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7
Mirosław Dusza
The study of track gauge influence on lateral stability of 4-axle rail vehicle model
was utilized in the mentioned works. The answers research. In case of the research a serious formal
about influence on vehicle stability of parameters problem appears, however. Because codes of the
in suspension, wheels and rails wear, rail commercial software are not available to their
inclination and many more were the aims in the users, so in fact they do not know how their MBS is
above cited works. In present investigations the modelled. Consequently the user cannot conclude
idea was kept, but object of the research was in a formal scientific manner basing on the results
changed. Four-axle passenger car model was build obtained with such software. The issue is called the
up with engineering software code VI-Rail. Vehicle black box problem in the literature. In order to
model is supplemented with discrete models of reduce this problem the benchmarking is used. It
vertically and laterally flexible tracks. The VI-Rail does not solve the problem formally, however it is
preprocessing interface used by the author in a kind of the software verification and makes the
present study makes the process of numerical software more credible. In case of the MBS codes
model building significantly easier and faster than used in railway vehicle dynamics the specific
traditional deriving equations of motion and next benchmark test were developed, e.g. [9, 12, 13]. All
their implementation into the numerical highly ranked commercial codes, including VI-
(simulation) software. Here, when vehicle and track Rail, are more or less subject to these tests [13]. In
models are completed, simulation process begins. order to reduce the black box problem the author is
VI-Rail generates equations of motion for the going to go even further in his study. He is going to
adopted model structure according to Legrange’a I compare results presented in the current article with
order formula (formalism). Next the equations of the results from the ULYSSES program for MBS.
motion are solved. Well known and verified Code of the uncommercial program ULYSSES [7]
method, specialised for ordinary differential (many information also in [39]) is at the author’s
equations (ODE) of ,,stiff” type was chosen to disposal. Use of the ULYSSES program will be the
solve the equations. This method is based on next stage in the author’s research on the influence
Gear’s algorithm, widely applied in multi-body of track gauge on railway vehicle stability
system (MBS) simulation tools. properties.
The method of mathematical description (ODE), Track gauge has a great influence on the
numerical procedures to calculate the contact forces performance of rail vehicle. It is especially
(FASTSIM program), numerical method to take significant in case of the lateral dynamics analysis.
account of the non-linear wheel-rail contact Smaller track gauges in comparison to the nominal
geometry (RSGEO program) and equation of value may possibly reduce the self-exciting
motion solver (Gear’s procedure) correspond to vibrations appearance and extend range of velocity
these applied for the two-axle vehicle model for which stable stationary solutions exists only. To
mentioned earlier. So hopefully, despite significant confirm or deny this supposition is the main
differences in construction (structure) between two- detailed aim of this article.
and four-axle vehicles, results can be compared.
It is well known problem how to generalize 2. The Model
simulation results that concern single or countable The MBS was build up with the engineering
number of the cases. On the other hand simulation software VI-Rail (ADAMS/Rail formerly). This is
became the most popular method of the studies for the environment which enable users to create any
large multidimensional systems. In some sense rail vehicle – track model by assembling typical
there is no choice. We are fated to use simulation parts (wheelsets, axleboxes, frames, springs,
as no real alternative exists. Nevertheless, one dampers and any other) and putting typical
always has to remember when generalization is constrains on each of kinematical pairs. Exemption
formulated, that just limited number of the cases of users from deriving the equations of motion by
was examined and generalization is for sure at least themselves is the main advantage of this software.
limited or conditional. Despite this, very many This and many other advantages of the software
commercial software packages for MBS became reduce the time devoted to build the model
available on the market nowadays. They are used to significantly. The simulation model being tested in
solve problems both in the engineering and the paper consists of vehicle and track. Complete
system has 82 kinematic degrees of freedom.
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AoT Vol. 30/Issue 2 2014
a) b)
mb
k1z
c1z
smooth 2b
pin rt surface 1:40 rail
14
joint x inclination y
mr mr klrs klrs klsg
1:40
kvrs cvrs cvrs kvrs clrs clrs kvrs cvrs
ms ms
kvsg c vsg cvsg kvsg c lsg
z
Fig. 1. Track Nominal Model Structure: a) side view, b) cross section view
9
Mirosław Dusza
The study of track gauge influence on lateral stability of 4-axle rail vehicle model
a) b)
26,1 m 2,83 m
19 m
mcb
2,9 m
k bcb
bogie
c2z k2z c2z k2z mb frame k2y k2y
c1z k1z c1z k1z k1z c2y c2y k1z
k1z c1z k1z c1z c1z mw c1z
rt rt mab mab
pin
rt pin
rt klrs k lrs y
x joint joint mr
mr mr mr mr c vrs klsg
kvrs c vrs kvrs c vrs kvrs cvrs kvrs cvrs cvrs kvrs clrs clrs kvrs
ms ms ms ms ms
kvsg c vsg kvsg c vsg kvsg c vsg kvsg c vsg cvsg k vsg clsg
z
c)
c1y k1y c1y k1y c1y k1y c1y k1y
k1x k1x k1x k1x
c1x c1x c1x c1x
bogie bogie
frame frame
Fig. 2. Vehicle – track Nominal Model Structure: a) side view, b) front view, c) top view
In addition torsion springs (kbcb) are mounted influence on the final results. List of the parameters
between car body and bogie frames. To restrict car applied in each simulation is presented below.
body – bogie frame lateral displacements, Simulation time – 15 s;
bumpstops with 0.03 m clearance were applied (not Number of Steps – 2500;
visible in Fig. 2). A new S1002 wheel and UIC60 Contact Configuration File –
rail pairs of profiles are considered [30, 31]. Non- mdi_contact_tab.ccf;
linear geometry of wheel - rail contact description Track Type – flexible;
is assumed. Contact area and other contact Wheel – rail coefficient of friction – 0.4;
parameters are calculated with use of RSGEO Young Modulus – 2.1E+11;
subprogram (implemented into VI-Rail). To Poisson’s Ratio – 0.27;
calculate wheel-rail contact forces, results obtained
Cant Mode – Low Rail;
from RSGEO are utilized. In order to calculate
Solver Selection – F77;
tangential contact forces between wheel and rail, so
called non-linear simplified theory of the rolling Solver Dynamics Setting: Integrator – GSTIFF,
contact by J.J. Kalker is applied. It is implemented Formulation – I3
in the computer code FASTSIM [14, 22, 23] used The VI-Rail program enable to choose the
worldwide. integration procedure. Among a few possible
schemes the Gstiff procedure was applied. It
2.3. Parameters arrangement in simulations utilizes the Gear’s procedure, applied for the
The VI-Rail software enables users to arrange and Adams backward-difference method [19]. The
adjust many of the computational parameters. The method executes the predictor-corrector algorithm
simulation specification, selected method of of calculations. Because of wide region of absolute
mathematical description of real elements, and stability the method is dedicated for numerical
equation solver procedure choice have significant integration of large non-linear systems of ordinary
differential equations ,,stiff type” (typical for
vehicle-track models).
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AoT Vol. 30/Issue 2 2014
3. The method of stability analysis stationary and periodic ones. The crucial elements
Basically, the method used by the author in the on the plots are saddle-node bifurcation and
present study is based on the bifurcation approach subcritical Hopf’s bifurcation that correspond to the
to the analysis of rail vehicle lateral stability. This stable solutions lines and velocities vn and vc,
approach is widely used in the rail vehicle lateral respectively (see Figs. 4a and 4b). The vn and vc are
dynamics, e.g. [8, 10, 11, 17, 25, 26, 28, 29 and 34- well known in the rail vehicle stability analysis
39]. This method takes account of the stability non-linear and linear critical velocities,
theory, however is less formal than the theory but respectively.
more practical instead. In another word, it also It is worth adding that bifurcation approach,
makes use of some assumptions and expectations focused on building the bifurcation diagrams, is
from the system being studied, which are based on also suitable to represent less typical behaviors of
the already known general knowledge about the rail the railway vehicle systems, as chaotic ones. Then
vehicle systems. In accordance with that, building more formal activities are necessary, however.
the bifurcation plot is the main objective here but Interpretation and extension to the above
formal check if the solutions on this plot are statements, including physical aspects, can be
formally stable is not such an objective. That is found in [37, 38 and 39] where thorough
why one does not adopt some solution as the considerations are presented, which enable dipper
reference one in this approach and then does not understanding of the rail vehicle lateral stability
introduce some perturbation into the system to analysis. The method presented in [38] is more
check if the newly obtained solution stays within formal than that in [37], while both methods are
some narrow vicinity of the reference solution, discussed in [39]. In [39] different methods to
what definition of the stability (theory) would determine non-linear critical velocity vn are also
require. The approach assumes that any solution discussed.
typical for railway vehicle systems (stationary or According with the above the information is given
periodic) is stable. Such assumption could be below, referring to the considered objects, on how
accepted based on the understanding within the the bifurcation plots for the needs of the present
railway vehicle dynamics that periodic solutions paper were built. The first part refers to the straight
are the self-exciting vibrations that are governed by track case, while the second one to the circular
the tangential forces in wheel-rail contact. Thanks curve case.
to it, the self-exciting vibrations theory can be used In the method used, the first bogie’s leading
to expect (predict) typical behavior of the system. wheelset lateral displacements yp are observed and
Only when serious doubts about stability appear, recorded in time domain (as in Figs. 3, 4c and 4d).
formal check for the stability (with the initial The stable stationary solutions can appear (Figs. 3a
conditions variation to introduce the perturbation) and 4c) in the system. They are typical for vehicle
is then performed. velocity less than the critical value vn. Sometimes
On the other hand, another very important reason in a curved track for velocity higher than the
exists to vary the initial conditions. This is the need critical one they appear as well. In case of the
to get all the solutions in order to build the stable stationary solutions zero lateral
complete bifurcation diagram. Varying the initial displacements and peak-to-peak values in straight
conditions carefully, widely and knowingly enables track are observed (Fig. 3a). In addition, the tested
to obtain all multiple solutions for the particular vehicle model is example of hard excitation system,
velocity v value. It is the case for both the stable e.g. [37]. It means that some minimum value of
and unstable solutions as well as stationary and initial conditions have to be imposed to initiate
periodic solutions known in the railway vehicle periodic solutions (self-exciting vibrations in real
dynamics. Repeating the procedure for all velocity system). Alternatively, some other perturbation in
range makes it possible to get the bifurcation plots, the system has to be introduced. Thus, in order to
as e.g. Figs. 4a and 4b. As it is seen on these initiate vibrations the straight track test section has
figures the bifurcation plots represent stability got singular lateral irregularity situated 200 m from
properties of the system as they show precisely the track beginning. The irregularity has half of
areas of the stable and unstable solutions, both the sine function shape. Its amplitude equals 0.006 m
11
Mirosław Dusza
The study of track gauge influence on lateral stability of 4-axle rail vehicle model
and wave length 20 m. So all wheelsets are shifted object) means also energy dissipation in the system.
in lateral direction in straight track during the Two conditions have to be met to initiate the
irregularity negotiation (about 2.5 s from the route periodic solutions. The first is some minimum
beginning in Fig. 3). value of energy delivered to the system (minimum
velocity value in the tested system). The second is
a) 0.004 2b=1435mm UIC60/S1002 application of some minimum value of initial
v = 61m/s < vn
0.003 excitation (e.g. track irregularity of sufficient
Singular
lateral amplitude). The periodic solutions (limit cycles)
track
0.002 irregularity are generally not desirable in real objects because
0.001 vibration is always worse than stationary
yp; [m]
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AoT Vol. 30/Issue 2 2014
equal or exceeds the critical value vn). That is why sections of radii from R = 1200 m to R = (straight
the lateral irregularity in straight track is not track). So a few lines are presented in the complete
applied in curved track cases. diagrams usually. Each line is created following a
In practice, to obtain the results for curved track, series of single simulations for different v and the
compound routes had to be applied. It is the same route. The range of v starts at low velocities,
consequence of VI-Rail software feature. It cannot passes critical value vn and terminates in velocities
start calculations in a curved track directly. vd, called sometimes the derailment velocity.
Therefore simulations which finish in a curved The value vd does not mean the real derailment,
track have to begin in straight track section (first 3 however. This is the lowest value of velocity for
seconds in Fig. 4c and 4d). Then they pass through which results of simulations take no limit cycle
transition curve and finally regular the curved track shape and no quasi-static shape either. But the
section (R = const.) begins. If the wheelset’s lateral vehicle motion is possible often. In addition, if
motion takes form of limit cycle and exists until wheelset lateral displacements take large values the
end of the test time (15 s usually), the state climb of wheels on rail head could happen. In
represents and is called the stable periodic solution curved track, outer wheel may be lift up and can
(Fig. 4d). loss contact at velocity vd sometimes. It is effect of
Constant value of velocity is taken in each acting centrifugal force and it is treated as a
simulation. Two parameters – maximum of leading derailment too. The pairs of diagrams like those
wheelset lateral displacement absolute value visible in Figure 4a and 4b, which include results
(|yp|max) and peak-to-peak value of yp (p-t-p yp) are for all tested curve radii, are called a ,,stability
determined. Diagrams of these parameters in maps” and selected as a form of results
velocity domain (Fig. 4a and 4b) are created. Both presentation.
graphs include the lines matching circular track
a) b)
0.008 0.006
maximum of leading wheelset lateral
0.005
0.006
Unstable periodic 0.004
|yp |max; [m]
0.005
solutions
0.004 0.003
0.003 Unstable
Stable Unstable 0.002
stationary stationary Stable solutions
0.002 periodic,
solutions solutions stationary
0.001 stationary
0.001 solutions
0.000 0.000
50 70 vn vc 90 vd 110 50 70 vn vc 90 vd 110
vehicle velocity; [m/s] vehicle velocity; [m/s]
c) d)
0.004 0.004
R=2000m R=2000m
v=65m/s < vn v=75m/s > vn
0.002 0.002
Straight track Straight track
Transition curve
yp; [m]
yp; [m]
0.000 0
Transition curve Regular arc
R=2000m
-0.002 -0.002
Regular arc
R=2000m
-0.004 -0.004
-0.006 -0.006
0 2 4 6 8 10 12 14 0 2 4 6 8 10 12 14
t; [s] t; [s]
Fig. 4. Scheme of Creating the Pair of Bifurcation Plots Useful in The Curved Track Analysis
13
Mirosław Dusza
The study of track gauge influence on lateral stability of 4-axle rail vehicle model
The meaning of stable motion of vehicle in the Wheelset’s maximum lateral displacements slightly
current research should be expressed here, now. decrease from about 0.0015 m to 0.0012 m.
Just stable stationary solutions (constant value of
wheelset lateral displacement yp) or stable periodic 0.010 UIC60/S1002
Straight track
solutions (limit cycle of yp) are assumed to describe
stable vehicle motion. Any other solutions are 0.008
R=1200m R=6000m
assumed to be the unstable ones. The periodic
|yp|max; [m]
motion of wheelset corresponding to its limit cycle 0.006
R=4000m
is not desirable in real vehicle exploitation of R=3000m
course. On the other hand, limit cycle in the 0.004
R=2000m
stability analysis means constant peak-to-peak R=3000m
value and frequency of the wheelset lateral 0.002 R=4000m
R=6000m
displacements. Consequently, if the maximum of vn=61,7 m/s
wheelset lateral displacement value does not 0.000
vn=61,7m/s
R=3000m
and bigger than the critical value vn. But distance
between the critical value vn and the derailment 0.008
R=6000m
value vd can be significantly different in individual
tests. This distance depends on the vehicle – track 0.004
R=2000m R=4000m
system parameters (see results). From practical
point of view the critical velocity should be high 0.000
and distance between critical velocity and 40 60 80 100 120 140
derailment velocity possibly long. v; [m/s]
Fig. 5. Maximum of Absolute Value of Leading
4. The results Wheelset Lateral Displacements and Peak-to-Peak
Considering the analysis of track gauge influence Value of Leading Wheelset Lateral Displacements
on the stability, the European nominal track gauge Versus Velocity for the Nominal Track Gauge
1435 mm was applied at the beginning. In this case 1435mm
(Fig. 5) critical velocity in straight track appears at
61.7 m/s. Stable stationary solutions in straight Next they increase to about 0.0068 m, but stable
track exist for velocity lower than 61.7 m/s, only. periodic solutions appear, however. The maximum
Above this value and straight track periodic value 0.0079 m appears for velocity 100 m/s, and
solutions exist until velocity 130 m/s. The next decreases to 0.0058 m for velocity 132 m/s.
wheelset’s maximum lateral displacements yp in Self-exciting vibrations disappear at this value of
these conditions reach 0.0068 m at critical velocity velocity and stable stationary solutions exists until
and increase to 0.0095 m with increase of velocity. velocity 142 m/s. Small increase of lateral
At the same time peak-to-peak value reaches 0.013 displacements is observed from about 0.0058 m to
m at critical velocity, and further increases until 0.0062 m at the same time.
about 0.0182 m. The second route of large curve radius R = 4000 m
On the route of the largest curve radius R = 6000 was tested next. Stable stationary solutions exist
m, self-exciting vibrations appear at velocity 63 until velocity 67 m/s. Periodic solutions appear at
m/s (Fig. 5). So, this value of velocity should be velocity bigger than 67 m/s, so this value should be
accepted as a critical one, here. Stable stationary accepted as a critical value on this route. Wheelset
solutions exist for velocity lower than 63 m/s. lateral displacement achieves 0.0066 m and slightly
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AoT Vol. 30/Issue 2 2014
increases until 0.007 m at velocity 92 m/s. Then it and 6000 m. But range of velocity in which
decreases to 0.0056 m at velocity 108 m/s, while periodic solutions exists increased in case of curve
solutions return to stable stationary type. Wheelset radius R = 2000 m and decreased in case of R =
lateral displacement increases to 0.0065 m at 3000 m, compared to the results obtained for the
derailment velocity 120 m/s. Peak-to-peak value of nominal gauge of track.
wheelset’s lateral displacements achieves about
0.013 m at critical velocity and decreases to 0.011 0.008 2b=1432mm UIC60/S1002
|yp|max; [m]
R=6000m
about 0.0036 m to 0.0024 m, in the stable 0.005
R=2000m
stationary solutions range. Self-exciting vibrations 0.004
appear at velocity 72 m/s (critical velocity on this
0.003
route). Lateral displacements increase to about
0.0068 m and than decrease to 0.005 m for velocity 0.002
R=4000m R=4000 m
102 m/s. Then they increase to 0.006 m and 0.001 R=6000m
achieve 0.0066 m for velocity 109 m/s. Stable vn=61 m/s
0.000
stationary solutions exist for velocity bigger than
40 60 80 100 120 140
102 m/s, however. Peak-to-peak values decrease
v; [m/s]
from about 0.013 m at critical velocity to 0.007 m 0.014 2b=1432mm UIC60/S1002
R=6000m
velocity 88 m/s and increase in the lateral 0.002 65m/s
: R=2000m R=4000m
displacements is noticed at the same time. The 67m/s
peak-to-peak values rise from about 0.0005 m to 0.000
40 60 80 100 120 140
0.002 m in the narrow range of velocity
corresponding to the periodic solutions. v; [m/s]
In case of the routes of curve radius 1200 m and Fig. 6. Maximum of Absolute Value of Leading
less just stable stationary solutions exist. So just the Wheelset Lateral Displacements and Peak-to-Peak
maximum lateral displacements can effectively be Value of Leading Wheelset Lateral Displacements
observed (p-t-p yp = 0, here). Versus Velocity for Track Gauge 1432 mm
The same range of simulations has been adopted
for track gauge 1432 mm (3 mm less than before). In the next stage, the track was narrowed down to
The results are represented in Fig. 6. Critical 1429 mm gauge (Fig. 7). Critical velocity in
velocity appears in straight track at vn = 61 m/s. The straight track is a little bit bigger than for
wheelset lateral displacements yp increase from previously tested track gauges, i.e. equals vn = 63.5
about 0.005 m at critical velocity to almost 0.007 m m/s. Wheelset’s maximum lateral displacements
at derailment velocity (the diagrams do not cover increase from about 0.0038 m to 0.005 m in the
whole velocity range, however). range of periodic solutions existence. The peak-to-
Peak-to-peak values in the straight track increase peak values of the displacements increase from
from about 0.01 m to 0.014 m in the same range of about 0.0074 m to 0.01 m in this case. Critical
velocity. Critical velocities for all curved track velocity in the curved track routes increase to
routes have almost the same value, v n = 65 m/s for 6774 m/s, in comparison with previously analysed
R = 2000 m and 4000 m and 67 m/s for R = 3000 m case. But ranges of the velocity in which periodic
solutions exist slightly decreased. Generally
15
Mirosław Dusza
The study of track gauge influence on lateral stability of 4-axle rail vehicle model
0.006 0.004
|yp|max; [m]
2b=1429mm UIC60/S1002
R=1200m
R=2000m
0.005 v d200m/s 0.003
R=3000m t tr ack
R=4000m Straigh Straight track
vd200m/s
0.004
|yp|max; [m]
0.008
0.010 Straight track vd200m/s
.
R=1200m
: 0.006
0.008 Straight track vd200m/s
Straight R=6000m
track R=4000m R=1200m
.
0.004
0.006
R=2000m
.
R=3000m
.
0.002
0.004 R=6000m
R=6000m
vn=63,5m/s
vn=71m/s
R=2000m
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AoT Vol. 30/Issue 2 2014
5. Conclusion
-0.002
0 2 4 6 8 10 12 14
It exists possibility to study lateral stability
t; [s] properties of 4-axle railway vehicle model by use
Fig. 9. Leading Wheelset Lateral Displacements in of the presented method in the light of the
time domain for Track Gauge 1426 mm. Curve performed research. High value of lateral stiffness
radius R = 3000 m, at Velocity 75 m/s. An k1y between axle box and bogie frame, characterize
Example of Unstable Solutions this bogie construction. So the wheelset’s lateral
displacements are transmitted from axle boxes to
0.012 2b=1438mm UIC60/S1002
bogie frame. Consequently, entire bogie rotate
Straight track
vd200m/s around pin joint of bolster (it is observed in the VI-
0.010 Rail ,,Animation Controls”). Stable periodic
R=6000m
solutions as an effect of self-exciting vibrations
R=4000m R=6000m
0.008 existence appear in straight track analysis and the
|yp|max; [m]
0.020
R=6000m increases in comparison to the nominal gauge value
as an effect of a few dozen years of the operation,
0.016 R=4000m R=6000m
usually. The results show that effect is not
.
R=1200m completely negative. Although wheelset lateral
0.012
83m/s
R=4000m
Straight compared to the results in Fig. 5 and Fig. 10), the
0.008 track
critical velocity significantly increased in curved
R=3000m
R=6000m
R=2000m
R=2000m
17
Mirosław Dusza
The study of track gauge influence on lateral stability of 4-axle rail vehicle model
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AoT Vol. 30/Issue 2 2014
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Mirosław Dusza
The study of track gauge influence on lateral stability of 4-axle rail vehicle model
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