REDO PS PERFORMANCE

REDO PS 2021
2021 POP PLAN JAN FEB MAR APR MEI JUN JUL AGU SEP OKT NOV DES 2021
EGI UNIT % % % % % % % % % % % % % %
EX2600-7 2 3% 25% 0% 50% 25% 0% 25% 25% 75% 33% 20% 0% 75% 33%
PC2000-8 2 3% 0% 25% 83% 67% 0% 0% 50% 29% 60% 25% 0% 25% 36%
PC1250SP8 3 3% 50% 50% 29% 25% 0% 50% 40% 0% 50% 57% 67% 0% 36%
PC850SE7 2 3% 25% 0% 0% 0% 75% 50% 25% 0% 0% 75% 0% 67% 27%
D375A-6R 1 3% 100% 33% 100% 0% 0% 50% 0% 0% 33% 0% 50% 23%
D155A6R 5 3% 0% 33% 9% 0% 44% 29% 25% 33% 14% 25% 13% 13% 20%
D50KS 1 3% 50% 100% 0% 0% 100% 67% 50% 0% 100% 0% 0% 0% 45%
GD825A-2 4 3% 17% 29% 29% 0% 0% 17% 86% 25% 0% 22% 50% 14% 27%
HM400-3R 10 3% 21% 11% 8% 0% 40% 33% 9% 17% 0% 0% 17% 0% 13%
HD785-7 55 3% 13% 19% 23% 9% 19% 13% 15% 10% 10% 19% 17% 13% 15%
R580 10 3% 0% 43% 73% 59%

REDO PS 2021
120%
100%
REDO (%)

80%
60%
40%
20%
0% JAN FEB MAR APR MEI JUN JUL AGU SEP OKT NOV DES
EX2600-7 25% 0% 50% 25% 0% 25% 25% 75% 33% 20% 0% 75%
PC2000-8 0% 25% 83% 67% 0% 0% 50% 29% 60% 25% 0% 25%
PC1250SP8 50% 50% 29% 25% 0% 50% 40% 0% 50% 57% 67% 0%
PC850SE7 25% 0% 0% 0% 75% 50% 25% 0% 0% 75% 0% 67%
D375A-6R 0% 100% 33% 100% 0% 0% 50% 0% 0% 33% 0% 50%
D155A6R 0% 33% 9% 0% 44% 29% 25% 33% 14% 25% 13% 13%
D50KS 50% 100% 0% 0% 100% 67% 50% 0% 100% 0% 0% 0%
GD825A-2 17% 29% 29% 0% 0% 17% 86% 25% 0% 22% 50% 14%
HM400-3R 21% 11% 8% 0% 40% 33% 9% 17% 0% 0% 17% 0%
HD785-7 13% 19% 23% 9% 19% 13% 15% 10% 10% 19% 17% 13%
R580 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 43% 73%
PLAN 3% 3% 3% 3% 3% 3% 3% 3% 3% 3% 3% 3%
YTD 2021 22% 30% 29% 27% 27% 27% 29% 28% 28% 27% 26% 27%

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REDO PS PERFORMANCE
REDO PS 2022
2022 POP PLAN JAN REDO PS 2022
EGI UNIT % % 30%
EX2600-7 2 3% 0%
PC2000-8 1 3% 0% 25%
PC1250SP8 3 3% 20%
20%

REDO PS (%)
PC850SE7 2 3% 25%
D375A-6R 1 3% 0% 15%
D155A6R 5 3% 11%
D50KS 1 3% 0% 10%
GD825A-2 4 3% 0%
5%
HM400-3R 10 3% 25%
HD785-7 55 3% 11% 0%
JAN
R580 10 3% 27%
EX2600-7 0%
PC2000-8 0%
PC1250SP8 20%
PC850SE7 25%
D375A-6R 0%
D155A6R 11%
D50KS 0%
GD825A-2 0%
HM400-3R 25%
HD785-7 11%
R580 27%
PLAN 3%
YTD 2022 11%

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PARETO REDO PS JANUARI 2022
PARETO FREKUENSI PARETO FREKUENSI (part)
10 100% 100% 10
95% 100% 100% 100% 100% 100% 100%100%
91%
86%
8 77% 80% 8 83% 80%
68%
6 60% 67%
59% 6 60%
45% 50%
4 40% 4 40%
6 27%
2 4 20% 2 3 20%
3
2 2 2 1 1 1 1 1 1
0 0% 0 0%
engine hydraulic optional attachment electric transmision brake mainframe suspension filter fuel pipe sensor wiring

NO MAJOR COMPONENT FREKUENSI ACC NO PART FREKUENSI ACC %ACC

1 Engine 6 27% 1 filter 3 50% 50%
2 hydraulic 4 18% 2 fuel pipe 1 17% 67%
3 optional 3 14% 3 sensor 1 17% 83%
4 attachment 2 9% 4 wiring 1 17% 100%
5 electric 2 9%
6 transmision 2 9%
7 brake 1 5%
8 mainframe 1 5%
9 suspension 1 5%

4
HASIL INVESTIGASI REDO PS
No EGI CN Date Comp Part Problem Analisa Corective Preventive 4M Man Machine Methode Meterial

1 D155A-6R DZ1238 19/01/2022 electric Lamp lampu kerja mati worklamp short wiring atas cabin getas replace fuse dan replace wiring Lakukan midlife wiring dan tubing material v
fuel pro buntu cleanlines supply KPC Kolaborasi dengan FAO cleanliness dan
2 GD825A-2 GR539 22/01/2022 engine filter engine low power Replce fuel pro methode v
21/19/17 percepat replace filter
hose steering crack terjepit material dengan Kolaborasi dengan operation Bersihkan
3 GD825A-2 GR546 28/01/2022 hydraulic hose kebocoran hose stering replace hose material v
axle front material yang tersangkut di axle
bolt propeler joint RH patah medan jalan
4 HM400-3R DT1707 06/01/2022 transmision propeler propeler shaft FD RH patah Replace joint dan propeler Kolaborasi dengan operasion terkait jalan machine v
front amblas
Periksa voltage monitor panel setiap PS dan
5 HM400-3R DT1708 27/01/2022 attachment dump error 03 dump body dump body error adj rod dump body machine v
bushing dump body
pipe pilot leak, ruber clam keras sehingga
KEBOCORAN OLI DICONTROL
6 EX2600 EX761 03/01/2022 hydraulic pipe pipe crack, issuekan untuk pakai pipe Replace pipe dan rubber clam midlife rubber clam pipe pad unit lain machine v
VALVE
seamles (buakan welded)
lakukan check rubber clam pipe pad unit lain
7 HD785-7 DT3173 30/01/2022 engine fuel fuel pipe pcv RH leak Fuel pipe pcv RH leak replace pipe fuel pcv rh machine v
reman & eks berau
8 HD785-7 DT3921 24/01/2022 brake retarder error 03 switch redarter brake switch retarder brake malfunction (fatique) replace material v
error 03 transmisi tidak bisa seat
9 HD785-7 DT3936 14/01/2022 transmision fillswitch fillswitch intermitten clean fillswitch material v
up
tambah seal tape & retorque tambahkan seal tape pada conector &
10 HD785-7 DT3948 22/01/2022 engine filter low power / error 03 racor conector leak man v
conector retorque test kebocoran
repair wiring compresor area
11 HD785-7 DT3958 23/01/2022 Optional AC ac panas clutch compresor mati wiring putus Rewiring compresor AC unit BTW material v
engine
12 HD785-7 DT3995 10/01/2022 engine sensor error 03 low power sensor common rain terbaca 6000 replace sensor machine v
13 HD785-7 DT4012 23/01/2022 hydraulic oring oli pipa hidrolik bocor kopling piping hdyraulic leak replace kopling material v
14 HD785-7 DT4863 19/01/2022 attachment payload error 01 & payload error pembacaan payload tidak sesuai kalibrasi kalibrasi setiap PS 4 methode v
15 HD785-7 DT4867 16/01/2022 Optional fatique fatiq alarm bunyi terus fatique alarm bunyi karena conector kendor replace konector lock Lakukan replacement PDU dengan new tipe machine v
replace core suspension &
16 HD785-7 DT4869 19/01/2022 mainframe suspension suspensi keras core suspension leak replace core suspension @2000H material v
leveling suspension
pedal Pengecheckan wiring accelerator pedal setiap
17 HD785-7 DT4879 03/01/2022 electric rpm tidak bisa naik wiring accelerator Replace accelerator pedal machine v
accelerator 1000H oleh mekanik HEEM
starting motor malfunction pinion terbentur
18 HD785-7 CB DT4899 20/01/2022 electric starting cant start replace starting motor replace starting motor & lever transmisi machine v
flywheel
19 HD785-7 DT4993 07/01/2022 suspension valve b/d suspensi valve core suspensi leak replace valve core plan midlife valve core 2000 hrs material v
after PS dilakukan bleeding dan port kurang
20 PC1250SP-8 EX1057 07/01/2022 hydraulic pump Bleding Mp3 loosen Instal bleeding port QA berlapis dengan marking machine v
kencang

fuel pro buntu (unit after kuras fuel 21 jan Kolaborasi dengan FAO cleanliness dan
21 PC1250SP-8 EX1172 24/01/2022 engine filter error 11 low power engine Replce fuel pro methode v
2022) cleanlines supply KPC 21/19/17 percepat replace filter

Freon over charge 20kg/cm2 PS after repace

22 PC850SE-6 EX2365 25/01/2022 Optional AC AC panas adj kurangi freon Adj freon sesuai SM man v
dryes dan kondensor

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ACTIFITY PLAN MENURUNKAN REDO PS
NO EGI MAJOR COMPONENT SUB COMPONENT PROBLEM PLAN ACTIVITY
EX2600-7 PIPING PILOT LEAK >> RUBBER CLAMP KERAS >> CLAMP CRACK MIDLIFE RUBBER PAD PIPING PILOT
1 HYDRAULIC SYSTEM LINE HYDRAULIC SYSTEM
LOW POWER >> RACOR CLOGGED PENAMBAHAN FILTER BARU SEBELUM FUEL MASUK KE MAINTANK FUEL
2 ENGINE FUEL SYSTEM
PC1250SP-8 STATION
3 PC1250SP-8 HYDRAULIC HYDRAULIC SYSTEM PLUG BLEEDING LOOSEN IMPLEMENTASI QA BERLAPIS DENGAN MARKING
AC PANAS >> FREON AC OVER CHARGE PENGECHECKAN OLEH GROUP LEADER SEMUA AKTIVITAS SAAT
4 OPTIONAL ACCESSORIES AIR CONDITINER
PC850SP-8 PROGRAM MIDLIFE AC
D155A-6R WORK LAMP MATI >> WIRING POWER DARI PDU KE WORKLAMP PENGECHECKAN WIRING AREA PDU DAN AREA WORKLAMP SAAT
5 ELECTRIC SYSTEM ELECTRICAL PLANT
SORT SERVICE 250H OLEH MEKANIK HEEM
HD785-7 1. FUEL PIPING LEAK 1. CHECK LINE FUEL SYSTEM @250H
6 ENGINE FUEL SYSTEM 2. GLASS RACOR LEAK 2. PENGECHECKAN GLASS RACOR & ROTABLE GLASS RACOR
3. SENSOR COMMON RAIL DEFECTIVE 3. REPLACE SENSOR COMMON RAIL 12.000H & MODIFICATION
7 HD785-7 TRANSMISSION ELECTRIC CONTROL TM FILL SWITCH INTERMITTEN CHECK FILL SWITCH WIRING @4000H
HD785-7 PEMBACAAN PAYLOAD TIDAK SESUAI CHECK SENSOR FRONT SUSPENSION SAAT PROGRAM OILING FRONT
8 ATTACHMENT PAYLOAD
SUSPENSION
HD785-7 1. RPM TIDAK MAU NAIK >> WIRING ACCELERATOR PEDAL 1. CHECK WIRING FLOOR CABIN OLEH MEKANIK HEEM @1000H
9 ELECTRIC ELECTRIC SYSTEM INTERMITTEN 2. CHECK PERFORMA STARTING MOTOR SETIAP SERVICE 250H
2. STARTING MOTOR DEFECTIVE
HD785-7 KOPLING PIPING INPUT HYDRAULIC PUMP LEAK REPLACE KOPLING PIPING INPUT HYDRAULIC PUMP @10.000 BERSAMA
10 HYDRAULIC HYDRAULIC SYSTEM
PROGRAM REPLACE LINE FILTER HYDRAULIC
11 HD785-7 MAINFRAME SUSPENSION SUSPENSION KERAS >> CORE SUSPENSION LEAK REPLACE CORE FRONT SUSPENSION @2000H
HD785-7 AC PANAS >> WIRING COMPRESSOR PUTUS MEMPERTAJAM PENGECHECKAN ALL ACTIVITY AFTER MIDLIFE AC BY
12 OPTIONAL ACCESSORIES AIR CONDITINER
GROUP LEADER
GD825A-2 LOW POWER >> FILTER FUELPRO CLOGGED PENAMBAHAN FILTER BARU SEBELUM FUEL MASUK KE MAINTANK FUEL
13 ENGINE FUEL SYSTEM
STATION
GD825A-2 HYDRAULIC OIL LEAK >> HOSE STEERING BERGESEKAN DENGAN REPOSISI HOSE STEERING & CLEANING AREA FRONT AXLE
14 HYDRAULIC HYDRAULIC PLANT
FRONT AXLE
HM400-3R DUMP BODY POTIOSON ERROR >> SENSOR DUMP BODY PENGECHEKAN SENSOR DUMP BODY POTIONER SENSOR @2000H
15 ELECTRIC ELECTRIC SENSOR
DEFECTIVE
HM400-3R PROPELLER SHAFT DAMAGE >> BAUT PROPELLER SHAFT PENGECHECKAN PROPELLER SHAFT SETIAP SERVICE 250H & GREASING
16 POWER TRAIN FINAL DRIVE
DAMAGE MANUAL PROPELLER SHAFT @250H