Area TANGGAL MASALAH

BALLMILL 1 5-Nov-20 POMPA SUMUR BALLMILL

BALLMILL 1 7-Nov-20 VALVE SLURY PUMP
BALLMILL 1 16-Nov-20 CAPASITOR BALLMILL 01
 ANALISA PROGRESS
PENGECEKAN POMPA YANG TRIP

GANTI VALVE
MODUL PERBAIKAN
 ANGKA
STATUS KERUSAKAN SHIFT NOTE
OK 1.00 2
NAMA MESIN
OK 1.00 1 BALLMILL 01
OK 1.00 1 BALLMILL 02

JUMLA
3

0
BALLMILL 01
JUMLAH KERUSAKAN BALLMIL
2
0

JUMLAH KERUSAKAN BALLMIL

BALLMILL 01 BALLMILL 02
 Area TANGGAL MASALAH
SILO SEMEN 1-Nov-20

SIUMUR SS 2-Nov-20 BOCOR

TOMBOL MANUAL TIDAK
FERRYCAR INLET 2-Nov-20
FUNGSI/MATI
SILO SEMEN 5-Nov-20
PRECURRING 5-Nov-20
PRECURRING 5-Nov-20
FERRYCAR OUTLET 5-Nov-20
SILOSEMEN 1 6-Nov-20 VIBRATOR SILO SEMEN 1
PRECURRING 6-Nov-20 FRICTION WHEEL F1.3
PLANETARY 01 7-Nov-20 TRANTAI PLANETARY KENDOR
PRECURRING 8-Nov-20 FRICTION WHEEL F1.5
PRECURRING 8-Nov-20 FRICTION WHEEL F1.4

PRECURRING 8-Nov-20
FRICTION WHEEL F1.7
PRECURRING 8-Nov-20 FRICTION WHEEL F1.8
PRECURRING 8-Nov-20 FRICTION WHEEL F1.9
PRECURRING 8-Nov-20 FRICTION WHEEL F1.10
PRECURRING 8-Nov-20 FRICTION WHEEL F1.11
PRECURRING 8-Nov-20 FRICTION WHEEL F1.12
MIXER 2 8-Nov-20 GANTI MIXER BLADE
KABEL KONEKSI KARBON BRUSH
PLANETARY 02 8-Nov-20
PUTUS
SILO KAPUR 12-Nov-20 SILO KAPUR OL 2
SILO KAPUR 13-Nov-20 KALIBRASI TIMBANGAN
GANTI BEARING DAN MIXER
MIXER 1 14-Nov-20
BLADE
MIXER 1 14-Nov-20 LANJUT PASANG SHAFT MIXER
MIXER 1 15-Nov-20 LANJUT PERBAIKAN MIXER
JALUR FRICTION WHEEL F3.8
PRECURRING 17-Nov-20
MACET
PRECURRING 17-Nov-20 SETTING KETINGGIAN F3.9
RODA FRECTION WHEEL PARKIR
PRECURRING 17-Nov-20
MOULD AUS
PRECURRING 18-Nov-20 JALUR FRICTION WHEEL F4.3 MACET
PRECURRING 18-Nov-20 JALUR FRICTION WHEEL F4.4 MACET
MIXING 18-Nov-20 PASANG SARINGAN MIXING
PRECURRING 18-Nov-20 JALUR FRICTION WHEEL F2.2 MACET
PLANETARY 01 18-Nov-20 PENGECEKAN
PLANETARY 1 19-Nov-20 PERBAIKAN PLANETARY
INTERMEDIET 20-Nov-20 SENSOR EROR
SILO SEMEN 1 21-Nov-20 VIBRATIR SILO SEMEN 1 BOCOR
MODIFIKASI BANTALAN
MOULDBOX NO 10 24-Nov-20
MOULDBOX NO 10
MIXER 1 24-Nov-20 LEPAS MOTOR MIXER 1
SILO SEMEN 24-Nov-20 KALIBRASI TIMBANGAN SEMEN
SILO SEMEN 24-Nov-20 LANJUT KALIBRASI
FRECTION WHEEL F4.8 PIN
PRECURRING 25-Nov-20
PISTON LEPAS
SUMUR SS 25-Nov-20 LAMBAT
PRECURRING 26-Nov-20 FRICTION WHEEL F4.8
SILO SEMEN 2 26-Nov-20 DUDUKAN VIBRATOR SILO SEMEN 2
SILO SEMEN 1 26-Nov-20 BOCOR
PIPA SILO SEMEN 1 BOCOR
PENGECEKAN SCREW SILO
SILO SEMEN 1 26-Nov-20
SEMEN 1
GANTI SENSOR TANGKI
INTERMEDIET RS 27-Nov-20
INTERMEDIT
PASANG KEMBALI FLEXIBLE YG
MIXER 2 27-Nov-20
LEPAS
FERRYCAR POURING OUTLE 27-Nov-20 TIDAK BISA JALAN
PLANETARY 02 28-Nov-20 BAUT VALVE LEPAS
PLANETARY 01 29-Nov-20 RANTAI KENDOR
FRICTION WHEEL F1.1 BAUT
PRECURRING 30-Nov-20
KENDOR
6-Jul-20
 ANALISA PROGRESS
PENGECEKAN SCREW SEMEN 1
GANTI POMPA DAN PENGECEKAN PIPA YANG
MACET
PERBAIKAN
GANTI PUSH BUTTON VIBRATOR SILO SEMEN 1
GANTI SELONOID VALVE F1.8
GANTI RODA FRICTION WHEEL F1.5
GANTI SENSOR FERRYCAR POURING CHEMBER
OUTLET
PEMASANGAN DUDUKAN BARU PENGELESAN DUDUKAN VIBRATOR BARU
GANTI RODA FRICTION WHEEL F1.3
KENDOR SETTING ULANG RANTAI PLANETARY 01
BONGKAR DUDUKAN GEARBOX, SETTING RODA
SETTING RODA FRICTION WHEEL

BONGKAR DUDUKAN GEARBOX, SETTING RODA

SETTING RODA FRICTION WHEEL
GANTI COIL SELENOID VALVE DAN SETTING
RODA FRICTION WHEEL
SETTING RODA FRICTION WHEEL
SETTING RODA FRICTION WHEEL
GANTI VALVE SELENOID DAN SETTING RODA
FRICTION WHEEL
GANTI MIXER BLADE

PERBAIKAN
PUTRAN KEBALIK PERBAIKAN
KALIBRASI
GANTI BEARING DAN MIXER BLADE
LANJUT PASANG SHAFT MIXER
PASANG PULLY
PIN PISTON LEPAS PASANG PIN DAN SETTING KETINGGIAN
SETTING KETINGGIAN
GANTI RODA
JALUR F4.3 GANTI SELANG, TUBE FITTING DAN VALVE SE
JALUR F4.4 GANTI SELANG, TUBE FITTING DAN VALVE SE
PASANG SARINGAN MIXING
GANTI VALVE SELENOID

GPERBAIKAN
PEMASANGAN DUDUKANPLANETARY
SENSOR DAN GANTI
SENSOR
LAS ULANG
TAMBAH PLATE BORDES DAN HOLLOW
NGETRIP PROSES PERBAIKAN
 GANTI LOADCELL
PASANG KEMBALI
PERBAIKAN
PENGECEKAN SCREW SEMEN 1
PENGELASAN ULANG
LAS ULANG

CLEANING JALUR PIPA YANG MAMPET

GANTI SELECTOR
PERBAIKAN
SETTING ULANG
PENGENCANGAN BAUT
 ANGKA
STATUS KERUSAKAN SHIFT NOTE
PROGRESS 1.00 1

OK 1.00 2
OK 1.00 2
OK 1.00 2
OK 1.00 3
OK 1.00 3
OK 1.00 3
OK 1.00 2
OK 1.00 3
OK 1.00 1
OK 1.00 1
OK 1.00 1

OK 1.00 1

OK 1.00 1 KERUSAKA
OK 1.00 1
4
OK 1.00 1
OK 1.00 1 3
OK 1.00 1 2
OK 1.00 1 1
OK 1.00 3 0
OK 1.00 3 ER RS SS UR EN 0
IX ET IET AP E M R Y
M I K S A
ED ED T
OK 1.00 1
R M R M S ILO S ILO NE
E A A
PROGRESS 1.00 1 TE T PL PL
IN IN
PROGRESS 1.00 2
OK 1.00 1
OK 1.00 1
OK 1.00 1
OK 1.00 2
OK 1.00 1
OK 1.00 1
OK 1.00 1
OK 1.00 3
OK 1.00 2
OK 1.00 1
OK 1.00 1
OK 1.00 1
OK 1.00 1
OK 1.00 1
PROGRESS 1.00 1
OK 1.00 2
OK 1.00 3
OK 1.00 3
OK 1.00 1
OK 1.00 1
OK 1.00 1
OK 1.00 2
OK 1.00 1
OK 1.00 2
OK 1.00 3
OK 1.00 2
OK 1.00 3
OK 1.00 1
MIXER 1

INTERMEDIET RS 1 12
INTERMEDIET SS 0
SILO KAPUR 0
SILO SEMEN 4
PLANETARY 01 1
PLANETARY 02 1

SUMUR SS 1
SUMUR RS 0
PRECURRING 3
FERRYCAR PRECURRING IN 0
FERRYCAR PRECURRING OUT 1
TANGKI KUNING 0

KERUSAKAN AREA MIXING

4

0
ER RS SS UR EN 01 02 SS RS NG IN T
NG
IX ET IET AP E M R Y R Y
U R R RI N G OU NI
M I K S A A U R I G U
ED ED T T M M U R IN K
R M R M S ILO S ILO NE NE SU SU R EC CUR RR G KI
E A A P U
TE T PL PL PR
E C N
IN IN R RE TA
P
CA R
RY Y CA
R
FE RR
FE
 Area TANGGAL MASALAH
CRANE 2 5-Nov-20

THILTING 5-Nov-20
HYDROOLIC CUTTING 8-Nov-20 NGEMPOS
THILTING 9-Nov-20 SENSOR THILTING
SUMUR CUTTING 12-Nov-20 VALVE AUS

CRANE 2 12-Nov-20 BRAKE CRANE 2

CRANE 2 12-Nov-20 CRANE 2

SUMUR CUTTING 12-Nov-20
PENGELASAN TANGAN
CRANE 1 13-Nov-20
PENGUNCI
HYDROULIC MOULDBOX
CUTTING PATAH
HYDROOLIC CUTTING 16-Nov-20 TIDAK BISA ARAH KIRI,
NGEMPOS
CRANE 1 16-Nov-20 SENSOR STOP TIDAK
CRANE 2 16-Nov-20 BERFUNGSI
REGULATOR ANGIN
CUTTING 17-Nov-20 PASANG JALUR ANGIN BARU
CRANE 2 18-Nov-20 BREAK CRANE 2
THILTING 18-Nov-20 PISTON THILTING
CRANE 1 23-Nov-20 TAMBAH PLATE DAN SENSOR
TANGAN PEMBALIK CRANE 1
CRANE 1 24-Nov-20
RETAK PADA LASAN
KERETA CUTTING 1 25-Nov-20 STOPER KERETA CUTTING LEPAS
CRANE 1 26-Nov-20 SNAPRING CRANE 1 LEPAS
KERETA CUTTING 1 26-Nov-20 STOPER KERETA CUTTING LEPAS
KERETA CUTTING 1 TIDAK BISA
KERETA CUTTING 1 28-Nov-20
MAJU
CRANE 1 28-Nov-20 PISTON CRANE 1 LEPAS
 ANALISA PROGRESS
SETTING SELLING CRANE 2

PERBAIKAN SENSOR THILTING

PERBAIKAN
TERTIMPAH LIMBAH PERBAIKAN
GANTI VALVE POMPA SIRKULASI ARAH
THILTING
SETTING BREAK CRANE 2

EROR OVER LOEAD PERBAIKAN

GANTI PIPA PUM SIRKULASI ARAH
THILTING
PENGELASAN
PERBAIKAN
PERBAIKAN
GANTI REGULATOR ANGIN

SETTING BREAK CRANE 2

UJUNG DRAT AUS PERBAIKAN
TAMBAH PLATE DAN SENSOR
LAS ULANG
LAS ULANG
PASANG KEMBALI
LAS ULANG
PERBAIKAN
PASANG KEMBALI
 ANGKA
STATUS KERUSAKAN SHIFT NOTE
OK 1.00 3

OK 1.00 3
OK 1.00 3
OK 1.00 2
OK 1.00 2

OK 1.00 2

OK 1.00 3
OK 1.00 3
OK 1.00 1
OK 1.00 1
OK 1.00 1
OK 1.00 3
PROGRESS 1.00 2
OK 1.00 1
OK 1.00 1
OK 1.00 1
OK 1.00 2
OK 1.00 1
OK 1.00 2 JUMLAH ANGKA
OK 1.00 3 3
OK 1.00 2
OK 1.00 3
2

0
E
1 1 2 EL
AN TA T A
AN
PENGERJAAN BESOK CR RE RE LP
KE KE O CU
R S
NT R OS
CO C

HASIL KURANG
MAKSIMAL
NAMA MESIN JUMLAH ANGKA KERUSAKAN CUTTING
CRANE 1 2 4
KERETA 1 2

KERETA 2 0

CONTROL PANEL 0
CROSS CUTTING 0
OSCILATING 0
HYDROULIC CUTTING 0
THILING 0
HYDROULIC THILTING 0
CRANE 2 0
SUMUR CUTTING 0

JUMLAH ANGKA KERUSAKAN CUTTING

3

0
E
1 1 2 EL NG NG NG NG NG
2
NG
AN TA T A
AN TI TI TI ILI TI NE TI
CR RE RE LP
T
ILA T H I L
CR
A T
KE KE CU SC CU T TH CU
T RO S S O LIC LIC U R
N O U U M
CO CR RO RO SU
Y D Y D
H H
 Area TANGGAL MASALAH
AUTOCLAIVE OUT 5-Nov-20
VALVE BLOWDOWN AC IN
AUTOCLAIVE IN 6-Nov-20
NO6 BOCOR
DRAGGING AC IN 0 10-Nov-20 SELING KELUAR DARI PULLY
POTONG CLAMP SELING YG
DRAGGING AC IN 0 10-Nov-20
NYANGKUT STEAM TROLY
AUTOCLAIVE IN 10-Nov-20 PASANG SLOT AC IN NO 4 & 5
AUTOCLAIVE OUT 11-Nov-20 SELING AC
STOPER STEAM TROLY NO 41
AUTOCLAIVE OUT 11-Nov-20
PATAH
AUTOCLAIVE OUT 11-Nov-20 STOPER STEAM TROLY NO 66
FERRYCAR AC INLET 13-Nov-20 TIDAK BISA JALAN
DRAGING INLET NO 3 18-Nov-20 SELING KENDOR
FLANE MOTOR AC IN NO 7
AUTOCLAIVE IN 18-Nov-20
PATAH
AUTOCLAIVE IN 19-Nov-20 AC IN NO 7 TIDAK KUAT DORONG
SELING AC OUT LINE 0
DRAGGING AC IN 0 23-Nov-20
KENDOR
AUTOCLAIVE IN 24-Nov-20 SELING AC IN LINE 0 BERUDUL
PULLY DRAGGING LINE 0 AC OUT
AUTOCLAIVE OUT 24-Nov-20
AUS
FERRYCAR AC INLET 26-Nov-20 TIDAK BISA JALAN
KERETA MERAH 26-Nov-20 KABEL KERETA MERAH PUTUS
SELING DRAGGING NO AC
AUTOCLAIVE OUT 27-Nov-20
OUTLET LEPAS
 ANALISA PROGRESS
GANTI VALVE BLOWDOWN

PERBAIKAN
KENDOR TARIK SELING
PERBAIKAN
PASANG SLOT AC IN NO 4 & 5
PERBAIKAN /PENGELASAN
PERBAIKAN /PENGELASAN
PERBAIKAN /PENGELASAN
PERBAIKAN
TARIK ULANG
LAS ULANG
PENGECEKAN " KONDISI MOTOR MASIH BISA
ADA SAMPAH DI DALAM AC 07
JALAN"
TARIK ULANG
GANTI SELING
LAS ULANG
KABEL POWER PUTUS SAMBUNG ULANG
SAMBUNG ULANG
PERBAIKAN
 ANGKA
STATUS KERUSAKAN SHIFT NOTE
OK 1.00 2

OK 1.00 2
OK 1.00 2
OK 1.00 3
OK 1.00 3
OK 1.00 3
OK 1.00 3
OK 1.00 3
OK 1.00 3
OK 1.00 2
OK 1.00 2
OK 1.00 3
OK 1.00 1 KERUSAKAN PAD
OK 1.00 1
2.5
PROGRESS 1.00 2
OK 1.00 3 2
OK 1.00 3
OK 1.00 3 1.5

0.5

0
IN T
IV
E OU A
LA VE R
OC LAI CA
T OC R RY
AU T
FE
AU
AUTOCLAIVE IN 2

AUTOCLAIVE OUT
FERRYCAR AC IN 2
FERRYCAR AC OUT 0
DRAGGING IN 0-8 2
KERETA MERAH 1

KERUSAKAN PADA AREA AUTOCLAIVE

2.5

1.5

0.5

0
IN T IN T 8 AH
OU OU 0-
IV
E AC IN ER
LA VE R AC M
C LAI CA R IN
G A
T O
OC
Y CA ET
AU T RR R Y
AG
G
KE
R
AU FE R
FE DR
 Area TANGGAL MASALAH
PACKING 4-Nov-20

SIDEPLATE 4-Nov-20 MACET

CRANE 3 7-Nov-20 SELING NYANGKUT
SIDEPLATE 10-Nov-20 MACET
CRANE 3 11-Nov-20 TIDAK BISA MAJU MUNDUR
SPARATING 13-Nov-20 KABEL REMOT SPARATING PUTUS
SPARATING 14-Nov-20 KABEL REMOT SPARATING PUTUS
CRANE 3 16-Nov-20 CRANE 3 EROR OL 2
BAUT JOIN KOPLING NO 2 &3
SIDEPLATE 18-Nov-20
KENDOR
SIDEPLATE 25-Nov-20 BAUT GEARBOX N0 4 KENDOR
SIDEPLATE 25-Nov-20 GANTI GEARBOX SIDEPLATE
PACKING 25-Nov-20 RANTAI KENDOR
PACKING 26-Nov-20 LAMPU PENERANGAN PUTUS
PIN JOIN KOPLING SIDEPLATE NO 1
SIDEPLATE 26-Nov-20
AUS
SIDEPLATE 26-Nov-20 GEARBOX NO 4 TIDAK BISA MUTER
PEMASANGAN LAMPU ROTARY
PACKING 27-Nov-20
CONVEYOR PACKING
PIN JOIN KOPLING SIDEPLATE NO 7
SIDEPLATE 29-Nov-20
LEPAS
BAUT JOIN KOPLING SIDEPLATE NO 4
SIDEPLATE 29-Nov-20
LEPAS
 ANALISA PROGRESS
SETTING SENSOR PENJEPIT DAN GANTI RUBBER
PENJEPIT
GANTI GEARBOX NO 23
SETTING ULANG SELING YANG NYANGKUT
SPEI AUS GANTI SPEI SIDEPLATE NO 3
SETTING BRAKE CRANE 3
SAMBUNG ULANG
PERBAIKAN SAMBUNG KABEL
PERBAIKAN
PENGENCANGAN BAUT
PENGENCANGAN BAUT

SETTING ULANG
GANTI LAMPU
GANTI PIN
GANTI GEARBOX

PASANG ULANG
PASANG ULANG
 ANGKA
STATUS KERUSAKAN SHIFT NOTE
OK 1.00 1
NAMA MESIN
OK 1.00 1 SIDEPALTE
OK 1.00 1 PACKING
OK 1.00 2 SPARATING
OK 1.00 3 CARNE 3
OK 1.00 2
OK 1.00 3
OK 1.00 2
OK 1.00 1
OK 1.00 3
OK 1.00 1
OK 1.00 2
OK 1.00 1
OK 1.00 1
OK 1.00 1
OK 1.00 1
OK 1.00 3 JUMLAH ANGKA KER
OK 1.00 3
6

0
SIDEPALTE PACKI
 JUMLAH ANGKA KERUSAKAN AREA PACKING
5
3
1
2

JUMLAH ANGKA KERUSAKAN AREA PACKING

SIDEPALTE PACKING SPARATING CARNE 3

 Area TANGGAL MASALAH
TEMPERTAUR 5-Nov-20 TEMPERATUR SUHU EROR
LEVEL GLASS 11-Nov-20 LEVEL GLAS BOCOR
ROLLER LIMBAH BOILER
LIMBAH BOILER 12-Nov-20
PATAH
KABEL POMPA EBARA
BOILER 12-Nov-20
TERBAKAR
LIMBAH BOILER 16-Nov-20 LIMBAH BOILER MACET
LIMBAH BOILER 19-Nov-20 CONVEYOR LIMBAH BOILER NYANGKUT
LIMBAH BOILER 19-Nov-20 PASANG GEARBOX LIMBAH BOILER
GANTI MOTOR EBARA SIRKULASI
BOILER 27-Nov-20
AIR KE DERATOR
 ANALISA PROGRESS
PENGECEKAN
GANTI LEVEL GLASS
GANTI ROLLER LIMBAH BOILER
PERBAIKAN
PERBAIKAN
TERLALU BANYAK LIMBAH PERBAIKAN
GEAR AUS GANTI GEARBOX DAN GANTI RANTAI
MOTOR SHOTR BODY GANTI MOTOR
 ANGKA
STATUS KERUSAKAN SHIFT NOTE
OK 1.00 2
OK 1.00 1
OK 1.00 2
OK 1.00 3
OK 1.00 3
PROGRESS 1.00 2
OK 1.00 3
OK 1.00 1
Area TANGGAL MASALAH
ANALISA PROGRESS
 ANGKA WAKTU
STATUS KERUSAKAN KERUSAKAN NOTE
PERLU SEGERA DI GANTI
KARNA STOCK RODA ABIS
 Area TANGGAL MASALAH
POMPA SLURY PUMP SUMUR
WORKSHOP 2-Sep-20
CUTTING
COMPRESSORE 6-Sep-20 PM COMPRESSOER
 ANALISA PROGRESS
MAMPET DAN KELUAR LAMBAT BONGKAR IMPELLER POMPA

GANTI FILLER DAN CLEANING

 ANGKA
STATUS KERUSAKAN SHIFT NOTE
PROGRESS 1.00 1.00
BALLMILL 2
OK 1.00 1.00 MIXING 25
CUTTING 13
AUTOCLAIV 10
PACKING 7
BOILER 4
GWT 0

BALLMILL 0
MIXING 12
CUTTING 4
AUTOCLAIV 7
PACKING 11
BOILER 1
GWT 0
 KERUSAKAN MESIN PT.MIB
BLN SEPTEMBER 2020
30

25

20

15

10

0
BALLMILL MIXING CUTTING AUTOCLAIVE PACKING BOILER GWT

KERUSAKAN MESIN PT.MIB

26 NOVEMBER s.d 2 DESEMBER 2020
14

12

10

0
BALLMILL MIXING CUTTING AUTOCLAIVE PACKING BOILER GWT