1.3 - Dimensions 1.3.1 Control Unit (optional) Fig 5 Dimensions - Control unit os. 20 (watimounted) (27. BIBT 3 RT 057 Fig 6 Dimensions - Control 1009.96 6712621 unit for panel mounting Gee en Tn “ * naqurd dimension of haiein peel L Blog ow Off] Jal r =a 23 ° ° 100.5 13.96) 70a) 106 257) 74 297 TET 10 \VBW=1100 Product Introduction wao7eraen @BTG 201624 - Connection with Control Unit (optional) 2.4 Connection with Control Unit (optional) Ifthe valve is supplied with a separate control unit, all electrical connections are made directly to the terminal blocks on the circuit board, onthe backside of the control unit To access the terminal blocks on the wall mounted control unit, loosen the screws on the lid and open the box tothe control unit. Remove the two screws, holding the control unit. Flip the control unit upside down and fasten it with a srew inthe lower positon. Insert the cables to be connected through the cable «lands in the bottom of the box. Make all connections with as short cables as possible according to section 2.4.1: Control Unit Connection Overview and reassemble in reverse order. Fig 12 Access to the 7 terminal blocks on a wall mounted control unit ‘7X DANGER 3 [WARNING] eat WARNING! Betore installation, ensure that all power to the system has been turned of Cable connections must be made by authorized personnel 5 18 ‘VBW-1100 installation instructions Mz078/3en @BTG 201624 - Connection with Control Unit (optional) 2.4.1 Control Unit Connection Overview ‘The connection diagram in fg 13 shows all possible electrical connections to the control unit. NOTEI To avoid interference, the shields for all cables must be connected to SK9 on the circuit board, Further connection instructions are found in the following chapters: + Power connections - section 2.4.2 on page 21 + Actuator connections - section 2.4.3 on page 22 + Controller connections for Controllers with pulsed closing contact output - section 2.4.4 on page 23, + Controller connections for Controllers/Computers with pulsed signal ‘output for 24 V DC - section 2.4.4.2 on page 24 Fig 13 Control Unit oS Connection overview a foe mF |r ge | | 7 Co a “q A [|ska 5 Ee ett ) Tle [oo sxe [24[: ‘SKS Hcy pal J PN Tis 5 ko Gette Shetds nud SKi a078/Gen \VEW-1100 installation Instructions 19 @BTG 201624 - Connection with Control Unit (optional) Table 4:VBW-1100 contro! unit connections nal SOE ski Power supply | PE N Mains supply. 230 / 115 VAC (depending an the specification for the motor) sk4 ‘Actuator | 1-9 Cable for communication between the Cable actuator and the electronics box. See Table 3 on page 17 for function descriptions for each terminal SKS Valve 10- Valve position output signal position 4:20 mA, max. load 500-0 (short circuit when output t+ ot used} 12 Close Valve Control \Valve Control input for controllers with pulsed Input A 18 Common closing contact outputs. 14 Open zavoc | 15 Indicator 24 V DC input to a green LED indicator. Input 16 ManJAuto | 17 Manual Status Status output signal for the Man./Auto control Output 18 Common | switch, Max. load: 24 V 200 mA 19 Auto SK6 20 High limit status output signal Indicates that the valve High limit position is Valve Limit | 21 reached, the valve is > 98.5% open. Status Output 2 Low limit status output signal Indicates that the valve Low limit position are 23 reached, the valve is < 1.5% open. 24 Open Valve input signal for controllers! computerized control systems with a pulsed 25 signal output for 24 V DC supply. Valve Control Nominal 35 mA indication load Input 8 26 Closed Valve input signal for controllers! Computerized control systems with a pulsed 27 signal output for 24 V DC supply. Nominal 35 mA indication load Internal 24 [28+ VDC Output Internal 24 V DC output. Max. 250 mA. 20- \VBW+1100 Installation Instructions M2078/3en @BTG 201624 - Connection with Control Unit (optional) 2.4.2 Power Connections NOTE! — Before installation, ensure that all power to the system has been turned off. Connect the power cable to terminal block SK1 in the control unit as shown in fig 14 Fig 14 Power connection sk1 nfl IT] NLPE aay’ The control unit is prepared for 85-250 V AC 50/60 Hz. Check the type plate on. the motor (230 V AC or 11 V AC) to ensure that correct power supply is used Cabling must be made according to section 2.2: Cabling Instructions. 207@/sen \VBW+1100 Installation Instructions 21 @BTG 201624 - Connection with Control Unit (optional) 2.4.3 Actuator Connections Connect the actuator cable between terminal SK@ in the control unit, and terminal TB1 in the actuator, as shown in fig 15. Terminal 1 on SKé is connected to terminal 1 on TB1, terminal 2 on SK4 to terminal 2 on TB1, and so on. NOTE! To avoid interference, the shields for all cables must be connected to SK9 on the circuit board, Fig 15 Connections between the control unit and the valve als ! Tet Actuator (valve) VaWe1100 Cabling must be made according to section 2.2: Cabling Instructions, 22 \VBW+1100 Installation Instructions M2078/3en @BTG 201624 - Connection with Control Unit (optional) 2.4.4 Controller Connections 2.4.4.1 Controller with Pulsed Closing Contact Output Fig 16 Controllarconnoctions for controlier with Is pulsed closing contact H output ' iw { { ' | _ conor 1. Connect the 4-20 mA output signal for the valve positon, to terminals 10 and 11'0n SKS. 2. Connect the controller's contact output directly (relay box not required) to terminals 12, 13, and 14 on SKS + Closed contacts between 12 and 13 closes the valve + Closed contacts between 13 and 14 opens the valve inthis scenario, other connections than those specified above are normally not used ‘See Table 4 on page 20 for a more detalled description of each terminal NoTel To avoid interference, the shield for all cables must be connected to SK9 on the cireut board Cabling must be made according to section 2.2: Cabling Instructions. iMa07é/aen \VEW-1100 Installation instructions 2 @BTG 201624 - Connection with Control Unit (optional) Fig 17 Controllerconnections for controller with | pulsed closing contact | 24.4.2 Controller / Computer with Pulsed Signal Output for 24V DC Supply ‘The internal 24 V DC, available at terminals 28 and 29 on SK6, can be used for the 24 V supply required in most connections below. ifan insulated input! ‘output is required, an external 24 V DC supply must be used. Gontrot Unit VBW-1100 SK5. output 19} Sk9 s| 414)2}13)14/15} 120}21}22|23)24]28]26)27}28}29} 41. Connect the cable for the 4-20 mA output signal, for the valve position, to terminals 10 and 11 on SKS. 2. Connect the controllerlcomputer output, for controling the valve, to termi nals 24, 25, 26, and 27 on SKB. 3. External indication of the Man./Auto switch position is available from termi« nals 17, 18, and 19 on SKS. ‘A voltage supply of 24 V DC for the intemal supply is needed to power a suitable indicator device, for example, a lamp, LED, or computer function, 4, The valve limit positions are available from terminals 20 and 21 (High limit) ‘oF 22 and 23 (Low limit) on SKS, using integral signal isolating relays. A voltage supply of 24 V DC for the intemal supply is needed to power a suitable indicator device, for example, lamp, LED, or computer function. 5, Indication of the 24 V DC supply is obtained by connecting 24 V DC to ter- mminals 15 and 16 on SKS. This lights up the green LED, marked ind., on the front panel NOTE! To avoid interference, the shields for all cables must be connected to SK9 on the circuit board, Cabling must be made according to section 2.2: Cabling Instructions. 24 \VBW+1100 Installation Instructions M2078/3en @BTG 20163 Operating Instructions Fig 18 VBW-1100 front panel Electronics Valve Low limit status indicator - valve is closed, 2 Indicator 24 V DC input 3. Valve High limit status Indicator - valve is open. 4 Valve position display (0-100%) 5 Valve operation indicator - valve is closing 6 Valve operation indicator - valve is opening 7 Switch for manual opening/ closing of the valve 8 Switch for Manual/Auto ‘The operating instructions in this chapter assumes that the optional control unit, is connected and used for operation. Operating instructions for direct, connection between the valve and a controller/computer are not included in this manual Low limit High limit Close Open contol 5 T a Gl | ||® so i - 7 Man. Auto ———} L_- - 8 woTeren VBW-1100 Operating Inari ra @BTG 2016{3.2 - Operating from the Contro! Unt 3.2 Operating from the Control Unit Numbers within parenthesis in the instructions in this section refer to the callouts in fig 18 on page 25 ‘The control unit allows potential-ree end position indication. The current Valve position can be seen on the display (4) The valve is controlled manually or automaticaly using a signal from the controller or computer. 3.2.1. Manual control 41. Set the Man./Auto switch (8) on the front panel to Man. 2. Control the valve using the OpeniClose switch (7). ‘The valve will open, and remain open, as long as the switch is held in the Open position, and will close, and remain closed, as long as itis held in the Close position. 3.2.2. Automatic control 41. Set the Man./Auto switch (8) on the front panel to Auto. (The valve ‘cannot now be reset manually using the Open/Close switch). ‘Automatic control can be done in the following two ways depending on the selected connection configuration. In both cases, the valve opensicloses depending on the time during which the motors relay is activated. Controllers with pulsed closing contact output When the contact is closed, the motors relay is actuated and the valve opens or closes, Controllers/Computers with pulsed signal output for 24 V DC. A current loop (24 V DC) is closed in the computer output, after which a relay coil in the control unit is activated and the relay closes. This in turn activates the relay for the current to the actuator. The input signal is then isolated. The current loop can be closed in different ways depending on the computers ‘output. Common signal outputs are: open collector, relay contacts and so on, these are directly suited to VBW.-1 100. \VBW+100 Operating Instructions M2078/3en @BTG 20166.2. Electronic Functions Fig 29 VBW-1100 Wiring Diagram NOTE! Simplified schematics, not all Components are shown in the wiring diagram. 60 \VBW-1100 Appendix @BTG 2016 M2078/3en