Step 1 Diagnosis Sheet 7•2 5 - 16

Subsection Section TPM autonomous maintenance Step 1 Diagnosis date: __/__/__ General inspection Pass 80 points or more

Department Initial cleaning diagnosis sheet Diagnosed by __/100 points Try again
Target equipment:

Diagnosis points and items cited Item Guidance items Evaluation level and evaluation points
Evaluation points

Viewpoint Look, touch, listen, smell

Is cleaning Breakage, Are there any Not oiled Are difficult- Are problems Problems Problems not Problems Not
being done wear, defects in the Inadequate to-access uncovered exhaustively yet continue to attempting to Are the sources that generate dirt, Understands Understands for Only half Does not Has almost no
so that things deformation, positioning or oiling Amount cleaning and and uncovered completely arise find problems leakage (oil, chemicals and air), completely and the most part understands understand understanding
can be defects, play attachment of of oiling oiling countermeas but counter- uncovered waste, and dust understood? keeps records many parts
inspected? and dirtying parts or unknown locations ures measures not
Chemicals, of parts loosening of Not visible made completed? yet Are counter- 5 4 3 2 0
waste, dust, nuts and tangible? completed measures
No level
rust, mist, bolts? being taken for
indicator
paper scraps, the generating Are the amounts of leakage Understands Understands for Only half Does not Has almost no
scales, glass sources of (supplemental amounts) and falling completely and the most part understands understand understanding
shards, metal waste, dirt, dust understood? keeps records many parts
scraps rust and
Area leakage?
4 3 2 1 0
The machine
surroundings are: 7 5 3 2 0
Floor, wall, pillar, Taking Fundamental Temporary Partial measures Created plan for Almost no work
inside a pit, Are efforts measures on measures are measures are are completed counter- done at all
curtain, ceiling being made to one's own completed completed measures
Have you 6 4 take counter-
exhaustively measures for 5 4 3 2 0
uncoveredpr generating
oblem points sources? Plan for counter- Drafting of plan
from a The machine Requesting Separated items Almost no work
measures is together with
functional exterior is: 9 7 4 2 0 others to be requested done at all
clear others in
viewpoint?Ha Frame, piping, to others
progress
ve you wiring, etc.
corrected 8 6 3 3 2 1 0
those that
can be dealt Completed
•Are measures
with? Taking Completed Gathering ideas Isn't coming up In a disposition
Are counter- being taken to counter-
measures on partial counter- with good ideas to give up
The machine measures prevent measures with
one's own measures
interior is: 15 11 5 2 0 being take to splashing of good ideas
Mechanical, prevent chemicals,
mist, oil and 4 3 2 1 0
optical, sensors splashing
and to water?
13 7 3 •Are measures Requesting Plan for counter- Drafting of plan Separated items Almost no work
prevent the others measures is together with to be requested done at all
introduction being devised
for materials, clear others in to others
of waste? progress
attire, writing
Peripheral implements
equipment 8 6 4 2 0 and paper? 3 2 1 0
includes:
7 5
(Comments) __/ 24 points

Evaluation standard Visually Created a report Data collection in Discussions Not started at all
understood progress have started
Item
Spare parts,
consumables, jigs 6 4 2 1 0 What is the (1) Are the number of problem points understood and
their relationship to the 7 major losses
5 4 3 2 0
and tools, status of
measuring visual understood?
instruments autonomous (2) Is the effectiveness of autonomous maintenance
maintenance grasped in a visual form (failure losses, minor
5 4 3 2 0
activities? stoppage losses, speed losses, and set-up and
adjustment losses)
(3) Are review meetings held and do all members
understand the problem points of that day?
5 4 3 2 0

Control panel,
electrical system, 7 4 2 1 0 (4) Are suggestions for improvements being made?
motor, pump
4 3 2 1 0
6 3
(5) Are future methods to advance the process
systematic?
5 4 3 2 0
(Motivating slogans and future autonomous
maintenance plan)
(Comments)
__/52 Points (Comments) __/ 24 points

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