HINDUSTAN ZINC LIMITED

DOSWADA, TAPI, GUJARAT

TECHNICAL SPECIFICATION FOR PKG – 6A
ELECTRICAL WORKS FOR 220KV SWITCHYARD
(MRSS)

SCHEDULE OF QUANTITIES
Supply, Erection, testing and commissioning of following:

SL. No. Item Description Unit Quantity

A 220kV GIS
220 kV, 2000 A, 3 Phase, 40 kA for 3 Sec, 460 kV (RMS) / 1050
kVP, SF6 Gas Insulated switchgear (GIS) consisting of Circuit
Breaker, CT’s, PT’s, Disconnecting Switch, Fast acting Earth
switch, Maintenance Earth switch as per Single Line Diagram
1 Set 1
(Drg. No.MEC/01/09/Q7P7/SD/MR/1001) with associated
Local control cabinet (LCC),

Line feeder bay- 2 Nos

Bus coupler bay- 1 No
Transformer bay- 6 Nos
Bus PT with disconnecting switch- 2 Nos

2 Tools for Gas handling of GIS

i. Dew Point meter No 1
ii. Leakage detector No 1
iii. Precision Pressure gauge No 1
iv. Partiacl discharge measuring kit No 1
v. SF6 Service Cart No 1

Single Phase encapsulated Gas insulated Busducts having

extruded Aluminium conductor for following bays as indicated
in the 220 KV MRSS Plan & Sectional layout drawing (Drg.
3 Lot 1
No.MEC/01/09/Q7P7/SD/MR/1002) and as per TS. Each Gas
insulated busduct shall have:

i) Straight length of busduct, m

ii) 90 deg horizontal/ vertical bends
iii) Outdoor 1 phase SF6 to air bushing of composite material

iv) Galvanised support structures with necessary hardware for

mounting busducts/ bushing.

B 220kV Outdoor Switchyard items:

245kV, 3 Phase, 2000A, 40 kA for 3 sec, 460 kV (RMS)/1050
kVP, outdoor type Electrical motor gang operated, Horizontal
1 double break isolator conforming to technical specification,
including terminal connectors, post insulators.

with manually operated earth switch on one side of the isolator

a Sets 2

MEC/01/09/TS/MR/Q7P7/PKG -6A/101/R00 Chapter 29-SOQ

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 HINDUSTAN ZINC LIMITED
DOSWADA, TAPI, GUJARAT
TECHNICAL SPECIFICATION FOR PKG – 6A
ELECTRICAL WORKS FOR 220KV SWITCHYARD
(MRSS)

198 kV (RMS), 10kA, Station class, outdoor type Lightning

arrester including support insulators, terminal connectors,
2 standard fittings & accessories as per the technical Nos. 27
specification.
220 kV, Single Phase 40 kA (3 sec), 460 KV (RMS)/ 1050
KVP, Class 0.2S outdoor structure mounted type Current
3 Transformer (GETCO Compliant) with terminal connectors,
Junction boxes etc. conforming to technical specification.

Ratio 1200- 600/1-1 A, Nos. 6

220 kV, Insulation Class ‘B’; 220kV/√3 / 110 V/√3 / 110 V/√3 of
required VA ; Accuracy Class 3P/Class 0.2, Outdoor CVTs
4 (GETCO Compliant) in Star / Star / Star connection with neutral Nos. 6
brought for earthing as per specification & housing for
insulators.

5 220kV wave trap as per Specification (0.1mH, 2000A) Set 2

6 PLCC (twin channel) Set 1
7 Metering kiosk (GETCO compliant) Set 1
8 Outdoor equipment connecting conductor Lot 1
a ACSR conductor “ZEBRA” as per IS 398 (part II)
b 4" IPS Aluminium Rigid conductor
Glazed, brown Insulators for 220 kV bus-work with creepage
distance of 31 mm/ kV including forged/heat treated malleable
cast iron, galvanized Hardware (i.e. connectors and clamps
9 etc.) and Bolts, nuts, washers shall be Stainless steel as per IS Lot 1
10136 in required qty. and as per Technical specification.

220 kV, 460 kV (RMS)/ 1050 kV (Peak), Pedestal type outdoor,

a line post insulators of strength class C, as per IS 2544 / IS 5350

220 kV, 460 kV (RMS)/ 1050kV (Peak), Suspension insulators

b as per IS 731 / IS 2486
220 kV, 460 kV(RMS)/ 1050 kVP Tension insulators as per IS
c 731 / IS 2486
d Clamps, connectors, spacers, hardware etc.

C Power Transformers

90/110MVA, 220/34.5/33 kV, 3 phase, 3 winding, ONAN/

ONAF, outdoor, 5 sec rated, Star/ Star/Delta, YNyn0d11
transformer, impdeance as per IS, insulation level 950 kVP/
1 375 kV RMS for HV , 70kV (RMS) / 170 kVP for LV, complete Nos. 3
with OLTC & RTCC with voltage regulating & transformer
monitoring IED, with HV bushings suitable for ACSR/ IPS rigid
conductor, LV suitable for cable termination, LV neutrals
suitable for solid grounding, LV neutral bushing CTs,
marshalling box, cooling control cabinet and accessories along
with NIFPS and Online DGA system for following ratings.

MEC/01/09/TS/MR/Q7P7/PKG -6A/101/R00 Chapter 29-SOQ

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 HINDUSTAN ZINC LIMITED
DOSWADA, TAPI, GUJARAT
TECHNICAL SPECIFICATION FOR PKG – 6A
ELECTRICAL WORKS FOR 220KV SWITCHYARD
(MRSS)

40MVA, 220/11.5/11 kV, 3 phase, 3 winding, ONAN, outdoor, 5

sec rated, Star/ Star/ Delta, YNyn0d11 transformer, impedance
as per IS, insulation level 950 kVP/ 375 kV RMS for HV , 28kV
2 (RMS) / 78 kVP for LV, complete with OLTC & RTCC with Nos. 3
voltage regulating & transformer monitoring IED, with HV
bushings suitable for ACSR/ IPS rigid conductor, LV suitable for
cable termination, LV neutrals suitable for resistance
grounding, LV neutral bushing CTs, marshalling box, cooling
control cabinet and accessories along with NIFPS and Online
DGA system for following ratings.
3 11kV, 400A, 30 sec rated Neutral Grounding Resistor Nos. 3

D MRSS switchgear Building Equipment

Simplex type Control panels for 220kV Gas insulated
substation in IP 54 sheet steel enclosure of minimum 2 mm
thick, floor mounting, free standing type with BCUs, selector
switches, meters, annunciators, lamps, TTBs, mimic etc as
1 detailed in technical specification comprising of following Set 1
feeders detailed in drawing- Drg.
No.MEC/01/09/Q7P7/SD/MR/1001 ( 220 kV MRSS Single
Line Diagram)

Line feeders- 2 Nos

Transformer feeders- 6 Nos
Buscoupler feeder - 1 No.

Simplex type Relay panels for 220kV Gas insulated

substation in IP 54 sheet steel enclosure of minimum 2 mm
thick, floor mounting, free standing type with Numerical
relays, selector switches, PBs, TTBs, mangaed Ethernet
2 Set 1
switch etc as detailed in technical specification comprising of
following feeders detailed in drawing- Drg. No. Drg.
No.MEC/01/09/Q7P7/SD/MR/1001 ( 220 kV MRSS Single
Line Diagram):
Line feeders- 2 Nos
Transformer feeders- 6Nos
Buscoupler feeder - 1 No.
Bus Differential Protection
Substation Automation System based on IEC – 61850
protocol as per specification with Aux Panel, Data
Concentrator, Ethernet switches , associated control and FO
3 cables etc as detailed in the technical specification and drawing 1
SAS Configuration diagram Drg No:
MEC/01/09/Q7P7/SD/MR/1006

MEC/01/09/TS/MR/Q7P7/PKG -6A/101/R00 Chapter 29-SOQ

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 HINDUSTAN ZINC LIMITED
DOSWADA, TAPI, GUJARAT
TECHNICAL SPECIFICATION FOR PKG – 6A
ELECTRICAL WORKS FOR 220KV SWITCHYARD
(MRSS)

33kV, 2500A, 26.2 kA (3 Sec), 70kV RMS/170kVP, indoor,

Metal clad, compartmentalized, factory built and fully wired
switchboard in IP4X enclosure with horizontal draw-out trolley
mounted VCBs, numerical protection relays, auxiliary relays,
multi-function microprocessor based meters, analog meters,
4 surge suppressors, indications, Bus & Cable Earthing truck etc Set 1
as per specification and drawing Single line diagram of 33kV
Switchboard at MSDS-X (Drg.
No.MEC/01/09/Q7P7/SD/MR/1003 )

11kV, 2500A, 40 kA (3 Sec), 28kV RMS/75kVP, indoor, Metal

clad, compartmentalized, factory built and fully wired
switchboard in IP4X enclosure with horizontal draw-out trolley
mounted VCBs, numerical protection relays, auxiliary relays,
multi-function microprocessor based meters, analog meters,
5 surge suppressors, indications, Bus & Cable Earthing truck etc Set 1
as per specification and drawing Single line diagram of 11kV
Switchboard (Drg. No. MEC/01/09/Q7P7/SD/MR/1004)

11 / 0.433 kV, 3 phase, 2 winding, 630 kVA, ONAN, outdoor,

Delta/star, Dyn 11, Percentage Impedance 4%, Station
Transformer, Insulation level 28 kV (RMS) / 75 kVP, off circuit
tap changer with +/- 5 % variation in 5 equal steps, with HV and
LV cable box with air insulated disconnect chambers for both
6 HV and LV side, additional neutral bushing, cable sealing kits No. 2
for incoming XLPE cable, accessories, first oil fill with 10 %
extra, as per specification and IS 2026

7 220V DC system

i Pocket type Ni-Cd Battery of required AH in Translucent

container container with stand, inter row and inter cell
connectors and other accessories as per the specification
a 220 V DC, 184 Cells ( min 400 AH ) Set 2

b 48 V DC, 40 Cells ( min 200 AH ) Set 1

Battery charger of suitable rating in
floor mounting sheet steel IP 42
enclosure suitable for 415V, TPN
ii supply with constant current and constant potential charging
controllers, protection, metering, relays, etc and suitable for
bottom cable entry as per the specification

For 220 V DC – one set comprising of

a one FCBC charger as per specification Set 2
For 48 V DC – one set comprising of
b one float and one FCBC charger as per Set 1
specification

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 HINDUSTAN ZINC LIMITED
DOSWADA, TAPI, GUJARAT
TECHNICAL SPECIFICATION FOR PKG – 6A
ELECTRICAL WORKS FOR 220KV SWITCHYARD
(MRSS)

DC Distribution Board of suitable rating in IP 52 sheet steel

iii enclosure suitable for floor mounting, with metering and
indications etc as per the specification
For 220V DC- with 2 incomers and buscoupler & Required nos
a of outgoing feeders Set 1
For 48V DC-with 1 incomer & Required nos of outgoing feeders
b Set 1

415V, 40kA for 1 sec, TPN AC Distribution Board of suitable

8 rating in IP 52 sheet steel enclosure suitable for floor Set 1
mounting, and having 2 I/Cs, 1 B/c and required No. of O/G
feeders as per Technical specification.

Common facilities/ items for 220kV switchyard (MRSS)

E
Illumination of swithyard including outdoor/ peripheral and
1 indoor building lighting Lot 1

Critical lighting for MRSS Switchgear cum Control building

consisting of UPS with 3 hour battery back-up, LDB, light
2 fixtures, rotary control switches, associated cables etc Lot 1

Earthing system for GIS, Outdoor switchyard, as per IEEE-80

3 Lot 1

Lightning protection of outdoor switchyard, GIS budiling, MRSS

4 building, transformer yard as per IS: 2309 -1989/ IS 62305 Lot 1
including 30mtr Lightning mast.
Earthing & Lightning protection system for the Substation
5 building as per specification Lot 1
33 (E) Stranded, shaped circular, compacted, XLPE insulated,
aluminium conductor, PVC type ST2 extruded inner and outer
6 sheathed, Aluminium wire armour cable conforming to IS-7098,
Part-2 and of following size:
a 1Cx630sq.mm Lot 1
33 kV End termination kits suitable for XLPE, armoured cable
7 with all required accessories including terminations for cables
of following size:
a 1Cx630sq.mm Nos. As req
33 kV Jointing kits suitable for XLPE, armoured cable with all
8 required accessories including terminations for cables of
following size:
1Cx630sq.mm Nos. As req
11 (UE) Stranded, shaped circular, compacted, XLPE
insulated, aluminium conductor, PVC type ST2 extruded inner
9 and outer sheathed, Aluminium wire armour cable conforming
to IS-7098, Part-2 and of following size:
a 1Cx630sq.mm Lot 1
11 kV End termination kits suitable for XLPE, armoured cable
10 with all required accessories including terminations for cables
of following size:

MEC/01/09/TS/MR/Q7P7/PKG -6A/101/R00 Chapter 29-SOQ

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 HINDUSTAN ZINC LIMITED
DOSWADA, TAPI, GUJARAT
TECHNICAL SPECIFICATION FOR PKG – 6A
ELECTRICAL WORKS FOR 220KV SWITCHYARD
(MRSS)

a 1Cx630sq.mm Nos. As req

11 kV Jointing kits suitable for XLPE, armoured cable with all
11 required accessories including terminations for cables of
following size:
a 1Cx630sq.mm Nos. As req

F Common Items as applicable for Outdoor Switchyard, GIS

& MRSS building
1 Civil works Lot 1
Design, fabrication and erection of GI structure galvanized to
not less than 100 microns for all outdoor yard equipment with
2 associated accessories as per specification. Lot 1

3 GIS building pre-fabricated structure Lot 1

4 AIR-CONDITIONING AND VENTILATION Lot 1
Fire Detection and alarm system, Telecommunication & PA
5 System Lot 1

6 Mechanical works for Double Girder EOT crane Set 1

Cable tray support structure inside MRSS building and outdoor
7 switch yard with necessary accessories Lot 1
3M long pre fabricated GI ladder type cable tray fabricated from
2.5mm thick CRCA sheet steel with folder rungs spaced
250mm apart and 100mm high side channels with folded inner
8 lip and hot dip galvanised to galvanisation thickness of 100
microns complete with tray coupler plates, electro galvanised
hardware of width:

a 600 mm Lot 1
b 300 mm Lot 1
1100V Power & Control Cables inside/outside the Main
Receiving Substation and inter connecting cables between all
9 equipment including termination at the equipment Lot 1

List of commissioning and recommended spares for 2 years

10 normal operation and maintenance of substation. Item wise list Lot 1
with prices to be furnished seperately.
Miscellaneous items viz, JBs, Marshalling boxes, power
11 receptacles, safety equipment, Tools & Tackles etc. Lot 1

12 Mandatory spares as per TS Lot 1

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