For Texile Processing Machines
SCOPE OF SUPPLY: HOT AIR STENTER - QUADRA
CONFIGURATION
MODEL
TYPE
+ QUADRA with Vario flow air system
SINGLE LAYER HORIZONTAL PIN TYPE
NO. OF CHAMBERS “a6
WORKING WIDTH 2 1600 mm
TREATMENT FABRICS. : WOVEN FABRICS.
MECHANICAL SPEED 0-100 MIRS. / MIN.
DRIVING METHOD 2 AJC VARIABLE
HEATING SYSTEM 2 RADIATORS (Thermic fluid heated, 117 tubes
9 pass)
POWER VOLTAGE 440 V AC (-10 + 5%) 50 HZ / 3 PHASE,
CONTROL VOLTAGE 1 220V+5%
INTERIORS HIGH TEMPERATURE PAINT
EXTERIORS + SIDE PANELS & DOORS POWDER COATED.
TEMPERATURE 2 220 DEGREE CENTIGRADE.
TYPE OF BLOWER : CENTRIFUGAL TYPE, Four per chamber,
INSULATION : ROCKWOOL
MANGLE : 3BOWL INCLINED
exit : Scray with Plaiting & Big Batching
ENTRY Seray with 3 Bow Mangle
ELECTRICAL DETAILS: -
__DESCRIPTION INSTALLED POWER (IN KW)
3 Bowl Mangle 7.5 KW with invertor
Main Drive 15. KW with invertor
Blower motor 3.7 KW X 32 Nos with invertors.
Exhaust motor 3.7 KW X 02 Nos, 2.2 kW X Ino
Overteed 1.5 KW with invertor
Fabric Tension 1.5 KW with invertor
Selvedge Tension (0.75 KW with invertor |
Take Off 1.5 KW with Invertor
Plaifing & Big Batching _ 2.2 KW X 01 No. with invertor
Miscellaneous SKW i
Factory
Plot No. 1302/1, GLD.C, Il Phase, Vopl - 396 195, Ds, Vakad, Guia
et GLEE ee en EE, Dd eeFor Textile Processing Machines
TECHNICAL DETAILS AND SCOPE OF SUPPLY
(A) Entry with J Scray:
MS Powder coated structure consisting of following:
One
One
‘One
One
‘One
(One Set
(One Pair
Pneumatically load nip pressure roll.
Draw nip with Winch Roller.
SS. Scray.
Pneumatic Compensating arrangement.
Swivel tension arrangement with pair of pipe,
Guide Rollers,
Cloth Guiders (E+L KF 2020).
(8) 3 BOWL INCLINED PNEUMATIC MANGLE:
Main frame fabricated from MS Plates with box type construction, consisting of the
following:
$.S. Cladded inner walls of Mangle.
One No.
One No.
(One No.
One Pair
‘One No.
One no
One no
Two no
Main Roller, 305 mm dia with ebonite coating running in bearing
housed of fixed housing of split construction.
Top Pressure Roller, 305 mm dia with rubber coating shore hardness
75-80 A) running in bearing housed of fixed housing of split
construction.
Bottom Pressure Roller, 305 mm dia with rubber coating shore
hardness 75-80 A) running in bearing housed of fixed housing of split
construction
Pneumatic cylinders (Right& Left) for loading the pressure rollers on
to the main roller. Nip pressure available upto 50 kg/cm Applied by
pneumatic cylinders for main roller pivoted on pin fixed in main
frame control panel for pneumatic control and internal piping the
Right & Left cylinders.
Trough fabricated from $$ - 316 with $$ 316 Guide roller. Liffing &
lowering mechanism of Rack & Pinion.
Elecon make reduction gearbox, directly coupled to the main
roller
7.5 KW A.C. Motor with Inverter
ip guard
Factory
PlotNo, 1302/1. GLO... Phase, Vap'- 396 19, Dis. Valsad, Gujarat
Tel. = 91-280-2401476 Fox: 91.260-2420488 E-mall : sales@yamunamachine.comFor Texte Processing Machines
(C) BOW AND WEFT STRAIGHTENER
Mechanical bow and weft Straightener consisting of the following:
One - MS Fabricated frame with oscillating arrangement
seven = Guide rollers
Two = Bowrollers
Two = Reduction gearbox
Two = 0.33KW AC Motor
(D) STENTER ENTRY:
Operators Platform,
Fabric entry system mounting of guide rollers and one pair of cloth guiders (E+L make
KF-2020).
MS fabricated box type body (painted) with powder -coated doors,
One > Cross beam with machined and polished plated to rest the rail
and enable its free movement based on the signals received from
in feed device.
‘One : Driven MS Fatbric tension roller with antislip fillet, reduction gearbox
directly coupled to the roller.
One - Driven MS Fabric overfeeding roller with antislip filet, reduction
gearbox directly coupled to the roller.
One - Driven Scroll roll,
Two - Guide rollers
Two - Operator control cabinets housing push buttons, speed indicators,
ampere meters and other controlling buttons.
(E) FABRIC TRANSPORTATION:
One Set - Caste Rails with ground finish enabling smooth sliding of the
chain. 3.3 mtrs. Entrance track with ball bearings set.
OneSet - Spring operated chain tensioning system.
OneSet - Chain with Pin type.
One set - —_Limit switches to control chain tensioning
One pair - —_E#L KR 43 Photocell with FR 15 sensors for fabric edge sensing
and controlling the position of the inlet rails.
Oneset - 3 Bobbin uncurlers
Oneset - Pinning device of rubber wheel and brush rollers
Oneset = Mechanical width adjustment system with one AC motor.
Factory
Pot No. 1302/1. GLO. Phase, Yop) - 396 195, Dist. Vaso, Gujarat
Tel. :91-260-2401476 ‘Fax: 91°260-2420488 E-mail: scies@yamunamocnine.comFo Texfle Rocessng Moctines
() DRYER (VARIOFLOW):
Frame structure constructed with heavy angle section.
Chamber length: 3 mtrs. each.
VARIO FLOW AIR SYSTEM —
Closed circuit air circulation.
Individual blowers for top and bottom jets - 4 Nos. directly couple blower motors per
chamber.
Radiators: Indirect oil heating system with radiators (117 tubes)
DUAL FILTERS- easily removable from outside for cleaning even when the machine is
running.
Foctory
Plot No, 1302/1, G.LDC., Phase, Vapi - 396 195, Dis: Valsad, Gulerct.
Tel, 91-260-2401476 Fax: 91°260-2420488. Emal :soles@yomunamochine.comFor Textile Processing Machines
Box type assembly for panéls ~ no welding in insulation panels avoids heat bridge
formation which in tum avoids heat losses and increases the drying efficiency.
Insulation is rockwool with 96 kg/m3 density - 125 mm thick panels.
Inner walls of the panel are painted with high temperature paint and outside is
powder coated.
(G) COOLING AND DELIVERY SECTION:
Oneno = M.S. fabricated Air cooling system with AC motor
Oneset. - Heavy duty bevel gear box rested on machined roils. driven by AC
motor. Bevel gear box driven by spline shaft and AC motor.
Oneno - Controlling knob to adjust the speed of take off roller.
Oneno = —_ Driven MS roller with filet for fabric take off
One Pair - Guide Rollers for fabric threading
Oneno. - Small batching arrangement
One pair - De pinning device
One - Control cabinet consising of machine digital speed/production
display, push buttons to increase/decrease speed, adjust width,
Plaiting & batching.
(H) EXIT WITH SCRAY:
‘One - Pneumatically load nip pressure roll
‘One - Draw nip with Winch Roller.
One - — Scray.
One = Pneumatic Compensating arrangement.
One - Swivel tension arrangement with pair of SS. pipe.
() PLAITING ARRANGEMENT:
Mild Steel frame and binder mounted on delivery body.
OneNo. - — Plaiter Roller with rubber filet.
OneNo. - Swinging system with guide rollers to plait the fabric.
OneSet - Drive with gearbox and motor.
(W) BIG BATCHING ARRANGEMENT:
One Pair - MS. fabricated batching arms
‘One Pair - Pneumatic Cylinders.
(K) ELECTRICAL CONTROL PANEL:
MS Fabricated closed panel with doors and ventilation for optimum cooing.
AJC Invertors: ABB / YASIKAWA make
Switch gears: Siemens / L&T make
A.C. inverter drive for Main, overfeed, underfeed, selvedge tension, plaiting /
batching and all blower motors.
Factory
Pot No, 1302/1, G0. i Phase, van - 396 195, Dis. Valsad, Gujarat
Tel. : 91-260-2401476 Fox: 91.260-2420488 E-mail: sales@yomunamachine.comORDER CONFIRMATION
REF: OC-R1-205 / 10.
4 For ete Processing Machines
October 09, 2010 7 Aku Indusial Este
Client:
M/s. Diamond Textile Mills 0091 22 2887 7920/2884 674
Address:
Aliedubud
Kind Attn,
Shri Narendrabhai Patel (Chairman)
Sub.
Your order for "YAMUNA" 8 Chamber Hot Air Stenter Machine having working width
1600 mm.
Dear Sir,
This is with reference to your requirement of "YAMUNA" 8 Chamber Hot Air Stenter
Machine having working width 1600 mm. Based on our discussions had with your
good:selves regarding Ihe sume, you were kind enough to contirm your order with us.
We are very pleased to submit our confirmation for the same as under:
1) SCOPE OF SUPPLY: "YAMUNA" 8 Chamber Pin Type Hot Air Stenter Machine
having Working Width 1600 mm with 3 Bowl Mangle (Mode! Quadra).
2) OtherTerms & Conditions of Sale.
We hope that the above is in line with your requirement and would release the formal
‘order and advance. We also request you to kindly retur one copy of the same duly
signed by you for our records. If you need any further information or have any
questions, please do not hesitate to contact us.
Thanking You,
Regards,
Prashant Mangukia
Encl.:- As above.
Factory
Pot No, 1302/1, GLO. Il Phase, Vaal - 396 198, Ost Vaso, Gujrat
Tek = 91-260-2401476 Fax: 91-260-2420488 E-mal sles@yarunamochine.comFor Textile Processing Machines
SCOPE OF SUPPLY: HOT AIR STENTER - QUADRA
CONFIGURATION
MODEL
TYPE
NO. OF CHAMBERS
WORKING WIDTH
TREATMENT FABRICS
MECHANICAL SPEED
DRIVING METHOD,
HEATING SYSTEM
POWER VOLTAGE
CONTROL VOLTAGE
INTERIORS,
EXTERIORS
TEMPERATURE
TYPE OF BLOWER
INSULATION
MANGLE
EXIT
ENTRY
ELECTRICAL DETAILS: -
+ QUADRA with Vario flow air system
: SINGLE LAYER HORIZONTAL PIN TYPE
:8
1600 mm
WOVEN FABRICS.
0-100 MIRS. / MIN.
AIC VARIABLE
RADIATORS (Thermic fluid heated, 117 tubes
9 pass)
: 440. AC [-10 + 5%) 50 HZ / 3 PHASE.
1 220V+5%
HIGH TEMPERATURE PAINT
: SIDE PANELS & DOORS POWDER COATED.
220 DEGREE CENTIGRADE.
CENTRIFUGAL TYPE, Four per chamber.
: ROCKWOOL
3 BOWL INCLINED
Scray with Plaiting & Big Batching
: Scray with 3 Bowl Mangle
[ DESCRIPTION INSTALLED POWER (IN KW)
3 Bowl Mangle 7.5 KW with invertor =
Main Drive 15 KW_with invertor
Blower motor 3.7 KW X 32 Nos with invertors.
Exhaust motor 3.7 KW X 02 Nos; 2.2 kW X 1 no
Overfeed 1.5 KW with invertor
Fabric Tension 1.5 KW with invertor
Selvedge Tension 0.75 KW with invertor
Take Off 1.5 KW with Invertor
Plaiting & Big Batching 2.2 KW X 01 No. with invertor
Miscellaneous SKW
Factory
Plt No, 1302/1, GLO. I Phase, Yao! - 396 195, Dt, Vakad, Gujerat
Tek: 91-260-2401476 Fax: 91°260-2420488 Ema: sdes@yomunomachine.comFor Texile Processing Machines
TECHNICAL DETAILS AND SCOPE OF SUPPLY
(A) Entry with J Scray:
MS Powder coated structure consisting of following:
One. - Pheumatically load nip pressure rol.
One - Draw nip with Winch Roller.
One - $8. Scray.
One - Pneumatic Compensating arangement.
One - Swivel fension arrangement with pair of pipe.
OneSet. - — Guide Rollers.
One Pair - Cloth Guiders (E+L KF 2020)
(8) 3 BOWL INCLINED PNEUMATIC MANGLE:
Main frame fabricated from MS Plates with box type construction, consisting of the
following:
8.8. Cladded inner walls of Mangle.
OneNo. - Main Roller, 305 mm dia with ebonite coating running in bearing
housed of fixed housing of split construction.
One No. - Top Pressure Roller, 305 mm dia with rubber coating shore hardness
75-80 A) running in bearing housed of fixed housing of spiit
construction.
OneNo. - Bottom Pressure Roller, 305 mm dia with rubber coating shore
hardiness 75-80 A) running in bearing housed of fixed housing of split
construction.
One Pair .- Pneumatic cylinders (Right& Left) for loading the pressure rollers on
to the main roller. Nip pressure available upto 50 kg/cm Applied by
Pneumatic cylinders for main roller pivoted on pin fixed in main
frame control panel for pneumatic control and internal piping the
Right & Left cylinders.
OneNo. - Trough fabricated from SS - 316 with SS 316 Guide roller. Lifting &
lowering mechanism of Rack & Pinion.
Oneno - Elecon make reduction gearbox, direcily coupled to the main
roller
Oneno - —7.5KW A.C. Motor with Inverter
Twono = Nip guard
Foctory
Plot No. 1302/1, GL. i Phase, Vopl - 396 195, Ds. Vasod, Gujarat
Tol: 91-260-2401476 Fax : 91:260-2420488 mot soles@yamunomachine.comFor Tete Processing Machines
(C) BOW AND WEFT STRAIGHTENER
Mechanical bow and weft Straightener consisting of the following:
One - MS Fabricated frame with oscillating arrangement
Seven io Guide rollers
Iwo > Bow rollers
Two - Reduction gearbox
Two _ 0.33 KW AC Motor
(D) STENTER ENTRY:
Operators Platform.
Fabric eniry system mounting of guide rollers and one pair of cloth guiders (E+L make
KF-2020).
MS fabricated box type body (painted) with powder -coated doors.
One’ = Cross beam with machined and polished plated to rest the rail
and enable its free movement based on the signals received from
in feed device.
One - Driven MS Fabric tension roller with antislip fillet, reduction gearbox
directly coupled to the roller,
One - Driven MS Fabric overfeeding roller wilh antislip fillet, reduction
gearbox directly coupled to the roller.
One : Driven Scroll roll.
Two - Guide rollers
Two - Operator control cabinets housing push butions, speed indicators,
ampere meters and other controlling butions.
(€) FABRIC TRANSPORTATION:
One Sef = ——_Casted Rails with ground finish enabling smooth sliding of the
chain. 3.3 mtrs. Entrance track with ball bearings set.
One Set - Spring operated chain tensioning system.
OneSet - — Chain with Pin type.
One set - —_Limit switches to control chain tensioning
One pair - —_E+L KR 43 Photocell with FR 15 sensors for fabric edge sensing
and controlling the position of the inlet rails.
Oneset - 3 Bobbin uncurlers.
Oneset - Pinning device of rubber wheel and brush rollers
One set - Mechanical width adjustment system with one AC motor,
Factory
Pot No. 1302/1, G.LD...l Phase, Vapl -396 195, Dist Vosod, Gujrat
{el 101-20. B00140s Ree: 9) RENOEEDEeA EMnenaneeneeeFor Texte Processing Machines
(F) DRYER (VARIOFLOW):
Frame structure constructed with heavy angle section.
Chamber length: 3 mrs. each.
VARIO FLOW AIR SYSTEM —
Closed circuit air circulation.
Individual blowers for top and bottom jets - 4 Nos. directly couple blower motors per
chamber.
Radiators: Indirect oil heating system with radiators (117 tubes)
DUAL FILTERS- easily removable from outside for cleaning even when the machine is
running.
Factory
Pot No. 1302/1, GLD.C. il Phase, Vop'- 396 195, Dist. Vakod, Guarat
Tek : 91-260-2401476 ‘Fox : 91:260-2420488 E-mail: sckes@yomunamachine.comFor Tete Processing Machines
Box type assembly for panels - no welding in insulation panels avoids heat bridge
formation which in turn avoids heat losses and increases the drying efficiency.
Insulation is rockwool with 96 kg/m3 density - 125 mm thick panels.
Inner walls of the panel are painted with high temperature paint and outside is
powder coated.
(G) COOLING AND DELIVERY SECTION:
Oneno - MS. fabricated Air cooling system with AC motor
Oneset - Heavy duty bevel gear box rested on machined rails. driven by AC
motor. Bevel gear box driven by spline shaft and AC motor.
Oneno —- —_ Controlling knob to adjust the speed of take off roller.
Oneno - —_ Driven MS roller with filet for fabric take off
One Pair - Guide Rollers for fabric threading
Oneno. - — Small batching arrangement
One pair - De pinning device
One - Control cabinet consisting of machine digital speed/production
display, push buttons to increase/decrease speed, adjust width,
Plaifing & batching.
(H) EXIT WITH SCRAY:
One - Pneumatically load nip pressure roll,
One = Draw nip with Winch Roller.
One = Scray.
‘One - Pneumatic Compensating arrangement.
One - Swivel tension arrangement with pair of SS. pipe.
() PLAITING ARRANGEMENT:
Mild Stee! frame and binder mounted on delivery body.
OneNo. - — Plaiter Roller with rubber filet.
OneNo. - Swinging system with guide rollers to plait the fabric.
OneSet - Drive with gearbox and motor.
(@) BIG BATCHING ARRANGEMENT:
One Pair - MS. fabricated batching arms.
One Pair - Pneumatic Cylinders
(K) ELECTRICAL CONTROL PANEL:
MS Fabricated closed panel with doors and ventilation for optimum cooling.
AIC Invertors: ABB / YASIKAWA make
Switch gears: Siemens / L&T make
A. inverter drive for Main, overfeed, underfeed, selvedge tension, plaiting /
batching and all blower motors.
Factory
Pot No. 1302/1, G.LO.C. Ill Phase, Vapi - 396 195, Di. Voisod, Gujrat,
To. 91-260-2401876 "Fax: 91°260-2420488. Emal : soles@yarunomachine.comae 2.