. ‘PIPE |= (FS >" FLANGESGalvanised Malleable Fittings MATERIALS Blackneart Malleable iron castings. DIMENSIONS generally to ASME B16.3 or JIS 82301, depending on manufacturing source. JIS B2301, dimensions are generally considered to be corresponding values to BS143 and 851256, although some sizes are not exact equivalents. THREADING is BSP pipe thread, to BS.21 (aS 1722, Part 1). The specification for BS 143 fittings is: ‘Taper External (Series f) Taper internal (Series RC) The specification for BS 1256 fittings is: Taper External (Series R) Parallel Internal (Series RP) BS 1256 BS 143 Parallel Threaded Fitting: ‘Taper Threaded Pipe Taper Threaded Fitting: Taper Threaded Pipe ALTERNATIVE THREADING to special order, NPT (API linepipe threads) Taper Internal/Taper External can be supplied for fittings to American specification ANSI 16.3. NOTE: Locknuts and Plain Sockets without ribs, are supplied with parallel threads. FINISH Hot Dip Galvanised is the standard finish for stock TESTING Fittings shall be subject to an internal hydraulic pressure of 2068 kPa without showing any sign of leakage or abnormality. WORKING PRESSURES (except flanges) Recommended maximum working pressures are 1379 KPa for water and 1034 kPa for steam, air, gas and oil NOTE: Working pressures may also be limited by relevant Pressure Piping Codes or Industry regulations. UNEQUAL SIZES. When ordering Reducing Sockets, Nipples, Bushes and Elbows, always state largest size first ~ €.9, 80 x 40 bush. When ordering 3- or 4- way fittings, the sizing sequence illustrated below should be adapted. 20 l 20 25x20x20Galvanised Malleable Fittings res shown in mm) Minimum Size | Maximum Size ‘Adaptor (not illustrated) 50. Backnut 150 Bend 90° MEF 150 Bend 90° F&F 100) Bend 45° MSF 50. Cap 150 cross 100) Elbow 90° Far 150 Elbow 90° MEF 100 Elvow 45° F&F 100, Elbow 45° M&F 50. Flange ~ Undrilled 150 Flange — Drilled 150 150 Plug — Hollow. 150 Plug = Solid 50. Socket 150 Tee 150 Union — Flat Seat 150 Union ~ Brass Seat F&F 100. Bush ~ Reducing 150 x 125 Elbow ~ Reducing FSF 50x40 ‘Hex Nipple ~ Reducing 100 x 80 ‘Sockets ~ Reducing 100 x 80 Tees = Reducing 100 x 80 Tees — Reducing Special 80x50Black & Galvanised Steel Fittings Screwed Stee! Pipe fittings are designed for PERMISSIBLE WORKING PRESSURES Use with "Medium' and "Heavy" pipes to AS 1074. These BS EN 10241 fittings are the _ recognised Standard for Medium Pressure TABLE 1 TAPER/PARALLEL THREAD Screwed Pipework. Tubular items in this NON-GAS APPLICATIONS range conform to AS 1074. Type sence Romp san Oy CPE Teer Tier ATEN Te Bare of] Med Miy [ie Stes Compressed Pipe ‘Wy [eam PES] Way eae ecurn es] ay Pes SPECIFICATION ee py en. sl BS EN 10241 “Steel Threaded Pipe Fittings, Screwed EE BSP Thread”, 2s _lao10 Jao |o_[1030 [100 [iz [ie [10 [100 [rao [ise i 2 [eo [zoo wo_[roso ion tao [so [nao [ino [030 ie ustralian Standard 1074 “Steel Tubes and Tubulars Riana StonnGarTONTA StHet TUB a Tu 40__[iv20_[a0ro | wo [i030 |i00 _|1030 [ise_|30 [100 _|r030 [ise Threaded ar sutebe for Treacing with Pie Threads Tesora Oot) eae et Yor 11360 _ [1720 1960 [i00 |s60 [192 [860 [100 [60 [ise soa] Yor eeu sus Australian Standard 1650 "Galvanised Coatings on Ferrous Articles” oxo —[1o80,|_Jo90_fi00 [2602690 [100 [ooo oad [1380 I aso [1030 MATERIAL ‘and intuesng | Tubulars: These are manufactured from tubing made In accordance with AS 1074 from steel with 0.06 max TABLE 2 TAPER/TAPER THREAD ~ sulphur and 0.06 max phosphorus. NON-GAS APPLICATIONS Machined Fittings: These are manufactured to dimensions in BS EN 10241:2000 and gene aly made peat son TST] — a oh aa TT ‘g Mod Huy [Med &| in. TT ion EE FINISH 3450 [aio [340 [1030 [100 Surface Condition 2760 [3450 |340_|1030_|100 1. Black Steel: These fittings are generally decreased 2160_[3460 [24020 ino and protected with a coating of light oil, aig [on [340 {toa [ron zai0 [ino | __[ioan [100 2. Zine Protective Coating: Fittings may be supplied zor_|60 | —|1030-|to0 zine plated using the Electrolytic Zine Coating 20 [20m | [1030 [100 process on finished Black Fittings. '720_|2070 330 [20 “Up toand induaing 3. Hot Dip Zinc Galvanising: Galvanising of fittings shall be performed before the thread cutting operation, by means of the hot dip method. 4. Zine Flake: Fittings may be supplied Zinc Flake TABLE 3 TAPER/TAPER THREAD - Coated. This process being performed on Finished Black Fittings. GAS APPLICATIONS TO AS 1697 Trorinal fare oF PIpe THREADING Threads for the screwed ends of fittings comply to the appropriate requirements of AS 1722 Part I: Sealing pipe threads and also 1SO 7-1. Female Ends: Normally supplied with parallel thread. Male Ends: Normally supplied with taper threads. “Up toand induding |Black & Galvanised Steel Fittings Nominal Stock Ranges (all sizes shown in mm) “Larger sizes avallable to order Number: Item Minimum Size [Maximum Size 1 [Barre! Nipple (@aanutactured trom heavy pipe) 8 80 2 [90% Bena (mam 8 150 3 [90° Bena (B/E) (Available black oniy) 8 150 4 [45* Bend (MEM) 5 100. 5 _| Reducing Bush ax6 100 x80 6 | Elbow F&F 6 150 7 [cap 8 100, 8 [Elbow (Mar) 8 100. [ex Nipple Equal 6 100 10__| Hex Nipple Reducing) axé 100 x80 it | Pipe Piece (Manufactured from medium pipe). Da. Dia. 50 Length 100) Length 600 in Samm increments 12 __| Phug (Hexagon) 6 100) 13 [Socket (Equal) (To AS 1074) 6 150 14___[ Hair Socket A 150 15 __| Socket (Reducing) ax6 150 x 100, 16 | Tee Equa) 6 150 1 [Tee (Reducing) 1Oxe 150 x 100,Black & Galvanised Steel Unions BLACK STEEL UNIONS are used in a wide range of make-and-break joints requiring periodic disconnection. Available in Stee!-Steel, Steel-Bronze and Bronze-Bronze seats in Female-Female and Male-Female types. Black Stee! Unions are all-purpose unions coated in black oxide to give protection to the fitting until assembled to piping. ZINC-COATED UNIONS are Electro Zinc Plated. This process gives a ‘Black complete coating both externally and internally which protects the Union at thread and vital seat areas. A oy WORKING PRESSURES RANGE ‘. i For standard screwed unions + 6mm to100mm nominal pipe size Na 8 to 25mm up to 21000 kPa Cold Working Pressure ms Zine Ceates 32 to 100mm up to 14000 kPa Cold Working Pressure See UNS Steel-Steel. A general purpose combination recommended, For Steam Pressures and Temperatures where vibration is present, the most economically priced. refer to SAA Boller Code Steet-Bronze. A good combination where corrosion is present and when periodic disconnection is re THREADING Bronze-Branze. Should corrosion be a major factor, and where consistent disconnection is required. + BSP Taper M and F Threads to AS 1722 Part 1 Stainless Steel Screwed Fittings - BSP ee GG o. Ne @ aie ee RANGE Caps, Elbows 90°, Elbows 45°, Hex Nipples (equal and reducing), Plugs, Sockets (equal and reducing), Tees (equal and reducing), Bushes, Unions, Barrel Nipples and Flanges. MATERIAL, ASTM A35I Grade 316 (CF&M). THREAD BSP (Male ~ taper, female ~ parallel) PRESSURE Nominal 1000 kPa working pressure, 2000 kPa test. SIZE RANGE Generally 6-5Omm, with larger sizes available to order.Sealants for Threaded Joints ur comprehensive piping package includes a variety of accessory products for use with pipes and fittings. These include flange bolts, as well as @ range of sealing materials {or threaded and flanged joints. For threaded joints the most popular materials are shown below. PTFE ("TEFLON") TAPE For high or low temperature sealing. Ideal for gas or liquid lines, it [s one of the cleanest and easiest ways to connect threaded pipes, fittings and valves. ‘4 50% overlap should be allowed when applying PTFE Tape. A variety of tapes are available to suit specific needs including WHITE GENERAL PURPOSE 10m roll x 12, 19 or 25mm wide (19mm and 25mm comply with BS4375) YELLOW GAS TAPE 10m roll x 2mm wide AGA Approval No. 5582 PINK PLUMBERS TAPE 10m roll x 2mm wide PLUMBERS HEMP. 26m rolls, for use with soap or any jointing paste which is compatible with the line fluid. PLUMBERS SOAP Principally for water use, available in 5009m bars.Flanges to Australian Standards FLANGE TYPES Specification AS 2129 covers plain face, raised face, plain face with "O”-ring flanges in plate or farged as, specified. Types available are slip-on weld or blank in plate and threaded, slip-on or weldneck in forged material, Standard flanges are flat faced, THREADING Boss Flanges not exceeding 150mm may be supplied threaded with a parallel or taper thread in accordance with aS 1722. MATERIAL This section covers flanges made from steel forgings and plates, but AS 2129 also applies to Stainless Steel. Forged steel flanges conform to BS 10. RANGE FoRteD NONSIE LATE HOM SE able D (Gal) Treated 15150 fable D&E Sliyon weld 5-600 abe D (Siac) Sip-on wel 15-200m ise D&E Blank 15-600mm abe € (sch Span wela abe H(Giacy Sip-on wes §Threases Thrended 15-2000 ise H Sip on weld Ts-60mm 152001 Tse Hank 15-6000m TEMPERATURE-PRESSURE RATINGS FOR CARBON STEEL FLANGES Pressure, Ab Wax hare Temperature °C static test as | 350 pressure Pa ss0_| 500 1050 1800 cal 210 3150 5250 7200 3300 2450 15000 350 TEMPERATURE-PRESSURE RATINGS FOR ALLOY STEEL FLANGES Tange Pressure, Pa War hydro Table Temperature, °C static test “Oote] 250 | 215 ) 300 | 325] 350 | 375 | 400 | a5 | 450 | 475 | 402 | 500 | Se | pressure 232 Pa H_| 2500 | 3200 | 3200 [3000 | 200 | reno | 2500 | 2x00 | 200 {2000 | a0 | imo. soo | 5250 J [400 4700 [4400 4200 [3900 | 3700] 5800 | 3200 | 3000 | 2m0 | 2500 | 2400) 700 | 7200. K_| 5200 | 6 000 | 5700 | $400 | 5100 | 4700 | 4400 | 4100 | 3800 | 3500 | 5200 | 3100 Cm ET R| 8300 | 6.000 | 7600 | 7200 | 6100 | ano | 5900 [5500 | 5100 [4700 | 4300 | 4100 1300 | 450 S| 2400 | 12000-| 1400 | 10 0-| w 100] 9 500 | B30 | #300 | 1600 | 7 000 | 6400 | 6200, 190018600 T19309 Ts ooo Tir oo0 T6709 115 00 Tit a90 13300 Lz e00 [990 Lo e00 1 9909 [9 790 00 [25950Flanges to Australian Standards ra DIMENSIONS ced oe boo tt FOR LOOSE FLANGES A LAN Om BLO FLANGE 1 ean! toe eco Week FLANGE « |. cio St on wei (COPPER ALLOY iy ed 7.3 -Plate of Boss or Blank ‘tn narriee FORGED OR PLATE STEEL iis 1.6 Pate er Boss or Blan, or Wekdneck (xcept for vate HO Bate or Boss SossrLanoe-supowwelvonsen.ase, | Ti8- ate or Blank or Weltneck excep or vives Tom mo ae mer pal Fin Dring Drilin Flange all See Firma] nines a Yio. [om of a] — Imes TOO Yio. [Ba Thekaz—] SR]. [Om T3mm | * T6 | Circle | Bolts | Boits Tid | TH [76] Circle] Bolts | Bots TO | TH | $76 | Circle | Bolts | Botts vom | ie | um | | im | am | [ti |) mm || im | im | | te | nn im in Sa zr ms a oH T_[ a 10. 2 7, ur Me 20. 2s oa 706 a0 195 5a 10 ar El 781 94 98 4 eal Dein Tan Da Dia | Bolt |No-of] Ooi] 00 | mickness Bolt | No. of [Oa of HUF | cle | eats Bois | mm J*Tidmm| WF | cle Bots | Boks Te Ti as Me ae wig [5 sD Nib | ig [5 7 | 9. ig 798 Mig 35 6 Ne 5s wig _[50 i, Woo te WoT 85 Ms N20. 165 ur woof 205" 165 we al 7 3 oe . mm 260 20 [2 We NE TT z 16 -wor ae 1 Mar Na 95 [6 49 30 T Ms 610 Bt a) Tis as Sar i ws NOTES: (7 Mldinersonsare inmiimaties (nm (a) Telnaes nies Loney hgh othe alse Fe (2) Only metre prefered sesise, excep fr IM SD whichis 2 ¢ (|. Te RalsedFae inom etre fr Tale "Wt rar pretreat ie (6) tisnaralpracice to suppy Sel Hangs to Tate 0,6 © F * (3) ltisinprectical to use lange tickows ess tan im for anal ~ al Faced Stes Pee Flanges INAPORTANT: For DN 65, D125 ad 050 Flanges. the 0. of pip being used must be specie.Bolting for Australian Flanges 1.8.0, METRIC HEXAGON STEEL BOLTS FOR USE WITH AS. 2129 FLANGES Steel Hexagon Bolts and Nuts (XOX) are typically used within a temperature range of -50°C to +300°C. Outside of this temperature range, Stud Bolts may be selected based on AS. 2528, ‘A quick reference chart for sizing bolts and nuts for a range of regularly used standard flanges is given below. APPLICABLE TO PLATE AND FORGED STEEL LOOSE FLANGES ONLY NOTE: Integral vaive flanges quite often differ in thickness to equivalent loose flanges. When integral flanges are involved due allowance should be made to bolt lengths, XOX Boit & Nut Bolt & Nut lla. xigth. ia. xIgth, W240 2X40 min Wiz 40 om Mien Wiz 40 mm Mead mm Miz a0 mm M645 n= Wiz x40 mm 2x4 mm Mie 45 mm Nig x50 mm WZ a0 mm Mam Mie 45 mm MGS mn Wi x40.mm= ix. m= ig 35 mm" x55 m= 2 45mm WIS mT Mig 150 mm MiG 60 mm ie 3 45 mm= x45 m= Mig 3 80mm i. xO 45 me i645 mi Mig 380 nm i685 nin Wig 345 WI645 m= Wis» 60 m= 6 x70 wig 345 mm i650 W206 79 min 12080 mn Wig 3 45m N20 x60: u 20-79 nin" 20.80 nm Mig 45 mn 202.60 mm 2075 nin 120.9 mm 20.85 mn N20 70 un W285 un bat x 100mm M20 6m N24 80 6 2 00m West W2beT5 mm 2h 85 mn NZ 00mm 21 5130 mm Web TS mm Me 100 2 ZT 2D Mare Om 2480 mm 244100 m= N30 BO mm N30 x60 mm NBC IM NEO mm 24 2040 mm ha iTomme 271100 mm 130.30mm M3150 mm wa 490mm 127100 me Mao aD 1160 mm 30 x20 me waco mm ME 10. E3120 min wa 160 nine 339 180 nm 333 40 mm M33 «170 mm 136 «200 mn 339 MO min 136.80 mn 36 220/nN 333 60 nm W365 200 N39 240" ‘Ai aihensions aren milimetves ~ (mm) Inch series bolts interchangeable as follows: TOR TSE TOR TSE ua Ms Te" wed Se ue r M27 38" 0 Te M30. v2" wi Ti a3 Tia faced jt SiB" Mi Ev a6 Pv 7 Tue 39 Bolt lengths listed apply to flat-faced or Lémm BOLT HOLE DIAMETERS. faised face flanges with allowance for 1.6mm gasket For Bote't oa cleeraice: oom Hie thickness. Above M24, clearance hole 3mm larger. + For approximate Stuc Bott Lengths take the XOX Bolt Length and add the metric diameter in mm SORADUTSRINUTS rounded fo the nearest 5mm increment up XOX is the trade term used for H.R.H. commercial NOTE: This does not include length of point, steel bolts and nuts, H.R. denotes Hexagon Head x Round Shank x Hexagon Nut.Denso Corrosion Protection Systems Backed by over 80 years of practical experience in protecting metal substrates against corrosion both above and below ground, and under immersed conditions, Denso Long Life Anti-corrosion Systems have been specifically formulated to enable cold application and do not require elaborate surface preparation or equipment. Denso Systems readily conform to suit most irregular contours and profiles. A Quality Commitment Technical advice, specifications and problem solving together with on site instructions in the correct application of the Denso Systems are all part of the service offered by Denso. SYSTEM SELECTION GUIDE STRUCTURE ENVIRONMENT RECOMMENDED SYSTEM TEMP. Pipe lengths ‘Above ground Densy! KF ColourTape (To 60°C) Bends, Joints No mechanical impact or abrasion (Self-extinguishes in'60 5) Pipe lengths ‘Above ground Steelcoat 400 System (lo 65°C) Bends, Joints Infrequent mechanical impact or Penetrating Primer abrasion Ultraseal tape Acrylic Topcoat Pipe lengths: ‘Above ground Steelcoat 400 System (To 65°C) Bends, Joints Frequent mechanical impact Penetrating Primer Heavy abrasion Ultraseal tape UrethaneTopcoat Pipe lengths Below ground Denso or Densy! Petrolatum System Denso Bends, Joints Selected Backfill MP Primer (To 55°C) Denso or Densy! Tape Densyl PVC Self-Adhesive Tape (075°C) Pipe lengths’ Below ground Primer D (To 75°C) Bends, Joints Original Backfill Denso Ultraflex 1500 or Densopol 60HT Tape Pipe lengths Below ground Primer D (To 75°C) Bends, Joints Rock Backfill Denso Uitratlex 1500 or Densopol 60HT Tape Denso Rockmesh Valves, fittings and | Below ground Denso of Densy! Petrolatum System Denso other irregular profiles, MP Primer (To 55°C) Denso Mastic or Densyl Supersoft Mastic | __Densyi Denso or Densyl Tape 075°C) PVC Self-Adhesive Tape Valves, fittings and | Above ground Densyl Supersoft Mastic (To 60°C) other irregular profites_|No mechanical impact or abrasion Densyl KF ColourTape Valves, fittings and | Above ground Steelcoat 400 System (To 65°C) other irregular profiles | Infrequent mechanical impact or Penetrating Primer abrasion Densyl Supersoft Mastic Ultraseal Tape Acrylic Topcoat Valves, fittings and | Above ground Steelcoat 400 System (o 65°C) other irregular profiles | Frequent mechanical impact Penetrating Primer Heavy abrasion Densyi Supersoft Mastic Ultraseal tape Urethane Topcoat Note: in colder climates, it is suggested that Densopol 6OHT is substituted for Densopol 60.Denso Corrosion Protection Systems GENET) DENSO PETROLATUM SYSTEM The Denso Multi-purpose long life corrosion protection system {s.a multi-component system which remains permanently plastic and flexible and offers excellent conformabi shelf life, Based upon blended Petrolatum and selected inhibitors the system provides unrivalled corrosion protection in terms of surface preparation requirements and ease of application. It is typically used for in-situ and shop application alike. STEELCOAT 400 SYSTEM Denso Steeicoat 400 System comprising of penetrating primer (Denso Penetrating Primer), an easily applied layer of semi- coated acrylic backed bitumen tape (Denso Ultraseal Tape) and a choice of final topcoats (Denso Acrylic or Urethane Topcoat). The final topcoat can be reinforced with a selected reinforcing scrim (Denso D5 or D10 Scrim) for sections of steelwork or pipework which require additional impact resistance. After priming, Densyl Supersoft Mastic is first utilised to seal and profile back to back angles, voids, flanges or fittings, before application of Denso Ultraseal Tape and selected topcoat. ULTRAFLEX 1500 SYSTEM The Uitratlex 1500 System comprises Denso Primer ‘D' and Ultraffex 1500 Tape. The Ultraflex 1500 System presents one of the most rugged pipewraps ever developed, combining both durability and hi-conformability. This combined with a specially callendered h-impact PVC backing, results in impact resistance values, unrivalled by other pipe coating products. The Uitratlex 1500 System is characterised by superb adhesion to self, to steel and shop coatings and when applied with a 55% overlap results in 2 3000 microns finished coating thickness.Denso Corrosion Protection Systems Cee PRODUCT DESCRIPTION & CARTON QUANTITIES [Product beseription Units / Carton Dense Efineraaty Fi (Also available in 1kg tin and 20kg drum) [Bes hastie~aigtioce 5 | Lee z Denso Tape Sommxibmril 5g sina xs ‘adam sion rl a sso Dall 2 oman sil 3 BODEN fs Deny Tape Shi Ra % nm xitin ri 28 sana c16m Fl 18 imi col ei Densyl KF ColourTape Sommxtbmrl 5g sina xs ‘adam sion rl a ssomen DR ral 2 Denso PVC Self-Adhesive Tape Somm x 20m rol “0 Sims Sirol 4 isons SF s Rainier Tata ‘ Deno Ura tx 1500 100mm 10m rll 2 bina 0 = tema ss et SmpTAOIRT “SoRERSORT Fe ia Gensopel aT einai 3 bse go iT “ste ANT fs [Dense Penetrating Primer ait Tn [isnt ct a ani eMC A RS ACTED Benge litre Tapa SO xe 5 basta Ta 10 ST ie Fnnenillmentfopa-iSdiom-x (Em rl i banso Utne Tape 226m x ol é Denso Ultraseal Tape - 475mm x 15m rollButtweld Fittings C4RARA 90° ELBOW (LONG) ‘90° ELBOW (SHORT 125° ELBOW (LONG) 180" RETURN BEND (LONG) 190" RETURN BEND (SHORT =SjA io TesTRAIGHT) TimeDuaNG) REDUCER (CONCENTRIC) REDUCER (ECCENTRIC) Buttweld Pipe Fittings are the recognised standard for leak-proof pipe fabrication in medium and high pressure systems and in pipelines handling corrosive and hazardous fluids. OneSteel carries premium quality buttweld fittings covered by major international oil and petrochemical company approvals, and an alternative low-cost range of OneSteel approved fittings for other applications. All stock carbon steel buttweld fittings comply fully with the material and manufacturing standards detailed here, with the added advantage of .23% maximum carbon content for jum weld-joint integrity. DIMENSIONAL SPECIFICATIONS ASME B16.9: Stee! buttweld fittings. Covers dimensions and tolerance of buttweld fittings 15 to 600mm. a nm a bo ASME B16.25: Buttweld ends. Covers the preparation and design detalls of buttweld ends for all components of buttwelded pipe systems. MSS SP-48: Steel buttweld fittings 650mm and larger. Covers dimensions and tolerance of long radius elbows, tees and reducers in sizes 650 to 900mm.Buttweld Fittings MATERIAL SPECIFICATIONS SEAMLESS CARBON STEEL: Buttweld fittings are made to the material specifications of ASTM A234, grades WPA, WPB or WPC; which correspond exactly to the material specifications of seamless carbon steel pipes to ASTM AIO grades A, B, or C. AUSTENITIC STAINLESS STEEL FITTINGS: OneStee! stocks stainless steel fittings in ASTM grades 304L and 316L. Other grades available to order. LOW TEMPERATURE FITTINGS: For low temperature applications, a wide range of fittings in materials to ASTM ‘4420 can be offered. HIGH YIELD FITTINGS: On an indent basis, we offer a range of with the various grades of API SLX linepipe. ings having a high yield strength suitable for use FERRITIC ALLOY STEEL FITTINGS: For high temperatures, OneStee! offers a range of alloy fittings to ASTM specification A335, in the following grades: PI-V2eMo PII W/a9eCry2%6Mo P5 - 59%6CRI2%MO PI2 -19%Crv2%MO P7-796Crv2%6Mo P22- 2ve06Cri%Mo P9 = 996Cr1%Mo WORKING PRESSURES Buttweld fittings are designed and manufactured to standards which demand a bursting strength equal to or greater than that of Seamless Pipe of the same material specification, nominal diameter and wall thickness, and their allowable working pressures are equal to those shown for pipe in the OneSteel pipe catalogue. Maximum allowable working pressures for: CARBON STEEL FITTINGS: Equal to seamless pipes to ASTM A106 (Grade B unless otherwise specified). STAINLESS STEEL: Filtings (Grades 304 and 316, also 304L and 316L) are equal to stainless steel pipes to ASTM A312 of equal grade and schedule, HIGH TEMPERATURE (Ferritic Alloy): Fittings (Grades WPS, WPIT etc.) are equal to seamless pipes to ASTM A335 of similar grade (PS, Pl, etc.) LOW TEMPERATURE: Fittings (Grade WPL6-ASTM A420) are equal to seamiess pipes to Grade 6 - ASTM A333, NB: Stainless Steel Fittings in Schedule 10S and 5S are not designed for applications where pressure is a prime consideration, and the relevant standard, MSS SP43 establishes the working pressures substantially lower than those yielded by the application of the basic formula QUALITY CONTROL Buttvreld fittings from OneStee! are subject to strict quality control, Manufacturers’ plants are visited regularly, and the source of mother tube is verified, Test certificates are available as required. OneStee!liaises with major customers to ensure that all fittings are obtained from sources approved by the customer or by specific industry groups.Buttweld Fittings CARBON STEEL BUTTWELD FITTINGS TO ASME B16.9, B16.28 & BS.1640 (a8 ey (LONi ce o* i i ‘90° ase ae Nominal sizes snown ace @DIESIWAeTemm + WS ASME Tem ome 08] Wal tiaess Gan) . Bi | a Joon sch 1} 30) Fe sc. 60} xs, ben. 20] S| Ssh. | Sth om ae 3 == 11 Pe a 455 =—[war hs ‘ee | ae Lauer Lame iy 509 gs [nay [aie [us [ast Ten sor mar em (ee Lo me Ta a [ee | te Lene Le ont 1 ze “ Kove KIS, Nomina Sizes shown are @OWSWeticTern + \?S.ASVE Ta Toned Se cy] wy] Toma ° ae = " oe CS ‘eo DGS z ee Toma et | nts 2 5 sm 56. 7 | as fe | 58 us | an0_[ es | ree | mas mR IDButtweld Fittings MASS . 2 (weight) CO OCDE [ \ cy 5 — — — a * Eee ogee eer ee rie ‘Approw, Weight (kg) ‘Aprox. WE Aporon, Weight (kg) apo, Naight i) sos [sto Ts | sw [os [so Ts sm Ts sto Ts [sto Ts a TT =] 004 {005 J 01s | 020 | = = =a = eo oso] [| ono] [ont | 06 | no co A oT Lie [oe os | oe [03 | 1 | om 100] 050 [oe {ome | tse | oe [0 tiesto ee nas asta PP aa Lae | son [on [ass] zor] sete [22 or [to] o_o 2 a ops see ase Paseo sea atL [ot [oe [oe [oa a] aes [nar [eas ese on [ae [to] 2 [os aa en [sa [re ae onan aaa af oat | sat] at | oso neat] | are | eee] [ao 20 f 557 | ao | 2a | aap | ees | es | ray | too | om | eas | i070 | war | 90 | neo 300_|s398 | iiz2_| 3606 [arn | 2699 | 557 | voox | ire | 7258 | 95% | so | ore | ee | nz0 0 ies | i627 | ae fat] 1536 2585 | 3535 | 1590 | 2080 400) wo20 | amt | e029 | 0536 | ss | — = = = [san [400 [20.00 [2630 450) 332 | mist uozo6 | sacs | 7620 | — = = = = = | -26.007 [3400 500) wos | 9616 | 610 | nist | 9435 | — = = = = = [3300] 45.00 350) moa | =} eros [a6 | = = = = = = = 600. zens | eos | 535 | ose [ase | — = = = = =| -a600_|~ai00 6 ma | ae Te = = = = = = = 700) 42 28 ee | 254 | — = e x 3 = = = 0 2597 aide | ase [ain | — = = = = = Z = TEES ~ Straight and Reducing Note: Weights given for reducing Tees are based on branch one size smaller than run size. 15 16 20 15 25 20 2 25 40 2 50 40 a 50 50 5OLet Fittings WELDOLETS Used to make full size and reducing branch connections from 6 to TSOmm Weidolet from run pipes 10 to 900mm in order to: + Facilitate header construction. + Construct the joint to full pipe strenatn. is + Meet code design requirements for reinforced branch joints. Thredolet + Improve flow. + Assure economical, clean and strong connections. a] Sockolet THREDOLETS AND SOCKOLETS = Used for making relatively small branch outlet connections. Threadolets and Sockolets are “haf couplings" that are bevelled for convenience, tapered for strenath, flared for fluid flow and drop forged for the ultimate in strenoth and ruggedness Elbolet, ELBOLETS AND LATROLETS Used for making threaded, socket-weld or buttweld outlets tangentially to elbows or as 45° branch connections on straight pipe. The design provides for a full oe penetration weld. These fittings provide greatly improved flow conditions compared with 90° connections and are advantageous for many instrument connection applications. Latrotet INSTALLATION GUIDE Less fit up time is required for Olets than for most other fittings or fabricated connections. When proper welding procedure is followed, the resultant cost is more ecanamical than constructing branch connections by any other method.OLet Fittings RANGE OF OLETS ‘The following range of Olets are available: = Weldolets . Thredolets .Sockolets . Elbolets . Latrolets . Nipolets . Sweepolets HOW IT WORKS Each outlet size indicated on chart is designed to fit 3 number of run pipe sizes, e.g. The 15mm fitting marked 900-100x'S will ft all run pipe sizes from 100mm to 960mm, When placed on a 300mm run pips, there will be a maximum gap of 1.4mm between the top of the run pipe and the ema ‘base of the fitting at the crotch as shown on sketch. This gap is negligiole wnen welding 00ne RUN FE SIZE SELECTION CHART Standard Weight and Extra Strong Weldolets, Sockolets and 3000# Thredolets sian] gears] wasp wie a9! 1518 900 - 350 x20 300-200 x40 200 » 65, 350 300» 90 aa ale cle eee 900-808 40x25 50x 50 900-500» 65 100 « 100, a oe es ae Be mn] Be ae ie] ao fa eel ee oe Bl gee 3 See le ae iz] Satan] $a OLS ay ap 200-805 5 65.032 200 - 600 x 80 | 350, 400, 450, 500, 600, ae ete a are te 6000# Thredolets, Schedule 160 and Double Extra Strong Sockolets Drs 10-25 xe S0n40 Sua 32415 65-50 x25 65-50 x 32 5x40 80» 80 00-28 250-8025, 90-a0 x32 90-80» 40 0350 a 900-300 «25 200 -100 x 32 125-100 » 40 mara 25x20 a e 15050 ot 500-250 x2 200-180» 40 x2 250-200350 1 900 - 600 x 32 450-250 » 40 is 250 - 80x 20 500 - 300 x50 900 - 300 x 20 900 500 x 40 900 - 600 x 50. Schedule 160 and Double Extra Strong Weldolets ors 2x ana 0x50] ovat Ses 32-20x15 nee 65 -50x40 65x50 Pcs 900 - 40 x 15, eee 90 - 80x40 90-80 x 50 bi axa are 200-100x40 125-100 x50] eer to spec sie exo oR 400-250 40 200- 01x50 : ox20 Hore 00 -600x40 450-25050 200 x 20 900 300 «32 900 -500.x50High Pressure Fittings SCREWED & SOCKET-WELD 3000 & 6000 Ib The high pressure pipe fittings illustrated Pipe/Fitting combinations are as follows: in the following pages are designed for Fin rs — | teminanercn Soares [Bi ae fantetionst coereef onee-e |= high pressure piping systems moo 0° ELBOW — They are found throughout refinery, Soakat Weld Filings petrochemical and industrial plants, 000s TELS) on pressure vessels, hydraulic lines, bs 60 refrigeration plants and wherever high pressures and/or temperatures occur. 45° ELBOW 45° ELBOW DIMENSIONAL SPECIFICATIONS => ASME B16.11 ~ Forged Stee! Fittings, 853799 - Forged Stee! Pipe Socket-Weld and Threaded, Fittings, screwed and socket-weld for the petroleum industry - based on ASME BI6.tI, MATERIAL SPECIFICATIONS. 4 WORKING PRESSURES = PRESSURE /TEMPERATURE RATINGS 7 own I Pressure! 38 | 66 | 93 | 121 | 49 | iv | 204] 232 | 260 | 288] 316 | 343] 37 [ 399] 427 | are] 4a] aes) = ' 3000 ber os seman] ans feos awa wans| es | an foal af oso] ow [ara | a a 60 farses aes 397735979] 342 | sac 373 tener oases [ies tran] 053 | 25 72 Now dock Working Pressures abled in Pa 2 ome -*These pressures are in accordance with the ANSI Code for Pressure Piping (ASME 831.1) = HEXAGON a west 1 Suggest Alloy Stes above 482°C ‘ g Allhigh pressure fittings must be used within the pressure/temperature limitations of the = | 3 FINISH al G Fittings are normally setf-caloured or phasphate-finished. Galvanised or cadmium-plated s 8 finish is available at extra cost. TeerHigh Pressure Fittings Standard Range: SCREWED NPT. (BSP available to order). sah aia Mindi Suna O 3000 !b_}| 6000 Ib Size Range Normal Manufacture Coupling. ¥ ¥ 100mm. Barstock ‘Hexagonal ¥ ¥ All conform to 6000 100mm Forged or Barstock Hexagonal Plug ¥ ¥ 100mm. Forged of Barstock Square Plug_| a 100mm, Barstock Standard Range: SOCKET-WELD soreLeow 45 ELBOW Ecaicng equals Reding causing 008 | som Teekange Normal Wendiacture 30° Elbow a a 80mm Forged 45" Elbow. w. - 80mm Forged Tee ¥ ¥ ‘80mm Forged Coupling ¥ ¥ 80mm Batslook Half Coupiing |v - 80mm Baslook cap. ¥ ¥ -20nm Batstock Cross - z ‘20mm Forged: Ie 227d) tat Counting cap oe SC a BahHigh Pressure Fittings SCREWED & SOCKET-WELD 2000, 3000 & 6000 |b Screwed Fittings are taper-threaded in accordance with ASME 1.2011, having thread lengths in accordance with applicable tables, The actual and theoretical axes of the threads may diverge by not more than 1.6 mm in 300 mm. Fittings can be threaded to British Standard Taper (BS 21) If required. ASME B 1.2011, the American Standard for pipe threads, determines length of thread engagement as shown below. Length of Thread Screwed into Valves or Fittings so [65 | 80, 23.81 Socket-Weld Fittings are designed for welding to American standard pipes (3000 Ib. fittings to Sch. 80 pipe {and 6000 Ib. fittings ta Sch. 160 pipe). c= MiNeMUM = Wat BUT NOT LESS THAN 4mm {t= NOMINAL PIPE WALL THICKNESS. Minimum dimensions required for socket-weld fittings as specified in the American Standard Code for Pressure Piping, ASME B31 UNIONS SCREWED & SOCKET-WELD Dimensions for high pressure unions are listed in BS 3799. Dimensions may vary according to manufacturer's specifications. SCREWED UNIONS SOCKET-WELD UNIONS i i Hh i Udy terrae Cole iterative Car erative ClrHigh Pressure Fittings TUBULAR FITTINGS SWAGE NIPPLES PIPE NIPPLES CLOSE-TAPER NIPPLES. Ends Screwed, Plain or Bevelled for __| Seamless Tubular, Ends Screwed, Seamless Tubular, Screwed. Welding, Concentric and Eccentric. _| Plain or Bevelled. Swage Nippies as iustrated are manufactured from Seamless Stee| Pipe to ASTM AI06, Grade. They can also be machined from Barstock material ‘Swage and Pipe Nipples can also be supplied with non-standard end connections ~ eq. One End Screwed, One End Bevelled, or One End Sch. 80, One End Sch. 40. LM COnesStee! offers a range of Swage and Pipe Nipples ina wide variety of diameters, lenaths, wall thicknasses and materials Prease consult us for your PLAINEND TYPE PLAIN END BEVEL END | requirements BUTTWELD TYPE, ‘SCREWED TYPE SOCKET-WELD REDUCER INSERTS ASTM A105 FORGINGS ‘The purpose of socket-weld reducer inserts is to avoid the delays and extra costs that naturally occur in producing regular socket-weld fittings with reduced outlets. Designed {for use with straight size fittings, reducer inserts serve the same purpose as threaded bushings used with screwed fittings. The drawing at right illustrates the simplicity of their application. TYPET For use with Schedule 40 & 80 pipe. TYPE2 For use with Schedule 160 pipe. SIZE RANGE: From 15 x 10mm to 100 x 25mm, in all standard reducing sizes.Flanges to American Standards SPECIFICATIONS ANSI FLANGES: Forged Carbon, Alloy and Stainless Steel Flanges to American Standards are designed for use with pipes and fittings to American Standards, but can also be attached, in certain sizes to pipes made to British and Australian Standards. SIZES 15 - 600mm CLASS 150, 300, 400, 600, 900, 1500 & 2500 Dimensions shown are for Flanges made to the dimensional requirements of ASME 816.5 which is the accepted American Standard for all Flanges in sizes to 600mm bore. SIZES ABOVE 600mm Steel Flanges above 600mm bore are made to various standards, as follows: CLASS 150, 300, 400, 600, 900 Dimensions to MSS-SP44” or 8S 2393. OneSteel stocks slip-on and weld-neck flanges to BS 3293 and blinds to MSS SP44, ouss-spaa | Standed developed by the Manufacturers Stancarcisaton Saciety (of the Values and Fittings Industry) to provide uniform dimensions of flanges for use with high pressure pipelines larger than. ‘600mm diameter. These designs were predicated on flanges being wsed with API SLX line-pive of 52,000 Ins. minimum yield strength, ana were propertioned accordingly. This Standard can be taken as being the extension of ASME 816.5 in sizes above 6COmm bors.Flanges to American Standards ANSI FLANGES MATERIAL SPECIFICATIONS American Standard Pipe Flanges are manufactured in a variety of Carbon, Alloy and Stainless Steels and selection of a particular grade is determined by the usual criteria of pressure/temperature requirements and corrosion resistance. Since these factors determine pipe and fittings to be used in a piping system, itis then necessary only to select flanges of a similar material. LARGE DIAMETER FLANGE STANDARDS ASME BI6.1b This Standard establishes dimensions for Class 250 Cast Iron Flanges above 600mm, [as ASME BI6.1 gives dimensions for large diameter Class 125 Cast Iron Flanges). P1605 ‘American Petroleum Institute Standard intended primarily for use in il and Gas production. API 605 dimensions DO NOT match ASME, MSS or BS dimensions of similar pressure class. AWWA C207-54T This is a Standard published by the American Waterworks Association for steel Flanges to be used on waterworks and sewerage pipes. These flanges match Class 125 Cast Iron Flanges (ASME B16.) in most dimensions. CLASSES 125LW, 175 & 350 These are Standards developed over the years by a number of manufacturers, not all using exactly the same dimensions. TEMA FLANGES The Tubular Exchangers Manufacturers Association (TEMA) lays down standards for dimensions and material specifications for Shell Flanges, Cover Flanges, Long Welding Necks for Nozzles and ather heat exchanger components. Bs.3293 This British Standard established dimensions for flanges for petroleum industry use, In Class 150, 300, 400 and 600, in sizes above 600mm, which correspond exactly to those af MSS $P-44 in Class 300, 400 and 600. Class 900 is not included in the British Standard, but dimensions are given for Class 150, 600-700mm which are saiiete fotos Siac feeions similar to those of ASME BI6.I, Class 125. General Classification ‘Applicable ASTM ‘Specification - Forgings 85.1560 Carbon Steel Refer Tee pos 26) This British Standard is based on ASME 8165, and lists Stee! |—carson Seer ou emp] ae Pipe Flanges tothe other grades ase avaiable same dimensions, pressure classes andi the same sizes as [Carbon May Refer nie pg 2S)| ASSET Grader the American Standard up #9 600mm. Gass Pa A335 Grae P2 Ker'veo iae Grase rid Viger ie feo Grade ahs crine ied Grae £22 sorte A335 Grae batt Scri/2 Mo nie2 Grade FS {he cisions aro used to group mates or Fnges las eee ees, 150 though Gass 2500 Scritte ted Grade Fa + ASTM Specifications directly covering forged flanges for these Chrome-Nickel Stainiess Steels general materials specifications do not presently @xist. Flanges ‘Type 304 ANG2 Grade F304 ‘of these materials shall be specified to contorm to the nearest ype 310 AIB2 Grade F310 race AID, aca chemity to conform tothe ASTM ‘yoo 3ar Age crate F2a7 aR Type 316 A182 Grade F316 F ines primary for use fr suber serie, The ratings t HSL Grader ato avaianie 29° to 38°C given for the materials cn page 28 shall also apply Nickel Steal R350 557 Grade LFS at lower temperatures. BNLFlanges to American Standards ASTM A105 (Chemical Requirements Mechanical Requrements -nominal™ Tole For each eduction of 0.08% below the speciied carbon maximum {(135%)-an increase of 106% manganese above the specified maximum | [vei stenath,mn, Wa Elongation n 50mm, mine euro of area, min %. harass HB max “far complete explanation, refer dtaled specification Table 3 ASTWR YO/A1 Heat treatment flange forwings above Clas 3001s mandatory under ASTM AIDS. All AID laiges stocked by OneStel including Class 60 and 300 are het treated (normalised The sum of capper, nickel chromium and molyoderom shallnol exceed 100%. The sum of chromium and molyadenum shall not exceed 03296 By agreement between the manufacturer andthe purchase. he limits for vanadium and columbum, or both, may be increased to 010% and 0.059% respectively. TEMPERATURE / PRESSURE RATINGS Carbon Steel Pipe Flanges to ASME B16.5 (BS. 1560) Forgings to ASTM A105 - Not recommended for prolonged use above 427°C Forgings to ASTM A350 - LF2 - Not to be used above 343°C Temperature | Maximum Working Pressure in KPa by PN ine [px PRS PNIOO PNISO PRESO PRAZO Glass 155|_cless 300 | Class 600_| Class 900| Class 1500 | Class 2500 Doi 1260 sila 10210 75320 25530 22550 50 1920 Sai) 10020 7020 25040 41730 Tag 1770 2640 3280 1910 2360 78650 180 1520 4520 3050 13570 2240 37690 200 1400 4380 8760 13150 21910 36520 250 7210. 470 8340. 72520 20860 34770 300 1020 3870 7750 11620 19370 32280 350) ‘840 3700 7390, 11090 18480 30800 375 740 3650 7230 10940 16230 30390 400. 650 3450 6800. 70350 17250 28750 225 560 2880 S750 3630 14360 23960 450 270 2000 4010 6010 10020 16680 a7 370 1350 2110 4060 er 230 500 230 30 1760 2640) 4000 7330 525 0. 520 1040 1550 2590 2320 Sao 30 330 650 380 1630 3720) FLANGES ABOVE DN 600 ARE NOT INCLUDED IN ASME BI6.5 AND THE CLASS DESIGNATIONS IN THESE LARGE DIAME] SPECIFIC TEMPERATURE/PRESSURE RATINGS, iS DO NOT IMPLYFlanges to American Standards METHODS OF ATTACHMENT SLIP-ON FLANGES Although recommended practice in attaching Slip-On type flanges is to weld both at the flange hub and the pipe end, for mild service conditions only one is sometimes employed. In this case the weld is normally, made at the pipe end. i LAP JOINT FLANGES Lap joint flanges are most frequently used with lap joint stub ends, (Type &), although in some cases the lap is formed on the pipe end. Since they are tree to rotate or swivel, there is no problem of bolt hole alignment, Such joints may be readily broken for inspection, Cleaning, etc. The radius at the ID of the flange face accommodates that at the back of the lap, thus permitting mare uniform application of loading. Lap Joint flanges find their mast commen application when used with stainless steel stub ends. P| WELDING NECK FLANGES This type of flange is attached by buttwelding to the adjoining pipe or shell, The weld may be made either manually or automatically with or without @ backing strip. Sound welds are readily obtained with any recognised welding procedure. = ¥ THREADED FLANGES ‘Threaded flanges are, of course, attached by screwing to threaded pipe ends. SOCKET-WELD FLANGES In attaching socket-weld flanges, the pipe endis inserted Into the socket and then welded at the flange hhub. An inside weld at the pipe end is frequently made for greater strength or, with grinding, te provide a smooth bore without pockets or recesses,Flanges to American Standards DN 15 to 600 are to ASME BI6.5 (BS 1560). DN 750 & 900 are to BS 3293 for Slip-On & Weldneck only. cl bat eS a Sa NOMINAL SIZS SHOWN ARE #OW: SI METRE TERM NPS: ASME TERI Prana) gt Thru Hub Teoria) Length Tn Hi PRO Css Tenth Tr Hi ah | ae 21 e518 2m 8s ote B20 oe WBS |i Bs oy 28 20 31 210 bia Ea el § a Bie 2 [a | % Soa He Me 33 30) Pa Te 608 | a oo 70_| 2. ss SO ass 00) Lent Ti Wows) 2 is) ik st c Fife] sero onecins ase sss ti A Fo esses as tela ge eel 3 [sb eae ¢ [in ‘ e B [sbla | ‘leans te sown i tinetes nm oprvate Weng Wee lage Bees -rm 1 The 2mm aie Faces ince thickness Da eth tout ud YO) Tis agosto PAD and PAS resure fais 2. The Tn Raised faces nt includ in thickows 0) and feat cag Fu 2) P00, 0, 0a a Presse Fas ae coal fusished wth Tm Rae Face which Bafana the fang elas C2298 V2 53 nays sei ore mea ordering weldrek. ages. Ate dimensions shown oppose also pone se pie ‘aneles, LARGE DANETER FLANGES ABOVE DN 600 "Tr ins lances ele to MS P48, 3.383 cones Slirdn ad Ment out exces Bling Fanaes USSSP¢4 covers lind and Welk bu xcaesSi-On fanges 35383 nec PCO fange iene, ss than MSS Srideuvaens F(t Dimensions Lage Daneer lange ay oleraby rom tah BS 25 rd SS Pad =D om renee sau | Sau] xr ] seu sce] say | eo | Ste. | a0 | mr | ww some 28ST WT Sane as ST.Flanges to American Standards GASKET SURFACE Flanges, and other products designed for bolted connection, when furnished with raised face (or flat face) may have any type of gasket surface finish that is required, The more common finishes are described in the following paragraphs. 1 STOCK FINS This is a continuous spiral groove. For ‘nominal sizes 300mm and smaller itis generated by a LSBmm radius rounc: nosed tool at a feed of 0.79mm per revolution For sizes above 300mm the tool nose is raciused to 3:17mm and the {eed is 118mm per revolution. 2 SPIRAL SERRATED: This too, isa continuous spiral groove, bout it differs from the stock finish in that the croove is generated with a 90° included angle “V" tool The oroove is 39mm deep and the feed is 73mm for all sizes. NB OneStee! stocks flanges with surface finish in the range 32-6.3 microns, typically used with both spirabnound and ring gaskets, 4 SMOOTH FINISH: ‘This finish, which can be produces 5 COLD WATER FINISH: by several shapes of tools, shows no Produced by using a wide too! at high definite toot markings apparent to the speeds, tis finish Is equivalent to that naked eye. In the past this finish vias sometimes known as "Smooth Plane" cof a ground surface. It is mirrortike in CONCENTRIC SERRATER! persist appearance and surfaces finished inthis This tern however, should be avoided As the name suggests this surface ‘manner are usually expected to be used because ofa tendency to confuse it finish is made up of concentric grooves. _without gaskets. with "fat faced" which, of course, 'A-90* included angle “V" tool is used applies to the flange facing and not to and the grooves are 39mm deep and the oasket surface finish. 79mm apart. AMERICAN STANDARD FACINGS ~ To ASME B.16.5 Lf FLAT FACE LAPPED JOINT RAISED FACE Fil ap Hine SaiNT ‘SMALL TONGUE and GROOVE* aP q dP LARGE TONGUE and ‘SMALL MALE and FEMALE SMALL MALE and FEMALE LARGE MALE - FEMALE GROOVE “It Is necessary to modify facing dimensions in order to furnish slip-on flanges 40mm and smaller and welding neck flanges with bores larger than Schedule 40, in sizes 40mm and smaller, for large tongue and groove facing.Flange Gaskets FLANGE GASKETS Full Face Gaskets: To suit Table D, E and H flanges to AS 2129 Ring Gaskets: To sult Class 150 and 3001p raised face flanges to ANSI B16.5, Gasket materials include: INSERTION RUBBER Full face to sult AS 2129 Table D or E. Made from 3mm natural rubber, usually fabric reinforced, Suitable for liquids and qases at ambient temperature, within the rated pressure of the flange. Full Face Rubber Gasket COMPRESSED NON-ASBESTOS FIBRE Ring or full face. Usually Klingersil C4430. Suitable for most vids and gases including hydrocarbons and steam. AGA approved (number 5237). Potable water approved to AS 4020. SPIRAL WOUND GASKETS Constructed from a spirally wound "V" section austenitic Full Face Fibre Gasket Ring Gasket stainless steel strip, with a non-asbestos filler between each turn. Offering high pressure and temperature resistance and ease of replacement. There are two popular styles in the Klinger range of spiral gaskets: SELF CENTERING, MEDIUM PRESSURE TYPE CR Type CR gaskets have an outer ring which facilitates accurate centering of the gasket in the joint, provides additional radial strength, helps prevent blow-out and serves as a reference point to determine the amount of compression during bolt pullup. Recommended up to Class 600 flanges or equivalent, generat service. Maximum temperature 350° with graphite filler ~ check range suitability. SELF CENTERING, HIGH PRESSURE TYPE CRIR Type CRIR gaskets are the same construction as Type CR but have an additional inner ring. The inner ring provides additional radial strength, acts as a barrier to vacuum and corrosive/abrasive media. Recommended for Class 150 to 2500 flanges or equivalent, and any application requiring advantages of an inner ring. Maximum temperatures $40°C with graphite filler = check flange suitability. Higher temperature rated materials available on request. Spiral Gasket Type CRIRBolting for ANSI Flanges BOLTING To suit RF. Flange sizes DN 15 to 600 to ASME - BI6.S (BS. 1560) and DN 750 & 900 to BS. 3203 STUD BOLT WITH NUTS TaD MACHINE BOLT WITH NUT Diameter of Botts is shown in inches. For nominal dlameters | inch and smaller, threads are UN.C; nominal ciameters 1/8 inci and larger threads are 8 UN. (8 TP. Length of Bolts (L) is shown in milimetres rounded to the nearest 5 mm. Stud Bolt lengths (L") do not include the height of points. Machine Bolt lengths (L) include the height of point. The length shown includes the height of the Raised Face in all cases. bones ase ren Nomina | PN20 (ass 50) FASO (Gass 300) PT0O (css 00) | PNI6D (lass 900) [PN 250 (Gass 1500)[ PN 420 (Class ©500)] Nominal Ente [No [oa] No [Da] No, [0a] t [Wo [oa] t [No] dia] t | No [oe] | gage ie ON I polis alts Bolts [Bots Bols| Botts} Bots |olts|_——_} ols} solts Bos | Bolts #1 + Wack. ins | stud Paes. Vins. | Stud | ins. ins. | tod ins. | stad | * bn JP} Bolts Bolts | Bolts Bolts Bolts Bots Bots | om |e ele 4 [ie A A 7 [om [0s [4 [am | os [is [ee mal 4 [ie so 4 oe] 5 [eo | «| 86 | 90 2 eT alita fits {ss | 4 [yet ao] 5 [a [oe] oo] usermso [a [re [os] « [ye] wo [asl i Ee EA A A ofl a tiet mo] 4 [sat oo fs | 4 [anf ios | resesmes [aT [wo | 4 ee] ro | fie wl? ef ae | ol] | 8 foe) of | 6 | 56 | 8: ms 2 eseiz| 4 [oat so] 5 | s [sa] io] |e [om] vo ati fiw [8 [wl os [as [202 wl petse} ots | s fal m > ols (abst et@l me |e (elo) 6 fm) 20 3 sols 3 [se] sof | sal m5 1s te] wo] - = 30 [3.2 hoof a Pe se 90s 8 aes oes se) oo fe) os Pe fel os foo a w[stefa] oo] oo] sf} colle] 1] os] s (wl oo] fie] ool 6 [iw] soo [wl s wo] oe fae | of 5 |e fea | es | os fe oe fe ose Pel eso eT 2 os [eo Poole fa [3a w fo | 2 [ye { wo | mo |e fel ws |e Sisal 20 |e [ise] v0 |e | 2 J 00 [ooo a ETA TY boo) {2 {te [wo | wo | 6 [vel im | ws | 20 [ial 20 {20 [tsa] oss Te | 2 [as | 2 |e 30] a0 [300] 2 sof ie [1 [80] 0 | 20 [owl 5 | 180 | 20 fide) 205 | ao frie] as | [ew] 405 380 [4 a0] 6 | % | 1 | we | a5 | 20 [i-vl wo | wo | 20 fi-w| 225 | m0 [i-sal am | 6 [ow] 46 00] so] ve | m6 [we] 60 | ee | me fi-wl ws | wo | a fiom) ove | oo [i mwl ws | we [ose] ws wo] 8 500] 20 | 20 [t-va| woo | 1m | [i-val 205 | wo | om [ise] 70] a | 2 | 36 | | 3 | 50 500] 20 soo] 24 | 20 five] ws | ws | om |ive| emo | ws | a [ital 350 | 0 [owl ae | we [ame] om 00] a rsa 30 [ 28 [vv wo | io [am [isa] 290 | 250 | 2s | 2 | 385 z 750 | 30 ancl a (PEIN Fa IO, 250420 = NOT USTED INS 3293 aC Raleed Face height of 2 mm for PNZ0 & 50 ad 7 mm for PNIOO, 150,250 & 420 ls Incudedin mension L (Bont Landini MATERIAL SPECIFICATIONS ASTM A193 Grade B7 Standard specification for alloy steel and stainless steel bolting materials for high temperature service. ASTM Al94 Grade 2H Standard specification for carbon and alloy steel nuts for bolts for high pressure and high temperature service. ASTM A320 Standard specification for alloy steel bolting materials for low temperature service. Grade L7 covers alloy steel stud bolts. Grade L4 covers alloy steel nuts to suit Grade L7 stud bolts.Roll Grooved System OneStee! Piping Systems is the Australian distributor of the Shurjoint and Mech range of roll groove products. B SHURJOINT® Shurjoint has over three decades of experience and is recognised as a world leader inthedesign and manufacturer of mechanical piping system components. Shurjoint manufactures the highest quality products by continuaily investing in research, engineering and development, which enables them to develop new and innovative solutions for the changing needs of industry. Mech is manufactured by the largest pipe fittings manufacturer in the world, Jinan Meide Casting Co. Jinan Meide's core value of quality provides product of premium levels employing the latest manufacturing technology. MECH's commitment to quality is reflected in the fact that every product, even down to the smallest galvanised malleable fitting, is pressure tested. OneSteel has enjoyed a very successful relationship with Jinan Meide and their MECH product range. MECH products are sold in over 60 countries and are world leaders both in quality and value. ‘The Grooved System is one of the most advanced, versatile, economical and reliable systems available today. After the pipe ends are grooved, a gasket is stretched aver the pipe ends. The coupling segments are then placed over the gasket and bolts and nuts are fastened resulting in a secure joint A coupling can be installed 3-4 times faster than a comparable welded ar brazed joint and there is no need for a flame or welding torch on the job site. A coupling can be installed by fastening a pair of bolts and nuts while using only a spanner, whereas 3 comparable flanged joint requires the fastening of many bolts and nuts. The grooved system allows for easy material take-offs and unlike the threaded system, there is no need to allow for added pipe length for thread engagement. With the removal of just a few bolts, ane can easily access the system for cleaning, maintenance, changes and or system expansion, Bolt/Nut HousingRoll Grooved System RIGID COUPLINGS Rigid couplings are the most popular and most widely used couplings today. They can be used in applications that require a rigid joint similar to that of a traditional flanged, welded and or threaded connectian, Angle Pad Design + As the bolts are tightened, the angled bolt pads slide in opposite directions causing the coupling keys to tightly grip the pipe, while at the same time the graoves are forced outwards against the coupling keys, ‘Tongue and Groove Design + The T & G Design mechanism provides a mechanical and frictional interlock resulting in a rigid joint which reduces undesired angular movement. Butt-Je Design + The Unique buttjoint design eliminates the gap in between pipe ends, thus eliminating not only angular and rotational movement but also axial displacement under normal service conditions*. *Pipes must be ct true and square to achieve a butt joint. FLEXIBLE COUPLINGS Flexible couplings allow for full design features in applications such as curved or deflected layouts and/or when systems are exposed to outside forces beyand normal static conditions, such are sefsmic events ar where vibration and/or noise attenuation are a concern. The ability to design in controlled flexibility is an advantageous feature when compared to traditional rigid jointing methads such as threading, flanging and welding, When designing with flexible couplings, allow for proper support to the system. 50 as to eliminate undesired stress. PIPE SYSTEMS TERMINOLOGY t ~ 5 Ka rs Ss (Ea Rotational Movement Axial Displacement Angular MovementRoll Grooved System The Roll Grooved system allows for: + Easy system access with removable joints + Reduce space with the use of Suction Diffuser + Good vibration and attenuation performance + Time and money savings in installation + Easy alignment of pipe work and valves Butterfly valve Suction Diffuser Flange to Roll Groove Adaptor (Stub) Flange to Roll Groove Adaptor (Hinged) Concentric Reducer Flexible Couplings Rigid Coupling Mechanical Tee Typical Pump Set COUPLING MATERIALS + Ductile ron - Standard couplings housings are made of Ductile Iron, + Stainless Steel - OneSteel offers a variety of stainless stee! ’ materials depending on the intended application. + Gaskets - Available in a variety of contigerations and compounds to meet your specific requirements. STANDARDS ‘The roll grooved product range has numerous approvals and standards for the global and local market. Please ask our sales team about your specific needs.Roll Grooved System - Couplings & Fittings 1GS - Rigid Coupling Light Duty + Can be used in services up to 2070Kpa and is available in Painted Hot Dipped Galvanisea, + The bulltin teeth on the coupling grip the groove shoulder and serve to reduce linear movement. + The T&G mechanism features a slight offset at the foot of the coupling halves which serve to protect the ‘gasket from exposure. With the T&G style coupling no metak-to-metal contact of the pads is required, There is normally a1.6mm to 3.2mm gap between the bolt pads when installed, 90S - 90deg Elbow Light Duty 1308 - Light Duty Tee 120 - Elbow 45deg 300-Cap + Painted in acrylic enamel (MSDS available). + Made to ASTM A-536 - Specification for Ductile iron Castings Grade, Available in Galvanised finish Galvanising conforms to ASTM A153. + Also available - Concentric Reducers, Eccentric Reducers, Reducing Tees and more, 1N - Flexible Coupling Light Duty + Accommodates pipe detiection and or non-alignment: I nominal diameter «DNZ00, deflection angle is > it nominal diameter 20N20O, deflection angle is 90.52 but °. + The C-shaped rubber gasket provides excellent self-sealing capabilities. in both low and high-pressure services as well as under certain vacuum conditions. + The design and construction of the coupling with elastomeric gaskets can provide significant noise and vibration absorption as well as seismic stress. + Coupling keys engage the full circumference of the grooves and provide significant pressure and end load restraint against pipe movement from internal and external forces. 3G - Mechanical Tee Grooved 3U - Mechanical Tee Threaded + Designed for creating an easy and effective branch /outlet in pipe work. + Made to ASTM A-536 - Specification for Ductile iron Castings Grade. + Available in Galvanised finish. Galvanising conforms ta ASTM A153. + Available with threaded or grooved outlets. 1G - Rigid Coupling Can be used in services up to 3450Kpa and is available in painted or hot dipped galvanised. The bulltin teeth on the coupling grip the groove shoulder and serve to reduce linear movement. ‘The T&G mechanism features a slight offset at the foot of the coupling halves which serve to protect the gasket from exposure, With the T&G style coupling no metal-to-metal contact of the pads is, required. There is normally a 1.6mm to 3.2mm gap between the bolt pads when installed, 321G - Flange Adaptor Stub Holes are incorporated into the fitting, available in different hole configurations. Painted in acrylic enamel available), Made to ASTM &:536 - Specification for Ductile Iron Castings Grade. Available in Galvanised. Galvanising conforms to ASTM A153, (uspsRoll Grooved System - Couplings & Fittings ZO7-Rigid Coupling Heavy Duty + Angle-pad design couplingtorgeneraipi standard rigid ingapplications + Made to ASTM &-536 - Specification for Ductile Iron Castings Grade. + Also available in Galvanised. Galvanising conforms to ASTM A153. XH-7OEP- Rigid Coupling Extra Heavy re + The wider hausingkeys grip the graoves with the aid of heavy duty bolts and ‘nuts for high pressure services. + Made to ASTM A536 - Specification or Ductile Iron Castings Grade. ‘Housings are designed to be incorporated with the specially engineered EP cut-grooves on the pipe (enquire for details). + Painted in green enamel, 7707 Flexible Coupling Heavy Duty + Features flexibility that can deal with misalignment, distortion, thermal stress, vibration and noise and also resist seismic tremors. + Designed for useina variety of general piping applications of moderate or high-pressure services. + Made to ASTM A:536 - Specification for Ductile Iron Castings Grade. + Available in Galvanised. Galvanising conforms to ASTM AXS3, THO ~ 90deg Elbow 7150 - Concentric Reducer 7160 - Cap 7041 Flange Adaptor Hinged Type + This fitting allows quick and direct connection ta PNIO or PNI6 flanges. + Thespecially designed gasket enables the transition from a grooved system toa flanged system in one fitting, + Made to ASTM A-536 - Specification for Ductile Iron Castings Grade. + Available in Galvanised, Galvanising conforms to ASTM A-153. Heavy Duty Fittings Till - 45deg Elbow 7120 - Equal Tee + Painted in acrylic enamel (MSDS available), + Pressure rating conforms to the coupling and/ or pipe that is being used, + av ble ASTM AS3, Galvanised. Galvanising conforms toRoll Grooved System - Valves Butterfly Valve SJ-300N Lever & Gear Type Check Valve Model SJ-915 + The valve consists of epoxy coated ductile iron + Groaved-end dualplate check valve designed body and EPDM or Nitrile rubber encapsulated to provide positive and silent protection against dual-seal disc. backflow in piping systems, + Available in 10 position lever handle or a worm + Sizes 65mm - 600mm. gear operator, + Sizes 50mm-600mm, Suction Diffuser Model 7256 Check Valve Model $J-900 Y-Strainer Model 726 + Installed in the inlet side of a pump + Features a spring-loaded wide: + Straight flow design to remove that gives significant space saving open clapper and nonstick debris with lower pressure drop, capability. Also features an integrated tight EPOM rubber seal Can The stainless steel screen is easily strainer with easy access. be installed in the vertical or accessible by removing a single + Sizes 65mm = 400mm, horizontal position. coupling. + Sizes 65mm = 600mm. Sizes 50mm = 400mm. FIRE VALVES Monitored Butterfly Valve Mode! Monitored Butterfly Valve Check Valve Model BB-G- Fire Mode! B0-G300 - Fire DCG-300 - Fire + Specifically used for indoor use only Fire service butterfly valve The clapper design provides tow for fire services. Installed with a UL that has a factory installed UL pressure drop in a compact body. Approved Dual Tamper Switch. approved tampered switch for Ductile Iron body with EPDM + Sizes 50mm = 65mm, indoor and outdoor use. encapsulated disc. + Sizes 65mm = 200mm, Sizes 50mm - 200mm. Distributed in Australia by Antec Engineeri Li " eeering Pry Free call: 1300 55 3473 Wy, Email: anteceng@antec.com.au VANTEC Web: www.antec.com.au