Professional Documents
Culture Documents
Code and Standard (ASME, API, Etc.)
Code and Standard (ASME, API, Etc.)
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API
Mainly oil and gas market
Recommendations, standards (NF, DIN…)
Not mandatory but customer requirement
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The most important ASME Code for our lines of pressure relief valves
is Section VIII, Division 1 of the Unfired Pressure Vessel Code. This
section deals with vessels with a design pressure equal to or greater
than 15 psig [1.03 barg]. Within this section, mandatory paragraphs
UG 125 thru UG-136
UG-125 UG 136 specify how pressure relief devices are to be
used to protect a vessel. In addition, this section specifies how a
manufacturer shall design and test a valve or valve product line
f its
for it relieving
li i capacity. it A manufacturer
f t who
h produces
d valves
l iin
accordance with the requirements of this section is permitted
to apply the ASME ‘UV’ Code stamp to those valves. Most AGC
pressure relieving devices set at or above 15 psig have the ASME
Code stamp. There is also a non-mandatory Appendix M which
generally
g y outlines additional good
g practice.
p
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Section I of the ASME Code deals with direct fired steam boilers and
the safety valves required. Section VIII valves may not be used for
Section I applications. Section III of the Code applies for nuclear.
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NB
ENFORCEMENT LAW
JURISDICTIONS
EXEMPTION
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Manufactures Information
Bopp & Reuther CAN PROVIDE PRVs
BUILT TO THE REQUIREMENTS
OF ASME SECTION VIII AND
SET LOWER THAN
15 psig [1.03 barg]
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• AT AN “ASME
ASME APPROVED
APPROVED” TEST FACILITY, FLOW
EACH OF 9 TOTAL VALVES AT 110% OF SET
PRESSURE (3 VALVE SIZES, 3 SET PRESSURES)
• ESTABLISH THE “KD” FOR EACH TEST VALVE
((CONSIDERING THE FLOW CONDITIONS AND
EACH MEASURED ORIFICE AREA
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K = AVERAGE KD x 0.90
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IN 1962,
1962 THE CODE WAS REVISED
REQUIRING THAT “K” BE USED IN SIZING
CALCULATIONS (10% “SAFETY FACTOR”)
INSTEAD OF “KD”.
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W CKAP M
TZ
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FARRIS 1.459
1 459 1.281
1 281 1.287
1 287 1.248
1 248
0.878 [9.413] [8.264] 0.953 [8.303] [7.913]
POPRV
CONSOLIDATED 1.496
1 496 1.279
1 279 1.287
1 287 1.223
1 223
0.855 0.95 [8.303]
DSOPRV [9.652] [8.252] [7.888]
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It’s Free!!!!
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3.5:1
3 5:1* Factor of Safety
for Pressure Containing Components
Pressure
Vessel OUTLET BLOCK
VALVE CLOSED
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ONE PRV
110
MAXIMUM SET: MAWP
A OWA
ALLOWABLE OV
OVERPRESSURE:
RPR SSUR :
10% OR 3 PSIG , [0.20 BARG]
WHICHEVER GREATER
ONE 10%
PRV
MAWP
100
(MAX. SET)
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STORAGE
PROCESS VESSEL
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100 MAWP
(MAX. SET)
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1ST PRV
2ND
MAXIMUM SET: MAWP
PRV
ALLOWABLE
OVERPRESSURE: 21% 1ST
110 PRV
2ND PRV
MAXIMUM SET: 110% MAWP
ALLOWABLE
OVERPRESSURE: 10%
100 MAWP
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Out
In
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NAMEPLATE
SET PRESSURE
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Vessel
(NOT 3% MAXIMUM)
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Gas/Vapor PRV
Vapor Space
NO!!
Liquid
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OUTLET
INLET
INLET
INSTALL PRV IN UPRIGHT
AVOID VERTICAL POSITION
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• AIR
• STEAM
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Lift Lever
(Spring Operated PRV)
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Pil t O
Pilot Operated
t dVValves
l
(AS OF 1988)
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ACTIVE PROCESS
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IF
1 THE OMISSION IS SPECIFIED BY THE PURCHASER.
1. PURCHASER EXAMPLE: “IN
IN
ACCORDANCE WITH ASME CODE CASE 2203, THE LIFTING DEVICE IS
OMITTED”.
2 THE USER HAS A DOCUMENTED PROCEDURE AND IMPLEMENTATION
2.
PROGRAM FOR PERIODIC REMOVAL OF THE PRV’S FOR INSPECTION,
TESTING AND REPAIR AS NECESSARY.
3. THE USER OBTAINS PERMISSION FOR THIS DELETION FROM
JURISDICTIONAL AUTHORITIES.
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NO LEAKAGE ALLOWED.
ALLOWED
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1/4”
[[6.4 mm]] I.D. 90% Of Set Pressure
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Set Pressure,
Pressure psig Metal Seat Leakage
g At 90%
[barg] Of Set Pressure, Bubbles/Minute
“D” thru “F” Orifice “G” thru “T” Orifice
15 - 1000 [1.03-69] 40 20
1500 [103] 60 30
2000 [138] 80 40
2500 [172] 100 50
3000 [207] 100 60
4000 [276] 100 80
6000 [414] 100 100
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OVER 40 p
psig
g [2.76
[ barg]
g] - - - 5%
STAMPED
BURST PRESSURE
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• MINIMUM 3.5:1
3 5:1 FACTOR OF SAFETY FOR ALL PRESSURE
RETAINING COMPONENTS
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API
What API Requirements are Relevant?
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API
What API Requirements are Relevant?
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API
What API Requirements are Relevant?
The ASME does not apply to pressure vessels where the design
pressure is less than 15 psig [1.03 barg]. This is normally covered by
API Standard 2000, titled Venting Atmospheric and Low-Pressure
Storage Tanks (Non-refrigerated and Refrigerated). Standard 2000
establishes the necessary relieving capacity for vacuum and
pressure conditions. It also governs the design requirements for low
pressure and vacuum relief valves.
However, when valves are set below 15 psig the ‘UV’ stamp may not
be applied even when the valve meets Section VIII Code
requirements.
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API
What Kinds of Pressure Relief Valves are in
API?
There are three basic types of pressure relief valves.
1. Weighted pallet type valves are those in which direct weight is
used to keep the seat closed. This valve is limited as to the
maximum set pressure available because of the weight required.required
Substantial overpressure (often 100% or more) is necessary to
get the pallet into full lift. Weighted pallet valves, also called
weight loaded valves
weight-loaded valves, are used for both pressure and vacuum
applications.
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API
What Kinds of Pressure Relief Valves are in
API?
2. Direct spring operated valves are those in which the valve disc or
spindle is held closed by a spring. As pressure increases under
the disc, the force pushing up on the disc increases. When this
force equals the force of the spring pushing down, the valve is on
the threshold of opening.
opening Any additional increase in pressure
causes the disc to lift and the valve to open.
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API
What Kinds of Pressure Relief Valves are in
API?
3. Pilot operated pressure relief valves (POPRVs) are those in which
the main valve seat is held closed by the system pressure itself.
The pressure acts upwards on the seat area (nozzle-to-seat
(nozzle to seat
contact area) and downwards on the top side of an unbalanced
moving member, usually a piston, called the dome area.
Th piston
The i t area iis llarger th
than th
the seatt area, causing
i ththe fforce
pushing down to be greater than the force pushing up. A
pilot controls the pressure in the main valve dome. A pilot supply
line transmits system pressure to the dome via the pilot. When
system pressure reaches set pressure, the pilot opens and
pressure in the dome is reduced, which causes the main valve to
p
open and relieve the system. The dome pressure reduction is
sufficient so that the system pressure acting upwards against the
seat area exceeds the downward closing force from the dome
area.
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API Standards
API RP 520
API RP 521
A I Std
API S d 527
API 2000
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Effectice Areas
Condition U.S.C.S. Units SI Units
acc. API 526
Orifice in² mm²
Steam W D W
0,110 71
A A E 0,196 126
(critical flow) . P1 K d K N K SH
515 0.525 P K K N K SH
F
G
0 307
0,307
0,5031
198
324
d
H 0,785 506
J 1,287 830
Gases, Vapours W TZ K W
1,838 1185 T Z
(critical flow) A A L 2,853 1840
C K d P1 K b 0.00759 C K d P1 K b
M 3,60 2322
M N 4,34 2800 M
P 6,38
, 4116
Q 11,05 7129
V T Z M 333.027 V T Z M
R 16,00 10322
A A T 26,00 16774
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Noise calculations
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Since 1995 2½“ flange size was deleted, but still available
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1/4”
[[6.4 mm]] I.D. 90% Of Set Pressure
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Other Standards
ASME / ANSI
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Other Standards
NACE MR-01-75/ ISO 15156-1
B&R standard material code ‘’00’’ complies with NACE, but customer
may want to utilize bellows design, special spring and/or bellow
materials,
t i l etc.
t
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NDE/NDT Requirements ….
Customer Specific
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NDE/NDT Requirements ….
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NDE/NDT Requirements ….
RT (Radiograph Testing)
Applicable to any castings
Examination procedure and acceptance criteria per
ASME B16.34
B16 34 annex B
Manufacturer RT procedure will outline drawing
detailing critical areas for examination
UT (Ultrasonic Testing)
More applicable to forgings, bars or plates in lieu of
an RT, but can be utilized for castings
E i ti
Examination d
procedure andd acceptance
t it i per
criteria
ASME B16.34 annex E
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NDE/NDT Requirements ….
PMI (Positive Material Identification)
Applicable to any valve material, component or part
Uses an approved instrument to provide
independent verification of supplier EN 10204 3.1 B
material certification
We need to know on what parts the test is to be
carried out on prior to quote to price accordingly
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