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• Besides the dedicated electric vehicle startups, all the legacy players are also
launching their EV offensive with a wide range of e-cars. Electric vehicles are
likely to outcompete the traditional ICE vehicles by 2030. Considering that,
expect more new electric cars to be launched in 2023, taking the EV share in the
global auto industry higher than 2022.
Autonomous cars to see growth
• If electric cars are to see a significant surge in 2022, the autonomous vehicle
segment would have to witness significant changes in the industry. Self-driving
technology is finding growing importance and footprint in the auto industry.
Several legacy auto manufacturers, mobility startups, and tech companies are
working on self-driving technology. Expect massive improvements in this space
and several autonomous vehicles to come into the market in 2022.
• This would bring the auto manufacturers and technology companies much closer
as both sides would like to work together to develop futuristic technologies,
more software features, and upgrade operating systems. With the growing
demand for self-driving vehicles, the latest technologies must be offered in the
new generation of vehicles to appeal to the younger demographic.
Increased Bets on Heavy-Duty Fuel Cell Vehicles
• Hydrogen fuel cells have low prospects in cars due to high cost, expensive hydrogen refueling
infrastructure which has ‘not manifested itself,’ high hydrogen fuel prices, and questionable
emissions reductions if green hydrogen is not used. This was reflected as Honda crashed out of the
fuel cell car market in 2021.
• However, the range and refueling advantage for fuel cell electric vehicles means that heavy-duty
applications, such as long-haul trucking or high mileage bus operations, have long offered a potential
use for the technology, and progress was built in 2021.
• Hyundai is currently conducting commercial trials in Switzerland with a fleet of 46 FCEV trucks, with
plans to increase this to 1,600 trucks by 2025. They have also announced FCEV truck projects in the
US and orders for 4,000 FCEV trucks in China.
• Furthermore, there is also uptake for FCEVs in the bus market, with more than 150 fuel cell buses
operating in Europe, 65 in the US, and more than 3000 in China. A growing order book for FCEV buses
suggests demand is increasing, at least to a pilot-scale level of testing.
Smart charging
• The idea behind smart charging is simple: unlike conventional (or
‘unintelligent’) chargers, smart chargers can communicate with
each other, your car, and the grid to provide better costs and
energy consumption.
• From battery health to mapping nearby charging stations, engine selfchecks- the new
technology is unprecedented and unique in a way that attracts consumers. We’ve already
seen improvements in the range EVs can travel between battery charges, yet continued
advancements in battery technology are critical to overcoming range anxiety.
• Make in India, which seemed like a farfetched dream, is a reality today for the mobility
industry in India. While India depends on imports from other nations, the country is slowly
moving towards making in India.
Thermal Management in Cell-toPack Designs
• A critical trend that could impact material suppliers is the adoption of cellto-pack technology. BYD has its Blade
battery on the road, and we have now seen announcements from many automakers, including Tesla, VW, and
Stellantis, with plans to adopt cell-topack technology in the coming years. Cell-to-pack removes the modules
and stacks all cells together into one large pack. This improves energy density, manufacturing complexity, and
costs. However, it creates challenges around fire protection and transforms the thermal material requirements
compared to a traditional modular battery pack. In a typical modular battery pack, the cells sit in a module with
a thermal interface material (TIM), generally in the form of a dispensable gap filler. Another TIM is then used to
contact the module and the cooling plate. In cellto-pack, the cells can be directly connected to the cold plate.
This reduces the number of thermal interfaces, and hence a lower thermal conductivity TIM can be used.
However, there is now a need for increased adhesion strength. The transition from modular batteries to cell-to-
pack is also from thermal gap fillers to thermally conductive adhesives.
• When it comes to fire protection, the modules can be insulated and protected in a modular system. It becomes
more challenging to limit thermal runaway propagation across the battery with cell-to-pack. This presents more
opportunities for propagation prevention materials between cells and greater protection levels for the pack
enclosure, inside and out. With little enforced regulation specific to thermal runaway, there remains a variety of
suitable solutions such as powder coatings, intumescent coatings, ceramic materials, and aerogels.
Integration of renewables and battery storage with
EV charging infrastructure advances
• Sources of clean and renewable energy from solar and wind are increasingly being integrated into the grid by
utilities around the world. Utilities are also allocating green energy to eMobility service providers to charge
electric vehicles, further reducing the impact of hydrocarbon-based energy sources on the world.
• As the rate of EV adoption increases, public charging networks, fleet operators and campuses will need to meet
demands for energy without incurring high demand charges or putting undue demands on the power grid.
Smart energy management that balances the allocation of power between chargers is one alternative.
• Integrating onsite renewable energy generation, typically from solar panels, into the charge point’s power
supply can supplement the energy drawn from the grid. Another approach is integrating battery storage systems
into charging stations. EVgo, the largest fast charging network in the US, is an early adopter of using batteries
and smart energy management to provide a stable EV charging service. Power is fed into the batteries from the
grid during low demand/low cost times or from onsite renewables, then released to charge EVs during peak
times. It’s the same principle as vehicle-to-grid (V2G) charging, where batteries – in this case, in the EVs
themselves – store power during off times and feed it to the grid during peak demand.
Non-Lithium-Ion Battery-Powered Vehicles
• A lithium-ion (Li-ion) battery is an advanced battery technology
that uses lithium ions as the basic and main component.
Keeping pace with the rapidly evolving EV industry, the battery
chemistry is also advancing.
• Additionally, in the coming years, there is a high chance that we might witness the EV
segment warming up to the Internet of Things (IoT). IoT integrations will not be just limited
to the premium segment but will also occur at the services level.
• Both AI and IoT can help the industry understand and monitor a rider’s daily commute and
suggest charging cycles.
ELECTRIC VEHICLE SUPPLY EQUIPMENTS
Vehicle
100% Battery
Petrol Hybrid Plugin Hybrid
(EV, GEV,
(ICE) (HEV) (PHEV)
BEV)
Range: 440 miles 440 miles 440 miles 100 miles
Refuel <1h 4– 8h
5min 5min
Time: Level 2 Charge Level 2 Charge
1st car 1st car 1st car 2nd car
Usage:
Familiy car Family car Family car City car
Energy
Efficiency Not Efficient Efficient More Efficient Most Efficient
:
Customer
Benchmark + Electric motor + Charging + 100% Battery
Mind:
PHEV: Plug-In Hybrid Electric Vehicle
REEV:Range Extended Electric Vehicle
BEV: Battery Electric Vehicle
EV: Electric Vehicle
Overview
EVSE electric vehicle supply equipment EV electric vehicle
Power
Pilot Inverter
AC charging plug
On board charger
AC charging cable
Protections
Watt Station
• Touch Screen Monitor
• Ergonomic Design
• Curb Appeal
• Retractable Cord Management
EV Charging Station presents a highly modular design that can be
upgraded as new technology arrives and customer needs evolve
VFD Screen
RFID (optional)
Plug Holder
Details:
•Wave card in front of reader to initiate charging
•Monitor/Control of Driver Access/Usage
•Ethernet network to support RFID
authorization service
•Straightforward In Field Installation
Charging Cable
Socket with interlock
SAE J1772
WattStation Home
Features
GE WattStation
GE WattStation provides a modular design to integrate new technology
Options:
• Wireless Communications
• Point of Sale (Credit Card)
• RFID, Smart Metering
Charging Station Communications
Kiosk / LED
Wireless Commercial
• WiFi, GPRS, Zigbee
BackEnd
Ethernet (Database, Web Interests
• TCP/IP Services)
Owner EV
SAE J1772,
Wireless
(future)
Utility Driver
Services
$ • Email
Building (BMS) / • SMS
Home (HEM) • eWallet
• Web
EVSE
Electric Vehicle Supply Equipment (EVSE):
Also known as Electric Vehicle chargers through which EVs/PHEVs receive
either AC/DC supply from the electric grid to charge the traction
batteries.
Components:
3-prong wall outlet EV connector
EV inlet
Battery charger
power supply cable
charge stand or wall mount
protection components--deliver energy efficiently and safely to the
vehicle.
Electric Vehicle Connector:
– Physical connection b/w EVSE an PEV
– Three connectors used are
• J1772-US auto standard developments
• CHAdeMO connector- Japanese auto standard developments
• Tesla-Supercharger connector
V2G V2L
Vehicle to Grid Vehicle to Load
Smart Charging?
V2V
V2H
Vehicle to Vehicle Vehicle to Home
36
Main benefits of V2X
37
Main V2X detected barriers
- Awareness of
V2X capabilities - Battery
is scarce degradation
User’s Technology
engagement developments
Power flow is bidirectional in general, as shown in Fig. 2. Unidirectional V2G, the basic battery charge process, can provide
services based on reactive power and dynamic adjustment of charge rates even without reversal. It requires no hardware
other than an outlet and avoids extra EV battery degradation from cycling. Implementation of this system can be done at
almost no additional cost. Basic control can be managed with time-sensitive energy pricing.
• Distributed generation (DG), flexible power architectures, autonomous controls and loads constitute
local low-power grids (micro-grids).
Smart grids
• Technologies and concepts:
• Distributed energy resources (generation and storage) are fundamental parts. They provide the
necessary active characteristics to an otherwise passive grid.
• Advanced and distributed communications. All the grid components are able to communicate. The
grid operates like a power-Internet (distributed, multiple-redundant, interactive and autonomous).
I.e. a Power-Net.
• Intelligent metering.
• Policies and regulatory actions. Necessary to achieve integration of all the parts. Inadequate pricing
models is a significant barrier to introduce service-based business models (vs. energy-based).
• Grid modernization.
The Power-Net
• DOE view for a smart grid:
- “An electrical grid is a network of technologies
that delivers electricity from power plants to
consumers in their homes and offices.”
W P.T
Ultracapacitors or
flywheels (power
buffer)
Control and communication issues
• Coordination is needed in order to integrate variable generation sources (such as PV modules) in the grid.
• Centralized control requires significant communication resources (i.e., large bandwidth spectrum allocation) which
in general is not available.
• The alternative is to provide all active nodes with an autonomous control that allows controlling power
interactions with the grid without dedicated communication links. These more intelligent nodes become agents.
VS.
Distributed generation (DG)
• Smart grid planning for disaster resiliency must consider disaster impact on lifelines. During disasters
special attention should be paid to dissimilar ways in which disasters affect different DG technologies.
• Renewable sources do not have lifelines but they are not dispatchable, they are expensive, and they
require large footprints.
• DG provides a technological solution to the vulnerable availability point existing in air conditioners
power supply.
•DG provides the active component to grid’s distribution portion, essential for advanced self-healing
power architectures.
Smart grids: PHEV and PEV integration
• Raising Voltage
Terminal.
• Shortening connections
Current (Transformer
(CT)
• Reversing Connection
of Current Transformer
(CT) single phase /
three-phase
The Smart Meters
• All smart meters are
shut down by the
Corporation
• Any attempt to
change plug in
needs opening the
meter cover.
Tampering Detection Steps
Opening Lid
Leakage Phase
Detection in the System
Reversing Spinning
Electricity Outage
Detection in Meter Screen
Serial Reverse
• As opposed to traditional (or dumb) charging devices that aren’t connected to the cloud,
smart charging allows the charging station owner to monitor, manage, and restrict the use
of their devices remotely to optimize energy consumption.
• With cloud-based solutions, only sky is the limit (pun intended). Smart EV charging service
can be modified: it is effortless to add and remove features and create a system that suits
your needs. New features can also be added and updated to existing charging stations. This
is why smart EV charging is also future-proof. Changing demands and hopes will be turned
into new features, and added into the smart system as the world keeps changing.
• Electric cars connected to the grid with smart charging create a symbiosis with the power
grid — they support each other. Without smart charging, this connection wouldn't exist and
EVs could become a burden on the grid.
HOW DO SMART EV CHARGING STATIONS WORK?
• Smart EV charging is powered by an intelligent back-end solution
that brings real-time data from connected charging devices and
charging events to the charging station owner’s fingertips.
• For EV drivers registered to the charging service, identification is effortless: they just log in to the mobile
application and start charging, or show their RFID tag to the charger. Unregistered users can also use the stations
and pay with a credit or debit card.
• The charging event itself happens based on the settings and prices set by the station owner. The station can be
part of a station group and include plenty of smart features occurring on the background, but for the end-user
charging is as easy as it can be: they just identify and plug in.
• The number of smart EV charging service providers is increasing, and all these service providers have their own
charging platforms. This causes no trouble for the EV drivers when cars are charged smartly: thanks to roaming
networks. Most smart charging platforms, like ours, are connected to roaming platforms. Through roaming,
customers can charge at any station with just one customer account. In practice, one customer account is
enough to enable driving around in Europe.
THE BENEFITS OF INTELLIGENT CHARGING
• Intelligent charging is especially beneficial, even essential, for
the energy market. But good things come in plenty: smartness
is profitable for the electric car drivers, charging station owners
and charging network operators as well.