JISHU HOZEN AUDIT SHEET

AREA: EQUIPMENT NAME : TAG NO.

SCORE

FULL MARKS
ITEM DESCRIPTION REMARKS

a) There should not be Dust, Oil,

Coolant, Debris & Mist on non
operating zone, M/c Guards,
5
Piping & Cabling including the
CLEANING OF Hidden areas
1 EQUIPMENT
MAIN BODY b) All Abnormalities (Leaks,
Splashing, Loose, Damage, Broken,
Missing, Vibration, Over heated etc.) 5
must be identified and Taged
(White/ Red)

a) There should not be Dust, Oil,

CLEANING OF Coolant, Debris & Mist on Sub -
EQUIPMENT Assemblies (Proximities, Motors, 10
SUB- Spindles, Wires,Valves, Gauges, Pipes,
ASSEMBLY Hoses, Panel Box, Stirrer etc)
2 (Pneumatic,
Hydraulic, b) All Abnormalities (Leaks,
Splashing, Loose, Damage, Broken,
Electrical & Missing, Vibration, Over heated etc.)
Lubrication 10
in each parts must be identified
Areas) and Taged (White/ Red)

a) There should not be Dust, Oil,

Coolant, Debris & Mist on
Accessories (Inspection Table, Hand
tools, Measuring Instruments &
Gauges, Boards, Conveyors, Crane etc)
5
and around the m/c and no
CLEANING OF unwanted materials to be kept
ACCESSORIES
3
& AROUND THE b) Segregation and Placing of Input
EQUIPMENT & Good/Scrap/RW materials on
fixed locations, Passage around
the m/c, Demarkation of 5
Walking & Working zone

SCORE
FULL MARKS

BAD POOR
ITEM DESCRIPTION REMARKS
0.2 0.4
 a) 7 Types Abnormality List with
Location, 5

DISPLAY OF b) Cleaning Schedule 2

INFORMATION,
4
ANALYSIS AND c) Action Plan to remove the Tags 4
ACTION PLANS
d) Action Plan for easy to CLIT &
Remove HTA 4

e) Before Photographs 5

AWARENESS Do all of them understand the

a) 10
AND motive of the Jishu Hozen?
INVOLVEMENT
OF OPERATORS/
TPM CIRCLE
Do all of them Know how to do
5 MEMBERS IN b) the activity? 10
THE ACTIVITY
& KNOWLEDGE
OF THE
MOTIVE & Are all of them participating in
THEIR ROLE b) 20
the activity?

ITEM NO 1 2 3 4 TOTAL
SCORE FULL
10 20 10 20 100
SHEET MARKS
SCORE
HOW TO EVALUATE
BAD POOR FAIR EXCELLENT
MARKS => 0.2 0.4 0.6 1
Hardly Visible/ Major Areas Satisfactory
ITEM anything points only Maintai progress and
Shopfloor done ned countermeasure
1 to 4
well taken
EVALUATION
LEVEL All members Only Leader is Membe All members
are not doing rs are responsibility is
showing doing clearly defined
5 Personnel interest the & strictly
easiest followed
portions
only
ADDITIONAL COMMENTS / SUGGESTIONS: