Employer Contractor MAIN LINE WELDING PROCEDURE NO. 103 + EPC of Gasoil Tanks, LPG Tanks, and Related Infrasteucture SONKER BUNKERING COMPANY : PETROJET SPECIFICATION, Le Project No. + PD-0113.018-2 Document No. +: PTJ-QA-WPS-103 1 Document revision Status : 00 Document Class | 7 conitest Cope | rosa ed or ttratin Mttmae | A stemmed ‘Yeon | onounots | isu fir elgr Review “comment “watsede | Atoms — —— Jaren | tact oer Revensconmen | |S tow | MMe arn |. owe pescerprion eae | Chewy Scanned with CamScanner : a na Ga 28 EPC of Gucoi tanks; LPG Tanks, and raltod wfrastructure Hag Ce nES ryes nbor PO 13.916 BE ons ances oe = Oecimertnber ecient Te = ee Rev, | 00 PTJ-QA-WPS-103 MAIN LINE WELDING PROCEDURE SPECIFICATION [75.8 | szmuzuneQAroc WELD PROCEDURE SPECIFICATION (WPS) ACCORDING TO API 1104 & ASME B31.4 ate: 162082016 WPS No “PTJ-QA-WPS-103 Sheet 1oF 1 COMPANY NAME PROJECT NAME SUPPORTING PORNO. TYPES (Mi 'SONKER BUNKERING COMPANY EPC OF GASOIL TANKS, LPG TANKS AND RELATED NERASTRUCTURE, PTJ-QA-WPS-103, 2 PIEQA-POR- 105, MANUAL (SHAW) 20-30 mm BASE ME ‘AL POSTWELD HEAT TREATMENT . Growp no. to Group no, 2003 ‘Temperature Range NA Material Spec. Arist. Time Range NA Type or Grade 52 PSL210 x.s2PS12 | other NA ——— _- Thickness 127 am * Teas Diameter range 2 All ‘Type of Gas or Gases NAL =| Po 1 Composition of Gas Mixture NAL Other - Other NA ELECTRICAL CHARACTERISTICS Carrent be FILLER METALS Potecity (hie & (ve p veto | FILLER METAL T"Teavel | — amp, Sire of Electrode 325440250mm | Mens [che 7 pam | spew | At A Specification ASIBASS a Ee WS Clastiieation 6010.8 ETOI0P.G 23 [2334 [6579 — eee = Vemio [40 [43-34 [ini bs Apr i a ES ia FLL | F700 50 13-3.0 [148-170 | PosiTIoN ry lb ; Pasition of Groove 230) —|. Direetion of welding ‘All Passes D/H car [emi [a0 ee [ipso | aap | number efwelers” —__twawelderssimulaing TECHNIQUE, PREMEAT Inerpass Cleaning 2 Grinding & Wie Bris Sting or Weave Dead Bath J Preneat Temp. (°C) Cin) 2 Orifice or Gas Cup Size NA. 8 Mult pass or Single Past Mulispases | frterpace Temp. (¢C) (Max) >: 250°C Ma Single or Multiple Flsctrodes » + Single Internal Clamp, Shall not be removed before | Minionuen nuinber of pasies 100% of root gas. before joint allowed to be External Clamp ‘Shall no be removed before noled is S06 of joint 50% of root pass. — Sot The beoeen "2.2" aan : On TITLE] Welding engineer 1 DAT QC Manager _NAME la Mohamed | ‘Madeeh Molunoud —- | oate aad T wnypores pf ftp ' te duck “pak C2 L2 APL SL oe Scanned with CamScannerEPC of Gasol tanks; LEG. Taiks, and lated infastesciure Project Number:PO-0113 046-2 Socumet Number [5 eating fae PTI-QA-WPS-104 j z TIE: PN WELDING PROCEDURE SPISCIFICATION re ere ener TIE-IN WELDING. PROCEDURE SPECIFICATION i No. 104 | ee Project a | Infrastructure A Employer ‘SONKER BUNKERING COMPANY | Contractor ‘PETROJET a ‘ Project No. PD-0113.018-2 ' | Document No. PT-QA-WPS-108 Sa "PDesainentsevision Status 00 : cea oo} rnonz6 sae for afonnation | co [wow [ settee cones ou | wpwane [tmnt Ria sn M. Hassan a1o77016 ‘sued fr intemal Review‘ eumment M. Hassan Pry Onvawvron scHeckeD ‘ Scanned with CamScanner” Qaloc DEPARTMENT COMPANY NAME WELD PROCEDURE ° SPECIFICATION (WPS) ACCORDING TO API 1104 & ASME B314 ave: 1610912016 ys Nos PT-QA-WAS:08 | Isheet: tof | SONKER BUNKERING COMPANY SPO OF GASOIL TANKS, LPG TANKS, AND RELATED WRBIEGE NAME: INFRASTRUCTURE “WIELDING PROCEDURE STUCIFIGATION No. FTI-QAWFS-IO THEYISION NO. = oie 7a oy SUPPORTING FOR NO {TarOAPOR-TON : i “TYPES (Manual, Automatic, Seml Auto.) JOINTS DESIGN T punt (S07) Sh fe] 0.8-1,6 mm Reinforcement i a a0 | , DASE METAL, POSTWELD HEAT ‘TREATMENT r x Group, Groupee 202 + | Temperature Range NA i Type or Grae Sszrsiaioxsaiest Dimer an is | FILLER METALS shut eee os2chcoasonm * [Oe Tan coun 8 1 vers SFA Spetetion hovanss satce ins cs ceieeetoar.e |r Tema aa Gee ; te ao [sao Poese [an : Fea sass [asa FEEL epio sh fas. ss [ass FOSTTION Postion of Gronse ss fein, Fit ater on TasSE : omber steer uit ote orhalse | TECHNIQUE TREHEAT Toterpas Cleat + Grinding & Wire Bish Maepeat Temp (*C)(Min) = # WOKE String or teak Sattecrcarcupsie, .:NA tnterpase Temp. (2C){ Max) 250°C Me Cratipaes or Single Pasi”, :Mubicpasses ‘ , ‘Miniinuin number of passes ‘Single or Multiple Electrodes + Single ky etareintallowed io be External Clamp “Clamp shi nt be remof pated is SO offi before 0% oF Foot pa | sto rece 1882" 15 Mio, \ oe Welling euginee” (QA/OC Manager, f NAME “ha ohana Madech Mahia a DATE: ‘oan t SIGN. pet : y t i 4, Scanned with CamScannerWo oF Pre: nes AND RELATED FACILTIS "1 — 1 5-32.43. Preheat and Postweid'Heat Treatment (PWHT) i Preheat and PWHT shall be’ a+ follows: 9) Rr preheat, the methods inimum temperature atthe start of the weld, and minimum ambient temperature Below which preheat is required small be specifed: “&.) fir PWAT, the rithods minimum’ and meximur temperature, lime at temperature, and temperature control \E-methods for PWHT shall be specified ' , 59-214 Shielding Gas and Flow Rate 45, The composition ofthe shielding gas aid the range of few rates shall be designated | 83.245 Shielding Flux *“The type of shielding tux shill be designated. 5°5.3.2.16 Speed of Travel i The range for speed of ave. ini; rim) per minut, shall be specited for esch pass. 17. Method of Cooling After Welding | "it forced coolng st be used te specication shal esgnate te tpe of oon alr wetig, euch a toccea 2 geolthg with water, as well as the maximum metal temperature at which forced cooling Is applied. (2:4 Essential Variables" ‘$4.4 General ear A welding procedure shall be jecsablshed as a new welding procedure specification and shall be completely ecowaled wherrary ofthe essential variables iste in 5.4.2 are changed. Changes other than thase given Sea “thay be made in the procedure without the need for requalfeaton, provided the welding recedes go neo is ‘evised o show the changes. 5.4.2 Changes Requiring Requalification 5.4.21 Welding Process or Method of Application E.gpeeE fom the welding process or melhcd of applicatign established in the welding procedure speci icalion (see 53.2.1) constitutes an essential vaabie, 5.4.2.2 Base Material, } A change in base material Constitutes an essential variable. When welding ; {he'provedure for the higher slrength group shall be used. For the pu grouped as follows, 19 Materials of two separate material groups poses of this standard, all materials shall be 2), SMYS less than.or equal to thal ofthe material specifed as APL SL Grade X42: SY: BMYS gteater than that ofthe Material specified as API SL Grade X42 bit les than tha of the material specie 15 APISL. Grade X6: : [°° ” Schr ater wna Stas benno Shalreceve asopante sitesi ‘“avallo that ofthe material specifed as API SL Grade X65, each grade Scanned with CamScannerNone oF Pete a Rene Facumes 8 a Table 1—Fillér Motal Groups Group "AWS Specification AWS Classification Electrode Flux ® ‘ 1 [es ABT £6010, £6011 . ASS E7010, £7011 : 2 &, ASS 8070, €8037, E8010 = i AST OrABS 7018, £7016, E7018 . 3 ee Eabis E016, EeD18 ig E9018 | E ’ \ ASAT, ELB PGXZ eax Faxo es | eee ee 4s a ‘EMSK FIXZ \ ‘EMI2K FTXO | eae Fx at 5 EMIsK - a] | a = 7, = A518, ER70S-6 a - PASI [_ ERBOS-07 i = 28 EROES I 3 vasa Reto, RGSS j pez To esirese c Rees EvIT-GS@ @ Bava eriTEnG s ns28 earea NOTE _ Omer elecvoa seme ‘Any combination of ux aid eecioge i Group 4 may be used (9 ually procedure, The comtinaion Bi] ‘enfe by is complete AWS elasseaton number, such a= FTAD-EL2 or FUAZ-EIMT2K. Only sbtstons Ry result nb same AWS cassifeatin number are pemited wihoat reqvalfeston, and fuxos may be used bul equ sepaaie proceaure qvalfcalon > A shioting gas (seo 542.19) required for ue wih te elecvodes In Group 5 = “inne ux cestgnaion, st X can be eer an A o Por as.welded or postwel hast wesc + For root pass welding ont I c Saiztt shieting Fux | Fefeto Tite 1, Footnote a, orchange in shins Mux at ons essen vaales = watt: speed offre A change inthe range for speed of travel constutes an essential variable, A decrease in the specified minimum preheat temperature constitutes an essential variable. on a i | SESE enamine : ‘Scanned with CamScanner