Company name: Orient Energy Systems (Pvt.) Ltd.

Created by: Ahmed Raza

Phone: +92-345-8229405
Email: raza.ahmed@orient-power.com
Date: 22/01/2020
Qty. Description
1 Hydro MPC-E 2 CRE20-3 U2 A-A-G-A

Note! Product picture may differ from actual product

Product No.: 99187164

The pressure booster system Hydro MPC-E, supplied as compact assembly, maintains a constant pressure
through continuous adjustment of the speed of the pumps.
The system performance is adapted to the demand through cutting in/out the required number of pumps and
through parallel control of the pumps in operation.
Pump changeover is automatic and depends on load, time and fault.

From 0.37 to 11 kW, the booster set is equipped with CRE pumps with electronically commutated permanent
magnet motor with extremely high efficiency. The total efficiency of this motor including the frequency converter is
better than the IE4 level in IEC60034-31, even though this standard only applies for the motor.

From 15 to 22 kW the booster is equipped with CRE pumps with integrated frequency controlled motors. The total
efficiency of this motor including the frequency converter is better than the IE3 level in IEC60034-31, even though
this standard only applies for the motor.

From 30 kW the booster is equipped with CR pumps connected to an external Grundfos CUE frequency converter
(one per pump).

The system consists of these parts:

The pumps are equipped with a service-friendly cartridge shaft seal, HQQE (SiC/SiC/EPDM).
- Two manifolds of galvanized steel.
Base frame of galvanized steel up to CR 90; above CR90 the pumps are placed
on a galvanized I-Beam frame.
One non-return valve and two isolating valves for each pump.
Adapter with isolating valve for connection of diaphragm tank.
Pressure gauge and pressure transmitter (analog output 4-20 mA).
Control MPC in a steel cabinet, IP 54, including main switch, all required fuses,
motor protection, switching equipment and microprocessor-controlled CU 352.

Dry-running protection and diaphragm tank are available according to the list of accessories.

Pump operation is controlled by Control MPC with the following functions:

- Intelligent multi-pump controller, CU 352.
Constant pressure control through continuously variable adjustment of the speed
of each individual pump.
PID controller with adjustable PI parameters (Kp + Ti).
Constant pressure at setpoint, independent of inlet pressure.
On/off operation at low flow.
Automatic cascade control of pumps for optimum efficiency.
Selection of min. time between start/stop, automatic pump changeover and pump
priority.
Automatic pump test function to prevent idle pumps from seizing up.
Possibility of standby pump allocation.
Possibility of backup sensor (redundant primary sensor).
Manual operation.
Possibility of external setpoint influence
Log function
Setpoint Ramp
Possibility of digital remote-control functions:

Printed from Grundfos Product Centre [2020.01.001] 1/6

 Company name: Orient Energy Systems (Pvt.) Ltd.
Created by: Ahmed Raza
Phone: +92-345-8229405
Email: raza.ahmed@orient-power.com
Date: 22/01/2020
Qty. Description
system on/off,
max., min. or user-defined duty
up to 6 alternative setpoints.
Digital inputs and outputs can be configured individually.
Pump and system monitoring functions:
minimum and maximum limits of current value
inlet pressure
motor protection.
Sensors monitored against malfunction.
Alarm log with the previous 24 warnings/alarms.
Display and indication functions:
Colour screen display
green indicator light for operating indications and red indicator light for fault
indications
potential-free changeover contacts for operation and fault.
Grundfos bus communication.

It is possible to add CIM communication modules for communicating with Scada/BMS.

Pumps, piping, cabling complete as well as Control MPC are mounted on the base frame.

The booster system has been preset and tested.

Flow media: Water

Liquid temperature: 5 °C .. 60 °C
Max operating pressure: 16 bar

Mains supply: 380-415 V

Starting main: Electronically
Rated current: 22 A

Suction port: DN 80
Discharge port: DN 80
Net weight: 273 kg
Gross weight 383 kg

Printed from Grundfos Product Centre [2020.01.001] 2/6

 Company name: Orient Energy Systems (Pvt.) Ltd.
Created by: Ahmed Raza
Phone: +92-345-8229405
Email: raza.ahmed@orient-power.com
Date: 22/01/2020

99187164 Hydro MPC-E 2 CRE20-3 U2 A-A-G-A 50 Hz

H Hydro MPC-E 2 CRE20-3 U2 A-A-G-A, 50Hz eta
[bar] [%]
None
Losses in fittings and valves not included
Q = 125 US GPM
H = 3 bar
6.5 n = 90 % / 3160 rpm
Pumped liquid = Water
100 %
Liquid temperature during operation = 20 °C
6.0 Density = 998.2 kg/m³

5.5

5.0 90 % 100

4.5 90

4.0 80 % 80

3.5 70

70 %
3.0 60

2.5 50
60 %

2.0 40

50 %
1.5 30

40 %
1.0 20

0.5 25 % 10
16 % Eta pump = 64.8 %
Eta pump+motor+freq.converter = 60.1 %
0.0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 Q [US GPM]
P NPSH
[kW] [bar]

12 3.0
P1 (motor+freq.converter)

10 P2 2.5

8 2.0

6 1.5

4 1.0

2 0.5
P1 (motor+freq.converter) = 3.934 kW
P2 = 3.654 kW
NPSH = 0.41 bar
0 0.0

Printed from Grundfos Product Centre [2020.01.001] 3/6

 Company name: Orient Energy Systems (Pvt.) Ltd.
Created by: Ahmed Raza
Phone: +92-345-8229405
Email: raza.ahmed@orient-power.com
Date: 22/01/2020
H Hydro MPC-E 2 CRE20-3 U2 A-A-G-A, 50Hz eta
Description Value [bar] [%]
None
General information: Losses in fittings and valves not included
6.5
Hydro MPC-E 2 CRE20-3 U2 100 %
Q = 125 US GPM
Product name: A-A-G-A H = 3 bar
6.0
n = 90 % / 3160 rpm
Product No: 99187164 5.5 Pumped liquid = Water
Liquid temperature during operation = 20 °C
EAN number: 5712608336072 90 % Density = 998.2 kg/m³
5.0 100
5712608336072
Technical: 4.5 90

Actual calculated flow: 125 US GPM 4.0 80 % 80

Max flow: 308 US GPM 3.5 70
Max flow system: 154 US GPM 70 %
3.0 60
Resulting head of the pump: 3 bar
Head max: 6.197 bar 2.5 50
60 %
Main pump name: CRE20-3 2.0 40
Main pump No: 99071657 50 %
1.5 30
Number of pumps: 2 40 %
1.0 20
Non-ret. valve: at discharge side
Materials: 0.5 25 % Eta pump = 64.8 % 10
16 %
Eta pump+motor+freq.converter = 60.1 %
Manifolds: Galvanized steel 0.0 0
0 50 100 150 200 250 Q [US GPM]
Installation:
P NPSH
Maximum operating pressure: 16 bar [kW] [bar]
Maximum permissible inlet P1 (motor+freq.converter)
pressure: 9.7 bar
10 P2 2.5
Manifold inlet: DN 80
8 2.0
Manifold outlet: DN 80
Pressure rating: PN 16 6 1.5
DN 16
PN 80

1160
755
1150
950

210

Earth connection: PE 4 1.0

Liquid: P1 (motor+freq.converter) = 3.934 kW
2 0.5
Pumped liquid: Water P2 = 3.654 kW
NPSH = 0.41 bar
Liquid temperature range: 5 .. 60 °C 0 0.0
Selected liquid temperature: 20 °C
Density: 998.2 kg/m³
Electrical data: 210

Power (P2) main pump: 5.5 kW

Mains frequency: 50 Hz
Rated voltage: 3 x 380-415 V
Rated current of system: 22 A
Start. method: electronically
1460

Enclosure class (IEC 34-5): IP54

958

EMC Certificate - Hydro MPC 1

Radio interference supression:
DN 80
PN 16

[2007]
Controls:
160

Control type: E 755 950

Tank: 1160 1150

Diaphragm tank: No
Others:
Basis plant: Y
Net weight: 273 kg
Gross weight: 383 kg L1 L1
Product range: South Europe L2 RCD L2
L3 L3
PE

Control cabinet

Printed from Grundfos Product Centre [2020.01.001] 4/6

 Company name: Orient Energy Systems (Pvt.) Ltd.
Created by: Ahmed Raza
Phone: +92-345-8229405
Email: raza.ahmed@orient-power.com
Date: 22/01/2020

99187164 Hydro MPC-E 2 CRE20-3 U2 A-A-G-A 50 Hz

PN 16
DN 80
210

1150
950
1460 1160
755

160

958

Note! All units are in [mm] unless others are stated.

Disclaimer: This simplified dimensional drawing does not show all details.

Printed from Grundfos Product Centre [2020.01.001] 5/6

 Company name: Orient Energy Systems (Pvt.) Ltd.
Created by: Ahmed Raza
Phone: +92-345-8229405
Email: raza.ahmed@orient-power.com
Date: 22/01/2020

99187164 Hydro MPC-E 2 CRE20-3 U2 A-A-G-A 50 Hz

L1

L2

L3

Control cabinet
RCD

PE
L1

L2

L3

Note! All units are in [mm] unless others are stated.

Printed from Grundfos Product Centre [2020.01.001] 6/6