AWM40000 SERIES
Issue 2
Airflow Sensors, Amplified, and Unamplified
DESCRIPTION
The AWM40000 Series Airflow Sensors
are based on proven microbridge
technology and include both
unamplified sensor-only devices and
amplified signal conditioned devices.
The microbridge mass airflow sensor
operates on the theory of heat transfer.
Mass airflow is directed across the
surface of the sensing elements. Output
voltage varies in proportion to the mass
air or other gas flow through the inlet
and outlet ports of the package.
This sensor has a unique silicon chip
based on advanced microstructure
technology. It consists of a thin film,
thermally-isolated bridge structure
containing heater, and temperature
sensing elements. The bridge structure
provides a sensitive and fast response to
the flow of air or other gas over the chip.
Dual sensing elements positioned on
both sides of a central heating element
indicate flow direction as well as flow
rate.
The specially-designed housing
precisely directs and controls the airflow
across the microstructure sensing
element. Mechanical design of the
package allows it to be easily mounted
to printed circuit boards.
Laser-trimmed, thick film and thin
film resistors provide consistent
interchangeability from one device to
the next. The microbridge mass airflow
sensor uses temperature sensitive
resistors deposited within a thin film of
silicon nitride. They are suspended in
the form of two bridges over an etched
cavity in the silicon.
The chip is located in a precisely
dimensioned airflow channel to provide
a repeatable flow response. Highly
effective, thermal isolation for the heater
and sensing resistors is attained by
etching the cavity space beneath the
flow sensor bridges.
008345
The small size and thermal isolation of
the microbridge mass airflow sensor
are responsible for the extremely fast
response and high sensitivity to flows.
Dual Wheatstone bridges control airflow
measurement–one provides closed loop
heater control, the other contains the
dual sensing elements.
The heater circuit minimizes shift due
to ambient temperature changes by
providing an output proportional to
mass flow. The circuit keeps the heater
temperature at a constant differential
(160°C) above ambient air temperature
which is sensed by a heat-sunk resistor
on the chip. The ratiometric voltage
output of the device corresponds to FEATURES
the differential voltage across the • Precision silicon micromachining
Wheatstone bridge circuit. • Sensitivity to low flows (0.1 SCCM to
The unamplified versions require both 6 SLPM)
the heater control circuit (Fig. 2) and the • Adaptable for use with higher flows
sensing bridge supply circuit (Fig. 3) for • Low power consumption allows for
operation per specification. These two use in portable devices and battery-
circuits are not on board the sensor and powered applications
must be supplied in the application. The • Analog output
differential amplifier circuitry (Fig. 4) • Standard 2,54 mm [0.10 in] mounting
centers
may be useful in providing output gain
• Laser-trimmed interchangeability
and/or introducing voltage offsets to the
• Accurate sensing of low pressure
sensor output (Fig. 5).
The amplified versions can be used
to increase output gain and introduce
voltage offsets. The circuits shown in
Figs. 2, 3, and 4 are all provided onboard. To view the entire mass
airflow product portfolio,
POTENTIAL APPLICATIONS click here.
• Medical
- Respirators and ventilators
- Oxygen concentrators and
conservers
- Anesthesia machines
• Industrial
- HVAC damper control
- Gas analyzers
- Low vacuum control
- Process control
- Leak detection equipment
- Vent hoods
- Gas metering
- Chromatography
AIRFLOW SENSORS, AMPLIFIED, AND UNAMPLIFIED
AWM40000 SERIES
TABLE 1. SPECIFICATIONS
UNAMPLIFIED AMPLIFIED
CHARACTERISTIC
AWM42150VH AWM42300V AWM43300V AWM43600V-2
Flow range (full scale) 1
±30 SCCM ±1000 SCCM +1000 SCCM 0 SLPM to 6 SLPM
Calibration gas ­— ­— nitrogen nitrogen
Recommended excitation voltage 10 ±0.01 Vdc 10 ±0.01 Vdc 10.000 ±0.010 Vdc 10.000 ±0.010 Vdc
Power supply:
minimum 8.0 Vdc 8.0 Vdc 8.000 Vdc 10.000 Vdc
maximum 15.0 Vdc 15.0 Vdc 15.000 Vdc 15.000 Vdc
Power consumption 30 mW typ. 30 mW typ. 60 mW max. 75 mW max.
8.5 Vdc ±1.5 mVdc at 55.2 Vdc ±2.0 mVdc at 5 Vdc ±0.15 Vdc at 5 Vdc ±0.15 Vdc at
Output at laser trim point
25 SCCM 1000 SCCM 1000 SCCM 6 SLPM
Null output 0 mV ±1 mV 0.0 mVdc ±1.5 mVdc 1.000 mVdc ±0.050 mVdc 1.000 Vdc ±0.050 Vdc
Null output shift (-25°C to 85°C) ­±0.20 mVdc ±0.20 mVdc ±0.025 Vdc max. ±50 mVdc max.
Output voltage shift:
25°C to -25°C +2.5% reading max. +2.5% reading,max. -5.0% reading max. -7.0% reading max.
25°C to 85°C -2.5% reading max. -2.5% reading max. +6.0% reading max. +7.0% reading max.
Repeatability and hysteresis1 ±0.35% FSO typ. ±0.50% reading typ. ±0.5% reading max. ±1.00% reading max.
Pressure drop at full scale 0.008 inH20 typ. 1.02 inH20 typ. 1.02 inH20 typ. 8 inH20 typ.
1.0 ms typ. 1.0 ms typ. 1.0 ms nom.
Response time2 1.0 ms nom.
3.0 ms max. 3.0 ms max. 3.0 ms max.
Overpressure 17.2 bar [250 psi] max. 10.3 bar [150 psi] 10.3 bar [150 psi] 1.7 bar [25 psi]
Maximum flow pulse to
5 SLPM/s 5 SLPM/s 5 SLPM/s 5 SLPM/s
prevent damage
Output load:
NPN (sinking) 10 mA 10 mA 10 mA 10 mA source, 20 mA typ.
PNP (sourcing) 20 mA 20 mA 20 mA
-25°C to 85°C -25°C to 85°C -25°C to 85°C -25°C to 85°C
Operating temperature range
[-13°F to 185°F] [-13°F to 185°F] [-13°F to 185°F] [-13°F to 185°F]
-40°C to 125°C -40°C to 125°C -40°C to 90°C -40°C to 125°C
Storage temperature range
[-40°F to 251°F] [-40°F to 251°F] [-40°F to 194°F] [-40°F to 251°F]
Ratiometricity error ±0.30% reading ±0.3% reading ±0.3% reading nom. ±0.8% reading max.
Shock (5 drops, 6 axes) 100 g peak 100 g peak 100 g peak 100 g peak
Weight 17.5 g [0.62 oz]3 ­— — 11 g [0.39 oz]
1
Output voltage is ratiometric to supply voltage.
2
Repeatability and hysteresis tolerances reflect inherent inaccuracies of the measurement equipment.
3
Includes 4.3 g for backing plate.

2 Advanced Sensing Technologies

 AIRFLOW SENSORS, AMPLIFIED, AND UNAMPLIFIED
AWM40000 SERIES
TABLE 2. OUTPUT FLOW VS. INTERCHANGEABILITY (AT 10.0 ±0.01 VDC AT 25°C [77°F])1
AWM42150VH AWM42300V AWM43300V AWM43600V-2
Pressure Flow Nom. Tolerance Pressure Flow Nom. Tolerance Pressure Flow Nom. Tolerance Pressure Flow Nom. Tolerance
(ubar) (SCCM) (mV) (±mV) (mbar) (SCCM) (mVdc) (±mVdc) (mbar) (SCCM) (Vdc) (±Vdc) (mbar) (SLPM) (Vdc) (±Vdc)

20 30 9.9 1.5 —­ 1000 55.2 2.0 2.23 1000 5.000 0.15 20.0 6 5.00 0.15
17 25 8.5 1.5 — 800 53.0 2.0 1.87 900 4.970 0.16 14.7 5 4.89 0.20
14 20 6.8 1.5 — 600 49.3 2.5 1.52 800 4.885 0.17 9.07 4 4.65 0.25
10 15 5.2 1.0 — 400 42.5 3.5 1.16 700 4.775 0.18 6.40 3 4.35 0.40
7 10 3.5 1.0 —­ 200 29.8 4.0 0.94 600 4.630 0.19 3.35 2 3.75 0.55
3 5 1.7 1.0 — 0 0 1.5 0.71 500 4.430 0.20 11.7 1 2.90 0.50
0 0 0.0 1.0 — 200­ -29.8 4.0­­ -0.50 400 4.155 0.21 00.0 0 1.00 0.05

—­ —­ —­ —­­ —­ -400­­ -42.5­­ 5.0­­ -0.33 300 3.760 0.19 —­ —­­ —­­ —­
—­ —­ —­ —­­ —­ -600­ -49.3­­ 6.0­­ 0.19 200 3.225 0.17 —­ —­ —­ —­­
—­ — —­ —­­ —­ -800­­ -53.0­­ 6.0­­­ 0.08 100 2.485 0.14 —­ —­ —­­ —­
— — — —­­ —­ -1000­­ -55.2­ 6.0­­­­ 0.00 0 1.000 0.05 —­­ —­ —­­ —­
1
Numbers in bold type indicate calibration type, mass flow, or differential pressure. Tolerance values apply to calibration type only.

FIGURE 1. PERFORMANCE CURVES

15 60
AWM42150VH AWM42300V
10 40
15 15 60 60
Output (mV)

Output (mV)

5 20
10 10 40 40
0 0
Output (mV)

Output (mV)
Output (mV)

Output (mV)

5 5 20 20
-5 -20
0 0 0 0
-10 -40
-5 -5 -20 -20
-15 -60
-30 -10
-10 -20 -10 0 10 20 30 -40 -40-750
-1000 -500 -250 0 250 500 750 1000

-15 -15 Mass Flow (SCCM) -60 -60 Mass Flow (SCCM)
-30 -30 -20 -20 -10 -10
Nominal 0 0 10 20 20
10 Min./Max. 30 30 -1000
-1000 -750-750
-500-500
-250-2500
Nominal 0250 250
500 750 750
500
Min./Max. 10001000
Mass
Mass Flow
Flow (SCCM)
(SCCM) Mass
Mass Flow
Flow (SCCM)
(SCCM)
Nominal
Nominal Min./Max.
Min./Max. Nominal
Nominal Min./Max.
Min./Max.

AWM43300V AWM43600V-2

15 60
6 6
10 40
5 5
Output (mV)

(mV) (mV)

6 56 6
Output (mV)

Output (mV)

6
20
4 4
5 05 50 5
OutputOutput
Output (mV)

Output (mV)
Output (mV)

3 -5 4 3-20
4 4 4
2 -10 2-40
3 3 3 3
1 -15 1-60
2 2 20 2 -750
1 2 -250 3 0 4 750 61000
0 -30 200-20 -10
400 0600 10 800 20 30
1000 -1000 -500 250 5005

1 1 Mass
Mass Flow
Flow (SCCM)
(SCCM) 1 1 Mass
MassFlow (SCCM)
Flow (SCCM)
0 0 200 200 400 400 800 800 10001000
600 600Min./Max. 0 0 1 1 2 2 3 3 4 4 5 5 6 6
Nominal
Nominal Min./Max. Nominal
Nominal Min./Max.
Min./Max.
Mass
Mass Flow
Flow (SCCM)
(SCCM) Mass
Mass Flow
Flow (SCCM)
(SCCM)
Nominal
Nominal Min./Max.
Min./Max. Nominal
Nominal Min./Max.
Min./Max.
Advanced Sensing Technologies 3
Pin 2 + R3 R4 VS (10 Vdc)
 10 Pin 2 + R3 R4 VS (10 Vdc)
40
5 1)
(V LM2902

Output (mV)

Output (mV)
-

Output (mV)
5 20 5 kOhm
4 R2
Pin 4
AIRFLOW
0
3
SENSORS, AMPLIFIED,6 AND UNAMPLIFIED
0
1.82 kOhm
6

AWM40000
-5
SERIES - 5 -20 - Pin 3 5
R1

Output (mV)

Output (mV)
2LM2902 V O LM124
-10 + -40 + Pin 5
V4S 4
-15 NOTICE
1 -60 Pin 1
1 -10 R Circuit
2 0 (Fig. 3 2) R535 30Bridge 3
6 Supply Circuit (Fig 3.) are required for operation per specification
000 -30 the0Heater
Both -20 Control2 10and 4
the
20Sensing -1000 -750 -500 -250 0 250 500 750 1000
when using the-unamplified
Mass R
devices.
Flow
3 R
These two
(SCCM)
4 circuits are not onboard the sensor and must be Flow
supplied in the applications.
Mass Flow (SCCM) 2 Mass (SCCM) 2
LM2902 VOFFSET
Pin 6 +
FIGURE 2. HEATER Nominal Min./Max.
CONTROL CIRCUIT Min./Max.
Nominal FIGURE 3. SENSINGNominal
BRIDGE SUPPLY CIRCUIT
Min./Max. 1
(V2) 1
R6 0 200 400 600 800 1000 0 1
Mass Flow (SCCM)
VS (10 Vdc) 24.9 kOhm
Nominal Min./Max.
Pin 2

( )( )
VS (10 Vdc)
5 kOhm 2R2 + R1 R4
VO = (V - V1) + VOFFSET 500 Ohm
R1 R3 4 2
Pin
Pin 6

( )
6 1.82 kOhm Pin 2 + 6 R3 R4 VS (
R 24.9 kOhm
-
where VOFFSET = VSPin 3 6 (V1) LM2902
VO 5 LM124 R5 + R6 - 5 5k
+ Pin 5
Output (mV)

Output (mV)
R2
4 4
Pin 1
3 3
R1
-
LM2902 VO
2 2 +
VS
NOTICE
1 1 R5
The 2 R
0 differential
200 amplifier
400circuitry 600
in Fig. 4 may
800be useful1000
in providing output
- 0 gain and/or
R13 introducing
2 R4 voltage
3 offsets
4 to 5the 6
sensor output (see Fig. 5) when
Mass Flow using
24.9 (SCCM)
kOhm the unamplified devices. LM2902 Mass Flow VOFFSET
(SCCM)
Pin 2
Pin 6 +
FIGURE Vdc) Nominal INSTRUMENTATION
4. DIFFERENTIAL
VS (10 Min./Max. (V2) FIGURE 5. EQUATION Nominal Min./Max.
R6
AMPLIFIER
) + VOFFSET CIRCUIT 500 Ohm
Pin 6
+ R3 kOhmR4
24.9 VS (10 Vdc)

( )( )
Pin 2 VS (10 Vdc)
(V1) LM2902 2R2 + R1 R4
- VO = 5 kOhm (V2 - V1) + VOFFSET
R1 R3
R2

( )
Pin 4
R6
where VOFFSET = VS1.82 kOhm
- - R5 + R6 Pin 3
R1 LM2902 VO LM124
+ + Pin 5
VS
Pin 1
R2 R5
- R3 R4
LM2902 VOFFSET
Pin 6 +
(V2)
R6

24.9 kOhm
Pin 2

( )( )
VS (10 Vdc)
2R2 + R1 R4
VO = (V2 - V1) + VOFFSET 500 Ohm
R1 R3
Pin 6

( )
where VOFFSET = VS
R6
R5 + R6
24.9 kOhm

4 Advanced Sensing Technologies

AIRFLOW SENSORS, AMPLIFIED, AND UNAMPLIFIED
AWM40000 SERIES

CAUTION
PRODUCT DAMAGE
Do not use the AWM40000 Series to sense liquid flow.
Failure to comply with these instructions may result in
product damage.
NOTICE
Positive flow direction is defined as proceeding from Port 1
(P1) to Port 2 (P2) and results in positive output.
NOTICE
The effects of dust contamination, which may result from
some applications, can be minimized. By design, dust
particles that may be present in the air stream will flow
past the chip parallel to the chip surface. In addition, the
microstructure chip produces a thermophoretic effect, which
repels micrometer sized dust particles away from the bridge
structure. A simple filter will prevent dust adherence to chip
edges and channel surfaces. Adequate filtering in most
applications can be achieved with a disposable five-micron
filter used in series on the upstream side of the airflow device.

FIGURE 6. MOUNTING DIMENSIONS (FOR REFERENCE ONLY, MM/[IN])

Pinout for amplified versions Pinout for unamplified versions

1 = Output See Figures 2, 3, and 4
2 = Supply
3 = Ground

Advanced Sensing Technologies 5

ADDITIONAL MATERIALS
The following associated literature is
available at sensing.honeywell.com:
• Product range guide
FOR MORE INFORMATION
Honeywell Sensing and Internet of
Things services its customers through a
worldwide network of sales offices and
distributors. For application assistance,
current specifications, pricing or the
nearest Authorized Distributor, visit
sensing.honeywell.com or call:
Asia Pacific +65 6355-2828
Europe +44 1698 481481
USA/Canada +1-800-537-6945
Honeywell
Advanced Sensing Technologies
830 East Arapaho Road
Richardson, TX 75081
sps.honeywell.com/ast
WARRANTY/REMEDY
WARNING
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PERSONAL INJURY
manufacture as being free of defective
DO NOT USE these products as safety
materials and faulty workmanship
or emergency stop devices or in any
during the applicable warranty period. other application where failure of the
Honeywell’s standard product warranty product could result in personal injury.
applies unless agreed to otherwise by
Failure to comply with these
Honeywell in writing; please refer to instructions could result in death or
your order acknowledgment or consult serious injury.
your local sales office for specific
warranty details. If warranted goods
are returned to Honeywell during the WARNING
period of coverage, Honeywell will MISUSE OF
repair or replace, at its option, without DOCUMENTATION
charge those items that Honeywell, • The information presented in this
in its sole discretion, finds defective. datasheet is for reference only.
The foregoing is buyer’s sole remedy Do not use this document as a
and is in lieu of all other warranties, product installation guide.
• Complete installation, operation,
expressed or implied, including those
and maintenance information
of merchantability and fitness for a
is provided in the instructions
particular purpose. In no event shall supplied with each product.
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special, or indirect damages.
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While Honeywell may provide
application assistance personally,
through our literature and the
Honeywell web site, it is buyer’s
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the suitability of the product in the
application.
Specifications may change without
notice. The information we supply is
believed to be accurate and reliable
as of this writing. However, Honeywell
assumes no responsibility for its use.
008345-2-EN | 2 | 05/2021
© 2021 Honeywell International Inc. All rights reserved.
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