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Article history: This study investigates an application area for Polyethylene Terephthalate (PET) bottle waste which has
Received 4 April 2014 become an environmental problem in recent decades as being a considerable part of the total plastic
Received in revised form 13 June 2014 waste bulk. Two novel additive materials, namely Thin Liquid Polyol PET (TLPP) and Viscous Polyol PET
Accepted 10 July 2014
(VPP), were chemically derived from waste PET bottles and used to modify the base asphalt separately for
Available online 18 July 2014
this aim. The effects of TLPP and VPP on the asphalt and hot mix asphalt (HMA) mixture properties were
detected through conventional tests (Penetration, Softening Point, Ductility, Marshall Stability, Nicholson
Keywords:
Stripping) and Superpave methods (Rotational Viscosity, Dynamic Shear Rheometer (DSR), Bending Beam
Modified asphalt
Polyethylene terephthalate
Rheometer (BBR)). Also, chemical structures were described by Scanning Electron Microscope (SEM)
Thin Liquid Polyol PET equipped with Energy Dispersive Spectrometer (EDS) and Fourier Transform Infrared (FTIR) techniques.
Viscous Polyol PET Since TLPP and VPP were determined to improve the low temperature performance and fatigue resistance
Fatigue of the asphalt as well as the Marshall Stability and stripping resistance of the HMA mixtures based on
Stripping resistance the results of the applied tests, the usage of PET waste as an asphalt roadway pavement material offers
an alternative and a beneficial way of disposal of this ecologically hazardous material.
© 2014 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.jhazmat.2014.07.018
0304-3894/© 2014 Elsevier B.V. All rights reserved.
M. Gürü et al. / Journal of Hazardous Materials 279 (2014) 302–310 303
40
Table 1
Physical properties of the base asphalt.
20
Test Value Standard
Fig. 2. Additives derived from PET bottle waste by glycolysis reactions; (a) Thin Liquid Polyol PET (TLPP); (b) Viscous Polyol PET (VPP).
PET) were placed in the reactor. Propylene glycol (PG), supplied by (AASHTO T313) were carried out with Thermoelectric BBR Instru-
Aklar Kimya, and titanium IV butoxide (TBT), supplied by Aldrich, ment (Cannon) at −6 ◦ C, −12 ◦ C and −18 ◦ C through which the creep
were used as glycol and catalyst. Experiments were carried out at stiffness (S) and creep ratio (m) values of the base and modified
220 ◦ C and the reaction was ended when the last piece of PET was asphalt samples were determined in order to evaluate low tem-
disappeared. Glycolized products, shown in Fig. 2, were labeled perature performance of the asphalt samples. The effect of PET
according to the moiety of PET which is 1:2 for Thin Liquid Polyol on the mechanical properties of the HMA mixtures were detected
PET (TLPP) and 1:1 for Viscous Polyol PET (VPP). through Marshall Test (ASTM D1559) and Nicholson Stripping test
The acid number is defined as the amount of potassium hydrox- (ASTM D1664). Marshall Test samples were produced with 1150 g
ide required to neutralize 1.00 g of polyol and determined by basalt aggregate and compacted by 75 blows on each side with
titration of the sample solution with 0.1 N KOH solutions (ASTM Marshall Compactor device (EL45-6600). The stripping resistances
D3644). During the glycolysis reactions, acid number was measured of the mixtures with and without PET were examined with Nichol-
at 1 h intervals. The hydroxyl number (OH number) is defined as the son stripping test. The coarse basalt aggregate (6.3–9.5 mm) was
amount of potassium hydroxide equivalent to the amount of acetic coated with base and PET modified asphalts separately at 110 ◦ C
acid involved in the esterification reaction with 1.00 g of polyol and and then immersed in distilled water at 60 ◦ C for 24 h without any
determined by the conventional acetic anhydride/pyridine method compaction. The stripping resistance of each mixture was visually
(ASTM D4662-03). Acid numbers and OH number of glycolyzed determined and the effect of PET on the adhesive bond strength
products (TLPP and VPP) were recorded as 16.4 and 430 for TLPP, at the asphalt-aggregate interface was evaluated. The chemical
6.7 and 340 for VPP, respectively which were found to be proper changes on the base asphalt arisen from the PET modification were
for the glycolysis reaction of PET with PG. examined by FTIR between 400 and 4000 cm−1 using Jasco 480 plus
model test device. FTIR test samples were produced with KBr under
2.3. Modification of asphalt with PET additives 7 tons pressure. SEM images of the asphalt samples were recorded
with JEOL 6360 model SEM (equipped with EDS) apparatus through
Each additive was added to the base asphalt at five different pro- which the chemical differences between the test samples were dis-
portions: 1%, 2%, 3%, 5% and 10% by asphalt mass. The base asphalt cussed.
was put into a metal container and heated to 120 ◦ C in an oven
and then the selected additive (TLPP or VPP) was added as above- 3. Results and discussion
mentioned proportions. Modification process was performed in an
oil bath at 120 ◦ C by blending the base asphalt and the additive for 3.1. Evaluation of viscosity test results
10 min with a mechanical four-armed mixer rotating at 1300 rpm.
Viscosity is a fundamental characteristic of any asphalt and
2.4. Methodology defines the flow resistance of the material at a certain tempera-
ture. Related with the fabrication and construction temperatures
This study includes the results of a group of conventional and of HMA, viscosity tests were applied between 90 ◦ C and 160 ◦ C
Superpave test methods in order to evaluate the effects of PET and the results were presented in Fig. 3 as a function of additive
modification on the asphalt and HMA mixture performances. Rota- concentration.
tional viscosity tests were applied on the base and PET modified The viscosity of the base asphalt was found to be decreased at
asphalt samples according to ASTM D-4402 using Brookfield DV III all test temperatures by the increase of TLPP concentration. The
Rheometer with spindle no. 29. Penetration, softening point and decrement has reached to 32.5% at 160 ◦ C for 10% (w/w) show-
ductility of the asphalt samples with and without PET were mea- ing that TLPP can keep its effectiveness at high temperatures and
sured in accordance with ASTM D-5, ASTM D-36 and ASTM D-113, allows to lower asphalt plant working temperature like organic-
respectively. Softening point tests were performed with EL46-4502 based synthetic asphalt modifier compounds [13–15] and Warm
model ring and ball apparatus. Ductility tests were carried out at Mix Asphalt (WMA) additives [16,17]. When the optimum asphalt
15 ◦ C. Complex shear modulus (G*) and phase angle (ı) values of the viscosity of 0.2 Pa s is considered during HMA mixture fabrication
base and modified asphalt samples were measured through DSR [18], it is clear from Fig. 3b that TLPP can reduce plant temperature
tests at 64 ◦ C, 70 ◦ C for rutting characteristics and 28 ◦ C, 25 ◦ C for up to 3.5 ◦ C (from 130 ◦ C to 126.5 ◦ C) through which the heat energy
fatigue characteristics with respect to AASHTO T315 using Gemini required for the fabrication of HMA mixtures, the short-term aging
Rheometer (Bohlin Instrument) with 10 rad/s (1.59 Hz) frequency. of asphalt and the emissions produced from the asphalt plant will
G* and ı were used as G*/sin ı and G* sin ı to compare rutting also be reduced but not much as WMA additives do. Similar vis-
resistance and fatigue resistance of the asphalt samples. BBR tests cosity results, except for the concentration rate of 1% (w/w), were
M. Gürü et al. / Journal of Hazardous Materials 279 (2014) 302–310 305
2.20
0.14
Viscosity (Pa.s)
Viscosity (Pa.s)
2.00 100oC
1.80
1.20 , 0.12
140oC
1.10
0.10
1.00 110oC
0.90
0.08
0.80
0.48
, 150 o C
0.44 0.06
0.40
120oC 160 oC
0.36 0.04
0.32
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
Additive Concentration (% w/w) Additive Concentration (% w/w)
(a) (b)
Fig. 3. Viscosity test results of the base and modified asphalts; (a) between 90 ◦ C and 120 ◦ C; (b) between 130 ◦ C and 160 ◦ C.
obtained by VPP modification. 1% (w/w) VPP has resulted small expected to show improved performance at cold climate regions
amounts of increases on viscosity varying between 0.4% and 5.4% due to the decreased viscosity and softening point and increased
due to increased cohesion of asphalt at low VPP amounts whereas penetration.
higher VPP concentrations decreased viscosity up to 21.1%. VPP
also keeps its effectiveness at high temperatures and as the tem- 3.3. Evaluation of BBR and DSR test results
perature increases, in general, the viscosity-reducing effect of VPP
was observed to increase (Fig. 3) leading to reduce the fabrication The effects of TLPP and VPP modifications on the low, medium
temperature of HMA mixtures like TLPP. and high temperature performance of the base asphalt were
detected through BBR and DSR tests. Laboratory facility limitations
3.2. Evaluation of penetration, softening point and ductility tests made us reduce the number of test samples. The most effective
results and remarkable amounts of each additive performing significant
changes on asphalt rheology were determined from Fig. 3 as 3%
Table 3 exhibits the penetration, softening point and ductility (w/w) TLPP, 5% (w/w) TLPP, 1% (w/w) VPP and 2% (w/w) VPP and
tests results of the base and modified asphalt samples. As expected have been selected to compare with the base asphalt.
from the previous test, penetration was increased and softening Creep stiffness (S) and creep rate (m) values of the PAV-aged
point was decreased by TLPP and VPP modifications except 1% asphalt samples were determined from BBR tests and the results
(w/w) of VPP. These parameters were found to stay at the same level were graphically summarized in Figs. 4 and 5. According to the
for 1% (w/w) VPP. The ductility property was not changed by TLPP Superpave binder specification, S should not exceed 300 MPa and
but decreased with the increasing content of VPP which can be seen m should be at least 0.3. All the test samples provided these lim-
in literature studies carried out with different asphalt additives itations at −6 ◦ C and −12 ◦ C but none of them was successful at
[19,20]. Softer asphalts may be less susceptible to low temperature −18 ◦ C. Asphalt with lower S and higher m performs better at low
cracking and thus preferred to use in cold regions in terms of bet- temperatures in terms of low temperature cracking resistance. As
ter low temperature cracking property as they become less harden seen from Figs. 4 and 5, S was decreased by both of the additives at
at low temperatures. So, TLPP and VPP modified asphalts were all test temperatures while m was increased by 3% (w/w) TLPP and
1% (w/w) VPP, reduced slightly with 2% (w/w) VPP and stayed about
at the same level with 5% (w/w) TLPP modifications. As lower S and
Table 3
Penetration, softening point and ductility tests results.
higher m is desired, asphalt with lower S/m value can be said to have
more low temperature cracking resistance [13,14]. S/m values of the
Asphalt Penetration Softening Ductility @ base asphalt at different temperatures were found to be decreased
(0.1 mm) point (◦ C) 15 ◦ C (cm)
ranging from 0.9% to 29.8% (Table 4) showing the improved perfor-
Base asphalt 45 51.5 +105a mance of the TLPP and VPP modified asphalts at low temperatures.
TLPP modified asphalt, 1% (w/w) 51 48.7 +105a
Besides, 3% (w/w) TLPP modified asphalt gave better S/m values at
2% (w/w) 54 48.3 +105a
3% (w/w) 55 48.1 +105a all test temperatures among the compared asphalt samples.
5% (w/w) 56 47.9 +105a DSR tests were conducted on the original (unaged), RTFOT-aged
10% (w/w) 61 47.5 +105a and PAV-aged asphalt samples in order to determine the complex
VPP modified asphalt, 1% (w/w) 45 51.6 +105a
shear modulus (G*) values and phase angles (ı) (Table 5) to use
2% (w/w) 50 50.3 84
3% (w/w) 54 50.1 77
in rutting and fatigue evaluation. G* is the total resistance of the
5% (w/w) 57 50.0 68 asphalt sample against deformation and can be considered as the
10% (w/w) 60 49.8 55 measure of the asphalt stiffness. ı defines the elastic/viscous behav-
a
The measuring capacity of the ductility test device was 105 cm and the sample ior of the asphalt at the testing temperature. ı ranges between 0◦
was not broken in the test. and 90◦ and the lower the ı, the more elastic the asphalt is. Lower ı
306 M. Gürü et al. / Journal of Hazardous Materials 279 (2014) 302–310
is desirable for better rutting and fatigue resistances. TLPP and VPP Table 4
S/m values of the asphalt samples with and without additive.
modifications, in general, were found to reduce ı insignificantly for
unaged and RTFOT-aged samples. Asphalt should be stiff/elastic to S/m
resist deformation (rutting) whereas should be elastic and not too
−6 ◦ C −12 ◦ C −18 ◦ C
stiff to resist fatigue cracking. As can be seen in Table 5, modifica-
Base asphalt 314.8 695.0 1902.0
tions decreased G*, except for 1% (w/w) VPP, resulting to reduce
3% (w/w) TLPP modified asphalt 240.2 567.6 1335.8
rutting resistance parameter (G*/sin ı) which can also be obtained 5% (w/w) TLPP modified asphalt 261.4 678.2 1812.7
with the other viscosity-reducing asphalt modifiers [13–15]. Con- 1% (w/w) VPP modified asphalt 268.9 622.0 1553.4
firming the previous tests results, a small increment in G*/sin ı 2% (w/w) VPP modified asphalt 303.5 688.9 1828.7
was obtained with 1% (w/w) VPP. Minimum of G*/sin ı should be
1.00 kPa and 2.20 kPa for unaged and RTFOT-aged samples, respec-
tively. All the tested samples fulfilled these limitations at 64 ◦ C. G*x sin ı at 30.0–34.3% level. VPP was also found to improve the
None of them was found to be sufficient at 70 ◦ C. G*x sin ı is the fatigue resistance parameter of the base asphalt by 12.7–13.5% at
fatigue resistance parameter derived by Superpave binder specifi- 25 ◦ C. In literature, PET modified mixture (with dry process) has
cation to a maximum value of 5000 kPa for PAV-aged samples. All of been determined to have better fatigue life [9].
the tested samples met the fatigue criteria of G*x sin ı ≤ 5000 kPa at
28 ◦ C. TLPP and VPP modifications were found to decrease G*x sin ı 3.4. Evaluation of Nicholson stripping test results
value of the base asphalt significantly (Table 5). Since too stiff and
viscous asphalts are sensitive to fatigue cracking, TLPP and VPP Incompatible polarity properties of HMA mixture constituents
offer improved fatigue cracking resistance by decreasing G*x sin ı make stripping more serious pavement problem. Polar aggregate
of the base asphalt in the range of 8.8% to 12.2% at 28 ◦ C. At 25 ◦ C, particles tend to bond with polar water rather than to bond with
base asphalt was not able to satisfy the specification limit with non-polar asphalt. Even if the aggregate and asphalt bond each
6177.3 kPa but TLPP brought it within the limitation by reducing other strongly, stripping can occur when they exposed to moisture.
M. Gürü et al. / Journal of Hazardous Materials 279 (2014) 302–310 307
Table 5
DSR test results.
Asphalt status Test temp. Variables Base asphalt 3% (w/w) TLPP 5% (w/w) TLPP 1% (w/w) VPP 2% (w/w) VPP
modified asphalt modified asphalt modified asphalt modified asphalt
Several anti-stripping additives were used to improve the stripping Basalt aggregate was used in the tests and stripping resistance of
resistance of the asphalt mixtures and successfully outcomes were 60% was observed with the base asphalt. The asphalt mixture was
obtained [13–15,21,22]. In this part of the study, the effects of TLPP highly affected by the water as 40% of the total aggregate surface
and VPP modifications on the stripping resistance of the asphalt- was found to be stripped although the aggregate is known to have
aggregate mixtures were examined through Nicholson stripping good stripping resistance. Stripping resistance was improved sig-
test and the results were presented in Table 6. nificantly by TLPP and VPP and reached to 95–100%. No stripping
980
0% (w/w) TLPP 1% (w/w) TLPP 2% (w/w) TLPP
960
3% (w/w) TLPP 5% (w/w) TLPP 10% (w/w) TLPP
Marshall Stability (kg)
940
..
920
900
880
860
840
820
800
4 4.5 5 5.5
Asphalt Content (%)
960
920
880
840
800
4 4.5 5 5.5
Fig. 9. SEM images and EDS analyses of asphalt samples; (a) base asphalt; (b) TLPP modified asphalt; (c) VPP modified asphalt.
M. Gürü et al. / Journal of Hazardous Materials 279 (2014) 302–310 309
Table 6 and 2.765% for the VPP modified asphalt. The significant increase
Stripping resistances (%).
in the amount of sulphur in the modified asphalts was supported
Additive concentration (%, w/w) by FTIR results.
0 1 2 3 5 10
3.6. Evaluation of FTIR test results Consequently, TLPP and VPP modified asphalts were recom-
mended to use in cold and humid regions, in roadway sections with
The FTIR patterns of the base and modified asphalt samples were high traffic volume and heavy vehicle, in expressways, at bus sta-
given in Fig. 8. As seen in the patterns, the modified samples were tions, at curved roadway sections and at roadway junctions in order
observed to contain different bond structures of the PET additives to improve the roadway performance. Moreover, the usage of PET
(TLPP, VPP). The C O bonds which were formed by the additives waste as an asphalt modifier in the form of TLPP and VPP can be
were recorded at 1700 cm−1 evidently. This result is consistent with accepted as a new practice about the maximization of its end-of-
the fact that esterification takes place with glycolysis reaction exist- service life management effectiveness beside the recycling and/or
ing C O bonds as explained in the preparation of PET additives energy recovery processes and will offer not only an alternative
subsection. The C C double bond was seen in the FTIR pattern of but also a beneficial way of disposal of this ecologically hazardous
the base asphalt at 1600 cm−1 . After the modification process, bond material.
cleavage proceeded at 1600 cm−1 for the base asphalt and alkenes
converted to alkanes. So, the C C double bond (at 1600 cm−1 ) was
Acknowledgements
found to be rather poor for the modified asphalt samples. The SO2
bond at 1300 cm−1 , which was not available in the base asphalt FTIR
The authors are grateful to Gazi University and Turkish General
pattern, reflected the additive properties to the modified asphalts.
Directorate of Highways for the laboratory facilities.
The other bond structures were found to be similar with respect to
the FTIR patterns given in Fig. 8.
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