Professional Documents
Culture Documents
Crack Model
Crack Model
Summary
Fiber-reinforced polymer (FRP) composites are preferred as prestressing tendons in concrete structures due
to its high-strength, lightweight and non-corrosive property. FRP based prestressed concrete member exhibits
different crack behavior than steel based prestressed concrete member due to its less stiffness and non-ductile
property. An experimental investigation was carried out to study the cracking behaviour of concrete member
using Carbon fiber reinforced polymer (CFRP) bars as prestressing material. Experimental works includes four
numbers of prestressed concrete specimens by varying degree of prestressing of 35 to 70%. The characteristics
of crack spacing, crack propagation and crack widths of member were presented. Experimental results were
compared with various researchers’ recommendation and proposed a new crack width model by modifying the
Frosch crack width model.
Keywords: Crack stabilization load, Crack width, Deformability, Tension stiffening strain
1. Introduction crack width on concrete member has to load will result in increase of strain on
be restricted to permissible crack width the prestressed bar (epd) which leads to
Concrete structures are normally to prevent leakage and the appearance crack on the tension zone at bottom of
prestressed with steel tendon but in of FRP prestressed concrete structure. beam. The crack on PSC beams are due
marine and chemical environment, steel In addition increase in crack width leads to many parameters, they are concrete
has its limitations due to corrosion. to reduction in capacity of structure. bond strength, reinforcement bond slip,
Hence FRP bars are used as replacement The cracks on concrete member will crack spacing, bottom and side cover to
material for steel in prestressed concrete occur due to flexure, thermal, shear and reinforcement, tension stiffening effect
(PSC) member. FRP materials are high torsional behaviour. The crack pattern of intact portion of concrete between
strength, light weight and non-corrosive due to flexure may occur in bottom of cracks, effective concrete area around
property leads to vast benefits to simply supported beam at bending zone reinforcements influence the tension
structural engineers in comparison to near mid span and it will penetrate to stiffening, crack induced strain on
traditional building materials. However the mid depth once crack stabilization reinforcement after decompression,
this material has limited applicability occurs. The flexural crack occurs on Young’s modulus and Poisons ratio of
due to its low young’s modulus and non- PSC beams are arbitrary during loading reinforcement and duration of loading
ductile property. Currently the glass due to the effect of several factors which on member. Hence the calculation of
FRP (GFRP) and basalt FRP (BFRP) leads to less precision for calculation crack width is complex model due to
are widely used as reinforcement to of crack width. The first crack on the influence of many parameters. The
concrete member and carbon fiber PSC beam will develop only after the number of cracks formation on the
reinforced polymer (CFRP) is used prestressed strain on bar decompressed member during loading are stabilized
as prestressing tendon. Generally the by the applied load and concrete strain at to certain load is called as crack
cracks in concrete is inevitable due to tensile zone attains permissible tensile stabilization load. The number and
its weak tensile property, however the strain (etc). Further increase of applied spacing of cracks occur on the PSC
member is based on its stiffness effect of
member, concrete cover, diameter of bar
*Corresponding authors E-mail: pscpsg@yahoo.co.in and effective intact area of resistance
during cracking. In this article, the
©
Smithers Information Ltd., 2016 study of flexural crack performance
adopted for experimental works are Vertically (V) and the last term is degree designed as tension controlled member
shown in Figure 2. The term CFB1- of effective prestressing in fraction. to study the rupture failure of FRP bar.
2H-0.61means “CFRP specimen Simply supported beam with two Non prestressed reinforcements are not
number – Number of prestressed bar, points loads are considered as shown provided at tension zone. Shear links
bar positioned Horizontally (H) or in Figure 1 and 2. The beam specimen of 2 legged 8 mm dia bar of 150 mm
spacing are designed to resist shear
failure of member during testing.
Figure 1. (a) Experimental setup (b) CFRP tendon with splice coupler
The strain gauge strip stacked on the
surface of CFRP bar to measure the
(a)
prestressing strain and loss of strain.
Three dial gauges mounted at bottom of
beam as shown in Figure 2 to measure
the deflections during testing. Grid
formation marked at the surface of
1m mid span zone of beam and pellet
fixed at each grid node to measure the
strain at grid node in the mid span zone.
The crack width measured using crack
meter as shown in Figure 3 for an each
increment of load.
3.2 Prestressing and Testing Table 2. Experimental test results- CFRP and steel reinforcement
The fiber surface of CFRP bar may SL No Young’s Tensile Strain Poisons Remarks
get damaged during stressing and Modulus in Strength in Ratio
de-stressing process, hence a special MPa MPa
measure as proposed by Johnson 1 1.24 x105 1896 0.0153 0.27 CFRP Tendon
Bjorgvin Smari10 is considered for the 2 2.00x 10 5
500 0.0025 0.30 Steel for shear links
stressing and anchoring of prestressed and hanger bar
concrete beam as shown in Figure 3.
CFRP bars are connected with threaded
Table 3. Prestressing force
studs at both ends and it is used to
connect to hydraulic jack for stressing. Beam Type Deformability Prestressing stress Effective Remarks
Index (DI) in MPa prestressing
Prestress Loss of Force kN
High strength nuts in threaded studs
prestress
were used to lock the stress after post
tensioning of CFRP bar. Both ends of CFB1-2-H-0.61 1.83 1282 127.37 164.8
beam specimen were connected with CFB2-2-V-0.48 2.36 1025 116.78 129.7
steel plates of size 100 mm × 150 mm CFB3-1-H-0.35 2.88 770 103.16 47.5
and 24 mm thickness as anchorage CFB4-1-H-0.70 1.35 1454 128.72 94.5
plate to transfer the prestress uniformly
on both sides of the beam. The target Figure 3. (a) Crack measurement using crack meter (b) Beam anchorage end
prestressing force as shown in Table 3 is details
achieved by controlling the elongation
(a)
of CFRP bar. Actual prestressing strain
was measured using strain gauge strip.
The simply supported beam loaded
with two point loading at an increment
of 5 kN up to first crack on beam and
then it is reduced to 2.5 kN during
cracking stage. Crack width recorded
for each increment of loads.
4. Experimental Test
Results and Discussion
The moment of resistance of member (b)
by experimental results at first cracked
stage is approximately same as ACI
440-4R method as shown in Table 4.
It shows that the effectiveness of
prestressing of tendon and concrete
strength is achieved as per design.
The failure of beam specimens were
observed as rupture of CFRP tendon
(Figure 5) which resembles the design
consideration of tension controlled
member. Load vs. deflection curve is
Figure 4. (a) Load vs. deflection curve-failure, (b) Load ratio during cracking formed near to middle of support and
stage then other cracks had developed. The
cracks patterns on beam stabilized at
(a) certain applied load and then no further
new cracks has formed even after
increase of load on beam. Instead depth
of crack penetration is increasing. The
load at crack stabilized stage is called
as crack stabilization load (Pst). The
crack stabilization formed faster for
the CFRP prestressed beam than steel
prestressed beam due to less stiffness
of CFRP rod and bond slip behaviour.
The crack stabilization of CFRP beam
also depends on deformability index
value of beam. Stabilization of crack
occur faster for the low deformability
(b) index CFRP prestressed beam. Xue
Weichen and Yuan Tan11 stated that,
faster crack stabilization load (Pst)
is due to high degree of prestressing
of CFRP rod which leads to less
residual strain is only available for
deformability. Figure 4 (b) shows
that, the ratio of stabilization load
with respect to first crack load Pst/Pcr is
changing with respect to deformability
index of beam. The Psr/Pcr ratio of
high deformability beam is 1.292 and
it is decreasing gradually to 1.090 for
low deformability index member as
shown in Figure 4 (b). Due to slow
shown in Figure 4 (a) for the specimen that, the deformability of PSC beam
rate of increase of residual strain after
at 35% degree of prestressed beam for influences the moment curvature decompression in FRP bar for high
CFB3 and 70% degree of prestressed pattern which leads to reform in flexure deformability beam allowing some
beam for CFB4. The specification of and serviceability behavior of beam. time to settle the stabilized crack
CFB3 and CFB4 are same except the pattern. Hence lower the deformability
degree of prestressing values, however faster the stabilization and vice versa.
4.1 Crack Stabilization
the failure loads are almost same for
both cases, further the deflection of Experimental test results shows that the
member is changing with respect to flexural cracks has formed below the 4.2 Number of Crack Pattern
deformability behaviour of CFRP neutral axis in the pure bending zone Four numbers of crack pattern
prestressed beam. Burgoyne stated as shown in Figure 5. The first crack stabilized for the low deformability
index beam as shown in Figure 5 available after decompression of pattern as shown in Figure 5. The
and Table 5 and five number of prestressing. Abdelrahman12 specified crack width is following bilinear curve
crack pattern developed for the high that the tension stiffening effect of pattern. It increases in a slow rate up to
deformability beam which is due intact concrete influences the rate of crack stabilization load and then it is
to the slower phase of reaching the shift of neutral axis & effective moment increasing faster rate up to failure. The
stabilization load. of inertia of member during cracks crack width value of low deformability
occurs in member. The effective tension index beam is less as compared to
4.3 Crack Spacing stiffening area is related to the shift of high deformability index beam.
neutral axis of member and the concrete Mertoletal14 specified that, there is no
The average crack spacing after crack cover. Yu Deng, and Jiongfeng liang13 specific durability requirement for the
stabilization for the low deformability stated that, FRP beam display high allowable crack width limit; however
index beam is 323 mm which is higher crack width than steel bar due to the it has to be restricted considering
than the low deformability index less stiffness and non-ductile property the appearance and serviceability
beam value of 258 mm. CFRP based of CFRP bar. Figure 6 (b) shows the requirements of structure. CAN/CSA
PSC beam has more crack spacing as crack width of all crack patterns for S806-0215 suggested permissible crack
compared to steel based PSC beam all beams. Maximum and Minimum width limit of 0.5 mm considering the
due to its more bond slip of FRP crack width of members are within aesthetic requirements and prevention
bar during cracking load. The crack the ratio of 1.24 for Wmax/Wavg to 0.74 of leakages. The service load (Ps)
spacing of all the beams lies within the for Wmin/Wavg corresponds to 0.5 mm crack width
range of 1.23 for Smax/Savg to 0.73 for as shown in Figure 7 is high for
Smin/Savg irrespective of deformability low deformability index beam even
index value of member. Figure 6 left 4.5 Failure Load and Allowable
as compared to high deformability
shows the crack spacing of all tested Load beam. The low deformability beam
specimen. The maximum crack spacing The crack pattern shown in Figure 7 is 1.26 times higher than first crack
are more for the low deformability is similar to load vs. deflection curve load (Pcr) as shown in Figure 5 right
index beam due to the less number
of crack pattern occurred after crack
stabilization. Abdelrahman12 stated Figure 5. Crack pattern of beam: read from top (a) CFB1-2-H-0.61 (b) CFB1-
that, the bond slip of CFRP tendon 2-V-0.48 (c) CFB3-1-H-0.35 (d) CFB4-1-H-0.70
leads to faster stabilization of crack
pattern than steel tendon and it is also
depends on the surface condition of bar
which results in more crack spacing
than steel prestressed beam. Hence the
crack spacing depends on bond slip
behaviour and the effective tension
stiffening area around reinforcements.
Table 5. Experimental test results -crack width, crack spacing and number of crack pattern
Beam Type Deformability Number Crack width in mm Average Remarks
Index (DI) of Crack Maximum Minimum Average Crack
Pattern Crack Width Crack width Crack Spacing in
Width mm
CFB1-2-H-0.61 1.83 5 1.330 0.820 1.086 335
CFB2-2-V-0.48 2.36 5 1.610 0.990 1.312 267
CFB3-1-H-0.35 2.88 5 2.690 1.480 2.120 258
CFB4-1-H-0.70 1.35 4 1.260 0.780 1.028 323
where in the high deformability beam to control the crack width and reduce the is not in linear proportion, hence the
is 1.5 times higher than first crack additional reinforcement requirements ACI 440-4R proposal of multiplication
load, however the net service load is for design. The experimental results of two times the value of Gergely
lesser at 0.5 mm crack width. Based on of maximum crack width compared and Lutz model is not converging to
experimental assessment it shows that, with various methods for the low the experimental results. Further the
the service load capacity of moderate deformability index beam CFB4 Gergely and Lutz method suggest same
to high degree of prestressed beam is as shown in Figure 7. ACI 440-4R strain ratio (R) factor for all type of
better than high deformability of CFRP modified Gergely and Lutz method is deformability member, but R value is
prestressed beam. over estimating the crack width up to high at high deformability member and
certain load beyond which it is under vice versa. Hence it is underestimating
estimating. The pattern of cracks is the maximum crack width values
5. Crack Width by
not parallel to the experimental results at ultimate load as compared to
Modified Frosch as shown in Figure 7 (b). The crack experimental results.
Method width model developed by Gergely
The crack width on member varies and Lutz method is designed by BS EN 1992 crack width pattern
randomly due to the influence of considering the steel reinforcement, resembles to the experimental results
numerous parameters. Hence an where in the ductility behaviour of as shown in Figure 7 (b), however it is
effective calculation method is required steel and deformability of FRP bar underestimating the crack width value
Figure 7. Crack width pattern of beam for (a) CFB3-1-H-0.35, DI=2.88 and CFB4-1-H-0.70, DI= 1.35 (b) Maximum crack
width by experimental and other methods CFB4-1-H-0.70, DI= 1.35
as compared to experimental results. Where xeff is effective moment of The modification as proposed above
The rate of increase of crack width for inertia, xg centroid of member, Mcr in the crack width calculation leads
steel reinforcement is slow and steady, First crack moment and Ma is applied to converging the results towards
wherein FRP reinforcements are faster moment. experimental results as shown in
due to its weak ductile property and less Figure 8. The modified Frosch
stiffness. Further the tension stiffening The net crack induced strain is crack width model coincides with
strain depends on the deformability considered after deducting the tension experimental results for the low to
behaviour of FRP prestressed beam. stiffening effect for calculation of crack moderately deformable beam.
The bond slip factor by BSEN 1992 width. The tension stiffening effect
crack width model is for steel bar magnified by multiplying young’s 6. Conclusions and
considering no influence on any type modulus ratio of FRP bar with concrete Recommendations
of material. But the bond slip for steel (mp) due to the consideration of strain
bar is slow due to its yielding behavior on intact concrete and equivalent The crack width calculation for the
wherein FRP prestressing bar are faster reinforcement strain in the intact area. various methods is discussed and
leads to rate of increase of crack width compared the same with experimental
with respect to applied load. Hence results. The Frosch crack width model
this approach is underestimating as resembles the experimental crack width
compared to experimental results. (14) pattern and proposed conservative
approach. Hence modification
where, proposed in the Frosch crack width
Frosch crack width pattern resembles
model considering the effect of
the experimental load vs. crack width
effective neutral axis distance of FRP
curve, however it is over estimating (15)
the actual value. It is a conservative
method for calculation of crack width
for FRP prestressing beam due to higher Figure 8. (a) Crack width for CFB4-1-H-0.70 (b) right crack width for CFB1-
strain ratio b factor irrespective of 2-H-0.61
different degrees of prestressing. The
effect of tension stiffening strain is (a)
not considered in this approach which
leads to increase in crack induced strain
and more crack width value than other
method.
(12)
(13)