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Progress in Aerospace Sciences 70 (2014) 42–68

Contents lists available at ScienceDirect

Progress in Aerospace Sciences


journal homepage: www.elsevier.com/locate/paerosci

Potential and prospective implementation of carbon nanotubes on


next generation aircraft and space vehicles: A review of current and
expected applications in aerospace sciences
Omid Gohardani a,n, Maialen Chapartegui Elola b, Cristina Elizetxea b
a
Springs of Dreams Corporation, 340 East 1st Street, No. 8, Tustin, California 92781, United States of America
b
Tecnalia, Parque Tecnológico de San Sebastián, Mikeletegi Pasealekua 2, E-20009 Donostia-San Sebastián, Spain

art ic l e i nf o a b s t r a c t

Article history: Carbon nanotubes have instigated the interest of many different scientific fields since their authenticated
Received 2 January 2014 introduction, more than two decades ago. Particularly in aerospace applications, the potential implemen-
Received in revised form tations of these advanced materials have been predicted to have a large impact on future aircraft and space
21 May 2014
vehicles, mainly due to their distinct features, which include superior mechanical, thermal and electrical
Accepted 22 May 2014
properties. This article provides the very first consolidated review of the imminent prospects of utilizing
Available online 9 July 2014
carbon nanotubes and nanoparticles in aerospace sciences, based on their recent implementations and
Keywords: predicted future applications. Explicitly, expected carbon nanotube employment in aeronautics and
Aerospace nanotechnology astronautics are identified for commercial aircraft, military aircraft, rotorcraft, unmanned aerial vehicles,
Next generation aircraft/spacecraft
satellites, and space launch vehicles. Attention is devoted to future utilization of carbon nanotubes, which
Future aerospace materials
may comprise hydrogen storage encapsulation, composite material implementation, lightning protection
Aerospace nanomaterials
Carbon nanotube aircraft for aircraft, aircraft icing mitigation, reduced weight of airframes/satellites, and alleviation of challenges
Space elevator related to future space launch. This study further sheds light onto recent actualized implementations of
carbon nanotubes in aerospace applications, as well as current and prospective challenges related to their
usage in aerospace sciences, encompassing health and safety hazards, large scale manufacturing,
achievement of optimum properties, recycling, and environmental impacts.
& 2014 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2. A brief introduction to CNTs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.1. Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.2. Synthesis of CNTs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.3. Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.4. Properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.5. Modeling of CNTs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3. Timeline of CNT milestones in aerospace applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4. Potential roles of CNTs in aeronautics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.2. CNTs and commercial aircraft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.2.1. Airframe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.2.2. Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.2.3. Aircraft icing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.2.4. Propulsion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.2.5. Lightning protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.2.6. Electromagnetic interference shielding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.2.7. Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

n
Corresponding author.
E-mail address: omid.gohardani@springsofdreams.org (O. Gohardani).

http://dx.doi.org/10.1016/j.paerosci.2014.05.002
0376-0421/& 2014 Elsevier Ltd. All rights reserved.
O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68 43

4.2.8. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.3.CNTs and military aircraft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.3.1. Stealth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.3.2. Aircraft icing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.4. Morphing aircraft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.5. CNTs and rotorcraft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.5.1. Structural damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.5.2. Structural monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.5.3. Icing on rotorcraft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.6. CNTs in UAV and MAV applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.6.1. Electric UAVs and CNTs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.6.2. Mitigation of aircraft icing related to UAVs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5. Potential roles of CNTs in astronautics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.1. The space elevator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.1.1. Motivation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.1.2. Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.2. Space propulsion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.3. Satellites and spacecraft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6. Recent developments of CNT implementation in aerospace applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.1. A glimpse of actualized CNT implementation in aerospace applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.2. A selection of patents featuring CNT implementation in aerospace applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7. Challenges related to CNT implementation in aerospace applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.1. Large scale production. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.2. Adequate quality at a low cost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.3. Achievement of optimized properties upon CNT implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.4. Health and safety concerns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.5. Recycling and environmental inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
8. Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9. Future outlooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
10. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

1. Introduction
has increased considerably since the year 2000, as shown in Fig. 1.
The interest for applications of carbon nanotubes (CNTs) has This trend is likely to continue to increase as scientists unravel the
since their scientific introduction progressively increased due to applications and characteristics of CNTs in different scientific
the superior features that these materials exhibit. The potential fields. In this context, an interesting remark is that the number
applications of CNTs have augmented by a manifold in different of articles containing the keyword aerospace has increased from
scientific disciplines, such as in energy storage [1,2], mechanical less than 0.25% to 1.8% in 2013. These figures are hence indicative
systems [3], sensing [4], biological applications [5–7], and field of a continued bright prospect of CNT usage in aerospace sciences,
emission [8–10]. As aerospace engineering is considered to be one while also accounting for their relative limited current implemen-
tations. Equally, it is apparent that there is a distinct difference in
the forefront disciplines of the future, it is natural that these
the number of publications pertaining to CNTs solely with the
materials will play a game-changing role for this specific industry.
keyword “aircraft” versus “aerospace”, as shown in Fig. 1.
With the retirement of the Space Shuttle [11,12] and introduction
More detailed historical insight into carbon fibers and CNTs has
of composite materials to a larger extent on current and future
been outlined by other researchers [21–23], where in-depth
commercial aircraft such as Boeing 787 [13] and Airbus A380 [14],
specifications are presented related to these materials. Due to
the potential implementations of CNTs and benefits thereof, for
the extremely large number of research efforts carried out in the
both the aeronautical and the aerospace industry are evident. For
field of nanotechnology and particularly related to CNTs, it is
this purpose, this article seeks to identify the potential usage of
beyond the scope of this article to cover all studies with potential
CNTs in aerospace applications and identify their prospective
applications of these materials. A literature excursion related to
implementations. In 1950s, the need for composite materials with applications of CNTs in aerospace engineering often results in
superior mechanical properties was a driving stimulus into carbon scientific articles where profound research studies in the field of
fiber research [15], which eventually led to progress in carbon material sciences are presented. In light of this statement, a
whisker and single crystal graphite research [16,17]. The emerging limited number of articles are identified that focus solely on the
challenges of crack propagation and encountered fiber defects potential applications of CNTs in aeronautics and astronautics.
however called for alternative solutions for obtaining ultra-high Granted, the multi-disciplinary aspect of this topic has rendered
modulus fibers. One approach towards this goal was the employ- authoring of a multi-faceted review of this topic, a challenging
ment of controlled synthesis of carbon fibers by utilizing a task. The purpose of this article is therefore to explore the
catalytic chemical vapor deposition (CVD) [18]. The progress in aforementioned realms and provide identified prospects of CNT
polymer-based carbon fiber research was initially carried out on applications within aerospace sciences departing from solely a
microscale filaments [19] and consequently led to experimental material science perspective. Hence, this review article endeavors
identification of CNTs using transmission electron microscopy [20]. to provide an overview of the topics necessary for understanding
In the present study, a literature excursion on CNTs clearly the concepts associated with CNT implementation in aerospace
indicates that the number of scientific publications on this topic sciences, in conjunction with references where more detailed
44 O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68

Nomenclature CVD chemical vapor deposition


DARPA Defense Advanced Research Projects Agency
ηB battery efficiency DoD US Department of Defense
tE flight endurance time DSWSAM dynamic and static wettability scheme for advanced
ξðdÞ probability distribution of nanotubes materials
ϕ wrapping angle EEDS electroexpulsive deicing systems
ρ density EHS environmental health and safety
ϱ electrical resistivity EFM embedded fiber method
ψ ðdÞ arbitrary nanotube volume distribution EME electromagnetic energy
s electrical conductivity EMI electromagnetic interference
sB tensile strength ETMS enhanced traffic management system
C^ h chiral vector EP electric propulsion
ℓ length ERA environmentally responsible aviation
a length of the unit vector EU European Union
aC  C C–C bond length FAA Federal Aviation Administration
d diameter of nanotube FEA finite element analysis
dt diameter of nanotube GEO geostationary earth orbit
dr detected distance by radar ICT information and communication technology
k thermal conductivity ILS interlaminar shear strength
ℓ integer LEO low earth orbit
m integer LGG light gas gun
n integer LNG liquid natural gas
t nanotube outer layer thickness MAV micro air/aerial vehicle
AR aspect ratio MGS Mars global surveyor
CD drag coefficient MHD magneto-hydrodynamics
CL lift coefficient MMOD micrometeoroid/orbital debris
E, E~ Young's modulus nanoFET nanoparticle field extraction thruster
E11 elastic modulus in the principal material direction NASA National Aeronautics and Space Administration
Em matrix modulus NAV nano aerial vehicles
EB nominal stored battery energy NIOSH National Institute for Occupational Safety and Health
ENT nanotube modulus NTIS National Technical Information Service
LNT circumference of a nanotube MMOD micrometeoroids and orbital debris
P1 received power with the material present MWCNT multi-walled carbon nanotube
P2 received power with the material absent OEW operating empty weight
S wingplan form area PMCs polymer matrix composites
SE shielding effectiveness PSC preferred system concept
T temperature RAM radar absorbing material
V NT total volume fraction of tubes in the composite RCS radar cross section
WB battery weight RHC resistive heating coating
WS structure weight RLV reusable launch vehicle
W Total total weight ROA remotely operated aircraft
AFRL Air Force Material Laboratory RPV remoted piloted vehicle
AO atomic oxygen SFC specific fuel consumption
BADA base of aircraft data SWCNT single-walled carbon nanotube
BWB blended wing body TRIPS thermal, radiation and impact protective shields
CFRP carbon fiber reinforced polymer UAV uninhabited aerial vehicle/unmanned aerial vehicle
CGE CNP/glassfiber/epoxy UAS unmanned air systems
CNFs carbon nanofibers UHMWPE epoxy and ultra-high molecular weight
CNFP carbon nanofiber paper polyethylene
CNP carbon nanotube paper UV ultraviolet
CNS carbon nanostructures VGCNF vapor grown carbon nanofiber
CNTs carbon nanotubes VUV vacuum ultraviolet
CNRP carbon nanotube reinforced polymer

descriptions from a material science perspective are presented. terms of atomic structure and morphology, processing, character-
Fig. 2 outlines the covered topics in this review article. ization, mechanics, and other chemical/physical properties in
several books and review articles [24–38]. In this section, a brief
overview is provided related to the characteristics of CNTs.
2. A brief introduction to CNTs
2.1. Classification
Due to the numerous beneficial applications of CNTs in various
scientific fields, the spectrum of the published literature regarding CNTs are commonly classified into two categories, termed
these materials has examined many of their characteristics in single-walled carbon nanotubes (SWCNTs) and multi-walled carbon
O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68 45

Number of publications
0 20000 40000 60000 80000 100000 120000
2.00%

Percentage of publications with the keywords "aircraft"


1.80%

and "aerospace" from total CNT publications


1.60%

1.40%

1.20%
CNT
1.00% CNT and aerospace
CNT and aircraft
0.80%

0.60%

0.40%

0.20%

0.00%
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Year
Fig. 1. Carbon nanotube publications with the keywords aerospace and aircraft, between the years 2000 and 2013. The compiled data is based on the following databases:
Compendex, Inspec, the National Technical Information Service (NTIS), and Referex.

nanotubes (MWCNTs), with the former comprising a single sheet of


graphite, rolled into a cylindrical tube [39]. For MWCNTs, a
perspective normal to the tube axis exhibits a family of concentric
tubes. The conductivity of SWCNTs is based on the direction of the
roll pertaining to the graphite sheet and the tube structure,
determined by the two integers (n,m). The chiral vector C^ h
analogous to a twist vector, in this context is defined as [15,23]

C^ h ¼ na^ 1 þma^ 2  ðn; mÞ ð1Þ

Depending on the values of the integers m and n, the nanotube is


considered to have a structure of
8
< Armchair; n ¼ m
>
Zigzag; m¼0 ð2Þ
>
:
Chiral other n and m values than above

The chiral tubes further have a wrapping angle ϕ A ½01; 301. Fig. 3
exhibits the hexagonal lattice and the chirality of CNTs.
The circumference of a nanotube is given by [41]
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
L ¼ jC^ h j ¼ a n2 þ m2 þ nm ð3Þ

with jmj A ½0; n and the length of the unit vector


pffiffiffi
a ¼ aC  C 3 ð4Þ
Fig. 2. An overview of the examined topics related to aerospace applications
with aC  C being the C–C bond length. Expressed in Eqs. (3) and of CNTs.
(4), the diameter of a nanotube is given by
L a pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi It is noteworthy to mention that carbon nanofibers (CNFs) are
dt ¼ ¼ n2 þ m2 þnm ð5Þ
π π structurally similar to MWCNTs, having a length to diameter ratio
Utilizing Eq. (5) the chiral indices in accordance with Eq. (6) [42] exceeding 100. They are however in general longer and distin-
are guished from CNTs based on the graphene plane alignment [43].
8 If the graphene plane and fiber axis are parallel, the structure is
> 
am
>
> ; n¼m considered to be a CNT and when such alignment does not occur, it
>
> π
>
< pffiffiffi
>

3am
is defined as a CNF [44]. An extensive review on CNTs that covers
dt ¼ ; m¼0 ð6Þ their synthesis, growth mechanism, optical properties, electrical
>
> π
> pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi transport, vibrational properties, mechanical properties, and ther-
>
>
>
> a m2 þ mn þ n2 mal properties is presented by Popov [29]. The following sections
: ; m a 0; n a 0
π briefly cover some of the mentioned properties.
46 O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68

Table 1
a1 Comparison of density ρ, nanotube diameter dt, aspect ratio AR, thermal conduc-
~ related
tivity k, electrical resistivity ϱ, tensile strength sB , and Young's modulus E,
to SWCNTs and MWCNTs.
a2 (n, 0) Sources: [3,52–57].

Property Unit SWCNTs MWCNTs


Ch
3
ρ gm  1:3  1:75
dt nm 0.6–0.8 5–50
AR – 100–10,000 100–10,000
k W ðmKÞ  1 3000–6000 3000–6000
ϱ Ωm 1  10  3  1  10  4 2  10  3  1  10  4
smax GPa 50–500 10–600
(n, n) E~ GPa 1500 1000

properties of CNTs has been carried out by Rafii-Tabar [68] and


Fig. 3. Graphene sheet, lattice vectors and the roll-up vector C^ h . recently, Spanos et al. [69] presented an enhancement of the
Source: Adapted from [40] physical properties of nanocomposites by usage of finite-element
analysis (FEA), in conjunction with the embedded fiber method
(EFM) and Monte Carlo simulation.
2.2. Synthesis of CNTs

The method of arc-discharge has been utilized prior to 3. Timeline of CNT milestones in aerospace applications
MWCNTs and SWCNTs, in carbon fiber and production of full-
erenes [29]. This method further led to the discovery of MWCNTs Fig. 4 depicts an overview of milestone events on the axis of
in soot by Iijima [45]. For synthesis of SWCNTs, metal catalysts time, related to CNT implementation in aerospace sciences. Due to
were utilized in an arc-discharge briefly thereafter [46,47]. Other the myriad of the literature related to CNTs, it should be stated
methods of interest are laser-ablation, utilized by Thess et al. [48] that although the time axis outlines the year 1991 as the discovery
and catalytic growth of nanotubes by chemical vapor decomposi- year of CNTs, extensive research efforts and observations of full-
tion (CVD), first employed by Yacamán and others [49]. erenes were actualized prior to this date [20,70–73]. The first
nano-sized carbon filaments of tubular nature were highlighted as
2.3. Manufacturing early as in 1952 [74], but this publication was not available in
English until years later. The attribution of CNTs to the discovery
Products featuring CNTs at the present have these implemented year of 1991 has further attracted considerable attention to itself
either dispersed in powder form or deposited as thin films. within the fields of material sciences and chemistry, on account of
However, for commercialization of these products, it is crucial that existing evidence of CNTs preceding this date [75]. Nonetheless,
such implementation is carried out in conjunction with existing due to the scientific impact of the article published by Iijima in
manufacturing methods [50]. It can be established that the optimal 1991 [45] and its novelty and dissemination to the entire scientific
values attained for CNTs are yet to be realized. Nonetheless, due to community across different engineering disciplines, this year is
the wide research efforts conducted on these materials, advances in considered to be the birth year of MWCNTs and has hence been
their manufacturing are constantly improving. Wang et al. [51] stipulated as the commencement year of the CNTs era in aerospace
recently reported CNT composites with unprecedented multifunc- sciences. One of the most comprehensive roadmaps for future
tionalities, including record high strength (3.8 GPa), high Young's applications of nanomaterials and in particular CNTs was pub-
modulus E¼293 GPa, electrical conductivity s ¼ 1230 S cm  1 , and lished by NASA in 2010 [76]. According to this roadmap, the
thermal conductivity k ¼ 41 W m  1 K  1 . These values were potential benefits of utilizing CNTs in aerospace applications
attained by employing a long length, high volume fraction, good consist of reduced vehicle mass, improved functionality and
alignment, in conjunction with reduced waviness of the CNTs and a durability, enhanced damage tolerance, improved self-healing
novel-processing approach feasible for a large-scale industrial characteristics, enhanced thermal protection, and control. In terms
production. of energy, CNTs may be utilized for enhanced energy generation
and energy distribution. Some of the presented challenges for
2.4. Properties usage of CNTs in aerospace applications include large-scale pro-
duction methods of CNTs, uniform dispersion of CNTs in composite
Typical values on the diameters of SWCNTs are on the materials, alignment and adhesion issues associated with CNTs in
order 0.8–2 nm, while the corresponding values for MWCNTs are reinforced polymers, a complete understanding of their toxicity,
5–20 nm. Nonetheless, diameter values exceeding 100 nm have and production of CNTs that are rice in volume and have a
also been reported for MWCNTs [50]. Table 1 provides a compar- uniform size.
ison between the different properties of SWCNTs and MWCNTs.

2.5. Modeling of CNTs 4. Potential roles of CNTs in aeronautics

The modeling of CNTs has been an important parameter for 4.1. Introduction
further understanding of their potential applications in different
disciplines and inherent properties. This process has been imple- Next generation aircraft, rotorcraft, unmanned aerial vehicles,
mented by emphasis on factors such as growth [58,59], structural and missiles will have stricter requirements in terms of light-
mechanics [60], finite element analysis (FEA) [42,61–66], and weight, visual and thermal signature, increased speed, and man-
electron field growth [67]. A comprehensive review of computa- euverability. These requirements, however, incite a need for
tional modeling related to thermo-mechanical and transport advanced materials and systems that can incorporate these
O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68 47

U.S. Army will utilize


CNTs for
Nanocomp Technologies,
Nobel Prize in manufacturing of
declares that the
Chemistry is TM stronger helicopter
EMSHIELD - a CNT sheet
awarded for blades
material will be used on
discovery of
NASA’s Juno spacecraft 2013
Discovery of MWCNTs fullerenes
during its Jupiter mission, in
1991 1996 order to protect the vehicle
from electrostatic discharge
2013

1990 2000 2010 2020

2011
Lockheed Martin
announces that the
1993 F-35 Lightning II will
Discovery of SWCNTs 2008 2008
be the first mass-
Unidym, Inc. NASA develops a
produced aircraft to
announces the CNT based chemical
integrate a thermoset
maiden flight of an sensing platform for
epoxy reinforced by
aircraft using CNTs in-situ chemical
CNTs for non-load
for increased analysis in space and
bearing airframe
fuselage strength terrestrial applications
components

Fig. 4. Milestones of CNTs and their application in aerospace sciences.

functionalities. CNTs are ideal candidates to meet these demands, integrity. A recent study carried out by Gohardani et al. [80]
as they can be incorporated in different technologies. The study by identified total weight and propulsive power as the two dominant
Schilthuizen and Simonis [77] identifies a number of key technol- factors that most likely will impact future commercial aircraft,
ogies for the application of nanotechonolgy in aeronautics. In employing distributed propulsion technology. In addition, in con-
particular, it brings emphasis to nanotechnology usage in informa- junction with Gohardani's first proposed official definition for
tion and communication technology (ICT), remote and unmanned distributed propulsion technology in subsonic fixed wing aircraft
guidance and power, as prospective operational areas in aeronau- [81,82], materials with CNT implementation are deemed to be
tics. While this study encapsulates the entire spectrum of nano- crucial for future designs in the aerospace industry. Table 2
technology, solely the aspects related to CNTs and some possible provides an overview of the properties of CNTs in comparison
application areas thereof will be highlighted in this section. In with traditional aerospace materials.
particular, this section examines weight reduction by replacement
of current airframe materials and wiring which results in the
reduction of fuel consumption. In addition, the potential benefits 4.2.1. Airframe
of CNT implementation for aircraft icing, aircraft lightning protec- Nanocomposites have been a subject of many research endea-
tion, propulsion systems, and safety aspects are discussed. vors in different scientific fields including aeronautics, due to their
combination of a large surface area for a given volume [84] and
4.2. CNTs and commercial aircraft reinforcing effects stemming from their high aspect ratio. The
dispersion of nanoparticles and their adhesion at the particle–
Given that nanomechanics is an important field for the devel- matrix interface are in this framework of crucial importance with
opment of aeronautics and aerospace industry [78], the advan- immediate adverse effects on the mechanical properties [85]. The
tages of utilizing CNTs in aerospace applications stem from the different properties of polymer matrix nanocomposites have been
exceptional properties that these materials offer, which include extensively reviewed in a number of review articles [3,57,86–91].
superior strength-to-weight ratio [79], mechanical, electrical, and Simulation studies related to commercial aircraft by O'Donnell
thermal properties. For both commercial and military aircraft and [92] and colleagues [93,94] have been among the few studies in
space vehicles of the future, the weight of the vehicle will play a which the influence of CNTs on commercial aircraft has been
significant role, as it directly affects the cost of operation. The explored in the “heavy” aircraft category, with classification of
challenge that the aerospace industry constantly faces is introduc- heavy, in accordance with the definition provided by the Federal
tion of a light aircraft or spacecraft, without sacrificial structural Aviation Administration (FAA). In this study conducted by
48 O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68

Table 2
A comparison of CNT properties with traditional aerospace materials. The symbols ð†Þ and ð‡Þ refer to theoretical and measured values respectively.
Source: [83].

Material Specific gravity Yield strength Elastic modulus Thermal conductivity Electrical resistivity Normalized
strength-to-mass ratio
(g cm  3) (GPa) (GPa) (W m  1 K  1) (μΩ  cm)

SWCNT† 1.4 65 1000  6000 30–100 225


SWCNT ‡ 1.4 1.8 80 150 150 7
Conventional carbon fiber, M55J 2.2 4 550 70 800 9
IM7 carbon composites 1.6 2.1 152 30 2000 7
Titanium 4.5 0.9 103 12 127 1
Aluminum 2.7 0.5 69 180 4.3 1

O'Donnell et al. [94], a carbon nanotube reinforced polymer implemented by Guzman de Villoria et al. [100], where the
(CNRP) was utilized as the primary airframe material on four reinforcement is attributed to a fiber-stitching mechanism. Within
conceptual aircraft structures, namely the Boeing 747-400, Boeing the context of vapor grown carbon nanofiber (VGCNF) and poly-
757-200, Airbus A320, and Embraer E145. The simulation was mer composites, lower values on mechanical properties are
carried out upon replacing the conventional aluminum material encountered in comparison for these materials in relation to the
primarily accounting for the structural material, with the same corresponding CNTs/polymer composites. A reasoning behind the
volume of CNRP. The nanotubes chosen for this simulation were better performance of CNTs is attributed to their intrinsic superior
70% by volume SWCNTs. The flight profiles and fuel consumption mechanical properties.
savings in the study were further actualized by employing Euro One of the contexts in which CNTs have great prospects is their
Control's Base of Aircraft Data (BADA) and the Enhanced Traffic usage in multifunctional composite materials. According to Gibson
Management System (ETMS). The ensuing reduction in take-off [101] such materials have multiple structural functions and inte-
mass as a result of interchanging the aluminum material to CNRP grated structural functions comprising mechanical properties such
presented an average 14.1% weight reduction, with a correspond- as fracture toughness, damping, strength and stiffness, and non-
ing 13.2% range increase and 9.8% decrease in fuel consumption. structural functions, such as sensing and actuation, electrical
Although the authors of this study indicate that such replacement and/or thermal conductivity, energy harvesting/storage, electro-
of conventional aluminum materials for the aforementioned air- magnetic interference (EMI) shielding, recyclability and biode-
craft types is not feasible for current fleet of aircraft, this simula- gradability, and self-healing capability. The usage of composite
tion provides an insight into the savings that a CNRP materials has largely contributed to the achievement of multiple
implementation can entail. CNTs can further be utilized on existing structural functions, where nanoreinforcements by SWCNT and
airframes and enhance bonded repair of aircraft aluminum struc- MWCNT can significantly improve the characteristics of the
tures [95] and tailor the galvanic corrosion behavior. Other studies composite material. A growing prospective area which substan-
indicate that conductive epoxy adhesives based on MWCNTs bond tially has exhibited evidence of favorable multiple structural
on metal substrates, with a contact resistance, several order of functions is related to hybrid multi-scale composites, which
magnitudes higher than the adhesive resistance [96]. The elastic feature both micron scale fiber reinforcements and nanoscale
modulus reinforcements. For conventional composite laminates, the matrix
of a nanocomposite can be expressed in terms of the constituent resin regions act as weak links and hence are reasons for concern.
properties of the polymer matrix and the nanotube reinforce- Nonetheless, reinforcement of the interlaminar regions can be
ment [97] actualized by utilizing vertically CNT aligned forests [102–105].
0 0 1 10 0 1 11
  ENT  d ENT

d
B ℓ B C CB B Em 4t C C
E11 ¼ Em B B Em 4t C CB B C C 4.2.2. Wiring
@1 þ 2 d @ENT ℓ AV NT A@1  @ENT ℓ AV NT A :
  One of the potential areas where a weight reduction and
Em 4t Em 4t reduced fuel consumption can be obtained in aeronautics is the
ð7Þ replacement of current copper wiring, which is significantly
heavier than wires made of CNTs [106–108]. A commercial airliner
Upon modeling the composite elastic properties, the volume
such as Boeing 747 has about 135 miles of copper wiring [109],
distribution of nanotubes per unit length can be defined as
which represents a weight of 4000 lbs [76]. According to scientists
d ξðdÞ
2
at TE Connectivity, a cable made of CNTs called 1553B can result in
ψ ðdÞ ¼ R 1 ð8Þ
fd ξðdÞg dðdÞ a 69% weight saving [110]. In addition such replacement would
2
0
entail that premature failures and overheating caused by vibration
Specifically for aerospace grade carbon/epoxy laminates, the fatigue, oxidization and corrosion of the copper wires can be
modification of interfaces by using CNT forests has shown an avoided. Data cables with CNTs are among the leading technolo-
improvement of the interlaminar fracture toughness for Mode gies that will be crucial for usage on the 2025 baseline vehicle and
I/Mode II with a factor ranging between 1.5 and 3 [98]. Veedu et al. the 2025 preferred system concept (PSC) vehicles, intended for
[99] studied a 3D composite with nanotube implementation for both passengers and cargo. Northrop Grumman undertook a N þ2
enhanced composite performance of interlaminar fracture tough- advanced vehicle study, as a part of environmentally responsible
ness, hardness, delamination resistance, in-plane mechanical aviation (ERA), under contract with NASA in order to adequately
properties, damping, thermoelastic behaviour, and thermal and identify an aircraft configuration that meets the target levels
electrical conductivities. This approach exhibited an exemplary described in Table 3, while maintaining present safety levels. In
instance of the multifunctionality that can be achieved in compo- accordance with this study, an augmentation in energy efficiency
site structures by usage of CNTs. The application of vertically for future aircraft will result in increased range and performance,
aligned CNTs as reinforcement to aerostructures has also been reduction in operating costs and pollution, and less dependence
O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68 49

on fossil fuels [111]. Fig. 5 depicts the 2025 concepts for the reduced propulsion efficiency and increased drag. The search for
passenger and cargo aircraft. Among the identified technologies icephobic external surface materials in aircraft icing applications
that can contribute to further enhancement of the fuel burn has been ongoing since the early days of aviation [114]. To
reduction, CNT data cables account for 0.1% and 0.2% of this investigate the utilization of CNTs in aircraft icing applications,
metric for the Cargo PSC and Passenger PSC, respectively. Gohardani examined a set of aerospace materials based on their
According to the study, the development risk for these cables in material properties [115], rain erosion characteristics [116,117],
2025 is moderate. static and dynamic wettability [118,119], and ice adhesion [120]. As
a result of these studies [121], the wettability of materials
4.2.3. Aircraft icing reinforced with CNTs for potential utilization within the aerospace
One of the disciplines within aeronautics in which realization industry was characterized by the dynamic and static wettability
of CNT employment will be conducive is the field of aircraft icing. scheme for advanced materials (DSWSAM), in which a decision
This phenomenon develops upon existence of water droplets matrix was developed that discriminated between hydrophobic
below freezing temperatures, or super-cooled droplets, in the and hydrophilic surfaces based on their static and dynamic
atmosphere that impinge on the surfaces of an aircraft during wettability properties [122]. The pertinent details of ice adhesion
flight [112]. The nature of the icing that occurs is dependent upon to the aforementioned composite materials reinforced with CNTs
the density of liquid water per unit cubic meter, or the liquid water were investigated by Gohardani and Hammond [120] by means of
content, droplet size, and temperature among other factors. The impact ice produced inside an icing tunnel. The ice adhesion tests
adverse effects of aircraft icing on fixed-wing aircraft are reduction on the candidate specimens were performed in two different
of lift and stall angle of attack, and an increase in profile drag [113]. surface conditions. The pristine and eroded states of the material
Ice accretion on wing and tail surfaces during take-off can, more- specimens were used in order to examine the effect of erosion on
over, result in control and stability problems. Additionally, ice the accretion and adhesion characteristics of the considered
accretion on propulsion system components can contribute to materials. The eroded state represented an aged airframe that
had been subjected to sand/rain erosion during its service life as a
Table 3 commercial airliner and was obtained by wet blasting of the
The set objectives for the N þ2 advanced vehicle study as a part of environmentally specimens with alumina, resulting in either a percentage increase
responsible aviation (ERA). The symbol (†) refers to a balanced field length of or decrease, in comparison to the inherent surface roughness. The
10,500 ft maximum which is used in the study, in order to ensure realism. general trend observed in this study indicated that the eroded
Source: [111].
samples in large exhibited higher ice adhesion strengths in
Target area Set target comparison to the pristine counterparts. The higher values were
associated with a higher pitting of the eroded surface, to which the
Noise 42 dB below Stage 4 formed impact ice easily could adhere, hence requiring a higher
LTO NOx emissions 75% below CAEP 6
shear force to detach the ice from the surface upon employment of
Aircraft fuel burn 50% reduction compared to 1998 technology
Takeoff and landing distances No specific goal † the shear test units, shown in Fig. 6. Nominally a similar perfor-
mance in terms of the ice shear strength was reported upon

Fig. 5. The 2025 concepts for the passenger (a) and cargo aircraft (b).
Source: [111].
50 O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68

erosion-resistant coated compressor airfoils has recently been


explored by US Department of Energy [127]. The potential benefits
of this study consisted of reduced carbon emissions due to higher
compressor efficiencies, increased engine power and extended
engine lifetime. One of the disciplines that have attracted the
attention of both researchers and the general public during recent
years is the usage of alternative fuels for aerospace applications. In
particular, the introduction of synthetic jet-fuels, liquid natural gas
(LNG) and hydrogen as alternatives to the conventional utilized jet
fuel is of particular interest [128]. The usage of sustainable alter-
native jet fuels is beneficial due to the challenges related to cost,
environment, and natural depletion associated with petroleum
D B A based jet fuels for aviation. The usage of such fuels will contribute
to reduced emission levels that impact surface air quality and global
E climate [129], a key component of the US Aviation Greenhouse Gas
C F Emissions Reduction Plan. The development of electric motors and
generators has been in the forefront of science for quite some time
and explicitly applicable to electric aircraft, electric automobiles,
wind turbines, and biomedical microdevices [130]. In this frame-
work, CNTs and superparamagnetic nanoparticle magnetic core
materials will replace the existing copper and iron materials in
current motors and hence meet the requirements of next genera-
tion motors in terms of power efficiency and light weight. For
aircraft, turboelectric generators at the wing tips and fans across the
G rear of the fuselage will be used on the blended wing body (BWB)
aircraft [80–82,131,132]. The role of CNTs for future turboelectric
aircraft will be placed on the usage of carbon electric motors, with
efficiencies in the proximity of those with copper. The rationale for
Fig. 6. The employed ice shear strength unit at Cranfield University, United
Kingdom, prior to ice shedding (a) and after engagement of the plunger (b). The utilizing small-diameter motors stems from their high magnetic
following notations have been utilized in the figure: (A) specimen, (B) accreted ice field intensity and the produced force in relation to size. Additional
on the specimen surface, (C) air supply tube, (D) inflatable rubber tube, benefits with such motors will be that their implementation
(E) specimen shield, (F) specimen bar, and (G) plunger.
eliminates eddy current related losses in the iron cores. According
Sources: [120,121].
to Ruff et al. [130], the development of next generation motors will
require re-engineering of electromagnetic design of the motor and a
comparison of the pristine samples with the CNT reinforced fundamental research pertaining to nanoscale material develop-
samples [120]. ment. The goal for next generation motors is to reduce the weight of
For deicing applications, a recent study by Chu et al. [123] existing generators, actuators and the entire motor by at least 50%.
employed a synthesizing method of meso/macropore carbon Hydrogen is one of the alternative fuels that has gained
nanotube paper (CNP) with a self-heating composite base on the attention due to its abundance, renewable feature and positive
CNP. The composite in this study exhibited excellent electric impact on environment, as its combustion solely produces heat
heating properties at ambient temperatures T A ½  22; 151C, and and water vapor. In aeronautics, hydrogen has been investigated as
a wind speed of 14 m s  1, with deicing times in the range of 220– a fuel in aviation since 1918 [133] and as cryogenic liquid hydrogen
450 s. Moreover, it was concluded that the CNP/glassfiber/epoxy (LH2), in aircraft such as the B-57 [134] and the Tupolev Tu-155
(CGE) composite, based on its excellent conductivity (64.9 S [135]. Recently, a study conducted by Verstraete [136] investigated
cm  1), and electric heating and resistance stability performance, the potential that hydrogen offers as fuel for long-range transport
is highly efficient for deicing purposes. In a similar study con- aircraft at current and future technology levels. It is identified that
ducted by Zhao et al. [124], functionalized MWCNT sheets were hydrogen potentially can reduce energy utilization of long-range
anchored onto carboxyl, by means of a photochemical reaction, transport aircraft by  11%, in conjunction with smaller wing area
with the objective to produce a nanohybrid sheet with enhanced and wing span, as the wing size is not restricted by its fuel storage
transport properties. Upon integration of this sheet into a Kevlar/ capacity. Further, it is identified that hydrogen-fuelled aircraft are
epoxy sandwich construction by the resin infusion method, the more sensitive to a possible reduction in operating empty weight
steady-state value of the sample temperature was obtained within (OEW) and 20% less sensitive to engine thrust specific fuel
13 s, at a power density consumption level of 0.58 W/in2. This consumption (SFC) improvements. Pertaining to hydrogen and
result, in conjunction with the ensued stable reversibility of the CNTs, the work of Dillon et al. [1] exhibited a high reversible
laminate, following a number of heating cycles, rendered the hydrogen storage capacity of SWCNTs and contributed to
structure feasible for de-icing applications. increased interest related to the application of CNT usage in
hydrogen storage. A recent review by Oriňáková and Oriňák [137]
recognizes that the hydrogen property of CNTs can be enhanced by
4.2.4. Propulsion purification/functionalization, preparation of carbon materials in
For propulsion applications, CNTs are identified as propellant different geometrical forms, dense alignment of nanotubes,
additives for next-generation chemical propulsion systems. Accord- mechanical ball milling, and creation of defects.
ing to Law [125,126], the benefits of utilizing nanoparticles consist
of the potential to eliminate agglomeration encountered for larger
particles, earlier ignition, higher total heat release rate, and further 4.2.5. Lightning protection
extension of the burning rate for functionalized/catalytic particles. The more frequent usage of composite materials in aerospace
The usage of nanocomposites for gas turbines and more explicitly applications offers numerous cost-effective advantages such as
O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68 51

increased fuel efficiency, reduction of acoustic emissions and has motivated the usage of these materials. To date, numerous
pollutants [138]. Equally, such alterations present new challenges materials have been utilized as fillers of PMCs [52]. Subsequent to
due to the change of material characteristics. One of the areas the introduction of CNTs, the latter have attracted considerable
susceptible to such challenge is the lightning strike threat to attention due to their high level of conductivity. The different
aircraft. For commercial airliners, the statistical in-flight analysis approaches utilized for EMI shielding consist of reflection, absorp-
indicates that an aircraft is subject to a lightning strike in the range tion and internal reflections [153,155]. In this context a material's
of 1000–10,000 flight hours, which can be approximated to one ability to attenuate EMI is given by its corresponding shielding
lightning annually [139,140]. Upon lightning strike on an unpro- effectiveness SE [156]
tected surface, electricity with current levels up to 200,000 A  
P1
traverses the path of least resistance [141]. The potential inflicted SE ¼ 10 log ð9Þ
P2
damage on an aircraft structure may comprise resistive-heating,
acoustic shock, ignition of vapors in the fuel tanks, arcing and where P1 denotes the received power with the material present
sparking at joints, and melting or burning at the lightning and P2 represents the received power with the material absent.
attachment points [142,143]. In this context, conventional metallic A higher value on SE is indicative of an enhanced attenuation.
airframes, such as those made with aluminum, are highly con- Studies conducted by Yang et al. [157,158] indicate that EMI SE
ductive, but current composite material airframes such as those values of MWCNTs and polystyrene were considerably higher than
featuring carbon fiber reinforced polymers (CFRPs) exhibit lower those of VGCNFs. For aerospace applications, a study carried out by
electrical conductivity. The dielectric feature of the polymer Mehdipour et al. [159] identified that high SE values can be
matrix composite implies that the overall conductivity of the attained despite a moderate ð o 10%Þ loading of MWCNTs in an
composite laminate is greatly reduced, despite the presence of epoxy resin. More recently, Kumar et al. [160] carried out a study
carbon fibers which are highly conductive [138]. Fig. 7 and Table 4 in the X-band (8.2-GHz) frequency region, reporting a value of
exhibit an aircraft's lightning zones as defined by SAE Aerospace 163 dB cm3 g  1 for MWCNTs decorated carbon foam of thickness
Recommended Practices 5414 [144,145]. The article by Sweers 2.75 mm. Such EMI shielding materials are crucial in the afore-
et al. [144] identifies that despite the prevalent lightning activity at mentioned frequency band, in order to mitigate hazards of space
the altitude of 5000–15,000 feet (1524–4572 m), most lightning radiation to humans and space vehicles [161]. Immediate applica-
strikes occur on jet aircraft while in clouds during the climb and tions of CNTs in space applications can be beneficial for onboard
descent flight phases. In addition the authors identify that aircraft computer screens operating close to other electronic equipment at
traversing high incidence lightning activity areas are more suscep- the International Space Station and in forthcoming space explora-
tible to lightning strikes in comparison to long-haul aircraft which tion missions [162]. Future missions will require that computer
operate in more benign lightning environments. The potential use screens onboard the space vehicles have coatings with at least 90%
of CNTs and CNFs in particular related to aircraft lightning transmittance and a SE  40 dB.
applications has been evident as these nano-fillers are able to
alter non-conducting polymers into conductive materials. Despite 4.2.7. Sensing
applications of the identified materials, in photovoltaic devices One of the future applications of CNTs is to passively collect
[146,147] and electromagnetic interference shielding (EMI) [148], component diagnostic data and to supply signals that prevent and
Gou and coworkers [141] identified a lack of adequate level of control component failures. In addition, these signals can be used
attained electrical conductivity for lightning strike protection, for optimization of the operating configurations of the component
heavy re-agglomeration levels of CNTs and CNFs at high viscosity [163]. Self-sensing is hence an important feature that will be
of the polymer resin, and a limitation in increased conductivity important for future aircraft and spacecraft [164,165]. In this
beyond the percolation threshold, originating in the absence of context, sensing refers to the measurement of electrical resistance
effecting connection between the nano-fillers. To address these at the surface under flexure [166]. In aviation, condition monitor-
issues, Gou et al. introduced nickel nanostrands for bridging ing of fastened joints can be achieved by utilizing through-
individual CNFs and for modifying the electrical pathway within thickness stress sensing [167]. For damage detection purposes,
the carbon nanofiber papers (CNFPs). Studies have also been several studies [168,169] have been conducted based on the
undertaken by other researchers where CNTs have been utilized assumption that inflicted damage increases the resistivity result-
for lightning strike protection [149]. A recent review conducted by ing from the fiber direction and causes the conduction path
Gagné and Therriault provides a more detailed insight into aircraft geometry to be changed. Sensing is in this framework explored
lightning strike protection measures related to composite materi- through the ability of CNTs to mechanically deform, real-time
als [150]. Apart from CNTs, buckypaper which is generally defined strain monitoring by means of changes in conductivity [170],
as a macroscopic assembly of entangled CNTs [151] can be utilized employment of ordered CNTs for aerospace materials [171], CNT
for purposes of high-current carrying capacity upon lightning dispersion [172–174], modeling, and response [175].
strikes on an aircraft and for protection of electric circuits and
devices onboard aircraft [152]. 4.2.8. Safety
The prospective benefits of CNT usage with their superior
mechanical, electrical and thermal properties often overshadow
4.2.6. Electromagnetic interference shielding the potential health hazards that should be considered in parti-
The demand for electromagnetic interference shielding (EMI) is cular due to the industrial scale manufacturing of these materials.
an important factor specifically related to radio frequency radia- In the context of this discussion, the similarity to carcinogenic
tion sources and electronics of reliable nature [153]. Equally, the forms of asbestos can be identified, based on the shape and
shielding of electronics should be carried out at an adequate level, dimension of the carbon fibers and the fact that iron is retained
since under-shielding can result in product failure and over- in the nanofibers during the manufacturing process [176]. It is
shielding ensues in increased weight and complexity, in addition noteworthy that future implementation of CNTs in particular for
to an increased material cost [154]. Polymer matrix composites manned air and space vehicles should be considered solely on the
(PMCs) are common materials which have been well established in basis that full health impact assessment and studies are conducted
many diverse applications, including electronics of aircraft. on the possible implications that such implementation might have
Hitherto, light weight, simple processability and manufacturing on the health of the passengers and crew. Such implementation
52 O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68

Aircraft Lightning Zones

Zone 1A

Zone 1B

Zone 1C

Zone 2A

Zone 2B

Zone 3 (Direct attachment)

Zone 3 (Conducted)

Fig. 7. Aircraft lightning zones, where Zone 1 is indicative of the prospective area to be influenced by the initial attachment of a lightning strike. In addition, Zones 2
and 3 designate a swept/moving attachment and an area which may experience non-attached conducted currents of a lightning strike.

Table 4 and light-weight structures. Hence, CNTs are deemed to be


Aircraft lightning zones as designated by SAE aerospace appropriate candidates for such implementation. This section
recommended practices 5414.
explores the importance of CNTs for military aircraft and other
Sources: [145,144].
prospective areas of CNT applications. One of the very few studies
Zone Description that have covered the usage of CNTs for military applications is
conducted by Schrand and Benson Tolle [178], where the authors
1A First return stroke zone
identify that different properties of carbon atoms render them
1B First return stroke zone with a long hang on
1C Transition zone for first return stroke attractive for military platforms. It is further identified that the
2A Swept stroke zone role of CNTs in military applications consists of coating, integrated
2B Swept stroke zone with long hang on constituents of active materials and as reinforcements in structural
3 Strike locations other than Zones 1 and 2 materials. For military applications, the usage of CNTs in multi-
functional nanocoatings in aerospace applications will contribute
will most likely solely take place, following a rigorous certification to safer materials for corrosion sensing and enhanced protection
process, in which the aforementioned factors have been accounted by means of sensing capabilities for mechanical damage on the
for. This specific certification process is further one of the reasons skin of the aircraft [179]. A relevant study conducted by Glenn
due to which a rapid implementation of CNTs in aeronautics and in [180] assessed some of the potential risks of utilizing nanotech-
particular commercial aircraft has not yet been actualized. The nology, including CNTs in military applications. While it is difficult
motivation behind this delay is that manufacturers seek to ensure to pin-point specific risks associated with the implementation of
that the health and safety of personnel, staff and passengers are CNTs in military applications, the potential impacts of nanotech-
not comprised upon implementation of these advanced materials, nology research until the year 2025 are outlined in Glenn's study.
despite their numerous benefits. In addition, this study examines the different aspects of nano-
technology related to health hazards and environmental pollution.
4.3. CNTs and military aircraft

With further development of military aircraft of the future, 4.3.1. Stealth


extending to sixth-generation aircraft and beyond, new scientific In many military applications the stealth technology is crucial
requirements are imposed on stealth characteristics, material for survival of the system, where stealth endeavors to make the
properties, performance in hazardous environments, and the system less detectable by radar. In this context, a measure of the
absence of pilots onboard future aircraft. According to Froning stealth performance is represented by the radar cross section
and Czysz [177], a part of the envisioned concept for US Air Force (RCS), which should be minimized, given the fact that the detected
(USAF) for the years 2025 and 2050 includes magneto-hydro- distance by a radar dr p ðRCSÞ1=4 [181]. RCS can be described as the
dynamics (MHD) airbreathing propulsion, aneutronic fusion pro- strength of the radar signal that is backscattered from an object for
pulsion, augmentation of MHD and fusion power with power from an incident electromagnetic wave and a measure of the amount of
the zero-point energies of the quantum vacuum, and augmenta- reflected electromagnetic wave from an incident electromagnetic
tion of vehicle jet propulsion with field propulsion to increase wave [182]. The RCS can be minimized by utilizing different
vehicle ΔV by a factor two. In order to achieve these revolutionary approaches such as modification of the external features of the
technologies and extend the operations of the USAF to cislunar target, utilizing radar absorbing materials [183] and radar absorb-
space, significant importance is placed on high-strength airframe ing structures. While the first two methods have caveats in terms
O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68 53

of increased RCS in other regions of the target and increased to be of crucial importance, as it provides almost twice the level of
weight and thickness, CNTs can be utilized as constituents in radar damping.
absorbing structures, in order to achieve stealth characteristics. An
example of such radar absorbing structure with CNTs was inves- 4.5.2. Structural monitoring
tigated by Kim and Lee [182], in which a nanocomposite composed The structural monitoring and self-sensing will be a new
of E-glass fabric, epoxy resin and CNTs was adhesively bonded to feature which adds to the multi-functionality roles of next gen-
the external surface of a sandwich construction in order to absorb eration rotorcraft such as quadrotor aerial vehicles [194–196].
electromagnetic waves. In this study, the utilized composite Particularly in this context, damage detection may be of great
sandwich construction exhibited absorption of incident electro- importance and can prevent catastrophic incidents or accidents.
magnetic waves up to 90% in the X-band frequency and further Specifically for CNTs implemented in polymer composites, a model
provided approximately three times the peel strength in compar- developed by Bakis and Wang [192] indicates that the usage of
ison to the corresponding aluminum foil. external tuned-resonance circuitry contributes to an increased
sensitivity upon crack detection.

4.3.2. Aircraft icing


4.5.3. Icing on rotorcraft
For military aircraft, the problem of icing ensues in a number of
The icing treat aspect to military aircraft has been assessed
challenges which may hinder safe flight operations, such as
both prior to and during flight by US Army aviators, in an extensive
obscuring the view of the pilot during missions and contributing
report by Peck et al. [197]. In this report, it is established that an
to unreliable instrument readings. In addition, the aerodynamic
asymmetrical ice shedding from helicopter's rotor blades can
penalties due to ice accumulation on the control surfaces result in
result in severe vibrations, occurrence of foreign object damage
increased drag and a reduction of lift which consequently affects
and forced emergency landings. Other operational concerns
the increase in fuel consumption. Similar to the case of commercial
related to planned flight profiles for military aircraft during icing
aircraft, the usage of CNTs will be beneficial in order to remedy ice
are rerouting, delays and ultimately mission cancelations.
adhesion on military aircraft.
The usage of CNTs on rotorcraft can potentially hinder ice
accumulation and alleviate the aforementioned complexities
4.4. Morphing aircraft which ensue from icing.

Within aeronautics the term morphing aircraft is usually 4.6. CNTs in UAV and MAV applications
utilized for air vehicles and components thereof able to adapt to
planned and unplanned missions. Although the general notion In the world of aeronautics, a distinct level of fascination has
regarding this topic is that morphing requires exotic and complex always been associated with large flying machines. Yet, birds,
materials, this statement is dismissed by Weisshaar [184]. The flying insects and other types of animal flight, commonly with
definition of a morphing aircraft according to NASA's Morphing sizes smaller than aircraft, continue to serve as inspirational
Project is an efficient, multi-point adaptability that includes sources to flight. With the introduction of uninhabited aerial
macro, micro, structural and/or fluidic approach [185,186]. The vehicles/unmanned aerial vehicles (UAVs), remotely operated air-
definition of a morphing aircraft is however according to Defense craft (ROA) or remoted piloted vehicles (RPVs), an aircraft can be
Advanced Research Project Agency (DARPA) an air vehicle capable tailored to meet the demands of the designed mission, without
of substantial alteration of its state according to mission environ- consideration to safety of the pilot, as the pilot no longer is
ments, with crucial emphasis placed on reconfiguration [187]. The onboard the aircraft. Despite the fact that UAVs are intended for
morphing aircraft subject has been explored in numerous research different missions [198], future UAVs are being designed to operate
studies [188–190]. Interestingly, in this emerging aerospace tech- in different roles, including remote sensing activities [199], mar-
nology, CNTs are usually mentioned as envisaged materials to be itime surveillance [200], aerial surveillance [201,202], transporta-
utilized on such aircraft. The benefits of employing morphing tion [203], scientific research [204], search and rescue operations
structures on the wings of an aircraft would provide the possibility
of adaption, i.e. instantaneous unfurling, bending and reshaping,
based on experienced changes in pressure, temperature, and
finally exposure to magnetic and electric fields [191]. Fig. 8 depicts
NASA's morphing aircraft concept.

4.5. CNTs and rotorcraft

4.5.1. Structural damping


One of the potential applications which may be beneficial for
the implementation of CNTs on future helicopters and rotorcraft is
intended for structural damping purposes. Studies carried out by
Bakis and Wang [192] and Liu et al. [193] based on multiscale
micromechanics/molecular dynamics models of CNTs embedded
in polymer resins indicate that the interfacial shear strength is
approximately 25 times the value of non-functionalized CNTs,
when  1% of the carbon atoms in CNTs are covalently bonded to
the epoxy resin. In addition, these studies point out that CNT
functionalization can based on the interfacial shear strength and
operational stress range for the chosen matrix material, either Fig. 8. NASA's morphing airplane concept, enabling changing inflight configura-
enhance or reduce the damping of the composite. The alignment tions for optimum flight performance.
of the CNTs with respect to the loading direction is further shown Source: NASA Dryden Flight Research Center.
54 O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68

[205], military applications [82,206–209], conservation of nature tail sections. Increased costs associated with integration of anti-
[210,211], and fire detection [212–214]. Recent advancements in icing systems in conjunction with their weight penalty and
electronics have also sparked the interest for smaller unmanned increased power consumption have thus far served as motivators
vehicles, namely micro air/aerial vehicles (MAVs). UAVs and MAVs for not implementing these systems in UAV applications, yielding
are suitable platforms for the implementation of CNTs, as they do operational restrictions associated with potential missions or in
not compromise the safety of the pilot. Until now UAVs have not many cases mission aborts. For UAVs, the need for icing protection
been designed for prolonged flight hours and hence many aspects systems has recently been recognized due to the fact that these
such as ice protection systems are often not featured on these vehicles exhibit a lower climb rate than other military, rotary- and
vehicles. The implementation of CNTs on UAVs will therefore be a fixed-wing aircraft. Hence, accretion of an ice layer is more prone
game changing strategy and alter the usage platforms of these to destabilize these vehicles in comparison to the aforementioned
vehicles. Some of the benefits that CNT implementation may bring aircraft [220]. Another aspect that renders the avoidance of icing
for UAVs include reduced weight, longer operational hours, and difficult for UAVs is the fact that despite their operation at higher
sustainability to icing conditions during flight. In a recent report altitudes than where icing conditions commonly occur, UAVs need
produced for the United States Air Force (USAF) Aerospace to ascend and descend in icing conditions with a rate of descend
Management Systems Division by US Department of Transporta- slower than their rate of ascend. Therefore, it follows that these
tion [215], the Department of Defense (DoD) expects its inventory vehicles are exposed to icing conditions during extended time
of unmanned air systems (UAS) to grow to 14,000 by the year periods [197]. Despite innovations such as the weeping wing
2035. The number of UAS for the federal agency is by this time concept utilized on UAVs such as the Predator RQ 1-B aircraft
predicted to increase to 10,000 from the current number of a few [221], which is a system that continuously pumps a film of deicing
hundreds. These nano, micro and small UAVs are all in need of fluid onto the wing [197], and the electroexpulsive deicing systems
further optimization related to reduced weight and enhanced (EEDS) [222] which pulverizes ice into small particles and removes
performance, exhibiting the future prospects of CNT layers of ice as thin as frost or as thick as an inch of glaze, CNTs
implementation. may provide additional benefits for tackling the challenges with
aircraft icing. In order to expand the mission envelope and the
4.6.1. Electric UAVs and CNTs operational usability of UAVs, Battelle [223] recently developed a
Specifically for electric UAVs, the implementation of CNTs Resistive Heating Coating (RHC) technology which alleviates the
contributes to a longer endurance time for the vehicle due to a aforementioned issues by means of a lightweight coating system
lower weight and extended battery energy. The flight endurance applicable as a spray-on system to areas where ice formation
time of such vehicle is described by [216,217] mitigation is desired. The hindrance of ice formation and its
( )" #1=2 shedding is actualized by a stack of coatings, in which the
ηB EB ρSC 3L dispersion level of CNTs in juxtaposition with the barrier coating
tE ¼ ηp : ð10Þ
and paint layers allows for a very high conductivity, upon using
ðW S þW B þ W PR þ W PL Þ3=2 2C 2D
electrical current, ensuing in a heated surface. This technology
In Eq. (10), EB denotes the nominal stored battery energy and ηB is demonstrates many advantages in comparison to existing tradi-
an efficiency factor which incorporates the influence of factors tional icing systems. Firstly, it operates at lower power densities in
such as current draw rate, temperature and auxiliary parameters line with the limited available power for UAVs. Secondly, the
on the available energy, which can be extracted from the battery. appliance of this coating is accomplished by traditional coating
The parameters W S , WB, W PR , and WPL denote the weight of the application methods in aerospace sciences, facilitating the retro-
aircraft structure, battery, propulsion system, and payload system, fitting of this system onto existing airframes. Finally, this technol-
respectively. In addition, the aerodynamic parameters of the ogy perpetuates the aerodynamic performance of the surface,
equation are the following: ρ denoting the air density, S is the which often is a convoluted challenge. The RHC technology has
wingplan form area, lift and drag coefficients are CL and CD, and been assessed based on system requirements, integration and
ultimately ηP is the propeller efficiency. The ηB EB product, in coating compatibility, and power analysis by Battelle and Air Force
Eq. (10), denotes the available energy. In order to obtain a Material Laboratory (AFRL) in Dayton, OH, USA. Fig. 9 depicts an
comparison basis for a multifunctional structure-battery material, airfoil with the RHS technology employed.
Thomas and Qidwai [218] considered the normalized changes in
endurance with changes in energy, structure and battery weight,
shown in the following equation: 5. Potential roles of CNTs in astronautics
 
Δt E ΔηB EB 3 ΔW S þ ΔW B
¼  ð11Þ
tE ηB EB 2 W Total Immediately since the discovery of CNTs, it was predicted that
their role in aerospace engineering would be significant. For
This equation indicates that the flight endurance time is increased astronautical applications, the implementation of CNRP can serve
by 1.5 times more, if the weight of the vehicle is reduced contra if for radiation protection, static discharge, and in heat dissipation on
the battery energy is increased [218]. Hence, the implementation coatings [224]. In common for aerospace applications are the
of CNTs can address both of these parameters, i.e. reduction of the advantages of utilizing a high strength lightweight structures
weight of the vehicle while increasing the battery energy, con- [225] and that CNTs can be used in heat engine components
tributing to an extended flight duration time. Granted, such [224]. The importance of potential roles of CNTs in aerospace
implementation in both the structure of the aircraft and its battery applications have been embraced by National Aeronautics and
will considerably increase the flight endurance time. As reported Space Administration (NASA), and particularly NASA Ames
by Fu et al. [219], the usage of aligned CNT sheets can also facilitate Research Center [226] and Johnson Space Center [227,228].
a stable cycling performance for the battery construction. A number of NASA projects have considered the usage of CNTs
which will be briefly presented herein. For the Thermal, Radiation
4.6.2. Mitigation of aircraft icing related to UAVs and Impact Protective Shields (TRIPS) concept, intended as a
Similar to the case for manned aircraft, icing is a hazard to UAVs multipurpose approach against the triple threats of aeroheating
and can occur on various locations of the flying vehicle, compris- during atmospheric entry, radiation (solar and galactic cosmic
ing but not limited to its wings, engine inlets, rotary blades, and rays) and Micrometeoroid/Orbital Debris (MMOD) strikes, the high
O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68 55

concept, only selected aspects pertaining to CNT usage with the


space elevator concept will be accentuated herein.

5.1.2. Concept
The space elevator is in essence a physical connection from the
surface of the Earth to a Geostationary Earth Orbit (GEO) located
approximately at an altitude of 36,000 km. The motivation behind
utilizing the space elevator stems from the high costs associated
with placement of small payloads into Low Earth Orbit (LEO).
Other motivating factors are the intricate nature of current space
operations, their associated risks and the fact that it is virtually
impossible to bring back equipment from space to Earth apart
from the usage of a reusable launch vehicle (RLV). The benefits of
utilizing a space elevator following its construction rests in its
inexpensive and rapid nature of possible cargo launches [266]. For
Fig. 9. The RHS technology employed by Battelle on a wing section exposed to icing the purpose of supporting itself on the ground, the cross-sectional
conditions. The wing's right-hand side is ice free following the usage of Battelle's area on the ground needs to be 2–10 times larger than at GEO [238].
anti-icing system. Reprinted with kind permission of Battelle.org [223]. According to Bolonkin [267] there are various space elevator designs.
Apart from the cable, the majority of these include a base station, a
counter weight of massive nature in GEO, and climbers. If the base
strength and impact resistance of CNTs will be utilized as a third
station is positioned on a large ocean-going vessel it is referred to as
element of multi-functionality, namely MMOD impact protec-
a mobile base station. Stationary base stations are further placed on
tion [229,230]. Challenges with manufacturing technologies for
high-altitude locations on Earth. The payload is deployed to space,
nanoelectronics and MEMS devices for advanced computing and
through the usage of climbers propelled by for instance power
sensing applications can further be facilitated by utilizing models
beaming. The orbital altitude is moreover attained by using another
and simulation of the fabrication processes involved [231]. For
cable lowered from GEO to Earth.
high resolution in-space in situ imaging and sensing applications,
The technological challenges with the space elevator, consisting
nanopatterning and nanomaterial's synthesis can be combined in
of susceptibility to lightning strikes, potential meteorite damages,
order to produce a large-scale fabrication of wear-resistant CNT
LEO cable impacts, atomic oxygen damage, and microscale defects
probe tips [232]. Other beneficial usage of CNTs may consist of
[242,246], have inspired researchers to alternate their solutions to
enhanced conductivity of currents [233], ensuing in high-
the space tether. One such solution is a free-standing core
performance computing for future autonomous spacecraft while
structure, with pneumatically inflated sections which enable
operating in space environments characterized by high radiation
active control for support of the structure and its balance against
and thermal insulation [234]. As the distance grows farther away
external disturbances [268]. The role of CNTs can be of crucial
from Earth in future space missions, the regeneration of life
importance for realization of the space elevator arrangement,
support materials will become a crucial element. The usage of
given that they comprise the physical cable material, on which
SWCNTs can therefore significantly increase the catalytic efficiency
magnetic levitating vehicles can travel, for placement of cargo and
of life support systems during forthcoming space missions and
crew in space. Figs. 10 and 11 depict a schematic and an artistic
decrease the mass and energy requirements thereof [235].
view of the space elevator, respectively.
5.1. The space elevator
5.2. Space propulsion
5.1.1. Motivation
One of the technologies which have generated a great interest The space environment exposes both humans and spacecraft to
for the implementation of CNTs in space application is their usage numerous hazards, which stem from the absence of Earth's
in a suggested space elevator concept. This idea was initially atmosphere. These exposures place extremely stringent design
envisioned in 1895 by Tsiolkovsky [236] and further technically rules on materials that will operate in this environment. In
invented by Artsutanov [237] and independently by Pearson [238]. particular, exposure to atomic oxygen (AO), ultraviolet (UV) radia-
A skyhook concept was further proposed in 1966 by Isaacs and his tion, vacuum UV (VUV) radiation, micrometeroids, debris, ionizing
colleagues [239]. Following the technical description of the space radiation, thermal cycling, and other environmental conditions
elevator, this concept was extended to lunar applications by its which stem from the orbit is plausible according to Watson and
originators [240,241]. The introduction of CNTs served as a turning Connell [269]. The potential usage of CNTs in applications related
point for the space elevator concept. The superior characteristics of to space propulsion has recently attracted the attention of many
CNTs implied that numerous scientific publications were pub- researchers, as these can contribute to further advancements of
lished about the space elevator concept with the pivot point the propulsion technology in space. The usage of electric propul-
placed on CNTs [242–252]. The space elevator concept has sparked sion (EP) in comparison to conventional chemical propellant
the interest of both scientists and the younger generation into rockets implies that the mass of the propellant is reduced which
space exploration. With the introduction of this idea in the ensues in increased payload capacity and a reduction of launch
science-fiction literature by Clarke [253] and Sheffield [254] with mass of the vehicle. Other advantages that render EP systems
progressing advancements in material science, the space elevator attractive for future solar system exploration missions are added
has ever since, often been a recognized concept for space travel. capability in orbital maneuvers and longer durations of orbital
Currently, a myriad of scientific publications exist related to the maintenance which in effect result in the extension of the
space elevator [255–258] its stability [259,260], dynamics mission's useful lifetime [270]. EP systems have successfully
[261,262], radiation shielding [263], role of defects [251], design been utilized in different space missions [271–273]. A step
[242], different configuration scenarios [264], and space explora- beyond the EP system is a synergy between micro and nano-
tion policy [265,249]. In light of the vast literature related to this electromechanical systems and nanoparticle electric propulsion.
56 O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68

features such as a planar structure, low-profile, gain  7 dBi, and


The Space Elevator Counterweight bandwidth of 5–20% [275]. For the aperture-coupled design, the CNT
and usage of CNTs sheet material is often attached to a Kapton tape substrate, affixed to
a dielectric board and cut to the desired patch antenna's dimension,
by means of a circuit board layer. Many emerging usages of CNTs,
Geostationary specifically for LEO and satellites, have recently been suggested. One
orbit Center of such application includes the usage of silane grafted MWCNTs [276],
system mass is
located above which results in enhanced thermal stability and mechanical proper-
the ties, in comparison to the neat resin with corresponding unmodified
Geostationary
level MWCNTs. A different study conducted by Micheli et al. [277] suggests
a multi-layered radar absorbing material (RAM) consisting of
MWCNTs and polymer matrix composites for satellites, where an
Climber
electromagnetic cloak in the range 2–18 GHz is obtained. As dis-
cussed in the preceding section, the space environment exposes
Cable made of
spacecraft and satellites to many different hazards, among which
CNTs exposure to hypervelocity impacts (HVI) due to micrometeoroids and
orbital debris (MMOD) can be mentioned. Recently, Khatiwada et al.
[278,279] explored the nature of HVI  6:5–7 km s  1 on epoxy and
ultra-high molecular weight polyethylene (UHMWPE) with and
without SWCNTs on aluminum sheets, by means of a light gas gun
Anchor at
(LGG). In particular, the nanocomposites were evaluated for their use
equator as bumper shields and as rear walls in Whipple shield configurations.
The results from this study indicated that nanocomposites and the
neat composites exhibited better performance concerning the rear
Fig. 10. A schematic view of the space elevator. walls in comparison to the aluminum sheets, but were less effective
as bumper shields. As the thermal conductivity of individually
measured MWCNTs have exhibited higher values than diamond
[55], CNTs offer great potential for distribution of heat flow in
satellites and thermal protection systems [83]. Space vehicles,
satellites and aircraft rely on proper functioning of the mechanical
components, regardless of the operating conditions and specific
environment characteristics. However, as the tribological properties
of materials depend on their present environment, a proper choice of
solid lubricants for aerospace applications is a challenging task. The
desirable coefficient of friction for such lubricants is 0.001–0.3. The
study conducted by Street et al. [280] indicates that a long wear life
and low friction can be attained for CNTs in aerospace applications
and that CNTs may even be reasonable replacement candidates of
graphite, which currently is one of the most widely used solid
lubricants. In the context of weight savings for spacecraft as a
consequence of CNT usage, an illustrative example is exhibited in
the work of Harris et al. [281], where the baseline materials of the
Mars Global Surveyor (MGS), constituting 40% of the gross weight,
were selected for substitution by CNRP. This approach was based on
an existing system analysis model [282] and resulted in a predicted
reduction of structural weight with approximately 50% and gross
weight saving potential of  20%. Utilizing the same system analysis
model on a reusable launch vehicle (RLV), two different scenarios were
explored [281]. The first one concerned the replacement of aluminum
on the body, wings and cryogenic propellant tanks of the vehicle with
Fig. 11. NASA artwork of the space elevator created by Pat Rawlings, Science
Applications International Corporation.
CFRP. In the second scenario the aluminum replacement was actualized
Source: [243]. with CNRP. The findings of these studies ensued in weight reductions
of 55% and 82% for replacement of CFRP and CNRP, respectively. In
One such concept is the nanoparticle field extraction thruster addition, the dramatic reduction in weight would further enable
(nanoFET) [270]. Thrust in this context is attained by employing a resizing of the vehicle, resulting in further reductions of the dry weight.
series of stacked gates consisting of alternating, micron-scale thick
conductive and dielectric layers in order to provide the electric
fields necessary for electrostatically charge and acceleration of the 6. Recent developments of CNT implementation in aerospace
pre-fabricated nanoparticles [274]. applications

5.3. Satellites and spacecraft 6.1. A glimpse of actualized CNT implementation in aerospace
applications
The employment of CNTs in large satellite applications can
reduce the weight of a satellite to one-third of its current weight Table 7 provides an overview of projects involving the applica-
[76]. For terrestrial and satellite communications systems, patch tion of CNTs within aeronautics and aerospace sciences. This
antennas fabricated from CNTs exhibit numerous advantageous selection has been established on the basis of available reports
O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68 57

in the public forum and may include both SWCNTs and MWCNTs. of CNT implementation in aerospace applications are highly pro-
The potential aerospace applications of CNTs are further shown in mising, the true benefits of such implementation are yet to be
Table 5 and selected implemented CNT applications, detailed in realized. Next generation polymeric matrix composites with
Table 8. embedded CNTs currently confront challenges pertaining to homo-
genous dispersion of CNTs and characterization of the resulting
6.2. A selection of patents featuring CNT implementation in nanocomposite quality. Although promising results have been
aerospace applications attained by the usage of in-situ polymerization and direct mixing
[316], further research is needed for a complete understanding of
Despite the fact that numerous patents have been filed based these phenomena. The usage of computational modeling can in this
on CNTs [286–292], recently a number of these have been filed, context be highly beneficial. The commercial transport industry can
intended explicitly for CNT usage in aerospace application and only benefit from the projected advantages of CNTs, once the
derivatives thereof. While the patents discussed in this section are obstacles related to their implementation in aeronautics have been
not completely exhaustive to such implementations, they provide resolved [317]. The challenges and opportunities associated with
an insight into the multifaceted properties and application areas of multifunctional nanocomposites in aerospace applications have
CNTs in aerospace engineering. The majority of patents discussed carefully been reviewed by Baur and Silverman [83]. Some of the
herein are related to the airframe, such as interlayers for compo- difficulties with improvement of composite structures by imple-
site structures enhanced with CNTs for aircraft and other struc- mentation of CNTs are associated with enabling low-cost commer-
tures, as suggested by Tsotsis [293]. An additional area where CNT cially viable processing methods. From a materials perspective,
implementation may improve performance is in control surfaces properties such as interlaminar shear strength (ILS) and toughness
of the aircraft. For this purpose, the patents for skin and stingers of require full characterization of the failure mechanism, fracture
the control surface by González Gozalbo et al. [294] and the mechanics, material deformation, and morphology of the nano-
flexible lifting envelope of a wing filed by Eberhardt [295] are composites for a complete understanding of the nanocomposite and
good examples of this technology. Lightning protection is another potential improvements thereof [83]. Despite advancements in CNT
interesting area where CNT implementation may be useful for yarns [318,319] and sheets [320,321], the properties of individual
both aircraft and spacecraft. In particular, the patent of Sequeiros SWCNTs have not yet been realized. Similarly the performance of
et al. [296] relates to an epoxy resin system with conductive CNTs, CNTs and polymer matrix composites still remain lower than the
proposed as a lightning protection system. Moreover, a resin predicted theoretical performance [83]. In spite of the excellent
system with embedded CNTs in the matrix for high conductivity thermal conductivity of individual CNTs, these values can still not be
filed by Lengsfeld et al. [297] is an illustrative example of this realized due to the ineffective phonon transport which occurs
concept. Another area within aeronautics where CNTs immensely across discontinuities or more explicitly the end of the tubes
can contribute to further energy savings and extended operation [322]. By addressing this challenge, future thermally conductive
of aircraft is the field of aircraft icing. The patent filed by Nordin adhesives and reinforced interface gaskets can become a reality in
and Strindberg [298] utilizes aligned and oriented CNTs in order to aerospace applications [83]. For lightning strike protection on
conduct electrical current through the heating element in a nacelle aircraft, the key obstacle comprises the partial or full dissipation
and enable an advanced anti-icing system. An overview of the of energy to a failure mode which easily can be addressed, without
selected CNT patents is shown in Table 6. endangering the aircraft [142,323]. A number of challenges emerge
upon utilizing CNTs in comparison to traditional fiber-reinforced
composites. One such distinction is that in conventional fiber-
7. Challenges related to CNT implementation in aerospace reinforced composites, the properties of the constituent materials
applications are firstly understood and their synergistic effects examined there-
after [324]. Nonetheless, the size of CNTs renders nanostructured
The route ahead for full implementation of CNTs in aerospace materials dependent on the size and structure, making composite
applications is paved with numerous obstacles. While the prospects mechanical properties and traditional continuum assumptions

Table 5
Potential roles of CNTs in aerospace applications.

Application Role of carbon nanotubes References

Space elevator Cable extending from the Earth to outer space utilized for carrying the payload [251]
Morphing devices/wings Wing/structure material [184]
Sensing Used in structural health monitoring (SHM) systems in order to provide confident damage detection, localization, and [283]
characterization in complex geometries without complicated detection algorithms and minimal sensing channels

Low reflectance structural Simplification of instrument stray light [284]


surface treatment with CNTs Increase of observational efficiencies
Enabling low-noise observations, beyond current capabilities

Electro-magnetic shielding EMI shielding of computer screens onboard spacecraft [162]

Regenerable system for Removal of exhaled CO2 from the cabin atmosphere in space flights [285]
removal of CO2 More efficient usage of oxygen supply in space flights

Radar absorbing materials Absorption of electromagnetic waves in a multi-layer material arrangement [277]

Patch antennas Reduction of weight, planar-structure and low-profile [275]


Aircraft icing Hydrophobic character on the wetted surface [119,120,223]
Icing mitigation on aircraft, UAVs, rotorcraft

Electric UAV Contribute to lower weight and extended battery energy [216,217]

Space lubrication Potential replacement of graphite as a solid lubricant for aerospace applications [280]
58 O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68

Table 6
Recent patents related to implementation of CNTs in aerospace applications.

Year Patent name Role of CNTs Source

2008 Aircraft surface control The skin and stringers of the control surface are preferably manufactured from CNTs [294]

2009 Pulverulent composition based on carbon nanotubes, methods of Reinforcing agents and/or modifiers of conducting and/or thermal properties [299]
obtaining them and its uses, especially in polymeric materials

2010 Turbomachine nacelle and anti-icing system and method CNTs are oriented and arranged to conduct electrical current through the heating [300]
therefor element, intended for an anti-icing system

2010 Lightning protection for composite aircraft structures CNTs act as conductive nanoparticles in an epoxy resin, intended for usage as a [296]
lightning protection system

2010 Multifunctional de-icing/anti-icing system Aligned and oriented CNTs are used to conduct electrical current through the heating [298]
element in a nacelle enabling an advanced anti-icing system

2012 Component with carbon nanotubes CNTs are embedded in a resin matrix for high conductivity of a component acting as [297]
lightning protection on aircraft and spacecraft

2012 Retractable aircraft wing tip The flexible lifting envelope of a wing may be reinforced with CNTs [295]

2013 Nanotube-enhanced interlayers for composite structures CNT interlayer assemblies for aircraft and other structures with nanotube-enhanced [293]
interlayers

2013 Aircraft joint and bonding A bonding lead comprising of an electrically conductive core and sheath made of CNTs, [301]
related to an aircraft joint and methods of inhibiting sparking across such joint

2013 Carbon nanotube-enhanced metallic wire CNTs are utilized as a coating material on a conductive wire comprising a metallic [302]
wire, where the coating material features a higher specific conductivity while
maintaining a low contact resistance with the metallic wire

2013 Camouflage utilizing nano-optical arrays embedded in carbon An array of CNTs in conjunction with a plurality of energy transmitting elements are [303]
matrix embedded within the absorbing material resulting in a camouflage material with an
electromagnetic energy (EME) absorbing layer

2013 Carbon nanotube coated structure and associated method of CNTs provide integrated thermal emissivity, atomic oxygen (AO) shielding and [304]
fabrication tailorable conductivity to the underlying surface

Table 7
A selection of projects involving CNTs in aerospace applications.

Project name Role of carbon nanotubes Start Source(s)


year

Carbon Nanotubes for The production of SWCNTs and MWCNTs on a bulk scale by using chemical 2004 [305]
Applications in Electronics (CANAPE) vapor deposition
Development of techniques for lateral growth of CNTs in defined positions with
applications in electronic devices
Toxicological study of CNTs related to health hazards
Carbon nanotube/polymer composites tested for biocompatibility

Aerospace Nanotube Hybrid Composite Formation of CNT structured assemblies embedded into resin systems for 2005 [306]
Structures with Sensing and Actuating sensing/actuating purposes
Capabilities (NOESIS) Platform for mechanical sensing/actuating performance predictions
Composite materials with increased damage tolerance, fracture toughness and fatigue
performance
Weight reduction of 10% compared to conventional equivalent CFRP components

Carbon Nanotube Confinement Strategies to Active chemical functionalization of CNTs for their integration in the selected 2008 [307]
Develop Novel polymeric matrices
POlymer Matrix COmposites (POCO) Growth of CNTs in specific sites on the surface of nanocomposites, using self-
assembling concepts
To develop new CNT/polymer nanocomposite products

Multifunctional Layers for Safer Aircraft Composite Enable manufacturing and validation of composite components with ice/fire 2008 [116,119,121,308]
Structures (LAYSA) protection
Development of electrical/thermal conductivity capable of distributing the heat [115,117,122]
on a composite surface

Innovative Repair of Aerospace Structures with Development of CNTs doped conductive composite fiber patches offering 2009 [309]
Curing improved mechanical performance and sensing capabilities
Optimization and Life Cycle Monitoring Abilities
(IAPETUS)

Novel Aeronautical Multifunctional Composite Development of polymeric resin doped with CNTs to develop novel 2011 [310]
Structures multifunctional composite structures with bulk electrical conductivity and self-
with Bulk Electrical Conductivity and Self-sensing sensing capabilities
Capabilities (ELECTRICAL)
CNT handling is considered based on health, environment and safety issues

Applied NanoStructured Solutions (ANS) Infused carbon nanostructures (CNS) provide low cost manufacturing 2013 [311]
processes for next-generation of low-cost composite materials with enhanced
electrical and thermal conductivity, advanced shielding properties and protection against
lightning strikes
O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68 59

Table 8 hydrocarbons [339] and spray pyrolysis [340]. Despite the afore-
Implemented CNTs in aerospace applications. mentioned studies, fully detailed low cost production of CNTs at
high quality is yet to be introduced, for CNTs to be utilized in a
Application Role of carbon nanotubes References
wider extent within different engineering disciplines.
F-35 Lightning Structural enhancement (wingtip [312] An emerging technology that will revolutionize the aerospace
fairings) industry upon its implementation is 3D-printing of aerospace
Gas detector/chemical Sensing and detection [313] components. CNTs are in this context highly attractive materials,
sensor
Portable Nanomesh Safer drinking water for astronauts [314]
as they may enable the incorporation of the multi-functionality
AH-64 Apache Structural design of helicopter rotor [315] into the designed components [341]. According to a recent article
blades [342], a number of aerospace companies such as Airbus, Boeing,
General Electric, and Lockheed Martin have already embraced the
usage of 3D-printing. The immediate results of CNT incorporation
in 3D-printing provide improvement of mechanical properties and
invalid [31]. For polymer matrix embedding, the CNTs need to be enhanced electrical/thermal conductivities [343].
evenly dispersed, which is a challenging task, due to the presence of
van der Waals interactions between different tubes resulting in 7.3. Achievement of optimized properties upon CNT implementation
agglomeration, for CVD-grown CNTs [27,325]. The difficulty arises
upon subjecting the agglomerated nanoparticles to force, which Realizing the optimized properties of CNTs in particular related
may result in premature failure of the final product [326]. For to their mechanical behavior is commonly addressed by three
nanocomposites it is noteworthy that processing and manufactur- different approaches which include covalent cross-linking of
ing technologies related to quality and commercialization present adjacent shells/tubes, reformable/rehealable bonding between
difficult challenges which need to be resolved [89]. Another crucial CNTs and the application of optimized geometrical fiber designs
parameter with direct influence on the strength, toughness, mod- [344]. In the first of these, a strong bond between the CNTs ensues
ulus, and maximization of unidirectional properties is the align- in improvements related to the specific strength and stiffness.
ment of the nanoparticle [327]. Researchers have also identified The second approach can be actualized by means of van der
that defective structures of CNTs can be distinctive, with SWCNTs Waals/hydrogen bonding and the third one makes use of the
having less defects in comparison to MWCNTs which in specific properties of the first two mentioned approaches. The work of
studies have exhibited both structural and topological effects Filleter et al. [344] provides a thorough insight of these three
[328–330]. One challenge that yet needs to be resolved is that approaches, for changing engineering designs related to CNTs.
despite the superlative resilience and flexibility which CNTs exhibit
at nanoscale, a translation to macroscale is not necessarily achieved. 7.4. Health and safety concerns
The European Union (EU) [331] identified barriers to commerciali-
zation of nanocomposites, including those with CNTs, intended for CNT implementation and its relation to health and safety of
the aeronautical industry to depend on three main factors. These workers was recently addressed in an extensive report by the
consisted of availability of large parts with good quality at a National Institute for Occupational Safety and Health (NIOSH)
low cost, resistance properties and robustness of new composite [345]. The vast number of applications in which CNTs and CNFs
materials, as well as automated production for large scale. It was are used makes them available in facilities ranging from research
further identified that in Europe, 80% of polymer nanocomposites laboratories, production plants to processes where these materials
will be utilized by the automotive and aeronautical industries. are utilized, disposed and recycled. Therefore, several research
Environmental health and safety (EHS) issues, associated with studies have been conducted on the potential exposure to airborne
nanomaterials, are potential release and subsequent exposure of concentrations of CNTs [346–352]. Thus far, there has been no
manufacturers and users of such materials, during the manufactur- reports substantiating the adverse health effects in workers
ing and usage phases, respectively. producing CNTs [345]. Nonetheless, this statement should be
considered against the background that humans are capable of
7.1. Large scale production developing fibrosis and lung inflammation as a consequence of
fiber and particle inhalation. Therefore, the corresponding expo-
Due to the wide range of applications where CNTs can be used and sure limits to CNTs may instigate a risk for the development of the
in order to achieve their full potential, these materials have to be aforementioned diseases. It is already established that CNT pro-
available in large quantities. Despite production of relative large duction and the tasks thereof related to CNT handling ensues in
volumes of CNTs [332], a full large-scale production of CNTs is yet to aerosolization. In particular, research studies [353–356,351] have
be resolved. To date, researchers have investigated alternative manu- indicated exposure concentrations of airborne CNTs exceeding
facturing methods for large-scale production of CNTs, for instance by background exposure measurements, upon not utilizing engineer-
electric-arc technique [333], modified mechano-chemical process ing controls for diminution of exposure levels. Additionally, the
[334], the growth of CNTs on aligned MWCNTs on thin flakes of airborne concentration levels of discrete and agglomerated CNTs
quartz substrates [335], self-assembly by means of polar molecular have been shown to be influenced by the specific tasks performed
patterns [336], and by the use of reducing flame spray synthesis [337]. and involved work processes. Thus, a complete exposure assess-
ment should be performed for workers with different tasks, in
7.2. Adequate quality at a low cost order to establish potential exposure limits for different processes.
There are currently a number of adverse health effects identified
The introduction of CNTs at an adequate quality and low cost is upon exposure of animals to CNTs. Some of these include pul-
mandatory for their establishment in different disciplines. A study monary fibrosis, granulomatous inflammation, and potential
that realized both these objectives was recently presented by Zhao initiation of mesothelial injury which in the long term can cause
et al. [338], by utilizing direct current arc discharge with a pleural pathology, including meso-thelioma, should CNTs migrate
horizontal graphite anode and vertical rotating cylindrical graphite into the intrapleural space [345]. Until the complete effects of CNT
cathode in air. Other research studies where CNTs with a low cost exposure and the specific risks for humans are determined, it is
were produced have been undertaken by catalytic pyrolysis of recommended that workplace exposures should be minimized and
60 O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68

Table 9
The advantages, caveats and unexplored aspects of CNT implementation in aerospace applications.

Discipline CNT implementation benefits CNT implementation caveats and unexplored aspects

Aeronautical Engineering Reduced weight of aircraft due to lighter structural Does CNT implementation on the airframe affect the respiratory systems of passenger
materials and crew?
Hydrophobicity is attained on aerospace materials Is CNT implementation safe, in terms of fire retardance?
Aerostats will obtain an increased operational altitude What are the possible effects of CNT dispersion in the atmosphere due to an accident
(above 18 km) or incident?
Provide the aircraft with lightning protection Can composites reinforced with CNTs withstand erosion for prolong periods of time?
Replacement of the internal wiring of the aircraft
results in reduced weight
Aircraft icing mitigation and economic savings in time Can aircraft manufacturers utilize CNTs in the manufacturing process
and energy for anti-icing/de-icing measures without health hazards to workers arising from CNT exposure?
Self-healing characteristics for external surface Will accelerated laboratory testing of CNTs represent actual flight conditions?
materials of the aircraft
How accurate can CNT implementation on composite materials be simulated
computationally?
Longer operational duration of UAVs
Can the superior material properties of CNTs stand the trial of time, or is there a grace
period for these materials in comparison to an estimated operating period of a
commercial airliner  30 years?
Are there any potential hazards with utilizing CNTs in airborne applications in terms
of human/wild life exposure to nanomaterials?

Aerospace Engineering Reduced weight of spacecraft, satellites, and space Will CNTs exhibit terrestrial-like properties in space?
vehicles
Micrometeoroid/Orbital Debris (MMOD) strike How susceptible are CNT-manufactured parts to solar radiation in space?
protection
High resolution in-space in-situ imaging Are there any health hazards or safety concerns upon utilizing CNTs in space?
Increased catalytic efficiency of life support system Can the empirical space environments be simulated in terrestrial laboratories?
Facilitate the delivery of payloads to space What methods of CNT exposure assessment will be available upon full
implementation of these materials in aerospace sciences?
Radar absorbing materials (RAMs) for satellites Will a long-term exposure to an environment where CNTs have been utilized as
interior materials, in conjunction with a pressurized cabin and material degradation
expose less desirable aspects of CNTs?
Distribution of heat flow in satellites and thermal
protection systems
Long wear life and low friction can be attained for What climate change impacts are possible due to the traverse of aircraft and
CNTs in aerospace applications spacecraft with CNT reinforced fuselages?
How well do CNTs serve as fire retardant materials when implemented in aerospace
materials, in case of a fire onboard an aerospace vehicle?

that an occupational health surveillance program is established for pronounced as a prolong exposure due to longer missions can be
workers exposed to CNTs [345]. Upon discussion of health and expected. In the article by Köhler et al. [359], the extent and
safety concerns related to CNTs, often exposure to these materials circumstances of CNT release are attributed to the means of CNT
is discussed. Nonetheless, this section will expand on the subject incorporation in different products. In addition it is identified that
of CNT release. Recently, a comprehensive review on this topic has these materials may be persistent in the environment due to their
been conducted by Nowack et al. [357], in which release scenarios extraordinarily resistant nature against chemical, physical or
are explored for CNTs in composites. Nowack and co-workers biological impact. Hence, it is imperative that the health and
outline that the release of CNTs from products occurs either by safety concerns following CNT implementation in aerospace appli-
direct release or by a CNT embedded particle in the matrix, with a cations are fully explored.
probable subsequent release of CNTs from the matrix. The concept
of release is in this context viewed as a prerequisite for exposure. 7.5. Recycling and environmental inputs
The release of nanomaterials from products can occur at any given
time, during the life-cycle of the product [358]. Within the The advantageous synergistic properties of polymers with CNT
framework of this review, it is noteworthy to highlight scenarios films have been a highly attractive subject of investigation by different
in aerospace applications where potential release of CNTs might be research teams [320,360,361]. Nonetheless, the carcinogenic risks
likely, once their implementation has been attained. In terms of involving CNTs [176,362] call for proper collection and treatment of
recycling and incineration, the adverse effects of CNT embedded damaged or discarded CNT composite films. From an environmental
aircraft components are not yet explored. For future aircraft, such protection perspective, recyclability can remedy these effects. A study
scenarios may comprise of aircraft incidents or accidents, where conducted by Zou et al. [363] demonstrated water-soluble properties
the potential release of CNTs and exposure thereof may become and recyclability of CNTs by usage of a benign water-soluble polymer
reality if these materials have been implemented on the airframe and a general spin-coating process for the preparation of composite
of commercial airliners, general aviation aircraft, UAVs, military films. An extensive review which covers the release pathways of CNTs
aircraft, and rotorcraft. Aircraft incidents and accidents often result into the natural environment was recently presented by Petersen et al.
in the fuselage of the aircraft becoming damaged. Depending on [364]. In this review, it was recognized that researchers should
the severity of the impact, weathering by UV, hail, rain, sand, and examine the fate and release of CNTs during the service life and after
temperature conditions, direct release to the environment may disposal of polymer/CNT nanocomposites. It was identified that harsh
take place, with a subsequent exposure of crew and passengers to environmental conditions are likely to instigate the release of CNTs
CNTs. For future spacecraft, in particular the hazards associated from polymer matrix composites, with potential release mechanisms
with CNT implementation for the spacecraft crew are even more such as biodegradation, mechanical degradation, diffusion, matrix
O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68 61

SPACECRAFT AND SATELLITES

• ICING MITIGATION • PATCH ANTENNAS


• MORE EFFICIENT PROPULSION SYSTEMS • REGENERABLE SYSTEM FOR REMOVAL OF CO2
• PORTABLE NANOMESH • ELECTROMAGNETIC SHIELDING
• DISTRIBUTION OF HEAT FLOW • LIGHTNING PROTECTION
• SPACE LUBRICATION • REDUCED LAUNCH COST OF SRA
• GAS DECTECTOR/CHEMICAL SENSOR • LIGHTER AIRFRAME
• SENSING AND SELF-HEALING

CARBON NANOTUBE BENEFITS IN AEROSPACE SCIENCES

COMMERCIAL AIRCRAFT MILITARY AIRCRAFT ROTORCRAFT


• LIGHTER AIRFRAME • LIGHTER AIRFRAME
• LIGHTNING PROTECTION • LIGHTER AIRFRAME
• LIGHTNING PROTECTION
• AIRCRAFT ICING MITIGATION • STRUCTURAL DAMPING
• AIRCRAFT ICING MITIGATION
• MORPHING STRUCTURES • ROTORCRAFT ICING MITIGATION
• MORE EFFICIENT PROPULSION SYSTEMS • STEALTH IMPROVEMENT • STEALTH IMPROVEMENT
• SENSING AND SELF-HEALING • MORE EFFICIENT PROPULSION SYSTEMS • MORE EFFICIENT PROPULSION SYSTEMS
• REDUCED WEIGHT DUE TO REPLACEMENT • SENSING AND SELF-HEALING
• SENSING AND SELF-HEALING
OF WIRING • REDUCED WEIGHT DUE TO REPLACEMENT OF
WIRING GRAPHICS BY DR. OMID GOHARDANI

Fig. 12. The benefits of using CNTs in commercial aircraft, military aircraft, rotorcraft, and space applications.

degradation, and incineration. For the purposes of the present study, it that certification of new products and technologies for the aero-
is imperative to note that the CNT release in aerospace applications space industry featuring CNTs will be prolonged by the challenges
seldom is discussed. Hence, the authors would like to highlight this and in particular health and safety aspects stemming from the
point for future research endeavors and call for CNT release implica- novelty of these materials. Once recognized standards and a
tions to be pursued in aerospace sciences. If implemented on aero- certification framework for aeronautics and astronautics are estab-
structures, the exposure to rain, sand, ice, hail, corrosion, and erosion lished, future accreditation of systems involving CNTs for aerospace
make up a number of potential scenarios where CNT release can be applications will be facilitated. The findings of this paper have been
possible. based on reported results available in the public domain. The
competitiveness within the field of nanotechnology, intellectual
property of companies and the efforts of scientists, researchers and
8. Discussion engineers infer that many emerging applications of CNTs will be
exposed following the commercialization of CNT based products in
There are many aspects associated with the implementation of aerospace sciences. Fig. 12 provides an overview of the benefits by
CNTs in aerospace applications, out of which a few are undeter- utilizing CNTs in commercial aircraft, military aircraft, rotorcraft,
mined. The raised points in Table 9 discuss the implementation of and space applications.
these unexplored questions related to actual implementation of
CNTs in aerospace applications. The list of presented questions
can however become extended and is by no means exhaustive. 9. Future outlooks
The majority of the posed questions in the preceding section stem
from the relative limited experience that scientists have had with Recently, NASA [365] presented its vision and strategy for aero-
advanced materials such as CNTs in real-life applications. Due to nautics research, where emphasis was placed on the growth of safer
this fact, the answers to the posed questions are yet to be fully NextGen aircraft that operate efficiently with reduced environmental
investigated. One method of such exploration may consist of impacts. In this context, attention was devoted to technologies that
different types of accelerated testing. However, the adverse health are currently revolutionizing other industries and on the beneficial
properties of CNTs and their current explored nature implicate that potential of these, if applied to aviation. These concepts consisted of
smaller scale studies need to be conducted and further research is smart materials, additive manufacturing, 3-D printing, information
needed, prior to a well-defined implementation framework of CNTs technology, and embedded micro/nanosensors. The present review
in aerospace applications, which not solely is based upon their article has discussed all the aforementioned topics pertaining to the
superior characteristics but also considers the adverse aspects of topic of CNT implementation within aeronautics and astronautics. It
their implications on aerospace vehicles, with health and safety is believed that CNTs will have a significant role for the future of
consideration in mind during the manufacturing process, the life aerospace industry and many challenges faced today will be resolved
cycle of the product, and upon its final disposal. It is also established with imminent advancement and breakthroughs in nanotechnology.
62 O. Gohardani et al. / Progress in Aerospace Sciences 70 (2014) 42–68

The ever-changing nature of the nanotechnology field implies that it affiliations, memberships, funding, or financial holdings that
encapsulates applications across a wide range of the scientific might be perceived as affecting the objectivity of this study. Dr.
spectrum. The prospects for revolutionary concepts related to CNTs Omid Gohardani gratefully acknowledges Prof. Max Platzer, Naval
in particularly related to aerospace sciences in the future are there- Postgraduate School, Monterey, CA, USA, for invitation and insight-
fore extremely bright. Although a glimpse of the potential applica- ful suggestions related to this article.
tions of CNTs in aerospace related applications has been outlined in
this article, the continuous research efforts within nanotechnology
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