GES EXCITATION EQUIPMENT USER’S MANUAL ERECTION and STORAGE NO. L585 s™ OFEM wr DONGFANG ELECTRICAL MACHINERY CO.LTD 2008.1JOINT-SIGNING: _ DEPARTMENTIUNDERWRITE] ATE [DEPARTMENTIUNDERWRITE] DATE DISTRIBUTING: GES EXCITATION EQUIPMENT USER’S MANUAL ERECTION and STORAGE NO. L585 APPROVED: REVIEW: CHECKED: PREPARED: DEPARTMENT [AMOUNT] DEPARTMENT [AMOUNT] DEPARTMENT cn erm ‘noun py | BE 1 |+ noun 2 Salty precautions 21 Safety regutttons 22 Recuiremets for operating personne. 23 Reyirements for he personnal carrying ou Work 2 Erstion nstuctons 2.4 Genera 32 Recaipt ofthe devery 33 Storage 34 Unpacking 35 Transport of equipment 36 nstataton planning 37 tne 4 Storage anc Dscommissioning 4:1 Prewervation and Stor 7 14.1.1 Safety Instructions 14112 Why You Should lad ts Chapter. 4.1.3 Storage Conan 4:14 Presorvaton 418 Perodical inspectons 42 Dacommiasioning. 42.1 Satay Instructions 142.2Wy You Shou Reed ths Chapter. 443.3 Exon System Stands - 142.4 Exctation System iirmediate Sirage 1425 Dimanting the Excitation System and Seperation of Materials 42.6 Disposal and Recycing " “4 6 4 5 b 8 te 16 16 16 7(GES EXCTATION EQUIPMENT USER'S MAMA et GES Excitation Equipment User's Manual Erection and Storage 1 Introduction “Tis specication descrbes the excitation system ofthe type GES: “The manuals divided ino 4 sections and is aimed at leant groups of uses, fom Iretaaton to storage 2 Safely roguatons = rstaaion personne ‘Commissoring personnel Service personnel ‘Operating and melnonance personnel Erection and installation = Instation peronnet 4. ‘Storage and decommissioning ~ Service prsore! Instataton personne 2 Safety precautions “The user's manual serves as an independent documnt for the operation and Traintnance of the exctation system Tis section mentions the safety precautors [Trt must be taken inorder to ensure safe operation and uing maintenance work. Fite safety regulations are induded in he respective seins. 2 Safety rogultions ‘Waring signs are affixed to he cabinet doors. They war of + dangerous operating vohages present inthe contol cabinets (over 50 vols), «dangerous votages nocuing in the power section (rer 1000 vos) | extemy dangerous short cout capatity preset in the power section (over OHA), The main power snot proleced by uses, “DONGFANG ELEGTREAL WAGHINERY CO.oe Sommers foe “Thowe signs ae Intended to point out thatthe doors my not be opened ding operation A Danger A Danger Electricky Countermeasures. should be taken (0.9. lock swiching function through use, of eyewiches) in order to prevert systems which have been swiches of rom being aotkentay snitched on tough contrel or oF by tid sarbes. In action, before Srching on, the operating personne! must ensure that the system is ready for ‘pera ond that the cabinet doors are proper locked. ‘This manval covers normal operation in both alomatic ant manual mode. cannot Cover special operating mode such as shortcut was, audiay power inpus a These operating, mocas require comprehensive knowedge of al pats of he ITataloton (exchation, generator ate) They can therfore ony be cared out by 3 speciaet + Operating personnel sre not permiied to carry out any manipulations, ineide the contol cabinets. «Maintenance and repsir work may only be carries out by specially trained personnel. 22 Requiremects for operating personne! ‘The operator must be fomiiar with his document 1 He must understand the eect of exctation on the bre variables (generator ‘age eactve power ete) He must be fame win the contol elements, the operating and alarm displays forthe excation system, bot at hk woepiace(conrel room, mote operation ‘2 and onthe excatton enUupmant tel (cal operation). + He must understand the eects of the commands cv the exciton equement fn beable to intorpet he lars the cone ror. ‘DONGEANG ELECTROAL MACHINERY CO_TD BETS OFT= eS SLAIN OUEMENT USES MANIAL- Rez 2 Require forte perenne caring ot wrt ‘Tho mainianance personnel must be tear wah his document. + They must be familar wth the operaton ofthe instalation and irained to carry ‘outmaintanance and rake work “Thay must be familiar with the contr elements, pertion and sar signals fr the exctaton system. bath on the excaton eaupment sa ocal contra) and In he contol room (remote contol tc, see operating nara. + They must be informed about the power supply concent forthe exctaton ‘cauioment a5 wel 26 emerpency shutdown measures and must be capable of {urning of the system incase o emergency, ‘Thay must be familar withthe accident provenson measures at ther workplace ‘and must be tained nest aidan fre-fgring, 3 Erection Instructions 341 General ‘These Installation instuctons describe the complete instalation of an excitation system of ype GES, ‘The ferent sections incude all the necessary inforsaton for @ conedt and potessoral handing on the deivery 26 Wom te keove, stoage, Wanspor ard brcton up to the inetaation and cang ‘These instructions are intended for technica! personnel who ae qualifies to cary out inatalaton work on this lend. These personnel must araady be fam wa tis ‘document and wah the acer prevention raglan for power staon mstalatons! ‘The folowing satel instructions must be observed before insane commenced! Satetyinatructions [A rolvart safety Instructors must be flowed during Istlaton, commissioning ‘and maintonanen work itis essential fo reac the safety iatrucbone and observe te ‘lowing ports before staring any work onthe ayia. ~The supply woilage Te 16 be diecorrecied fom fe Terminal before starting work! Ater the Supply voage has beer isolated ‘tom the terminals, alvays ensure by messurerert that the volage as really dropped! Votlapes| may ‘tl be present ‘rotaton equement due to aula Baltry power supplies! ‘Atention is 10 be paid to the posstle power supply of USV instalatons! "No equipment may be connected tothe terminals while under vatage No votlage tests may be cared out on the converter module! TONGFANG ELECTRICAL WACRERY COLTSoe (GES EXCTATON EQUIPMENT USERS MANUAL + ez Secu in stromag Ba aware of he Tad at aactoaates dacharge can Gamage ‘Sectic crcl Bernie componerts must be tated with care! 32 Receipt ofthe daivary [Al crates should be checked on delivery, before unpacking, for extemal transport ‘amoge. if the packing shows signe of damage, the equipment must only” be Unpactes in the Presence of representatives of the insurers and the manufacture, Extomal damage, mast be recorded Immediately on the shipping papers! Damage which fs only discovered ster unpacking mut be eporied in wring To he Insurers tnd the manulactrer witvn 7 weak! Note “Tee manactrer wil nok aol any Hablyunless Ho Garage oportdt “Transporting the packed equipment “The equipment can be unloaded from the transport vehicle by crane or oi tuck, \when moving crates wih ting gear, they may only be suspended frm the points ‘mark wth he chain symbol) nen rising and moving crates using # fork tuck, the fork may enly be inserted parali totho kids on the bio. “To aval the sk of crates tipping over terion must be pai to the conte of gravy, ‘wtih ie marked with te symbol wher moving We fork it postion and when raising erates Note ‘ry removes re peaking afer davery of he equipment 1 ‘te ofistataont “DONGFANG ELECTROCAL MACHINERY CO, TB weer SOFT(06S EXCTATON EQUPVENT USER'S MAMA. - faa 43 Storage ‘This ston describes the dies and reaporsilies of thowe persons in charge of stoning the equipment ‘The storage procadues described below ar intended to excde the possibilty of damage of & Sogradation of quaky due we Corosion, it or mechanical damage. The ‘orrecpentng precautions mat be observed orn the ie the equipment is pl to Storage ut he time ti taken out of rage and erecoc! Storage conditions: ‘The equemori must be sora, in its orga packing n 2 cose room and must be cst on ator wenden suppor. Te straps oom sibs cao, yah The mim rurenant or stro av deed on te basis of FEC 71-32 Csscation of envronmental conatons. + Clastication: 1K2/ 181/161 /181/ 1M + Storage time: 1 year + Meroolmate las: X24 Make aure thatthe storage area meets the environmental requicaments doin elo + Permissible storage temperature: 25 t0 +85 °C + Relative humidity (no condensation alowed): Sto 85% ‘Storage bulidings and iocations ‘Aovest fo the stores should be contoled ard should be restictec to authorised personnel Fe-ightng equipment sstable forthe ype of stores and material shoul! be provides ‘a wap in ood oraer The place of storage shou: be kept cle a al mes and the ‘cumulation of waste and old packing, matral shoul be vote In order to prevent song or damage lo the equipment. precautons must be taken to prevent Insects and smal animals rom going io fe Storape area ‘Storage methods In ener to minmase the rik of damage all he equipment must be stored in such 2 way that easy accesable fr napecton andor repars. ‘The equipment must be stacked in auch @ way Mat the lems below do not suer mage duo the weight of hose above. ‘DONGEANGELECTHENLWAGHRERYCO,UTO——SSCSCS~SRET OT‘GES EXCTATION EQUIPMENT USERS MANUAL + Pew TERECTONAND STORAZE ts (Checks during storage ‘The checks tobe cared out concer he fotowing points: ‘+ aentifcaton and label 1+ Covers and cote + Protective coatings and materiats + Desiecants + Mechanical damage + Claariness ‘To ensure that the quantities and contion of tie goods are i oder they should be ‘Reposted poroicaly (atest every 2 mons). Any ceieoration cr Gecrapencies Trust be ted end corective action taken ae soon as posse! 1, when checking the humidity indicators, the humic insie he fol is founé 10 be over 40% oF the actvy of the desccant Is reduced, tte desiccant must be ‘generated or replaced. The fol to be opened and the desiccant replaced. Now Clotccrt canbe ieeried or the exiting descent can be regenerated by heating & itv arero between 120°C and Y40PC. The fl must be resale aftr the desicoat has bean eolaced Handing the goods in storage ‘Arcovers. bunge and other sass must be intact, Covers and hoods, which aro femoved cr pened fr inpection, must be replaced and rstaied immediatly ator ‘he mspecton “Temporary protective fos (0 protection agaist humiity) must be ket intact ata fies, Should become necessary to replace = fol, only propery tested anc spproved maori may be used 34 Unpacking “The equipment, which is Gover, must be checked agains e order on the bass of tho lobes and namepiaies. if thro are any discrepancies between the ime Gotvered and the order, this must be Fepored to the response project or sles ‘management at DFEM! Note “Day removes the packing wer Galvan fe Se Gr place of] ‘estan Be aware of the fact that lectrostaic dacharge can danage electronic crcuts ecrnie components arent alowed touch.(GES EXCTTATON EQUIPMENT Ung’ MANUAL agg Unpacking the equipment ‘The folowing procedure shoud be flowed when unpacking the equipment: + Romove the top ofthe cate, + Remove the front, rear and sie walls + Release the for ofthe crate (warapor using fork or round bars, do not take ‘auay tho cre Boor) Check he cabinet or transport damage + Record any damage as instructed in ston 3.2. Side wall Top of cate Rear walt Front wall rate Noor Side wat+The equipment must be transported in such a way that cows not suf shocks. + Asuspension beam must aways be used for iting. +The dimension “L* must be greater than the dnansion“W. + Only ropes of he sucontsvength and lengh may be wed when fing by \e “Tearsport using iting possSe So ener Fie Transport over floors ‘+The transport on ground by font uk or over round bars only posite wit ccuipment with base fame. For equgmant wh Wing brackets n the ref, te (ate oor must romain under the aquaria 2 suppor. 1+ The wooden crossbeame must be removed whan using round bars! 1+ Te equipment may only be transported in a vera poston! + Tipping and wing must be avoid! “Transport using roune bars36 etalation planning A safe and faultless instalation requires a care planing and preparation before the ‘rection tsa. ‘To void damage due o moisture and dit, he folowing work must be canted: + Dailthe securing holes according tothe component layout pan + Clean bore hoe ang instalation pkace. ‘+ Restore previous sutace condition, must be ensured that he intemal space requomants ae complied wih! Adequate lighting anc acces tothe place of inwiataion must be ensured. Wide fucuabons temperature under conditions of igh hums are be avoked by heating the place of ntallaion. The formation of condensation to be prover - " Reais ree space around equipment [Allo the dissipated heat gonerated by the sytem (accoring to manufacturer's dat) ‘must be conducted away Ih the instalation space 0 tal no local lemperaire Increases can occur atthe ai let openings. For this reason, the instalation space ‘must be sufisent ventlated anc necessary tbe reeshed, 27 Inetatation ‘The folowing procedure should be fowed: + Atgnment + Checks + Anchor to floor + Preparation for cable + Elotiea connections + Seal(GES EXCITATION EQUIPMENT USER'S MANUAL - aut ERECTION ND ST es Aigament ‘The eaupment is set up according to the layout plan and must be precisely aignes wih one anoer (Hust be eneured tat te equipment stands vertical ens pum) Doors and covere must not jam or twist Whare he equipment is dvded ino sections ‘or tranepon. te trareport Uns rust be property leveled! Checks Botere the equpment has been agned onthe for, and tang ies! in positon, a dors and covers are tobe checked fr correc function (rust be possible 19 open {dove or remove thom witout tistng). Mf pobions are enciunieed, exact agnment ‘must be caied out aga as described. Floor anchoring ‘ater having been aligned, the equipment is anchored tothe foor foundations by roiing "ake away the tanspert aid, |e. ranspot brackets on the roof oF the bots at the base rare immediatly ater the ranapor. Its adreaba fo keep tho mato including the screws Elecrical connections. ‘Wen selecang the cables and wie, aftendon should be pak! 1 the long ofthe {ables and how tne are lid. Seni to itorforence nesses with cable ng 138-60 vohage drops. Power cables or busbar connections Busbar connections ae always systom-speciic and defined inthe layout plen. The ‘ower cables or the power supp are Srecsy connected to Be busbar. Thoroughly ‘ean the contact surfaces ung 8 bre cio. Where th sustaces are very ity, & ‘deanang agent (e.g. aeaho}) o @ SoM brush ray be used. The surfaces must be lGbeokiet free of Gi and grease. App contac grease evenly tothe surfaces using sponge ruber fac) There mist ony be 2 thin layer of Contact grease on the Surtacoe. The busbars must fren be connected imme. Screwiastoring elements must be used fr the electica! connection, and must be ‘ightened to the torques given below, However, thoy shoul be hiricated wah contact ase belersnanc. ‘Botsize | MS [Me [we] MIO] MAD [WB | WO [Lrecwoniny [aa [sF | 9] rae | 32 | 755 [7(06S EXCITATION EQUPMENT USERS MANUAL = “Tne connection of cables o Cu busbar is ilusrate in the folowing crowing: ind \\ Contra and signal cables: ‘The contol cables to and fom the contol room are connected at a sidewall. The Unis and boards are connected rom these teri! Docks Main PE ground connection: ‘Rrman gourd busbar (ess section 120 m2) should be italied in the tower Seaton cf he cabinet. This main ground busbar must be connected to the main ‘round cable ofthe plant. The cross ecto of tis connection must be at last 120 ma. Ticks Th gan and yolow canducor may oly be used as & protecive | cart PE) conductor It imust not be used as a volage-caryng conductor by arin te ‘colors af the ends! Nore parnated o use 8s 2 connector Steen grounding! The earinuous connection ofthe protctve Conductor to te nachve melal parts ofthe bulking stture in ompnanoe wit IEC 60438 oF DIN VDE 0100 part 540 is to be (Gamed out socorcing Wo Be covaions atthe te of instalation? Concluding work Remove any transport fixtures of heavy fed units (such as wooden braces) present {Remove al foreign bodies such as packing materials, tings orbits of cable fom iecabiet Wipe insulated pars with an an-saieloth. Do nol use any solvents! cheeks ‘Check al busbar connections and frame connections where the cabinets were ‘separated for wanspot 1 Chock oor fxs. Check that te protection clas requirements ae fue, especity with reperd ‘oNGFANG BECTIVGAL WAGHERY CO. LTD. OFT(GES EXCTATION EQUIPMENT USERS MANUAL - mez to oor plates andthe cable inet tthe top of he cabinet. + Genera! visual inspection: appearance, complataness, narings, presence of ‘oreign bases, cleanliness + Check that cable connections and witing are correct and compat, where this work hi been cared out on se + Are the cabo shields corecty rounded where they eter he cabin? = Chose doors. instructions ine instaation and wing wrk is rteruptad, precautions must be taken to protect the equpmert against cust dampness and foreign bodies by 1+ Closing the cabinet doors + Covering the equipment wih laste sheets. Heating the ste of instalation or connecting the cabinet heaters irate) 4 Storage and Decommissioning 441 Preservation and Storage 44.1 Safety instructions [Bm Se a ee rh mr ose Yor ones] ‘Bo na la on Top of te excaon Seto You Gould be njre. “Tela Riwaya sare te Giaon Satomi an opighT pea | 41.2. Why You Should Read this Chapter 1 fthis chapter you wil fd the best ways to sore the excitation system. OFEM ‘efines exacy various aspect hat havo tobe obwerved to ep fe op performonce St the system, You, wi find. Usehl irfomaton on the allowed “nvrormental oedltons fo avendng damages oF incorect operaton. Pay special atleiion1o al ‘Setoy instructions, 41.3 Storage Conditions “The minimum requirements for storage are defined on the basis of FEC 721.32 Classtcation of envronmental conations + Clasatetion: sk2 984/104 51 MA + Storage time: 1 yee = Morocimatc dass: X2/Y! + Max. alowed temperature: +55" Pay station o always fl the ftowing anvronmental conctons during te storage pote(GES EXCITATION EQUPMENT USES MAMLAL + ez + Rrtemporatre: 25. +550 Relative airrumicity: 5% . 85% 4.4 Preservation “Toke the folowing maaaures, # you want to woe the axitsbon system for one yest Incase of longer Storage ponod contac OFEM service 4. Instal and the excaton system on a wooden frame or pale, 2. Cover af cable and air inlets and owets wit 2 wooden plate. insert an impermeable plasie or aluninum fol between the cover anc the opening 2. Add the desecant ofthe appropiate quay 1 unit desiccant (30a) absorbing Se ‘rotor vapeur You need the folowg quant wh eapect he packaging mars PEt 10 unseat TAL 8 une f 4, Cle he coors and ook tbem. 5. Use polyethylene or alsinum combination fl as huniity barr ofthe folowing ual “EE tot (.394qnv24h water vapor sion ALU ot: S.otgleam2dh wate vapor son 6. Add huni indicators (2.9, machanical hygremetrs) vin the packaging aco thm on te converter font doors for exam 41.5 Periodical Inspections During the storage period you should conta the storage candions andthe conditon fof ho exctabon system every month, Fortis reason check fe conden ofthe eckaging Bay atlerion fo dameges caused by mechanical fees, wate/Mumity fre heattee the packaging ls damaged or you Sind damages cassed by waterhumidty or theatre you have fo unpack the excitation sytem and to check fs condo ouside tnd isice, Before string the excitation sysiem once agan a damages have to be Foroved. Preserve the excation sytem as described above under paragraph 9.14 "Presarvaborr- ces excraTON Uren Voges NAL mt 42 Decommissioning 42.1 Safety Instructions [Banger You can be tjred W you fy 16 acommisioning work one {42.2 Wy You Should Read this Chapter “This chaper tlle you about the corect decommissioning of the exctation system. ‘This indludes all Preparatory work and. hap ints on avoiding damages. and Chvvonmertal competble. procedures. Be sure 10 falow all the nstuctors as ‘Sescnbed beow or you can be ned. Pay spacial tention oa safely insuctons 42.3 Excitation System Standetil In cose of a short time excitation system standstil (ss than 6 months) please Shier the folowinginsicton nord 10 a0. Note ay aerfion fo the preservation and sorage wstutons (996 chaplee 8 of his manual 1. Disconnect ll power spies and connect to earth 2. Putthe ut breakarin ts ast postion Ht aplleable 5. Protect the excitalon system agaist dust humidty, dt, and other detent intusnces (preservation see Ghapor 41-4 otis manval, 4 Inspect pail the contin of the exctaton system (see chapter 41.5 of this ‘mana ‘424 Exctation System Intermediate Storage, Danger Before remavng tie edema! cable cownecions switch of +. Disconnect al power supplies and connect to earth 2. Putthe creuit breaker in ts test poston applicable. 8. Dischargo the ckeut breaker spcng eystom F appicabe {4 Observe the following cable connection doug sequence: Mark al cae connections 2. Dismount the power cables. 5. Dismount he contro cables. 4 Dismaunt he earting catles/bars, 5, Referto chapter 41.3 for al ther storage measures. DORGEMGELECTREALWACHMERYCO,UTDSSSCSCS~*~*«S TOOT(ES EXCITATION EQUPMENT USERS MAMA ‘42.5 Dismantling the Exotation System and Separation of Materia 10 not forget hat used materials can serve ae row mata fr another purpose, For ‘enveonmentaly competbie wasie handing please contact your commaty Othe ‘ocal waste disposal company. ‘42.6 Disposal and Recycting Contact your local autores or more dela information about deposal and recyeing of materiale an componeria. Note that the ‘ure qualty of out tenvronment depends on what we are doing tata for envrcrmenta pretation ‘DONGFANGELECTREAL WAGMERYCO,LTD—SSSSCS~*~C«SRT ORT