L 459222 - 5 wy BUNAge BB) WS: 1 FN: AN 203/AD301 (1401) FUNDAMENTALS OF DESIGN AND MANUFACTURING Time: Three hours Masia marks: 100 Answer rvs questions, taking sx two from Group A, ‘serio from GroupB and au. from Group. All parts of a question (a,b, etc) should be i answered at ove place. j ‘Answer should be brief and to-the-poiat and be sopple- mented withweat sketches. Unnecessary long answers ‘nay resalt in oss of marks. Ay ii uo og ce yb emt sly giving proper justifscation. 1 Figures on the right-hand side margia indicate full marks. : she cramp i (a) Explain ‘Design Process’. Mastate the step followed with the help of a Geure. Also explain the fow of — y work during the design process. 26204 (8) Explain the rolé of ‘need’ in design. How the needs fora particular product design process analysed? 3+3 () Describe the roe of standardisation in the complex products. How the specifications help the customers”? 33 (ter Ove(a1 What do you understand by ‘morphology of design’? Discuss the phases of feasibility study, preliminary design and detailed design aes (0) Explain the term “Design for manofacturabiity” State the guidelines to implement it 402 ¢) Deseribe the terms “economic feashility’,recyclbi- lity’ and “evaluation of design’ 24262 3. (a) What do you understand by ‘reliability’ and why it is considered? What ate three categories of failures? strate graphically number of failures vs. time. 2e202 (5) How will you check the design for clarity, simplicity and safety? Also explain how design is organised and communicated. asa (c) Give the classification of manufacturing processes. [Name the commonly used casting processes. With the help of figure explain investment casing. 1-1 +4 4. (a) Why should wedohotworking of metals ?Eaumerate the advantages and disadvantages of hot workiog Deseribe three high mil s2bed (0) Explain ‘extrusion’ and “drawing” processes (€} Describe ‘punching’ and ‘blanking’ operations with the help of figures. aad BEMCAN2OU/AD ONO (2) (Ceriosed) (i Centering cam be done most accurately on 2) four jaw chuck (0) thee aw chuck (6) collet chuck (4) magnetic chuck. MIN: aN20v/AD SOLU) 7) 86-11,000,(61 Explain ‘simulation’ and “database management system 363 8,12) Enumerate and dese te imgoriant pois o be considered a hein of esi for caer mahnng ofa component 2? (b) Write notes on the following. su (4) Comtoters. + i) Sensors! il) Robots iv) Automated guided wheels. 6) (i) How will you consider the economic aspects for ML manufacturing during design’? 2 ii, Describe computed sided process planning. §— 2 Group 9. (A) Explain the following in bret 2x6 g (4) Brain storming © (ii) Forging + (it) Design for assembly 4 (iv) Robust design (0) Design for shipping 1 (si) Safery indesign. HEN:AN201/AD300(0401) 4) (Conic) @ [B) Select the corset answers out of the alternative ‘choices ofthe following Ins i) Steel and cast ion pipes are casted by (at die casting (6) continuous casting 0) cont casting (1) investment casting (i) Facing sand used in foundry work comprises (a) stumina, sca and cay (0) sca and lay © (6) lay and alunina (4) sca and alumina (ii) The criteria for selection of electrode diameter in ate welding is (2) typeof welding process 48) thickness ofthe components to be welded (o} voltage sed (a) current used (ir) Inare welding, acis created between electrode and work by eft low of eurrent eM ANZOL/AD soL(iaon) 8) (1am Ove)(0) voltage (6) contact resistance (A) electrical resists (v) Hot working improves the mechanical pro perties ofthe metal due to (2) recovery of grains AD) reerystalisation (grain growth (a) refinement of grain size 104) In four high roling mill the bigger rollers are called (2) guide rots (2) backup rolls 4) main oll (2) support cols (ii) In drawing operation, the metal flows due to Aa) dusty (2) work hardening (plasticity (a) shoaeing rue 06) (continues) Group B (2) How do you definethecutung ability of ¢cuting 1001? Give the classification of cutting tools. How wil you lest the mae acting el? 3 tg (0) Classify the machining processes. Name the ope tions which ean be performed on a lathe machine. Describe the process to carry out the turning opera ton on the lathe machine. 2e204 (c) Differentiate between the shaper and planer. Explain what process takes place during the return stroke of 4 shaping machine. 262 (2) Describe the working principle of ‘arc welding’ Explain the shielded arc welding and how doesit save the weldment from oxidation and absorption of nitro gen. What precautions need to be observed in arc welding ? 2e4e2 (5) Enumerate the advantages of unconventional machi ning methods. Describe the working of electro discharge machining with the help of figure. 35 (c) Define information. Enumerate the facts. about information. How will you build up information system? 1e1s2 (a) What do you understand by ‘Group Technology’? Enumerate the advantages and disadvantages of ‘group technology. 365 (0) Discuss the use of classification system of group technology. Alto discuss the application of luster analysis ae BEACANZOUIAD 301044003) (tax Ove) L