Hot-Dip ere el rs Lele} (#) PT LAZUARDI RUKUN PERKASAKata Pengantar | Preface roses galvanitasi idalah preses pelapsan ermukaan besifbaja dengan logamn zc, Froses Galvanisasi dapatdilekukar: Secara elektrolisa (electroplating) -Melapls! baja dengan menggunokan arusistik searah, = Hasillapisan tipi. Secara Hot-Dip + Baja dibesihkan terlebih dehulu dari minyakdan karat, untuk kemudian dimasukkan ke dalam zine eair dengan temperatur sektar 450% - Hasi lapisan tekal, Seloma ini besibaja telah dgunakan seeara has serta memniliki peraran yang sangat penting dalam kehidupan seharhari Gedung hertingkat, embatan, ‘udang, pabrik, renara transmis! Istrik tegancan tinggi, pagar, komponen kelisrikan dan kendaraan, hanyalah sebagian kecil contah benda yang menagunakan besivbaja. Besi/baja bila tidak dilndungi akan mengalami oksidasi serta berlarot cengan cepat. Albatnya, berda yang terbuat dari besibaja tersebut menjadi rusakdan tidak berfungs! lagi, dimana fal ini mewpakan svat pemborasan. Untuk mencegah perkaratan. permukaan besi/baja tersebut harus dilindungi dengan cava: Pengecatan: Cara ini dinilai lurang memuaskan karena diya tahan perlindungannye honyo berSisar antora dua sempai iga tahun. Pad umumnnyasering tejadl kesalahanpacla saat pelaksanaen pengecatan, sehingga harus cllakukan perbakan dan peravatan ulang setiap tahun secara teratur. Selain tidak efektif; perawatan ini memerlukan biaya yang cutup besar dan dapat mengganggu produktivitas perusahaan. Hot-Dip Galvanizing Hor-Dip Galvanizing merupakan cara terbsik untuk indungi besl’baja terhaéap seangan karst dengan aya tahan mencapai 50 tehun atau lebih i daerah pedalamar, tanoa meme/lukan perawatan, Cara Ini sangat efettif da1menghemat biaya yang besa. ivantzing process is on/stee! suface tayering proces: with zinc metal. Galvanizing process can be done with: Electroplating Layering the steel wing AC elecbiity. ~The results thin layer. Hot-Dip - hitially the steel is being cleaned frem oil nd rust, then itis putin liquid znewitn 450°C temperature, ~The result is thick layer, All the while on/teef hai been used braady and has an Important part in daily Ie, Building, bridee, warehouse, fectary, high valtage electric wansmission tower, fence ‘electric component, and vehicle, it Just @ srl! example o! things that are using irondstee Iiron/seet is not eina protected, it will cide: and rust initanth, The eonsequence's the material willbe spoiled and conor te useanymore which 2 westefulTo prevent the rust, theiron/stee| hes to be protected vith: Painting: This method i unsotisfying because the pratection is only ast abcut 2 to 3 years, Usually ts offen make a mistake when do the saintiog, so that it has to fix and maintain regularly every year. Sesideineffident, the mantenaace also needs ¢ fot wf cart and it can dliturb the campany productivity Hot-Dip Galvanizing Hot-DipGalvenizing is the best may to protea the fran/stee! fears the rust until 50 years or more in siburb, without maintenance.qhis methodis very effeciive ard savea ot of cast.‘Hot-Dip Galvanizing memiliki beberepakeunggulan sebagai berkut: 1. Malindlungi lemponen kenstrikst bala terkadan karat dalam jangka wakiu yang lama; mencapsi 50 tahun: aS tehan ai; erat lebih di dacral peda, arto 20 dheah perketaan atau pantal dan tanpa perawatan dalam jangke wakwu tersebut. 2. Setiap bagien benda yang digalvanis betul-betul mendapat perlindungan secara penuh, termrasuk £ sudut yang taiam, bagian dalam pina yang tidak | mungkin dieat,ataypun agian unit lainnyayyangsullt : dijangkau. 3, Panghematay waktu. Proses Galvanisasi berlangsung | ‘cepat can tidak diperlukan pergerjaan pergecatan ai lapangan. 4. Galvansasi nerupakan peristiwa metalurgi, yaltu terjadinya perpaduan (clloy) antara bes dan zinc Perpaduan besizinc ini lebih keras dibendingakany esinye itu send, schingge rampu menahan erusakan mekasik (terbentur) pada waktu pengangkutan atay pads saat perakitan (eeetior). PT Lazuarel Rukun Peékasa merupakan perusahaan yang, memiliki ‘Specification for Hot-Dip Gahanized in steel construction Works Consuitancy Services €D 307— Spesifikasi untuk perindungan pekerjaan straktur baja] Specification for steel smucture protection. SErnanr renee Bs729 Pelapisan Kot-Dip Galvanizec benda besi(baja | Hor-Dip Gavanized layering metatic, mn eee ee AsO Metoda penquiizn ketebalar pelapisan benda besi/baja yena dilapisi ane (Galvan leed? | Layering Thickness testing meshod for irondstee! inc coated (Salvarized), A123 PPolapican Zine (Hat Galvanized) produlk-produlfabsikasi. seperti haja gulung.tekan dan tempa baja potong, peat, batang dan strip | Zinc layering fr fabrcatedproducts such as rolled, cuting steel: bar ‘ond stripes. AaB Rekomendasi prektek untuk serlindungan terhadap embritlement praduk struktut baja 4ot-Dip Galvenizedserta proseéur mendeteks| embriteement]| Fraical recomerdation for protection trom ‘embrittlement Hot-Dip Galvanized sieet structure praducts and embrittlorsent detection procedure. A153 Pelapisan Zinc (Hot-Dipi benda/barang besi/baja | Zirc layering tHat-Dip) metalic/steeV/ivo Asa Prakiek pefindungan terhadsp warpage dan distorsiselama Hot Din Galvanizing berlanasiinal Protection practical from warrage-aad distortion while Hot-Cip Galvanizing A305 Proktek stondar untuk mengtasitkon pelapisan zine (votOp? bermututings| Standard practical to producehigh quality zinc (Hot-Dip) layering A167 Spesiikasi standar untuk batang baja yang digalvanis pada penguatan konkrt | Standard specificetion for gaivanized steel bar incancrete strengthenOverlapping Surfaces Overlapping wurfacis ‘Aroide narrom gaps setween plates, overlapping suriaces, and beck-to-beck angles ard channels, ‘When small overlansare unavoidable, seal edges by welding When left unsealed, mall oerlapoing areas may trap pickleacid which can later escaze to iscolaur or damagethe gilvanized coating Vent ole 6 mm dlumete for every 100 em2 of overap area | Vint hole 6 mm diameter for every 100 an2 of overlap rea, nr ie ‘CTidakmemuaskan Salactone Unsatisfactory Larger overlappingsurfaces |fcontaning surfaces cannot be avoided @ hele 6 nm in diameter for every 100 c1r2 of overlap area should be placed in one of the ‘members and the perimeter of contacting are: should be continuously welded, The rent hole inane rember wil ersure the safety of xglvaniing personnel and prevent the damage tots article ‘Gearance formovieg parts Drop handle, hinges, chaclas, shafts, and spindles require provision of mminimury radial clearance as derailed in the table bellow to allow for the Austalian standard 1214. specifi. the following foweriae tapping sllowancas | furtraan standard 13d specties the following oversize tapping allowances: ‘Nominal diameter of ‘thickness of the gabanized coating, esa tees Nomineldiameter of Allowance mn Internal hore Allwance a Upto maa 24Omn za aasmm Maa 250mm Internal threads and wuts must be tapped oversize after galvanizing a aaa ‘te accommodate the thickness of the galvanized csating on the a omm stud or bolt. M6-48 alam mae 10mm The galvanized coating on the stud provides cortosion protection forthe intemal thread. f increase tolernce increase toleance éentification markings Fr permanent identification use heavily embossed, punched or welded [egte1ing, For temporary identification Use hesrlly errbossed meta tags ‘wired tothe work.Distortion Distortion can be prevented or mininized by: ‘L.useof symmexicaldsigns 2.Use of elativey uniform secions se of sccuratlypreovmed member to avoid locked in stresses “4. Use of talaneed or staggered welding techniques to avoid lockedhin stresses 5 forge apen favcations and anksmay require temporary crs stay to prevent distorion ring gdvanitig Ue af symmetiical sections minimizes disertion dung galvanizing, Avoid combinations afthick and ghia materials, Material suitable forgalunnizing ‘Al\ferous material are sultatle, including staintes steelparts and sound stress-free costings razed ensembles marbe galvanized but check frst with yourgalvarizer. Sef soldered assembles conmnot be galvanized. Cembinetions fferous surfaces. Fobricatians containing acombinetion of castings and other sbel, Gre rusted or rv Sealed sutaces must De abradve best cleened ‘before galvanizing, Welg Slogs “ust be temaved by chipping, grinding, abrasive blast cleanig, mame cleaning,o¥ using a preusnaci needte gun, Provision for han Work: notsuitable for handling with chains, baskets, hooks rigs _mast be provided with suspension holes or ftings sf in- dot chock with your galvanize.Pinks Masal Keumvar \\ Arab lemah Abang, Jababeka/ a Ara Fear Sa = SS palonan ning SS Sa topes 7 =) arin] —[_ PERTOKOAN ‘Pints ase Kew, PT. LAZUARDI RUKUN PERKASA Platt | / Fata Tak] Jobaboka ltart: Jn, Jababoka XIB Kaw. VOB 1Bis BNI |Telp : (024) 4994638, 8994364 Fax, : (021)6024639 — RUKS Ruko PT, LAZUARDI RUKUN PERKASA Plant i — |Alamat : Jin. Jababeka IIH Blok. 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