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Renewable Energy 160 (2020) 1373e1384

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Renewable Energy
journal homepage: www.elsevier.com/locate/renene

Material optimization of flexible blades for wind turbines


V. Cognet a, *, S. Courrech du Pont b, B. Thiria a
a
Laboratoire de Physique et Mecanique des Milieux H et
erog
enes, PMMH UMR 7636 CNRS eESPCI PSL Research University e Univ. Paris-Diderot e
Sorbonne Universit ^t A, 1er 
e, Barre Cassan, Ba etage, Case 18, 7 quai saint Bernard, 75005, Paris, France
b
Laboratoire Mati
ere et Syst
emes Complexes, UMR CNRS 7057, Sorbonne Paris Cit ^t. Condorcet, 10 rue Alice Domon et L
e. Univ., Paris Diderot, Ba eonie
Duquet, 75013, Paris, France

a r t i c l e i n f o a b s t r a c t

Article history: Bioinspired flexible blades have been recently shown to significantly improve the versatility of
Received 20 August 2019 horizontal-axis wind turbines, by widening their working range and increasing their efficiency. The
Received in revised form aerodynamic and centrifugal forces bend the blade along its chord, varying the pitch angle by means of
6 April 2020
non-consuming mechanisms. Here we introduce a general method based on a universal scaling, which
Accepted 31 May 2020
Available online 13 July 2020
finds the optimal soft materials for the blades to maximize the overall turbine efficiency or rotational
power, for any required geometry of classical horizontal-axis turbines. The optimization problem, which
depends on various parameters, such as the wind velocity, the rotation rate, the density, the rigidity and
Keywords:
Wind energy
the geometry of the blade, is reduced to only two dimensionless parameters: the Cauchy number and the
Bio-inspiration centrifugal number. The blade-element momentum theory is coupled to a torsion spring-based model for
Reconfiguration mechanism the blade deformation. Taking into account realistic incoming wind-velocity distributions in the North
Optimization problem Sea and a large wind-turbine geometry, we found a significant increase of the total harvested power, up
Energy saving to þ 35%. In addition, the optimal soft material corresponding to the maximal efficiency over the entire
Pitch control working range for a given wind turbine geometry is, within the limits of small blade deformations, scale-
independent. Thus experiments on small wind turbines are a possible way to determine the optimal soft
materials for larger ones. These flexible blades are found to be between 5% and 20% lighter than the
current rigid blades.
© 2020 Published by Elsevier Ltd.

1. Introduction flexible blade. Recently, these results and the order of magnitude
increase in efficiency were confirmed on another small wind tur-
In a recent paper [1], we presented a new type of wind turbine bine with different experimental wind conditions [2]. Prior to this, a
with bioinspired flexible blades. These blades passively change few studies had shown numerically [3,4] and experimentally [5]
their pitch angle with respect to the external wind conditions: the the interest of using soft homogeneous blades for a few specific sets
drag force and the lift force increase the pitch angle, while the of rigidities and wind velocities. All these studies were inspired by
centrifugal force decreases its absolute value. The optimal pitch observations of various natural phenomena [6]: reconfiguration of
angle distribution along the blade which maximizes the efficiency leaves in high winds decreases the drag force [7e9]; flexible wings
of the turbine varies with the working point (for example, with the improve insect propulsion [10,11]. Concerning propulsion, passive
incoming wind velocity or with the rotation rate). Changing the change of the twist of flexible blades is already used to improve the
pitch angle by means of flexible blades is a way to follow the overall efficiency of multifunctional aircrafts (hover and forward
variation of this optimal pitch angle distribution and to increase the flight) [12,13]. Passive pitch control is a way to save weight and
versatility of the turbine. As a result, the efficiency was significantly complexity in the rotor design [14], compared to active pitch con-
improved (up to þ 35%) over the entire working range of the tur- trol methods [15e17] which are costly and energy consuming. As
bine by tuning the density, the flexibility and the thickness of the wind turbines are becoming increasingly larger, blades will likely
be characterized by large displacements of the blade section [18].
Alternative passive pitch control methods use anisotropic com-
* Corresponding author.
posite laminate to couple bending and torsion [14,19,20]. Interest-
E-mail addresses: vincent.cognet@ens-paris-saclay.fr, vincent.cognet@ifremer.fr ingly, centrifugal pump as turbine with rigid blades has also a wide
(V. Cognet). range of high efficiency, especially under large flow rate [21]. The

https://doi.org/10.1016/j.renene.2020.05.188
0960-1481/© 2020 Published by Elsevier Ltd.
1374 V. Cognet et al. / Renewable Energy 160 (2020) 1373e1384

hydraulic design method of controllable blade angle is proposed for angle q0 ðrÞ. In the case of a rigid blade, the effective wind velocity V
multiphase pump [22]. This work introduces a general method arrives on the blade section with an angle of attack bðrÞ ¼ 4ðrÞ 
based on a universal scaling aimed at finding the optimal soft q0 ðrÞ, where 4ðrÞ is the angle between V and the rotation plane (see
materials for the blades maximizing either the efficiency or the Fig. 1). During operation, the flexible blade section is subjected to
rotational power of the turbine over its entire working range, for different forces: on the one hand, the lift force F L and the drag force
any required geometry of classical horizontal-axis turbines. Only F D tend to increase the value of the pitch angle, while on the other
two scale-independent parameters are necessary to find the hand, the centrifugal force F C tends to reduce the absolute value of
optimal materials: the Cauchy number and the centrifugal number. the pitch angle (see Fig. 1(a)). This passive variation of the pitch
The method is numerically applied to a commercial wind turbine of angle from its initial value q0 to q results in a change of b, and in a
radius R ¼ 8:5 m described in Refs. [23]. First the model for the modification of the efficiency of the turbine [1]. For the sake of
turbine with flexible blades is detailed. The Blade Element Mo- simplicity, the deformation of the blade section is modeled by a
mentum (BEM) theory is used to take into account aerodynamic rotation around the leading edge with a torsion spring, as shown on
profiles which strongly interact with the wind. This theory is Fig. 1(b). The blade element is assumed to be non-deformable,
coupled with a torsion spring based model for the blade defor- meaning that pure curvature effects are not studied. This assump-
mation. The model can consider pre-twisted flexible blades and a tion is acceptable only for small deformations. This point will be
radius-dependent chord. Secondly, results from this method are addressed in the discussion section. On the blade section of width
displayed and discussed for two different operating modes: con- dr, aerodynamic and centrifugal forces respectively exert an aero-
stant wind velocity and constant rotation rate. We show that for the dynamic torque Maero and a centrifugal torque Mcent around the
two different operating modes, the overall efficiency and harvested torsion spring with spring constant K. The difference between q and
power are increased, from a few to more than 100%. For wind ve- q0 is proportional to the total torque:
locity distributions corresponding to wind farms in the North Sea
[24], the power gain goes up to þ 35%. We believe that this method ð
W
can be applied to any other operating modes. We find that the rh i
Kðq  q0 Þ ¼ s ðUð1  aÞÞ2 þ ðr Uð1 þ a’ÞÞ2
optimal soft material for a given turbine geometry is scale- 2
0
independent, offering new perspective for wind tunnel experi-
ments. This method was patented recently (publication number:  ðCL ðbÞcosðbÞ þ CD ðbÞsinðbÞÞdr ds
WO2018/149895). ð
W

 srblade hU2 sinðqÞscosðqÞdr ds; (2.3)


0
2. Aerodynamical model for a wind turbine with flexible
blades
where s is the length between the torsion spring and the point
considered on the blade (see Fig. 1(a)); CL and CD are respectively
We present an aerodynamical model to evaluate the perfor-
the lift and drag coefficients, rblade is the density of the blade, and h0
mance of an Horizontal-Axis Wind Turbine (HAWT) with rigid or
is the thickness of the blade contour. Since none of the parameters
flexible blades. We choose to use the BEM theory [25,26], a classical
within the integrals vary with s, integration of equation (2.3) leads
theoretical framework to study wind turbines aerodynamics. In this
to:
theory, the momentum variation of the air passing through the area
swept by the blades is a function of the aerodynamic forces - the lift h i
force F L and the drag force F D - applied on the blade sections (see 6 q ¼ q0 þ CY ð1  aÞ2 þ ðlð1 þ a’ÞÞ2 ðCL ðbÞcosðbÞ þ CD ðbÞsinðbÞÞ
for details). For each blade section located at a radius r from the  CC L2 sinðqÞcosðqÞ;
center of the rotational axis, the presence of the turbine modifies
the local effective wind velocity VðrÞ, through the axial induction (2.4)
coefficient aðrÞ and the tangential induction coefficient a’ðrÞ, which
where b ¼ 4  q, with 4 ¼ arctan½ð1  aÞ =ðlð1 þ a’ÞÞ. l ¼ r U=U is
varies between 0 and 1, (see Fig. 1(a)). For a given blade section at
the speed ratio at a radius r. In the case where r ¼ R, the tip-speed
radius r, the norm of the effective wind velocity is:
ratio is referred to as L. CY and CC are respectively referred to as the
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi Cauchy number and the centrifugal number that represent the
V¼ ½Uð1  aÞ2 þ ½r Uð1 þ a’Þ2 ; (2.1) aerodynamical and the centrifugal intensities compared to the
restoring force of the torsion spring, respectively.
where U is the incoming wind velocity, and U is the angular rotation
rate. The efficiency CP of the turbine is defined as the ratio between rU 2 W 2 dr rblade U 2 h0 W 3 dr
the power harvested and the power of the wind going through the CY ¼ ; CC ¼ : (2.5)
4K 3R2 K
area swept by the blades:
The definitions of these dimensionless numbers have been
2C U 2P given in the case where the flexible blade is modeled as an elastic
CP ¼ 3 2 ¼ ; (2.2)
rU pR rU 3 pR2 beam [1]. The Cauchy number is also found in the studies of many
reconfiguration mechanisms involving fluid-structure interaction
where C is the resistive torque applied by the generator, r is the [9,27]. In equation (2.4), a, a’, l and b depend on the radius r and on
density of the air, and P is the rotational power. In the following, we the tip-speed ratio L. This means that the evolution of the pitch
aim at maximizing the total efficiency of the wind turbine over its angle qðr; LÞ is governed by only three parameters: the initial pitch
entire working range. The soft materials that attain this goal are angle distribution q0 ðrÞ, the Cauchy number CY and the centrifugal
referred to as optimal. Commercial wind turbine blades are often number CC . The procedure will take advantage of this reduction of
twisted in order to widen the working range, especially to facilitate the number of parameters. The list of symbols used in this article is
the starting stage. To take into account such geometries, the blade is shown on Table 1. In the following, characteristic values of the wind
modeled as a series of independent blade sections of chord WðrÞ. turbine with flexible blades are plotted as a function of the input
Every blade section located at a radius r has its own initial pitch parameters CY and CC , ranging from 0 to around 0.025. This range of
V. Cognet et al. / Renewable Energy 160 (2020) 1373e1384 1375

Fig. 1. (a) Sketch of the forces on the flexible blade section (in red) of chord W, located at a radius r from the center. The lift force F L and the drag force F D tend to increase the pitch
angle q compared to its initial value q0 . The initial shape of the blade is in grey. The centrifugal force F C tends to reduce jqj. The deformation of the flexible blade section is modeled
by a rotation around the torsion spring located at the leading edge. This rotation modifies the angle of attack, b, of the effective wind velocity V on the blade section, which changes
the efficiency CP of the wind turbine. (b) Sketch of different blade elements of the whole flexible blade (in red) and of its initial shape (in grey). The chord W and the pitch angle q
vary with the radius r. (For interpretation of the references to color in this figure legend, the reader is referred to the Web version of this article.)

Table 1
List of symbols used.

Symbol Unity Signification Symbol Unity Signification

a axial induction coefficient R m radius of the blade


a’ tangential induction coefficient t m half-thickness of the profile
CC centrifugal number U m:s1 incoming wind velocity
CD drag coefficient W m chord of the blade
CL lift coefficient b rad angle of incidence
CP efficiency of the turbine 4 rad 4 ¼ bþ q
CY Cauchy number l speed ratio at radius r
E N:m2 Young modulus L tip-speed ratio
h0 M thickness of the blade contour r kg:m3 density of air
K N:m angular spring constant rblade kg:m3 density of the blade material
M N:m aerodynamic torque q rad pitch angle
P N:m:s1 rotational power of the turbine U rad:s1 angular rotation rate

values is especially small but corresponds, however, to significant 3. Method for choosing a flexible material optimizing the
pitch angle variations of up to 10 . This is because the effective performance of the wind turbine
aerodynamical and centrifugal intensities compared to the
restoring force of the torsion spring are respectively We present a method in three steps to determine the Young
CY ½ð1  aÞ þðlð1 þ a’ÞÞ  and CC L , as shown in Eq. (2.4). These
2 2 2 modulus E and the density rblade of the optimal materials maxi-
quantities are not constant along the working range, because they mizing the total efficiency of the turbine: first step consists in
opt
vary with r and with L. We will see in the following that the values finding the optimal pitch angle distribution q0 ðr; LÞ along the
of these quantities can be larger than unity. The ratio between these radius r of the blade with respect to the tip-speed ratio L; second
two intensities predicts how the pitch angle evolves during oper- step is the determination of the optimal Cauchy and centrifugal
ation. To evaluate the order of magnitude of the ratio, we set a and numbers; third step looks for the optimal material parameters: the
a’ to zero: density and the Young modulus. The method is applied to a com-
mercial three-bladed wind turbine described in Refs. [23]. The
chord varies linearly with the radius, from Wmax ¼ 1:085 m at
minimum radius Rmin ¼ 1:7 m, to Wmin ¼ 0:445 m at maximum
CC L2 4 rblade hW l2 radius R ¼ 8:5 m. The aerodynamic coefficients used are inspired
 2
¼ : (2.6)
CY 1 þ l 3 r r 2 1 þ l2 from the classical NACA 0012 airfoil [28]. We first detail the three
steps of the method in the case of a constant incoming wind ve-
Equation (2.6) shows that the ratio between the two intensities locity U ¼ 6:9 m:s1. The value of U is chosen such that the nominal
can be changed by carefully tuning the density and the geometry of point (Lopt ¼ 7:8) corresponds to a rotation rate f ¼ 2Up equal to
the blade. It also points out that the centrifugal effect grows
1 Hz, in agreement with the description of the wind turbine given
compared to the aerodynamic effect as the speed ratio l increases.
in Ref. [23]. This operating mode can be used in wind tunnel
Thus pitch angle decreases with l.
1376 V. Cognet et al. / Renewable Energy 160 (2020) 1373e1384

experiments: the angular rotation rate U decreases as the resistive pitch angle help the wind turbine to adopt a more aerodynamic
torque C increases. Equation (2.4) shows that both aerodynamic position - especially at the blade root - which also increases M and
forces and centrifugal force vary as U is changed, leading to an CP . The corresponding variations of the aerodynamic torque
evolution of the balance between the two effects. Mmax ðLÞ and the efficiency CPmax ðLÞ are shown respectively on
Fig. 2(e) and (f) (dashed curves). The efficiency curve CPmax ðLÞ is
maximum at Lopt ¼ 7:8, with CPmax ðLopt Þ ¼ 0:40 (see Fig. 2(f)). This
3.1. First step: calculation of the optimal pitch angle
nominal working point corresponds to the pitch distribution called
The first step determines the theoretical optimal distribution of qopt
0 ðr; L
opt
Þ. By keeping this pitch distribution fixed all along the
the pitch angle along the radius r which maximizes the efficiency working range as shown on Fig. 2(b), (solid curve), the variations of
CP for each tip-speed ratio L of the working range. This function is b, M and CP are found respectively on Fig. 2(c), (e) and (f) (solid
referred to as qopt curves). This case corresponds to the wind turbine with rigid blades
0 ðr;LÞ. The corresponding optimal efficiency curve
at fixed optimal pitch distribution (i:e: without any pitch control).
is called CPmax ðLÞ. The angle 4 ¼ arctanðR =ðrLÞÞ between the
Many current wind turbines benefit from active pitch control. Ac-
effective wind direction V and the rotation plane is a decreasing
tuators located at the root of the rigid blades are able to achieve
function of the radius and of the tip-speed ratio, as shown on
simultaneously a solid rotation of all the blades of the turbine
Fig. 2(a). At a given value of 4, changing the pitch angle as described
around their radial spar. To also mimic this concrete case, we fix the
by the function qopt
0 ðr; LÞ (see Fig. 2(b), dashed curves) is a way to opt
pitch distribution of the blade equal to q0 ðr; Lopt Þ at L ¼ Lopt .
optimize the angle of attack of the wind on the blade bopt
0 ðr; LÞ ¼ Then for each tip-speed ratio L of the working range, the optimal
4ðr; LÞ  qopt
0 ðr; LÞ (see Fig. 2(c), dashed curves). The main effect of bodily rotation of the blade which maximizes the efficiency of the
optimizing the pitch angle of each blade element independently turbine is found, but keeping the same twist of the blade. The
during operation - which is only theoretical - is to keep the angle of evolution of the mean value over the radius r of the pitch distri-
attack b in a narrow range, from around 11+ at L ¼ 3, far below the bution with respect to L is displayed on Fig. 2(d) (dash-dotted
optimum working point Lopt ¼ 7:8, to around 3+ at L ¼ 13, far curve), crossing the line Cq0 D ¼ 4:4+ at Lopt ¼ 7:8. The corre-
above the optimum working point (see Fig. 2(c)). The system avoids sponding variations of b, M and CP are shown respectively on
stalling at low values of L, increasing significantly the aerodynamic Fig. 2(c), (e) and (f) (dash-dotted curves). This method is also able to
torque and the efficiency. At high values of L, small variations of the reduce the range of angle of attack b experienced by the rigid blade,

Fig. 2. Evolution of the characteristic parameters of the wind turbine working at constant incoming wind velocity U ¼ 6:9 m:s1 , for three types of pitch angle variations: the
reference case at optimal fixed pitch angle distribution without pitch control (solid curves); the industrial case with optimal active pitch control of the blade as a whole at optimal
twist of the blade (dash-dotted curves); the theoretical case with optimal active pitch control of each blade section independently (dashed curves). The first row shows the
corresponding evolution of the angles (a) 4, (b) q0 and (c) b ¼ 4  q0 , with respect to the blade radius r, for three tip-speed ratios: L ¼ 3 (top curves), L ¼ Lopt ¼ 7:8 (center curves),
L ¼ 13 (bottom curves). Pitch control increases q0 at low L to reduce b and to avoid stall. Conversely pitch control decreases q0 at high L to adopt a better aerodynamic position. The
more degrees of freedom there are, the larger is the wind turbine efficiency. The second row shows the evolution of (d) the radius-averaged pitch angle < q0 > , (e) the aerodynamic
torque M, and (f) the efficiency CP , with respect to the tip-speed ratio L. Vertical orange dashed lines indicate the tip-speed ratio Lopt ¼ 7:8 corresponding to the maximal efficiency
CPmax ðLÞ ¼ 0:40 reached by the turbine. (For interpretation of the references to color in this figure legend, the reader is referred to the Web version of this article.)
V. Cognet et al. / Renewable Energy 160 (2020) 1373e1384 1377

but it is less efficient than when the pitch angle of every blade effect increases the mean value of the efficiency curve up to 4%,
element can be varied. whereas the aerodynamic effect decreases it. Fig. 3(b) displays the
mean value over the tip-speed ratio L of the deviation Dq between
3.2. Second step: determination of the optimal Cauchy and the pitch angle distribution qðCY ;CC Þ ðr; LÞ and the optimal one
centrifugal numbers qopt
0 ðr; LÞ computed at the first step of the method (see Fig. 2(b)):

The second step is to find the soft materials for the blades which vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
uð R  2
maximize the averaged efficiency of the wind turbine. Equation u
u q
t Rmin ðCY ;CC Þ
ðr; LÞ  qopt 0 ðr; LÞ dr
(2.4) shows that the evolution of the pitch angle qðr; LÞ is governed
by only three parameters: the initial pitch angle distribution q0 ðrÞ,
Dq ðCY ; CC Þ ¼ < > L:
ðR  Rmin Þ
the Cauchy number CY and the centrifugal number CC . To each set
(3.1)
(q0 ðrÞ, CY , CC ) corresponds a unique curve CP ðLÞ. Since the goal is to
optimize the machine around its nominal working point, every The pattern on this map is linked with that on Fig. 3(a): the
curve CP ðLÞ is forced to go through the point (Lopt , CPmax ðLopt Þ), as overall efficiency of the turbine with flexible blades is all the larger
shown by the vertical orange dashed line on Fig. 2(def). This means as the pitch variation is close to the optimal one qopt
0 ðr; LÞ. Fig. 3(c)
the function qðr; LÞ must be equal to qopt opt shows the evolution of the mean value Cq0 ðrÞDr ðCY ; CC Þ of the initial
0 ðr; L Þ at tip-speed ratio
Lopt . This constraint fixes the initial pitch distribution q0 ðrÞ for each pitch angle distribution. As CY increases, the aerodynamic forces
set (CY , CC ), by following the method displayed on Fig. 9. As dis- tend to increase the mean value of the pitch angle distribution at
played in equation (2.5), the Cauchy number and centrifugal working point Lopt . In order to go through the nominal working
number depend on W 2 and W 3 , respectively. Since the chord W point characterized by the pitch distribution qopt 0 ðr; L
opt
Þ at Lopt ,
varies with the radius, values of both numbers must vary with r. To the mean value of the initial pitch angle distribution must decrease.
have an idea of their order of magnitude, the values of CY and CC Conversely, as CC increases, the centrifugal force tends to decrease
displayed on Figs. 3 and 7 correspond to W0 ¼ WðRmin Þ ¼ the mean value of the pitch angle distribution at working point
1:085 m.Fig. 3(a) shows the evolution of the mean value of the Lopt : the mean value of the initial pitch angle distribution must
efficiency curve CP ðLÞ with respect to the Cauchy and centrifugal increase. This evolution is independent of the operating mode. Four
numbers. The mean value CCP D ¼ 0:23 of the rigid case, corre- sets (CY , CC ) are studied in detail. (0,0) corresponds to the rigid case
sponding to CY ¼ 0 and CC ¼ 0 (see Fig. 2(f), solid curve), is taken as (black square, c:f : Fig. 3(a)). The other cases correspond to different
a reference. In the operating mode at constant U, the centrifugal balances between the aerodynamic and centrifugal intensities to

Fig. 3. Evolution of the characteristic parameters of the wind turbine with flexibles blades working at constant incoming wind velocity U ¼ 6:9 m:s1 , for a wide range of sets (CY ,
CC ). The first row shows the evolution with respect to the Cauchy number CY and the centrifugal number CC of (a) the averaged efficiency CPavg of the curve CP ðLÞ, expressed as a
percentage of the averaged efficiency corresponding to the rigid case at (CY ¼ 0, CC ¼ 0); (b) the radius-averaged deviation Dq between qðr; LÞ and the theoretical optimal variation
qopt
0 ðr; LÞ; (c) the radius-averaged initial pitch angle < q0 > r (without any forces) found by the program so that the pitch distribution at L
opt
equals qopt
0 ðr; L
opt
Þ. On figure (a), the
dashed curve and the dash-dotted curve correspond respectively to a radius-averaged twist of 1+ :m1 and a maximum twist on the blade of 10+ :m1 : the more CY and CC increase,
the more the twist increases. Four sets (CY , CC ) are studied more specifically: (0,0), black square; (0:5  103 , 8:7  103 ), red circle; (12  103 , 8:7  103 ), blue triangle; (12 
103 , 0:5  103 ), green diamond. For these specific cases, the second row shows the corresponding evolution of (d) the pitch distribution qðrÞ at L ¼ 3 (solid curves), L ¼ Lopt
(black curve), L ¼ 13 (dashed curves); (e) the aerodynamic torque M, and (f) the efficiency curves CP with respect to the tip-speed ratio L. Vertical orange dashed lines indicate the
tip-speed ratio Lopt ¼ 7:8, corresponding to the maximal efficiency CPmax ðLÞ ¼ 0:40 reached by the turbine. On the right: sketch of three deformations of the flexible blade (CY ¼
0:5  103 , CC ¼ 8:7  103 ) at L ¼ 3:0 (yellow), L ¼ 7:8 (green) and L ¼ 13:8 (pink). For comparison, the optimal rigid blade remains in the shape of the green blade over the
entire working range. (For interpretation of the references to color in this figure legend, the reader is referred to the Web version of this article.)
1378 V. Cognet et al. / Renewable Energy 160 (2020) 1373e1384

see the contribution of each force: (0.5, 8.7) 103 (red circle), (12, 3.3. Third step: determination of the optimal density, Young
8.7) 103 (blue triangle), and (12, 0.5) 103 (green diamond). The modulus and thickness of the optimal flexible blade
corresponding curves qðrÞ are shown on Fig. 3(d) for different
values of the tip-speed ratio: L ¼ 3 (solid curves), L ¼ 7:8 (black The third step is to find some practical materials to make the
curve), L ¼ 13 (dashed curves). Fig. 3(e) and (f) display the corre- flexible blades. These blades are empty, with a contour of thickness
sponding evolution of the aerodynamic torque MðLÞ and the effi- h0 , made of a soft and homogeneous material of Young modulus E
and density rblade, as presented on Fig. 4(a). Modeling the blade
ciency CP ðLÞ, respectively. The set (CY ¼ 0:5  103 , CC ¼ 8:7 
section deformation with a spring facilitates and speeds up the first
103 ) (red curve) increases the aerodynamic torque and the effi-
two steps. However the use of an homogeneous soft material is
ciency of the turbine for every tip-speed ratio of the working range
more advisable. It has to be noted that the use of non-homogeneous
compared to the rigid case (0,0). At low L ¼ 3, the flexible blade is
materials could even be more advisable. This issue is not addressed
able to passively increase the pitch angle distribution (see Fig. 3(d),
here. Concretely, the goal is to go from an optimal set (CY , CC ) ob-
red solid curve) in order to reduce the stall effect, thus increasing M
tained from the model with springs, to some sets (E, rblade , h0 ) of a
and CP . At L ¼ 13, the flexible blade passively decreases its pitch
empty flexible blade. The beam equation of the blade section was
angle distribution in order to increase the angle of attack b and the
developed in Refs. [1], Eq. (3.2). The half-thickness of the profile is
aerodynamic torque M. Because the centrifugal force evolves as
referred to as t. In order to have a mathematical relation between
cosðqÞsinðqÞ (see Eq. (2.4)), this phenomenon is particularly signif-
these two sets, we look for averaged pitch angle variation
icant at the blade foot where q takes the largest values, going from
< Dq > ðr; LÞ to be equal in the two models. In the case of an empty
18:12+ at L ¼ 3 to 13:06+ at L ¼ 7:8, and to 8:11+ at L ¼
flexible airfoil, at a given radius r and tip-speed ratio L: < Dq > ¼
13.Keeping CC ¼ 8:7  103 while increasing CY from 0:5 103 to
arctanðz =WÞ, where z is the transverse displacement of the trailing
12  103 (blue triangle) only changes the deformation of the blade edge of the airfoil (see Fig. 4(b)). Using the assumption of small
at small L, where aerodynamic forces dominate the centrifugal R s¼W RW RW
deformations, zðWÞ ¼ s¼0 dz ¼ 0 sinðqðsÞ  q0 Þdsz 0 ðqðsÞ 
force. However this effect is detrimental to the wind turbine effi-
q0 Þds. Under the same hypothesis, we eventually obtain:
ciency for the following reason. At low tip-speed ratio (L  Lopt ),
the aerodynamic forces tend to increase the pitch angle especially ðW
at the tip of the blade where this force is the largest. In order to be ðqðsÞ  q0 Þds! ð1
equal to q ðr; L Þ at tip-speed ratio L , the initial pitch angle at
opt opt opt < Dq > ¼ arctan 0
z ðqð~sÞ  q0 Þd~s; (3.2)
W
the blade tip must decrease. However, a value of pitch angle which 0
is too small, especially if negative (see Fig. 3(d), solid blue curve),
reduces the aerodynamic torque and performance at start, as where s ¼ ~sW. Integrating the Euler-Bernoulli clamped-free beam
shown at low L on Fig. 3(e and f). At high L, the performance is equation (3.2) developed in Ref. [1], we deduce that:
similar to the previous case corresponding to negligible aero-
dynamic forces. In that case where the values of CY and CC are both ð1 ð~s ð1 ð1
rU 2 W 3  2
leading to pitch angle variations of a few degrees in absolute value, < Dq > 1 ¼ d~s d~s0 d~s00 d~s000 1 þ l ½CL ðbÞcosðbÞ
we evaluate the quantities CY ½ð1  aÞ2 þðlð1 þ a’ÞÞ2  and CC L2 ,
2Bð~s’’’Þ
0 0 ~s0 ~s00
which represent the effective aerodynamical and centrifugal in-
tensities compared to the restoring force of the torsion spring, 000
~sð !
respectively, as shown in Eq. (2.4). At the maximum tip-speed ratio rblade U 2 ð2h0 ÞW 4  
l ¼ L ¼ 16, while canceling a and a’ to have an order of magnitude, þCD ðbÞsinðbÞ  L2 sin q cosðqð~s0000 ÞÞd~s0000
R2 Bð~s000 Þ
we obtain values up to 3.1, as announced in part 2. Keeping CY ¼ 0
12  103 while decreasing CC from 8:7  103 to 0:5 103 (green (3.3)
diamond) shows the effect of aerodynamic forces alone. The evo-
lution of the blade tip, where centrifugal force is negligible The bending modulus per unit length writes BðsÞ ¼ EIðsÞ, where
R tðsÞ
compared to the aerodynamic forces, is the same as the blue curve IðsÞ ¼ 2 tðsÞh
y2 dy ¼ 23 ½t 3 ðsÞ ðtðsÞ  h0 Þ3  (if tðsÞ  h0  0, then
0
over the entire working range. This leads to poor performance at tðsÞ  h0 ¼ 0 is imposed). Under the assumption of small de-
low L for the same reasons as the previous case. Besides, since the formations, we evaluate the right member at q ¼ q0 . Thus
centrifugal effect is turned off, there is almost no deformation at the R ~s’’’
0 cosðqðs’’’’ÞÞds’’’’ ¼ s’’’cosðq0 Þ. Most of the terms of the equation
~ ~ ~
blade root, which decreases the performance at high and low L
no longer depend on s, which leads to:
compared to the previous case (CY ¼ 12  103 , CC ¼ 8:7  103 )
(blue curve). The largest deformation reached by any blade section
rU 2 W 3  
over the entire working range for the sets (0.5, 8.7) 103 (red circle), CDqD1 ¼ J1 1 þ l2 ½CL ðbÞcosðbÞ þ CD ðbÞsinðbÞ
2E
(12, 8.7) 103 (blue triangle), and (12, 0.5) 103 (green diamond) is
respectively 13:29+, 11:14+ , and 4:13+ , allowing us to make the
rblade U 2 ð2h0 ÞW 4
 J2 L2 sinðq0 Þcosðq0 Þ; (3.4)
assumption of low deformations. In the same line of thought, the R2 E
three cases studied have a mean twist smaller or a bit larger than  
1+ :m1 (Fig. 3(a), dashed curve) and a maximum twist smaller or a where b ¼ arctan 1l  q0 , and:
bit larger than 10+ :m1 (Fig. 3(a), dash-dotted curve). As the blade
section deformation becomes larger, the curvature of the profile ð1 ð~s ð1 ð1 ð1 ð~s ð1 ð1 000 000
increases and the area exposed to the wind decreases. This effect, d~s000 ~s d~s
J1 ¼ d~s dse0 dse00 ; J ¼ d~s dse0 dse00 (3.5)
Ið~s000 Þ Ið~s000 Þ
2
which is not taken into account into our model, should reduce the
expected performance at high deformations (for instance at very 0 0 e
s0 se00 0 0 e
s’ se00
large values of CC ).
Using dimensionless half-thickness ~t ¼ W
t and dimensionless

f h0
contour thickness h ¼ , we obtain:
0 W
V. Cognet et al. / Renewable Energy 160 (2020) 1373e1384 1379

Fig. 4. (a) Empty NACA 0012 airfoil: t is the half-thickness of the profile, h0 is the thickness of the contour (in red) of the Young modulus E and density rblade . (b) Initial shape (in
grey) and deformed shape (in red) of the airfoil, due to aerodynamic and centrifugal forces. CDqD is the chord-averaged value of the pitch angle variation. (For interpretation of the
references to color in this figure legend, the reader is referred to the Web version of this article.)

~I ¼ I ; Je1 ¼ J1 W 3 ; Je2 ¼ J2 W 3 : (3.6)


W3
In the case of the spring-blade-element model presented in the
previous part, CDqDðr; LÞ ¼ qðr; LÞ  q0 ðrÞ, which can be computed
by using equation (2.4). Taking the loading at q ¼ q0 , and setting a
and a’ to zero in order to be in the same conditions as equation
(3.4), we obtain:

< Dq > 2
 
2
¼ CY 1 þ l ðCL ðbÞcosðbÞ þ CD ðbÞsinðbÞÞ  CC L2 sinðq0 Þcosðq0 Þ:
(3.7)
For every radius r and every tip-speed ratio L, the expressions of
CDqD given in equations (3.4) and (3.7) must be equal. This leads to
CY ¼ ðrU 2 Je Þ=ð2EÞ and C ¼ ðr
1 C U 2 ð2h ÞW Je Þ=ðER2 Þ. Isolating the
blade 0 2
Young modulus and the density, these equations become:

rU 2 e C R2 Je1
E¼ J1 ; rblade ¼ r C ; (3.8)
2CY CY 2h0 W Je
2
Fig. 5. Log-log evolution of the Young modulus E with respect to the density of the
blade contour rm for different dimensionless thicknesses h f of the contour, from 0:1%
where W ¼ W0 in equation 1  103 (3.8) as explained at the 0
to 1% of the chord W. Concerning the operating mode at constant U, the sets (CY , CC )
second step. The solutions of system (3.8) are displayed on Fig. 5 in
displayed are in solid curves: (0:5  10 , 7:8  10 ) in red, (12  103 , 7:8  103 ) in
3 3
solid curves for thickness of the contour h0 between 0:1% and 1% of blue, and (12  103 , 0:5  103 ) in green. Concerning the operating mode at constant
the chord, with the corresponding colors shown in Fig. 3: U, the sets displayed are in dashed curves: (11  103 ) in red, (11  103 , 9  103 ) in
(CY ¼ 0:5  103 , CC ¼ 7:8  103 ) in red, (CY ¼ 12  103 , blue, and (1  103 , 9  103 ) in green. Markers represent existing materials: metals
CC ¼ 7:8  103 ) in blue, and (CY ¼ 12  103 , CC ¼ 0:5  103 ) in (green uptriangles) like silver, copper, steel, iron and aluminium from right to left;
high-strength carbon fiber (orange circle), woods (purple diamonds) like ash tree and
green. Existing materials are added using markers: metals (green oak tree; and polymers (blue downtriangles). (For interpretation of the references to
uptriangles) like silver, copper, steel, iron and aluminium from right color in this figure legend, the reader is referred to the Web version of this article.)
to left; high-strength carbon fiber (orange circle), woods (purple
diamonds) like ash tree and oak tree; and polymers (blue
downtriangles).
The right end of each curve correspond to smaller thickness h0 and wind velocity distribution on the results of this method.
of the contour, where there are high density rblade and high Young
modulus E. The soft material solution to build the flexible blade 4.1. Effect of the size
shown on Fig. 5 are close to materials that already exist (in
markers). The soft materials corresponding to the set (CY ¼ 0:5  To test the size effect, this method has been applied to wind
103 , CC ¼ 8:7  103 ), in red solid curve, are denser than the turbines with the same geometry and same blade profile as the one
usual metals shown in green triangles directed upward. One way to above, but with all lengths (W, R, t, h0 ) multiplied by a factor a. If the
use metals for this case is to increase the thickness h0 of the con- wind velocity U is still equal to 6:9 m:s1 , the results show that the
tour. However this method also increases the total amount of ma- efficiency curve CP ðLÞ, the angle curves 4ðr; LÞ, bðr; LÞ, qðr; LÞ, and
terial used, so a compromise must be found. Concerning the other the Cauchy and centrifugal numbers are all unchanged. The new
cases (CY ¼ 12  103 , CC ¼ 8:7  103 ), in blue solid curve, and torque M’, the new power P’ and the new twist angle per unit
(CY ¼ 12  103 , CC ¼ 0:5  103 ), in green solid curve, polymers length tw ’ resulting from this scaling are changed as follow:
(blue triangles directed downward) can both be used with values of
f equal to 1:74% and 0:24%, respectively. M’ ¼ Ma3 ; P’ ¼ P a2 ; tw ’ ¼ tw a1 : (4.1)
h0
The results on the torque and power from equation (4.1) are well
4. Discussion: effects of turbine size, operation mode and known [23,29]. Similarly, the result on tw ’ is straightforward since
wind velocity distribution on optimal materials the pitch angle distribution is unchanged whereas the radius is
multiplied by a. However, the fact that the optimal set (CY , CC ) does
In this section, we discuss the effects of size, operating mode, not vary with size is new and has significant consequences; from
1380 V. Cognet et al. / Renewable Energy 160 (2020) 1373e1384

Fig. 6. Evolution of the characteristic parameters of the wind turbine working at constant rotation rate f ¼ 1 Hz, for three types of pitch angle variations: the reference case at
optimal fixed pitch angle distribution, without pitch control (solid curves); the industrial case with optimal active pitch control of the blade as a whole, at optimal twist of the blade
(dash-dotted curves); the theoretical case with optimal active pitch control of each blade section independently (dashed curves). The first row shows the corresponding evolution of
the angles (a) 4, (b) q0 and (c) b ¼ 4  q0 , with respect to the blade radius r, for three tip-speed ratios: L ¼ 3 (top curves), L ¼ Lopt ¼ 7:8 (center curves), L ¼ 13 (bottom curves).
Pitch control increases q0 at low L to reduce b and to avoid stall. Conversely pitch control decreases q0 at high L to adopt a more aerodynamic position. The more degrees of
freedom there are, the larger the wind turbine efficiency is. The second row shows the evolution of (d) the radius-averaged pitch angle Cq0 D, (e) the efficiency CP , and (f) the
rotational power P, with respect to the tip-speed ratio L. Pitch control is crucial at high values of L. Vertical orange dashed lines indicate the tip-speed ratio Lopt ¼ 7:8 corre-
sponding to the maximal efficiency CPmax ðLÞ ¼ 0:40 reached by the turbine. (For interpretation of the references to color in this figure legend, the reader is referred to the Web
version of this article.)

equation (3.8), we conclude that the optimal set of Young modulus remains small compared to the direct effect of aerodynamic force.
E and density rm does not vary with the size of the turbine either. At constant rotation rate f, centrifugal force distribution still varies
The optimal soft materials found on a model in a wind tunnel are with the radius r, but almost does not change all along the working
theoretically scale-independent. Experiments on small wind tur- range.
bines are a possible way to determine the optimal soft materials for As in part 3, the three steps of the method are presented.
larger wind turbines. The model does not take into account the Fig. 6(a,b,c) illustrated the variations of the angles 4ðrÞ, qopt
0 ðrÞ and
effect of gravity which becomes increasingly significant as size in-
bopt ðrÞ at different tip-speed ratio L equal to 3, 7.8 and 13. The same
creases. In addition, the wind velocity received by the turbine
three types of pitch control for rigid blades as previously are
usually increases with size, for example because of the atmospheric
examined: the theoretical optimal blade which can change its
boundary layer. For a different incoming wind velocity U, the
radial pitch angle distribution at each working point L (dashed
method will give another optimal soft material. In the same line of
curves); the blade at fixed optimal pitch angle, without pitch con-
thought, changing the profile of the blade or the Reynolds number
trol device (solid curve); and the blade at fixed optimal pitch twist,
modifies the aerodynamic coefficients [30] and the set (E, rm ) of the
with the optimal solid rotation of the three blades together (dash-
optimal soft materials.
dotted curves). If we call degree of freedom of the blade the number
of sections of the blade which can rotate around the leading edge of
4.2. Effect of the operating mode the blade independently of each others, the degree of freedom is
theoretically infinite for the first type of pitch control, equals one
4.2.1. First step for the second type of pitch control, and equals zero for the third
To test the impact of the operating mode, this method has been type. The evolution of the mean pitch angle over the radius with
conducted at constant rotation rate f. While the incoming wind respect to L is shown on Fig. 6(d) in dash-dotted curves. Similarly
velocity U is varied, the resistive torque C is tuned in order to keep f to the results obtained for a constant incoming wind velocity, the
at the desired value. The geometry and the size of the wind turbine efficiency CP ðLÞ (see Fig. 6(e)) is all the larger as the degrees of
are the same as those presented in part 3. In order to keep the same freedom of the blade are numerous. Fig. 6(f) shows the corre-
optimal point obtained at constant incoming wind velocity U ¼ sponding power curve PðUÞ. Because f is now constant and U varies,
6:9 m:s1 corresponding to (Lopt ¼ 7:8, f opt ¼ 1 Hz, CPmax ¼ 0:40), the efficiency curve and power curve are very different for this
we fixed the rotation frequency f ¼ 1 Hz, so that when U equals operating mode. First the tip-speed ratio decreases with the
6:9 m:s1 , the efficiency CP is maximum and equal to 0.40. For this incoming wind velocity, so that high values of L correspond to low
operating mode, equation (2.4) shows that values of U, and low values of L correspond to high values of U.
CC L2 ¼ rblade ð2pf Þ2 h0 W 3 dr=ð3KÞ does not vary when f is kept Second, because of the term U 3 in equation (2.2), small efficiency
constant. The only way for the centrifugal force to vary is for gain at low L means large increase of power at high U, whereas
aerodynamic forces to change the pitch angle q, which will modify efficiency gain at high L gives small power gain at low U.
the part sinðqÞcosðqÞ in the centrifugal term. However this effect
V. Cognet et al. / Renewable Energy 160 (2020) 1373e1384 1381

Fig. 7. Evolution of the characteristic parameters of the wind turbine with flexible blades working at constant rotation rate f ¼ 1 Hz, for a wide range of sets (CY , CC ). The first row
shows the evolution with respect to the Cauchy number CY and the centrifugal number CC of (a) the averaged efficiency CPavg of the curve CP ðUÞ, and (b) the averaged power of the
curve PðUÞ, both expressed as a percentage of the averaged efficiency/power corresponding to the rigid case at (CY ¼ 0, CC ¼ 0); (c) the radius-averaged deviation Dq between
qðr; LÞ and the theoretical optimal variation qopt +
0 ðr; LÞ. On (a,b), the dashed curve and the dash-dotted curve correspond to a radius-averaged twist of 1 :m
1 and a maximum twist

on the blade of 10+ :m1 respectively. The more CY and CC increase, the more the twist increases. Four sets (CY , CC ) are studied more specifically: (0,0), black square; (11  103 , 1 
103 ), red circle; (11  103 , 9  103 ), blue triangle; (1  103 , 9  103 ), green diamond. For these four cases, the second row shows the corresponding evolution of (d) the pitch
distribution qðrÞ at L ¼ 3 (solid curves), L ¼ Lopt (black curve), L ¼ 13 (dashed curves); (e) the efficiency curves CP , and (f) the power P, with respect to the tip-speed ratio L.
Vertical orange dashed lines indicate the tip-speed ratio Lopt ¼ 7:8, corresponding to the maximal efficiency CPmax ðLÞ ¼ 0:40 reached by the turbine. On the right: sketch of three
deformations of the flexible blade (CY ¼ 11  103 , CC ¼ 1  103 ) at L ¼ 3:0 (yellow), L ¼ 7:8 (green) and L ¼ 13:8 (pink). For comparison, the optimal rigid blade remains in the
shape of the green blade over the entire working range. (For interpretation of the references to color in this figure legend, the reader is referred to the Web version of this article.)

Fig. 8. (a) Probability density curves of incoming wind velocity U in Tlemcen (Algeria), and on platform K13 in the North Sea. (b,c) Maps of averaged power obtained in the case of
constant rotation rate f ¼ 1 Hz, with respect to the Cauchy and centrifugal numbers, weighted by the probability densities in Tlemcen and on platform K13 respectively, and
expressed as a percentage of their corresponding rigid case.

4.2.2. Second step and power gain: low values of Dq increases the performance of the
Fig. 7 displays the results of the second step. Differently to the turbine. In addition to the rigid case (0,0), three sets (CY , CC ) are
results obtained for the previous operating mode at constant investigated corresponding to flexible cases. The set (11  103 , 1 
incoming velocity U (see Fig. 3), the efficiency and the power of the 103 ) is shown on Fig. 7(a) by a red circle. The remaining centrif-
wind turbine now increase with respect to the Cauchy number CY , ugal force is turned off so that the pitch angle variation is only due
and slightly decrease with respect to the centrifugal number CC (see to aerodynamic force (see Fig. 7(d), red curves). The pitch angle
Fig. 7(a and b)). The efficiency gain reaches values higher than þ decreases from L ¼ 3 (red solid curve) to L ¼ 13 (red dashed
20% whereas the power gain goes up to þ 150%. This difference curve) all along the radius. The efficiency curve CP ðLÞ is better than
between efficiency and power gains is due to the multiplication its rigid counterpart at small tip-speed ratio, but has lower per-
factor U 3 between CP and P. As for constant incoming wind velocity, formance at high tip-speed ratio (see Fig. 7(d), red curve), so that on
the deviation map displayed on Fig. 7(c) between the pitch distri- average the total efficiency does not change substantially. Because
bution obtained with flexible blades and the optimal pitch distri- of the multiplication factor U 3 mentioned earlier, the total power
bution computed at step one is strongly related to the efficiency gain exposed on Fig. 7(f) as the red curve for that set is þ
1382 V. Cognet et al. / Renewable Energy 160 (2020) 1373e1384

94:5%.Keeping the aerodynamic force on (CY ¼ 11  103 ), the fact numbers of the wind turbine studied previously (see Fig. 7(b)),
that we increase the centrifugal number CC up to 9 103 (blue weighted respectively by the Tlemcen and K13 incoming wind
triangle on Fig. 7(a and b), blue curves on Fig. 7(d,e,f)) almost does velocity distributions. Since the distribution from Tlemcen am-
not change the pitch angle variation nor the performance of the plifies the performance at low U and neglects that at high U, the
wind turbine. The centrifugal force is already nearly constant optimal set remains the rigid case (0,0). In contrast, the distribution
because of the choice of this operating mode. The total power is from K13, which is closer to distributions in real sites of imple-
increased by þ 85:7%.Eventually, decreasing the aerodynamic force mentation, keeps the same pattern as the one on Fig. 7(b). Total
to CY ¼ 1  103 while maintaining CC ¼ 9  103 means almost power increase for the sets (CY ¼ 11  103 , CC ¼ 1  103 ), (CY ¼
no deformation of the blade (green diamond on Fig. 7(a and b), 11  103 , CC ¼ 9  103 ), (CY ¼ 1  103 , CC ¼ 9  103 ) are þ
green curves on Fig. 7(d,e,f)). As a result, the pitch angle variation 35%, þ32% and þ 4%, respectively. We repeated the same study for
and the performance of this set are close to those of the rigid case different stations in the North Sea like the Euro Platform (EPF) and
(black square, black curves). The total power is increased by þ Measuring Post Noordwijk (MPN) [24]. The total power gain at
8:8%. In the operating mode at constant rotation rate, the centrif- (CY ¼ 11  103 , CC ¼ 1  103 ) are þ24% and þ 21%, respectively.
ugal force variations with L are negligible. The results above show
it is not possible to improve the performance of the rigid case over 5. Conclusion
the entire working range by using flexible blades. However it is
possible to increase significantly the total efficiency of the machine, We have presented a general method based on a universal
and the total power to a larger degree. The three sets (11  103 , scaling to determine the optimal soft materials for the flexible
1  103 ), (11  103 , 9  103 ) and (1  103 , 9  103 ) studied blades of wind turbines with required geometry and operating
previously reached a maximal pitch angle variation on the working mode. Using flexible blades, which are between 5% and 20% lighter
range equal to 12:5+ , 10:0+ and 8:0+ respectively. The mean and the than their rigid counterparts, is a way to passively increase the total
maximal twist of these three flexible cases are always smaller or efficiency of horizontal-axis wind turbines operating at constant
slightly larger than 1+ :m1 and 10+ :m1 respectively. wind velocity or at constant rotation rate. We found a significant
increase of the total harvested power, varying from þ4% to þ 150%,
depending on the operating mode. Taking into account realistic
4.2.3. Third step
incoming wind velocity distributions, the power increase still goes
Using equation (3.8), the corresponding sets of solutions (E, rm )
up to þ 35%.Other preliminary results lead us to believe that this
obtained are displayed on Fig. 5 in dashed curves in the respective
method can be adapted for any other operation modes: constant
color of their markers, for dimensionless thickness h f of the con-
0 resistive torque, constant tip-speed ratio, resistive torque propor-
tour of the profile varying from 0:1% to 1%. The right end of each tional to the rotation speed, etc. In this article, we maximized the
curve corresponds to the smallest thickness h f of the contour, total efficiency of the turbine, by forcing the efficiency curve to go
0
where there are high density rblade and high Young modulus E. To through the working point corresponding to the maximal effi-
improve significantly the performance of the turbine, it is possible ciency. This scaling can also be applied to reach other goals, such as
to find a material corresponding to the set (CY ¼ 11  103 , CC ¼ for instance, to reduce the minimal incoming wind velocity
1  103 ) by using polymers of Young modulus E ¼ 4:4  109 N:m, required to start the wind turbine. This study shows that homo-
density rm ¼ 1:38  103 kg:m3 and a dimensionless contour geneous flexible blades significantly improve the performance of a
f ¼ 0:24%. Laminates are able to reach such properties. turbine with rigid blades. Considering non-homogeneous flexible
thickness h 0 blades should be a way to improve the performance even more.
More simply, mylar (Polyethylene terephthalate) can be used for
Finally, because the aerodynamic torque, the elastic restoring tor-
small wind turbines. The weight of this blade of radius R ¼ 8:5 m is
que and the centrifugal torque on the blade all grow as the cube of
35 kg. Assuming that the mass of the blade increase as the cube of
the characteristic size of the blade, the optimal soft material found
the radius, for R ¼ 45 m and R ¼ 80 m, the weight of the blade
for a given wind turbine geometry is, within the limits of the as-
would be 5.2 tons and 29 tons, respectively (ie between 5% and 20%
sumptions of our model, scale-independent. Thus, experimental
lighter than the current rigid blades).
results on small models in wind tunnels are accurate to determine
the optimal soft material for larger wind turbines under the same
4.3. Effect of the wind velocity distribution experimental conditions.

To test the importance of the wind velocity distribution, we have CRediT authorship contribution statement
taken into account two types of distributions as displayed on
Fig. 8(a). The first one was measured in Tlemcen, Algeria (solid blue V. Cognet: Conceptualization, Data curation, Formal analysis,
curve). It is fitted by a Weibull characteristic function of shape Funding acquisition, Investigation, Methodology, Project adminis-
parameter k ¼ 2:02 and scale parameter A ¼ 4:29 [31]. This distri- tration, Resources, Software, Validation, Visualization, Writing -
bution is narrow and centered around low incoming wind veloc- original draft, Writing - review & editing. S. Courrech du Pont:
ities. The second distribution was measured on the platform K13, in Conceptualization, Formal analysis, Funding acquisition, Investi-
the North Sea (red solid curve). It is also fitted by a Weibull function gation, Methodology, Project administration, Supervision, Valida-
of shape parameter k ¼ 2:1 and scale parameter A ¼ 11:1 [24]. This tion, Writing - review & editing. B. Thiria: Conceptualization,
distribution is wide and takes non negligible values up to U ¼ Formal analysis, Funding acquisition, Investigation, Methodology,
26 m:s1 . We took this distribution to test the improvement of Project administration, Supervision, Validation, Writing - review &
versatility of turbines with flexible blades. To deduce the wind editing.
velocity distribution at the altitude of 2R ¼ 17 m from the distri-
bution at the altitude of 74:8 m above the mean sea level given in Declaration of competing interest
Ref. [24], we used the logarithmic wind profile: UðzÞf logðz =z0 Þ,
where z is the altitude above mean sea level, and z0 is the rough- The authors declare that they have no known competing
ness length, equal to 0.0002 in the open sea. Fig. 8(b) and (c) show financial interests or personal relationships that could have
the power maps with respect to the Cauchy and centrifugal appeared to influence the work reported in this paper.
V. Cognet et al. / Renewable Energy 160 (2020) 1373e1384 1383

Acknowledgements

We would like to thank X. Benoit Gonin for helping us to make


figures on CATIA, and L. Tuckerman and J.H.A. Cognet for their
careful reading of the manuscript. This project was funded by ANR-
10-IDEX-0001-02 PSL, from program ”Investissements d’avenir”.

Appendix. the BEM theory for flexible blades

Fig. 9. In the orange dashed rectangle: diagram explaining the steps for finding the axial induction coefficient, a, and the tangential induction coefficient, a’, from the BEM theory on
a blade section located at radius r. The incoming wind velocity U, the angular velocity U, the pitch angle qðr; LÞ are fixed. At step one, a and a’ are initialized to zero (others initial
values are possible to speed up the procedure, depending on the operating point), and the BEM theory is applied. At each step k þ 1 of the procedure, the resulting value is compared
to the initial guess obtained at step k. If the error is less than a threshold (less than 0:2% for example), the procedure is said to converge. The aerodynamic torque dMðr; LÞ of the
blade section is computed. Below the orange dashed rectangle: the initial pitch angle q0 of the flexible blade section can be easily found from the previous calculation by using
equation (2.4).

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