.18 909.1551.0-08 - 33 -
Stromlaufplan / schematic / Схематический
*
L1 L2 L3 PE
X1 F1
L1 L2 L3
Q1
1 5 7
~ A2 +
F2
LP15
LP5
LP1
LP2
LP3
AC
~
LP6 AC
A1 ~ 3 -
LP7 AC
LP13
LP14
LP8
LP11
LP12
LP4
-
X5/3
X5/4
X9/1
X9/2
X7/1
X7/2
B
+
X2/1
M1 M
X2/2
KL TR1 A4
A3 X10/1
2 1 4 3 M2 M
X6/1
X6/2
X6/3
X6/4
X6/5
X6/6
X6/7
X6/8
X1
X10/2
16
T1
A8
X7/1
X7/2
X7/3
X7/6
X7/4
X7/5
X7/7
X7/8
X7/9
X7/10
X1
10
X2 X1-2
A6 X2/1
X2/2 X5/8
X2/3 X5/6
X2/4 X5/7
X2/6
A9 A10 A11 X2/5
X4 HR 33
X6-1 9
X6-2 10
X6-3 3
+
A7
X6-4 4
X6-5 5
X6-6 6
extern
X6-7 7
X5/2
R1 X6-8 8
X5/1
X6/9 11
X6/10 12
X6/11 13
X6/12 14
X2 X3
+ - *
Option
Stromlaufplan / schematic-diagram
erstellt am/von
provided to/of
18.02.2011 B.Schieber X 350
S00.0062.3-01
geändert am/von
14.11.2011 B.Schieber
changed to/of
- 34 - 909.1551.0-08 11.18
Stromlaufplan / schematic / Схематический
11.18 909.1551.0-08 - 35 -
Stromlaufplan / schematic / Схематический
*
L1 L2 L3 PE
X1 F1
L1 L2 L3
-00
1 5 7
~ A2 +
F2
LP15
LP5
LP1
LP2
LP3
AC
~
LP6
K1 1/2
AC
A1 ~ 3 - L A1 R A1
LP7 AC
LP13
LP14
L A2 R A2
LP8
LP11
LP12
LP4
-
X5/3
X5/4
X9/1
X9/2
X3/1
X3/4
X3/3
X3/2
X7/1
X7/2
B
+
X2/1
M1 M
X2/2
KL TR1 A4
A3 X10/1
M2 M
2
X6/1
X6/2
X6/3
X6/4
X6/5
X6/6
X6/7
X6/8
X1
X10/2
16
T1
X7/1
X7/2
X7/3
X7/6
X7/4
X7/5
X7/7
X7/8
X7/9
X7/10
X1
A8
10
X2 X1-2
A6 X2/1
X2/2 X5/8
X2/3 X5/6
X2/4 X5/7
X2/6
A9 A10 A11 X2/5 X4 HR 33 PST HR 33
X6-1 9 +/-
X6-2 10
X6-3 3
On/Off
+ A7
X6-4 4
X6-5 5
X6-6 6
extern extern
X6-7 7
X5/2
R1 X6-8 8
- X5/1
3 4 X6/9 11
X6/10 12
X6/11 13
K1 1/2 X6/12 14
L R
1 2 L R
1 2
X2 X3 3
4
*
Option
Stromlaufplan / schematic-diagram
erstellt am/von
provided to/of
18.02.2011 B.Schieber X 350 PST
S00.0062.2-01
geändert am/von
14.11.2011 B.Schieber
changed to/of
- 36 - 909.1551.0-08 11.18
Stromlaufplan / schematic / Схематический
11.18 909.1551.0-08 - 37 -
Stromlaufplan / schematic / Схематический
*
L1 L2 L3 PE
X1 F1
L1 L2 L3
Q1
1 5 7
~ A2 +
F2
LP15
LP5
LP1
LP2
LP3
AC
~
LP6 AC
A1 ~ 3 -
Nefi01 LP7 AC
LP13
LP14
LP8
LP11
LP12
LP4
-
X5/3
X5/4
X9/1
X9/2
X7/1
X7/2
B
+
X2/1
M1 M
X2/2
KL TR1 A4
A3 DRV02
X10/1
SF02
M2 M
2
X6/1
X6/2
X6/3
X6/4
X6/5
X6/6
X6/7
X6/8
X1
X10/2
16
T1
A8 A12
X7/1
X7/2
X7/3
X7/6
X7/4
X7/5
X7/7
X7/8
X7/9
X7/10
X1
10 BF03 BF-Folie
X2 X2 16
A6 X2/1
X4
DC01 X2/2 X5/8 16
X2/3 X5/6
X6
X2/4 X5/7
X2/6
A9 A10 A11 X2/5
X4 HR 33
X6-1 9
X6-2 10
X6-3 3
+
A7
Mapro01 X6-4 4
X6-5 5
X6-6 6
extern
X6-7 7
X5/2
R1 X6-8 8
X5/1
X6/9 11
X6/10 12
X6/11 13
X6/12 14
X2 X3
+ - *
Option
Stromlaufplan / schematic-diagram
erstellt am/von
provided to/of
05.04.2012 B.Schieber X350 BasicPlus
S00.0068.8-00
geändert am/von
changed to/of
- 38 - 909.1551.0-08 11.18
Stromlaufplan / schematic / Схематический
11.18 909.1551.0-08 - 39 -
Lorch Schweißtechnik GmbH Im Anwänder 24 - 26 71549 Auenwald Germany
Tel. +49 7191 503-0 Fax +49 7191 503-199 info@lorch.eu www.lorch.eu