Project® Page 1 of 19 /Ansys Project* First Saved] Sunday, December 11,2022 Last Saved| Sunday, December 11, 2022 Product Version 2022 Ri Save Project Before Solution No. Save Project After Solution No 0.000 5.000(n) = ——=— 2.500 file:///C-/Users/mdabd/AppData/Roaming/Ansys/v221/Mechanical Report/Mechanic.. 11/12/20:Contents © Units © Model (A4) 0 Geometry Imports = Geometry Import (A3) © Geometry = Pats © Construction Geometry = Paths © Materials © Coordinate Systems o Remote Points "A © Connections Contacts wwe Contact Region h Patch Conforming Method © Static Structural (A5) = Analysis Settings = Loads = Solution (A6) = Solution Information = Results ial Data ‘© AISI 9850 OQT 1000 Page 2 of 19 TABLE 1 Unit System [U.S. Customary (in, lbm, Ibf, s, V, A) Degrees rad/s Fahrenheit Angle Degrees Rotational Velocity radis Temperature Fahrenheit Model (A4) TABLE 2 Model (A4) > Geometry Imports Object Name | Geometry Imports State| Solved TABLE 3 Model (A4) > Geometry Imports > Geometry Import (A3) Object Name Geometry Import (A3) State Soved Definition C:\Users\mdabdlDesktop\ProjectNew folder (2) Source \Gear Pinion Assembly STEP. Type Step Basic Geometry Options file:///C-/Users/mdabd/AppData/Roaming/Ansys/v221/Mechanical_Report/Mechanic. 11/12/20Page 3 of 19 Solid Bodies Yes Surface Bodies Yes Line Bodies No Parameters independent Paramater Key ANSDS Altributes No Fitibute Key SOFEADOM Named Selections No Named Selection Ke NS Material Properties No ‘Aavanced Geometty Options Use Associa Yes Coordinate Systems No Coordinate System Key Reader Mode Saves Updated File No Uae Instances Yes Smvart CAD Update Yes Compare Paris On Update No Compare Parts Tolerance Tight Analysis Type 30 Mixed import Resolution None Import Facet Quality Source Clgan Bodies On Import No Sitch Surfaces On Import Program Tolerance Slith Tolerance ‘.000000T Dacompose Disjoint Geometry Yes Enclosure and Symmetry Yes Processing Geometry TABLE 4 Model (Ad) > Geometry Object Name Geometry State Fully Defined Definition Source C:UsersimdabdDesktop ProjectINew folder @) \Gear_Pinion_Assembly.STEP Type Step Tangih Unit Tnches Element Control Pragram Controlled Display Style Body Color Bounding Box TenginX Zein Length ¥ 18597 in LangihZ 5.002in Properties Volume TST SER Mass 236.29 Tom Seale Factor Value o Statisties Bodies z Rative Bodies z Nodes 1264556 Elements THGEED file:///C-/Users/mdabd/ App Data/Roaming/Ansys/v. 21/Mechanical_Report/Mechanic. LLPage 4 of 19 Mesh Metric None Update Options ‘Assign Default Material Na Basic Geometry Options Solid Bodies Yes Surface Bodies Yes Line Bodies Na Parameters independent Parameter Ke ANS(DS Attributes No Named Selections Na Material Properties No ‘Advanced Geometty Options Use Associativity Yes Coordinate Systems Na Reader Mode Saves Updated N File ° Use Instances Yes ‘Smart CAD Update Yes ‘Compare Parts On Update Na ‘Analysis Type 30 Mixed Import Resolution None Import Facet Quality Source Clean Bodies On Import Na Stitch Surfaces On Import Program Tolerance Decompose Disjoint Geometry Yes Enclosure and Symmetry Yes Processing TABLE 5 Model (A4) > Geometry > Parts Object Name | Pinion|Cut-Extrudet | Gear|Cut-Extrudet State Meshed Graphics Properties Visible Yes Transparency 1 Definit Suppressed No. Siifiness Behavior Flexible Coordinate System Default Coordinate System Reference Temperature By Environment Treatment None Mater Assignment ‘AIS 9850 OGT 1000 Nonlinear Effects Yes Thermal Strain Effects Yes Bounding Box LengthX] 5.3626 in 19.597 in Length Y 5.358 in 19.597 in Length Z 5002 in Properties Volume [71412 in® T2651 int Mass| 20.252 bm 206.04 Tom Centroid X 9.32 in 752576008 in Centroid Y|_-7.8075e-008 in| 2.5695e-009 in Centroid Z “25 in Moment of Inertia Ipt | 71.592 bmin® 31st min file:///C-/Users/mdabd/AppData/Roaming/Ansys/v221/Mechanical Report/Mechanic.. 11/1Moment of Inertia Ip2| 71.592 llrm-in? 3131. lbm-in® Moment of Inertia Ip3| 68.792 lbm-in® ‘5403. Ibm-in® Statistics Nodes 176325, 7088231 Elements 103529 642913 Mesh Metric None TABLE 6 Model (A4) > Construction Geometry Object Name [Construction Geometry State[ Fully Defined Display ‘Show Mesh No TABLE 7 Model (A4) > Construction Geometry > Paths Object Name] Path 2 Path State Fully Defined Definition Path Type Two Points Path Coordinate System| Global Coordinate System Number of Sampling Points| a7 ‘Suppressed No ‘Start Coordinate System] Global Coordinate System ‘Start X Coordinate 681 in 7.04 in ‘Start Y Coordinate “Ottin | .6-002 in Start Z Coordinate in Location Defined End Coordinate System] Global Coordinate System EndX Coordinate[ 7.24in | 7.03 in End ¥ Coordinate[ -O.11in | -0.27 in End Z Coordinate in Location Defined TABLE 8 Model (Ad) > Materials Object Name| Materials State [Fully Defined Statistics Materi ils 2 Material Assignmer nts, 0 Coordinate Systems TABLE 9 Model (A4) > Coordinate Systems > Coordinate System Object Name | Global Coordinate System State Fully Defined Definit Type Cartesian Coordinate System ID 0 Origin X Ouin Origin Y On file:///C-/Users/mdabd/ App Data/Roaming/Ansys/v. 21/Mechanical_Report/Mechanic. Page 5 of 19 LLPage 6 of 19 Origin Z 0. in Directional Vectors X Axis Data [ Y Axis Data [ ZAxis Data [ Remote Points TABLE 10 Model (Ad) > Remote Points Object Name [Remote Points State | Fully Defined TABLE 11 Model (A4) > Remote Points > A Object Name A State Fully Defined ‘Scope Scoping Method] Geometry Selection Geometry 1 Face Coordinate System Global Coordinate System X Coordinate -051868 in Y Coordinate (0.97878 in Z Coordinate “25 in Location Defined Defim Suppressed No. Behavior Deformable Pinball Region All DOF Selection| Program Controlled Pilot Node APDL Name Connections TABLE 12 Model (A4) > Connections Object Name [Connections State [Fully Defined ‘Auto Detection (Generate Automatic Connection On Refresh] Yes Transparency Enabled] Yes TABLE 13 Model (Ad) > Connections > Contacts ObjectName[ Contacts State] Fully Defined Del Connection Type Contact ‘Scope ‘Scoping Method] Geometry Selection Geometry] All Bodies ‘Auto Detection Tolerance Type Sider Tolerance Slider 0 Tolerance Value] 7.4342e-002 in file:///C-/Users/mdabd/AppData/Roaming/Ansys/v221/Mechanical Report/Mechanic.. 11/1Project® Page 7 of 19 Use Range No. FacelFace Yes Face-Face Angle Tolerance Face Overlap Tolerance Off Cylindrical Faces Include Faceledge No. Edge/Edge No. Priority| Include All Group By Bodies Search Across Bodies Statistics, Connections 7 ‘Active Connections 1 TABLE 14 Model (A4) > Connections > Contacts > Contact Regions ‘ObjectName| Contact Region State[ Fully Defined ‘Scope Scoping Method] Geometry Selection Contact| 21 Faces Target] __20 Faces Contact Bodies| Pinion|Cut-Extrudet Target Bodies| GearlCut Extrude? Protected No Definition Type Bonded ‘Scope Mode[ Automatic Behavior| Program Controlled Trim Contact| Program Controlled Trim Tolerance] _7.4342e-002 in Suppressed No ‘Advanced Formulation] Program Controlled Small Siding | Program Controlled Detection Method] Program Controlled Penetration Tolerance | Program Controlled Elastic Slip Tolerance | Program Controlled Normal Stiffness] Program Controlled Update Stifiness| Program Controlled Pinball Region | Program Controlled Geometric Modification Contact Geometry Correction None Target Geomatry Correction None Mesh TABLE 15 Model (Ad) > Mesh Object Name Mesh State Soved Display Display Style] Use Geometry Setting Defautts Physics Preference Mechanical Element Order| Program Controlled file:///C-/Users/mdabd/AppData/Roaming/Ansys/v221/Mechanical Report/Mechanic.. 11/12/2022Page 8 of 19 Element Size O.tin Sizing Use Adaptive Sizing Yes Resolution Default 2 Mesh Defeaturing Yes Defeature Size Default Transition Fast ‘Span Angle Center Fine Initial Size Seed ‘Assembly Bounding Box Diagonal 23.737 in ‘Average Surface Area 7.7864 in* Minimum Edge Length] _5.7283e-002 in Quality Check Mesh Quality Yes, Errors Error Limits | Aggressive Mechanical Target Element Quality Default e002) Smoothing Medium Mesh Metric None Inflation Use Automatic inflation None Tafation Option| Smooth Transition Transition Ratio 0272 Maximum Layers 5 Growth Rate 12 Taffation Algorithm Pre View Advanced Options No ‘Advanced Number of CPUs for Parallel Part Meshing] Program Controlled Straight Sided Elements No. Rigid Body Behavior | Dimensionally Reduced Triangle Surface Mesher| Program Controlled ‘Topology Checking Yes Pinch Tolerance| Please Define Generate Pinch on Refresh No Statistics: Nodes 1264556 Elements TAGHAD TABLE 16 Model (A4) > Mesh > Mesh Controls Object Name [Patch Conforming Method State Fully Defined ‘Scope Scoping Method] — Geometry Selection Geometry 2 Bodies efinition ‘Suppressed No. Method Tetrahedrons Algorithm] Patch Conforming Element Order| Use Global Setting Static Structural (A5) TABLE 17 Model (Ad) > Analysis Object Name | Static Structural (A5) file:///C-/Users/mdabd/AppData/Roaming/Ansys/v221/Mechanical Report/Mechanic.. 11/1Project® Page 9 of 19 State Solved Defi Physics Type| Structural Analysis Type| Static Structural Solver Target] Mechanical APDL Options Environment Temperature 76 Generate Input Only No TABLE 18 Model (Ad) > Static Structural (A5) > Analysis Settings Object Name Analysis Settings State Fully Defined Step Controls Number Of Steps i Current Step Number 7 Step End Time Ts Auto Time Stepping Program Controlled ‘Solver Controls Solver Type Program Controlled ‘Weak Springs Of ‘Sovar Pwot Checking Program Controlled Large Deflection Off inertia Relief Of, (Quasi Static Solution Off Rotordynamics Controls Coriolis Effect Of Restart Controls Generate Restart Points Program Controlled Retain Files After Full Solve No. Combine Restart Files Program Controlled Nonlinear Controls Newton-Raphson Option Program Controlled Force Convergence Program Controlled Moment Convergence Program Controlled Displacement Convergence Program Controlled Rotation Convergence Program Controlled Line Search Program Controlled ‘Stabilization Program Controlled ‘Advanced Inverse Option No Contact Spit (DMP) Of, Output Controls Sess Yes Surface Stress No. Back Stress: No. Strain Yes Contact Data Yes Nonfinear Data No Nodal Forces No. Volume and Energ Yes Euler Angles Yes General Miscellaneous No. Contact Miscellaneous No. Store Results At All Time Points Result File Compression Program Controlled file:///C-/Users/mdabd/AppData/Roaming/Ansys/v221/Mechanical Report/Mechanic.. 11/12/2022Page 10 of 19 Analysis Data Management ‘Solver Files Directory [C:\Users\mdabd\Desktop\New Project\Gear_files\dp0\SYSMECH\ Future Analysis None Scratch Solver Files Director) Save MAPDL db No. Contact Summary Program Controlled Delete Unneeded Files Yes Nonlinear Solution No ‘Solver Units ‘Active System Solver Unit System Bin TABLE 19 Model (Ad) > Static Structural (A5) > Loads ObjectName [Remote Displacement _|Frictionless Support ‘Moment State Fully Defined ‘Scope Scoping Method Remote Point Geometry Selection Remote Points A Coordinate System |Global Coordinate System X Coordinate -0.51868 in Y Coordinate: 037876 in Z Coordinate “25 in Location Defined Geometry 2 Faces, Face Definition Type] Remote Displacement _[Frictionless Support Moment X Component] 0. in (ramped) YComponent| 0. in (ramped) ZComponent| 0. in (ramped) Rotation X 0° (ramped) Rotation ¥ 0.* (ramped) Rotation Z Free Suppressed No Behavior Deformable Deformable Define By Vector Magnitude [5250_ToFin (ramped) Direction Defined ‘Advanced Pinball Region All All Solution (A6) TABLE 20 file:///C-/Users/mdabd/ App Data/Roaming/Ansys/v. Model (Ad) > St Structural (A5) > Solution Object Name | Solution (AB) State[ Solved ‘Adaptive Mesh Refinement MaxRefinementLoops| 1 Refinement Depth] 2. Information ‘Status[ Done MAPDL Elapsed Time| 12m 46s MAPDL Memory Used] 49834 GB MAPDL Result File Size[ 473.19 MB. Post Processing Beam Section Results| _No 21/Mechanical Report/Mechanic.. 11/1Model (A4) > Static Structur: On Demand Stress/Str No TABLE 21 {A5) > Solu Object Name | Solution Information State Solved ‘Solution Information Solution Output] Solver Output Page 11 of 19 \n (AG) > Solution Information Model (A4) Newton-Raphson Residuals| a Identify Element Violations| a Update Interval] 258 Display Points| Al FE Connection Visibility Activate Visibility Yes Display| AIlFE Connectors Draw Connections Attached To| All Nodes Tine Color| Connection Type Visible on Results No. Line Thickness| Single Display Type Lines TABLE 22 > Static Structural (A5) > Sol n (A6) > Results Maximum Equivalent | Equivalent Total Equivalent | Equivalent ObjectName| "Stress | Elastic Strain | Deformation | Peneipal | “Stress? | Stress 3 State Solved ‘Scope 5 Method Geometry Selection Path Geometry ArBoaies T Body ABoaies Path Path2 Path Definition Type Fears Equivalent Total Maximum | Equivalent (von-Mises) yp ‘Sess Elastic Strain | Deformation ‘Shoes Stress By Time Display Time Last Calculate Time History Yes Identifier Suppressed Ne Tntegration Point Results Display Option Averaged Averaged ‘Average Across Bodies No No Resulis Minimum |§.933e-003 psi | “4532-010 | 2.58962-005 | 1316.3 pi | 153.22 psi | 739.57 psi Maximum] 13038 psi | 496428004 | 5.09862-004 7 iysni psi | 19326 psi | 2637 2 psi Average] 113.36 psi | #1022006 | 2.76852-004 | 49 909 55i | 1061. psi | 1207.9 psi Minimum GearlCut-Extrudet diaximum GearlCut-Extrudet Fipionicut: GearlCut-Extrudet Information file:///C-/Users/mdabd/ App Data/Roaming/Ansys/v. 21/Mechanical Report/Mechanic.. 11/1Page 12 of 19 Time 1s Load Step 1 Substep 1 Tteration 1 Number Graph Controls XAxis s FIGURE 1 Model (Ad) > Static Structural (A5) > Solution (A6) > Equivalent Stress & fe) TABLE 23 Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress Time [s] [Minimum [psi] | Maximum [psi]| Average [psi] T__ [59332003 [13038 113.36 FIGURE 2 Model (Ad) > Static Structural (A5) > Sol n (A6) > Equivalent Elastic Strain file:///C-/Users/mdabd/AppData/Roaming/Ansys/v221/Mechanical_Report/Mechanic. 11/12/20Page 13 of 19 linvin] TABLE Model (Ad) > Static Structural (A5) > Solution (AG) > Equivalent Elastic Strai [Time [s]| Minimum [in/in]| Maximum [in/in]| Average [infin] T__ | 20453e-010 | 49642e-004 | 412022-006 FIGURE 3 Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation Tin} TABLE 25 11/12/20 file:///C-/Users/mdabd/AppData/Roaming/Ansys/v221/Mechanical_Report/Mechanic.Page 14 of 19 Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation Time [3] [Minimum [in] | Maximum fin] T.__ [2.5895e-005 | 0986-004 Average [in] 2.76552-004 FIGURE 4 Model (A4) > Static Structural (A5) > Solution (A6) > Maximum Principal Stress Ipsi) TABLE 26 Model (A4) > Static Structural (A5) > Solution (A6) > Maximum Principal Stress Time [s]|Minimum [psi] 1 “1315.3 Maximum [psi] 14501 Average [psi] 42922 FIGURE 5 Model (AA) > Static Structural (A5) > Solution (AG) > Equivalent Stress 2 file:///C-/Users/mdabd/AppData/Roaming/Ansys/v221/Mechanical_Report/Mechanic. LLPage 15 of 19 °. 10326 1750, \ 1500 \ 1250. 5 100 —e 750. ss 500. 15322 As | 0. on 02 03 043 lint TABLE 27 Model (AA) > Static Structural (A5) > Solution (A6) > Equivalent Stress 2 Length [in] [Value [psi] 0. 1878.4 8.9583e-003| 1894.7 1.7917e-002| 1907.3 '2.6875e-002/ 1919.9 '3.5833e-002| 1932.6 4.4792e-002| 1924.7 5.375e-002 [1910.4 '6.2708e-002| 1896.1 (7.1667 e-002| 1881.9 (8.0625e-002| 1867.8 '8.9583e-002| 1805.6 9.8542e-002| 1736.1 0.1075" 1666.7 0.11646, 1603.3 (0.12542 1540.2 0.13438 14777 0.14333 1415.8 0.15229 1354.6 0.16125, 1294.2 0.17021 1236.8 0.17917, 1195.5 0.18813 1154.3 0.19708 1113.2 0.20604 1072.2 0.215 1031.3 0.22396 990.49) (0.23292 949.85) 0.24188 909.37, 0.25083 869.06 file-///C-/Usersimdabd/AppData/Roaming/Ansys/v221/Mechanical Report/Mechanic... 11/12/20:Page 16 of 19 0.26979 | 828.97 0.26875 | 769.12 a2 | 749.54 o.28667_| 716.29 0.29563 691.69 03048 [633.17 O31s64_| 57497 0326 _|_ 5172 0.33146 | 460.03 0.34042_| 403.69 034938_| 336.3 0.36833_| 285.4 036729_| 239.71 037625 | 1995 038521 _| 168.74 039417 [153.22 a4031s_| 157.52 a4i208_| 180.23 a42iod | 2156 0.43 258.49 FIGURE 6 Model (Ad) > Static Structural (AS) > Solution (AG) > Equivalent Stress 3 0. sar >on ra 1500, Y Pa 1250 a “ 1000, eee es 7981 0 on ose 02s seats fin} TABLE 28 Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress 3 Length fin] [Value [psi] a 73957 (6:6699e-003| 742.92 73342002 | 749.34 2.0016-002 | 758.74 2.668e-002 | 771.01 3.335e-002 | 766.01 file:///C-/Users/mdabd/AppData/Roaming/Ansys/v221/Mechanical Report/Mechanic.. 11/1Page 17 of 19 4,002e-002 | 8036 46689e-002| 623.59 %5.3359e-002| 834.32 6.0029e-002|_ 837.3 6.6699e-002| 841.13 7.3369e-002| 845.8 .0039e-002| 861.29 8.6709e-002| 857.69 '93379e-002| 864.68 0.10005 | 872.53 O10672_| 881.14 0.11339_| 690.48 0.12006 [900.52 O.12673_| 911.25 0.1334__| 923.86 0.14007 [937.74 O14e7a_ [952.72 O16341 | 968.74 16008 985.76 16675 | 10037 0.17342_[ 1022.6 0.18003 [ 1042.3 o.18676 | 1062.8 0.19343 [1091.4 T2001 | 1136.7 O20677_| 11819 0.21344 [| 12285 azo | 1276. O2e7a_| 13247 0.23345 _[ 13729 0.24012 [1422.2 o24e79_ [1472.1 0.26346 | 1522.4 a26013_| 1573.1 0.2668__| 1657 C2747 [1787 2 o28014 | 1870. o28681 | 1988.4 T2984 [ 21115 O30015 [2238.5 0.30682 2368.8 O37343_[ 2501.8 ase | 26372 Material Data AISI 9850 OQT 1000 TABLE 29 AISI 9850 OQT 1000 > Constants Density| (0.2836 Ibm in®-3 Coefficient of Thermal Expansion 6.6667e-006 FT ‘Specific Heat] 0.10366 BTU Ibm FUT ‘Thermal Conductivity [8.0917 e-004 BTU s™-1 in 1 FAT Resistivity] 8.5235 ohm cmil int file:///C-/Users/mdabd/AppData/Roaming/Ansys/v221/Mechanical Report/Mechanic.. 11/1Page 18 of 19 TABLE 30 AISI 9850 OQT 1000 > Color Red] Grean [Blue T32| 139 [179 TABLE 31 AISI 9850 OQT 1000 > Compressive Ultimate Strength Compressive Utimate Strength psi a TABLE 32 AISI 9850 OQT 1000 > Compressive Yield Strength TABLE 33 AISI9850 OQT 1000 > Tensile Yield Strength Tensile Yield Strength psi 7582+005 TABLE 34 AISI9850 OQT 1000 > Tensile Ultimate Strength Tensile Ultimate Strength psi 7824005 TABLE 35 AISI 9850 OQT 1000 > Isotropic Secant Coefficient of Thermal Expansion Zero-Thermat Strain Reference Temperature F 718 TABLE 36 AISI9850 OQT 1000 > S.N Curve Altemating Stress psi[ Cycles [Mean Stress psi 5800164005 10 0 4.10028 +005 20 0 2.74936005 20 a 2.04946 005 700 a 1.5505e4005 200 0 3962 2000 a 38000 70000 a 31038 20000 a 20015 7.21005 0 T6534 2.23005 a 12502 21006 0 TABLE 37 AISI 9850 OQT 1000 > Strain-Life Parameters Strength] Strength Duetiity| —_Ductiity] Cyclic Strength Cyclic Strain Coefficient psi|__Exponent| _Coefficient|__ Exponent Coefficient psi| Hardening Exponent 7334324005 [__-0.106 0213 “0.47 7450424005 02 TABLE 38 AISI9850 OQT 1000 > Isotropic Elasticity ‘Young's Modulus psi| Poisson's Ratio [Bulk Modulus psi|Shear Modulus psi| Temperature F 2.9008¢+007 03 2a173e1007 | 1115724007 TABLE 39 AISI 9850 OQT 1000 > Isotropic Relative Permeal file:///C-/Users/mdabd/AppData/Roaming/Ansys/v221/Mechanical Report/Mechanic.. 11/1Page 19 of 19 Relative Permeability 0000 file:///C-/Users/mdabd/AppData/Roaming/Ansys/v221/Mechanical Report/Mechanic.. 11/1