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    47 views16 pages

    QP CSM 22 Mechanical Engineering Paper I 280922

    Uploaded by

    Aranganathan .p
    Previous year question papers

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    COM, SERCES a xc ann ORNAFMCHE ‘aif ssftfratt / MECHANICAL ENGINEERING ea-aa I/ Paper I Aratita ama : aia ae SrRTH He: 250 Time Allowed : Three Hours Maximum Marks : 250 wea-wa wear fasta arqaat var eat ah ame 39 a eh Pah ter ager wo? araeten WE : ent ors er B oh eat fauna & ar feet atte ata at 7 39 ae B / ell a1 aes seat & ae BB | sper aoa 1 att sata & aan art wth arts eos ah ar r en er re el aha reat ame fe | rts 04 /um & ier ards err} fee & | sweat & sere alt reg are 3 feat ar? arbre aaa ons eran # Per ver, sth ger re ET Sy eH are (A R.) ga Hea Pie ear me Fear aT ate 1 seg EAN fier =r sh aren 3 Fd 0 Ie iE Fe TEP FAC | eH ar aR Ba re ae iE ebro eg 1E Bah SB ee BH & ie PA | rah areas i, stata Ferg i, er a ae 29 & fre fee care 3 a acre | aa ae ffir 7B, eb ar rere aka es sal wee F | sweat & sett Yan some ATOM | ae ter ARH Bh Te see TA BP eR eT ae TR kee: Rear rer BE | eae see (Y AA.W,) Gee H Th BIRT Kom I 7 Sere Fey wee 8TH BIT TAT ATRL | Question Paper Specific Instructions Please read each of the following instructions carefully before attempting questions : There are EIGHT questions divided in TWO SECTIONS and printed both in HINDI and in ENGLISH. Candidate has to attempt FIVE questions in all. Questions no. 1 and 5 are compulsory and out of the remaining, any THREE are to be attempted choosing at least ONE question from each section. The number of marks carried by a question part is indicated against it. Answers must be written in the medium authorized in the Admission Certificate which must be stated clearly on the cover of this Question-cum-Answer (QCA) Booklet in the space provided. No marks will be given for answers written in a medium other than the authorized one. Wherever any assumptions are made for answering a question, they must be clearly indicated. Diagrams! Figures, wherever required, shall be drawn in the space provided for answering the question itself. Unless otherwise mentioned, symbols and notations carry their usual standard meanings. Attempts of questions shall be counted in sequential order. Unless struck off, attempt of a question shall be counted even if attempted partly. Any page or portion of the page left blank in the Question-cum-Answer (QCA) Booklet must be clearly struck off. CRNA-FMCHE t Qi. b) GSA SECTION A We eargsthm aaah frat ta A fe 60 mm sen Fash és Ft cas 240 mm 2, #1 faa 1a) 4H cater wa 2 | oH WHAM Bla Tet 10 rad/s @ amrad fern 4 yea ax ter @ | feu me fara & few, eerget At are ara hifi | faa 1a) a Aer Bue a afta aa we | oO A? sof 240 RET (4a |™s | fea a) A stlider-crank mechanism with crank radius 60 mm and connecting rod length 240 mm is shown in Figure 1(a). The crank is rotating with a uniform angular speed of 10 rad/s, counterclockwise. For the given configuration, determine the speed of the slider. A and B in Figure 1(a) are at the same horizontal level. Figure 1(a) we afta fefeta sfter sore 4, aftecr a =aan ger vitae WAT: 160 MPa TH 4 80 MPa Aisa we sia & | UH ATS aa Wher vari ff seaea dat 300 MPa @ | frefafad fagrdi a wi ach Ren arp aa Fifsre : @ aftrecr ges vitae fear Gi) aftreaa seco vitae frat Gi) aftrean fapfa Sal fagra In a complex two-dimensional stress system, the maximum and minimum principal stresses are found to be 160 MPa tensile and 80 MPa compressive. The material elastic limit is 300 MPa in a simple tension test. Find factor of safety using the following theories : (i) Maximum principal stress theory (i) Maximum shear stress theory (ii) Maximum distortion energy theory ea CRNA-FMCHE 2 10 10 () We urea fret ara wet oA eu @ 3a far 1c) ¥ eater war @ | feayER AK 300 N, 200 N te 900 N Igy aval & eq a gue | fies AK fe Ft aate sigan set Frava an aftorh ara Aifare, | 500 N Fer 10) A pipe with external forces is shown in Figure 1(c). The loads 300 N, 200 N, and 900 N are acting at the centres of pipe sections as shown in the figure. Find the resultant of force system at point A shown in the figure. 10 y 500N Figure 1(c) CRNA-FMCHE 3 (d@) (e) (a) (b) amaze cenfees a aque cafes wert A gent qi, av-oeiea a apni % vet a fifa 1 Compare thermosetting and thermoplastic types of plastics in terms of properties, response to heating and applications. @ fret ge or frar firs afta clit ar ara stm 20° @, eat teen oH wise & aca @ | fatter #14 cid @ a a8 free a 54 ata & | am afer Brat 8 Pale ae ten B, a cafroweor a ex awe a fore craw ator H fast aeerra, wut anfee 2 ar Hisyet = 10 mm af | ‘Two meshing spur gears with pressure angle of the involute teeth being 20° have addendum equal to one module. The pinion has 14 teeth and the larger gear has 54 teeth. Does the interference occur ? If it occurs, what should be the change in the pressure angle in order to eliminate interference ? Take standard module = 10 mm. W 20 mm ae & Se H UH 80 Nm HT aaa a oa KA A fee F W 100 Nm & aaa are am 2 | dee & aS aa qT vita seen Gifae cen A act Hy yea vital a sea what HT TT fae | aT et wT HOT FAT 2? A 20 mm diameter shaft is subjected to a torque of 80 Nm and a downward bending moment of 100 Nm at the centre. Draw the state of stress on the bottom surface of the shaft at the centre and find principal stresses and shear stress at the centre of the bottom surface. What is the angle of shear plane? we free deen 1 veda afr qo an 8 2 defafran & wade Bee gee tT we aa AE Ae fe Ty Tere sen & a fa wane aefoara ‘R’ a | What is Atomic Packing Factor of a crystal structure ? Calculate the atomic packing factor of aluminium assuming atoms to be of spherical shape with atomic radius ‘R’. CRNA-FMCHE 4 10 10 15 15 3. (©) (a) um dia-faferst uae fea So & Sep arrat wT A 120° % Peaifia feu me a | Sor Ft are 540 rpm 2 | sete faferet & fae chin arept ante uw faye 2 St fa afte ete & fore 8 sel ar siftenay aci-sreel ina She Afar % ag 60° K 100 Nm’ | aah hws H aca dae wT a BTA aia hifi: GS gre senfes afte Gi) af afore a FI GTA 7:5 kg @ Wats GR fase 65 mm 2, at ale Sarasa WTI Gi) Sat Fare To (iv) fecretes a6 aor siftenan softs ca ‘The cranks of a three-cylinder single acting engine are set equally at 120°. The engine speed is 540 rpm. The turning moment diagram for each cylinder is a triangle for the power stroke with a maximum torque of 100 Nm at 60° after dead-centre of the corresponding crank. On the return stroke, the torque is sensibly zero. Determine the : (i) power developed by the engine (ii) coefficient of fluctuation of speed if the flywheel has a mass of 7-5 kg with a radius of gyration of 65 mm (iii) coefficient of fluctuation of energy (iv) maximum angular acceleration of the flywheel UH 200 mm STF F 1000 mm wang % yaa Fert HK 10 MPa HI sree ce am EM @ | ered ar stata wfFae 200 MPa a aH ATT 200 GPa ® | feu TE qa k ated, shea a aqted faspfeat ara Afar | A thin cylinder of diameter 200 mm and length 1000 mm is subjected to an internal pressure of 10 MPa. The allowable stress of the material is 200 MPa and Young’s modulus is 200 GPa. Determine the thickness, hoop and longitudinal strains under the given pressure. CRNA-FMCHE = 20 10 (b) () we oe apt freq % 360 Nim & waa fata aR & ara ae are site WH 400 N al Sabie wm aet eh 2 | act A feels Al ATE 10 mB aT Ot fags, St eR 7m Fi eon 8, a anita 8 | area ge aE a BT Ty @ fe sets era He AK ST Se aaa aT 2 | fee da ore sro fg wat at wad ave aa ate a daa opi ante difar | A beam carries a uniformly distributed load of 360 N/m over the entire span together with a concentrated load of 400 N at the extreme left. The beam is having a span of 10 m and is supported at two points 7 m apart. ‘The supports are so chosen, that each support carries half the total load. Draw the shear force and bending moment diagrams after obtaining the maximum bending moment and points of contraflexure. we aeta vat Ff aa she cae A aia a den yot wA: 100 mm a 80 mm @ | seh Set FT GAA 15 kg 2 | wel AM — Al we feat 90 mm 4 140 mm @ | =IdH ATRTAEAT UTei_840 rpm a sfeeaH BTATARAT are aa 5% often @ | eile a ara ZoaATA aT AAA BE dar ei a TSH At facteren aft star ard ee er al ara aif: @ fen gen Gi) aga fer ar orf atts ii) 130 mm A adeara A erate AY area Tet In a Hartnell governor, the lengths of ball and roller arms of the bell crank lever are 100 mm and 80 mm respectively. Each ball has a mass of 15 kg. The extr The minimum equilibrium speed is 840 rpm and the maximum radii of rotation of the balls are 90 mm and 140 mm. equilibrium speed is 5% greater than this. Assuming the sleeve to be of negligible mass and neglecting friction and obliquity of arms, determine : @ Spring stiffness ts (ii) Equilibrium speed corresponding to radius of rotation of 130 mm Initial compression of the central spring CRNA-FMCHE é 20 20 Q4. (a) (b) (©) Wem aidtitarget FHT AR 15 KN @, 100 km ofa de Ft ater B ae HZ | Tt ae a aehte Al asm & aia nfs air qs 0-60 8 | Fa ale IH ama 2, at ar ata At fen § fae 2 | faa aan Hoan a qd oe fare oft ae, a @) Fee wee, Gi) Fem SK A aH 7° ala Tad 2, Gil) as Aa At sik 7° afa Tact 2? ‘An automobile weighing 15 kN is moving at a speed of 100 km per hour. ‘The dynamic coefficient of friction between the rubber tyre and concrete road is 0-60. When the driver jams on his brakes, the car goes into skid in the direction of motion. What is the distance the car will move before it comes to rest when (i) the road is flat, (ii) the road is 7° upward inclination, (iii) the road is 7° downward inclination ? wad sae Suite (CCT) ate Ft weraa @ sefiem & fergra Ft caret Ae | aries Se STA aI see a sa aya feifaw | Explain the principle of annealing with the help of Continuous Cooling Transformation (CCT) diagram. Write the purpose and applications of annealing heat treatment. Ue de an GMT A,B, Ca D at aaa ae 2 ht fm phen a dale 2 | JNM Ca D, saHM BA HAM: 90° 4 210° & BT ararad fern F sara # | pla at 2 gear A, B,C a D # AMI WI Gam @ fe & HAE: 360 mm, 480 mm, 240 mm 4 300 mm & &fga @ | GUHA B, Ca D HA: 15 kg, 25 kg 4 20 kg @ aan a aa, fie Ba C¥, 300 mm F aie GRE | frefafad a ara Fife : @ waa Aa seh Bia fea @) THAAD A fears A shaft carries four masses A, B, C and D which are in complete balance. Masses C and D make angles of 90° and 210° respectively with that of mass B in the counterclockwise direction. The rotating masses A, B, C and D can be assumed to be concentrated at radii of 360 mm, 480 mm, 240 mm and 300 mm respectively. The masses B, C and D are 15 kg, 25 kg and 20 kg respectively and the planes containing B and C are 300 mm apart. Determine the following : (Mass A and its angular position (ii) Positions of planes A and D CRNA-FMCHE * 15 15 20 (a) (b) (ec) @ wes SECTION wh HSS fea aa seq ara F 10 mm AA fae Ft ee F 400 rpm fea ara & 150 wren fg ax Hea 8 | gaa fea Tt set we ar 2 atte foreeht {Sa Get -SGI 600 rpm Hi 78 act 75 fog ae BHT e | UH aa fea a, i seh yen a 2, ale sacl aret SIX 800 rpm Ft Zt aT at fens fest ar sere den 2 ah aereit F seer aaa chifare | An HSS drill during its life can drill 150 through holes in a 10 mm thick brass plate at a drill speed of 400 rpm. Another drill of same type can make only 75 holes when the drill speed is increased to 600 rpm. How many holes will be produced by another drill of same type if its speed is raised to 800 rpm ? Take the feed in all the cases as same. ufafind ang ark aces (SMAW) sctagis 1 facia & ard fafiar | Write the functions of coating on Shielded Metal Arc Welding (SMAW) electrode. ama canfit & dal A ara srt wi a are & ferw faecal afte a den a Saar afer oft fader fife | Discuss the Expansionist strategy and Wait-and-See strategy for capacity timing and sizing concerning the capacity planning. Uh eng wl seh aafteRA wT a ahepa wy aH ae Hers Ve S aH dan feet ara @ | seer sine are 3 fea fear mar @ 1 wfafea A HiT Araya 500 SHEA Al 2 | et eis A UH fea Al saa 8 | AAT St ara 400 sargat HIB | BAIS SAM (Kanbans) Feat Ht GET st afar | A product is to be processed from its raw form to finished form through a number of workstations. The production lead time is given as 3 days. ‘The daily demand requirement is 500 units. Safety stock is required for one day. Container’s capacity is 400 units. Determine the number of Kanbans (containers) required. CRNA-FMCHE g 10 10 10 10 (eo) yrues firg % fee sie gaa Hife safe ain vRadf @ aan sea wre fer 2 | am cific fe sited ain 18 gar sia acne @ sal are frac 5 HS 21 SIT Bret A are H fA 2 | ale wae 95% Mew Bat AK aren @ il gan is a GAT fare ara Fife | (aan yew At ng HTT warHT=y ica arf aftaz) Derive the expression for Reorder point when demand is variable and lead time is constant. Suppose the average demand is 18 units per week with a standard deviation of 5 units. The lead time is constant at 2 weeks. Determine the safety stock and reorder point if management wants a 95% customer service level. (Refer Standard Normal Distribution table given on the last page) 10 Q6. (a) 100mm are Fl gem FI BE HI GUA 600 rpm Ae K SM & Che sie FI FATT 0-32 mm/rev Ta HAA TeTE 3 mm Tat AE | sian ht Sather yer @ 2: gaa FM 0°, cif afi si — 12°, a Aer ada far FIM (4) 60°. wa hr fer Mara St ae : qe a aa saad P, == 1000N fasta ada aa waaa P, = 200N Ferg at tere = 075mm Tee & feared or var ara ee fe a At fen A ae Fale er aT, eri aa N, dere sion stays wa Ws, SET wa F, aT ara ef ada afew Fife | wer af & are aa et ate A Stan fife | During turning of a steel rod of 100 mm diameter, at a speed of 600 rpm, feed of 0-32 mm/rev and 3 mm depth of cut by a tool of the following geometry : inclination angle 0°, orthogonal rake angle — 12°, and principal cutting edge angle (6) 60°, the following have been observed : Main cutting force component P, = 1000N Radial cutting force component Py = 200N Chip thickness = 0-75 mm Using Merchant's theory, determine the force along the rake surface F, force acting perpendicular to the rake surface N, coefficient of friction between the chip-tool interface, shear force F, and cutting power consumption. Power consumption due to feed motion may be neglected. 20 CRNA-FMCHE 2 (b) Gi) falta war & Sect We (passes), wt fH Kage a et} Aces F ya Hood 3, & wa a ste a1 age sifere | State the sequence and purpose of different types of rolling passes, used for rolling flats and plates. 5 Gi) W& ger Ft ae faracht steg 200 mm aM Fer 30 mm @, HI Ae Ue Gees deem firs a fara ara 8, wel weds de I ATA 400 mm 2 | FeeH 60 rev/min Jee 41 & fear are 2, free fee gene Tet Ht weg 30 mm @ 26 mm wh Fes oT | ace & eee og % stat ware witatet at Fra after gro ean fier ara 2 : a= Ke l+n wet n= faepht wate ai K= aed is, MPa e = areata fergie ae tft fe arg ar armel aT (K) 300 MPa cen fafa wate Aa (n) 0-2 wr 8 a te & ate aces & ch aio quis 0-15 2 1 frefefad oftafera fae : @ mma gre (QD mm afteran ora gre of fie acer A seh sae F fre (I) sted wate sfraet MPa # (IV) =r # deer aa (acer 8 aftr ara ant durenait A ster Fife) A steel plate of 200 mm width and 30 mm thickness is rolled using two-stand rolling mill where diameter of each roller is 400 mm. Rolling is performed at 60 rev/min of roll speed to reduce thickness of steel strip from 30 mm to 26 mm. Average flow stress of metal during rolling is expressed by _ Ke" “den where n= strain hardening coefficient K = strength coefficient, MPa e = true strain Consider strength coefficient of metal (K) is 300 MPa and strain hardening coefficient (n) is 0-2 and coefficient of friction between strip and roll during rolling is 0-15. CRNA-FMCHE 10 Qi. () Calculate : () Draft in mm (I) Maximum achievable draft for above condition of rolling in mm (II) Average flow stress in MPa (IV) Rolling force in Newton (Neglect all other possibilities related to rolling) 15 qr wae % Ba H ateex u. eflaré (Walter A. Shewhart), Seq, Usage fit (W. Edwards Deming), 418% UH. FL (Joseph M. Juran), fete a. wich (Philip B. Crosby), 3% %. gefterat (K. Ishikawa) % airem ferfaz | Write the contributions of Walter A. Shewhart, W. Edwards Deming, Joseph M. Juran, Philip B. Crosby, and K. Ishikawa in the area of quality management. 10 we ea 3 an sieeve ac wal 2 final wm ais wT aT S fae we age A aor 2 1 fefefad arofh 7 wets ufear & fee after @ stad ara fee me & | fee ws-gat A ada det ara WaT afer? 1 ‘ipat attaa ama (a2) ‘afeoe (He) 1 7 7406 2 5 5406 3 SFE e 9408 4 6 640-3 @ asc a ana A opie steer snail ai ara ifr | Gi) af Saf ww 27:5 ae ar cea Pulte ae @, at ad ar Sa AT, Wea Bi Age HAH sae A ? Gil) UH SIH BHAT TH ara ifs en eat Fifa | Gv) vate a wei ee wae 3 via 3 que wes stad ana at gue ame fern | aatdth ar a SAU are ce HT TA HUTT? (arre wera dea arf sift ye we gt mg 2) CRNA-FMCHE at A firm has identified four operations, which are to be conducted in succession for an order to be processed. The tolerance and mean time of, each operation are given in the following table. Tolerance is independent of each other and the time is normally distributed. Operation Mean Time (hours) Tolerance (hours) 1 7 7406 2 5 5406 3 9 9408 4 6 6403 @ Find the natural tolerance limits for order completion time. If the company sets a goal of 27:5 hours, what proportion of the orders will fail to satisfy the goal ? @ (ii) Find an appropriate capability index and comment. (iv) Using a technique, management has improved the operation 3 to a mean time of 8 hours. What proportion of the orders will now meet the goal ? (Use Standard Normal Distribution table given on the last page) 20 o® @ Be em fei & wa at wrfea aa ae erat A fader Fife | Gi) W on taberain daa} yan & few, de ae ea Aalei a far de orat & are a oT? : aa At sofeata, angfteatait & ferea, aa ara a Preea | 7H areal A sitar AM: 40%, 35% J 25% 2 | ea-Rahett At ga erat % ana ten (cH 100-frg & tan) feted aroft Ha mg 2: est am ht anyfteaisit & ant & srereAT frrent frrem x 70 60° 45 Y 60 45 90 Zz 55 95 50 ae daa & fee aaa sed g aa ara eo-fate wt ara ifr | CRNA-FMCHE 12 (@ Discuss the factors influencing the facility location selection. 10 Gi) For expansion of @ car manufacturing plant, three new locations are to be considered based on three factors : Availability of labour, Proximity to the suppliers, and Proximity to the markets. ‘The weightage of these factors are given as 40%, 35%, and 25% respectively. The rating (on 100-point scale) of the locations against these factors are given in the following table : : Availability of | Proximity to | Proximity to Les labour the suppliers | the markets x 70 60 45 x. 60 45 90 Zz 55 95 50. Find the best and worst location for the new plant. 10 (@ @ wera wet ft wets 1 mm ted A 2 aw eae (aie) acer 20,000 A acea faga ura Ft 0-15 abe omyfd seh A ordi @ 1 we aA hare f : @) aaaye He Gt we 200 micro-ohms &, Gi) Fore & ears areas 1 fraert & fare saves SH 10 J/mm3 ’, aa Gi) Fags H ag a hae & fare senor Sar a tact 60% aT et yatT Harare | Tora aifare : ) vente Son, JH (ID aes aie #1 SPR, mm3 i Spot welding of two steel sheets each of 1 mm thickness is performed using 20,000 A welding current supplied for 0-15 seconds. Assume that : (i) interface contact resistance is 200 micro-ohms, (ii) heat required for melting unit volume of steel is 10 J/mm’, and (iii) only 60% of heat generated is used for melting of metal at the interface. Calculate : 10 (D) Heat generated, J (11) Volume of the weld nugget, mm3 CRNA-FMCHE 13 8. @ @ Gi) @ cH) o) @ (ii) CRNA-FMCHE ware aati 4 gered qerraeeor hi feeenfatey At feretear

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