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Autonomous Maintenance Flow Chart

The document outlines a 7-step flow chart for autonomous maintenance: 1. Initial cleaning of machines to identify defects and hard to access areas. 2. Countermeasures to address forced deterioration and improve access. 3. Preparation of tentative autonomous maintenance standards and checklists, and training staff. 4. General inspection is step 4, followed by autonomous inspection, standardization, and finally full autonomous management.

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Rounak Anand
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551 views5 pages

Autonomous Maintenance Flow Chart

The document outlines a 7-step flow chart for autonomous maintenance: 1. Initial cleaning of machines to identify defects and hard to access areas. 2. Countermeasures to address forced deterioration and improve access. 3. Preparation of tentative autonomous maintenance standards and checklists, and training staff. 4. General inspection is step 4, followed by autonomous inspection, standardization, and finally full autonomous management.

Uploaded by

Rounak Anand
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

B.

Panchanatheeswaran - TPM
Consultant
Flow Chart - Autonomous Maintenance

Step 1 Initial Cleaning

Step 2 Countermeasures for Forced Deterioration


& Improving Hard to Access Areas

Step 3 Preparation of Tentative Standards for


Autonomous Maintenance

Step 4 General Inspection

Step 5 Autonomous Inspection

Step 6 Standardization

Step 7 Full Autonomous Management

B. Panchanatheeswaran - TPM Consultant


Flow Chart - Autonomous Maintenance – Step 1
Initial Cleaning

Select the Machine Plan -


Rectify the defects
Pass

Plan - No
Form Team Hard to access
areas as easy to access Yes

Photograph the Remove Unwanted


Machine materials Go to Step
2

Clean the Machine & Establish


Identify the defects Pre Fixed Locations

Identify Hard to
Audit for Step 1
Access Areas

B. Panchanatheeswaran - TPM Consultant


Flow Chart - Autonomous Maintenance – Step 2
Countermeasures for Forced Deterioration & Improving
Hard to Access Areas

Rectify all the Defects found in Step 1


(Removal of Tags)

Convert all Hard to Access


Areas as Easy to access

Audit for Step 2

No Yes Go to Step
Pass
3

B. Panchanatheeswaran - TPM Consultant


Flow Chart - Autonomous Maintenance – Step 3
Preparation of Tentative Standards for AM

Tentative Standards for Audit for Step 3


AM

Prepare Checklists
for the Standards Yes Sustain the
Pass Improvements

Educate and train all the


related No
Staff on the standards
Go to Step 4

Visual Displays
On the machine

B. Panchanatheeswaran - TPM Consultant

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