FLOWiv21 ServMan HiRes en

FLOW-i Anesthesia System
Service Manual
NOTES
66 76 980_02
CONTENTS
1. Important
2. Introduction
3. Description of functions
4. Disassembling and assembling
5. Service procedures
6. Troubleshooting
7. Preventive maintenance
8. Index
9. Service Manual revision history
10. Diagrams
66 76 980_02 0–1
NOTES
66 76 980_02
1. IMPORTANT
General
 Service documentation for the MAQUET FLOW-i ® Anesthesia System consists of:
 User's Manual. The User's Manual is an indispensable complement to the Service Manual
for proper servicing.
 Service Manual
 Installation Instructions
 Spare Parts information
 Documentation for all optional equipment included in the FLOW-i system.
 The following convention is used throughout this Service Manual:
 FLOW-i represents FLOW-i Anesthesia System.
 The information in this Service Manual is based on:
 FLOW-i System version 2.1.
 Serial number of the unit is found on a label attached by the mains power inlet.
 System software version number can be found in the Status window on the Control panel.
Make sure that the version of the User's Manual corresponds to the System software version.
 Text inside a box is used to highlight important information.
 In addition to the Important information given here and in the related documents (e. g. in the
User's Manual), always pay attention to applicable local and national regulations.
 Responsibility for the safe functioning of the equipment reverts to the owner or user in all
cases in which service or repair has been done by a non-professional or by persons who are
not employed by or authorized by MAQUET, and when the equipment is used for other than
its intended purpose.
WARNING! Do not modify this equipment without authorization of the

manufacturer.
Symbols used in this manual

ESD sensitive components. When handling ESD-sensitive devices, established
procedures must be observed to prevent damage.
Special waste. This product contains electronic and electrical components. Discard
disposable, replaced and left-over parts in accordance with appropriate industrial
and environmental standards.
Recycling. Worn-out batteries must be recycled or disposed of properly in

accordance with appropriate industrial and environmental standards.
WARNING! Indicates critical information about a potential serious outcome to the

patient or the user.
CAUTION: Indicates instructions that must be followed in order to ensure the

proper operation of the equipment.
66 76 980_02 1–1
1. IMPORTANT
Technical training. Refers to the Technical training supplied by MAQUET.
Service contract. Refers to the Service contract supplied by MAQUET.
Hazard notices
 Before disassembling or assembling, make sure that:
 All gas conveying parts are cleaned according to instructions in the FLOW-i – User's
Manual.
 Gas supply is disconnected (central gas supply and backup gas supply).
 Mains power cable is disconnected.
 Power button is switched Off. If the Power button is switched On, the power backup battery
will supply power all electrical components in the unit.
 Note that PC 1900 Main back-plane, PC 1903 External connectors, PC 1923 Power control,
the Emergency ventilation switch and the Power button are energized by the power backup
battery also when the Power button is switched Off.
 The power backup battery can be disconnected either by disconnecting the battery cables at
the battery terminals or by disconnecting the battery cables (Battery and Battery sense) at PC
1903 External connectors.
WARNING! With gas supply connected to the FLOW-i, there are pressurized
components inside the unit. All personnel must exercise extreme caution if fault
tracing or adjustments are performed with gas supply connected.
WARNING! With power supply connected to the FLOW-i, there are energized
electrical components inside the unit. All personnel must exercise extreme caution
if fault tracing or adjustments are performed with power supply connected and with
covers removed.
Installation
Only personnel trained and authorized by MAQUET shall be permitted to install the
FLOW-i. The installation and handing-over procedures are described in the
'Installation Instructions'.
System checkout
 After any installation, maintenance or service intervention in the FLOW-i, perform a 'System
checkout' and a ‘Manual check of Emergency ventilation system’ according to instructions in
the FLOW-i – User's Manual.
66 76 980_02 1–2
1. IMPORTANT
Service
The FLOW-i must be serviced at regular intervals by personnel trained and
authorized by MAQUET. Any maintenance or service must be noted in a log book.
 It is recommended that maintenance and service is done as a part of a service contract with
MAQUET.
 For functionality enhancement, the latest released System software version is always
recommended.
 Preventive maintenance of the FLOW-i anesthesia system must be performed by personnel
trained and authorized by MAQUET at least once a year, or every 5000 hours of operation,
whichever comes first.
 The power backup battery shall be replaced every three years.
 The memory backup batteries on PC 1920, PC 1921 and PC 1922 shall be replaced every
five years.

Special waste. This product contains electronic and electrical components. Discard
disposable, replaced and left-over parts in accordance with appropriate industrial
ESD sensitive components. When handling ESD-sensitive devices, established

procedures must be observed to prevent damage.
To the responsible service personnel

 The contents of this document are not binding. If any significant difference is found between
the product and this document, please contact MAQUET for further information.
 We reserve the right to modify products without amending this document or advising the user.
 Only original spare parts from MAQUET must be used in the system.
 The device complies with standards and requirements as stated in the FLOW-i – User's
Manual.
Only personnel trained and authorized by MAQUET shall be permitted to perform

installation, service or maintenance of the FLOW-i.
ESD sensitive components. PC boards (spare parts) must always be kept in a

package for sensitive electronic devices. MAQUET will not otherwise assume
responsibility for the materials used, the work performed or any possible
consequences of same.
66 76 980_02 1–3
1. IMPORTANT
Environmental declaration
Purpose
This environmental declaration applies to FLOW-i basic unit.
Components with special environmental concern

Components listed below shall be disposed of in accordance with appropriate industrial and
environmental standards.
Printed circuit boards
 PC 1781 Pressure transducer, 4 each
 PC 1900 Main back-plane
 PC 1903 External connectors
 PC 1906 Gas block
 PC 1907 Valve drivers
 PC 1909 Vaporizer adapter
 PC 1916 Cylinder pressure connection (Backup gas supply option)
 PC 1917 Exp. channel cassette (in each patient cassette)
 PC 1918 Exp. channel connector
 PC 1919 Exp channel
 PC 1920 Control
 PC 1921 Monitoring
 PC 1922 Panel
 PC 1923 Power control
 PC 1924 Display connection
 PC 1925 Display CPU
 PC 1927 O2 Flush
 PC 1928 Power On/Off
 PC 1938 Mains connection
 Backlight inverter
 Water trap detector
In each vaporizer:
 PC 1910 Vaporizer controller board
 PC 1911 Vaporizer connector
 PC 1912 Vaporizer liquid detector
 PC 1913 Vaporizer liquid level detector
 PC 1914 Vaporizer pulse detector
 PC 1926 Vaporizer pulse detector
 PC 1931 Vaporizer lid sensor
66 76 980_02 1–4
1. IMPORTANT
Other electronics
 Gas module, containing multiple PC boards, 4 each
 Electromechanical valves (EMV), 14 each
 Multigas analyzer (AION), 2 each
 O2 sensor (Servomex), 2 each
 Fresh gas safety valve pull magnet
 Expiratory flow transducer (in each patient cassette)
 APL/PEEP valve coil
 LED lamp
 AC/DC Converter, containing PC boards
 Power backup battery (lead)
 Memory backup battery (lithium), 3 each
 Fan
 TFT panel assembly including backlight
 Touch screen (glass)
 Power button
 APL knob
 MAN/AUTO switch
 O2 Flush valve
 Emergency ventilation switch
 Lift (C30)
 Auxiliary power outlets (option)
 Isolation transformer (option)
Construction materials
The construction materials used in FLOW-i in % of the total weight.
Metal – total 70%

 Aluminum
 Steel, zinc, brass, lead, copper, neodymium.
Polymeric material – total 10%

 ABS (Acrylonitrile Butadiene Styrene)
 EPDM (Ethylene propylene diene monomer rubber )
 FFKM (Perfluoroelastomer)
 FKM (Fluoroelastomer)
 NBR (Nitrile rubber)
 PA (Polyamide)
 PBT (Polybutylene terephthalate)
 PC (Polycarbonate)
 PEEK (Polyether ether ketone)
66 76 980_02 1–5
1. IMPORTANT
 PE (Polyethylene)
 PES (Polyethersulfone)
 PET (Polyethylene terephtalate)
 POM (Polyoxymethylene)
 PP (Polypropylene)
 PPSU (Polyphenylsulfon)
 PS (Polystyrene)
 PTFE (Polytetrafluoroethylene)
 PUR (Polyurethane)
 PVC (Polyvinyl chloride)
 PVDF (Polyvinylidene fluoride)
 SBC (styrene-butadiene copolymer)
 SEBS (Styrene Ethylene Butylene Styrene)
 SI (Silicone)
 TPE (Thermoplastic elastomer)
 TPU (Thermoplastic polyurethane)
Electronics – total 20%

 Power backup battery (lead-acid)
 Printed circuit boards, cables, etc.
Others – very small amounts

 Borosilicate glass
 StabOx E-clay
 Loctite threadlocker
 Sterile filter paper of glass fiber.
Articles of consumption
Code Parts to be replaced Qty Interval

1 Water trap 1 Once a month or
according to hospital
routines.
2 Patient suction collection bag. Applicable only if 1 After each patient.
used during treatment.
3 Vacuum- and serial tubing used with the suction 1 After each patient.
module. Applicable only if used during treatment.
4 Gas sampling line (single use). 1 After each patient if no
other means has been
used at the Y-piece.
5 Exp. connection bacterial filter. 1 After each patient if no
other means has been
used at the Y-piece.
6 Heat and moisture exchanger. (HME) 1 After each patient.
66 76 980_02 1–6
1. IMPORTANT
7 Patient tubing 1 According to

manufacturer’s
instructions or hospital
routines.
8 Sensor and sampling filters 2 According to hospital
routines.
9 Suction unit bacterial/viral filter 1 Once every three
months, or according to
hospital routine. Replace
if contaminated.
10 CO2 absorber 1 When exhausted.
11 Gas Inlet Filters, O2, AIR, N2O - Central gas supply 3 12 months/5000 hours
12 O-ring in contact surface 8 12 months/5000 hours
13 Filter in Gas Module 4 12 months/5000 hours
14 Nozzle unit in Gas Module 4 12 months/5000 hours
15 O-ring in docking 4 12 months/5000 hours
16 Exp. Sample Filter Holder 1 12 months/5000 hours
17 Insp. Sample Filter Holder 1 12 months/5000 hours
18 Sampling Line Nafion 2 12 months/5000 hours
19 Silicone gasket towards Safety Valve 2 12 months/5000 hours
20 Silicone gasket towards Reflector 2 12 months/5000 hours
21 Silicone gasket towards Sample Filter 1 12 months/5000 hours
22 Silicone gasket towards Sample Filter 4 12 months/5000 hours
23 Expiratory Outlet One-way Valve OV12 1 12 months/5000 hours
24 APL/PEEP Valve membrane 1 12 months/5000 hours
25 Manual Ventilation Valve membrane 1 12 months/5000 hours
26 Absorber valve 2 12 months/5000 hours
27 Reflector Socket Silicone Seal 2 12 months/5000 hours
28 EVAC silicone tube (angled tube) 1 12 months/5000 hours
29 Double Channel Plate 1 12 months/5000 hours
30 Mushroom valve 1 12 months/5000 hours
31 Oxygen Flow One-way Valve OV13 incl. O-ring 1 12 months/5000 hours
32 Dust Filter 1 12 months/5000 hours
33 Gas Inlet Filters, O2, AIR, N2O. Cylinder gas 3 12 months/5000 hours
supply (option).
34 Filter set for Yoke. Cylinder gas supply (option). 2 12 months/5000 hours
35 Seal for Yoke. Cylinder gas supply (option). 2 12 months/5000 hours
36 Power backup battery 1 3 years/15000 hours
37 Memory backup battery 3 5 years/25000 hours
38 Backlight lamp 2 6 years /30000 hours
Items 19 – 26: Must be replaced also on extra patient cassettes.
Items 27: Must be replaced also on extra reflector sockets.
66 76 980_02 1–7
1. IMPORTANT
Power consumption
The power consumption depends on the operating mode and system configuration. The values
listed below are calculated values for a 230 V FLOW-i system.
Operating mode and system configuration Power consumption Total power

added consumption
Off – 23 VA
Standby – 69 VA
No vaporizer heating.
No battery charging.
Operational mode with average settings. – 83 VA
No anesthesia agent delivery.
Operational mode with average settings. 100 VA
Anesthesia agent delivery.
Operational heating of one vaporizer. Max. 85 VA 185 VA
(mean 25 VA) (mean 125 VA)
Preheating of a second, not selected Max. 30 VA 215 VA
vaporizer.
Max. power backup battery charging. Max. 130 VA 345 VA
Lift (C30 only) Max. 160 VA 505 VA
Patient monitor Max. 240 VA 745 VA
Auxiliary power outlets Max. 480 VA 1225 VA
Noise level
Operational mode with average settings: Approximately 45 dB (A).
66 76 980_02 1–8
2. INTRODUCTION
 Only personnel trained and authorized

by MAQUET shall be permitted to
2. Introduction
perform installation, service or General................................................... 2 - 2
maintenance of the FLOW-i.
Functional units ...................................... 2 - 3
 Make sure to prepare the FLOW-i
Optional equipment ................................ 2 - 16
properly before disassembling and
assembling. Refer to section 'Hazard Electronic structure................................. 2 - 18
notices' in chapter 'Important'.
General................................................ 2 - 18
 Any service or maintenance must be
noted in a log book. CAN bus .............................................. 2 - 18
 After any installation, maintenance or Electronic subsystems......................... 2 - 19

service intervention in the FLOW-i, Electronic block diagram ..................... 2 - 21
perform a 'System checkout' and a
‘Manual check of Emergency ventilation
system’ according to instructions in the
FLOW-i – User's Manual.
 This product contains electronic and
electrical components. Discard
disposable, replaced and left-over parts
in accordance with appropriate industrial
66 76 980_02 2-1
2. INTRODUCTION
General
The anesthesia system is available in different models:
 C20
 C30
 C40
The following table shows the standard equipment for these different models (main
components):
C20 C30 C40
 Working surface/writing table  Height adjustable  Ceiling pendant

 Reading lamp  Working surface/writing table  Working surface/writing table
 Two drawers, one lockable  Reading lamp  Reading lamp
 Power backup battery for  One lockable drawer  One lockable drawer
approx. 90 minutes support
 Power backup battery for  Power backup battery for
(fully charged)
approx. 90 minutes support approx. 90 minutes support
 Vertical shafts for optional (fully charged) (fully charged)
horizontal rails
 Vertical shafts for optional  Vertical shafts for optional
 Four wheels with individual horizontal rails horizontal rails
locking brake
 Four wheels with individual
locking brake
66 76 980_02 2-2
2. INTRODUCTION
Functional units
The system comprises the following basic parts:
1. Control panel
2. Patient monitor (option)
3. Breathing system
4. Vaporizer unit
5. Emergency ventilation system
6. External connections
66 76 980_02 2-3
2. INTRODUCTION
In this technical description, the system is divided into the following functional units (also refer to
the System Overview in chapter Diagrams):
1. Gas Distribution Section
1. Gas inlets and outlets (outlets plugged).
Contains gas inlet filters and one-way
valves OV1-OV6.
2. EVAC outlet connector.
3. PC 1906 Gas block (behind cover).
4. Reflector gas selector.
5. Gas module docking.
2. Drive Gas Supply Section

6. Connecting block. Contains the O2
reservoir and one-way valves OV7-OV8.
7. Drive gas block (rear).
8. Drive gas block (front). Contains pressure
regulators REG1-REG4, pressure test
points T1-T4 and safety valve SV3.
3. Gas Control Section

1. PC 1907 Valve drivers.
2. Pressure supply pilot valves EMV2-EMV8.
3. PC 1781 Expiratory pressure transducer.
Connected to PC 1907.
66 76 980_02 2-4
2. INTRODUCTION
4. Fresh gas supply

1. Fresh gas module O2.
2. Fresh gas module AIR.
3. Fresh gas module N2O.
4. Fresh gas connector muff.
5. Fresh gas to vaporizer pipe.
6. Fresh gas pressure transducer connector.
5. Vaporizer valve section

1. Vaporizer valve block.
2. Vaporizer pressure and scavenging valves
(EMV9-EMV12).
3. Vaporizer docking pipe.
4. Double channel plate.
5. PC 1909 Vaporizer adapter.
66 76 980_02 2-5
2. INTRODUCTION
6. Vaporizer
1. Vaporizer docked in slot 1. Available
FLOW-i vaporizers are Isoflurane,
Sevoflurane and Desflurane.
2. Vaporizer inlet valve docking, slot 2.
3. Vaporizer outlet valve docking, slot 2.
7. Fresh gas connector block and Fresh gas

safety valve
1. As from S/N above 1500, the Fresh gas
connector block is mounted on units not
equipped with the AFGO option. When
installing the AFGO option, this block is
replaced by the AFGO valve.
2. Fresh gas safety valve. Connects fresh gas
and reflector gas to the patient cassette.
66 76 980_02 2-6
2. INTRODUCTION
8. Patient cassette
1. PC 1917 Exp. channel cassette.
2. Insp. valve cover.
3. Insp. sampling connectors.
4. Insp. patient tube connector.
5. Exp. valve cover.
6. Exp. sampling connectors.
7. Exp. patient tube connector.
8. Manual ventilation tube/bag connector.
9. Patient cassette docking

1. Insp. sample filter holder.
2. Insp. sampling line Nafion.
3. PC 1918 Exp. channel connector.
4. Exp. sample filter holder.
10. Gas analyzer section

1. Patient gas analyzer (PGA).
2. Patient O2 sensor.
3. Control gas analyzer (CGA).
4. Control O2 sensor.
5. Control gas sampling block comprising
EMV14 and EMV16.
66 76 980_02 2-7
2. INTRODUCTION
11. CO2 Absorber

1. CO2 absorber. Pre-packed, 700 gram
absorbent.
2. Absorber locking switch.
12. Volume reflector

1. Volume reflector.
2. Reflector socket.
3. Reflector socket silicone seal.
13. Reflector gas supply

1. Reflector gas module.
2. Reflector gas tubing.
66 76 980_02 2-8
2. INTRODUCTION
14. Manual ventilation section

1. Manual ventilation valve actuator.
15. Emergency manual ventilation section

Units with S/N below 1500:
1. Emergency APL pressure regulator REG5.
2. Oxygen flow.
3. Emergency ventilation switch.
4. Oxygen flow one-way valve OV13 and
oxygen flow filter.
5. APL bleed-flow device.
6. Oxygen connector block.
Units with S/N above 1500:

1. Emergency APL pressure regulator REG5.
2. Oxygen flow.
3. Emergency ventilation switch.
4. Oxygen connector block including Oxygen
flow valve.
66 76 980_02 2-9
2. INTRODUCTION
7. APL/PEEP valve coil.

8. Emergency APL actuator.
16. System checkout

Units with S/N below 1500:
1. System checkout valve PV6
Units with S/N above 1500:

The System checkout valve is not installed in
these units. As from System version 2.1, the
System Checkout procedure is changed and
the valve is no longer required.
2. The plastic EVAC connector is plugged.
3. The test plug, used during System
Checkout is also plugged.
66 76 980_02 2 - 10
2. INTRODUCTION
17. EVAC
1. EVAC Indicator.
2. EVAC Reservoir.
3. EVAC connector to Expiratory outlet on
patient cassette and Fresh gas safety valve
SV1. On units with S/N below 1500; also
connected to the System checkout valve
PV6.
4. Connector to EVAC outlet.
5. Connector to Drive gas safety valve SV3.
18. Control panel

1. Control panel. Contains PC 1924 Display
connection, PC 1925 Display CPU,
Backlight inverter, TFT Panel and Touch
screen.
19. Power section

1. AC/DC power inlet.
2. PC 1903 External connectors.
3. AC/DC Converter.
4. Power backup battery.
5. Fan 1 (not shown, located below the CO2
Absorber).
6. PC 1923 Power control (not shown, located
in the PC board rack).
66 76 980_02 2 - 11
2. INTRODUCTION
20. Power connection

1. Mains power inlet.
2. PC 1938 Mains connection.
3. Isolation transformer fuse.
21. Power On/Off and Vaporizer PC boards

1. PC 1927 O2 Flush.
2. O2 Flush button.
3. PC 1928 Power On/Off.
4. Power button.
66 76 980_02 2 - 12
2. INTRODUCTION
22–25. PC board rack

1. PC 1919 Exp. channel.
2. PC 1920 Control.
3. PC 1921 Monitoring.
4. PC 1922 Panel.
5. PC 1923 Power control (included in Power
section).
6. PC 1781 (I) Insp. pressure transducer.
7. Patient cassette docking cable connector.
8. PC 1781 (F) Fresh gas pressure
transducer.
26. PC 1900 Main back-plane

1. PC 1900 Main back-plane.
27. Lift (C30 only)

1. The electric lift is built into the column on
the C30 units.
66 76 980_02 2 - 13
2. INTRODUCTION
28. AFGO (option)

Additional Fresh Gas Outlet (AFGO) is an
option to the anesthesia system that allows use
of an external partial rebreathing system.
1. AFGO (Additional Fresh Gas Outlet) valve.
Required for the AFGO option.
2. The Additional Fresh Gas Outlet is a
standard 22 mm cone.
Installation of the AFGO software option is
required to enable AFGO.
66 76 980_02 2 - 14
2. INTRODUCTION
29. Auxiliary power outlets (option)

1. Auxiliary power outlet fuse.
2. Patient monitor fuse.
3. Auxiliary power outlets.
Isolation transformer is included in the Auxiliary
power outlets option.
30. Isolation transformer (option)

4. Isolation transformer (inside battery
compartment).
Isolation transformer is included in the Auxiliary
power outlets option.
66 76 980_02 2 - 15
2. INTRODUCTION
31. Auxiliary O2 and suction module

(option)
The Auxiliary O2 and suction module can be
divided in two subunits:
1. Auxiliary O2 unit.
2. Suction unit.
32. Backup gas trolley (option)

Backup gas trolley for two gas cylinders; O2
and AIR or N2O.
The cylinder gas is connected (via hoses) to
the cylinder gas inlets on the gas connection
block.
The gas cylinder pressure transducers are
connected to PC 1903 External connectors
with a cable.
33. Backup gas holder (option)

Backup gas holder for one gas cylinder. To be
used together with the Backup gas trolley.
The cylinder gas is connected (via hoses) to
the cylinder gas inlets on the gas connection
block.
The gas cylinder pressure transducers are
connected to PC 1903 External connectors
with a cable.
66 76 980_02 2 - 16
2. INTRODUCTION
34. Patient monitor mountings (option)

FLOW-i can be equipped with a Patient
Monitor. MAQUET supplies optional
mechanical mounting kits for a number of
Patient Monitors from different medical device
suppliers.
Optional equipment
A number of equipment options, not described above, can be added to the FLOW-i anesthesia
system:
 Pendant mounting kits (C40 only)
 Adapter kit (mounting for Backup gas holder and Additional arm)
 Adjustable arm for patient monitor parameter modules
 Top shelf
 Universal bracket for C20
 Universal bracket for C30
 Side rails for hanging accessories
 Additional arm
 Additional table
 Manual breathing bag support arm
 Cable support arm
 Rear handle for carrier.
66 76 980_02 2 - 17
2. INTRODUCTION
Electronic structure
General
The FLOW-i system is divided into several sub-systems, where different software is executing
on different computer nodes (PC boards). The main functional sub-systems are:
 Control / PC 1920 Control
 Expiratory Flowmeter / PC 1919 Exp. Channel
 Monitoring / PC 1921 Monitoring
 Panel / PC 1922 Panel
The communication link between these nodes is a CAN-bus.
The system software can be installed from a USB memory. Separation of the software sub-
systems is handled by the installation program.
CAN bus
Internal communication via CAN bus protocol (CAN = Controller Area Network). The CAN bus is
a simple two-wire differential serial bus system. In the system configuration, the bus bandwidth
is 500 kbit/sec.
66 76 980_02 2 - 18
2. INTRODUCTION
Electronic subsystems
Expiratory Flowmeter
The Expiratory Flowmeter sub-system’s main responsibility is the flow measurement and Patient
Cassette handling.
Exp. Flow System: Responsibility for the flow measurement performed by the Expiratory Flow
Transducer in the Patient Cassette.
Patient Cassette: Responsibility for Patient Cassette handling.
Control
The Control sub-system’s main responsibility is the patient treatment, i.e. how to regulate the
inspiratory and expiratory gas flow.
Breathing: Responsible for all modes of ventilation and delivery of anesthetic agents and gas
mixtures.
Ventilator Settings: Responsible for all ventilator settings.
Persistent Storage: Maintain a persistent data storage area used to save parameter settings.
Metrics: Contains several metrics for various types of information.
System Settings: Responsible for some of the system settings, e.g. storing default patient
category and default mode of ventilation. The system settings will be stored in persistent
memory.
Future Enhancements: Platform for future enhancements and options regarding patient
treatment.
Monitoring
The Monitoring sub-system’s main responsibility is the alarm and monitoring functions.
Alarms: Responsible for detecting and handling alarm situations.
Metrics: Responsible for monitoring the system behavior.
Persistent Storage: Maintain a persistent data storage area to save Alarm settings.
Internal Network Supervision: CAN bus-master responsible for connection of all nodes in the
system and supervision of the CAN network.
System Settings: Responsible for some of the system settings, e.g. default alarm limits.
Supervision of anesthesia delivery: Responsible for supervision of the anesthetic agent
concentration.
Optional functions: Responsible for optional functionality in the system. An option is marked in
the backplane EEPROM and can enable functions such as a ventilation mode or other features.
Future Enhancements: Platform for future enhancements and options regarding monitoring
and alarm functions.
66 76 980_02 2 - 19
2. INTRODUCTION
Panel
The Panel sub-system’s main responsibility is to give the user the possibility to interact with the
system.
Presentation and Modification of Ventilator Settings: Responsible for implementing
mechanisms to let the users modify the ventilator and anesthesia settings, as well as displaying
the ventilator and anesthesia settings to the user.
Presentation of Real-Time Metrics: Responsible for presentation of real-time metrics
generated from measurements in the Monitoring sub-system.
Presentation of Alarms: Responsible for presentation of alarms generated by the Monitoring
sub-system.
Drawing Primitives and Fonts: Will use its own graphics library that includes functions such as
draw line, draw text and draw circle.
Persistent Storage: Maintain a persistent data storage area to save Log data.
Event Logging: Responsible to maintain an Event log. Some of the information in the log will
be generated by the other sub-systems. Date and time will always be stored together with the
events. Typical events saved in the log are:
 Alarm activations
 Alarm limit changes
 Apnea periods
 Activation of System Checkout
 Changes in ventilator settings
 Activation of immediate functions, e.g. O2 Flush
System Diagnostics Logging: Responsible to maintain a system Diagnostics log. The
Diagnostic log is divided into four different logs and generated from all sub-systems. Date and
time will always be stored together with the events as well as some identifier of the sub-system
generating the event. Typical events saved in the logs are:
1. Technical Log:
 Details about technical alarms.
2. Test Result Log:
 System Checkout results.
 Individual test results.
 Calibration results.
3. Service Log:
 Service notes created by the service technician.
4. Installation Log:
 Installation version history.
FCI protocol: Responsible for the external communication protocol FCI (FLOW-i
Communication Interface).
Future Enhancements: Platform for future enhancements and options regarding user data
input and output.
66 76 980_02 2 - 20
2. INTRODUCTION
Electronic block diagram
66 76 980_02 2 - 21
NOTES
66 76 980_02
3. DESCRIPTION OF FUNCTIONS

3. Description of
perform installation, service or functions
maintenance of the FLOW-i. 0. General............................................... 3 - 2
 Make sure to prepare the FLOW-i 1. Gas distribution section ...................... 3 - 4
assembling. Refer to section 'Hazard 2. Drive gas supply section .................... 3 - 7
notices' in chapter 'Important'. 3. Gas control section............................. 3 - 10
 Any service or maintenance must be 4. Fresh gas supply ................................ 3 - 14
noted in a log book.
5. Vaporizer valve section ...................... 3 - 17
 After any installation, maintenance or
service intervention in the FLOW-i, 6. Vaporizer ............................................ 3 - 22
perform a 'System checkout' and a 7. Connector block and Safety valve...... 3 - 28
system’ according to instructions in the 8. Patient cassette .................................. 3 - 30
FLOW-i – User's Manual. 9. Patient cassette docking .................... 3 - 34
 This product contains electronic and 10. Gas analyzer section........................ 3 - 36
Control gas analyzer ........................ 3 - 37
in accordance with appropriate industrial Patient gas analyzer......................... 3 - 42
11. CO2 Absorber................................... 3 - 48
12. Volume reflector ............................... 3 - 50
13. Reflector gas supply......................... 3 - 52
14. Manual ventilation section ................ 3 - 55
15. Emergency manual
ventilation section............................. 3 - 56
16. System checkout .............................. 3 - 61
17. EVAC................................................ 3 - 62
18. Control panel .................................... 3 - 64
19. Power section ................................... 3 - 67
20. Power connection............................. 3 - 71
21. Power On/Off and
Vaporizer PC boards ........................ 3 - 73
22. PC 1919 Exp. channel...................... 3 - 75
23. PC 1920 Control............................... 3 - 77
24. PC 1921 Monitoring.......................... 3 - 78
25. PC 1922 Panel ................................. 3 - 79
26. PC 1900 Main back-plane ................ 3 - 81
27. Lift..................................................... 3 - 82
28. AFGO ............................................... 3 - 83
29. Auxiliary power outlets ..................... 3 - 85
30. Isolation transformer......................... 3 - 86
31. Auxiliary O2 and Suction Module ..... 3 - 87
32. Backup gas trolley ............................ 3 - 89
33. Backup gas holder............................ 3 - 91
34. Patient monitor mountings................ 3 - 93
66 76 980_02 3-1
0. General
About this chapter
This text refers to the System Overview diagram in chapter 'Diagrams'.
Memory types used in FLOW-i

There are four different types of memories used in the FLOW-i:
 Flash memory: For System SW storage. Present on PC 1919, PC 1920, PC 1921, PC 1922,
PC 1923 and PC 1925.
For Vaporizer SW storage. Present on PC 1910.
The System SW including Vaporizer SW can be re-installed/updated using a SW Service
Release.
For PC board information, configuration, calibration data, etc. Present on PC 1910, PC 1923
and PC 1925
 RAM: For temporary storage of software and data. Present on PC 1910, PC 1919, PC 1920,
PC 1921, PC 1922, PC 1923 and PC 1925.
 Non-volatile memory: RAM with memory battery backup. For settings, trends and logs.
Present on PC 1920, PC 1921 and PC 1922.
 EEPROM: For PC board information, configuration, calibration data, etc. Present on PC 1900,
PC 1903, PC 1906, PC 1907, PC 1917, PC 1919, PC 1920, PC 1921, PC 1922 and PC 1927.
Pneumatic component abbreviations

There are a number of different pneumatic components used in the FLOW-i:
 EMV: Electro Mechanical Valve. Pneumatic valve that will distribute gas flow or gas pressure
to different parts of the system. Controlled by an electric signal.
 OV: One-way Valve. Valve that will allow gas flow only in one direction. Controlled by the gas
flow.
 PP: Pneumatic Piston. Moving piston that actuates other components. Controlled by an EMV.
 PV: Pneumatic Valve. Valve that will route fresh gas or expiratory gas through the system.
Controlled by an EMV.
 REG: Pressure Regulator. REG1–5 will reduce the gas pressure to a preset value. Factory
preset or manually adjusted using a manometer connected to the regulator test points T1–T4.
REG5 is adjusted by the Mechanical APL knob to set the APL.
 SV: Safety Valve. Valve that will open and release the gas pressure at a preset value. Factory
preset.
 T: Pressure Test point. Gas outlet connector to be used during manual adjustment of a
pressure regulator REG1–4.
 VI: Vaporizer Injector. Valve in the vaporizer that will inject anesthetic agent into the fresh gas.
Controlled by an electric signal.
66 76 980_02 3-2
Pneumatic valves default position

The pneumatic valves default position in OFF and STANDBY are as follows:
Valve ID Valve name Valve position
OFF STANDBY
1 Reflector Gas Module O2/Air Closed Closed
2 Fresh Gas Module O2 Closed Closed
3 Fresh Gas Module Air Closed Closed
4 Fresh Gas Module N2O Closed Closed
EMV2 Manual Ventilation Pilot Valve Closed Closed
1
EMV3 System Checkout Pilot Valve Closed Closed
EMV4 Vaporizer Bypass Pilot Valve Closed Closed
EMV5 Vaporizer 2 Selection Pilot Valve Closed Closed
EMV6 Vaporizer 1 Selection Pilot Valve Closed Closed
EMV7 Vaporizer 1 Lock Pilot Valve Closed Closed
EMV8 Vaporizer 2 Lock Pilot Valve Closed Closed
EMV9 Vaporizer 1 Pressure Valve Closed Closed
EMV10 Vaporizer 1 Scavenging Valve Closed Closed
EMV11 Vaporizer 2 Pressure Valve Closed Closed
EMV12 Vaporizer 2 Scavenging Valve Closed Closed
EMV14 Control Gas Analyzer Outlet Valve Closed Closed
EMV16 Control Gas Analyzer Inlet Valve Closed Closed
2
EMV18 AFGO Pilot Valve Closed Closed
O2+ O2 Flush Closed Closed
PP1 Vaporizer 1 Locking Device Inactive Inactive
PP2 Vaporizer 2 Locking Device Inactive Inactive
PP3 Manual Ventilation Valve Actuator Inactive Inactive
PP41 System Checkout Valve Actuator Inactive Inactive
PV1 Vaporizer 1 Inlet valve Closed Closed
PV2 Vaporizer 1 Outlet valve Closed Closed
PV3 Vaporizer 2 Inlet valve Closed Closed
PV4 Vaporizer 2 Outlet valve Closed Closed
PV5 Vaporizer Bypass Valve Closed Open
1
PV6 System Checkout Valve Closed Closed
2
PV7 Additional Fresh Gas Outlet Valve Patient Cassette Patient Cassette
3
PV8 Oxygen Flow Valve Closed Closed
SV1 Fresh Gas Safety Valve Closed Closed
SV2 Vaporizer Safety Valve Closed Closed
- Emergency APL Actuator Inactive Inactive
- Manual Ventilation Valve Open Open
- APL/PEEP Valve Coil Inactive Inactive
- APL/PEEP Valve Open Open
1
Only in units with S/N below 1500.
2
Only in units equipped with AFGO valve.
3
Only in units with Oxygen Connector Block – Version B.
66 76 980_02 3-3
1. Gas Distribution Section

Gas supply from hospital central gas supply and/or from gas cylinders are connected to the Gas
Distribution Section.
The main functions are:
 Three gas inlets to connect O2, AIR and N2O from the hospital central gas supply.
 Three gas inlets to connect O2, AIR and N2O cylinder gas from the optional Backup Gas
Supply.
 Two gas outlets to supply optional equipment with O2 and AIR.
 PC 1906 Gas Block mounted on the block measures the hospital central gas supply
pressures.
 Gas delivered to the Reflector Gas Supply section (O2 or AIR) is manually pre-selected by the
Reflector Gas Selector valve. The default setting is O2.
 Gas outlet for connection of the AGS.
66 76 980_02 3-4
Gas Distribution Section with: 3. Reflector Gas Selector set to O2

1. PC 1906 Gas Block (behind cover plate)
2. Gas Module Docking
Gas inlets and outlet

The three central gas supply inlets O2, AIR and N2O are used to connect gas from the hospital
central gas supply system.
There are also three cylinder gas inlets for connection of the optional Backup Gas Supply.
Backup Gas Supply inlets not in use are plugged.
The design of the gas inlet connectors and the color marking varies according to different
national standards.
Each gas inlet channel, hospital central gas as well as cylinder gas, is equipped with Gas Inlet
Filters (5 Micron) and spring-loaded Gas Inlet One-way Valves, OV1 – OV6. The filters and O-
rings must be replaced during Preventive Maintenance.
The O2 and AIR outlets are used to connect optional equipment that requires O2 or AIR supply.
The design of the gas outlet connectors and the color marking varies according to different
national standards.
The AGS gas outlet is intended for connection of an Anesthesia Gas Scavenging System. The
outlet dimension varies according to different national standards.
PC 1906 Gas Block

Three pressure transducers including amplifiers on this board measures the pressure in the
gases connected to the central gas supply inlets. There are no tube connections to the
transducers; the PC board is mounted firmly onto gas outlets in the metal block. The gas outlets
are equipped with seals to prevent leakage between the metal block and the PC board.
66 76 980_02 3-5
PC 1906 Gas Block is equipped with a temperature sensor (NTC resistor) to measure the
temperature at the Gas Distribution Section. The output signal is used for regulation of Fan 1.
Information from the ID/Status PROM is read by the FLOW-i system.
Reflector Gas Selector

The gas delivered to the Reflector Gas Module can be set to O2 or AIR. This is controlled by the
Reflector Gas Selector. The default setting is O2 and this setting must not be changed.
Gas Module Docking

The T-shaped metal block on the rear side of the Gas Distribution Section contains gas
channels for distribution of gas to the Gas Modules.
AGS
Outlet connector for an AGSS (Anesthetic Gas Scavenging System). The internal EVAC
system, connected to the AGS outlet, collects gases from the:
 Expiratory Outlet (exhaust gas)
 Fresh Gas Safety Valve SV1
 Drive Gas Safety Valve SV3
 Pressure Supply Pilot Valves EMV2–8
 Vaporizer Scavenging Valves EMV10/EMV12.
66 76 980_02 3-6

The main functions of the Drive Gas Supply Section are:
 Supply Vaporizer Drive Gas at 120 kPa (O2 and/or AIR) to be used by the Vaporizers.
 Supply Pilot Valve Drive Gas at 200 kPa (O2 and/or AIR) to be used by the Pressure Supply
Pilot Valves.
 Supply Instant O2 at 200 kPa to be used by the O2 Flush Valve and the Emergency Manual
Ventilation Section.
 Supply AIR to an optional equipment.
 Supply O2 to an optional equipment.
1. REG1 4. REG4 7. T2/T3 10. OV8

2. REG2 5. SV3 8. TP4
3. REG3 6. T1 9. OV7
66 76 980_02 3-7
Vaporizer Pressure Regulator

The Vaporizer Pressure Regulator REG1 regulates the pressure in the Vaporizer Drive Gas
delivered to the Vaporizer Pressure Valves. REG1 is supplied with gas at 200 kPa from
REG2/REG3, i.e. AIR and/or O2.
The output flow from REG1 at V1 is regulated to max. 10 l/min by a flow restrictor mounted at
the V1 connector. This is a safety feature in case of a major O2 leakage e.g. disconnected or
broken tubing.
The preset output pressure is 120 kPa ±5 kPa. To check or adjust the pressure, connect the
Regulator Tester service tool to Pressure Test Point 1 (T1). This service tool will allow the
approx. 100 ml/min flow required during check/adjustment of the regulator.
REG1 must be checked during Preventive Maintenance.
Pilot Valve Pressure Regulators

The Pilot Valve Pressure Regulators REG2/REG3 regulates the pressure in the Pilot Valve
Drive Gas delivered to the Pressure Supply Pilot Valves. REG2 is supplied with AIR while REG3
is supplied with O2, both gases at gas inlet pressure from the Gas Inlets.
The O2 supply to REG3 is routed via a gas reservoir. The gas pressure built up in this reservoir
will assure drive gas supply from REG2/REG3 also in case of short pressure drops in the gases
delivered from the Gas Distribution Section.
REG2 and REG3 are connected to the same output channel. With this design, the gas with the
highest output pressure will automatically be used as Pilot Valve Drive Gas and drive gas will
still be supplied if one of the gases is lost. If the output pressure from REG2 and REG3 is the
same, a mix of AIR and O2 may be used as Pilot Valve Drive Gas.
The output from REG2/REG3 is also used to supply REG1.
The output flow from REG2/REG3 at PV1 is regulated to max. 10 l/min by a flow restrictor
mounted at the PV1 connector. This is a safety feature in case of a major O2 leakage e.g.
disconnected or broken tubing.
The preset output pressure is 200 kPa ±10 kPa. To check or adjust the pressure, connect the
Regulator Tester service tool to Pressure Test Point 2/3 (T2/T3). This service tool will allow the
approx. 100 ml/min flow required during check/adjustment of the regulator. It is only possible to
check/adjust the output pressure on one gas at a time. Disconnect the other gas at the Gas Inlet
during this procedure.
REG2/REG3 must be checked during Preventive Maintenance.
Drive Gas One-way Valves

AIR from REG2 and O2 from REG3 are connected to the same output channel. To prevent
leakage between the two gases (backwards through the pressure regulators), the gas channels
are equipped with one-way valves:
 O2 Drive Gas One-way Valve OV7
 AIR Drive Gas One-way Valve OV8.
Drive Gas Safety Valve

The output channel from REG2/REG3 is equipped with a Drive Gas Safety Valve SV3. SV3 is
preset to open if the output pressure from REG2/REG3 exceeds 240 kPa ±10 kPa.
The SV3 outlet is connected to the AGSS outlet to evacuate gas released from SV3.
66 76 980_02 3-8
Instant O2 Supply Pressure Regulator

The Instant O2 Supply Pressure Regulator REG4 regulates the pressure in the O2 gas
delivered to the O2 Flush Valve and to the Emergency Manual Ventilation Section. REG4 is
supplied with O2 at gas inlet pressure from the Gas Inlets.
The preset pressure is 200 kPa ±10 kPa. To check or adjust the pressure, connect the
Regulator Tester service tool to Pressure Test Point 4 (T4). This service tool will allow the
approx. 100 ml/min flow required during check/adjustment of the regulator.
REG4 must be checked during Preventive Maintenance.
Pressure Test Points

There are three Pressure Test Points intended for check/adjustment of REG1–REG4:
 T1 to check/adjust REG1 (120 kPa ±5 kPa).
 T2/T3 to check/adjust REG2 resp. REG3 (200 kPa ±10 kPa). Check/adjust one regulator at a
time and disconnect the other gas at the Gas Inlet during this procedure.
 T4 to check/adjust REG4 (200 kPa ±10 kPa).
To check or adjust the pressure, connect the Regulator Tester service tool to the Pressure Test
Point. This service tool will allow the approx. 100 ml/min flow required during check/adjustment
of the regulator.
AIR and O2 Supply for optional equipment

There are two gas supply outputs to connect optional equipment to the Drive Gas Supply
Section; one for AIR and one for O2.
 The AIR supply is used for optional equipment.
 The O2 supply is intended for optional equipment.
These gases are not pressure regulated within the system; the gas supply pressure is equal to
the gas inlet pressure.
66 76 980_02 3-9
3. Gas Control Section

The main functions of the Gas Control Section are:
 Control of nine different pneumatic valves and pistons in the unit via the seven Pressure
Supply Pilot Valves.
 Electrically connect and control all electro-mechanical valves (EMV) in the unit.
 Electrically connect the Absorber Sensor, the Fresh Gas Flowmeter, the AFGO Pilot Valve,
the Manual Ventilation switch and the APL potentiometer.
 Measure the expiratory pressure in the Patient Cassette.
1. Pressure Supply Pilot Valves 1. Pressure Supply Pilot Valve output connectors
2. PC 1907 Valve Drivers
3. PC 1781 Exp Pressure Transducer
66 76 980_02 3 - 10
Pressure Supply Pilot Valves

The Pressure Supply Pilot Valves are mounted on the Vaporizer Valve Block.
The Pressure Supply Pilot Valves EMV2–EMV8 are electrically controlled valves, all connected
to PC 1907 Valve Drivers.
 The valves are supplied with gas at 200 kPa (O2 or AIR) from REG2/REG3 via the common
gas inlet PV2.
 The valves are evacuated via a common gas outlet E1 connected to AGSS.
 The valves are spring-loaded and will switch off the drive gas supply through the valve if not
activated.
 The pneumatic valves and pistons connected to EMV2–EMV8 will be de-pressurized to EVAC
(via EMV2–EMV8).
The valves functions are:
 EMV2 Manual Ventilation Pilot Valve – Connected to the Manual Ventilation Valve Actuator
PP3. When the Manual ventilation switch is set to AUT, EMV2 will open and supply pressure
to PP3. This will close the Manual Ventilation valve inside the Patient Cassette and disable
the Manual Ventilation Bag.
 EMV3 System Checkout Pilot Valve – As from System version 2.1, the System Checkout
procedure is changed and EMV3 is no longer used.
 On units with S/N below 1500, EMV3 is always closed.
 On units with S/N above 1500, EMV3 is not mounted.
 EMV4 Vaporizer Bypass Pilot Valve – Connected to the Vaporizer Bypass Valve PV5. As long
as the vaporizer is switched Off (or both vaporizers if two are connected), EMV4 will be open
and supply pressure to PV5. This will keep PV5 open and allow Fresh Gas to pass through
the bypass channel inside the Vaporizer Valve Section. When an anesthetic agent is set and
accepted on a Vaporizer, EMV4 will close and thus close PV5 to disable the bypass channel.
 EMV5 Vaporizer 2 Selection Pilot Valve – Connected to the Vaporizer 2 Inlet Valve PV3 and
the Vaporizer 2 Outlet Valve PV4. When an anesthetic agent is set and accepted on
Vaporizer 2, EMV5 will open and supply pressure to PV3/PV4. This will open PV3/PV4 and
allow Fresh Gas to pass through Vaporizer 2.
 EMV6 Vaporizer 1 Selection Pilot Valve – Connected to the Vaporizer 1 Inlet Valve PV1 and
the Vaporizer 1 Outlet Valve PV2. When an anesthetic agent is set and accepted on
Vaporizer 1, EMV6 will open and supply pressure to PV1/PV2. This will open PV1/PV2 and
allow Fresh Gas to pass through Vaporizer 1.
 EMV7 Vaporizer 1 Lock Pilot Valve – Connected to the Vaporizer 1 Locking Device PP1.
When an anesthetic agent is set and accepted for Vaporizer 1, EMV7 will open and supply
pressure to PP1. This will push out the pneumatic piston in PP1 and lock the Vaporizer 1
release handle.
 EMV8 Vaporizer 2 Lock Pilot Valve – Connected to the Vaporizer 2 Locking Device PP2.
When an anesthetic agent is set and accepted for Vaporizer 2, EMV8 will open and supply
pressure to PP2. This will push out the pneumatic piston in PP2 and lock the Vaporizer 2
release handle.
66 76 980_02 3 - 11
PC 1907 Valve Drivers

The PC 1907 Valve Drivers is mounted on the Vaporizer Valve Block.
The main functions on PC 1907 Valve Drivers are:
 Valve drivers for the Pressure Supply Pilot Valves EMV2-EMV8 (7 valves). Note that EMV3 is
not mounted on units with S/N above 1500.
 Valve driver for the AFGO Pilot Valve EMV18. EMV18 is included in the AFGO valve which is
an option in units with S/N above 1500.
 Valve drivers for the Vaporizer Pressure and Vaporizer Scavenging Valves EMV9-EMV12 (4
valves).
 Valve drivers for the valves in the Sampling Valve Block EMV14 and EMV16 (2 valves).
 Connection and controlling of the:
 Manual Ventilation switch
 APL potentiometer
 Absorber Sensor
 Holder and electrical connector for PC 1781 (E) Expiratory Pressure Transducer.
PC 1907 Valve Drivers is equipped with two temperature sensors (NTC resistors) to measure
the temperature at the Gas Control Section. The output signals are used for regulation of Fan 1.
Information from the ID/Status PROM is read by the FLOW-i.
Green LEDs on PC 1907 indicates that a control signal to the concerned valve is enabled. The
LED’s are described in chapter Troubleshooting.
PC 1781 (E) Expiratory Pressure Transducer

PC 1781 Expiratory Pressure Transducer is mounted on and electrically connected to PC 1907
Valve Drivers. The transducer is pneumatically connected to the expiratory channel in the
Patient Cassette via a gas pressure tube.
The gas pressure, conveyed via the pressure tube, is led to and measured by its differential
pressure transducer. With differential reference to the ambient pressure, the output signal is
proportional to the measured pressure thus giving a linear measurement in the range -40
cmH2O to +140 cmH2O (inaccuracy ±5% or ±1 cmH2O).
Manual Ventilation switch

The MAN/AUTO ventilation switch is an electrical switch used to select manual or automatic
ventilation.
 MAN setting will open the Manual Ventilation Valve and connect the Manual Ventilation Bag to
the breathing system. This setting will also connect the APL potentiometer to enable APL
regulation via the APL/PEEP Valve.
 AUTO setting will close the Manual Ventilation Valve and disconnect the Manual Ventilation
Bag. The APL potentiometer will be disabled and the APL/PEEP Valve will be controlled via
the PEEP setting on the Control Panel.
There are two parallel contact blades in the switch. The output signals are compared to
determine switch position and to detect a possible malfunction in the switch.
66 76 980_02 3 - 12
APL potentiometer
The APL potentiometer is electrically controlling the APL (Adjustable Pressure Limit) regulation
of the APL/PEEP Valve. APL can be set between spontaneous breathing (fully open) and 80
cmH2O. When fully open, the internal resistance of the system is equal to approx. 2 cmH2O.
The APL potentiometer is enabled only during Manual Ventilation.
A calibration of the APL potentiometer is required e.g. after replacement. Refer to chapter
Service Procedures.
66 76 980_02 3 - 13
4. Fresh Gas Supply

Fresh Gas to Vaporizer is supplied from this section. The Fresh Gas Modules for O2, AIR and
N2O regulate the Fresh Gas flow and mixture. A pressure transducer is used to measure the
Fresh Gas pressure in order to regulate the Inspiratory pressure correctly (in cooperation with
the reflector gas module).
The section also contains the O2 Flush Valve.
1. Reflector Gas Module (part of

Reflector Gas Supply sub-section)
2. Fresh Gas Module O2
3. Fresh Gas Module AIR
4. Fresh Gas Module N2O
Fresh Gas Modules

The three Fresh Gas Modules are connected to the Gas Module Docking. The Gas Module
Docking contains gas channels for distribution of gas to the Fresh Gas Modules.
The two upper gas modules (1 and 2) are O2 modules. The two lower gas modules (3 and 4)
are AIR modules. The system SW will compensate for gas density deviation in gas module 4 as
N2O is used.
The Fresh Gas Module supplies O2, AIR and N2O to the fresh gas. The gas mix and
concentration depends on settings on the Control Panel and availability of O2.
66 76 980_02 3 - 14
1. Gas inlet
2. Filter
3. Temperature sensor
4. Supply pressure transducer
5. Flow transducer (Delta pressure transducer and net)
6. Nozzle unit with valve diaphragm
7. Solenoid
CAUTION: The Gas Modules are factory calibrated. The Gas Modules must not be
disassembled further than described in chapter 'Preventive Maintenance'.
Gas inlet
When the Gas Modules are mounted in the unit, the gas inlet channel in the filter cover
connects to the Gas Module Docking on the Gas Distribution Section.
The filter housing and the filter cover are provided with matching guide pins. These guide pins
prevent mounting of the filter cover (with gas inlet) on the wrong module.
Filter
The Filter protects the system from particles in the gas delivered to the Gas Modules. The filter
must be replaced during the 'Preventive Maintenance'.
66 76 980_02 3 - 15
Temperature sensor
The temperature of the supplied gas is measured by the Temperature Sensor. This sensor is
situated in the gas flow.
The output signal from this sensor is used to compensate for the gas density variations due to
temperature.
Supply pressure transducer

The pressure of the supplied gas is measured by the Supply Pressure Transducer.
The output signal from this transducer is amplified. It is then used to calculate the absolute
pressure of the gas to compensate for gas density variations due to pressure.
Flow transducer
The gas flows through a net (resistance) which causes a pressure drop. The pressure is
measured on both sides of this net and the differential pressure value is then amplified.
Nozzle unit
The plastic Nozzle Unit contains a valve diaphragm. The valve diaphragm, controlled by the
Solenoid, regulates the gas flow through the Gas Module.
The complete plastic nozzle unit must be replaced during the 'Preventive Maintenance'. After
replacement, allow the diaphragm to settle during approx. 10 minutes before gas pressure is
connected to the Gas Module.
Solenoid
The gas flow through the Gas Module is regulated by the Solenoid via the Nozzle Unit. The
current supplied to the solenoid is regulated so that the Gas Module will deliver a gas flow
according to the settings on the Control Panel.
ID/Status PROM
O2 Flush Valve
The O2 Flush Valve (push-button marked O2+) is used to manually supply the fresh gas with an
additional O2 gas supply of minimum 40 l/min. This gas supply will not go through the vaporizer.
The O2 Flush gas supply will continue as long as the button is depressed.
The O2 Flush Valve is electrically connected to PC 1927 O2 Flush and the system detects if the
O2+ push-button is pressed. If so, ventilation continues without changes in the fresh gas
delivery; the anesthetic flow is not recalculated to adjust to the new higher flow and the
vaporizer continues to deliver the same anesthetic concentration.
The O2 delivery from the O2 Flush Valve is however not dependent on any electric function and
additional O2 can be supplied also in case of a power failure.
O2 with pressure regulated to 200 kPa by REG4 is delivered from the Drive Gas Supply Section
to the O2 Flush Valve.
66 76 980_02 3 - 16
5. Vaporizer Valve Section

Fresh Gas to Vaporizer is supplied to this section from Fresh Gas Supply. The Vaporizer Valve
Section delivers Fresh Gas either via one of the Vaporizers or through the Vaporizer Bypass
Valve.
The main functions are:
 Vaporizer 1 and 2 Pressure Valves (EMV9 and EMV11), to pressurize the Vaporizer Liquid
Containers.
 Vaporizer 1 and 2 Scavenging Valves (EMV10 and EMV12), to de-pressurize the Vaporizer
Liquid Containers.
 Vaporizer 1 Inlet and Outlet Valves (PV1 and PV2), for fresh gas distribution via Vaporizer 1.
 Vaporizer 2 Inlet and Outlet Valves (PV3 and PV4), for fresh gas distribution via Vaporizer 2.
 Vaporizer Bypass Valve (PV5), for fresh gas distribution when the vaporizers are disabled.
 Vaporizer 1 and 2 Locking Device (PP1 and PP2), to secure the vaporizers when connected
to the vaporizer slot.
 Vaporizer Adapter PC 1909, to electrically connect the vaporizers.
 Control Gas Analyzer sampling points.
Vaporizer Valve Section
66 76 980_02 3 - 17
Vaporizer Valve Section – Gas flow with Vaporizer 1 active
66 76 980_02 3 - 18
Vaporizer valve block
1. EMV9 Vaporizer 1 pressure valve 6. PV2 Vaporizer 1 outlet valve

2. EMV10 Vaporizer 1 scavenging valve 7. PV3 Vaporizer 2 inlet valve
3. EMV11 Vaporizer 2 pressure valve 8. PV4 Vaporizer 2 outlet valve
4. EMV12 Vaporizer 2 scavenging valve 9. PV5 Vaporizer bypass valve
5. PV1 Vaporizer 1 inlet valve 10. Double channel plate
Vaporizer Pressure and Scavenging Valves

The Vaporizer Pressure and Scavenging Valves are mounted on the Vaporizer Valve Block.
Vaporizer 1 and 2 Pressure Valves

Vaporizer 1 Pressure Valve EMV9 and Vaporizer 2 Pressure Valve EMV11 will supply Vaporizer
Drive Gas at 120 kPa to the Vaporizer Liquid Containers. The valves are electrically controlled
and connected to PC 1907 Valve Drivers. Only 1 Vaporizer can be pressurized at a time.
When an anesthetic agent is set and accepted on:
 Vaporizer 1, EMV9 will open and supply Vaporizer Drive Gas pressure to Vaporizer 1 Liquid
Container.
 Vaporizer 2, EMV11 will open and supply Vaporizer Drive Gas pressure to Vaporizer 2 Liquid
Container.
The Vaporizer Drive Gas is routed to the vaporizer via the docking pipe. This pipe will
mechanically open the Docking Valve OV9 when a vaporizer is docked.
66 76 980_02 3 - 19
Vaporizer 1 and 2 Scavenging Valves

Vaporizer 1 Scavenging Valve EMV10 and Vaporizer 2 Scavenging Valve EMV12 will de-
pressurize the Vaporizer Liquid Containers. The valves are electrically controlled and connected
to PC 1907 Valve Drivers.
When turning off the anesthetic agent delivery on:
 Vaporizer 1, EMV10 will open and de-pressurize Vaporizer 1 Liquid Container.
 Vaporizer 2, EMV12 will open and de-pressurize Vaporizer 2 Liquid Container.
The EMV10/ EMV12 outlets are connected to the AGSS outlet to evacuate gas from the
Vaporizer Liquid Containers.
Vaporizer Inlet, Outlet and Bypass Valves

The Vaporizer Inlet, Outlet and Bypass Valves main parts are:
 Vaporizer Valve Block. Contain the pneumatic actuator (pistons and cylinders) of valves PV1–
PV5. The actuators are spring-loaded and closed when not activated. The valves are
pneumatically controlled by the pilot valves EMV4–EMV5.
 Double Channel Plate. Contain fresh gas channels, valve stems and valve seats for valves
PV1–PV5. The Double Channel plate is mechanically connected to the Vaporizer Valve block
and each valve stem is hooked onto its corresponding actuator. The Double channel plate
Vaporizer Inlet and Outlet Valves

The Vaporizer Inlet Valves and Vaporizer Outlet Valves will open the fresh gas distribution via
one of the Vaporizers.
 Vaporizer 1: When an anesthetic agent is set and accepted on Vaporizer 1, EMV6 will open
and supply pressure to PV1/PV2. This will open PV1/PV2 and allow fresh gas to pass through
Vaporizer 1.
 Vaporizer 2: When an anesthetic agent is set and accepted on Vaporizer 2, EMV5 will open
and supply pressure to PV3/PV4. This will open PV3/PV4 and allow fresh gas to pass through
Vaporizer 2.
Vaporizer Bypass Valve

Vaporizer Bypass Valve PV5 allows fresh gas distribution when the vaporizers are disabled.
As long as the vaporizer is switched Off (or both vaporizers if two are connected), EMV4 will be
open and supply pressure to PV5. This will keep PV5 open and allow fresh gas to pass through
the bypass channel inside the Double Channel Plate. When an anesthetic agent is set and
accepted on a vaporizer, EMV5 will close and thus close PV5.
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Vaporizer Locking Device
Vaporizer 1 and 2 Locking Device

The Vaporizer Locking Device will secure the activated vaporizer.
When an anesthetic agent is set and accepted on:
 Vaporizer 1, EMV7 will open and supply pressure to Vaporizer 1 Locking Devices PP1. This
will push out the pneumatic piston in PP1 and lock the Vaporizer 1 release handle.
 Vaporizer 2, EMV8 will open and supply pressure to Vaporizer 2 Liquid Container PP2. This
will push out the pneumatic piston in PP2 and lock the Vaporizer 2 release handle.
Vaporizer Adapter PC 1909

The vaporizers are connected to the system via the interconnection board Vaporizer Adapter
PC 1909. The main functions are to connect:
 Power to the vaporizers
 Communication signals to/from the vaporizers.
There are no active components on PC 1909.
Control Gas Analyzer sampling point

Gas will be sampled simultaneously from two different sampling points in the fresh gas channel;
50% of the gas before the vaporizer and 50% after the vaporizer. Restrictors in the sampling
connectors regulate the 50/50 gas mix.
The purpose of this 50/50 gas mix is to get a lower and more stable agent concentration in the
gas sample. If all gas is sampled after the vaporizer, the agent concentration may temporarily
exceed AION’s measuring range (due to the vaporizer’s injection technique). The software will
re-calculate the measured value to the actual agent concentration.
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6. Vaporizer
There are vaporizers available for three different anesthetic agents; Isoflurane, Sevoflurane and
Desflurane.
The vaporizers are equipped with different filling devices adapted to anesthetic agent
manufacturer’s specifications.
A Liquid Container inside the vaporizer contains the anesthetic agent. When the vaporizer is
activated (a concentration is set and accepted), the Liquid Container will be pressurized to 120
kPa by the Vaporizer Drive Gas.
The liquid is lead via channels in the base plate, through the Safety Valve, to the Vaporizer
Injector. The injectors opening is pulse controlled in order to achieve the desired dose of liquid.
A nozzle plate in front of the injector forms the liquid into a spray in the Vaporizing Chamber.
Fresh Gas to Vaporizer passes through the Vaporizing Chamber and the anesthetic agent is
mixed with the gas. This gas mixture, Fresh Gas from Vaporizer, is then routed to the Patient
Cassette (or AFGO).
The Vaporizing Chamber is heated which promotes conversion of spray into gas. The
temperature is regulated to 47°C for Isoflurane/Sevoflurane and 37˚C for Desflurane.
The Vaporizer Pressure Transducer measures the liquid pressure. The Safety Valve will cut off
the supply of liquid as a safety precaution. Presence of spray is monitored with the optical
Vaporizer Injection Detection.
Sintered metal filters protect the system from particles entering the liquid system. An optical
Liquid Level Sensor measures the liquid level in the Liquid Indicator glass tube. The agent is
filled into the container via a key filling valve. The mechanism is protected by a lid with a Lid
Sensor.
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1. Safety fill valve

2. Vaporizer liquid container
3. Vaporizer safety valve
4. Vaporizer pressure transducer
5. Vaporizer injector
6. Fresh gas outlet
7. Vaporizing chamber
8. Fresh gas inlet
9. Docking valve
Handle the vaporizer with care and never turn a vaporizer containing anesthetic agent upside
down or lay it sideways.
The Vaporizer is factory calibrated and leakage tested. The Vaporizer must not be
disassembled.
Repair or service in case of malfunction must be carried out by MAQUET Critical Care only.
The RMA procedure must be used when returning vaporizers to MAQUET Critical Care.
If the vaporizer is dropped, it must be serviced by MAQUET Critical Care to ensure proper
functionality.
The vaporizer must be emptied before it is returned to MAQUET Critical Care. Refer to
emptying instructions in the User’s Manual.
EMC Gasket
The EMC Gasket is a metal blade located in the Vaporizer Drive Gas inlet. This metal blade will
ensure ground connection between the docking pipe and the vaporizer when docking the
vaporizer.
Docking Valve
The Docking Valve OV9 is a one-way valve located in the Vaporizer Drive Gas inlet. The
Vaporizer Drive Gas docking pipe on the Vaporizer Valve Section will mechanically open OV9
when the vaporizer is docked.
When the vaporizer is disconnected, OV9 will close and thus close the vaporizer pressure
channel. This will keep the Vaporizer Liquid Container closed.
Drive Gas Filter

The Drive Gas Filter protects the vaporizer from particles in the supplied Vaporizer Drive Gas.
66 76 980_02 3 - 23
Vaporizer Lid
The Vaporizer Lid covers the Safety Fill Valve. The lids position is monitored by a reflective
object sensor (opto switch) on PC 1931 Vaporizer Lid Sensor.
The lid must be closed, or near closed position, in order to activate the vaporizer. If the lid is
detected as open, the vaporizer will be de-activated and thus de-pressurized.
Safety Fill Valve

The vaporizer can be equipped with Safety Fill Valves adapted to different anesthetic agents
and to manufacturer’s specifications. The Safety Fill Valve is designed to handle the pressure
inside the vaporizer. For filling instructions, refer to the User’s Manual.
Available filling systems are:
 Isoflurane: Key fill (MAQUET)
 Sevoflurane Quik Fil™ (Abbot) and Key fill (MAQUET)
 Desflurane Saf-T-Fil™ (Baxter)
Vaporizer Liquid Container

The Vaporizer Liquid Container volume is 300 ml. This volume corresponds to 100% as
monitored by the electronic Level Indicator.
When the vaporizer is activated, the Vaporizer Liquid Container will be pressurized to 120 kPa
by the Vaporizer Drive Gas.
Level Indicator
The anesthetic agent level in the liquid container is indicated in two different ways:
 A float in the level meter tube shows the anesthetic agent level. The float is visible in the level
meter tube through the illuminated vaporizer window. The four white LEDs that light up the
window are located on PC 1912 Vaporizer Liquid Detector.
 The anesthetic agent level is also monitored by LEDs on PC 1912 Vaporizer Liquid Detector
(sending) and PC 1913 Vaporizer Liquid Level Detector (receiving). These LEDs are mounted
on six different levels corresponding to 5%, 10%, 25%, 50%, 75% and 100%. With this
design, the following anesthetic agent levels will be shown on the Control Panel:
 Level < 5%
 Level 5–10%
 Level 10–25%
 Level 25–50%
 Level 50–75%
 Level 75–100%
 Level = 100%
This monitoring function is controlled by PC 1910 Vaporizer Controller Board.
The vaporizer liquid level alarms are:
 Low priority clinical alarm when the liquid level is below 10%
 Medium priority clinical alarm when the liquid level is below 5%.
The vaporizer will not switch off when empty, but it is not recommended to run the vaporizer dry.
Note: There may be small amounts of anesthetic agent remaining in the vaporizer, although the
indicator shows that the vaporizer is empty.
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Liquid Agent Filter

The anesthetic agent supplied to the Vaporizer Injector passes the Liquid Agent Filter. This
protects the injector from particles down to 130 µm in the anesthetic agent.
Drain Plug
The vaporizer is equipped with a Drain Plug. This Drain Plug is intended for MAQUET Critical
Care service only and must not be removed during field service. Use a bottle with filling adapter
to empty the vaporizer. Refer to emptying instructions in the User’s Manual.
Gas Escape Pipe

Gas bubbles in the anesthetic agent may interfere with the function of the Vaporizer Injector. To
remove such bubbles, the vaporizer is equipped with a Gas Escape Pipe. This pipe will
evacuate gas bubbles from the agent before they reach the injector. The pipe ends above the
float inside the Vaporizer Liquid Container.
Gas Escape Pipe Filter

The Gas Escape Pipe Filter is mounted on the Gas Escape Pipe outlet inside the container. It
will filter agent that may escape “backwards” through the pipe, e.g. when filling or moving the
vaporizer.
Vaporizer Pressure Transducer

The Vaporizer Pressure Transducer is an electronic device that monitors the anesthetic agent’s
pressure. The transducer is located next to the Vaporizer Safety Valve.
Vaporizer Safety Valve

The Vaporizer Safety Valve SV2 is located between the Vaporizer Liquid Container and the
Vaporizer Injector VI. It is placed very close to the injector to minimize the volume between
them.
The Vaporizer Safety Valve is closed when the vaporizer, or the complete system, is in Off or
Standby. The safety valve will also close, and stop the anesthetic agent delivery, in case of
technical errors in the vaporizer.
PC 1910 Vaporizer Controller Board contains valve drivers for the Vaporizer Safety Valve.
Vaporizer Injector
The Vaporizer Injector VI supplies anesthetic agent into the fresh gas. Depending on the set
and the measured concentration, it injects the agent in very short pulses. Min. injector pulse
time is 2 ms and max. time is 10 ms. The injected agent speed is approx. 10 m/s. A built-in filter
in the injector separates particles down to 32 µm in the anesthetic agent.
As the injector technology creates a high and disturbing sound, the vaporizer is designed to
reduce this sound. The injector itself has a flexible mounting inside the vaporizer. The injector is
also equipped with a free weight to reduce the injector’s oscillation.
PC 1910 Vaporizer Controller Board contains drivers for the Vaporizer Injector.
66 76 980_02 3 - 25
Vaporizer Injection Detection

The Vaporizer Injection Detection contains two PC boards:
 PC 1914 Vaporizer Spray Led
 PC 1926 Vaporizer Spray Detector
These PC boards are mounted over the injector nozzle to detect when an anesthetic agent is
injected into the Vaporizing Chamber. PC 1914 contains a sending IR diode and PC 1926
contains the corresponding receiving IR diode.
Vaporizing Chamber
The Vaporizer Injector VI supplies anesthetic agent into the Vaporizing Chamber. Fresh Gas to
Vaporizer, supplied by the Fresh Gas Modules, is routed into the Vaporizer via the Vaporizer
Inlet Valves PV1 or PV3. The fresh gas enters the Vaporizing Chamber where it is mixed with
the vaporized anesthetic agent.
The mixed Fresh Gas from Vaporizer exits the Vaporizer via the Vaporizer Outlet Valves PV2 or
PV4 and is routed to the Patient Cassette (or AFGO).
Vaporizing Chamber Temperature Sensor

The Vaporizing Chamber is heated by the Vaporizer Heating Foil and the vaporizing chamber
temperature is monitored by the Vaporizing Chamber Temperature Sensor. The function
contains two separate sensors; both located on PC 1910 Vaporizer Controller Board.
If the vaporizing chamber temperature is above 60 ºC or if the temperature measured by the two
sensors differ more than 5 ºC, the vaporizer will be switched off (electrically and pneumatically).
A Technical alarm is activated and the system is flushed.
Vaporizer Heating Foil

The electric Vaporizer Heating Foil is mounted on the Vaporizing Chamber. Heating of the
Vaporizing Chamber will make vaporizing of the anesthetic agent more effective.
PC 1910 Vaporizer Controller Board contains drivers for the heating foil.
Vaporizer Heating Foil Temperature Sensor

The Vaporizer Heating Foil temperature is monitored by the Vaporizer Heating Foil Temperature
Sensor. The sensor is located in the heating foil.
If the heating foil temperature is above:
 140 ºC, the heating foil will be switched off. No alarm is activated. When the temperature
drops, the heating foil will be switched on again.
 170 ºC, the vaporizer will be switched off (electrically and pneumatically). A Technical alarm is
activated.
Fresh Gas Inlet and Outlet Filters

The Fresh Gas Inlet Filter is a dust filter that protects the Vaporizing Chamber inlet from
particles down to 550 µm.
66 76 980_02 3 - 26
PC 1910 Vaporizer Controller Board

PC 1910 Vaporizer Controller Board is the main board in the vaporizer. It supplies power and
controls the vaporizer functions. Main functions are:
 Microcontroller
 Flash memory for configuration
 Sensor amplifiers/conditioners
 Signal measurements
 Driving/controlling IR diodes
 Drivers for injector, safety valve and heating foil.
 The chamber and heating foil temperature sensors.
 Power supply and reference voltages for the vaporizer functions
The Flash memory of the CPU on PC1910 contains ID information that can be read by the
FLOW-i system.
Note: System software is stored on PC 1910. A Technical alarm will be displayed if the System
software in FLOW-i is incompatible to the System software in the connected vaporizer. Refer to
‘System software installation’ in chapter 5. Service procedures.
PC 1911 Vaporizer Connector

The vaporizers are connected to the system via the interconnection board PC 1911 Vaporizer
Connector. There are no active components on PC 1911.
PC 1912 Vaporizer Liquid Detector

PC 1912 Vaporizer Liquid Detector contains LEDs and IR diodes.
 Four white LEDs illuminate the vaporizer window.
 Six sending IR diodes used to monitor the anesthetic agent level in the level meter tube. The
diodes position corresponds to 5%, 10%, 25%, 50%, 75% and 100% contents in the container
according to the level meter tube. Receiving transistors located on PC 1913. The agent level
can be shown on the Control Panel.
PC 1913 Vaporizer Liquid Level Detector

PC 1913 Vaporizer Liquid Level Detector contains six receiving transistors corresponding to the
sending IR diodes on PC 1912.
PC 1914 Vaporizer Pulse Detector

PC 1914 Vaporizer Pulse Detector contains one sending IR diode to detect anesthetic agent
spray produced by the Vaporizer Injector. Receiving transistor located on PC 1926.
PC 1926 Vaporizer Pulse Detector

PC 1926 Vaporizer Pulse Detector contains receiving transistor corresponding to the sending IR
diode on PC 1914.
PC 1931 Vaporizer Lid Sensor

PC 1931 Vaporizer Lid Sensor contains a reflective object sensor (opto switch) to detect that the
vaporizer lid is closed or near closed position.
66 76 980_02 3 - 27
7. Connector block and Safety Valve

Fresh Gas is supplied to the Patient Cassette from this section. Fresh Gas from Vaporizer and
O2 Flush is connected to the Fresh Gas Connector Block.
The Fresh Gas Connector Block is mounted in units with S/N above 1500. If installing the AFGO
option, this block will be replaced by the AFGO Valve. On units with S/N below 1500, the AFGO
Valve is factory installed as default.
Fresh gas to the Patient Cassette is protected from high pressures by the Fresh Gas Safety
Valve.
Fresh Gas Connector Block
1. Fresh gas from vaporizer

2. Connector for O2 from the O2 Flush
Valve
3. CGA sampling gas return point (R2)
4. Plugged connector for drive gas supply
to AFGO Pilot Valve
5. Fresh gas to patient cassette (via safety
valve)
The following gas connections are integrated in the Fresh Gas Connector Block:
 Fresh gas from vaporizer.
 O2 from the O2 Flush Valve. Supplies additional O2 to the fresh gas when O2 Flush Valve
button is pressed.
 Control Gas Analyzer’s sampling gas return (R2). Return point for CGA gas sample.
 Pilot Valve Drive Gas supply (PV7). Plugged connector to hold the drive gas tube intended for
the AFGO Pilot Valve (when the optional AFGO Valve is installed)
 Fresh gas to patient cassette via the safety valve.
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Fresh Gas Safety Valve
1. Fresh gas channel (from vaporizer)

2. Reflector gas channel (from gas
module)
3. Safety valve membrane housing
4. Connector to EVAC
5. Connector to expiratory outlet on
cassette
6. Fresh Gas Safety Valve SV1
Fresh Gas Safety Valve SV1 is a spring-loaded solenoid valve. The valve is connected to the
Fresh Gas from Vaporizer channel close to the Patient Cassette. The valve is easy to remove
for inspection and cleaning.
A gas channel for the Reflector Gas is integrated in the safety valve unit, but is not connected to
the safety valve function.
The safety valve solenoid is electrically controlled from PC 1919 Exp. channel:
 When the solenoid is not activated, the safety valve is kept closed by the spring inside the
valve housing.
 When the solenoid is electrically activated, the safety valve will open and the fresh gas is let
out from the fresh gas channel to the EVAC Reservoir thus enabling a decrease in the
inspiratory pressure.
The opening conditions for the safety valve are:
 The pressure inside the inspiratory channel in the Patient Cassette is 5 cmH2O above the
preset upper pressure limit. This condition is controlled by the Monitoring subsystem. AUTO
mode only.
 The pressure inside the inspiratory channel in the Patient Cassette is 7 cmH2O above the
preset upper pressure limit. This condition is controlled by the Control subsystem. AUTO
mode only.
 The pressure inside the inspiratory channel in the Patient Cassette is above:
 20 cmH2O if APL is set between SP and 12 cmH2O. Redundant opening condition at 25
cmH2O. MAN mode only.
 Set APL +7 cmH2O if APL i set between 13 and 49 cmH2O. Redundant opening condition
at 12 cmH2O. MAN mode only.
 Set APL +10 cmH2O if APL i set between 50 and 80 cmH2O. Redundant opening condition
at 15 cmH2O. MAN mode only.
 The safety valve will also be opened by some other alarms, e. g. the High continuous
pressure-alarm (PEEP level + 15 cmH2O for more than 15 seconds). AUTO mode only.
 The pressure inside the inspiratory channel in the Patient Cassette is above 117 ±7 cmH2O.
This condition is controlled by calibrated electronics and calibration to 117 ±3 cmH2O is
performed during each System checkout. This condition will also open the APL/PEEP valve
and is an extra safety function and the situation will normally not occur. AUTO and MAN
mode.
66 76 980_02 3 - 29
8. Patient Cassette
The Patient Cassette is the main interface for the gases distributed to and from the patient. The
cassette is a removable and easy-to-clean unit.
The gas modules and the unidirectional valves in the cassette control the gas flow through the
cassette. The gas flow is controlled due to:
 Selected breathing system.
 Selected ventilation mode.
 Breath cycle phase.
The Patient Cassette connects to:
 Fresh Gas from Vaporizer (via Safety Valve SV1).
 Reflector Gas from the Reflector Gas Module.
 Volume Reflector, two channels.
 Expiratory Outlet.
 Manual Ventilation Bag.
 CO2 Absorber, inlet and outlet. The absorber connections are equipped with spring-loaded
cut-off valves that will automatically close the connections when the CO2 Absorber is lowered.
 Patient tubing, Insp. and Exp.
The Patient Cassette also contains:
 Gas sampling and gas return channels for the Gas analyzers.
 Pressure measuring points for Insp. and Exp. pressure.
Other integrated cassette main functions are:
 The Expiratory Flow Transducer that measures the expiratory gas flow through the cassette.
 The APL/PEEP Valve that limits the airway pressure during ventilation.
 The Manual Ventilation Valve that connects the Manual Ventilation Bag.
The CO2 Absorber valves and a number of silicone parts in the cassette must be replaced
during Preventive Maintenance.
66 76 980_02 3 - 30
Patient Cassette
Inspiratory and Expiratory Valves

The unidirectional inspiratory and expiratory valves control the gas flows in the cassette. The
ceramic valve discs are visible inside the transparent plastic covers. The discs are kept in
position by a valve cage. The disc and valve cage is a complete unit.
Absorber Bypass Valves

The absorber connections (Inlet and Outlet) are equipped with spring-loaded cut-off valves that
will automatically close the absorber connections when the CO2 Absorber is lowered. With the
absorber connections closed, the bypass channel inside the cassette will be open.
The CO2 Absorber valves must be replaced during Preventive Maintenance.
Expiratory Flow Transducer

The Expiratory Flow Transducer is a measuring device for the expiratory gas flow, using
ultrasound technique with two ultrasonic transducers/receivers. The measuring process is
controlled from PC 1919 Expiratory Channel.
During controlled ventilation, the flow transducer measures the expiratory flow. During manual
ventilation it also measures the inspiratory flow. The flow transducer is bi-directional, and
practically unaffected by different gas concentration. The flow transducer delivers an analog
voltage which is proportional to the flow. All necessary compensations are made by the
subsystem itself.
The Expiratory Flow Transducer contains two identical transducers. One of the transducers
sends out ultrasonic sound downstream that is received by the other transducer. The time from
sending to receiving ultrasonic sound in downstream expiratory gas flow is measured. Then the
ultrasonic sound direction is switched; the transducer earlier receiving is sending out ultrasonic
sound upstream the expiratory gas flow. The ultrasonic sound is received by the transducer now
acting as a receiver. The time from sending to receiving ultrasonic sound in upstream expiratory
gas flow is measured. The time difference between the downstream and the upstream time
measurements provides flow information. The measuring rate is 200 Hz.
66 76 980_02 3 - 31
To reduce water condensation in conjunction with the transducers, the flow transducer is
heated. A heating foil is mounted close to each transducer.
The expiratory gas temperature will differ within the breathing system; the gas will e.g. be
cooled down in the Volume Reflector. These temperature variations will affect the gas flow
calculations and thus also the volume measuring. One temperature sensor, located close to the
expiratory inlet, measures the temperature of the gas flow from the patient. The other
temperature sensor, located close to the flow transducer, measures the gas temperature in
conjunction with the flow transducer. With this design, the temperature from both the reflector
and the patient can be estimated.
Manual Ventilation Valve

The Manual Ventilation Valve connects the Manual Ventilation Bag. The Manual Ventilation
Valve consists of a membrane in the cassette that is operated by the axis of the Manual
Ventilation Valve Actuator PP3.
The valve is fully open as long as no Pilot Valve Drive Gas is supplied to PP3 via EMV2. A
magnet mounted on the PP3 axis will attract the metal washer on the membrane. This will keep
the membrane in contact with the axis to prevent valve closing in case of negative pressure.
The Manual Ventilation Valve membrane must be replaced during Preventive Maintenance.
APL/PEEP Valve
The APL/PEEP Valve limits the airway pressure to the level set by the operator.
The APL/PEEP Valve consists of a membrane in the cassette that is operated by the axis of the
APL/PEEP Valve Coil. The axis can be activated (pushed up) into desired position in two
different ways:
 During automatic and manual ventilation, power supply to the coil is regulated so that the
airway pressure in the patient system is kept on the APL/PEEP level set by the operator.
 During emergency manual ventilation, the axis is pushed up into desired position by the
mushroom valve inside the Emergency Valve Actuator mounted underneath the APL/PEEP
Valve Coil. Gas pressure (supplied by REG5) to inflate the mushroom valve is regulated to
correspond to the Mechanical APL level set by the operator.
The APL/PEEP Valve is fully open as long as the axis is not activated.
The APL/PEEP Valve membrane must be replaced during Preventive Maintenance.
There is also a counter for the breathing cycles. Operating capacity for the membrane is
estimated to 10.000.000 breathing cycles. If this limit is passed, or if the membrane for some
reason has become defective, it must be replaced. Remaining capacity (in %) for the membrane
can be shown in the Service & Setting’s Status window. The remaining capacity meter must be
reset after replacement of the membrane.
Expiratory Outlet One-way Valve

The exhaust gas leaves the cassette via the Expiratory Outlet One-Way Valve mounted in the
expiratory outlet.
This valve prevents:
 Gas from EVAC to mix with the breathing gas. This may create an incorrect gas mix and a
cross-contamination risk.
 Backflow via EVAC during spontaneous breathing.
 Pressure drops that may cause pressure triggering.
The Expiratory Outlet One-Way Valve must be replaced during Preventive Maintenance.
66 76 980_02 3 - 32
PC 1917 Expiratory Channel Cassette

The PC 1917 Expiratory Channel Cassette is a connection board, integrated into the Patient
Cassette, for the Expiratory Flow Transducer, temperature sensors and for the heating foil. It
connects to PC 1918 mounted in the Patient Cassette Docking.
Information from breath cycle counter is stored on PC 1917. This information is used to
calculate remaining capacity for the Expiratory membrane (APL/PEEP valve membrane).
66 76 980_02 3 - 33
9. Patient Cassette Docking

The main part of the Patient Cassette Docking is the Patient Cassette Cover. The cover
connects the Patient Cassette to the sampling and pressure channels in the cassette. The
electrical connection to the cassette is also integrated into the cover.
The Patient Cassette is secured in correct position by the patient cassette locking device.
The Patient Cassette Cover contains:
 Inspiratory Sample Filter Holder.
 Expiratory Sample Filter Holder.
 Patient Cassette Cover tubing for gas analyzers and pressure transducers.
 PC 1918 Expiratory Channel Connector.
The Insp. and Exp. Sample Filter Holders including filters and the Nafion™ tube must be
replaced during Preventive Maintenance.
Patient Cassette Cover

Patient Cassette Docking
Patient Cassette Cover

The Patient Cassette Cover is mounted on hinges onto the unit. The cover must be opened to
remove the cassette. For safety reasons, a two-handed grip is required to release and open the
cover.
The internal Patient Cassette Cover tubing for gas analyzers and pressure sampling are located
behind a cover plate. To reduce water condensation in conjunction with Control Gas Analyzer
sampling, Nafion tubing is used. This Nafion tubing must be replaced during Preventive
Maintenance.
The cassette connector board PC 1918 Expiratory Channel Connector is mounted on the cover.
Gas sampling as well as electrical connection to the cassette will be disconnected when the
cover is opened.
66 76 980_02 3 - 34
Insp. and Exp. Sample Filter Holder

As the gas in the breathing system may be contaminated, the gas analyzers and the pressure
transducers must be protected with filters. The filters are connected to the sampling channels in
the cassette when the Patient Cassette Cover is closed.
The filters with holders are designed as two complete units:
 Insp. Sample Filter Holder with three filters for Control Gas Analyzer sampling, Inspiratory
pressure and Control Gas Analyzer return.
 Exp. Sample Filter Holder with two filters for Patient Gas Analyzer return and Expiratory
pressure.
To reduce water condensation in conjunction with the filters, the filter holder seats are heated.
Heating foils are mounted in the filter holder seats.
Gas is sampled from the inspiratory channel S1 in the cassette, i.e. from the gas delivered to
the patient. The gas sample is routed via a Nafion tube. The Nafion tube equalizes the moisture
content and the temperature in the sampled gas to that of the ambient air. This is to reduce the
influence on the measurements from humidity and to prevent from water condensation inside
the sampling system.
All filters and the Nafion tube must be replaced during Preventive Maintenance.
PC 1918 Expiratory Channel Connector

The PC 1918 Expiratory Channel Connector is a connection board mounted inside the Patient
Cassette Cover. It connects to PC 1917 mounted in the Patient Cassette. It will also power
supply the heating foils at the Sample Filter Holders.
66 76 980_02 3 - 35
10. Gas Analyzer Section

FLOW-i is equipped with two side-stream multigas analyzers intended to monitor respiratory
and anesthetic gases sampled from the breathing circuits. The gases measured are O2, CO2,
N2O, Isoflurane, Sevoflurane and Desflurane in any combination.
All gases in the gas sample, except O2, are identified and measured by an infrared sensor. O2
is identified and measured by a paramagnetic O2 sensor.
The Gas Analyzer Section contains:
 Control Gas Analyzer (CGA) unit with an AION gas measuring unit, a Control O2 Sensor and
two sampling valves. This is a safety feature to monitor Fresh Gas from Vaporizer.
 Patient Gas Analyzer (PGA) unit with an AION gas measuring unit, a Patient O2 Sensor and a
Water Trap. The information created by this unit is calculated and shown on the Control
Panel.
The AION gas measuring units are identical (HW and SW) for CGA and PGA. The reduced
sampling and zeroing times in CGA are controlled by the AION SW in interaction with the
System SW.
The O2 Sensors are of different types, but use the same paramagnetic technology. The CGA
O2 Sensor output is digital, while the PGA O2 Sensor output is analogue.
Note
A Service Software for the gas analyzers is required to:
 Adjust the potentiometers on the O2 sensor. If the Service Software is not used, the
measurement accuracy of the gas analyzer will be outdated.
 Perform an O2 sensor calibration if the O2 sensor and/or the AION have been replaced.
 Update the O2 sensor serial number stored in AION EEPROM if the O2 sensor has been
replaced.
66 76 980_02 3 - 36
 Update the configuration stored in the AION EEPROM if the AION unit has been replaced.
This is done to secure traceability and to allow correct revision number to be shown on the
Control Panel.
Control Gas Analyzer
Control Gas Analyzer functional diagram
Control Gas Analyzer AION
The AION™ is the gas measuring unit. It is a complete unit and must not be disassembled.
The following modules are included in the AION:

 Pneumatic Module: Interconnection between the different parts of the gas sampling system.
 Gas Measurement Bench (GMB): Identifies and measures the gases CO2, N2O and
anesthetic agents.
 Pump Module: Creates and controls the gas sampling flow.
 Base Module including AION PC board with CPU, EEPROM and software. Controls the gas
sampling system and performs calculations from the measured parameters.
The CGA AION has a number of SW controlled features that differ from the PGA AION:
 The IR light source is kept heated in a “sleep mode” to enable a fast start (<10 s).
 The SW prioritizes speed instead of a noise-free signal.
 The zeroing time is reduced from 12 to 4 s.
 At cold start, gas measuring values with reduces accuracy, are delivered after 55 s.
 The purge function is not required and thus disabled.
 The anesthetic agents are not automatically identified. The agent to be measured is set (hard
coded) by the connected vaporizer.
66 76 980_02 3 - 37
Pneumatic Module
The pneumatic module interconnects the pump, the gas measurement bench and the O2
sensor. Includes two solenoid valves; the zero calibration valve (ZCV) and the purge flow valve
(PFV)
Zero Calibration Valve (ZCV): To establish a gas zero concentration reference, ambient air is
routed through the Gas Measurement Bench via the Zero Calibration Valve. The ambient gas
intake is located behind the Mechanical APL knob in the Emergency Ventilation section. A filter
is connected to the tubing.
The automatic zero calibration of the AION will be performed:
 During warm-up. In CGA, a “sleep mode” will keep the IR light source heated and the pump
disabled to avoid zero calibration and enable a fast start (<10 s).
 At a temperature change >1 °C (in the GMB)
 Every 4 hours. In CGA, this time controlled calibration can be disabled by the System SW.
 At gas span calibration.
Purge Flow Valve (PFV): The purge flow function is used only when a water trap is connected
to the sampling line. It is not required, and disabled, in the CGA.
Gas Measurement Bench

The CO2, N2O, Isoflurane, Desflurane and Sevoflurane are measured in the Gas Measurement
Bench (GMB). The anesthetic agents are not automatically identified. The agent to be measured
is set (hard coded) by the connected vaporizer.
66 76 980_02 3 - 38
The GMB consists of an IR light source, a rotating filter wheel with optical filters connected to a
DC motor, the gas measurement chamber and an IR light detector.
The measurement of CO2, N2O and the anesthetic agents in the sampling gas is based on the
fact that the different gas components absorb infrared light at specific wavelengths. The filter
wheel has eight optical filters to allow an accurate analysis of any mixture of these gases.
As O2 does not absorb infrared light to the same extent as other breathing gases, O2 is
measured by the separate O2 sensor. However, the presence of O2 causes some interference
and information from the O2 sensor is used to compensate for that interference.
The GMB also includes a PCB with an EEPROM and components for pressure and temperature
measurements. Factory calibration data are stored in the EEPROM and the gas calibration data
is updated during the gas span calibration.
Pump Module
The Pump Module (PM) with a double-action membrane pump has a built-in flow control with its
own flow sensor. The delivered flow is very stable with minimal flow variations. The design of
the pump makes it very reliable with no maintenance necessary. The default sampling flow rate
is 200 ml/min.
Base Module
The Base Module (BM) includes a PC board with CPU and memory functions. This PC board
controls the gas sampling system and performs calculations from the measured parameters.
The analog signals from the GMB are converted to digital signals in the AION CPU.
The AION-SW is stored in a flash memory. As from System version 2.0, installation of the AION-
SW is included in the semi-automatic System software installation procedure. Refer to chapter
‘Service procedures’.
The AION PC board has a 5 V DC/DC converter for its internal power supply.
66 76 980_02 3 - 39
Control O2 Sensor
The O2 sensor is a paramagnetic sensor that measures the O2 content in the sampled gas
mixture. The sensor output is a serial, full duplex UART (RS-232 compatible) signal with 10 ms
update rate.
O2 is distinguished from most other common gases by its paramagnetic properties. This fact is
used by the paramagnetic O2 sensor, which has two nitrogen filled glass spheres mounted on a
strong rare metal taut-band suspension. This assembly is suspended in a symmetrical non-
uniform magnetic field. In the presence of paramagnetic O2, the glass spheres are pushed
further away from the strongest part of the magnetic field. The strength of the torque acting on
the suspension is proportional to the O2 concentration.
A feedback system creates a current that balances the torque acting on the suspension
assembly. The feedback current is directly proportional to the partial pressure of O2 in the
sample. A voltage output is derived that is proportional to the current, which in turn is
proportional to the O2 concentration.
The O2 sensor has no consumable parts and has a consistent performance over time. It
requires no reference gas for zero calibration and has no interference from other respiratory
gases.
The O2 sensor output is delivered to the system, together with gas measurement information
from AION.
AION uses the O2 concentration data to compensate for the O2 interference on the gas
measurements performed by AION.
The O2 sensor is powered with +5 VDC.
66 76 980_02 3 - 40
Sampling valves
The sampling valves Control Gas Analyzer Inlet Valve EMV14 and Control Gas Analyzer Outlet
Valve EMV16 controls the sampling gas flow to and from the Control Gas Analyzer. The
sampling valves are controlled by the software.
The inlet valve EMV14 can switch between the following gas sampling points:
 Inspiratory channel (S1). Gas will be sampled from the inspiratory channel in the cassette, i.e.
from the gas delivered to the patient. The gas sample is routed via a heated bacteria filter and
a Nafion™ tube. The Nafion tube equalizes the moisture content and the temperature in the
sampled gas to that of the ambient air. This is to reduce the influence on the measurements
from humidity and to prevent from water condensation inside the sampling system.
 Fresh gas channel (S2). Gas will be sampled simultaneously from two different sampling
points in the fresh gas channel; 50% of the gas before the vaporizer and 50% after the
vaporizer. The purpose of this 50/50 gas mix is to get a lower and more stable agent
concentration in the gas sample. If all gas is sampled after the vaporizer, the agent
concentration may temporarily exceed AION’s measuring range (due to the vaporizer’s
injection technique). The software will re-calculate the measured value to the actual agent
concentration. With this design, CGA will be able to measure a much higher agent
concentration compared to the PCA.
The outlet valve EMV16 can switch between the following gas return points:
 Inspiratory channel (R1). The gas sample will be returned to the inspiratory channel in the
cassette, close to the sampling point. Used when gas is sampled from the inspiratory channel.
 Fresh gas (R2). The gas sample will be returned to the fresh gas channel. The gas return
point is located inside the Fresh Gas Connector Block (or AFGO Valve if mounted). Used
when gas is sampled from the fresh gas channel.
Default sampling setting is fresh gas (S2 > R2).
66 76 980_02 3 - 41
Patient Gas Analyzer
Patient Gas Analyzer functional diagram
Patient Gas Analyzer AION
The AION™ is the gas measuring unit. It is a complete unit and must not be disassembled.
The following modules are included in the AION:

 Pneumatic Module: Interconnection between the different parts of the gas sampling system.
 Gas Measurement Bench (GMB): Identifies and measures the gases CO2, N2O and
anesthetic agents.
 Pump Module: Creates and controls the gas sampling flow.
 Base Module including AION PC board with CPU, EEPROM and software. Controls the gas
sampling system and performs calculations from the measured parameters.
66 76 980_02 3 - 42
Pneumatic Module
The pneumatic module interconnects the pump, the gas measurement bench and the O2
sensor. Includes two solenoid valves; the zero calibration valve (ZCV) and the purge flow valve
(PFV)
Zero Calibration Valve (ZCV): To establish a gas zero concentration reference, ambient air is
routed through the Gas Measurement Bench via the Zero Calibration Valve. The ambient gas
intake is located behind the Mechanical APL knob in the Emergency Ventilation section. A filter
is connected to the tubing.
The automatic zero calibration of the AION will be performed:
 During warm-up
 At a temperature change >1 °C (in the GMB)
 Every 4 hours
 At gas span calibration.
Purge Flow Valve (PFV):

During normal sampling condition, when a water trap is used, there is always a small purge flow
of approx. 10% of the total flow through the AION. This purge flow is created by the purge flow
restrictor.
If there is an obstruction in the sampling line, this will be detected by the flow sensor in the
pump as a decreased flow.
If the total flow from the two water trap outlets drops below 40 ml/min for more than one second,
the forced purge flow-function is activated during 12 seconds. This forced purge flow is created
by the Purge Flow Valve connected in parallel with the purge flow restrictor. The forced purge
66 76 980_02 3 - 43
flow forces water and secretions in the sampling line into the water trap container. The forced
purge flow is routed from the water trap directly to the pump and out through the evacuation
outlet. It will not pass the Gas Measurement Bench or the O2 sensor.
If the total flow remains below the limit value, the forced purge flow-function will be repeated up
to four times until further forced purge cycles are inhibited. The purge function is automatic and
is not possible to start manually.
Gas Measurement Bench

The CO2, N2O, Isoflurane, Desflurane and Sevoflurane are identified and measured in the Gas
Measurement Bench (GMB).
The GMB consists of an IR light source, a rotating filter wheel with optical filters connected to a
DC motor, the gas measurement chamber and an IR light detector.
The measurement of CO2, N2O and the anesthetic agents in the sampling gas is based on the
fact that the different gas components absorb infrared light at specific wavelengths. The filter
wheel has eight optical filters to allow an accurate analysis of any mixture of these gases.
As O2 does not absorb infrared light to the same extent as other breathing gases, O2 is
measured by the separate O2 sensor. However, the presence of O2 causes some interference
and information from the O2 sensor is used to compensate for that interference.
The GMB also includes a PCB with an EEPROM and components for pressure and temperature
measurements. Factory calibration data are stored in the EEPROM and the gas calibration data
is updated during the gas span calibration.
Pump Module
The Pump Module (PM) with a double-action membrane pump has a built-in flow control with its
own flow sensor. The delivered flow is very stable with minimal flow variations. The design of
the pump makes it very reliable with no maintenance necessary. The water trap to be used sets
the default sampling flow rate to 200 ml/min.
During the forced purge flow, the pump capacity will be increased to create the forced purge
flow. This will not change the sampling flow rate.
66 76 980_02 3 - 44
Base Module
The Base Module (BM) includes AION module has a PC board with CPU and memory
functions. This PC board controls the gas sampling system and performs calculations from the
measured parameters. The analog signals from the GMB and from the O2 sensor are converted
to digital signals in the AION CPU.
The AION-SW is stored in a flash memory. As from System version 2.0, installation of the AION-
SW is included in the semi-automatic System software installation procedure. Refer to chapter
‘Service procedures’.
The AION PC board has a 5 V DC/DC converter for its internal power supply.
Patient O2 Sensor
The O2 sensor is a paramagnetic sensor that measures the O2 content in the sampled gas
mixture. The sensor output is an analogue signal. One volt corresponds to a concentration of
100% oxygen.
O2 is distinguished from most other common gases by its paramagnetic properties. This fact is
used by the paramagnetic O2 sensor, which has two nitrogen filled glass spheres mounted on a
strong rare metal taut-band suspension. This assembly is suspended in a symmetrical non-
uniform magnetic field. In the presence of paramagnetic O2, the glass spheres are pushed
further away from the strongest part of the magnetic field. The strength of the torque acting on
the suspension is proportional to the O2 concentration.
A feedback system creates a current that balances the torque acting on the suspension
assembly. The feedback current is directly proportional to the partial pressure of O2 in the
sample. A voltage output is derived that is proportional to the current, which in turn is
proportional to the O2 concentration.
66 76 980_02 3 - 45
The O2 sensor has no consumable parts and has a consistent performance over time. It
requires no reference gas for zero calibration and has no interference from other respiratory
gases.
The O2 sensor analogue output is converted to digital and delivered to the system, together
with gas measurement information from AION.
AION uses the O2 concentration data to compensate for the O2 interference on the gas
measurements performed by AION.
The O2 sensor is powered with +5 VDC.
Water Trap
The DRYLINE™ water trap protects the gas analyzer system from condensed water, secretions,
bacterial contamination and dust. It consists of two parts, a filter housing with hydrophobic anti-
bacterial filter and a container for separated waste.
The filter housing has one gas sample inlet (W1) to be connected to the sampling tube.
In the water trap, the sampling flow is divided in two parts:
 Sampling gas flow (W2), approx. 90%.
 Purge gas flow (W3), approx. 10%. This flow will create a negative pressure inside the water
trap in order to collect the water droplets.
There are two outlets in the filter housing, one for each gas flow.
66 76 980_02 3 - 46
Water Trap Receptacle
The Water Trap is connected to the Water Trap Receptacle. There are two gas connections on
the receptacle; one for the sampling gas flow and one for the purge gas flow.
The gas sample is routed via a bacteria filter and a Nafion™ tube. The Nafion tube equalizes
the moisture content and the temperature in the sampled gas to that of the ambient air. This is
to reduce the influence on the measurements from humidity and to prevent from water
condensation inside the sampling system.
Two electrical switches on the water trap receptacle detect if a water trap is present. If no water
trap is connected or if a water trap without container is connected, both switches are inactive.
The pump, and thus the gas flow through the Patient Gas Analyzer, is automatically stopped to
prevent contamination.
The control signal cable from the water trap receptacle PC board is connected to the Main back-
plane.
66 76 980_02 3 - 47
11. CO2 Absorber

In Circle System, expiratory gas is purified in the CO2 Absorber (1) before it is mixed with fresh
gas and delivered to the patient.
The absorber is maneuvered (locked and released) with the absorber locking switch (2).
Safety Aspects
 The complete CO2 Absorber must be discarded as hazardous waste when
consumed.
 Always use MAQUET approved CO2 Absorber.
 Never open the CO2 Absorber to replace soda lime.
Further important information regarding replacement, safety aspects and storage of
the CO2 Absorber can be found in the User’s Manual.
CO2 Absorber
Expiratory gas from the Volume Reflector is routed through the CO2 Absorber and thus purified
before it is mixed with Fresh Gas from Vaporizer and delivered to the patient.
The CO2 Absorber will also handle water that may condensate in the absorber.
Furthermore, the color of the absorbent will change when consumed (from white to blue/violet).
The pre-packed CO2 Absorber contains 700 ml of absorbent.
The absorber is placed in the absorber compartment and lifted into position (Bypassed or
Locked) by a spring-loaded piston that is manually actuated by the absorber locking switch.
66 76 980_02 3 - 48
Absorber Sensor
The Absorber Sensor is a micro switch that is actuated by the piston in the absorber lift. The
sensor indicates when:
 The absorber is not connected (locking switch position Open or Bypassed)
 The absorber is connected (locking switch position Locked).
The Absorber Sensor is electrically connected to PC 1907 Valve Drivers.
66 76 980_02 3 - 49
12. Volume Reflector

The re-breathing function is supported by the Volume Reflector. It functions as a reservoir of
exhaled gases, allowing the partial re-administration of these to the patient via the circle system.
There are no moving parts in the Volume Reflector.
Volume Reflector
The purpose of the Volume Reflector is to store the patients expired gas so that the gas can be
purified in the absorber for partial re-use during next inspiration phase.
The inside of the reflector is designed as a long gas channel with a total volume of 1.3 liter.
During the expiration phase, expiratory gas from the patient will be routed into the reflector gas
channel.
During the inspiration phase, reflector gas from the Reflector Gas Module will be routed into the
other end of the reflector gas channel. The reflector gas will, like a piston, push the expiratory
gas out from the reflector and through the CO2 Absorber. Fresh Gas according the Control
Panel setting will then be mixed with the purified gas to form the inspiratory gas to the patient.
CAUTION: As the Volume Reflector is exposed to the patients expired gas it must
be included in the routine cleaning procedure, refer to the User’s Manual.
Reflector Socket
The Reflector Socket (volume reflector adaptor) connects the Patient Cassette to the Volume
Reflector. The socket will also secure the reflector in position when mounted.
As the Reflector Socket is exposed to the patients expired gas it must be included in the routine
cleaning procedure, refer to the User’s Manual.
The Reflector Socket seals must be replaced during Preventive Maintenance.
66 76 980_02 3 - 50
PC 1781 (R) Reflector Pressure Transducer

PC 1781 Reflector Pressure Transducer is mounted on and electrically connected to PC 1900
Main Back-plane. The transducer is pneumatically connected to the Reflector Gas channel, prior
to the Patient Cassette, via a gas pressure tube.
proportional to the measured pressure thus giving a linear measurement in the range
-40 cmH2O to +140 cmH2O (inaccuracy ±5% or ±1 cmH2O).
66 76 980_02 3 - 51
13. Reflector Gas Supply

Reflector Gas to the Volume Reflector is supplied from this section. The gas is routed via the
Patient Cassette. The Reflector Gas Module regulates the reflector gas flow. A pressure
transducer is used to measure the Reflector Gas pressure in order to regulate the Inspiratory
pressure correctly (in cooperation with the fresh gas modules).
1. Reflector Gas Module

2-4. Fresh Gas Modules (part of
Fresh Gas Supply sub-section)
Reflector Gas Module

The Reflector Gas Module is connected to the Gas Module Docking. The Gas Module Docking
contains gas channels for distribution of gas to the Reflector Gas Module.
The Reflector Gas Module is an O2 module and O2 must be used as Reflector Gas. This is
controlled by the Reflector Gas Selector. The default setting is O2 and this setting must not be
changed.
During the inspiration phase, gas from the Reflector Gas Module will be routed into the Volume
Reflector. The reflector gas will, like a piston, push the expiratory gas out from the reflector and
through the CO2 Absorber.
66 76 980_02 3 - 52
1. Gas inlet
2. Filter
3. Temperature sensor
4. Supply pressure transducer
5. Flow transducer (Delta pressure transducer and net)
6. Nozzle unit with valve diaphragm
7. Solenoid
CAUTION: The Gas Modules are factory calibrated. The Gas Modules must not be
disassembled further than described in chapter 'Preventive Maintenance'.
Gas inlet
When the Gas Module is mounted in the unit, the gas inlet channel in the filter cover connects to
the Gas Module Docking on the Gas Distribution Section.
The filter housing and the filter cover are provided with matching guide pins. These guide pins
prevent mounting of the filter cover (with gas inlet) on the wrong module.
Filter
The Filter protects the system from particles in the gas delivered to the Gas Module. The filter
66 76 980_02 3 - 53
Temperature sensor
The temperature of the supplied gas is measured by the Temperature Sensor. This sensor is
situated in the gas flow.
The output signal from this sensor is used to compensate for the gas density variations due to
temperature.
Supply pressure transducer

The pressure of the supplied gas is measured by the Supply Pressure Transducer.
The output signal from this transducer is amplified. It is then used to calculate the absolute
pressure of the gas to compensate for gas density variations due to pressure.
Flow transducer
The gas flows through a net (resistance) which causes a pressure drop. The pressure is
measured on both sides of this net and the differential pressure value is then amplified.
Nozzle unit
The plastic Nozzle Unit contains a valve diaphragm. The valve diaphragm, controlled by the
Solenoid, regulates the gas flow through the Gas Module.
The complete plastic nozzle unit must be replaced during the 'Preventive Maintenance'. After
replacement, allow the diaphragm to settle during approx. 10 minutes before gas pressure is
connected to the Gas Module.
Solenoid
The gas flow through the Gas Module is regulated by the Solenoid via the Nozzle Unit. The
current supplied to the solenoid is regulated so that the Gas Module will deliver a gas flow
according to the settings on the Control Panel.
ID/Status PROM
66 76 980_02 3 - 54
14. Manual Ventilation Section

The Manual Ventilation Section contains the:
 Manual Ventilation Valve Actuator PP3 that will open or close the Manual Ventilation Valve in
the cassette.
 Manual Ventilation Bag with tubing used for manual ventilation of the patient.
1. Manual Ventilation Valve Actuator PP3

2. Manual Ventilation Valve (in Patient Cassette)
3. Connector for Manual Breathing Bag (on Patient
Cassette)
Manual Ventilation Valve Actuator

The Manual Ventilation Valve Actuator PP3 is a pneumatic piston connected to and controlled
by the Manual Ventilation Pilot Valve EMV2:
 When the Manual ventilation switch is set to AUT, EMV2 will open and supply pressure to
PP3. This will close the Manual Ventilation Valve inside the Patient Cassette and disable the
Manual Ventilation Bag.
 When the Manual ventilation switch is set to MAN, EMV2 will close and de-pressurize PP3.
This will open the Manual Ventilation Valve inside the Patient Cassette and enable the Manual
Ventilation Bag.
A magnet mounted on the PP3 axis will attract the metal washer on the Manual Ventilation
Valve membrane. This will keep the membrane in contact with the axis to prevent valve closing
in case of negative pressure.
Manual Ventilation Bag

The Manual Ventilation Bag with tubing is connected to the Patient Cassette. The size of the
breathing bag and tube may differ based on the size of the patient.
It is recommended to use MAQUET's manual breathing bag that is made of a soft, flexible and
latex free material for easy, pliable filling
66 76 980_02 3 - 55
15. Emergency Manual Ventilation Section

The description of the Emergency Manual Ventilation Section below contains also information
on a few parts used during normal ventilation.
The design of the Oxygen Connector Block and connection of O2 tubing’s have been changed.
Both versions are described below:
 Version A – Units with S/N below 1500.
 Version B – Units with S/N above 1500.
In case of a total power failure (i.e. mains power and power backup battery) or system failure,
this system will allow the patient to be manually ventilated. The emergency ventilation system
comprises:
 Emergency Ventilation control panel with:
 Emergency Ventilation switch
 Oxygen Flow; flowmeter for oxygen gas supply during emergency manual ventilation
 Emergency APL Pressure Regulator (Mechanical APL); for APL setting during emergency
manual ventilation
 Emergency APL actuator to control the APL valve inside the cassette during emergency
manual ventilation
 APL/PEEP Valve Coil that is mechanically controlled by the Emergency APL actuator during
emergency manual ventilation and electrically controlled during normal AUT and MAN
ventilation
 Gas analyzer zero calibration gas intake
 Oxygen Connector Block.
Note: When Emergency Ventilation is switched Off, the Mechanical APL must be set to
minimum (for units of Version A).
Version A
66 76 980_02 3 - 56
Version B
1. Emergency Ventilation Switch

2. Oxygen Flowmeter
3. Emergency APL Pressure Regulator
4. Oxygen Connector Block
5. Oxygen Flow One-way Valve and Filter
6. APL Bleed-flow Device
7. Oxygen Flow Valve
66 76 980_02 3 - 57
Emergency Ventilation Switch

On/Off switch for emergency ventilation. With the switch set to On, oxygen will be supplied to
Oxygen Flow and to Emergency APL Pressure Regulator.
The switch is also electrically connected to PC 1928 Power On/Off. If the emergency ventilation
system is activated while the anesthesia system is in operation, the anesthesia system will be
shutdown.
Oxygen Flow
The oxygen flowmeter, graded up to 10 l/min, is used to supply oxygen to the breathing system
during emergency manual ventilation. Max. flow is 16–20 l/min. The gas is connected to the O2
supply to Fresh Gas tubing via the Oxygen Connector Block.
Emergency APL Pressure Regulator

Emergency APL Pressure Regulator REG5 (Mechanical APL) is used to set APL during
emergency manual ventilation. Minimum setting corresponds to approx. 6 cmH2O.
The force on the spring inside the regulator can be adjusted with the setting knob:
 No mechanical pressure on the spring will keep the regulator closed. The supply valve inside
the regulator will be pushed upwards by the gas pressure and close the regulator gas inlet. No
gas pressure will be supplied to the Emergency APL Actuator.
 Raised mechanical pressure on the spring, regulated by the setting knob, will push down the
diaphragm assembly and slightly open the supply valve. A gas pressure will now inflate the
mushroom valve in the Emergency APL Actuator. The mushroom valve will mechanically
regulate the APL/PEEP Valve. Excess output pressure exhausts through the vents until it
reaches the setpoint.
When Emergency Ventilation is switched Off, the Mechanical APL must be set to minimum. If
the Mechanical APL is set to a higher pressure, the Emergency APL Actuator may not be de-
pressurized through the Excess pressure vent in the regulator. This may affect the normal APL
function. (For units of Version A).
66 76 980_02 3 - 58
1. APL/PEEP Valve Coil

2. Emergency APL Actuator
APL/PEEP Valve Coil

The movable axis of the APL/PEEP Valve Coil controls the opening of the APL/PEEP Valve in
the cassette by pushing the valve membrane into desired position. The valve coil axis can be
activated (pushed up) into desired position in two different ways:
 During automatic and manual ventilation, power supply to the coil is regulated so that the
airway pressure in the patient system is kept on the APL/PEEP level set by the operator.
 During emergency manual ventilation, the axis is pushed up into desired position by the
mushroom valve inside the Emergency Valve Actuator mounted underneath the APL/PEEP
Valve Coil. The setting is controlled by the Mechanical APL knob
The APL/PEEP Valve is fully open as long as the axis is not activated.
Emergency APL Actuator

The Emergency Valve Actuator consists of a mushroom valve mounted underneath the
APL/PEEP Valve Coil. During emergency manual ventilation, the mushroom valve will be
inflated by the gas pressure from REG5. The movable APL/PEEP Valve Coil axis will be pushed
up into desired position by the inflated mushroom valve.
Gas pressure (supplied by REG5) to inflate the mushroom valve is regulated to correspond to
the Mechanical APL level set by the operator.
The mushroom valve must be replaced during Preventive Maintenance.
Gas analyzer zero calibration gas intake

To establish a gas zero concentration reference in the AION gas analyzers, ambient air is
supplied to the AION’s. The ambient gas intake is located behind the Mechanical APL knob in
the Emergency Ventilation section.
66 76 980_02 3 - 59
Oxygen Connector Block – Version A

Units with S/N below 1500. The Oxygen Connector Block – Version A is a metal housing that
comprises a number of O2 connections. It is also housing for the Oxygen Flow One-way Valve
OV13, Oxygen Flow Filter and the APL Bleed-flow Device.
Oxygen Flow One-way Valve

The Oxygen Flow One-way Valve OV13 is mounted on the Oxygen Connector Block. The valve
prevents leakage from the O2 Flush valve into the Emergency Ventilation section. A leakage
from O2 Flush (malfunction in OV13) may result in a leakage through the Excess pressure vent
in REG5.
The one-way valve must be replaced during Preventive Maintenance.
Oxygen Flow Filter

A filter (mesh net) inside the Oxygen Connector Block will prevent loose particles (e.g. particles
from a broken one-way valve OV13) from entering the O2 supply to Fresh Gas tubing.
APL Bleed-flow device

The APL Bleed-flow device is mounted on the Oxygen Connector Block. A possible leakage
from the Emergency Ventilation Switch will be routed to the O2 Flush channel via this device.
Without this bleed-flow, a leakage from the switch may inflate the Emergency APL Actuator and
interfere with the APL/PEEP setting. Such leakage will increase the pressure in the patient
circuit and will be detected by the System Checkout if it is outside the SCO limits.
Oxygen Connector Block – Version B

Units with S/N above 1500. The Oxygen Connector Block – Version B is a metal housing that
comprises a number of O2 connections. It is also housing for the Oxygen Flow Valve PV8 and
Bleed-flow devices.
Oxygen Flow Valve

The Oxygen Flow Valve PV8 is mounted in the Oxygen Connector Block. The valve is spring-
loaded and closed during normal operation.
When Emergency Ventilation is switch On, PV8 is pressurized with O2 from the Emergency
Ventilation Switch. PV8 will open and allow O2 supply, controlled by the oxygen flowmeter, into
the Fresh Gas tubing.
Bleed-flow devices
There are two Bleed-flow devices connected to the Oxygen Connector Block – Version B:
 High-pressure bleed-flow device. A possible leakage from the Emergency Ventilation Switch
will be evacuated through this device.
 Low-pressure bleed-flow device. Will evacuate pressure from the Emergency APL Actuator.
Without this bleed-flow, a possible leakage from the Emergency APL Pressure Regulator may
inflate the Emergency APL Actuator and interfere with the APL/PEEP setting. Such leakage
will increase the pressure in the patient circuit and will be detected by the System Checkout if
it is outside the SCO limits.
66 76 980_02 3 - 60
16. System checkout

Due to a change in System Checkout (SCO) as from System version 2.1, the System Checkout
valve is no longer required and the design of the System Checkout section has been changed.
Instead, the Safety Valve is used to de-pressurize the system during System Checkout (SCO).
Both versions of the System Checkout section are described below:
 Version A – Units with S/N below 1500.
 Version B – Units with S/N above 1500.
Version A Version B
1. System Checkout Valve PV6 (Version

A)
2. Drive gas connector PP4 (Version A)
3. Plastic EVAC connector
4. Test plug. Connector for Y-piece during
SCO
System Checkout Valve

Version A: System Checkout Valve PV6 is a spring-loaded pneumatic valve. As from System
version 2.1, PV6 is no longer required and the valve is always kept closed by its internal spring.
Version B: System Checkout Valve PV6 is removed and the plastic EVAC connector is plugged.
Test plug
During System Checkout (SCO), the patient tubing’s Y-piece must be connected to the Test
plug. With a plugged Y-piece, the SCO leakage checks can be performed.
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17. EVAC
EVAC is a passive gas scavenging system that evacuates all excess gas, breathing gas as well
as drive gas from the FLOW-i system. The AGS outlet is connected to the hospitals anesthesia
gas scavenging system that will supply the negative pressure required for gas evacuation.
1. EVAC Reservoir
2. Exhaust gas from Patient Cassette
3. Tubing between flow indicator and AGS outlet
4. Evacuation from Drive Gas Safety Valve
5. AGS Flow Indicator
6. Tubing between reservoir and flow indicator
7. Evacuation from Pilot valves and Vaporizer valves
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EVAC Reservoir
Excess gas is collected and evacuated from the system by means of a negative pressure
created by the hospitals anesthesia gas scavenging system. To handle larger gas volumes,
FLOW-i is equipped with an EVAC Reservoir. This plastic container has an air intake towards
ambient air to avoid excessive high negative pressures in the system.
The EVAC Reservoir, the AGS Flow Indicator and the EVAC Hytrel tubing’s must be
disassembled and cleaned during Preventive Maintenance.
AGS Flow Indicator

The AGS Flow Indicator is connected between the AGS outlet and the EVAC Reservoir. When
the hospitals anesthesia gas scavenging system is connected and active, the float in the
indicator will show if the flow is sufficient. A flow of at least 25 l/min is required for sufficient gas
evacuation.
CAUTION: Ensure that the EVAC system is correctly connected after any service
intervention. Running the system with a poor connection may result in anesthetic
agent being emitted into the operation environment. Leakages in the EVAC system
will not be detected by the System Checkout.
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18. Control Panel

The Control Panel is the main user interface during operation of the FLOW-i. Setting of different
parameter input values is made with the help of the following different interface devices:
 Rotary knob (rotary encoder with switch).
 Membrane buttons.
 Screen with active touch pads.
Control Panel main parts:

1. Rear cover
2. PC 1924 Display Connection
3. Display/Touch Panel
4. Backlight Inverter
5. PC 1925 Display CPU
6. Control panel frame
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PC 1924 Display Connection

PC 1924 Display Connection connects most of the parts inside the Control Panel. It connects
also the Control Panel Cable to PC 1922 Panel. This cable supplies:
 Power +12 V UNREG. A converter on PC 1924 supplies +12 V UNREG, +5 V and +3.3 V to
PC 1925 and to the TFT display.
 CAN bus. There is no CAN signal handling on PC 1924, the CAN bus is connected to PC
1925.
 Audio. The Audio signal is amplified on PC 1924 and connected to the loudspeaker inside the
Control Panel. As safety features, the power supply to the loudspeaker is measured and
furthermore a microphone on PC 1924 monitors the loudspeakers audio signal.
 Display. The Display signal is connected to the TFT display in the Display/Touch Panel.
Display/Touch Panel
The Display is a 15’’ TFT (Thin Film Transistor) screen for color display of picture- and
alphanumeric data. The screen brightness can be manually adjusted using the membrane
button Screen layout. Selectable brightness levels are 100%, 75% or 50%.
The Touch Panel implies the touch function of the screen and is interactive with information
shown on the Display.
The Backlight lamps inside the Display/Touch Panel are driven from the Backlight Inverter.
Estimated lifetime (with acceptable brightness level) for the lamps is 30.000 hours. Using
Service & Settings, a time meter for the lamps can be shown. The time meter must be reset
after replacement of the lamps.
Except for the backlight lamps, the Display/Touch Panel is handled as one complete part
Backlight Inverter
PC board with driving stage for backlight (lamps) mounted inside the Display/Touch Panel. The
supply voltage delivered by the Backlight Inverter is 660 V.
WARNING! The PC board generates 660 V. All personnel must exercise extreme
caution if fault tracing or adjustments are performed with power supply connected
and with covers removed.
PC 1925 Display CPU

Some features included on PC 1925 Display CPU are:
 Microprocessor on this board includes control of the functions of the Control Panel.
 Membrane buttons are mounted on this board.
 The Rotary knob is connected to and managed by this board.
 The adjustable screen brightness function is controlled by this board.
 Malfunctions in the display, the loudspeaker and the microphone is detected and
communicated by this board.
 The CAN communication with the Control Panel is controlled by this board.
FLOW-i system.
Information from the backlight time meter is stored on PC 1925.
Note: The System software must be re-installed if PC 1925 is replaced.
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Rotary knob
Rotary knob is an optical rotary encoder with switch that is connected to and managed by PC
1925.
Loudspeaker
For generation of sound, e.g. alarm. The loudspeaker generates different tones with individual
sound volumes. At startup and during System Checkout the function of the loudspeaker is
monitored by the microphone on PC 1924. During operation, it is continuously monitored
through current sensing.
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19. Power Section

The Power Section main parts are:
 AC/DC Converter.
 PC 1923 Power Control.
 PC 1903 External Connectors.
 Fan 1.
 Power backup battery.
The Power Section main functions are:
 Supply DC voltage to the different subsystems.
 Manage Power On/Off including Emergency Ventilation Switch.
 Manage the Power backup battery functions (connect, charge and monitor the battery).
 Monitor the temperature inside the system and as a result, control Fan 1.
1. Battery connector
2. Battery sense connector
3. Gas cylinder pressure connector
4. PC 1903 External connectors (behind panel)
5. Lamp connector
6. AC/DC Power inlet
7. AC/DC Converter
8. PC 1923 Power control
AC/DC Converter
The AC/DC Converter is a complete unit adapted for the FLOW-i application.
The AC/DC Converter supplies 12 V_AC_DC to PC 1923 Power Control. The output from the
AC/DC Converter is 11-16 V DC and the output level is controlled by an analog 0-5 V signal.
Mains power is supplied to the AC/DC Converter via the AC/DC Power inlet, which is equipped
with two 6.3 A fuses.
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PC 1923 Power Control

PC 1923 Power Control main functions are:
 Manage Power On/Off including Emergency Ventilation Switch. The Power button and the
Emergency Ventilation Switch are connected to PC 1923.
 When the system is switched On with the Power button, PC 1923 selects power source
and will power-up the different subsystems.
 When the system is switched Off, or when Emergency Ventilation is switched On, PC 1923
will shut down power supply the different subsystems.
 Supply DC voltage to the different subsystems, refer to diagram below.
 Manage the Power backup battery functions. In case of mains power failure, PC 1923 will
switch to battery power supply. During battery operation, battery status (requested by
Monitoring subsystem) will be shown on the Control Panel. The system will be switched off
when battery voltage is below 10.8 V. When mains power is connected, PC 1923 will handle
charging of the battery.
 Monitor the temperature inside the system and as a result, control Fan 1. A number of
temperature sensors inside the unit, including a sensor integrated in the Power Control CPU,
measures the temperature. This is further described in section ‘Fan 1’ below.
FLOW-i system.
Information required by the system is stored on PC 1923. Refer to section ‘Information stored on
PC boards’ in chapter ‘Disassembling and assembling’.
Note: The System software must be re-installed if PC 1923 is replaced.
Start-up safety feature

A prerequisite for starting-up the system is that the fan rotates. This safety feature is
implemented to ventilate the unit prior to start-up in case of an increased O2 concentration
inside the unit (e.g. due to a small O2 leakage). A tacho sensor integrated into the fan monitors
the fan rotation. This sensor signal is used by PC 1923 to control a relay on PC 1938 Mains
Connection and a transistor switch located on PC1923. Only if the fan is detected to rotate,
mains power will be supplied from PC 1938 to the AC/DC Converter (which in turn will power-up
PC 1923), and battery voltage will be connected via the transistor switch to the remaining
circuitry on PC 1923.
If the fan stops rotating during the Power On start-up phase, both power supplies will be
disconnected. Approximately 40 seconds after Power On, supervision of the fan rotation is
overtaken by the Monitor subsystem and PC 1923 will no longer be able to disconnect the
power supplies if the fan stops. In case Power Off is made, PC 1923 will again supervise the fan
rotation and disconnect the power supplies if the fan is detected to stop.
Note: In order to be able to switch On the system, it is necessary that the power backup battery
is connected. A battery supply voltage of at least 8 V is required. This initial supply from the
battery is needed for initiation of the Power On start-up functionality described above.
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B fuse: Blow fuse

E fuse: Electronic fuse
P fuse: PTC resistor
C lim: Current limitation
PC 1903 External Connectors

PC 1903 External Connectors is a connector board for:
 Power backup battery. Connects power supply from the battery. This power supply is short-
circuit protected by fuses F1 and F2 (25 A). In case of a blown fuse, always replace both
fuses at the same time.
 Battery sense. Battery sense signal cables are used for measuring the battery voltage and the
temperature of the battery/battery compartment. The Battery sense cable connected to the
negative battery pole includes a thermistor.
 Cylinder pressure. Connects the pressure transducers in the optional Backup Gas Trolley in
order to display the cylinder gas pressure on the Control Panel.
 LED Lamp. Supplies 12 V to the LED lamp mounted inside the Control Panel swivel arm.
Includes an ID PROM. The ID information can be read by the FLOW-i system.
Fan 1
Fan 1 is located behind the fan filter below the CO2 Absorber. The fan forces cooling air into the
unit.
A tacho sensor integrated into the fan provides the fan rotation signal. The system can be
switched On only if fan rotation is detected. Refer to ‘PC 1923 Power Control’ above for further
information.
66 76 980_02 3 - 69
The fan speed is regulated by temperature sensors inside the unit:

 Low fan speed. The fan runs with low speed if the temperature at the NTC resistor on PC
1907 is below 40˚ C and the temperature at the Power Control CPU is below 50˚ C.
 High fan speed. The fan runs with high speed if the temperature at the NTC resistor on PC
1907 is above 40˚ C or the temperature at the Power Control CPU is above 50˚ C. The fan
also runs with high speed during the first 20 seconds after mains voltage is detected, or
Power On is made when no mains power supply cable is connected.
Power backup battery

The Power backup battery is a sealed acid-lead rechargeable battery. The battery is rated 12 V,
approx. 40 Ah.
In case of mains power failure, PC 1923 will switch to battery power supply. During battery
operation, battery backup time will be shown on the Control Panel. Operating time on backup
battery is approx. 90 minutes. The system will be switched off when battery power is below
10.8 V.
The battery is continuously charged when mains power is connected to the system. Charging
time for a depleted battery is approx. 6 hours.
The battery must be replaced every three years. The lifetime of the battery may however be
reduced if it is used frequently to supply power or if the battery temperature is above 50˚ C.
LED Lamp
A LED lamp is a reading lamp integrated into the Control Panel swivel arm. The brightness can
be adjusted with the DIM knob on the swivel arm.
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20. Power Connection

The Power Connection main parts are:
 Mains power inlet.
 PC 1938 Mains connection including mains power inlet fuses F5/F6 and lift fuses F1/F2.
 Isolation transformer fuse.
 Relay to distribute mains power when fan rotation is detected.
The Power Connection main functions are:

 Connection and distribution of fused mains power to the different units that require mains
power.
 Connection of the optional Auxiliary Power Outlets and its associated Isolation Transformer
incl. fuse (circuit breaker).
 Handle the start-up safety feature that supplies mains power to the Power section only if Fan
1 works.
1. Fuse F1 Lift fuse (C30 only) 5. Fuse F5 Mains power inlet fuse
2. Fuse F2 Lift fuse (C30 only) 6. Fuse F6 Mains power inlet fuse
3. Mains power inlet 7. PC 1938 Mains connection
8. Isolation transformer fuse
4. Equipotential terminal (earth)
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Mains power inlet

Mains power supply to the system is connected with a cable to the Mains power inlet. The
connector is not equipped with fuses, the mains power fuses are located on PC 1938.
Cable listed below has passed EMC requirements specified in IEC 60601-1-2 ed. 3:
Mains power cable 100-120 V; 3.0 m / 220-240 V; 3.5 m
PC 1938 Power Connection

PC 1938 Power Connection main functions are:
 Mains power inlet fuses F5 and F6 are mounted on PC 1938. The fuses are rated 4 AT (230
VAC) or 8 AT (110 VAC).
 Connection and distribution of mains power to the different units that require mains power:
 Power section. Start-up safety features on PC 1938 checks that Fan 1 works (fan rotation
is detected by its tacho sensor). If fan rotation is detected, relays on PC 1938 will be
switched on and mains power will be supplied to the Power section to allow system startup.
 Auxiliary Power Outlets including power supply to a Patient Monitor. These power outlets
are supplied by an Isolation Transformer.
 Lift. Mains power supply fuses F1 and F2 for the lift are mounted on PC 1938. The fuses
are rated 1.6 AT (230 VAC) or 3.15 AT (110 VAC).
Isolation transformer fuse

Mains power supply to the Isolation transformer is fused by a circuit breaker rated 6 AT (230
VAC) or 12 AT (110 VAC).
66 76 980_02 3 - 72
21. Power On/Off and Vaporizer PC board

The Power On/Off and Vaporizer PC board main parts are:
 PC 1927 O2 Flush.
 PC 1928 Power On/Off.
 Power button.
The Power On/Off and Vaporizer PC board main functions are:

 Detect if O2 Flush is used.
 Show vaporizer status with the Vaporizer LEDs mounted on the board.
 Connect Power button and Emergency Ventilation Switch. This information is communicated
to PC 1921 Monitoring and PC 23 Power Control.
 Switching the unit to System SW installation mode using the Boot enable switch.
1. PC 1927 O2 Flush
2. O2 Flush button
3. PC 1928 Power On/Off
4. Power button
PC 1927 O2 Flush
PC 1927 O2 Flush comprises electronics for handling of:
 O2 Flush. Detects if the O2 Flush valve is open. For redundancy, a 2-pole switch is integrated
in the O2 Flush button. Both poles must be closed to detect the O2 Flush valve as open.
 Vaporizer status LED lamps. Show vaporizer status with the Vaporizer LEDs, visible just
above the vaporizer slots. The LEDs are mounted on this board. There are two sets of LEDs,
66 76 980_02 3 - 73
one for each vaporizer slot. Each set of LED contains three LEDs; green, yellow and red. The
LEDs indicate:
 Green: The selected vaporizer has passed the System checkout or Vaporizer check, and is
ready to deliver agent.
 Yellow:
 The vaporizer slot is selected but no vaporizer is present.
 The selected vaporizer slot holds an unchecked vaporizer.
 The selected slot's vaporizer is being filled.
 The selected slot's vaporizer has triggered an alarm, i.e. vaporizer nearly empty.
 Red: The vaporizer is disabled. The power to the vaporizer is shut off (the condition is
applicable to both slots, i.e. not only the selected slot).
 Not lit/Off: The vaporizer slot is not selected.
PC 1928 Power On/Off

PC 1928 Power On/Off comprises electronics for handling of:
 Power button. The Power button is a 2-pole switch that is connected to PC 1928. A white LED
inside the button is lit when power to the system is switched on.
 Mains power connected LED. A green LED on PC 1928 is lit when mains power is connected
to the system. The LED is visible through a hole in the cover panel close to the Power button.
 Emergency ventilation switch. The Emergency ventilation switch, located behind the
Emergency Ventilation cover, is a 2-pole switch that is connected to PC 1928.
 Boot enable switch. The Boot enable switch on PC 1928 is used during System software
installation. The switch must be pressed during startup to enable the System SW installation
mode. For instructions, refer to chapter ‘Service procedures’.
Power button
The Power button is used to start-up the system. A white LED inside the button is lit when the
system is switched On. A glass cover protects the button.
For redundancy, the Power button contains a 2-pole switch. Both poles must be closed to
enable system start-up.
66 76 980_02 3 - 74
22. PC 1919 Expiratory channel

PC 1919 Expiratory channel is part of the Expiratory Flowmeter sub-system. The Expiratory
Flowmeter sub-system’s main responsibilities are expiratory flow measurement and patient
cassette handling. Expiratory flow measurement is performed by the Expiratory Flow
Transducer in the cassette.
PC 1919 is connected to the Patient cassette via PC 1918 Exp. cannel connector.
PC 1919 contains electronics including microprocessor for handling of:
 Expiratory flow measurement performed by the Expiratory Flow Transducer inside the
cassette. The output signal Exp. Flow is an analogue signal used in sub-systems Control and
Monitoring.
 All electronic connections to and from the Patient Cassette.
 Measurement of Fresh gas pressure and Inspiratory pressure via PC 1781 (F) and PC 1781
(I). PC 1919 contains holders and electrical connectors for these pressure transducer boards.
 Control of the APL/PEEP Valve and the Fresh gas safety valve functions.
A DC/DC converter on PC 1919 generates 200 VDC to the Expiratory Flow Transducer drivers.
A discharge circuitry makes sure that the capacitor that carries 200 V is discharged when the
cassette is disconnected.
WARNING! The PC board generates 200 V. All personnel must exercise extreme
caution if fault tracing or adjustments are performed with power supply connected
and with covers removed.
The CAN bus is responsible for all communication excluding the analogue flow signal.
A thermistor on PC 1919 monitors the temperature. An alarm is activated if the temperature is
77 ±5 °C or higher or if the temperature sensor is not connected (e.g. due to poor connection).
Green and red LEDs indicate activities related to PC 1919. The LED’s are described in chapter
Troubleshooting.
Note: The System SW must be re-installed if PC 1919 is replaced.
66 76 980_02 3 - 75
PC 1781 (F) Fresh Gas Pressure Transducer

PC 1781 (F) Fresh Gas Pressure Transducer is mounted on and electrically connected to PC
1919 Expiratory channel. The transducer is pneumatically connected to the fresh gas connector
muff via a gas pressure tube. The connector muff is located close to the fresh gas modules.
proportional to the measured pressure thus giving a linear measurement in the range -40
cmH2O to +140 cmH2O (inaccuracy ±5% or ±1 cmH2O).
PC 1781 (I) Inspiratory Pressure Transducer

PC 1781 Inspiratory Pressure Transducer is mounted on and electrically connected to PC 1919
Expiratory channel. The transducer is pneumatically connected to the inspiratory channel in the
Patient Cassette via a gas pressure tube.
proportional to the measured pressure thus giving a linear measurement in the range -
40 cmH2O to +140 cmH2O (inaccuracy ±5% or ±1 cmH2O).
66 76 980_02 3 - 76
23. PC 1920 Control

PC 1920 Control is the main board for the Control sub-system. The Control is the actuating sub-
system and Monitoring is the supervising sub-system.
The Control sub-system’s main responsibility is functions for the patient treatment, i.e. how to
regulate the inspiratory and expiratory gas flow.
PC 1920 comprises electronics including microprocessor for handling of:

 Inspiratory control and regulation (fresh gas modules, fresh gas safety valve, fresh gas
pressure transducer, insp. pressure transducer).
 Anesthesia control and regulation.
 Vaporizer control (bypass valve, chamber valves and pressure valves)
 Expiratory control and regulation (exp. flow transducer, APL/PEEP valve, water trap and exp.
pressure transducer)
 Volume Reflector
 Reflector gas control (reflector gas module and reflector pressure transducer).
 Absorber sensor (absorber connected or not)
 Circuit compliance compensation
Troubleshooting.
A memory backup battery on PC 1920 power supplies the internal memory on the PC board.
The memory backup battery must be replaced after 5 years. If the battery is disconnected or if
the battery voltage is too low, information stored in the internal memory will be lost.
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24. PC 1921 Monitoring

PC 1921 Monitoring is the main board for the Monitoring sub-system. The Monitoring is the
supervising sub-system and Control is the actuating sub-system.
The Monitoring subsystem main responsibilities within the FLOW-i-system are alarm handling,
metric calculation and as master of the CAN-bus. Monitoring also supervises the power and
battery status.

 Pressure failure alarm PFA
 Barometric pressure
 Backup buzzer
 Real time clock RTC
 Temperature monitoring
 System voltage monitoring
Troubleshooting.
the battery voltage is too low, information stored in the internal memory will be lost.
66 76 980_02 3 - 78
25. PC 1922 Panel

PC 1922 Panel is the main board for the Panel sub-system. The Panel sub-system’s main
responsibility is to give the user the possibility to interact with the system.
PC 1922 Panel is also used to maintain different logs (event log, diagnostics log, service log
and installation log. Furthermore, PC 1922 is responsible for the FCI protocol.

 The graphical user interface on the Control panel.
 Metrics and curves on the Control panel.
 Setting and display of parameters on the Control panel.
 Show trends of important metrics on the Control panel. Trends can be displayed either
numerically or graphically.
 User interface for System Checkout.
 Authorization for service engineers using an USB Service key and present a user interface for
Service & Settings.
 Alarm limit configurations and display alarm notifications.
 Presentation of various event logs to the user.
 User inputs from the touch screen, the knob and membrane buttons.
 Data exporting to an external USB storage device. Data that can be exported includes trends,
logs, screen images and settings.

LED indicators on PC 1922 Panel are not visible (covered by the connector panel) and cannot
be used during troubleshooting.
The CompactFlash® card on PC 1922 contains the language that is installed during System SW
installation. The CompactFlash should not be disconnected and moved to another PC 1922.
the battery voltage is too low, information stored in the memory will be lost.
66 76 980_02 3 - 79
The output/input ports are mounted on PC 1922, see illustration below.
1. RS232 serial port (FCI 1) for FCI (FLOW-i Communication Interface)

2. RS232 serial port (FCI 2) for FCI. This port can also be used for communication with AION,
e.g. during service. Communication with AION is established via Service & Settings.
3. Control panel connector LVDS (Low-voltage differential signaling)
4. VGA connector.
5. USB port. The intended use of the USB port is only for USB memory flash drives. Restricted
items include, but are not limited to, external hard drives, USB hubs and any equipment
drawing power from the USB port. MAQUET recommends using a MAQUET USB memory
device for this purpose.
6. Network connection LAN. The network connection port is for service use, and should only
be used by personnel trained and authorized by MAQUET.
7. Cable restrainer. External cables connected to the I/O ports must be secured using cable
restrainers where available.
Cables listed below have passed EMC requirements specified in IEC 60601-1-2 ed. 3:
 RS232 cable (standard type, unshielded, length max. 3 m)
 RS232 cable (standard type, shielded, length max. 3 m)
 VGA cable (standard type, unshielded, length max. 3 m)
 LAN cable (RJ-45 connector, unshielded, length max. 3 m)
66 76 980_02 3 - 80
26. PC 1900 Main backplane

PC 1900 Main back-plane (1) is an interconnection board for almost all PC boards in the unit.
PC 1781 (R) Reflector Pressure Transducer (2) is mounted on and electrically connected to PC
1900 Main back-plane.
Includes an ID PROM. The ID information can be read by the FLOW-i system. The units System
ID (Serial No.), configuration, operating time, options, etc, is stored in an EEPROM on PC 1900.
Thus, when replacing PC 1900, a spare part that is factory programmed for the concerned unit
must be used. Other information, also required by the system, is stored on PC 1900. Refer to
section ‘Information stored on PC boards’ in chapter ‘Disassembling and assembling’.
66 76 980_02 3 - 81
27. Lift
The Lift is available on C30 model only. With the mains power connected, the lift function is
operated by means of the Up and Down buttons located to the right of the ON/OFF button.
The Lift is a complete unit that contains an AC/DC Converter and a Lift actuator (DC motor).
AC/DC Converter
The lift is supplied with fused (F1 and F2) mains power from PC 1938 Mains connection. The
AC/DC Converter transforms and rectifies the power supply to approx. 24 VDC.
The ring core transformer is protected by a thermo fuse that will trip at approx. 100˚C.
During mains power failure, the backup battery in the anesthesia system will not power the lift.
Lift actuator
The lift actuator used is a 24 VDC permanent magnet motor with 200 stroke length. Lift speed is
>15 mm/s. The actuator is equipped with a brake which increases the self-locking ability.
The lift actuator has a 10% duty cycle; it may be used continuously for a 2 minute period, after
which it must cool down for 18 minutes. If the lift is used before it has cooled down completely,
the time of continuous use will be less than 2 minutes.
The maximum capacity is 150 kg, equivalent to approx. 30 kg of auxiliary equipment. For a
detailed description of equipment weight restrictions, refer to User’s Manual.
66 76 980_02 3 - 82
28. AFGO
Additional Fresh Gas Outlet (AFGO) is an option to the anesthesia system that allows use of an
external partial rebreathing system, such as Bains, Jackson Rees or Mapleson D.
The AFGO Valve PV7 can be switched to supply Fresh Gas from Vaporizer either to the Patient
Cassette or to the Additional Fresh Gas Outlet. With AFGO enabled, fresh gas will be supplied
to the Additional Fresh Gas Outlet.
When using AFGO the circle system is by-passed and the following can be set:
 Gas mix
 O2 concentration
 Fresh gas flow
 Agent concentration
Fresh gas flow ranges are from 1.0 to 20 l/min when using the AFGO and the default settings
are the same as in Manual ventilation.
AFGO Valve
1. Fresh gas from vaporizer

2. Fresh gas to patient cassette (via
safety valve)
3. To AFGO outlet
4. Drive gas supply to AFGO Pilot Valve
5. CGA sampling gas return point
6. Connector for O2 from the O2 Flush
Valve
7. AFGO Pilot Valve EMV18
With the AFGO Valve PV7, the Fresh Gas from Vaporizer is supplied either to the Patient
Cassette or to the Additional Fresh Gas Outlet. The Additional Fresh Gas Outlet is a standard
22 mm cone and the Fresh Gas flow supplied is max. 20 l/min.
66 76 980_02 3 - 83
The valve is controlled by the AFGO Pilot Valve EMV18:

 When EMV18 is not activated, the spring-loaded PV7 will be set to supply Fresh Gas flow to
the Patient Cassette.
 When EMV18 is activated, PV7 will be set to supply Fresh Gas flow to the Additional Fresh
Gas Outlet.
The following gas connections are integrated in the AFGO Valve:

 O2 from the O2 Flush Valve.
 Control Gas Analyzer’s sampling gas return point (R2).
 Pilot Valve Drive Gas supply (PV7).
On units with S/N below 1500, the AFGO Valve is factory mounted as default. Installation of the
AFGO Valve delivered with the AFGO option is not required.
On units with S/N above 1500, the AFGO Valve must be mounted to replace the Fresh Gas
Connector Block.
AFGO Pilot Valve

The AFGO Pilot Valve EMV18 is mounted onto and controls the AFGO Valve PV7.
The AFGO Pilot Valve EMV18 is:
 Electrically controlled and connected to PC 1907 Valve Drivers.
 Supplied with Pilot Valve Drive Gas at 200 kPa (O2 or AIR) from REG2/REG3.
 Spring-loaded and will switch off the drive gas supply through the valve if not activated.
The valve function is:
 When Additional Fresh Gas Outlet is not selected, EMV18 will not be activated and no
pressure will be supplied to PV7. This will set the spring-loaded PV7 to supply Fresh Gas flow
to the Patient Cassette.
 When Additional Fresh Gas Outlet is selected, EMV18 will be activated (open) and supply
pressure to PV7. This will set PV7 to supply Fresh Gas flow to the Additional Fresh Gas
Outlet.
The pneumatic valve PV7 will be de-pressurized to the Additional Fresh Gas Outlet via EMV18.
66 76 980_02 3 - 84
29. Auxiliary Power Outlets

Auxiliary power outlets is an option that contains three extra mains power outlets (IEC) and an
integrated patient monitor power cable. The Auxiliary power outlets are power supplied through
the Isolation Transformer.
The purpose of the Auxiliary power outlets is to provide the possibility for mains power
connection of auxiliary equipment while maintaining the total system earth leakage current
below the limits in IEC 60601-1.
1. Patient monitor fuse

2. Auxiliary power outlets
3. Auxiliary power outlets fuse
The factory mounted option Auxiliary Power Outlets also includes the Isolation Transformer. The
transformer supplies power to the three extra mains power outlets and to the integrated patient
monitor power cable.
Max permissible load is:
 230 VAC units: 2 A (extra outlets) + 1 A (patient monitor cable)
The Auxiliary power outlet contains two fuses (circuit breakers):
 Patient Monitor fuse rated 1 A (230 VAC) or 2 A (110 VAC)
 Power Outlets fuse rated 2 A (230 VAC) or 4 A (110 VAC)
During mains power failure, the backup battery will not power the Auxiliary power outlets.
66 76 980_02 3 - 85
30. Isolation Transformer

The Isolation Transformer is included in the option Auxiliary Power Outlets.
The purpose of the Isolation Transformer is to provide the possibility for mains power
connection of auxiliary equipment while maintaining the total system earth leakage current
below the limits in IEC 60601-1. It provides galvanic isolation from the wall mains outlet.
The transformer supplies power to the three extra mains power outlets and to the integrated
patient monitor power cable.
The Isolation Transformer is located in the power backup battery compartment.
1. Isolation transformer
2. Power In
3. Power Out
The Isolation Transformer is a complete unit that contains a transformer switching relay and a
ring core transformer. There are two different Isolation Transformers available, one for 110 VAC
and one for 230 VAC.
The transformer switching relay is a current limitation that connects power to the transformer in
a controlled and safe way. This will prevent fuses to trip due to high start current in the
transformer.
Power supply to the transformer is protected by a fuse (circuit breaker). The fuse is rated 6 A
(230 VAC) or 12 A (110 VAC).
Max permissible load, as specified for the power outlets, is:
The transformer is protected by a thermo fuse that will trip at approx. 110˚C.
66 76 980_02 3 - 86
31. Auxiliary O2 and Suction Module

The option Auxiliary O2 and Suction Module can be mounted on FLOW-i. The module contains
two main parts:
 Flowmeter unit: The intended use is to provide oxygen therapy. Outlet flow is regulated by
means of the flowmeter regulating valve. Current flow is shown by the flowmeter tube.
 Suction unit: The Suction unit supplies negative pressure connected to a suction jar. The
intended use is to extract body fluids from the stomach and airways. Suction pressure is
regulated by means of the On/Off switch and the suction unit regulatory valve. The vacuum
gauge shows the current suction pressure.
The module is supplied with drive gas, via gas hoses, from the optional Gas outlets (O2 and Air)
These Gas outlets is a pre-requisite for connection of the Auxiliary O2 and Suction Module.
Refer to the FLOW-i Anesthesia System – User’s Manual for information regarding:
 Testing
 Cautions
 Cleaning
 Technical specifications.
1. Air inlet
2. O2 inlet
3. Flowmeter outlet (with tube adapter
attached)
4. Flowmeter tube
5. Flowmeter unit regulatory valve
6. On/Off switch for the suction unit
7. Vacuum gauge for the suction unit
8. Suction unit regulatory valve
9. Mount for hydrophobic bacterial and viral
filter
66 76 980_02 3 - 87
Flowmeter unit
The O2 gas supply hose is connected to the O2 inlet (2). O2 supply pressure must be 300-650
kPa. An O2 filter is mounted inside the module.
Outlet flow is regulated by means of the flowmeter regulating valve (5). Current flow is shown by
the flowmeter tube (4) where the center of the ball aligned to the printed scale corresponds to
the actual flow. Max. flow is 10 l/min.
With the tube adapter (3) attached, the flowmeter outlet can be connected to 4, 6 and 8 mm
tubing.
Suction unit
The Air gas supply hose is connected to the Air inlet (1). Air supply pressure must be 300-650
kPa.
The suction pressure is created by an ejector inside the Suction unit. The ejector outlet, inside
the unit, is equipped with a silencer to reduce the sound level from the ejector.
Suction pressure is regulated by means of the On/Off switch (6) and the suction unit regulatory
valve (8). The vacuum gauge (7) shows the current suction pressure.
Max. suction pressure is -60 kPa down to -90 kPa (depending on the Air supply pressure.
The suction jar used in conjunction with the unit must have a volume of at least 0.5 liters. The
tube connecting the suction jar with the suction unit must have an inner diameter of at least 6
mm and not be more than 1 m in length. The tube material should be rigid enough to prevent
occlusion.
A hydrophobic bacterial/viral filter must be connected to the suction unit. It protects the system
against contagious particles and acts as a second overflow protection device in addition to the
device located in the suction jar. The suction unit cannot be operated without a correctly placed
bacterial/viral filter.
A visual inspection and a function check of the Auxiliary O2 and Suction Module must be
performed during the Preventive Maintenance.
66 76 980_02 3 - 88
32. Backup Gas Trolley

The Backup Gas Trolley acts as a reserve system if the central gas supply fails. Air, O2 and
N2O cylinders can be connected to the corresponding inlets located on the back of the system.
The gas cylinders are mounted on a detachable Backup Gas Trolley. The trolley can carry two
cylinders; O2/N2O or O2/Air. The trolley also contains pressure transducers, safety valves and
pressure regulators.
The pressure transducers are connected to PC 1916 Cylinder pressure connection inside the
trolley. A cable connects PC 1916 with PC 1903 External connectors to supply cylinder pressure
information to the system.
The backup gas supply should only be turned ON (valves open) when the backup gas supply is
in use, or during System Checkout.
66 76 980_02 3 - 89
The Backup Gas Trolley is equipped with PIN-index connections (yokes) for 2 gas cylinders:
 O2 gas cylinder. Max cylinder gas pressure is 20000 kPa (200 bar) before the pressure
regulator.
 AIR gas cylinder. Max cylinder gas pressure is 20000 kPa (200 bar) before the pressure
regulator.
 N2O gas cylinder. Max cylinder gas pressure is 8000 kPa (80 bar) before the pressure
regulator.
Max. allowed gas cylinder size is: length 655 mm (valve excluded), diameter 140 mm.
The gas inlet channels, inside the yokes, contain inlet filters and one-way valves (OV21 and
OV22). The filters must be replaced during ”Preventive maintenance”.
The cylinder gas pressure is reduced to 350 kPa by the pressure regulators (REG21 and
REG22). The gas is then connected to the Gas distribution section via tubing. The pressure
regulators are preset in factory and cannot be adjusted during field service.
The pressure transducers on PC 1916 Cylinder pressure connection are connected to PC 1903
External connectors, thus the gas pressure in the cylinders will be displayed on the Control
panel. Alarm is activated if the gas pressure is outside the preset alarm limits.
The cable connector on PC 1916 is protected by a cover. When this cover is open (e.g. when
the signal cable is connected), the trolleys locking mechanism is blocked and the trolley cannot
be removed from FLOW-i.
There are two safety valves (SV21 and SV22) on the trolley; one for each gas. The safety
valves are preset to open at a pressure of 650 kPa (6.5 bar).
Filters and seals in the yokes as well as cylinder gas supply filters and O-rings in the Gas
Distribution Section must be replaced during the Preventive Maintenance. The gas tube
connections must also be checked during Preventive Maintenance. The gas tube connections
must be tightened firmly with a wrench. It must not be possible to disconnect the gas tubes by
hand (without wrench).
66 76 980_02 3 - 90
33. Backup Gas Holder

The Backup Gas Holder acts, together with the Backup Gas Trolley, as a reserve system if the
central gas supply fails. An N2O cylinder can be connected to the corresponding inlet located
on the back of the system.
The gas cylinder is mounted on the Backup Gas Holder. The holder can carry one cylinder. The
holder also contains pressure transducer, safety valve and pressure regulator.
The pressure transducer is connected with a cable to PC 1903 External connectors to supply
cylinder pressure information to the system.
The backup gas supply should only be turned ON (valve open) when the backup gas supply is
in use, or during System Checkout.
66 76 980_02 3 - 91
The Backup Gas Holder is equipped with PIN-index connection (yoke) for 1 gas cylinder:
 N2O gas cylinder. Max cylinder gas pressure is 8000 kPa (80 bar) before the pressure
regulator.
Max. allowed gas cylinder size is:
 For C20: length 655 mm (valve excluded), diameter 140 mm.
 For C30: length 595 mm (valve excluded), diameter 140 mm. A bottom plate mounted on C30
units prevents cylinders with lengths > 595 mm to be connected.
The gas inlet channel, inside the yoke, contains an inlet filter and a one-way valve (OV23). The
filter must be replaced during ”Preventive maintenance”.
The cylinder gas pressure is reduced to 350 kPa by the pressure regulator (REG23). The gas is
then connected to the Gas distribution section via tubing. The pressure regulator is preset in
factory and cannot be adjusted during field service.
The pressure transducer is connected to PC 1903 External connectors, thus the gas pressure in
the cylinder will be displayed on the Control panel. Alarm is activated if the gas pressure is
outside the preset alarm limits.
There is a safety valve (SV23) on the holder. The safety valve is preset to open at a pressure of
650 kPa (6.5 bar).
Filter and seal in the yoke as well as cylinder gas supply filter and O-ring in the Gas Distribution
Section must be replaced during the Preventive Maintenance. The gas tube connections must
also be checked during Preventive Maintenance. The gas tube connections must be tightened
firmly with a wrench. It must not be possible to disconnect the gas tube by hand (without
wrench).
66 76 980_02 3 - 92
34. Patient Monitor mountings

The FLOW-i Anesthesia System can be equipped with a Patient Monitor. MAQUET supplies
optional mechanical mountings for a number of Patient Monitors from different manufacturers.
There is also an optional Adjustable arm for patient monitor parameter modules available.
Before starting to use a Patient Monitor on the FLOW-i system, ensure that the whole
combination complies with the international standard IEC 60601-1-1 and the requirements of the
local authorities.
After connecting any external electric device to the FLOW-i system, perform a complete system
leakage current test. The leakage current test is a standard procedure regulated by IEC/EN
60601-1 or corresponding national standards. Allowable values and test methods are defined in
the standard IEC/EN 60601-1 Class 1, Type B.
66 76 980_02 3 - 93
NOTES
66 76 980_02
4. DISASSEMBLING AND ASSEMBLING

4. Disassembling and
perform installation, service or assembling
General................................................... 4 - 2
properly before disassembling and Preparations ........................................... 4 - 2
assembling. Refer to section 'Hazard Handling vaporizers................................ 4 - 2
Replacing electrical components............ 4 - 3
noted in a log book. Handling PC boards ............................... 4 - 3
 After any installation, maintenance or Replacing PC boards ............................. 4 - 3
service intervention in the FLOW-i,
Assembling guidelines............................ 4 - 5
‘Manual check of Emergency ventilation Internal tubing......................................... 4 - 5
Cable clamps.......................................... 4 - 7
 This product contains electronic and Control panel .......................................... 4 - 8
electrical components. Discard Covers .................................................... 4 - 9
in accordance with appropriate industrial Gas inlet/outlet block .............................. 4 - 11
and environmental standards. Gas modules .......................................... 4 - 11
Double channel plate.............................. 4 - 12
PC board rack......................................... 4 - 12
66 76 980_02 4-1
Disassembling and assembling

General
Disassembling of the FLOW-i is described in this chapter. If not stated otherwise, the
assembling procedure is the reverse of the described disassembling procedure.
The illustrations in the FLOW-i Spare Parts Lists are very useful as a guide when disassembling
and assembling the FLOW-i.
After any installation, maintenance or service intervention in the FLOW-i, perform a 'System
checkout' and a ‘Manual check of Emergency ventilation system’ according to instructions in the
Preparations
Before disassembling or assembling, make sure that:
 All gas conveying parts are cleaned according to instructions in the FLOW-i – User's Manual.
 Gas supply is disconnected.
 Mains power cable is disconnected.
 Power button is switched Off. If the Power button is switched On, the power backup battery
will supply power all electrical components in the unit.
 Note that PC 1900 Main back-plane, PC 1903 External connectors, PC 1923 Power control,
the Emergency ventilation switch and the Power button are energized by the power backup
battery also when the Power button is switched Off.
 The power backup battery can be disconnected either by disconnecting the battery cables at
the battery terminals or by disconnecting the battery cables (Battery and Battery sense) at
PC 1903 External connectors.
tracing or adjustments are performed with gas supply connected and with covers
removed.
electrical components inside the unit. All personnel must exercise extreme caution if
fault tracing or adjustments are performed with power supply connected and with
covers removed.
Handling vaporizers
Handle the vaporizer with care. Avoid turning a vaporizer containing anesthetic agent upside
down or laying it sideways.
The vaporizers are factory calibrated and leakage tested.
The vaporizer must not be disassembled.
If the vaporizer is dropped, it must be serviced by MAQUET to ensure proper functionality.
Repair or service in case of malfunction must be carried out by MAQUET only.
The RMA procedure must be used when returning vaporizers to MAQUET.
The vaporizer must be emptied before it is returned to MAQUET. Use a bottle with filling adapter
to empty the vaporizer. Refer to emptying instructions in the User’s Manual.
Note: There may be small amounts of anesthetic agent remaining in the vaporizer, although the
indicator shows that the vaporizer is empty.
66 76 980_02 4-2
Replacing electrical components

As stated in section Preparations, mains power supply must be disconnected and Power button
switched Off when replacing electrical components. If energized electrical components are
disconnected or connected, this may interfere with the operation of the unit. Disconnection of
the Battery sense cable from an energized PC 1903 External Connectors will e.g. result in a
persistent Technical Error (TE 77).
After replacement of PC boards or other electrical components, always perform a leakage
current test. The use of an Electrical Safety Tester is recommended. The leakage current test is
a standard procedure regulated by IEC/EN 60601-1 or corresponding national standards.
Allowable values and test methods are defined in the standard IEC/EN 60601-1 Class 1,
Type B.
Handling PC boards
The PC boards contain components that are highly sensitive to static electricity.
Those who come into contact with circuit boards containing sensitive components must take
certain precautions to avoid damaging the components (ESD protection).
When working with ESD sensitive components, always use a grounded wrist band and
grounded work surface. Adequate service tools must also be used.
PC boards (spare parts) must always be kept in protective packaging for sensitive electronic
device.
PC boards must not be inserted or removed while the mains power or battery power is applied
to the PC boards.
Remove and insert the PC boards very carefully to avoid damage to the connectors.
Replacing PC boards
The FLOW-i software is distributed to the following PC boards:
 PC 1910 Vaporizer Controller Board (included in vaporizer)
 PC 1919 Expiratory Channel
 PC 1920 Control
 PC 1921 Monitoring
 PC 1922 Panel
 PC 1923 Power Control
 PC 1925 Display CPU.
When delivered as spare parts, these PC boards are equipped with a 'System SW version' that
may differ from the version on the unit to be repaired.
Note: PC 1910 Vaporizer Controller Board is included in vaporizer and not available as spare
part. Software installation on PC 1910 will be performed with the vaporizer connected during
System software installation.
To keep the 'System SW version' used prior to the PC board replacement, the applicable
'System SW version' must be available for reinstallation purposes.
For functionality enhancement, the latest released 'System SW version' is always
recommended. Before installing a new 'System SW version' on a unit, ensure that the software
is fully compatible with all HW-, SW- and mechanical components in the unit. If any compatibility
conflicts are apparent this will be noted on the 'MCC SW download' website.
66 76 980_02 4-3
Information stored on PC boards

When replacing PC boards, information stored on the board may be lost. See table below.
Information PC1900 PC1917 PC1920 PC1921 PC1922 PC1923 PC1925 AION
stored on Main Exp. Control Monitoring Panel Power Display PCB
PC boards back- channel control CPU
plane cassette
System info: X
 Serial
number
 System
version
 Installed
software
options
 Operating
time (total
and running
hours)
Logs and X
Service logs
System X X X
Checkout calibration calibration results
results incl,
transducer
calibrations
Clinical trends X
APL knob X
calibration
Barometer X
calibration
Gas analyzer X
calibration
Touch screen X
calibration
1
Performed X
preventive
maintenance
1
Replaced X X
expiratory counter
membrane
1
Replaced X X
backlight counter
1
Replaced X X
internal battery date
(Power
backup
battery)
1
Reset internal X X
battery errors
1
Replaced X
memory
backup
batteries
Startup X X X
configurations ventilation alarm limits units,
made in settings language,
Service & waveforms,
Settings displayed
values,
biomed
access
code, etc
Date and time X
setting
Anesthetic X
agent usage,
clinical use
Anesthetic X
agent usage,
service use
1
Included in Service report as part of the Service log.
66 76 980_02 4-4
Assembling guidelines
All parts of the FLOW-i system assembled with screws and nuts are tightened with a specified
torque. Thread locking adhesives are used if required.
In order to maintain these specifications over time, it must be ensured that after any service
intervention removed parts are re-assembled and secured according to instructions. Make sure
to follow the guidelines stated below.
Tightening torque
 Thread size M3: 0.95 Nm ±15%
 Thread size M20: 7.0 Nm ±15% (nut on release button for cassette lid)
Thread locking adhesives

 Electrolube Bloc'Lube BLV15ML® on threads in contact with PC boards.
 Loctite 243® on all other threads.
Special grease
Lubricants should normally not be used when servicing the unit. If lubricants must be used, use
only very small amounts of grease with P/N 95 73 700. This special grease is O2 compatible.
WARNING! Due to the increased O2 concentration in valves and gas channels, only
special grease intended for use in high O2 concentrations, are allowed.
Internal tubing
During disassembling of the unit, it may be required to disconnect internal tubing. Disconnect
carefully to avoid damage to the tubing or connectors.
CAUTION: Tubing included in the gas sampling system must not be cut before reconnected.
The tubing length is calculated and adapted to the sampling functionality. Proper operation of
the sampling system cannot be ensured if the tubing length is incorrect. Cut tubing must be
replaced.
During assembling of the unit, it is important that all tubing is properly re-connected. Faulty or
poor connections will result in system malfunction.
WARNING! Ensure that the EVAC system, including tubing from scavenging valves,
is correctly connected. Running the system with a poor connection may result in
anesthetic agent being emitted into the operation environment. Leakages in the
EVAC system will not be detected by the System Checkout.
66 76 980_02 4-5
Disconnecting and connecting internal tubing
To connect tubing with collar nut: 2. Tighten the collar nut firmly by hand.
1. Push the tubing onto the nipple until stop.
To connect Pressure 2. Connect the tubing to 3. Turn clockwise to tighten

transducer tubing: PC 1781. the connection.
1. Before connecting, turn
the tubing counter-
clockwise about one turn.
To disconnect sampling 2. Put the blade under the To connect sampling tubing:
tubing: tubing end and carefully  Carefully push the tubing
1. Carefully lift up the locking pry loose the tube. onto the nipple.
sleeve using a flat-blade  Push the locking sleeve
screwdriver. over the nipple by hand
(with two fingers).
66 76 980_02 4-6
Cable clamps
 The mains power cable must be secured
with a cable clamp (1)
 Cables connected to the Input/Output

ports can be secured with cable clamps
mounted onto the cable restrainer (2).
66 76 980_02 4-7
Control panel
To disassemble the Control panel:

 Remove screws (1) and lift off the rear cover (2).
 All parts of the Control panel are now available:
3. PC 1924 Display Connection
4. Display/Touch Panel
5. Backlight Inverter
6. PC 1925 Display CPU
7. Control panel frame.
electrical components inside the unit, e. g. the backlight lamps that are supplied with
660 V by the Backlight Inverter. All personnel must exercise extreme caution if fault
tracing or adjustments are performed with power supply connected and with the user
interface rear cover removed.
66 76 980_02 4-8
Covers
Front door
To open the front door:
 Remove screws (1) and lift off the vaporizer
slot housing (2).
 Loosen or remove rails (3 and 4).

 Carefully open the door (5).
All parts behind the front door are now

accessible.
When reassembling, follow the procedure

below. This is to ensure that the vaporizer slot
housing and front door are correctly
assembled and do not cause any malfunction.
 Carefully close the front door (5) and make
sure that no tubing is pinched by the door.
 Check that there is no gap (at the arrows)
between the front door and the mounting
plate at the vaporizer docking, e.g. due to
pinched tubing.
 Hold the door in position and mount the
vaporizer slot housing (2) with its four
screws (1).
 Secure the front door with the side rails (3
and 4).
66 76 980_02 4-9
Rear cover
 Disconnect the Control panel cable (1).
 Loosen or remove rail (2).
 Carefully lift off the rear cover (3).
All parts behind the rear cover are now

accessible.
Side cover
FLOW-i C20 shown in illustration.
 Disconnect the mains power cable (1).
 Loosen or remove rail (2).
 Remove all screws (3).
 Carefully lift off the side cover (4).
All parts behind the side cover are now

accessible.
66 76 980_02 4 - 10
Gas inlet/outlet block

To remove the Gas inlet/outlet block:
 Remove the two screws (1).
 Lift off the Gas inlet/outlet block (2).
The Gas inlet filters, the Backup gas inlet

filters and One-way valves OV1-OV6 are
now available.
Gas modules
The four Gas modules are:
1. Reflector gas module
2. Fresh gas module O2
3. Fresh gas module AIR
4. Fresh gas module N2O.
To remove a Gas module:

 Remove the two screws (5) holding the
concerned module.
 Carefully pull out the module.
66 76 980_02 4 - 11
Double channel plate

To remove the Double channel plate:
 Loosen the two screws holding the plate.
 Push the plate to the left and lift off the
plate.
To mount the Double channel plate:

 Place the plate onto the screws and push it
firmly to the right as shown in illustration.
 Carefully tighten the two screws holding the
plate.
Note: If the FLOW-i is switched On and set

to Standby, the bypass valve will open
(pulled in) and will thus not engage the
Double channel plate.
PC board rack
To open the PC board rack:
 Remove the two screws (1).
 Lift off the PC board rack cover plate (2).
PC boards inside the PC board rack are:

3. PC 1919 Expiratory channel
4. PC 1920 Control
5. PC 1921 Monitoring
6. PC 1922 Panel
7. PC 1923 Power control.
To remove a PC board; pull out from the

rack.
Note: PC 1923 must be pulled firmly.
66 76 980_02 4 - 12
5. SERVICE PROCEDURES

5. Service procedures
perform installation, service or Service key ............................................. 5 - 2
Tools.................................................... 5 - 2
Service & Settings ............................... 5 - 3
assembling. Refer to section 'Hazard System software installation................... 5 - 4
Software option installation .................... 5 - 8
noted in a log book. Logs ...................................................... 5 – 10
 After any installation, maintenance or Tests ...................................................... 5 – 12

service intervention in the FLOW-i, System checkout tests ........................ 5 - 12
‘Manual check of Emergency ventilation Leakage checks .................................. 5 - 13
system’ according to instructions in the Multiple pressure leakage ................... 5 - 13
Internal leakage................................... 5 - 13
electrical components. Discard AFGO leakage checks ........................ 5 - 14
disposable, replaced and left-over parts Calibrations............................................. 5 – 15
and environmental standards. APL knob ............................................. 5 - 16
Barometer ........................................... 5 - 17
Gas analyzer ....................................... 5 - 18
Gas analyzer calibration................... 5 - 20
O2 sensor calibration ....................... 5 – 23
Touch screen....................................... 5 - 27
Service functions .................................... 5 – 28
Service report ......................................... 5 – 29
Startup configuration .............................. 5 – 30
Settings................................................... 5 – 31
Leakage detection .................................. 5 - 32
Pressure regulators REG1 – REG4 ....... 5 - 43
Mechanical APL calibration .................... 5 - 45
Adjustment of Manual ventilation
valve actuator PP3 ................................. 5 - 47
Adjustment of friction joints .................... 5 - 48
Replacing power backup battery ........... 5 - 49
Replacing memory backup batteries
on PC boards.......................................... 5 - 50
Installation of optional equipment........... 5 - 52
Interchangeability – Control Panel and
Patient Monitor ....................................... 5 - 53
Model C40 – Prerequisites and handling 5 - 57
Functional check of backup gas supply . 5 - 59
66 76 980_02 5-1
Service key
The Service key is a USB memory stick provided to personnel trained and authorized by
MAQUET to perform installation, service or maintenance of the FLOW-i.
The Service key and its associated access code are personal and must not be handed-over to
anyone else. The access code is unique for each Service key.
With the Service key it is possible to use different access levels of the built-in service software’s.
These service software’s are:
 Tools
 Service & Settings
See descriptions below.
Note 1: When saving information to a USB memory (logs, screenshots, etc), allow this
procedure to complete before removing the memory stick. Information will be shown on the
control panel when completed.
Note 2: Make sure to log out (select Close) from Service & Settings when completed. If the
Service key is removed with Service & Settings open, a limited access to Service & Settings
remains.
Tools
With the membrane button Menu, a number of functions will be available for all users. These
functions are described in the User’s Manual.
When the Service key is connected, the Menu will be extended with the additional Tools button.
The Tools button will provide two service tools:
 Gas analyzer tool. Press this button to display metrics from the Control Gas Analyzer (CGA)
and the Patient Gas Analyzer PGA). Can be used during verification of the gas analyzers.
 Vaporizer tool. Press this button to display the active vaporizers status.
Note that CO2 concentration is always displayed in % independent of the unit chosen in Startup
configuration.
66 76 980_02 5-2
Service & Settings

Service & Settings (S&S) is software provided to facilitate troubleshooting, service and
maintenance of the FLOW-i Anesthesia System.
Press the Service & Settings menu option. The FLOW-i Service & Settings User category
screen will be displayed.
There are four user levels available for user category 'Technician'. The User’s Manual describes
user level 'Biomed' only. For Biomed, select Technician and thereafter enter the 4 digit code
1973 (default).
The remaining three levels are intended only for personnel trained and authorized by MAQUET.
The Service key with a personal access code is required. The remaining three access levels
are:
 Authorized biomed. Access level intended for hospital personnel trained and authorized by
MAQUET.
 SSU/SSP. Access level intended for trained and authorized MAQUET and MAQUET partners
personnel. See screenshot below.
 Headquarter. Access level intended for MAQUET headquarter only.
It is only possible to access the Service & Settings with the ventilator in Standby mode.
The Service & Settings must not be activated with a patient connected the ventilator.
The table in chapter Diagrams shows the ‘Authorized biomed’ and the ‘SSU/SSP’ access level
of Service & Settings.
Service & Settings functions are further described in this chapter. See sections Logs, Tests,
Calibrations, Service functions, Service report, Startup configuration and Settings.
66 76 980_02 5-3
System software installation

General
 Before starting any software installation, check the version of the:
 Installed System software version (check Status window)
 System software version stored on the USB memory. Only MAQUET approved USB
memory sticks must be used on FLOW-i.
 It is not recommended to install System software with lower version number than already
installed in the system.
 For functionality enhancement, the latest released System software version is always
recommended. This also applies to vaporizers. Make sure to include all concerned vaporizers
in every System software installation.
 A System software installation may change the system functionality and thus require a new
version of the FLOW-i - User's Manual.
 Some parts of the configuration may be changed during System software installation. Copy
the Startup configuration to a USB memory prior to a System software installation and reinstall
the configuration afterwards.
 Installation of Vaporizer software is included in the System software installation. Both
vaporizer slots can be used during the installation procedure. If more than two vaporizers are
used, the installation procedure must be repeated.
 For some systems versions, an updated software Installer is required. The Installer is included
in the System software package. The new Installer will be installed during the first phase of
the System software installation. When the Installer update is completed, the System software
installation must be restarted to finalize the installation.
CAUTION: The unit must not be switched off during the Installer update process.
Such interrupt of the Installer update will make the concerned PC board defective
and the PC board must be replaced.
 As from System version 2.0, the AION gas analyzers (CGA and PGA) are included in the
System software installation. The AION software will automatically be installed during the
System software installation. This will add approx.10 minutes to the installation procedure.
Note: The version of the already installed AION software cannot be checked during the
installation phase. The AION software will thus always be installed when performing a System
software installation.
 APL calibration values will be lost during System software installation. Calibrate the APL knob
after a System software installation. The calibration procedure is implemented and described i
Service & Settings > Calibration > APL knob. Service key is required to access Calibration in
S&S.
 The System software is distributed to a number of PC boards, see chapter ‘Disassembling
and assembling’, section ‘Replacing PC boards’. If such PC board is replaced, a System
software installation must be performed to assure that correct software version is installed on
all PC boards. A compatibility check of the PC boards is performed during each FLOW-i
startup.
the FLOW-i - User's Manual.
66 76 980_02 5-4
Required equipment
 USB memory with the System software version to be installed. Only MAQUET approved USB
memory sticks must be used on FLOW-i.
 Tool to press the Boot enable switch, e.g. a 2 mm hexagonal wrench.
 Service key to access Calibration in Service & Settings.
Installation procedure
1. Copy the Startup configuration to a USB
memory.
2. Switch off the system using the Power
button.
3. Connect the USB memory, with the
System software version to be installed, to
the USB port.
4. Make sure that the vaporizers to be
covered by this software installation are
connected.
5. Open the Emergency ventilation cover to
access the Boot enable switch.
6. Keep the Boot enable switch pressed (e.g.
Pressing the Boot enable switch with the hexagonal wrench as shown in
the illustration) and at the same time, start
the system using the Power button.
7. Release the Boot enable switch.
8. The system will start up and the FLOW-i Installer screen will open. The installer screen
contains a number of installation progress bars. The screenshot below shows a completed
installation.
9. The installation procedure will now start automatically and the installation progress will be
shown on the installation bars. See Color code information below. The total installation time
will be approx. 20 minutes plus 3 minutes for each connected vaporizer.
Note: If an Installer update is required, this will be performed during the first phase of the
System software installation. When the Installer upgrade is completed, the System software
installation must be restarted to finalize the installation.
66 76 980_02 5-5
10. The installation of the different sub-systems is shown on the installer screen as follows:
11. When the installation is successfully completed, switch off the system using the Power
button.
12. If further vaporizers must be updated, connect these vaporizers and repeat the installation
procedure from work step 4. The Vaporizer software installation time will be approx. 3
minutes for each vaporizer.
13. Remove the USB memory with the System software.
14. Start the system using the Power button. A second restart may be required due to changes
in the configuration and/or Technical alarms.
15. In the Status window, check that correct System software version is installed.
16. Calibrate the APL knob. The calibration procedure is implemented and described in Service
& Settings > Calibration > APL knob. Service key is required to access Calibration in S&S.
17. Connect the USB memory containing the Startup configuration and copy the configuration
from the USB memory. Remove the USB memory when completed.
18. Perform a System Checkout and a ‘Manual check of Emergency ventilation system’
according to instructions in the FLOW-i - User's Manual.
Color codes for installation progress bars
Color Description
Black Waiting – Reading on the USB memory not started.
Blue Skipped – Same software version already installed.
Purple Transferring – Software transfer to subsystem in progress.
Yellow Writing – Software transfer to flash memory in progress.
Red Failure – Software installation error (see below).
Gray File Not Found – Software not found on the USB memory.
Green Done / Successful – Software installation completed
66 76 980_02 5-6
Failure
If the System software installation fails, restart the complete installation procedure.
Possible software installation errors:
 Files on the USB memory corrupt or not recognized.
 Software transfer to flash memory failed.
 Checksum error.
66 76 980_02 5-7
Software option installation

General
 Before starting any ‘Software option’ installation, open the Status windows in Service &
Settings:
 Check installed ‘System software’ version. Make sure that the Software option to be
installed is compatible to the System software version. Upgrade the System software if
required.
 Check and note the installed Options.
Required equipment
 USB memory with the Software option to be installed. Only MAQUET approved USB memory
sticks must be used on FLOW-i.
Installation procedure
button.
2. Connect the USB memory, with the
Software option to be installed, to the USB
port.
3. Start the system using the Power button.

4. Check that ‘USB device connected’
appears on the screen.
5. Do not press any button in the ‘System
checkout’ dialog.
66 76 980_02 5-8
6. Check that ‘Configuration successful-

window’ appears on the screen.
button.
8. Remove the USB memory.
9. Start the system using the Power button.
10. Open the Status windows in Service &
Settings and check installed Options. The
new installed option must now be included
in the previously checked list of installed
options.
11. After any installation, maintenance or
FLOW-i - User's Manual.
66 76 980_02 5-9
Logs
General
A number of logs are accessible in Service & Settings. The logs can be viewed and used for
troubleshooting of the unit.
If further support is required, the logs can be downloaded and sent to HSC via MSupport.
When downloading logs for support purpose, it is important that all required logs are included.
See instructions below.
Required equipment
 USB memory for the downloaded logs. Only MAQUET approved USB memory sticks must be
used on FLOW-i.
Save log files to USB memory
1. Insert the USB memory to the USB port on

FLOW-i.
2. Enter Service & Settings. All access levels
in Service & Settings can be used, Service
key is not required.
Note: FLOW-i must be in Standby mode.
3. In the Logs menu, press the Save to USB

memory button.
It is not necessary to select logs in the
Logs menu; all required logs will be copied
to the USB memory.
4. When completed, press the OK button.
All log files has now been saved in a ‘Logs

and Data’ folder on the USB memory.
66 76 980_02 5 - 10
Send log files to HSC
1. Insert the USB memory to a computer.

The logs are saved in different folders.
The folder structure on the USB memory
is:
 Logs and Data
 MCC HSC Support Logs
 Trends
 User Logs
2. Open the ‘Logs and Data’ folder.
3. Open the ‘MCC HSC Support Logs’
folder.
4. In the ‘MCC HSC Support Logs’ folder,

select correct folder.
The folder name structure is:
Units S/N_Date_Time
5. Compress this folder (e.g. to a zip or rar
archive).
6. Open a support case in MSupport and

attach the log files (compressed archive).
66 76 980_02 5 - 11
Tests
General
A number of tests are accessible in Service & Settings. The tests can be used for
troubleshooting of the unit.
Required equipment
 Service key with access to Tests in Service & Settings.
 A 14-18-20 mm rubber plug from the service kit (required for the AFGO leakage check only).
System checkout tests
1. Enter Service & Settings.

2. In the Tests menu, press the System

checkout button.
Separate tests included in System
checkout can now be selected and
performed.
All System checkout tests are described in

chapter ‘Troubleshooting’.
The Test menu also contains Control,

Monitoring and Panel. The tests are included
in System checkout, but when performed in
these menus, they are limited to each
subsystems function.
66 76 980_02 5 - 12
Leakage checks

2. In the Tests menu, press the Leakage

check button.
Five different leakage checks are now

available:
 Multiple pressure leakage. Described
below.
 Internal leakage. Described below.
 AFGO leakage. Described below.
 AUTO ventilation leakage. Described in
 MAN ventilation leakage. Described in
Multiple pressure leakage
Depending on source of the leakage, a

leakage in the system may be different at
different pressure levels. Some leakages will
increase with increased pressure. Others will
decrease as an increased pressure will
compress the leaking area which decreases
the leakage.
The Multiple pressure leakage test measures
leakage at pressure levels between 10
cmH2O and 120 cmH2O. This covers the
normal pressure range for the system during
usage and System checkout.
Internal leakage
The Internal leakage test will check the

system for leakage at a pressure of 80
cmH2O.
66 76 980_02 5 - 13
AFGO leakage check

The AFGO leakage check shall be used:
 During installation of the AFGO option.
 During Preventive Maintenance.
 During troubleshooting.
The AFGO leakage check is available in all units, not only those with the AFGO option
activated. The check can however only be performed on units equipped with an AFGO valve.
Test procedure
1. Connect gas supply (AIR and O2).
2. Plug the AGFO connector. A 14-18-20 mm
rubber plug from the service kit should be
used.
3. Select Tests.
4. Select Leakage check.
5. Select AFGO leakage.
6. Press Start.
Make sure to remove the plug from the AFGO

connector when the AFGO leakage check is
completed.
The AFGO leakage check will pressurize the
system and measure the leakage between the
fresh gas modules and the plugged AFGO
connector. The check will fail if the leakage is
above 30 ml/min at a pressure of 50 cmH2O.
66 76 980_02 5 - 14
Calibrations
General
A number of calibrations are accessible in Service & Settings. The calibrations can be used for
verification, maintenance, etc, of the unit.
Required equipment
 Service key with access to Calibration in Service & Settings.
 Further equipment required is listed for each calibration procedure.
Calibration menu

2. Press the Calibration button.

Separate tests included in System
checkout can now be selected and
performed.
Four different calibrations are now available:

 APL knob
 Barometer
 Gas analyzer
 Touch screen.
All calibrations are described below in this
chapter.
66 76 980_02 5 - 15
APL knob
The APL potentiometer must be calibrated:
 After replacement of the APL potentiometer.
 When the set value differs from the value shown on the screen.
 After System software installation. APL calibration values stored on PC 1921 Monitoring will
be lost.
 After replacement of PC 1921 Monitoring or in case of malfunction in the memory backup
battery on PC 1921.
Calibration procedure
1. Select Calibration.
2. Select APL knob.
3. Follow instructions in the Calibration APL
knob menu.
66 76 980_02 5 - 16
Barometer
The Barometer must be calibrated:
 If the Barometer test in System Checkout fails.
 If a Technical error code indicates Barometer error.
 If the Barometric pressure check performed during installation or Preventive Maintenance
shows that calibration is required, i.e. if the ‘Current barometer pressure’ differ more than ±5%
from the actual barometric pressure.
 After replacement of PC 1921 Monitoring or in case of malfunction in the memory backup
battery on PC 1921.
Required equipment
 Barometer or information about the barometric pressure at the installation site.
2. Select Barometer.
3. Enter a ‘New barometer pressure’ and
press Set.
4. Check that the new ‘Current barometer
pressure’ corresponds to the set value.
Note that the new ‘Current barometer
pressure’ value may differ 1-2 cmH2O
from the set value.
66 76 980_02 5 - 17
Gas analyzer
Gas analyzer calibration covers:
 Patient gas analyzer. Calibration using Service & Settings, described below.
 Control gas analyzer. Calibration using Service & Settings, described below.
 Control O2 sensor. Calibration using Service & Settings, described below.
 Patient O2 sensor. Calibration using KMG 2000 Service Software, described below.
Before starting any check or calibration of AION or O2 sensors, read the complete ‘Gas
analyzer’ chapter below to be familiar with the procedures.
Leakage in the system will result in a faulty calibration. Always perform a System Checkout
before starting the calibration, refer to the FLOW-i – User’s Manual.
WARNING! The calibration gas contains substances that may be detrimental to

your health. During use of calibration gas, assure that the FLOW-i is connected to
an effective gas evacuation system, e.g. the hospital’s EVAC system.
Required equipment
 Calibration gas kit including gas bottle, regulator and tubing. P/N 52 07 415.
During calibration of the gas analyzers, a sampling flow of 200 ml/min is used. As the flow
regulator on the calibration gas bottle is set to approx. 150 ml/min, the collector bag must be
used as a gas reservoir to ensure sufficient calibration gas supply.
 Calibration adapter CGA, P/N 66 86 915.
 Gas evacuation system for the calibration gas.
 For calibration of the Patient O2 sensor:
 PC or laptop with KMG 2000 Service Software.
 Service cable, P/N 65 23 570.
Prerequisites for calibration

Prerequisites for a successful calibration are:
 Ensure that FLOW-i operates within its specified operation temperature, humidity and
atmospheric pressure (refer to the FLOW-i – User’s Manual).
 Ensure that the calibration gas has reached a stable temperature within the specified
operating temperature range. Check manufacturers label on the gas bottle for further
information.
 Ensure that the FLOW-i is properly connected to a gas evacuation system.
 Start the FLOW-i (in Standby mode) and let it stabilize for at least 10 minutes.
 Ensure that a System Checkout has been performed successfully; refer to the FLOW-i –
User’s Manual.
66 76 980_02 5 - 18
Gas analyzer calibration setup

Connect the calibration gas kit to the system as shown in the illustrations below:
Patient gas analyzer:

 Connect the calibration gas kit to the water trap via a regular patient sampling line.
 Do not open the calibration gas bottle valve yet.
Control gas analyzer:

 Open the Patient cassette cover and remove the Insp. sample filter holder.
 Connect the Calibration adapter CGA to the Patient cassette as shown above.
 Close the Patient cassette cover.
 Connect the calibration gas kit to the Calibration adapter CGA.
 Do not open the calibration gas bottle valve yet.
66 76 980_02 5 - 19
Gas analyzer calibration

 Select Calibration.
 Select Gas analyzer.
 Ensure the Prerequisites are fulfilled.
 Select gas analyzer to calibrate:
 Patient gas analyzer
 Control gas analyzer
 Press Start.
 Connect the breathing circuit (Y-piece) to the

test plug. Make sure that the sampling line is
properly connected.
 Press Continue. An additional start test
sequence (a leakage test and a gas analyzer
test) will now be performed. The start test
may take a few minutes.
Note: If the start test fails, the calibration
procedure will end and return to the start page
with an error message.
 Connect the calibration gas kit. Refer to ‘Gas

analyzer calibration setup’ above.
 Press Continue. A leakage check of the
calibration gas kit will now be performed.
The software will wait for the gas analyzer to
enter the ‘full accuracy mode’ before starting
the leakage check.
During this leakage check, the gas analyzer
pump work against a closed calibration gas
valve in flow control mode. The flow is set to at
least 100 ml/min. The flow measured must be
less than 12 ml/min for the test to pass. If the
test fails, the calibration procedure will end
Patient gas analyzer
with an error message.
Control gas analyzer
66 76 980_02 5 - 20
 Carefully open the calibration gas bottle

valve to fill the collector bag with calibration
gas.
Note: Fill the collector bag carefully. The bag
will not withstand high gas pressure.
If required, adjust the calibration gas bottle
valve to keep a sufficient amount of calibration
gas in the collector bag during the calibration
procedure.
 Press Continue.
 The concentration values measured by the

selected gas analyzer will now be displayed.
 Check that all values are stable.
 The Flow value must be within valid interval.
 Press Continue.
Pressing Continue with the Flow value outside

valid interval will end the calibration procedure
and display an error message. Press OK to
return to the start page.
 If calibration values already were within valid

interval, no calibration will be performed.
Last page in the calibration procedure will
automatically be displayed.
 If calibration was required, new temporary
calibration values will now be displayed but
not saved.
 The new values must be accepted (saved) or
rejected within 30 seconds. Press Accept or
Reject.
The values must be within the valid intervals to
be accepted.
Reject or timeout will retain the old calibration
values.
 Close the calibration gas bottle valve.

 Press Finish to return to the ‘Calibration gas
analyzer’ start menu.
or
 Press Factory Default to restore factory
calibration and return to the ‘Calibration gas
analyzer’ start menu.
 Continue with further calibrations or
disconnect the calibration gas bottle.
66 76 980_02 5 - 21
 A completed calibration sequence will display the last page in the calibration procedure.
A dialogue on this page will display the result of the calibration:
 If the calibration check resulted in measured calibration values already within valid
intervals, the text ‘Calibration not necessary’ will appear.
 If calibration was performed and accepted, the text ‘Calibration accepted by user’ will
appear.
 A cancelled calibration will also end at the last page if the cancellation was submitted while
showing a page displaying calibration values. In this case, the text ‘Calibration cancelled by
user. Ensure that the calibration gas bottle valve is closed’ will appear.
 The result of the calibration procedure is saved in the Service report log in Service & Settings.
See Logs > Service report.
 The result of the calibration procedure (e.g. Last calibration and Last calibration check) is also
saved in Gas analyzer status in Service & Settings. See Status > Gas analyzer.
66 76 980_02 5 - 22
O2 sensor calibration
Note: As the O2 sensor is flow-sensitive, the AION and the O2 sensor must be calibrated
together. The O2 sensor calibration must be carried out when either of the two units are
replaces.
Control O2 sensor calibration

 Connect gas supply (AIR and O2)
 Select Calibration.
 Select Gas analyzer.
 Ensure the Prerequisites are fulfilled.
 Select Control O2 sensor.
 Press Start.
 The calibration will take approx. 3 minutes.

 When successfully completed, Passed will
be displayed.
 If the calibration fails, Fail will be displayed.
 If an error is detected during the calibration,

e.g. gas supply error, a dialog will appear.
66 76 980_02 5 - 23
Patient O2 sensor
For Patient O2 sensor, calibration is performed with the KMG 2000 Service Software.
The Service Software is required to:
 Perform a Patient O2 sensor calibration
 Update the Patient O2 sensor serial number stored in AION EEPROM if the O2 sensor has
been replaced.
The Service Software, run on a PC connected to the FLOW-i, will enable a number of service
and troubleshooting options.
The Service Software will e.g. display:
 Gas concentrations
 Status for the different sub-units
 Error logs
 Error log frequency
 Messages from the gas analyzers.
Calibration gas setup:

 Connect the calibration gas kit to the water
trap via a regular patient sampling line.
 Do not open the calibration gas bottle
valve yet.
 Make sure that the 3-way-valve on the
calibration gas tube is set to ‘room air’.
Patient O2 sensor measurement check:

1. Insert the USB service key.
2. Set FLOW-i to Manual ventilation (MAN).
3. Select Start case.
4. Select Menu > Tools > Gas analyzer tool.
5. Open the calibration gas bottle valve.
Note: Carefully open the calibration gas bottle valve to fill the collector bag with calibration
gas. The bag will not withstand high gas pressure.
6. Set the 3-way-valve to ‘calibration gas’.
7. Wait 30 seconds for stabilization.
8. Check the displayed value for Patient O2 in the Gas analyzer tool:
 If the displayed value is within valid range 47.7% – 56.3%, calibration is not required.
 Allow the FLOW-i to purge the gas in the calibration setup, including the collection
bag, into the gas evacuation system.
 Set the 3-way-valve to ‘room air’.
 Remove the calibration gas kit.
 If the displayed value is outside valid range 47.7% – 56.3%, calibration is required.
Close the calibration gas bottle valve. Continue with ‘Patient O2 sensor calibration’ as
described below.
66 76 980_02 5 - 24
Patient O2 sensor calibration:

1. Connect the service cable between RS232
(FCI 2) and the serial (COM) port on the
PC.
Note: There are two RS232 connectors on

FLOW-i. The right-side connector must be
used.
2. Start the PC.
3. In Service & Settings:

 Select Service functions
 Select Gas analyzer
 Select Connect to AION through
COM2 for the Patient gas analyzer.
4. Start Service Software on the PC.

Close the Status window that opens
automatically.
5. When the Service Software is started and
communication is established, wait at least
10 minutes before the O2 sensor is ready
for calibration. When ‘Op Mode’ has
turned from ‘ISO’ to ‘Full’, the analyzer is
ready for use (calibration).
Note 1: If the ‘Op Mode’ has not turned
from ‘ISO’ to ‘Full’ after 10 minutes (see
the counter in the toolbar), restart the
Service Software.
Note 2: If there is a problem to establish

‘OnLine’ communication between FLOW-i
and Service Software, change the COM
port settings or restart the Service
Software.
6. In the Service Software window:

 Press KMG 2000 dropdown list
 Select O2 Factory Cal. This will open
the O2 Calibration Setup window.
66 76 980_02 5 - 25
7. The O2 Calibration Setup window has

four tabs that represent the steps to be
performed. The complete calibration
procedure is described in tab ‘Setup’.
Note: When the Service Software starts up,

the default Flow settings is to sample at
200 ml/min. Change the Flow rate to
120 ml/min.
Be aware of that the Flow rate will be reset to
200 ml/min at every tab change in the O2
Calibration Setup window. Flow must be
decreased to 120 ml/min after every tab
switch.
8. Follow the instructions in the Service Software on how to perform the calibration.
9. After completed calibration:
 Allow the FLOW-i to purge the gas in the calibration setup, including the collection bag,
into the gas evacuation system.
 Set the 3-way-valve to ‘room air’.
 Remove the calibration gas kit.
10. In Service & Settings, select Disconnect.
11. Exit the Service Software. Switch off the PC and disconnect the service cable.
12. Restart FLOW-i.
13. In Service & Settings:
 Select Status
 Select Gas analyzer
 Check that O2 sensor Last calibration date is updated.
14. This will complete the calibration in the Patient O2 sensor.
66 76 980_02 5 - 26
Touch screen
The touch screen in FLOW-i uses a nine point calibration algorithm. The touch screen must be
calibrated:
 If an inaccuracy is seen in the touch screen function.
 After replacement of PC 1922 Panel or in case of malfunction in the memory backup battery
on PC 1922.
2. Select Touch screen.
3. The Touch screen calibration menu with

9 reference points (cross marks) will now
appear.
4. Use a narrow-tipped tool to press at the
center of each cross mark:
 This generates a value which is used as
the sample point for the corresponding
reference point.
 The cross mark color changes to green
to indicate that the sample point is
accepted.
 The same cross mark can be pressed
several times. The new sample point
value overwrites the old value.
 Pointing at other part of the screen will
make the screen flash in yellow and
generate an attention tone. This
indicates that the sample point is
rejected.
5. When all nine cross marks are pressed and
turned green, the Calibrate button is
enabled. Press the Calibrate button to
complete the touch screen calibration.
The calibration procedure can be restarted by pressing the Delete all marks button. This action
deletes all sample points accepted so far and turns the cross mark color back to black.
The calibration procedure can be cancelled by pressing the Cancel button. This action deletes
all sample points and closes the calibration window. Old calibration values are retained.
66 76 980_02 5 - 27
Service functions
General
Service functions accessible in Service & Settings are:
 Valve tests
 Gas analyzer.
They can be used for service and troubleshooting of the unit.
Required equipment
 Service key with access to Service functions in Service & Settings.
Service functions menu
 Enter Service & Settings.

 In the Service functions menu, press the

Valve tests button.
System valves and vaporizer valves can now

be independently set to either open or closed.
This is for service purposes to check the
function of the different valves.
 When completed, press the Reset Valves

button.
Note: Use this tool with care. Improper use

may cause gas emissions (O2, N2O and
anesthetic agents) from the system. If used
with docked vaporizers, make sure that EVAC
is properly connected.
 In the Service functions menu, press the

Gas analyzer button.
The AION gas analyzers communicate over a

serial communication interface. It is possible to
get external access to these interfaces via the
COM2 port on FLOW-i by selecting the gas
analyzer in this menu.
To be used during calibration of the Patient O2
sensor.
66 76 980_02 5 - 28
Service report
General
Service report in Service & Settings can be used by Field Service Engineers to create and save
service and maintenance information. The selected service tasks will be logged in the Service
report log.
Required equipment
 Service key with access to Service report in Service & Settings.
Service report menu

2. Press the Service report button. The

following service tasks can be reported:
 Performed preventive maintenance
 Replaced expiratory membrane
 Replaced backlight
 Replaced internal battery (power
backup battery)
 Reset internal battery errors (to reset
persistent Technical Errors, e.g. TE77)
 Replaced memory backup batteries
(batteries on PC boards).
 It is also possible to open a keyboard
and type information to the service
report.
66 76 980_02 5 - 29
Startup configuration
General
Startup configuration in Service & Settings can be used to create and save the units Startup
configuration.
In this menu, it is also possible to save the Startup configuration to a USB memory or copy the
Startup configuration from a USB memory.
Note: Some parts of the Startup configuration may be changed during System software
installation. Copy the Startup configuration to a USB memory prior to a System software
installation and reinstall the configuration afterwards.
Required equipment
 Service key with access to Startup configuration in Service & Settings.
Startup configuration menu

2. Press the Startup configuration button.

The following sub-menus can be selected:
 General
 Units
 Displayed measurements
 Waveforms
 Alarm sound level
 Adult AUTO alarm limits
 Infant AUTO alarm limits
 Ventilation & gas
 Biomed access code.
In this menu, it is also possible to save the Startup configuration to a USB memory or copy the
Startup configuration from a USB memory. All selectable parameters are shown in the Service &
Settings table in chapter Diagrams.
In the Biomed access code menu it is possible to change the default Biomed access code
(1973) to different four-digit code.
66 76 980_02 5 - 30
Settings
General
Settings in Service & Settings can be used to set date and time and to calculate total anesthetic
agent usage.
Required equipment
 Service key with access to Settings in Service & Settings.
Settings menu
 Enter Service & Settings.

 In the Settings menu, press the Date & time

button:
 Set the units Date and Time.
 Press the Agent usage button. The

following options are now available:
 Display total anesthetic agent usage in
the unit since last reset of this data (in
Service & Settings)
 Date and time for last reset
 Reset button
 Save Agent usage data to USB memory.
66 76 980_02 5 - 31
Leakage detection
General
The leakage test in the System Checkout (SCO), or the in the separate Leakage check, are
performed using a pressure of 50 cmH2O for AUTO ventilation and 30 cmH2O for MAN
ventilation.
The measured leakage for AUTO and MAN ventilation will be displayed separately in ml/min. A
maximum leakage of up to 150 ml/min is allowed for each of the mode (AUTO and MAN).
When a leakage is detected, the leakage check will stop and display 'AUTO ventilation leakage'
or 'MAN ventilation leakage' on the screen.
To locate the leakage, the procedure below describes a method to step-by-step check different
parts of the system.
Test cases 1–5 do not require any tools. As from Test case 6, the following leakage detection
tools are required:
 Leakage detector, P/N 65 03 721
 Plug kit, P/N 65 03 739
 Additional plugs and fittings for FLOW-i, P/N 66 84 720
 Calibration manometer, P/N 61 03 527
Note: Before proceeding with the Test cases below, make sure that the patient tubes, sample
filters and water trap with sampling line works properly.
Test Case 1 – Vaporizer
1. Undock the vaporizer, one by one if two

are connected.
2. Redo the Leakage check in SCO.
 If the test passes, the leakage was located
to the undocked vaporizer. Vaporizer repair
must be carried out by MAQUET only.
66 76 980_02 5 - 32
Test Case 2 – CO2 Absorber
1. Remove the CO2 Absorber. The CO2

Absorber inlet and outlet in the patient
cassette will be closed by the two spring-
loaded valves in cassette.
2. Turn the absorber locking switch to
locked position. This will push up the
spring-loaded piston (absorber lifter).
3. Press down the spring-loaded piston to
activate the absorber sensor.
4. Hold the piston down and redo the
Leakage test in SCO.
to the CO2 Absorber or the absorber
connections seals in the cassette.
Note: The compressible volume in the system Possible cause for leakage in CO2 Absorber:
is calculated during this AUTO ventilation
1. Cracks or damages in plastics of the
leakage test. As the absorber is removed, the
absorber canister.
calculated value will be incorrect.
2. Damaged seals in the absorber valves (in
If a dialog ‘Compressible volume out of range.
the cassette).
Check the breathing system.’ appears during
this test, select ‘Bypass test’.
A complete ‘System Checkout’, with absorber
connected, must be performed after any
service intervention in the FLOW-i.
Test Case 3 – Patient cassette
1. Replace the patient cassette.

2. Redo the Leakage test in SCO.
to the patient cassette.
Possible leakage sources in patient cassette:

1. Insp and Exp valve covers OV10 and
OV11.
2. Silicone gasket towards Safety valve.
3. Silicone gasket towards Reflector socket.
Silicone gaskets towards Sample Filters:
4. Exp. sampling return R3.
5. Exp. pressure Pe.
6. Insp. sampling S1.
7. Insp. pressure Pi.
8. Insp. sampling return R1.
66 76 980_02 5 - 33
9. APL/PEEP Valve membrane.

10. Manual Ventilation Valve membrane.
Note: The membranes may not close
properly due to cleaning residues on the
membranes sealing surface and/or on the
corresponding sealing surface in the cassette.
Test Case 4 - Volume reflector and reflector socket
1. Replace the Volume reflector and

reflector socket.
to the Volume reflector or the reflector
socket.
Possible leakage sources in reflector and

reflector socket:
1. Cracks or damages in the plastic.
2. Silicone gasket on reflector socket.
Test Case 5 – Fresh Gas safety valve
1. Replace the safety valve.

to the safety valve assembly.
Possible leakage sources in safety valve

assembly:
1. Cracks or damages in the plastic piece.
2. Safety valve membrane.
66 76 980_02 5 - 34
Note: As from Test case 6, leakage detection tools are required. Refer to General above.
covers removed.
Test Case 6 – System Checkout valve
1. Plug the Y-piece with suitable plug.

to the System checkout valve.
Possible cause for leakage in the System

checkout valve:
1. Loose inlet connector (test plug) or O-ring
behind connector.
2. Leakage inside valve. Replace the valve.
Test Case 7 – APL/PEEP valve coil, Manual ventilation valve actuator and Fresh gas
safety valve
1. Undock the patient cassette.

3. Check that the valve pistons for
 APL/PEEP valve (1)
 Manual Ventilation valve actuator (2)
are moving upwards to be in the closed
position during the test.
66 76 980_02 5 - 35
4. During the Leakage check, the Safety

valve must be in closed position and
should not move.
Closed valve
Open valve
Possible cause for malfunction:

APL/PEEP valve coil:
1. Poor connection/cable to P17 on PC
1900.
2. Malfunction in APL/PEEP valve coil.
Manual ventilation valve actuator:

Refer to Test Case 8.
Fresh gas safety valve:

1. Poor connection/cable to P11 on
PC 1900.
2. Malfunction in Fresh gas safety valve.
Note: Make sure that cable connectors to

P11 and P17 on PC 1900 are not mixed:
 P11 = Fresh gas safety valve connector.
 P17 = APL/PEEP valve coil connector.
66 76 980_02 5 - 36
Test Case 8 – Manual Ventilation valve actuator
1. Disconnect the Manual breathing bag

from the patient cassette.
2. Plug the Manual ventilation tubing
connector on the patient cassette.
to the Manual Ventilation valve actuator.
Possible cause for malfunction in Manual

ventilation valve actuator:
1. Adjustment of the Manual Ventilation
valve actuator. Refer to Service
Procedures, section Adjustment of PP3
Manual ventilation valve actuator.
2. Occlusion in tube between Gas control
section and Manual ventilation valve
actuator (PP3).
3. Malfunction in Manual ventilation valve
actuator.
4. Malfunction in REG2/REG3 (200 kPa
Pilot valve drive gas, Test point 2/3).
5. Malfunction in EMV2 Manual ventilation

pilot valve.
6. Malfunction on PC1907 Valve driver. The
green LED D45 on PC 1907 is lit when
the control signal to EMV2 is enabled.
66 76 980_02 5 - 37
Test Case 9 – Reflector
1. Undock the patient cassette and connect

the leakage detector and manometer to
the reflector gas inlet.
2. Plug the reflector gas outlet.
3. Pressurize to approx. 80–100 cmH2O.
 A pressure drop indicates a leakage in the
reflector or reflector socket.
Test Case 10 – Reflector gas line

This test case covers the reflector gas line from (and including) the Reflector gas module to the
reflector gas outlet on the safety valve.
1. Switch the system to Standby.

2. Undock the patient cassette and
connect the leakage detector and
manometer to the reflector gas outlet on
the safety valve.
reflector gas line.
To isolate the leakage use the plugs and
pressurize the following parts step by step:
1. Tubing and seal on safety valve.

The test above indicates a leakage in the
reflector gas line; tubing between Reflector
gas module and the reflector gas inlet of the
safety valve (including docking seal).
2. Reflector pressure transducer with tube.

This test indicates leakage in the Reflector
pressure transducer or in the pressure
transducer tube:
 Disconnect the Reflector pressure
transducer tube from the transducer.
 Block the tube with a finger and
pressurize with the leakage detector.
66 76 980_02 5 - 38
3. Reflector gas module docking and gas

module.
This test indicates leakage in the docking
seal for the Reflector gas module or the gas
module it self:
 Switch off the system.
 Remove the Reflector gas module.
 Plug at the docking seal.
 Pressurize with the leakage detector.
Test Case 11 – Fresh Gas line

This test case covers the fresh gas line from (and including) the Fresh gas modules to the fresh
gas outlet in the safety valve.
1. Switch the system to Standby.

2. Undock the patient cassette and connect
the leakage detector and manometer to
the fresh gas outlet in the safety valve.
fresh gas line.
To isolate the leakage use the plugs and
pressurize the following parts step by step:
1. Fresh gas safety valve.

This test indicates internal leakage in the
safety valve:
 Plug the fresh gas inlet on the safety valve.
 Pressurize to approx. 80–100 cmH2O.
66 76 980_02 5 - 39
2. AFGO valve / Fresh gas connector block.

AFGO valve shown in illustration.
This test indicates a leakage in O2 Flush
connection and tubing, CGA (R2) connection
and tubing and internal AFGO valve leakage:
 Plug the fresh gas from vaporizer inlet on
the AFGO valve / Fresh gas connector
block.
3. Vaporizer valve section.

This test indicates a leakage in the vaporizer
valve section including double channel plate:
 Plug the vaporizer valve section outlet.
 Connect the leakage detector to the
vaporizer valve section inlet.
Note: Handle the fresh gas elbows including

restrictors (sampling pipes) very carefully.
4. CGA sampling (S2), connections and

tubing.
This test indicates a leakage in the CGA (S2)
sampling line:
 Disconnect and block the T-connector.
66 76 980_02 5 - 40
5. Vaporizer valve section fresh gas

connectors.
This test indicates a leakage in the vaporizer
valve section fresh gas connectors:
 Plug the fresh gas pipe.
6. Fresh gas pressure transducer.

This test indicates a leakage in the Fresh gas
pressure transducer including connectors and
tubing:
 Connect the leakage detector to the fresh
gas pipe.
7. Fresh gas modules and docking seal.

This test indicates a leakage in the Fresh gas
module docking seal and the fresh gas
module itself:
 Switch off the system.
 Remove a fresh gas module, one by one.
 Plug at the docking seal.
 Connect the leakage detector to the fresh
gas pipe.
66 76 980_02 5 - 41
Test Case 12 – Patient cassette lid with sample filters
1. Open the lid and plug the four holes for

R3, Pe, S1 and R1 on the patient
cassette.
2. Connect a tube between the Insp.
pressure filter and the opposite hole (Pi)
on the patient cassette.
3. Remove the sampling line adapter from
the Y-piece to disconnect the PGA
sampling.
4. Connect the Y-piece to SCO plug.
to tubes or filters connected to the lid or gas
analyzer with sampling.
Possible leakage sources are:

1. Filter holder internal gasket and O-rings.
2. Exp. gas sampling return filter or tube
with connections between filter holder
and PGA.
3. Exp. pressure sampling filter or tube with
connections between filter holder and
pressure transducer.
4. Insp. gas sampling filter or tube with
connections between filter holder and
CGA inlet valve (EMV14).
5. Insp. gas sampling return filter or tube
with connections between filter holder
and CGA outlet valve (EMV16).
Note: As the Water trap receptacle for PGA is
disconnected during the test, this is also a
possible leakage source.
Test Case 13 – Leakage Manual ventilation
1. Replace the manual breathing bag tube

and/or the manual breathing bag.
2. Redo the Leakage manual ventilation test
in SCO.
to the manual breathing bag tube and/or the
manual breathing bag.
66 76 980_02 5 - 42
Pressure Regulators REG1 – REG4

General
 The Pressure Regulators REG1 – REG4 in the Drive Gas Supply Section are equipped with
test points in order to connect a manometer during check and adjustment of the regulators.
 The regulators shall be checked/adjusted:
 During Preventive Maintenance.
 During troubleshooting.
tracing or adjustments are performed with gas supply connected and with covers
removed.
electrical components inside the unit. All personnel must exercise extreme caution if
fault tracing or adjustments are performed with power supply connected and with
covers removed.
Required equipment
 Standard service tools.
 Connector kit for pressure tester P/N 66 85 355.
 Digital handheld pressure gauge, local purchase. Recommended measuring range 0 – 700
kPa, accuracy ±0.2%.
Procedure
1. Open the front door. Refer to chapter
‘Disassembling and assembling’.
2. Connect gas supply (AIR and O2).
3. Connect Mains power.
4. Run the FLOW-i in Standby mode.
5. Connect the Connector kit for pressure
tester (1) to the concerned regulator, see
information below.
6. Check the regulator output pressure on
the pressure gauge (2). See pressure
values below.
66 76 980_02 5 - 43
7. If adjustment is required, carefully loosen

the lock nut on the adjustment screw (13
mm spanner).
8. Set the regulator to correct output
pressure with the adjustment screw (3 mm
hexagonal wrench).
Note: The plastic screw must be handled
carefully. Careless handling of the screw
or lock nut can damage the screw.
9. Carefully secure the adjustment screw with
the lock nut.
10. Tightening the lock nut may affect the
output pressure. Re-check the regulator
output pressure and adjust if required.
 Test point T1 = REG1. Vaporizer drive gas,
120 kPa ±5 kPa supplied from REG2 or
REG3 (depending on gas inlet pressures).
 Test point T2/T3 = REG2 and REG3. Pilot
valve drive gas, 200 kPa ±10 kPa.
Check/adjust one regulator at a time.
The Connector kit for pressure tester must
remain connected to T2/T3 during the
complete test sequence to depressurize the
regulators when gas supply is disconnected.
 To check REG2; supply only AIR
(disconnect O2 supply)
 To check REG3; supply only O2
(disconnect AIR supply)
 Test point T4 = REG4. Instant O2 supply
gas, 200 kPa ±10 kPa.
1. REG1 5. Test point T1

2. REG2 6. Test point T2/T3
3. REG3 7. Test point T4
4. REG4
66 76 980_02 5 - 44
Mechanical APL calibration

General
 The Mechanical APL must be checked during the ‘Preventive Maintenance’.
 The Mechanical APL must be calibrated:
 If a check of the Mechanical APL shows that calibration is required.
 After replacement of the Emergency APL pressure regulator.
Required equipment
 Standard service tools
 Patient tubing and Y-piece
 Plug for the manual ventilation bag connector on the patient cassette.
 Calibration manometer, P/N 61 03 527
Check procedure
1. Connect O2 to FLOW-i.
2. Connect patient tubing and Y-piece.
3. Connect the calibration manometer to the Y-piece. Make sure that the manometer is
plugged with its cap.
4. Plug the manual ventilation bag connector on the patient cassette.
5. Switch on Emergency ventilation.
6. Set the O2 flowmeter to 10 l/min.
7. Turn the APL knob counter-clockwise to stop.
8. Check that the manometer shows 6 cmH2O ±4 cmH2O.
9. Turn the APL knob clockwise to the first tactile resistance can be felt (and a slight 'click').
11. Turn the APL knob clockwise to stop.
66 76 980_02 5 - 45
1. Connect O2 to FLOW-i.
2. Pull off the Mechanical APL knob.
3. Connect patient tubing and Y-piece.
4. Connect the calibration manometer to the
Y-piece. Make sure that the manometer
is plugged with its cap.
5. Plug the manual ventilation bag
connector on the patient cassette.
6. Switch on Emergency ventilation.
7. Set the O2 flowmeter to 10 l/min.
8. Turn the wheel (1) counter-clockwise to

stop.
9. In this position, lock the wheel by pushing
a metal pin (2) through the hole in the
wheel and into the corresponding hole in
the panel. A 2.5 mm hexagonal wrench
can be used.
10. Carefully loosen the lock nut (3) on the
adjustment screw (13 mm spanner).
11. Adjust the regulator to 6 cmH2O with the
adjustment screw (4). The pressure is
shown on the calibration manometer.
12. Carefully secure the adjustment screw
with the lock nut.
13. Remove the metal pin.
14. Mount the APL knob. The knob can only
be mounted in one position.
15. Check that the calibration was approved.
Refer the ‘Check procedure’ above.
66 76 980_02 5 - 46
Adjustment of Manual ventilation valve actuator PP3

The position of the Manual ventilation valve actuator PP3 can be adjusted. This adjustment
must be performed when replacing the actuator. The adjustment is also a recommended action
in case of leakage in the Manual ventilation valve.
Adjust as follows:
 Loosen the screw (1) slightly to release the gas connection.
 Loosen the lock nut (2).
 Turn the actuator (3), clockwise or counter-clockwise, to correct position as indicated in the
illustration.
 Secure this position with the lock nut (2).
 Tighten the screw (1), tightening torque approx. 1 Nm.
66 76 980_02 5 - 47
Adjustment of friction joints

Control panel and Patient monitor
Swivel adjustment
 Tighten or loosen the knob for swivel
adjustment.
 Make sure that the spring washers are
correctly mounted as shown in illustration.
Note: On some Patient monitor mountings, the

knob is replaced by a nut. The adjustment
procedure is however the same.
Tilt adjustment
 Remove the plastic cover (1) to make the tilt
screw accessible.
 Tighten or loosen the screw (2) for tilt
adjustment. Use a 5 mm hexagonal wrench.
 Mount the plastic cover (1).
Additional table and Adjustable arm for parameter modules

Swivel adjustment
 Tighten or loosen the screws (1 or 2) for
swivel adjustment.
1. = 8 mm hexagonal wrench
2. = 5 mm hexagonal wrench
66 76 980_02 5 - 48
Replacing power backup battery

General
The Power backup battery is a sealed acid-lead rechargeable battery. The battery must be
replaced every three years. The lifetime of the battery may however be reduced if it is used
frequently to supply power or if the battery temperature is above 50˚C.
Preparations
 Switch off the system using the Power button.
 Disconnect the mains power cable.
 Disconnect the gas supplies (wall and/or cylinder).
 Remove patient tubing.
Replacing the power backup battery

 Remove the rear cover and
disconnect the Battery cable and
the Battery sense cable from
PC 1903 External connectors.
 Release and lift off the battery
compartment cover.
Note: On C20 and C40, the
drawers must be removed to
access the battery compartment.
 Remove the screws and lift off both
battery holders (1).
 Use the handles (2) and lift up the
battery.
 Disconnect the battery cables from
the battery.
 Lift off the old battery.
 Connect the battery cables to the
new battery. Tighten the nuts firmly.
 Place the new battery in correct
position in the compartment and
secure the battery with the battery
holders (1).
 Connect the Battery cable and the
Battery sense cable to PC 1903
and mount the rear cover.
Important: The power backup batteries replacement date must be reset after replacement. The
replacement date is set using the Service report menu (Replaced internal battery).

66 76 980_02 5 - 49
Replacing memory backup batteries on PC boards

General
Lithium batteries are used on PC 1920 Control, PC 1921 Monitoring and PC 1922 Panel. These
batteries must be replaced every five years. A Technical error message will appear on the
screen if the battery voltage level is too low:
 Battery on PC 1920 Control: TE 501 Memory backup battery depleted.
 Battery on PC 1921 Monitoring: TE 20 Memory backup battery depleted.
 Battery on PC 1922 Panel: TE 614 Memory backup battery depleted.
Always replace all three batteries at the same time to keep the same replacement date for the
batteries.
ESD sensitive components. The lithium batteries are mounted on ESD sensitive
PC boards. Refer to chapter 'Disassembling and assembling', section 'Handling PC
boards' for further information regarding ESD sensitive components
Preparations
 Switch off the system using the Power button.
 Remove patient tubing.
Replacing the memory backup battery

1. Remove the rear cover and the PC board shield. Refer to chapter 'Disassembling and
assembling'.
Memory backup battery replacement
66 76 980_02 5 - 50
2. Carefully pull out PC 1920, PC 1921 and PC 1922.

Note: Do not remove the cable connector (1). Information stored in the PC board memory
will be erased if the connector is removed:
 If the battery on PC 1920 Control is disconnected, user default configurations made via
Service and Settings and System Checkout results including transducer calibrations will
be erased.
 If the battery on PC 1921 Monitoring is disconnected, all trends, all logs and System
Checkout results including transducer calibrations will be erased. The date and time
setting will also be erased and replaced by the default date and time (1980-01-01
00:00:00).
 The RAM memory with memory battery backup on PC 1922 Panel is intended for future
applications. If the battery is disconnected, no information will be lost.
3. There are two equal battery connectors (2 and 3) on the PC boards. Connect the new
battery to the un-used connector. The memory functions are now secured by the new
battery.
4. Cut the cable ties holding the old battery (4) to the PC board.
5. Disconnect and remove the old battery.
6. Mount the new battery onto the PC board using new cable ties as shown in the illustration.
7. Replace the battery on all three PC boards.
8. Insert the PC boards into the correct PC-board slot and reassemble the PC board shield
and the rear cover.
9. Perform a System Checkout according to instructions in the User's Manual.
Important: The memory backup batteries replacement date must be reset after replacement.
The replacement date is set using the Service report menu (Replaced memory backup
batteries).

66 76 980_02 5 - 51
Installation of optional equipment

 Only personnel trained and authorized by MAQUET shall be permitted to install, service or
repair the FLOW-i Anesthesia System, base unit as well as optional equipment.
 Optional equipments are delivered with an Installation Instruction (if instructions are required).
These documents describe installation of the equipment. For clinical information of the
optional equipment, refer to the FLOW-i – User’s Manual. Some options do not require
specific user instructions.
 Check for visible damages on the delivered optional equipment. If damages are found, the
equipment must not be used.
 All packing material, replaced and left-over parts must be discarded in accordance with
appropriate industrial and environmental standards.
 After connecting any external electric device to the FLOW-i system:
 Ensure that the whole combination complies with the international standard IEC 60601-1-1
and the requirements of the local authorities.
 Perform a complete system leakage current test. The leakage current test is a standard
procedure regulated by IEC/EN 60601-1 or corresponding national standards. Allowable
values and test methods are defined in the standard IEC/EN 60601-1 Class 1, Type B.
Maximum accessory configuration

C20 C30 1 C40 2
Accessory/Option Max. load (kg) Max. load (kg) Max. load (kg)
Additional writing table 5 5 5
Drawer 5 5 5
Patient monitor mounting position 13.5 13.5 13.5
Auxiliary O2 & Suction module mounting 2.5 2.5 2.5
position
Parameter box support arm 5 5 5
Working surface/writing table 20 5 5
4 vertical shafts (vertical rails) 5 kg per shaft 5 kg per shaft 5 kg per shaft
Horizontal rails for hanging accessories 3 kg 3 kg 3 kg
3
Additional arm 12 12 12
3
Backup gas holder (incl. full gas cylinder) 13 13 N/A
4
Top shelf 20 20 20
Universal bracket 30 30 N/A
Cable support arm 0.5 0.5 0.5
1
To maintain the lift function, the combined load on the extra equipment and accessories should not
exceed 30 kg
2
Maximum configurations is dependant on the lift capacity (minimum requirement 200 kg) of ceiling
pendants approved for C40 and the maximum capacity of the C40-pendant interface (250 kg). This gives a
range of approx. 50-100 kg for accessories and extra equipment, depending on the ceiling pendant.
3
C30 can only be equipped with the additional arm or the extra backup gas holder.
4
The system can be equipped with either Top shelf or Patient monitor.
66 76 980_02 5 - 52
Interchangeability – Control panel and Patient monitor

General
The interchangeability function gives a possibility to switch mounting position between the
Control panel and Patient monitor.
It is only possible to perform this procedure on FLOW-i with S/N 01112 or above. FLOW-i with
S/N below 01112 are not prepared for this conversion.
The screw that is mounted into the column, as described below, will reduce the swivel arm
rotation as this conversion may affect the unit’s center of gravity. The screw and the washer are
purchased locally.
Procedure
 Remove the plastic cable holder (1) and
disconnect the Control panel cable (2).
 Disconnect the mains power supply cable
(3) from the Patient monitor (Philips monitor
shown in illustration).
 Unscrew the mounting knobs (4) and
remove the Control panel and the Patient
monitor from the current mountings.
 Mount the Control panel and the Patient

monitor in the new positions.
 Make sure to mount the spring washers as
shown in the illustration.
 Remove the plastic cover (5) on the swivel

arm.
66 76 980_02 5 - 53
 Remove the cable clamps (6) securing the

Control panel cable.
 Remove the plastic cable cover (7) on the

column.
 Remove the side cover (8). Refer to
instructions in the Service Manual.
 Slightly loosen the cable clamp (9) securing

the Patient monitor cable.
 Adapt the cables length. Measure and mark-

up the cables at this length to simplify the
assembling. Include cable connector in the
measured length.
 Patient monitor cable = approx. 120 cm.
 Control panel cable. = approx. 70 cm
 Adjust the cable length as required. The

mark-up on the cables should align with the
rubber sleeve (10).
 Secure the Patient monitor cable (mains
power supply cable) with clamps (6 and 9).
 Secure the Control panel cable. Strap the
cable to the clamp (9) with a cable tie, see
illustration in next work step.
66 76 980_02 5 - 54
 For some Patient monitor cables (mains

power supply cables), the clamp may be too
wide to secure the cable. If so, strap the
cable to the clamp using a cable tie as
shown in the left-side illustration.
 The right-side illustration shows the Control
panel cable strapped to the clamp (9) with a
cable tie.
 Place the cables inside the side cover in

proper positions.
 Mount the plastic cover (7) on the column.

 Mount the side cover (8).
66 76 980_02 5 - 55
 Mount the plastic cover (5) on the swivel

arm.
 Connect the Control panel cable (2).

 Mount the plastic cable holder (1) on the
Control panel.
 Connect the Patient monitor mains power
supply cable (3).
 Carefully remove the plastic plug (11) from

the column.
 Turn the swivel arm until the threaded hole
inside the column is visible.
 Mount the screw (12) and the washer.
 Mount the plastic plug (11).
Screw and washer are purchased locally:

 Allen screw M6x16 mm, stainless steel,
quality A2-70.
 Washer BRB 6.4x12x1.6 mm, stainless
steel.
 Check that the Control panel and the Patient

monitor can be rotated between end
positions without stretching or pinching the
cables.
 Perform a System Checkout of FLOW-i,

refer to the FLOW-i User’s Manual.
 Perform a functional check of the Patient
monitor, refer to manufacturer’s
documentation.
66 76 980_02 5 - 56
Model C40 – Prerequisites and handling

 Installation of the C40 unit is described in the ‘FLOW-i Anesthesia System, Models C20, C30
and C40 – Installation Instruction’.
CAUTION: Disconnect all electrical cables and gas connections before undocking
the system from the ceiling pendant.
Interhospital transportation of the C40 unit

 When delivered, the C40 unit is equipped with lifting straps. If a lifting device is available, the
C40 unit can be lifted out of the shipping container and placed on a trolley. The lifting device
must have a capacity of at least 200 kg. If a lifting device and trolley is not available, the C40
unit must be transported on the pallet included with the shipping container.
 The wheels integrated into the C40 base are intended only for short transports inside the
operating room.
 For interhospital transportation of the C40 unit, a trolley (or a pallet and pallet jack) must be
used:
 The trolley must be able to carry a load of 250 kg,
 The trolley must have a wheelbase and track width equal to or greater than the C20/30
carrier
 The trolley must have at least 2 lockable wheels.
 The C40 wheels must be relieved when placed on the trolley.
 The C40 must be secured with straps to prevent it from tipping while transported on the
trolley or pallet.
CAUTION: Make sure that the swivel arm, extra equipment and accessories, e.g.
support arm and additional table, are positioned as shown in the FLOW-i – User’s
Manual, chapter Storage and transportation.
66 76 980_02 5 - 57
Before mounting the C40 unit onto the ceiling pendant

 Verify that the ceiling pendant arm complies with IEC 60601-1.
 Verify that the ceiling pendant arm complies with ISO 11197.
 Verify that the ceiling pendant arm have a net load capacity of at least 200 kg.
 The net weight of the C40 unit, including ceiling pendant interface but without accessories, is
approx. 150 kg:
 Verify that the combined weight of the C40 unit, with additional accessories, do not exceed
the net load capacity of the ceiling pendant.
 Verify that the combined weight of C40 with additional accessories do not exceed 250 kg,
which is the net load capacity of the ceiling pendant interface.
 Verify that the vertical movement of the ceiling pendant arm fulfills the following criteria:
 Movement is in the operator’s field of view.
 Movement is only possible by continuous activation of the control.
 An emergency stopping device is provided.
66 76 980_02 5 - 58
Functional check of backup gas supply

 The optional accessories ‘Backup gas trolley’ and Backup gas holder’ can be connected to
FLOW-i to supply backup gas from gas cylinders. Installation of the backup gas accessories
is described in separate Installation Instruction enclosed with the accessories.
 The gas tube connections must be tightened firmly with a wrench. It must not be possible to
disconnect the gas tubes by hand (without wrench).
 The Functional check below is part of the installation procedure and must be performed
before the system is handed-over to the customer. The Functional check can also be used
during troubleshooting and after a service intervention in the backup gas accessories.
 The Functional check is also included in the Installation Instructions for ‘Backup gas trolley’
and Backup gas holder’.
Note 1: The Functional check must be performed on all connected gas cylinders, i.e. gas supply
from the Backup gas trolley and the Backup gas holder.
Note 2: If Technical alarms TE 516 or TE 517 appears, this may indicate incorrect connection of
backup gas supply (gas concentration delivery error).
Functional check
 Perform a System Checkout with FLOW-i
If an AIR backup gas cylinder is
connected:
connected to central gas supply to ensure
 Set Auto/Man switch to MAN.
that the system is fully functional and has
 Set APL = SP.
no leakage.
 Set Fresh gas flow = 6.0 l/min.
 Connect the Y-piece to the System
 Set O2 conc. = 40%.
Checkout test plug.
 Press Start case.
If an O2 backup gas cylinder is  Disconnect the central gas supply for AIR.
connected:  A dialog which prompts the user to open
 Set Auto/Man switch to MAN. the AIR backup gas supply appears on the
 Set APL = SP. control panel.
 Set Fresh gas flow = 6.0 l/min.  Confirm the dialog.
 Set O2 conc. = 40%.  Open the AIR gas cylinder and let the
 Press Start case. system work for 90 seconds.
 Disconnect the central gas supply for O2.  Check that no technical alarms appear.
 A dialog which prompts the user to open  End case.
the O2 backup gas supply appears on the  Restore central gas supply.
control panel.  Close the AIR gas cylinder.
 Confirm the dialog.
 Open the O2 gas cylinder and let the
system work for 90 seconds.
 Check that no technical alarms appear.
 End case.
 Restore central gas supply.
 Close the O2 gas cylinder.
66 76 980_02 5 - 59
If an N2O backup gas cylinder is

connected:
 Set Auto/Man switch to MAN.
 Set APL = SP.
 Set Fresh gas flow = 6.0 l/min.
 Set O2 conc. = 40%.
 Press Start case.
 Disconnect the central gas supply for
N2O.
 A dialog which prompts the user to open
the N2O backup gas supply appears on
the control panel.
 Confirm the dialog.
 Open the N2O gas cylinder and let the
system work for 90 seconds.
 Check that no technical alarms appear.
 End case.
 Restore central gas supply.
 Close the N2O gas cylinder.
66 76 980_02 5 - 60
6. TROUBLESHOOTING

6. Troubleshooting
perform installation, service or General................................................... 6 - 2
System Checkout ................................... 6 - 3
Preparations prior to System
Checkout start ..................................... 6 - 4
assembling. Refer to section 'Hazard
notices' in chapter 'Important'. 1. O2 flush test .................................... 6 - 4
 Any service or maintenance must be 2. Insp. and Exp. valves test ............... 6 - 5
3. Internal tests.................................... 6 - 6
service intervention in the FLOW-i, 4. Barometer test................................. 6 - 7
perform a 'System checkout' and a 5. Gas supply pressure test................. 6 - 8
system’ according to instructions in the 6. Pressure transducer tests ............... 6 - 9
FLOW-i – User's Manual. 7. Safety valve tests ............................ 6 - 10
 This product contains electronic and 8. Vaporizer inlet/outlet valve test ....... 6 - 10
disposable, replaced and left-over parts 9. Flow transducer test ........................ 6 - 11
in accordance with appropriate industrial 10. AUTO ventilation leakage test....... 6 - 12
11. MAN ventilation leakage test......... 6 - 13
12. Gas analyzer test .......................... 6 - 13
13. Battery test .................................... 6 - 15
14. Vaporizer 1 test ............................. 6 - 16
15. Vaporizer 2 test ............................. 6 - 17
16. Technical alarm test ...................... 6 - 17
Test results log .................................... 6 – 18
Index for Test results log table ............ 6 – 20
Test results log table ........................... 6 - 21
Technical error codes and messages .... 6 -120
TE 1 – TE 802 ..................................... 6 - 121
Device ID ............................................. 6 - 145
TE 900 – TE 976 ................................. 6 - 147
AION and CGA O2 Sensor.................. 6 - 154
PC board LED indicators........................ 6 - 161
Other errors and remedies ..................... 6 - 166
66 76 980_02 6-1
6. TROUBLESHOOTING
General
Before starting troubleshooting, try to eliminate all possibilities of operational errors. If the
malfunction remains, use the troubleshooting guides below as well as the information in chapter
'Description of functions' to locate the faulty part.
There should be a logical trend to your troubleshooting. First try to trace the faulty function.
Then the most suitable procedure is to track down the exact fault by systematically replacing
individual spare parts, one at a time. One purpose of the Description of functions and the
Diagrams in this Service Manual is to make it easier to trace faults.
When the fault is corrected, carry out a complete 'System Checkout' as described in the
'FLOW-i Anesthesia System – User's Manual'.
The troubleshooting guides below are focused only on technical problems. Information about
clinical related problems can be found in the 'FLOW-i Anesthesia System – User's Manual'.
For functionality enhancement, the latest released System SW version is always recommended.
The information in this chapter applies to System version 2.1 (or higher).
tracing or adjustments are performed with gas supply connected.
covers removed.
Possible causes to malfunction not mentioned in the following troubleshooting guides are:
 The system has not been correctly assembled after cleaning, maintenance or service.
 Disconnection or bad connection in cable connectors, PC board connectors, and
interconnection boards (PC 1900, PC 1909, etc).
 Pinched cables. Defective cables may short-circuit power supply, CAN-bus signals, etc.
 Disconnected or defective gas tubes, breathing gas as well as drive gas.
Note: Repeated disconnection/connection of tubes in quick couplings may cause a leakage.
These possible causes to malfunction must always be considered during troubleshooting.
This chapter is divided into four sections:

 System Checkout: This section describes the System Checkout. A complete list of System
Checkout failures (CFI-codes), including possible causes and recommended actions, is
included in this section.
 Technical error codes and messages: This section describes how to read and analyze the
Technical error codes and messages. A complete list of TE-codes, including possible causes
and recommended actions, is included in this section.
 PC board LED indicators: This section describes LED indicators on some of the PC boards
used to indicate activities and errors.
 Other errors and remedies: This section describes possible causes and recommended
actions in case of other technical errors in the FLOW-i Anesthesia System.
66 76 980_02 6-2
6. TROUBLESHOOTING
System Checkout
The FLOW-i demands the user to start the automatic System Checkout at every startup of the
unit. The 'FLOW-i Anesthesia System – User's Manual' describes how to perform this System
Checkout.
The System Checkout-description on the following pages gives more detailed information about
the System Checkout. This information can be used e.g. during troubleshooting of the unit.
Some of the recommended actions described below refer to Service & Settings (S&S). The
Service key is required to access S&S. Troubleshooting can of course be performed without
access to S&S, but for some of the recommended actions, S&S will make troubleshooting faster
and easier.
Check if the fault remains after each performed service action. Re-run the full System Checkout
or run the concerned test using S&S.
It is also possible to select System Checkout via the Standby Menu; a Full check as well as
separate Leakage check and Vaporizer check. The Leakage check also measures circuit
compliance. These separate checks do not replace the complete System Checkout.
Tests included in System Checkout

Test Test
1 O2 flush test 5 Gas supply pressure test
2 Insp. & exp. valves test 6 Pressure transducer tests
3 Internal tests 6.1  Control and Monitoring pressure
transducers
3.1  Absorber switch test 6.2  APL/PEEP valve
3.2  Water trap test 7 Safety valve tests
3.3  Mains connection test 8 Vaporizer inlet/outlet valve test
3.4  Control disable vaporizer test 9 Flow transducer tests
3.5  Monitoring disable vaporizer test 9.1  Control flow transducer
3.6  Panel audio test 9.2  Monitoring flow transducer
3.7  Power failure test 10 AUTO ventilation leakage test
3.8  Initial battery test 11 MAN ventilation leakage test
3.9  Vaporizer 1 initial test 12 Gas analyzer test
3.10  Vaporizer 2 initial test 13 Battery test
3.11  N2O gas supply test 14 Vaporizer 1 test
3.12  AFGO valve test 15 Vaporizer 2 test
4 Barometer test 16 Technical alarm test
Acronyms in test logs

Acronym Test log entry type Acronym Test log entry type
STA Test Start INF Info
FIN Test Result RST Reset
MEA Measurement Value SSTA Sequence Start
CHK Check Failure SFIN Sequence Result
DLG Dialog Choice SRST Sequence Reset
66 76 980_02 6-3
6. TROUBLESHOOTING
Preparations prior to System Checkout start
System Checkout start menu – Preparations
1. O2 flush test
System Checkout – O2 flush test
Checks the O2 flush mechanism. The test is divided in three parts: Prior to pressing (1),
pressing (2) and releasing (3) the button. Refer to illustration above.
66 76 980_02 6-4
6. TROUBLESHOOTING
1. When the test is started, it is checked whether O2 supply pressure is present and that the
Patient Cassette is mounted. The O2 flow which is measured by the expiratory flow
transducer must not exceed 1 l/min prior to pressing the O2 Flush button. The test will fail if
the button is not pressed within 20 seconds.
2. The user is requested to press the O2 flush button for approx. 3 seconds. The test waits 1
second before reading the O2 flow. The flow must be within: 35 – 65 l/min. The test will fail
if the button is not released within 22 seconds.
3. When the user releases the O2 flush button after at least 2 seconds, the test again waits 1
second before reading the O2 flow. It must not exceed: 1 l/min.
2. Insp. and Exp. valves test
System Checkout – Insp. and Exp. valves test
Checks that the Insp. and Exp. valve discs are in place and are able to move.
 The user is requested to open the cassette lid and press ‘Start check’.
 The user is requested to observe and ensure the ceramic valve discs are moving.
 The test is passed when the user presses ‘Yes’.
 If they are not moving properly the user shall press ‘No’ and the test fails.
 The user is requested to close the cassette lid and press ‘Continue’.
If the system detects that the cassette lid is open after the user pressed ‘Yes’, a dialog will
appear. The user gets the choice to close the lid, or to press ‘Bypass’ in case the system have
problems detecting the lid position.
Pressing ‘Bypass’ will not affect the test result, but generate an event in the log.
At start of this test, it is verified that the air inlet supply pressure is within range. The APL/PEEP
valve is open. The test is started by opening the Fresh Gas Module AIR. The Vaporizer bypass
valve is closed in order to build-up a pressure of approx. 110 cmH2O (measured by the Fresh
Gas Pressure Transducer). When the target pressure is reached, the bypass valve is opened.
66 76 980_02 6-5
6. TROUBLESHOOTING
This creates a pressure wave which will cause the inspiratory and expiratory valve to move.
Actual generated pressure will be shown in the test log. If the pressure reaches 140 cmH2O or
fails to reach 50 cmH2O, the test will be aborted.
The pressure wave is repeated for 90 s or until the test is manually deactivated.
3. Internal tests
3.1 Absorber switch test
Checks that the Absorber switch is in correct position, i.e. the absorber is docked.
3.2 Water trap test

Checks that the water trap is connected and is of type Adult.
3.3 Mains connection test

Checks that mains supply is connected. If the system is running on battery, the user will be
notified to connect mains supply. A check of presence of errors in the Power control subsystem
is performed.
3.4 Control disable vaporizer test

The test verifies that the vaporizer slots can be disabled by the Control subsystem and that the
power supply voltage to the vaporizer can be switched on and off. It also tests that the slots can
be enabled in the case that there are no vaporizers connected when the test is run.
3.5 Monitoring disable vaporizer test

The test verifies that the Monitoring system can disable the slots where a vaporizer is
connected. It also tests that the Monitoring system cannot enable power to slots where no
vaporizer is connected.
3.6 Panel audio test

A constant sound is generated for about 1 second at the medium sound level, 60%. Panel
measures and calculates the average sound level. The average sound level is then compared
to a minimum limit.
Checks that the loudspeaker in the Control panel generates an adequate sound level. A
medium sound level, i.e. 60% is generated for 1 s. A microphone mounted nearby the
loudspeaker measures the sound. The Panel sub system calculates an average sound level to
verify that the sound level meets the required sound level of 60 dB @ 1 m.
3.7 Power failure test

The following checks are performed during the Power failure test:
 Function of the buzzer on PC 1921 Monitoring. Buzzer switched on and off.
 Upper and lower power failure alarm (PFA) limits of the internal voltages: 5 V, 3.3 V, 2.5 V
and 1.5 V.
Note: During this test, the Disable_valves signal will be activated for the 5 V check. This will
cause all valves to be deactivated repeatedly. As a result of this, the safety valve will be causing
loud banging sound and, if a vaporizer is connected, its slot LED will flash.
66 76 980_02 6-6
6. TROUBLESHOOTING
3.8 Initial battery test

Checks the Power backup battery status and, if necessary, initiates a more thorough test. The
more thorough test will be performed while other System checkout tests are executed. See 13.
Battery test for detailed description.
3.9 Vaporizer 1 initial test

The test of Vaporizer 1 is divided in several subtests. For a complete test description, see
14. Vaporizer 1 test.

The test of Vaporizer 2 is divided in several subtests. For a complete test description, see
15. Vaporizer 2 test.
3.11 N2O gas supply test

The test checks if the system is enabled to use N2O according to its configuration. In case the
system is enabled to use N2O, but no N2O is connected, the user is prompted to connect N2O
or to confirm that the system shall be used without N2O between this SCO and the next SCO.
With this test, it is concluded if other tests (i.e. Gas supply test and Flow transducer test) which
may use N2O, shall require presence of N2O in order to pass.
3.12 AFGO valve test

The AFGO valve test starts with a check that the AFGO option is installed. If not installed, no
further tests will be performed and the AFGO valve test will be passed.
If the AFGO option is installed, the test will now start:
 Central gas supply pressure for AIR is checked. Pressure must be within valid limits [2500 -
6500 hPa]
 APL/PEEP valve is opened.
 The AFGO valve is set to ‘Patient Cassette’ position. Checks that the average expiratory flow
is in the range 500 - 2500 ml/min and that the pressure limit 30 cmH2O (measured by the
Fresh Gas Pressure Transducer) is not exceeded.
 The AFGO valve is set to ‘AFGO’ position. Checks that the average expiratory flow is
max.500 ml/min and that the pressure limit 30 cmH2O (measured by the Fresh Gas
Pressure Transducer) is not exceeded.
 The AFGO valve is set to ‘Patient Cassette’ position. Checks that the average expiratory flow
is in the range 500 - 2500 ml/min and that the pressure limit 30 cmH2O (measured by the
Fresh Gas Pressure Transducer) is not exceeded.
4. Barometer test
Checks that the barometric pressure, measured by the internal barometer on the Monitoring
board, is within limits (670 - 1080 hPa):
 Monitoring: Checks that the barometric pressure, read by Monitoring, is within limits.
 Control: Checks that the barometric pressure, read by Control, is within limits.
 The difference between the pressures read by Monitoring and Control must not be greater
than 26 hPa.
66 76 980_02 6-7
6. TROUBLESHOOTING
5. Gas supply pressure test

The Gas supply pressure test checks that:
 Central O2 gas supply pressure is within limits (MON). [2500 - 6500 hPa]
 Central AIR gas supply pressure is within limits (MON). [2500 - 6500 hPa]
 Central N2O gas supply pressure is within limits (MON). [2500 - 4500 hPa]
(If N2O is enabled and connected.)
 Central N2O gas supply pressure is within limit. (MON) [0 - 1000 hPa]
(If N2O is not enabled and/or not connected.)
For each gas, it is checked that the difference between gas module pressure and central gas
supply pressure is less than 10% of the lower of the two values. For O2, both the reflector gas
and fresh gas pressure is compared with central gas pressure.
Note that this check is only performed if the following conditions are fulfilled:
1. No backup gas supply is connected and central gas supply is connected, i.e. backup gas
supply pressure < 1000 hPa and central gas pressure > 1000 hPa.
or if
2. Backup gas supply is connected and central gas supply pressure is higher than backup gas
supply pressure, i.e. backup gas supply pressure > 1000 hPa and central gas pressure
> 3800 hPa.
MON and CON gas module pressure readings for each gas are compared. For O2, both the
reflector and fresh gas pressures are compared. [Difference ≤ 150 hPa].
1 = Central gas supply pressure transducer 2 = Gas Module pressure transducer
66 76 980_02 6-8
6. TROUBLESHOOTING
6. Pressure transducer tests

6.1 Control and Monitoring pressure transducers
The purpose of this test is to balance the Fresh Gas Pressure Transducer (F), Inspiratory
Patient Pressure Transducer (I), Expiratory Pressure Transducer (E), and Reflector Gas
Pressure transducer (R). During the test, new gain and offset coefficients are calculated.
The DC signals from the pressure transducers are digitalized and converted to pressure values.
The Gas Modules are first set to deliver no flow (closed). Control and Monitoring measures the
pressure from all four pressure transducers. These values are set to correspond to 0 cmH2O in
the Control and Pressure Transducer EEPROM:s. The offset must be within ±0.3000 V from the
factory offset for the test to pass.
Then a pressure of 60 cmH2O is generated by the Fresh Gas Module AIR, using the Fresh Gas
Pressure Transducer as reference. Control and Monitoring measures the pressures from
Reflector, Insp. and Exp. pressure transducers. The gain factor is then calculated for the
Reflector, Insp. and Exp. pressure transducers to correspond to the Fresh Gas Pressure
Transducer value. The values are stored into the Pressure Transducer EEPROM:s.
The gain factors must be within ±5% from the factory calibration for the test to pass.
The pressures are measured one more time at 60 cmH2O, using the calculated gain factors.
The Monitoring and Control value for each pressure transducer is compared. The pressures are
not allowed to differ more than 1 cmH2O. All measured pressures must be within 55 – 65
cmH2O.
Leakage may cause these tests to fail. If so, a dialog will appear and give the user possibility to
check for leakage and redo the test.
6.2. APL/PEEP valve

The purpose of this test is to check and calibrate the APL/PEEP Valve.
The Fresh Gas Modules AIR and O2 are set to generate a flow and the APL/PEEP valve is set
to regulate the pressure to 60 cmH2O.
When the pressure is steady at 60 cmH2O, the APL/PEEP valve is set to regulate at
 50 cmH2O
 20 cmH2O
 10 cmH2O
 5 cmH2O.
These pressure levels are measured with the Reflector Pressure Transducer together with the
electric current required holding the valve. The measured pressures must be within the set
value ±15 cmH2O for all of the subtests for the test to pass.
New offset and gain factors are calculated using the values from the subtests as a reference.
 The new offset is within the valid range 0.06768 A to 0.15684 A.
 The new gain factor is within the valid range 0.00730 A/cmH2O to 0.01130 A/cmH2O.
The values from the subtests are tested again, but in theory using the new gain factor and
offset. The pressures must be within the set value ±2 cmH2O or ±10%, whichever is greater.
The Fresh Gas Module AIR and O2 are set to generate a flow and the APL/PEEP valve is again
set to regulate the pressure to 60 cmH2O.
When the pressure is steady at 60 cmH2O, the APL/PEEP valve is set to regulate at
 50 cmH2O. The pressure must be within 45 – 55 cmH2O.
 2 cmH2O. The pressure must be within 1 – 3.5 cmH20.
The pressures are measured by the Reflector Pressure Transducer.
66 76 980_02 6-9
6. TROUBLESHOOTING
7. Safety valve tests

The purpose is to test the safety valve and its controlling signals, including VALVES DISABLE.
An adjustment of the release pressure of the safety valve to 117 cmH2O ±3 cmH2O is also
performed.
The safety valve is opened and closed again by Monitoring. If this fails, the safety valve test is
aborted.
Control performs calibration of the Safety valve opening pressure by closing the APL/PEEP
valve and then open the Fresh Gas Module AIR to pressurize the system. The pressure is
measured by the Fresh Gas Pressure Transducer. The pressure shall be 117 cmH2O
±3 cmH2O. If correct opening pressure is not obtained the first time, another attempt will be
performed. Maximum allowed attempts is 6. If all attempts fail the test will be aborted.
8. Vaporizer inlet/outlet valve test

The purpose of the test is to verify that the Vaporizer 1 and 2 Inlet and Outlet Valves (PV1, PV2,
PV3 and PV4) and Vaporizer Bypass Valve (PV5) can be opened and closed. The test can be
performed with or without vaporizer connected.
The test is divided into 2 sub tests.
1. Vaporizer bypass valve

1. APL/PEEP valve is closed.
2. The Reflector Gas Module and Fresh Gas Module AIR are now opened, delivering different
flows to create a pressure difference on the two sides of the Vaporizer bypass valve. The
following is tested:
 The reflector side must reach at least 5 cmH2O measured by the Reflector Gas Pressure
Transducer. The fresh gas side must reach at least 10 cmH2O measured by the Fresh
Gas Pressure Transducer.
 A pressure difference of 30% of the higher pressure must be obtained in order to proceed
with the test. If adequate pressure difference is not obtained within 7 s, the test will be
aborted.
 The vaporizer bypass valve is now opened to equalize the pressure in the system. If this
is not obtained within 7 s, the test is failed.
3. The vaporizer bypass valve is closed and pressure is released by opening APL/PEEP Valve.
2. Vaporizer inlet / outlet valves

1. Vaporizer Inlet/Outlet Valves, Vaporizer Bypass Valve and APL/PEEP Valve are closed.
2. The Reflector Gas Module and Fresh Gas Module AIR are now opened, delivering different
flows to create a pressure difference on the two sides of the Vaporizer bypass valve. The
following is tested:
 The reflector pressure must reach at least 5 cmH2O measured by the Reflector Gas
Pressure Transducer. The fresh gas pressure must reach at least 10 cmH2O measured
by the Fresh Gas Pressure Transducer.
 A pressure difference of 30% of the higher pressure must be obtained in order to proceed
with the test. If adequate pressure difference is not obtained within 7 s the test will be
aborted.
 When adequate pressure difference is obtained, the vaporizer inlet/outlet valves in
vaporizer slot 1 are opened. The measured pressure shall reach 0 cmH2O on both
pressure transducers.
3. The vaporizer Inlet/Outlet Valves are closed and pressure is released by opening APL/PEEP
Valve.
66 76 980_02 6 - 10
6. TROUBLESHOOTING
The same procedure is performed also for vaporizer slot 2.

The procedure above is performed a second time for vaporizer 2 slot in order to ensure that it
can change state both from closed to opened and from opened to closed.
9. Flow transducer tests

The purpose of this test is to adjust offset in gas modules flow transducers and the Expiratory
Flow Transducer. Furthermore, the Expiratory Flow transducer is checked against known flows
from the gas modules.
9.1 Control flow transducer

Zeroing
The DC signals from the Gas Modules and Patient Cassette are digitalized and converted to
pressure values. PC 1920 Control must adjust the offset for these signals.
 All Gas Modules are set to deliver no flow.
 PC 1920 Control will now measure the flow from the Gas Modules and Patient Cassette.
These values are set to correspond to 0 liter/minute in the Control software.
 The offset must be within 0.000 – 0.040 V for each Gas Module and 2.480 – 2.520 V for the
Patient Cassette.
Calculation of cFalseFlow and cCommonMode

The parameters below are used for Gas Module regulation.
 The cFalseFlow and cCommonMode parameter is calculated for each Gas Module and is
used for the control of the modules.
 The cFalseFlow parameter must be within 225 to 775 DAC steps and the cCommonmode
parameter must be within -1371 to 1371 DAC steps.
Gas supply test

 Control measures the gas supply pressure with the internal gas supply pressure transducers.
 The pressure must be within 2500 – 6500 hPa for each Gas Module except for the N2O Gas
Module where the pressure must be within 2500 – 4500 hPa.
 The gas supply test for the N2O Gas Module is only performed if the system is enabled to
use N2O according to its configuration.
9.2 Monitoring flow transducer

Zeroing
The DC signals from the Gas Modules and Patient Cassette are digitalized and converted to
pressure values. The PC 1921 Monitoring must adjust the offset for these signals.
 All of the Gas Modules are set to deliver no flow.
 PC 1921 Monitoring will now measure the flow from the Gas Modules and Patient Cassette.
These values are then set to correspond to 0 liter/minute in the Monitoring software.
 The offset must be within 0.000 – 0.040 V for each Gas Module and 2.480 – 2.520 V for the
Patient Cassette.
66 76 980_02 6 - 11
6. TROUBLESHOOTING
Flow test
If the N2O module is supplied with gas, the tests of the Fresh Gas Modules are tested two by
two. The Reflector Gas Module is tested individually.
Order: Air + N2O, O2 + N2O, Air + O2 and Reflector.
If the N2O module is not supplied with gas, the tests of the Fresh Gas Modules are first tested
individually and then two by two. The Reflector Gas module is tested individually.
Order: Air, O2, Air + O2 and Reflector.
 The modules to be tested are set to deliver 30 l/min.
 The Control and Monitoring system receives the measured values from all Gas Modules and
the Patient Cassette. The measured value from the modules must be within the following
limits in order for the test to pass:
 Active modules: 29.4 – 30.6 l/min
 Inactive modules: -0.096 – 0.096 l/min
 Patient Cassette: 90 – 110 % of the sum of all Gas Modules flow as measured by the
same subsystem (CON and MON).
Note: When the Fresh Gas Module O2 is active, the value from Reflector Gas Module will be
ignored and when the Reflector Gas Module is active, the value from Fresh Gas Module O2 will
be ignored. This is due to that the modules are using the same gas supply.
Noise measurement
The amplitude of the sound pulses generated by the ultrasonic transducers/receivers in the
Expiratory Flow Transducer is measured at zero gas flow.
The amplitude of the received sound pulse is measured in an earlier timeframe than during
ordinary operation. The measured amplitude gives an indication of how much of the transmitted
sound pulse that travels through the solid cassette material instead of through the gas mixture in
the Expiratory Flow Transducer.
The values from both upstream and downstream directions are logged.
k factor
First the sum of the flow values from all of Gas Modules in the flow tests is calculated.
Secondly the sum of all the flow values from the Patient Cassette is calculated, where the flow
value from the gas reflector tests is absolute.
The k value is produced by dividing the Gas Module flow sum with the Patient Cassette flow
sum. The k value must be within 0.92 – 1.08.
The k value is tested by multiplying each Patient Cassette flow value measured by the
Monitoring system with the k value. If the sum of the flow values from the Gas Modules differ
more than 8% from the new Patient Cassette flow value in a subtest, the test will fail.
10. AUTO ventilation leakage test

The purpose of the AUTO ventilation leakage test is to check:
 Measure leakage in gas sampling system
 Measure leakage in patient circuit (manual breathing bag with tubing excluded)
 Measure leakage in connected vaporizers
 Measure patient circuit compliance
 Detect internal leakages into the system.
The following tests must be passed prior to the AUTO ventilation leakage test:
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6. TROUBLESHOOTING
 Pressure transducer test

 Flow transducer test
 Central gas supply must be available.
Furthermore, the CO2 Absorber must be docked in order to provide a correct system volume.
The Reflector Gas Module is used to pressurize the system to a pressure level of approx.
50 cmH2O. The pressure is measured by the Fresh Gas, Insp, and Reflector pressure
transducers. A leakage calculation is made by measure the pressure after 10 s and 16 s.
Maximum allowed leakage is 150 ml/min.
Compressible volume compensation factor is calculated during this test and shall be within the
limits of 2.6 – 6.0 ml/cmH2O.
11. MAN ventilation leakage test

The purpose of the MAN ventilation leakage test is to check:
 Measure leakage in Manual Ventilation Bag and tubing (internal and external) involved in
manual ventilation.
 Check function of the Manual Ventilation Valve.
The test is performed at a pressure of approx. 30 cmH2O.
The Fresh Gas Module AIR and Reflector Gas Module is used to pressurize the system.
The Fresh Gas and Reflector pressure transducers are used to control the pressure during the
test.
Due to the expandable manual bag, the method of leakage measurement is made by
calculation of the added volume needed to keep the pressure stable at approx. 30 cmH2O. This
differs from the AUTO – Ventilation leakage test.
The function of the Manual Ventilation Valve will now be checked.
 After the leakage measurement step the Manual Ventilation Valve will close.
 The pressure inside the rest of the system is evacuated via the APL/PEEP valve and the
Fresh Gas Safety Valve.
 The manual ventilation valve will then open and the Expiratory Flow Transducer is used to
observe an (negative) air flow from the manual bag within a timeframe of 0.5 s from valve
opening, a mean flow value is calculated and the negative flow shall be more than -0.4 l/s.
12. Gas analyzer test

The purpose of this test is to check the Control Gas Analyzer (CGA) and the Patient Gas
Analyzer (PGA) including respective O2 sensors (Pm1116 and Pm1111). However, no gas
concentration measurement is performed, except for O2 in conjunction with the leakage in gas
sampling channels check.
This test is divided into eight steps.
1. Initial status check

The following initial status checks are performed:
 Water Trap is connected.
 O2 Central Gas Supply is connected and within pressure limits.
 The error status is checked for CGA and PGA. No errors must be indicated. If errors are
detected, the gas analyzer test will fail and be aborted.
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6. TROUBLESHOOTING
 In case PGA reports occlusion, a dialog is displayed asking the user to check sampling line
and water trap. The dialog offers the possibility to redo the test.
2. Zero reference measurement (ZRM) tube check

 Pump flow in both CGA and PGA is set to zero and the zero calibration valves (ZCV) is set to
measure room air.
 The pressure transducer inside CGA and PGA measures the ambient pressure.
 Pump flow is then set to 200 ml/min. This will create a slight pressure drop which is measured
by the pressure transducers.
 The pressure drop must be within 5 – 20 hPa below the previously measured ambient
pressure.
3. Zeroing of CGA and PGA

 CGA and PGA perform zeroing (ZRM). The result from the zeroing of the analyzers is only
shown in case of error.
4. O2 analyzers offset
Checks the Control O2 sensor @ 21%.
 Measures room air by opening the zero valve (inside AION).
 O2 offset is set to zero.
 To stabilize the flow, room air is flushed for 10 s and then sampled 10 times over 2.5 s.
 An O2 mean value is calculated. The mean value may not differ more than ±3% (abs) @ 21%
and the noise level must not be more than 6% (abs).
5. CGA inlet valve check

 The CGA inlet valve is checked by measuring the pressure drop in respective sampling
channels, i.e. fresh gas sampling channel and inspiratory gas sampling channel.
 The first test measures the pressure drop in the fresh gas sampling channel (FG1).
Limits: 35 – 80 hPa.
 In the 2nd test the CGA inlet valve is switched to measure the pressure drop in the inspiratory
gas sampling channel. Limits: 5 – 30 hPa.
 Then the valve is switched back to measure fresh gas again (FG2) and the pressure drop
should again be within the limits: 35 – 80 hPa.
 At the same time the pressure drop in the PGA sampling line channel is measured.
Limit: 25 – 125 hPa.
6. CGA outlet valve check

 The CGA outlet valve is checked by setting the pump to unregulated flow and then measure
the flow in the two different outlet channels, i.e. fresh gas outlet channel and inspiratory outlet
channel.
 The CGA inlet valve is set to sample fresh gas and the outlet valve is first set to return the
sampled gas into the fresh gas channel. The average flow measured by CGA must be at least
150 ml/min.
 The CGA outlet valve is then switched to return the sampled gas into inspiratory gas channel.
The average flow must be at least 140 ml/min.
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6. TROUBLESHOOTING
 The CGA outlet valve is then switched back to return the sampled gas into the fresh gas
channel. The average flow must be at least 150 ml/min.
 The flow in the inspiratory return channel should be less than in the fresh gas return channel
due to the higher resistance in the inspiratory return channel.
 The PGA average flow is measured at the same time and must be at least 80 ml/min.
7. Leakage in the CGA gas sampling channel

This test is performed to determine whether there is a leakage in the gas sampling channels.
 A fresh gas flow of 100% O2 at 30 l/min is started.
 The APL/PEEP Valve is opened and the Manual Ventilation Valve is closed.
 The CGA inlet and outlet valves are set to fresh gas channel.
 CGA pump flow is set to 200 ml/min
 The O2 fresh gas flow is stopped.
 The CGA concentration is checked and must be within 92 – 108%.
8. Final status check and finishing

 Checks that the Water Trap is connected.
 Checks error status for CGA and PGA. No errors must be indicated.
 Sets CGA inlet valve and outlet valve to fresh gas.
 Stops CGA and PGA pumps.
 Opens APL/PEEP Valve and Manual Ventilation Valve.
13. Battery test

The purpose of this test is to check that the battery is connected, has sufficient capacity, and is
free from errors. Furthermore, the battery power path is checked and, on a daily basis, the
condition of the battery.
The battery test is divided into two parts, the Initial battery test and the final Battery test. The
reason for this is that the analysis of battery condition involves a measurement, which will take
about 2 minutes, and be performed in parallel by the Power Control subsystem while other test
are being executed. However, notice that the measurement is not performed during every
System checkout.
1. Initial battery test

Initial battery test starts the battery power path test and the internal resistance test (if
necessary). The Internal resistance test should be performed at least every 4 days. Since there
are some preconditions to start the test, FLOW-i will attempt to perform the test every day. If
more than 4 days has passed since the last internal resistance test was performed, it will be
logged.
As the vaporizers will reboot during tests prior to the Battery test, resulting in a major fluctuation
in power usage, the battery tests will not start before the connected vaporizers are properly
initiated.
The Initial battery tests are:
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6. TROUBLESHOOTING
 Battery power path test. Checks that the power supply switches to battery, when the input
voltage is decreased. The test fails if no battery current is detected.
 Internal resistance test. Checks the condition of the battery by measuring that the internal
resistance. The test fails if the resistance is too high.
2. Final battery check

The estimated battery operation time is checked. If the estimated time is below 18 minutes or if
the voltage is below 11.2 V, the user will be prompted to remain connected to mains power.
14. Vaporizer 1 test

Checks the Vaporizers one at a time. Will be shown as Vaporizer 1 check and Vaporizer 2
check in the logs.
The test is divided in three parts:
 Initial vaporizer test
 Vaporizer leakage test
 Vaporizer final test.
The two first tests are started during the internal tests. Vaporizer leakage test is performed in
the background while other System Checkout tests are executed. The tests will be interrupted if
any test fails. Such fail will also disable the vaporizer and generate a Technical alarm; TE 59/TE
922 for Vaporizer 1 or TE 60/TE 972 for Vaporizer 2.
1. Initial vaporizer test

 Checks that the Vaporizer is connected and enabled and that it is possible to communicate
with its internal software.
 Checks that the agent liquid level is sufficient to perform the test (>5%).
 Checks that the vaporizer lid is closed.
 Checks that it is possible to evacuate the vaporizer and reach a pressure below 200 hPa (700
hPa for Desflurane).
 Checks that the vaporizers internal tests passed.
 Checks that the vaporizer reaches a stable pressure of 1000 - 1400 hPa when pressurized.
2. Vaporizer leakage test

Checks that the leakage in the vaporizer is within -15 to 20 ml/min when the vaporizer is
pressurized and the pressure is stable.
3. Vaporizer final test

Checks the Vaporizer Safety Valve, which includes agent delivery and priming of the vaporizers.
The test requires that the following criteria are fulfilled, during the entire test.
 The Vaporizer leakage test passed.
 The latest result of AUTO ventilation leakage test and MAN ventilation leakage test passed.
 CGA is Active.
 Central Gas Supply pressure for AIR and O2 is above 1800 hPa.
 Vaporizer is enabled and free from pending errors.
When these criteria are fulfilled, the test proceeds:
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6. TROUBLESHOOTING
 Checks that the vaporizer reaches a pressure of 1000 - 1400 hPa within 10 s.
 Delivers a fresh gas flow (air) of 12 l/min and reflector flow of 13 l/min.
 Opens the Vaporizer Safety Valve.
 Requests an agent concentration of 4%.
 Checks that a necessary temperature is reached and the measured concentration is 3 - 5%
using the CGA.
 Stops the agent delivery and evacuates the vaporizer.
 Checks that the vaporizer reaches a pressure below 200 hPa (700 hPa for Desflurane) within
10 s.
 Closes the vaporizer Safety valve and pressurizes the vaporizer.
 Checks that the vaporizer reaches a pressure of 1000 - 1400 hPa within 10 s.
 Request an agent concentration of 4% (12% for Desflurane).
 Check that the measured concentration is below 0.5% (2% for Desflurane) using the CGA.
 Opens the Vaporizer Safety valve and requests an agent concentration of 4%.
 Checks that the measured concentration is 3 - 5% using the CGA.
 The agent delivery is stopped and a gas flow is delivered to flush the system.
 The CGA pump is stopped and the vaporizer is unlocked.
If the test is passed, time and date for the test will be stored in the Vaporizer.

This test is performed in the same way as Vaporizer 1 test, see above.
16. Technical alarms test

The Monitoring subsystem checks if technical alarms are active. The Alarm state test is run as
the last test case to be able to catch technical alarms activated during the System checkout.
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Test results logs

System checkout tests, the complete test as well as separate tests, are logged in the Service
log > Test results. Service key is required to access the Test results log. The description below
shows how the Test results log should be interpreted
If one or more checks within a test fail, the log will include Check Failures (CHK). All CHK have
one unique Check Failure Identifier (CFI). Possible cause and recommended action for each
CFI can be found in section ‘Test results logs table’ below in this chapter.
Note: To display measurement values (MEA), press Display MEA on the screen.
Interpreting the Test results log

A Check Failure (CHK) will occur if a check within a test fails. When a test fails due to a user
error; a Dialog Choice (DLG) will appear and give the user a chance to redo the test by
choosing Redo or to bypass the test by choosing Bypass.
Recommended actions for tests that fail permanently or intermittently can be found in section
‘Test result log table’ below.
Always perform recommended actions in chronological order. A test that fails can cause
subsequent tests to fail.
Test log example 1

In the log example below, one of the checks within the O2 flush test failed due to a user error.
The user did choose Redo for a new attempt and the test passed.
2011-09-28 16:53:13 FIN O2 flush test Result Passed
2011-09-28 16:53:03 DLG "O2 flush button released too early. Press "Redo test" for new
attempt." [Redo test, retry 1]
2011-09-28 16:53:00 CHK (11) O2 Flush Button release detected before flow measurement
completion.
2011-09-28 16:52:54 STA O2 flush test
Test log example 2

A Check Failure will not always cause a test to fail. In the log example below a Check Failure
appeared due to no connected Vaporizer in slot 1. It is not required to have a Vaporizer
connected to slot 1, so the test passed.
2011-09-28 15:25:20 FIN Vaporizer 1 initial test Result Passed (1)
2011-09-28 15:25:20 CHK (1) No docked VAP detected during Vaporizer initial test.
2011-09-28 15:25:18 STA Vaporizer 1 initial test
Test log example 3

When a Check Failure causes a test to fail; the CFI of the Check Failure is shown within
brackets after the Test Result (FIN).
In the example from the pressure transducer test sequence below, both the Control and
Monitoring pressure transducer tests failed.
The recommended actions for the Control pressure transducer test that failed with CFI 3 are:
With Monitoring pressure transducer test (CFI 15):
1. Replace Inspiratory Pressure Transducer.
Without Monitoring pressure transducer test (CFI 15):
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6. TROUBLESHOOTING
1. Replace PC 1920 Control.
The recommended actions for the Monitoring pressure transducer test that failed with CFI 15
are:
With Control pressure transducer test (CFI 3):
Without Control pressure transducer test (CFI 3):
1. Replace PC 1921 Monitoring.
The recommended action for this combination of Check Failures is to replace the Inspiratory
Pressure Transducer.
2011-09-28 15:26:14 SFIN Pressure transducer Result Failed
2011-09-28 15:26:14 FIN APL/PEEP valve test Result Passed
2011-09-28 15:25:57 STA APL/PEEP valve test
2011-09-28 15:25:56 FIN Monitoring pressure transducer test Result Failed (15)
2011-09-28 15:25:54 CHK (15) Inspiratory Pressure Transducer offset out of range.
2011-09-28 15:25:51 STA Monitoring pressure transducer test
2011-09-28 15:25:50 FIN Control pressure transducer test Result Failed (3)
2011-09-28 15:25:50 CHK (3) CON Inspiratory Pressure Transducer offset out of range.
2011-09-28 15:25:48 STA Control pressure transducer test
2011-09-28 15:25:46 SSTA Pressure transducer
Test log example 4

Multiple checks within a test can fail. In the example below the Monitoring flow transducer test
failed. The user did choose to redo the test, but the test still failed. The user did choose to
Bypass the test.
Multiple CFI’s are comma separated within the brackets after the Test Result.
Note: It is only the CFI from the latest test that is shown in the Test Result.
The recommended actions for the Monitoring flow transducer test that failed with CFI 62 are:
With CFI 63:
1. CFI indicating patient cassette error may be due to other failures in the system, e.g. gas
delivery from the gas modules. In case of multiple CFI, where patient cassette error is indicated,
start troubleshooting the other indicated parts.
2. Replace Patient Cassette.
Without CFI 63:
The recommended actions for the Monitoring flow transducer test that failed with CFI 63 are:
With CFI 62:
1. CFI indicating patient cassette error may be due to other failures in the system, e.g. gas
delivery from the gas modules. In case of multiple CFI, where patient cassette error is indicated,
start troubleshooting the other indicated parts.
Without CFI 62:
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6. TROUBLESHOOTING
The recommended action for this combination of Check Failures is to replace the Patient
Cassette.
2011-09-21 12:55:33 SFIN Flow transducer Result Failed
2011-09-21 12:55:33 FIN Monitoring flow transducer test Result Failed (63, 62)
2011-09-21 12:55:33 DLG "Flow out of range. Check that the breathing circuit is correctly
mounted and connected to the test plug." [Bypass test, retry 1]
2011-09-21 12:54:35 CHK (62) CON Expiratory Flow Transducer flow out of range during O2
stage.
2011-09-21 12:54:35 CHK (63) MON Expiratory Flow Transducer flow out of range during O2
stage.
2011-09-21 12:54:14 DLG "Flow out of range. Check that the breathing circuit is correctly
mounted and connected to the test plug." [Redo test, retry 1]
2011-09-21 12:53:38 CHK (62) CON Expiratory Flow Transducer flow out of range during O2
stage.
2011-09-21 12:53:38 CHK (63) MON Expiratory Flow Transducer flow out of range during O2
stage.
2011-09-21 12:53:17 STA Monitoring flow transducer test
2011-09-21 12:53:16 FIN Control flow transducer test Result Passed
2011-09-21 12:53:02 STA Control flow transducer test
2011-09-21 12:53:01 SSTA Flow transducer
Index for Test results log table

Index
Page Test Page Test
6-21 1. O2 flush test 6-40 5. Gas supply pressure test
6-22 2. Insp. & exp. valves test 6-48 6. Pressure transducer tests
6-23 3. Internal tests 6-48 6.1. Control and Monitoring
pressure transducers
6-23 3.1. Absorber switch test 6-53 6.2. APL/PEEP valve
6-23 3.2. Water trap test 6-56 7. Safety valve tests
6-23 3.3. Mains connection test 6-59 8. Vaporizer inlet/outlet valve test
6-24 3.4. Control disable vaporizer test 6-62 9. Flow transducer tests
6-26 3.5. Monitoring disable vaporizer 6-62 9.1. Control flow transducer
test
6-28 3.6. Panel audio test 6-66 9.2. Monitoring flow transducer
6-28 3.7. Power failure test 6-81 10. AUTO ventilation leakage test
6-29 3.8. Initial battery test 6-82 11. MAN ventilation leakage test
6-30 3.9. Vaporizer 1 initial test 6-84 12. Gas analyzer test
6-33 3.10. Vaporizer 2 initial test 6-92 13. Battery test
6-36 3.11. N2O gas supply test 6-96 14. Vaporizer 1 test
6-37 3.12. AFGO valve test 6-108 15. Vaporizer 2 test
6-39 4. Barometer test 6-119 16. Technical alarm test
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6. TROUBLESHOOTING
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CFI # Possible cause Recommended action
1. O2 flush test
1 No button press detected within 20 s from test start.
2 O2 Flush Button before depression flow outside interval 0 to 1 l/min without 1. Check/replace O2 Flush Valve.
button depression indication from electrical switch.
2. Check for leakage into the system, e.g. fresh gas modules, emergency
ventilation.
3 O2 Flush Button during depression flow < 35 l/min. 1. Check for leakage into the system, e.g. fresh gas modules, emergency
ventilation.
2. Check internal Instant O2 tubing.
3. Instant O2 supply pressure from REG4 is too low. Check/replace REG4.
4 O2 Flush Button during depression flow > 65 l/min. 1. If the O2 supply pressure is within range, check/replace REG4.
5 Central Gas Supply O2 pressure outside interval of 2500 hPa to 6500 hPa. 1. Check central O2 gas supply.
2. Replace PC 1906 Gas Block.
6 Button depression detected too early, which makes it impossible to properly 1. Check/replace O2 Flush Valve.
measure and check O2 Flush Button before depression flow.
7 Additional button depression detected after release was indicated, which 1. Redo test and press the O2 Flush Button firmly once for at least 2 seconds.
makes it impossible to properly measure and check O2 Flush Button after
release flow.
8 O2 Flush Button after release flow outside interval -1 to 1 l/min. 1. Check/replace O2 Flush Valve.
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6. TROUBLESHOOTING
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9 O2 Flush Button depression duration > 20 s. 1. Check/replace O2 Flush Valve.
10 No docked Patient Cassette detected. The lid (Patient Cassette Cover) may be 1. Check/replace the Patient Cassette.
open.
11 O2 Flush Button depression duration < 2 s.
2. Insp. & exp. valves test
1 Pressurization cycle peak pressure > 140 cmH2O. 1. Check/replace the Vaporizer Bypass Valve, PV5.
2. Check/replace the Fresh Gas Pressure Transducer.
3. Check/replace the Fresh Gas Module Air.
2 Pressurization cycle peak pressure < 50 cmH2O. 1. Check/replace the Vaporizer Bypass Valve, PV5.
2. Check/replace the Fresh Gas Pressure Transducer.
3. Check/replace the Fresh Gas Module Air.
3 The user has pressed "No" in dialog asking if inspiratory and expiratory valves 1. Check the Insp. Valve and Exp. Valve in the Patient Cassette. Clean /
are moving properly. replace if necessary.
4 Central Gas Supply AIR pressure outside interval of 2500 hPa to 6500 hPa. 1. Check central AIR gas supply.
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6. TROUBLESHOOTING
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3. Internal tests
3.1 Absorber switch test
1 The Absorber Switch indicates that no CO2 Absorber is docked. 1. Check that the Absorber is mounted correctly and the switch is in upright
position.
2. Check/replace the Absorber Sensor.
3.2 Water trap test
1 No Water Trap is mounted according to electrical switches in Water Trap 1. Insert Water Trap.
Receptacle.
2. Check cable to the Water Trap Receptacle.
3. Replace Water Trap Receptacle including cable.
2 A Neonate Water Trap is mounted according to electrical switches in Water 1. It is recommended to replace the Infant Water Trap with an Adult Water
Trap Receptacle. Trap.
3.3 Mains connection test
1 Error indicated by Power Supply status. 1. Replace AC/DC.
2 Error indicated by Power Control status. 1. Replace PC 1923 Power Control.
3 No mains power detected by Power Control subsystem. 1. Replace AC/DC Converter.

2. Replace PC 1923 Power Control.
6 - 23
6. TROUBLESHOOTING
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3.4 Control disable vaporizers test
1 A vaporizer is docked in slot 1 and Disable VAP 1 feedback signal is active at 1. Check for information in the Technical alarms log. For recommended
the beginning of the test. actions, refer to Troubleshooting, section Technical error codes and messages.
2. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
Vaporizer service.
Vaporizer service.
3 No vaporizer is docked in slot 1 and Disable VAP 1 feedback signal is inactive 1. Replace PC 1920 Control.
at the beginning of the test.
4 No vaporizer is docked in slot 2 and Disable VAP 2 feedback signal is inactive 1. Replace PC 1920 Control.
5 VAP 1 power check #1 voltage out of range. 1. If several Check failures appear in this test; perform recommended actions
for these failures.
for these failures.
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6. TROUBLESHOOTING
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7 A vaporizer is docked in slot 1, which is disabled and Disable VAP1 feedback 1. Replace PC 1920 Control.
signal is inactive.
8 A vaporizer is docked in slot 2, which is disabled and Disable VAP2 feedback 1. Replace PC 1920 Control.
signal is inactive.
9 No vaporizer is docked in slot 1, which is enabled and Disable VAP 1 feedback 1. Replace PC 1920 Control.
is active.
10 No vaporizer is docked in slot 2, which is enabled and Disable VAP 2 feedback 1. Replace PC 1920 Control.
is active.
for these failures.
for these failures.
13 No vaporizer is docked in slot 1, which is disabled and Disable VAP 1 feedback 1. Replace PC 1920 Control.
signal is inactive.
14 No vaporizer is docked in slot 2, which is disabled and Disable VAP 2 feedback 1. Replace PC 1920 Control.
signal is inactive.
for these failures.
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6. TROUBLESHOOTING
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for these failures.
17 VAP 1 disabled at test start. 1. Check for information in the Technical alarms log. For recommended
actions, refer to Troubleshooting, section Technical error codes and messages.
Vaporizer service.
18 VAP 2 disabled at test start. 1. Check for information in the Technical alarms log. For recommended
Vaporizer service.
3.5 Monitoring disable vaporizers test
Vaporizer service.
2 No vaporizer is docked in slot 1 and Disable VAP 1 feedback signal is inactive 1. Replace PC 1921 Monitoring.
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6. TROUBLESHOOTING
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Vaporizer service.
4 No vaporizer is docked in slot 2 and Disable VAP 2 feedback signal is inactive 1. Replace PC 1921 Monitoring.
5 Disable VAP 1 feedback signal inactive after activation of signal Disable VAP 1. Replace PC 1921 Monitoring.
1.
6 Disable VAP 2 feedback signal inactive after activation of signal Disable VAP 1. Replace PC 1921 Monitoring.
2.
7 Disable VAP 1 feedback signal active after deactivation of signal Disable VAP 1. Replace PC 1921 Monitoring.
1 (VAP 1 docked).
8 Disable VAP 1 feedback signal inactive after activation of signal Disable VAP 1 1. Replace PC 1921 Monitoring.
(Slot 1 empty).
9 Disable VAP 2 feedback signal active after deactivation of signal Disable VAP 1. Replace PC 1921 Monitoring.
2 (VAP 2 docked).
10 Disable VAP 2 feedback signal inactive after activation of signal Disable VAP 2 1. Replace PC 1921 Monitoring.
(Slot 2 empty).
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3.6 Panel audio test
1 Average sound level < 800, i.e. estimated sound level at a distance of 1 meter 1. Make sure that the holes for the loudspeaker are not covered on the Control
is below 60 dB. panel.
2. Check/replace loudspeaker.
3. Replace PC 1924 Display connections.
3.7 Power failure test
1 Buzzer active at test start. 1. Replace PC 1921 Monitoring
2 Audio test feedback signal inactive after buzzer activation. 1. Replace PC 1921 Monitoring
3 Audio test feedback signal active after buzzer deactivation. 1. Replace PC 1921 Monitoring
4 Lower limit activation failed for 5.0 V window. 1. Replace PC 1921 Monitoring
5 Lower limit deactivation failed for 5.0 V window. 1. Replace PC 1921 Monitoring
6 Upper limit activation failed for 5.0 V window. 1. Replace PC 1921 Monitoring
7 Upper limit deactivation failed for 5.0 V window. 1. Replace PC 1921 Monitoring
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3.8 Initial battery test
N/A N/A N/A

6 - 29
6. TROUBLESHOOTING
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1 No docked VAP detected during Vaporizer initial test. N/A

Notice: This check failure results in test result "Not connected" for the final
vaporizer test.

vaporizer test.
3 Removal of docked VAP detected during Initial stage of Vaporizer initial test. 1. Handling error.
4 Removal of docked VAP detected during Evacuation stage of Vaporizer initial 1. Handling error.
test.
5 Removal of docked VAP detected during Internal VAP test stage of Vaporizer 1. Handling error.
initial test.
6 Removal of docked VAP detected during Pressurization stage of Vaporizer 1. Handling error.
initial test.
7 VAP disabled during Initial stage of Vaporizer initial test. 1. Check for information in the Technical alarms log. For recommended
8 VAP disabled during Evacuation stage of Vaporizer initial test. 1. Check for information in the Technical alarms log. For recommended
9 VAP disabled during Internal VAP test stage of Vaporizer initial test. 1. Check for information in the Technical alarms log. For recommended
6 - 30
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10 VAP disabled during Pressurization stage of Vaporizer initial test. 1. Check for information in the Technical alarms log. For recommended
11 Open VAP Lid detected during Initial stage of Vaporizer initial test. 1. Handling error.
Notice: This check failure results in test result "Not performed".
2. Clean surface that reflects the PC 1931 Vaporizer Lid Sensor.
3. Vaporizer service.
13 Open VAP Lid detected during Evacuation stage of Vaporizer initial test. 1. Handling error.
14 Open VAP Lid detected during Internal VAP test stage of Vaporizer initial test. 1. Handling error.
.
15 Open VAP Lid detected during Pressurization stage of Vaporizer initial test 1. Handling error.
16 Notice: This check failure results in test result "Not performed". 1. Handling error.
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18 Vaporizer not initialized after 15 s wait. 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
Vaporizer service.
2. Check/replace PC 1909 Vaporizer Adapter.
19 VAP pressure not consecutively below 700 hPa (Desflurane) or 200 hPa (other 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
anesthetic agents) during 5 s within a total timeframe of 10 s from evacuation Vaporizer service.
start.
2. Swap Vaporizer 1 and Vaporizer 2 Scavenging Valves. If the corresponding
failure occurs also in slot 2; replace Scavenging valve.
3. Swap Vaporizer 1 and Vaporizer 2 Pressure Valves. If the corresponding
failure occurs also in slot 2; replace Pressure valve.
4. Replace PC 1907 Valve Drivers.
20 VAP pressure above 700 hPa detected during Internal VAP test stage. 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
Vaporizer service.
21 Internal VAP test not finished within 5 s. 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
Vaporizer service.
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22 Internal VAP test failed during Vaporizer initial test. 1. Vaporizer service.
23 VAP pressure not consecutively within interval 1000 hPa to 1400 hPa during 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
5s within a total timeframe of 15 s from pressurization start. Vaporizer service.

vaporizer test.

vaporizer test.
3 Removal of docked VAP detected during Initial stage of Vaporizer initial test. 1. Handling error.
4 Removal of docked VAP detected during Evacuation stage of Vaporizer initial 1. Handling error.
test.
5 Removal of docked VAP detected during Internal VAP test stage of Vaporizer 1. Handling error.
initial test.
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6 Removal of docked VAP detected during Pressurization stage of Vaporizer 1. Handling error.
initial test.
7 VAP disabled during Initial stage of Vaporizer initial test. 1. Check for information in the Technical alarms log. For recommended
8 VAP disabled during Evacuation stage of Vaporizer initial test. 1. Check for information in the Technical alarms log. For recommended
9 VAP disabled during Internal VAP test stage of Vaporizer initial test. 1. Check for information in the Technical alarms log. For recommended
10 VAP disabled during Pressurization stage of Vaporizer initial test. 1. Check for information in the Technical alarms log. For recommended
13 Open VAP Lid detected during Evacuation stage of Vaporizer initial test. 1. Handling error.
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14 Open VAP Lid detected during Internal VAP test stage of Vaporizer initial test. 1. Handling error.
15 Open VAP Lid detected during Pressurization stage of Vaporizer initial test. 1. Handling error.
18 Vaporizer not initialized after 15 s wait. 1. Move Vaporizer 2 to slot 1. If the corresponding failure occurs also in slot 1;
Vaporizer service.
19 VAP pressure not consecutively below 700 hPa (Desflurane) or 200 hPa (other 1. Move Vaporizer 2 to slot 1. If the corresponding failure occurs also in slot 1;
anesthetic agents) during 5 s within a total timeframe of 10 s from evacuation Vaporizer service.
start.
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20 VAP pressure above 700 hPa detected during Internal VAP test stage. 1. Move Vaporizer 2 to slot 1. If the corresponding failure occurs also in slot 1;
Vaporizer service.
21 Internal VAP test not finished within 5 s. 1. Move Vaporizer 2 to slot 1. If the corresponding failure occurs also in slot 1;
Vaporizer service.
23 VAP pressure not consecutively within interval 1000 hPa to 1400 hPa during 1. Move Vaporizer 2 to slot 1. If the corresponding failure occurs also in slot 1;
5s within a total timeframe of 15 s from pressurization start. Vaporizer service.
3.11 N2O gas supply test
1 Central Gas Supply N20 Pressure ≤ 1000 hPa AND N20 enabled in N2O is connected:
configuration.
1. Check central N2O gas supply.
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N2O is not connected:
1. Disable N2O in configuration
2 Central Gas Supply N20 Pressure > 1000 hPa AND N20 disabled in N2O is connected:
configuration.
1. Enable N2O in configuration
N2O is not connected:
3.12 AFGO valve test
1 Central Gas Supply AIR pressure outside the interval 2500 hPa to 6500 hPa. 1. Check central gas supply.
2 Patient Cassette position stage #1, Expiratory flow outside interval 500 to 2500 1. Check gas supply.
ml/min
2. Check/replace Patient Cassette.
3. Check/replace connections to AFGO valve.
4. Check/replace AFGO valve, PV7 incl. EMV18.
5. Check/replace PC 1907 Valve drivers.
6. Check/replace PC 1920 Control.
3 AFGO position stage, Expiratory flow ≥ 500 ml/min. 1. Check/replace AFGO Valve, PV7 incl. EMV18.
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4 Patient Cassette position stage #2, Expiratory flow outside interval 500 ml/min 1. Check gas supply.
to 2500 ml/min.
2. Check/replace Patient Cassette.
3. Check/replace connections to AFGO valve.
4. Check/replace AFGO valve, PV7 incl. EMV18.
5 Patient cassette position stage #1, Fresh Gas pressure > 30 cmH2O. 1. Check that air can flow thru the AFGO plug or the AFGO connection.
2. Check Vaporizer bypass valve, PV5.
3. Check/replace PC 1781 Fresh gas pressure transducer.
4. Check/replace PC 1919 Exp. Channel.
6 AFGO position stage, Fresh Gas pressure > 30 cmH2O. 1. Check that air can flow thru the AFGO plug or the AFGO connection.
7 Patient Cassette position stage #2, Fresh Gas pressure > 30 cmH2O. 1. Check that air can flow thru the AFGO plug or the AFGO connection.
8 Option for AFGO not installed. When the option is not installed, the test N/A
finishes with Passed result.
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4. Barometer test
1 MON Barometric pressure > 1080 hPa. With CFI 3:

1. Adjust the barometer.
Without CFI 3:
2 MON Barometric pressure < 670 hPa. With CFI 4:

Without CFI 4:
3 CON Barometric pressure > 1080 hPa. With CFI 1:

Without CFI 1:
4 CON Barometric pressure < 670 hPa. With CFI 2:

Without CFI 2:
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5 CON/MON Barometric pressure difference ≥ 26 hPa. 1. Replace PC 1920 Control.

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5. Gas supply pressure test
1 Central Gas Supply AIR pressure < 2500 hPa. Central gas supply error. Check central gas AIR pressure with a manometer. If
the manometer pressure is 2500-6500 hPa, but the gas supply pressure
reading on FLOW-i is outside this interval:
2 Central Gas Supply AIR pressure > 6500 hPa. Central gas supply error. Check central gas AIR pressure with a manometer. If
3 Central Gas Supply O2 pressure < 2500 hPa. Central gas supply error. Check central gas O2 pressure with a manometer. If
4 Central Gas Supply O2 pressure > 6500 hPa. Central gas supply error. Check central gas O2 pressure with a manometer. If
5 Central Gas Supply N2O pressure < 2500 hPa. Central gas supply error. Check central gas N2O pressure with a manometer.
If the manometer pressure is 2500-6500 hPa, but the gas supply pressure
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2. Replace PC 1921.
3. Replace REG6.
6 Central Gas Supply N2O pressure > 4500 hPa. Central gas supply error. Check central gas N2O pressure with a manometer.
If the manometer pressure is 2500-6500 hPa, but the gas supply pressure
2. Replace PC 1921.
3. Replace REG6.
7 Absolute difference between Central Gas Supply AIR pressure and MON 1. Unstable central gas AIR supply may pressure may trigger this error. Check
Fresh Gas Module AIR pressure > 10% * MIN (Central Gas Supply AIR central gas AIR supply with a manometer, make sure that the pressure is
pressure, MON Fresh Gas Module AIR pressure). stable and re-run the test.
Notice: Check is only performed when (AIR Cylinder Gas pressure < 1000 hPa
AND Central Gas Supply AIR pressure > 1000 hPa) OR Central Gas Supply
AIR pressure > 3800 hPa.
With CFI 8:
3. Replace Fresh Gas Module AIR.
Without CFI 8:
8 Absolute difference between Central Gas Supply AIR pressure and CON Fresh 1. Unstable central gas AIR supply may pressure may trigger this error. Check
Gas Module AIR pressure > 10% * MIN (Central Gas Supply AIR pressure, central gas AIR supply with a manometer, make sure that the pressure is
MON Fresh Gas Module AIR pressure). stable and re-run the test.
Notice: Check is only performed when (AIR Cylinder Gas pressure < 1000 hPa
AND Central Gas Supply AIR pressure > 1000 hPa) OR Central Gas Supply
AIR pressure > 3800 hPa.
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With CFI 7:
Without CFI 7:
9 Absolute difference between Central Gas Supply O2 pressure and MON Fresh 1. Unstable central gas O2 supply may pressure may trigger this error. Check
Gas Module O2 pressure > 10% * MIN (Central Gas Supply O2 pressure, central gas O2 supply with a manometer, make sure that the pressure is stable
MON Fresh Gas Module O2 pressure). and re-run the test.
Notice: Check is only performed when (O2 Cylinder Gas pressure < 1000 hPa
AND Central Gas Supply O2 pressure > 1000 hPa) OR Central Gas Supply O2
pressure > 3800 hPa.
With CFI 10, CFI 13 and CFI 14:
With CFI 10 and without CFI 13 and CFI 14:
2. Replace Fresh Gas Module O2.
Without CFI 10:
10 Absolute difference between Central Gas Supply O2 pressure and CON Fresh 1. Unstable central gas O2 supply may pressure may trigger this error. Check
Gas Module O2 pressure > 10% * MIN (Central Gas Supply O2 pressure, central gas O2 supply with a manometer, make sure that the pressure is stable
MON Fresh Gas Module O2 pressure). and re-run the test.
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With CFI 9 and without CFI 13 and CFI 14:
Without CFI 9:
11 Absolute difference between Central Gas Supply N2O pressure and MON 1. Unstable central gas N2O supply may pressure may trigger this error. Check
Fresh Gas Module N2O pressure > 10% * MIN (Central Gas Supply N2O central gas N2O supply with a manometer, make sure that the pressure is
pressure, MON Fresh Gas Module N2O pressure). stable and re-run the test.
Notice: Check is only performed when (N2O Cylinder Gas pressure < 1000
hPa AND Central Gas Supply N2O pressure > 1000 hPa) OR Central Gas
Supply N2O pressure > 3800 hPa.
With CFI 12:
3. Replace Fresh Gas Module N2O.
Without CFI 12:
12 Absolute difference between Central Gas Supply N2O pressure and CON 1. Unstable central gas N2O supply may pressure may trigger this error. Check
Fresh Gas Module N2O pressure > 10% * MIN (Central Gas Supply N2O central gas N2O supply with a manometer, make sure that the pressure is
pressure, MON Fresh Gas Module N2O pressure). stable and re-run the test.
Notice: Check is only performed when (N2O Cylinder Gas pressure < 1000
hPa AND Central Gas Supply N2O pressure > 1000 hPa) OR Central Gas
Supply N2O pressure > 3800 hPa.
With CFI 11:
Without CFI 11:
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13 Absolute difference between Central Gas Supply O2 pressure and MON 1. Unstable central gas O2 supply may pressure may trigger this error. Check
Reflector Gas Module O2 pressure > 10% * MIN (Central Gas Supply O2 central gas O2 supply with a manometer, make sure that the pressure is stable
pressure, MON Reflector Gas Module O2 pressure). and re-run the test.
Without CFI 9 and CFI 10 and with CFI 14:
2. Replace Reflector Gas Module O2.
Without CFI 14:
14 Absolute difference between Central Gas Supply O2 pressure and CON 1. Unstable central gas O2 supply may pressure may trigger this error. Check
Reflector Gas Module O2 pressure > 10% * MIN (Central Gas Supply O2 central gas O2 supply with a manometer, make sure that the pressure is stable
pressure, MON Reflector Gas Module O2 pressure). and re-run the test.
Without CFI 9 and CFI 10 and with CFI 13:
2. Replace Reflector Gas Module O2.
Without CFI 13:
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15 CON/MON Fresh Gas Module O2 pressure difference > 150 hPa. 1. Replace PC 1921 Monitoring.
16 CON/MON Fresh Gas Module AIR pressure difference > 150 hPa. 1. Replace PC 1921 Monitoring.
17 CON/MON Fresh Gas Module N2O pressure difference > 150 hPa. 1. Replace PC 1921 Monitoring.
18 CON/MON Reflector Gas Module pressure difference > 150 hPa. 1. Replace PC 1921 Monitoring.
19 AIR Cylinder Gas pressure < 40000 hPa. Check cylinder gas supply AIR pressure with a manometer. If the manometer
Notice: This check failure does not affect the test result. pressure is 40000–200000 hPa, but the gas supply AIR pressure reading on
the FLOW-i is outside this interval:
1. Replace PC 1916 Cylinder Pressure Connection.
20 AIR Cylinder Gas pressure > 200000 hPa. Check cylinder gas supply AIR pressure with a manometer. If the manometer
Notice: This check failure does not affect the test result. pressure is 40000–200000 hPa, but the gas supply AIR pressure reading on

21 O2 Cylinder Gas pressure < 40000 hPa. Check cylinder gas supply O2 pressure with a manometer. If the manometer
Notice: This check failure does not affect the test result. pressure is 40000–200000 hPa, but the gas supply O2 pressure reading on
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22 O2 Cylinder Gas pressure > 200000 hPa. Check cylinder gas supply O2 pressure with a manometer. If the manometer
Notice: This check failure does not affect the test result. pressure is 40000-200000hPa, but the gas supply O2 pressure reading on the
FLOW-i is outside this interval:
23 N2O Cylinder Gas pressure < 40000 hPa. Check cylinder gas supply N2O pressure with a manometer. If the manometer
Notice: This check failure does not affect the test result. pressure is 40000-200000hPa, but the gas supply N2O pressure reading on
24 N2O Cylinder Gas pressure > 200000 hPa. Check cylinder gas supply N2O pressure with a manometer. If the manometer
Notice: This check failure does not affect the test result. pressure is 40000-200000hPa, but the gas supply N2O pressure reading on
25 AIR Backup Gas Supply not detected Disconnect the Backup Gas Trolley cable.
AND
AIR Cylinder Gas pressure > 1000 hPa.
1. If the fault condition does not recur, replace PC 1916 Cylinder Pressure
Connection.
2. If the fault condition remains, replace PC 1903 External Connectors.
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26 O2 Backup Gas Supply not detected Disconnect the Backup Gas Trolley cable.
AND
O2 Cylinder Gas pressure > 1000 hPa.
Connection.
27 N2O Backup Gas Supply not detected Disconnect the Backup Gas Trolley cable.
AND
N2O Cylinder Gas pressure > 1000 hPa.
Connection.
28 System shall not be used with N2O according to N2O gas supply test N2O is connected, but the use of N2O is disabled in the Startup configuration.
AND
Central Gas Supply N2O pressure > 1000 hPa.
1. Check Startup configuration.
29 System shall not be used with N2O according to N2O gas supply test N2O is connected, but the use of N2O is disabled in the Startup configuration.
AND
N2O Cylinder Gas pressure > 1000 hPa.
1. Check Startup configuration.
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6. Pressure transducer tests
6.1 Control and Monitoring pressure transducer
Control pressure transducer
1 CON Fresh Gas Pressure Transducer offset outside interval Factory default With Monitoring pressure transducer test (CFI 4):
Fresh Gas Pressure Transducer offset +/- 300 mV.
1. Replace Fresh Gas Pressure Transducer.
2 CON Reflector Pressure Transducer offset outside interval Reflector Pressure With Monitoring pressure transducer test (CFI 9):
Transducer offset +/- 300 mV.
1. Replace Reflector Pressure Transducer.
3 CON Inspiratory Pressure Transducer offset outside interval Inspiratory With Monitoring pressure transducer test (CFI 15):
Pressure Transducer offset +/- 300 mV.
4 CON Expiratory Pressure Transducer offset outside interval Expiratory With Monitoring pressure transducer test (CFI 21):
Pressure Transducer offset +/- 300 mV.
1. Replace Expiratory Pressure Transducer.
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Monitoring pressure transducer
1 Locking of writable memory is failed. 1. Replace Fresh Gas Pressure Transducer.
2 Writable memory area invalid. 1. Replace Fresh Gas Pressure Transducer.
3 Read only memory area invalid. 1. Replace Fresh Gas Pressure Transducer.
4 MON Fresh Gas Pressure Transducer offset outside interval Factory default With Control pressure transducer test (CFI 1):
Fresh Gas Pressure Transducer offset +/- 300 mV.
5 MON Fresh Gas pressure outside interval 55 to 65 cmH2O. With CFI 24:
Without CFI 24:
6 Locking of writable memory area failed. 1. Replace Reflector Pressure Transducer.
7 Writable memory area invalid. 1. Replace Reflector Pressure Transducer.
8 Read only memory area invalid. 1. Replace Reflector Pressure Transducer.

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9 MON Reflector Pressure Transducer offset outside interval Factory default With Control pressure transducer test (CFI 2):
Reflector Pressure Transducer offset +/- 300 mV.
10 MON Reflector pressure outside interval 55 to 65 cmH2O. With CFI 24:

Without CFI 24:
11 Reflector Pressure Transducer gain correction factor outside interval Factory 1. Check for leakage. Follow the step by step instruction in chapter 5 "Service
default Reflector Pressure Transducer gain correction factor +/- 0.05. procedures", section “Leakage detection”.
With CFI 17 and CFI 23:
Without CFI 17 and CFI 23:
12 Locking of writable memory area failed. 1. Replace Inspiratory Pressure Transducer.
13 Writable memory area invalid. 1. Replace Inspiratory Pressure Transducer.
14 Read only memory area invalid. 1. Replace Inspiratory Pressure Transducer.
15 MON Inspiratory Pressure Transducer offset outside interval Factory default With Control pressure transducer test (CFI 3):
Inspiratory Pressure Transducer offset +/- 300 mV.
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16 MON Inspiratory pressure outside interval 55 to 65 cmH2O. With CFI 24:

Without CFI 24:
17 Inspiratory Pressure Transducer gain correction factor outside interval Factory 1. Check for leakage. Follow the step by step instruction in chapter 5 "Service
default Inspiratory Pressure Transducer gain correction factor +/- 0.05. procedures", section “Leakage detection”.
18 Locking of writable memory area failed. 1. Replace Expiratory Pressure Transducer.
19 Writable memory area invalid. 1. Replace Expiratory Pressure Transducer.
20 Read only memory area invalid. 1. Replace Expiratory Pressure Transducer.
21 MON Expiratory Pressure Transducer offset outside interval Factory default With Control pressure transducer test (CFI 4):
Expiratory Pressure Transducer offset +/- 300 mV.
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22 MON Expiratory pressure outside interval 55 to 65 cmH2O. With CFI 24:

Without CFI 24:
23 Expiratory Pressure Transducer gain correction factor outside interval Factory 1. Check for leakage. Follow the step by step instruction in chapter 5 "Service
default Expiratory Pressure Transducer gain correction factor +/- 0.05. procedures", section “Leakage detection”.
24 Absolute difference of CON Fresh Gas pressure and MON Fresh Gas pressure 1. Replace PC 1921 Monitoring.
> 1 cmH2O
OR
Absolute difference of CON Reflector pressure and MON Reflector pressure >
1 cmH2O
OR
Absolute difference of CON Inspiratory pressure and MON Inspiratory pressure
> 1 cmH2O
OR
Absolute difference of CON Expiratory pressure and MON Expiratory pressure
> 1 cmH2O.
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25 Central Gas Supply AIR pressure outside interval 2500 hPa to 6500 hPa. 1. Check central gas supply.
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6.2 APL/PEEP valve
1 Central Gas Supply AIR pressure outside interval 2500 hPa to 6500 hPa 1. Check central AIR and O2 gas supply.
OR
Central Gas Supply O2 pressure outside interval 2500 hPa to 6500 hPa.
2 Pressure too low during APL performance check #1. 1. Check that the APL/PEEP Valve membrane is clean and correctly seated in
2. Check for leakage. Follow the step by step instruction in chapter 5 "Service
procedures", section “Leakage detection”.
3. Replace APL/PEEP Valve Coil.
3 APL/PEEP Valve Coil too strong. 1. Make sure the Emergency APL Pressure regulator is set to minimum in the
Emergency Ventilation Section.
2. Check that the APL/PEEP Valve membrane is clean and correctly seated in
4. Check if the Emergency Ventilation is causing the problem by removing the
Mushroom Valve and it's holder from the APL/PEEP Valve Coil.
4 APL/PEEP Valve Coil too weak. 1. Make sure the Emergency APL Pressure regulator is set to minimum in the
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5 APL/PEEP Valve Coil too weak. 1. Make sure the Emergency APL Pressure regulator is set to minimum in the
6 New APL/PEEP Valve Coil gain outside interval 7.3 mA/cmH2O to 11.3 1. Make sure the Emergency APL Pressure regulator is set to minimum in the
mA/cmH2O. Emergency Ventilation Section.
7 New APL/PEEP Valve Coil offset outside interval 67.68 mA to 156.84 mA. 1. Make sure the Emergency APL Pressure regulator is set to minimum in the
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8 Arithmetic check for new APL/PEEP Valve Coil offset/gain failed. 1. Make sure the Emergency APL Pressure regulator is set to minimum in the
9 APL performance check #2 (APL = 50.00) pressure outside interval 45 cmH2O 1. Make sure the Emergency APL Pressure regulator is set to minimum in the
to 55 cmH2O Emergency Ventilation Section.
OR
APL performance check #2 (APL = 2.00) pressure outside interval 1 cmH2O to
3.5 cmH2O.
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7. Safety valve tests
Monitoring safety valve
1 Fresh Gas Safety Valve indicated to be open at test start. 1. Replace PC 1919 Exp. Channel.
2 Disable valves feedback signal active while Fresh Gas Safety Valve indicated 1. Replace PC 1919 Exp. Channel.
to be closed.
3 Fresh Gas Safety Valve indicated to be open 5 s after deactivation of disable 1. Replace PC 1919 Exp. Channel.
valves signal.
3. Replace PC 1781 Fresh Gas Pressure Transducer.
4 Disable valves feedback signal inactive after activation of disable valves signal. 1. Replace PC 1921 Monitoring.
5 Fresh Gas Safety Valve indicated to be closed 5 s after activation of disable 1. Replace PC 1919 Exp. Channel.
valves signal.
Control safety valve
1 Fresh Gas Safety Valve indicated to be open at start of test. 1. Replace PC 1919 Exp. Channel.
2 Fresh Gas Safety Valve indicated to be open on entry in state where response 1. Replace PC 1919 Exp. Channel.
to activation of signal disable valves shall be tested.
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3 Disable valves feedback signal inactive 5 s after activation of disable valves 1. Replace PC 1920 Control.
signal.
4 Disable valves feedback signal active 5 s after deactivation of disable valves 1. Replace PC 1921 Monitoring.
signal.
5 Failed to reach a pressure below 5 cmH2O within 1 s from attempt to open 1. Replace PC 1920 Control.
Fresh Gas Safety Valve, which indicates that the valve did not open properly.
2. Replace PC 1919 Exp. Channel.
6 Pressurization peak pressure above 140 cmH2O during two consecutive 1. Replace PC 1919 Exp. Channel.
pressurization cycles, which indicates that the Fresh Gas Safety Valve did not
open.
2. Replace Fresh Gas Safety Valve.
7 Reading of current calibration value failed 1. Replace Fresh Gas Safety Valve.
OR
New calibration value outside valid range (0 to 255 DAC steps)
OR
Writing of new calibration failed.
Notice: This is failure may occur during first adjustment attempt.
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8 Reading of current calibration value failed 1. Replace Fresh Gas Safety Valve.
OR
New calibration value outside valid range (0 to 255 DAC steps)
OR
Writing of new calibration failed.
Notice: This is failure may occur during adjustment attempt 2 to 5.
9 6 adjustment attempts have failed. 1. Replace Fresh Gas Safety Valve.

10 Pressurization cycle did not finish within 10 s. 1. Check for leakage. Follow the step by step instruction in chapter 5 "Service
Notice: A pressurization cycle lasts until opening of Fresh Gas Safety Valve is procedures", section “Leakage detection”.
indicated or Pressurization peak pressure reaches its upper pressure limit or
until Pressurization time reaches its upper limit
11 Pressure > 25 cmH2O not reached within 10 s during the final part of the test 1. Check for leakage. Follow the step by step instruction in chapter 5 "Service
where SW controlled opening of Fresh Gas Safety Valve shall be checked. procedures", section “Leakage detection”.
12 Central Gas Supply AIR pressure outside interval 2500 hPa to 6500 hPa 1. Check central gas AIR and O2 supply.
OR
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8. Vaporizer inlet/outlet valve test
1 VAP Bypass Valve pressurization stage, Fresh Gas end pressure ≤ 10 cmH2O 1. Check/replace Double channel plate.
OR
VAP Bypass Valve pressurization stage, Reflector end pressure ≤ 5 cmH2O
after 7000 ms pressurization.
2 VAP Bypass Valve pressure difference check stage, Fresh Gas/Reflector end 1. Check Vaporizer bypass valve PV5.
pressure difference < 30 % of VAP Bypass Valve pressure difference check
stage, Fresh Gas end pressure.
2. Replace Vaporizer Bypass Pilot Valve EMV4.
3. Replace PC 1907 Valve drivers.
3 VAP Bypass Valve pressure equalization stage, Fresh Gas/Reflector end 1. Check Vaporizer bypass valve PV5.
pressure difference > 10 % of VAP Bypass Valve pressure equalization stage,
Fresh Gas end pressure after 500 ms equalization.
2. Replace Vaporizer Bypass Pilot Valve EMV4.
4 Pressure(s) too low during VAP 1 Valves pressurization stage. 1. Check/replace Double channel plate.
5 Fresh Gas/Reflector pressure difference too low during VAP 1 Valve pressure 1. Check Vaporizer 1 inlet/outlet valves PV1/PV2.
difference check stage.
2. Replace Vaporizer 1 Selection Pilot Valve EMV6.
6 Fresh Gas pressure too low during VAP 1 Valve pressure difference check 1. Check/replace Double channel plate.
stage.
7 Fresh Gas pressure too low to measure during VAP 1 Valves pressure 1. Check/replace Double channel plate.
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2. Check Vaporizer 1 inlet/outlet valves PV1/PV2.
8 Fresh Gas/Reflector pressure difference too high during VAP 1 Valves 1. Check/replace Vaporizer 1.
pressure equalization stage.
3. Check/replace Double channel plate.
9 Pressure(s) too high during VAP 1 Valves pressure equalization stage. 1. Check Vaporizer 1 inlet/outlet valves PV1/PV2.
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stage.
stage.
equalization stage.
equalization stage.
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OR
9. Flow transducer tests
9.1 Control flow transducer
1 Fresh Gas Module O2 pressure < 2500 hPa. With CFI 3:

1. Check central O2 gas supply.
Without CFI 3:
2 Fresh Gas Module AIR pressure < 2500 hPa. 1. Check central AIR gas supply.
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3 Reflector Gas Module pressure < 2500 hPa. With CFI 1:

1. Check central O2 gas supply.
Without CFI 1:
1. Replace Reflector Gas Module.
4 Fresh Gas Module N2O pressure < 2500 hPa. 1. Check central N2O gas supply.
5 CON Reflector Gas Module Flow Transducer offset outside interval 0 mV to 40 With Monitoring flow transducer test (CFI 15):
mV.
Without Monitoring flow transducer test (CFI 15):
6 CON Fresh Gas Module O2 Flow Transducer offset outside interval 0 mV to 40 With Monitoring flow transducer test (CFI 16):
mV.
7 CON Fresh Gas Module AIR Flow Transducer offset outside interval 0 mV to With Monitoring flow transducer test (CFI 17):
40 mV.
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8 CON Fresh Gas Module N2O Flow Transducer offset outside interval 0 mV to With Monitoring flow transducer test (CFI 18):
40 mV.
9 CON Expiratory Flow Transducer offset outside interval 2480 mV to 2520 mV. With Monitoring flow transducer test (CFI 19):
10 Reflector Gas Module false flow correction outside interval 225 to 775. 1. Check that Reflector Gas Module is properly connected.
11 Fresh Gas Module O2 false flow correction outside interval 225 to 775. 1. Check that Fresh Gas Module O2 is properly connected.
12 Fresh Gas Module AIR false flow correction outside interval 225 to 775. 1. Check that Fresh Gas Module AIR is properly connected.
13 Fresh Gas Module N2O false flow correction outside interval 225 to 775. 1. Check that Fresh Gas Module N2O is properly connected.
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14 Reflector Gas Module dynamic common mode correction outside interval - 1. Check that Reflector Gas Module is properly connected.
1371 to 1371.
Notice: When this CFI occurs, Reflector Gas Module dynamic common mode
correction is reset to 0.
15 Fresh Gas Module O2 dynamic common mode correction outside interval - 1. Check that Fresh Gas Module O2 is properly connected.
1371 to 1371.
Notice: When this CFI occurs, Fresh Gas Module O2 dynamic common mode
16 Fresh Gas Module AIR dynamic common mode correction outside interval - 1. Check that Fresh Gas Module AIR is properly connected.
1371 to 1371.
Notice: When this CFI occurs, Fresh Gas Module AIR dynamic common mode
17 Fresh Gas Module N2O dynamic common mode correction outside interval - 1. Check that Fresh Gas Module N2O is properly connected.
1371 to 1371.
Notice: When this CFI occurs, Fresh Gas Module N2O dynamic common mode
18 No docked Patient Cassette detected. 1. Check the Patient Cassette is properly mounted.
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3. Check PC 1918 Exp. Channel Connector and associated cabling to PC 1919
Exp. Channel. Replace if necessary.
9.2 Monitoring flow transducer
OR
2 Central Gas Supply N2O pressure outside interval 2500 hPa to 4500 hPa. 1. Check central N2O gas supply.
3 No message indicating that the noise measurement is finished has been 1. Replace PC 1919 Exp. Channel.
received from Exp. Channel subsystem within 5 s after start command was
sent.
4 No acknowledgement message has been received from Exp. Channel 1. Replace PC 1919 Exp. Channel.
subsystem within 1 s after message with set test result command was sent.
5 No acknowledgement message has been received from Exp. Channel 1. Replace PC 1919 Exp. Channel.
subsystem within 2 s after zeroing command message was sent.
6 Expiratory Flow Transducer k-value outside interval 0.92 to 1.08. 1. Contact MAQUET HSC via MSupport.
7 Sum of flow from all gas modules / (expiratory flow * k) for AIR/O2 stage is 1. Contact MAQUET HSC via MSupport.
outside interval 0.92 to 1.08.
8 Sum of flow from all gas modules / (expiratory flow * k) for AIR/N2O stage is 1. Contact MAQUET HSC via MSupport.
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9 Sum of flow from all gas modules / (expiratory flow * k) for O2/N2O stage is 1. Contact MAQUET HSC via MSupport.
10 Sum of flow from all gas modules / (expiratory flow * k) for AIR stage is outside 1. Contact MAQUET HSC via MSupport.
interval 0.92 to 1.08.
11 Sum of flow from all gas modules / (expiratory flow * k) for O2 stage is outside 1. Contact MAQUET HSC via MSupport.
interval 0.92 to 1.08.
12 Sum of flow from all gas modules / (expiratory flow * k) for Reflector stage is 1. Contact MAQUET HSC via MSupport.
13 No docked Patient Cassette detected. 1. Check the Patient Cassette is properly mounted.
3. Check PC 1918 Exp. Channel Connector and associated cabling to PC 1919
Exp. Channel. Replace if necessary.
14 Metrics (measured values) from Exp. Channel subsystem are not available 1. Replace Patient Cassette.
onboard MON subsystem.
Notice: This may be due to an error in Exp. Channel subsystem or possibly
15 MON Reflector Gas Module Flow Transducer offset outside interval 0 mV to 40 With Control flow transducer test (CFI 5):
mV.
Without Control flow transducer test (CFI 5):
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16 MON Fresh Gas Module O2 Flow Transducer offset outside interval 0 mV to 40 With Control flow transducer test (CFI 6):
mV.
17 MON Fresh Gas Module AIR Flow Transducer offset outside interval 0 mV to With Control flow transducer test (CFI 7):
40 mV.
18 MON Fresh Gas Module N2O Flow Transducer offset outside interval 0 mV to With Control flow transducer test (CFI 8):
40 mV.
19 MON Expiratory Flow Transducer offset outside interval 2480 mV to 2520 mV. With Control flow transducer test (CFI 9):
20 AIR/O2 stage, CON Fresh Gas Module AIR flow outside interval 29.4 l/min to With CFI 21:
30.6 l/min.
Without CFI 21:
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21 AIR/O2 stage, MON Fresh Gas Module AIR flow outside interval 29.4 l/min to With CFI 20:
30.6 l/min.
Without CFI 20:
22 AIR/O2 stage, CON Fresh Gas Module O2 flow outside interval 29.4 l/min to With CFI 23:
30.6 l/min.
Without CFI 23:
23 AIR/O2 stage, MON Fresh Gas Module O2 flow outside interval 29.4 l/min to With CFI 22:
30.6 l/min.
Without CFI 22:
24 AIR/O2 stage, CON Fresh Gas Module N2O flow outside interval -0.096 l/min With CFI 25:
to 0.096 l/min.
Without CFI 25:
25 AIR/O2 stage, MON Fresh Gas Module N2O flow outside interval -0.096 l/min With CFI 24:
to 0.096 l/min.
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Without CFI 24:

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26 AIR/O2 stage, CON Expiratory Flow Transducer flow outside interval 90 % to With CFI 27:
110 % of the total flow from all Gas Module measured by the CON.
1. CFI indicating patient cassette error may be due to other failures in the
system, e.g. gas delivery from the gas modules. In case of multiple CFI, where
patient cassette error is indicated, start troubleshooting the other indicated
parts.
Without CFI 27:
27 AIR/O2 stage, MON Expiratory Flow Transducer flow outside interval 90 % to With CFI 26:
110 % of the total flow from all Gas Module measured by the MON.
parts.
Without CFI 26:
28 AIR/N2O stage, CON Fresh Gas Module N2O flow outside interval 29.4 l/min With CFI 29:
to 30.6 l/min.
Without CFI 29:
29 AIR/N2O stage, MON Fresh Gas Module N2O flow outside interval 29.4 l/min With CFI 28:
to 30.6 l/min.
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Without CFI 28:
30 AIR/N2O stage, CON Fresh Gas Module O2 flow outside interval -0.096 l/min With CFI 31:
to 0.096 l/min.
Without CFI 31:
31 AIR/N2O stage, MON Fresh Gas Module O2 flow outside interval -0.096 l/min With CFI 30:
to 0.096 l/min.
Without CFI 30:
32 AIR/N2O stage, CON Fresh Gas Module AIR flow outside interval 29.4 l/min to With CFI 33:
30.6 l/min.
Without CFI 33:
33 AIR/N2O stage, MON Fresh Gas Module AIR flow outside interval 29.4 l/min to With CFI 32:
30.6 l/min.
Without CFI 32:
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34 AIR/N2O stage, CON Reflector Gas Module flow outside interval -0.096 l/min With CFI 35:
to 0.096 l/min.
Without CFI 35:
35 AIR/N2O stage, MON Reflector Gas Module flow outside interval -0.096 l/min With CFI 34:
to 0.096 l/min.
Without CFI 34:
36 AIR/N2O stage, CON Expiratory Flow Transducer flow outside interval 90 % to With CFI 37:
110 % of the total flow from all Gas Module measured by the CON subsystem.
parts.
Without CFI 37:
37 AIR/N2O stage, MON Expiratory Flow Transducer flow outside interval 90 % to With CFI 36:
110 % of the total flow from all Gas Module measured by the MON subsystem.
parts.
Without CFI 36:
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38 O2/N2O stage, CON Fresh Gas Module AIR flow outside interval -0.096 l/min With CFI 39:
to 0.096 l/min.
Without CFI 39:
39 O2/N2O stage, MON Fresh Gas Module AIR flow outside interval -0.096 l/min With CFI 38:
to 0.096 l/min.
Without CFI 38:
40 O2/N2O stage, CON Fresh Gas Module O2 flow outside interval 29.4 l/min to With CFI 41:
30.6 l/min.
Without CFI 41:
41 O2/N2O stage, MON Fresh Gas Module O2 flow outside interval 29.4 l/min to With CFI 40:
30.6 l/min.
Without CFI 40:
42 O2/N2O stage, CON Fresh Gas Module N2O flow outside interval 29.4 l/min to With CFI 43:
30.6 l/min.
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Without CFI 43:
43 O2/N2O stage, MON Fresh Gas Module N2O flow outside interval 29.4 l/min to With CFI 42:
30.6 l/min.
Without CFI 42:
44 O2/N2O stage, CON Expiratory Flow Transducer flow outside interval 90 % to With CFI 45:
parts.
Without CFI 45:
45 O2/N2O stage, MON Expiratory Flow Transducer flow outside interval 90 % to With CFI 44:
parts.
Without CFI 44:
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46 AIR stage, CON Fresh Gas Module AIR flow outside interval 29.4 l/min to 30.6 With CFI 47:
l/min.
Without CFI 47:
47 AIR stage, MON Fresh Gas Module AIR flow outside interval 29.4 l/min to 30.6 With CFI 46:
l/min.
Without CFI 46:
48 AIR stage, CON Fresh Gas Module O2 flow outside interval -0.096 l/min to With CFI 49:
0.096 l/min.
Without CFI 49:
49 AIR stage, MON Fresh Gas Module O2 flow outside interval -0.096 l/min to With CFI 48:
0.096 l/min.
Without CFI 48:
50 AIR stage, CON Fresh Gas Module N2O flow outside interval -0.096 l/min to With CFI 51:
0.096 l/min.
Without CFI 51:
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51 AIR stage, MON Fresh Gas Module N2O flow outside interval -0.096 l/min to With CFI 50:
0.096 l/min.
Without CFI 50:
52 AIR stage, CON Reflector Gas Module flow outside interval -0.096 l/min to With CFI 53:
0.096 l/min.
Without CFI 53:
53 AIR stage, MON Reflector Gas Module flow outside interval -0.096 l/min to With CFI 52:
0.096 l/min.
Without CFI 52:
54 AIR stage, CON Expiratory Flow Transducer flow outside interval 90 % to 110 With CFI 55:
% of the total flow from all Gas Module measured by the CON subsystem.
parts.
Without CFI 55:
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55 AIR stage, MON Expiratory Flow Transducer flow outside interval 90 % to 110 With CFI 54:
% of the total flow from all Gas Module measured by the MON subsystem.
parts.
Without CFI 54:
56 O2 stage, CON Fresh Gas Module AIR flow outside interval -0.096 l/min to With CFI 57:
0.096 l/min.
Without CFI 57:
57 O2 stage, MON Fresh Gas Module AIR flow outside interval -0.096 l/min to With CFI 56:
0.096 l/min.
Without CFI 56:
58 O2 stage, CON Fresh Gas Module O2 flow outside interval 29.4 l/min to 30.6 With CFI 59:
l/min.
Without CFI 59:
59 O2 stage, MON Fresh Gas Module O2 flow outside interval 29.4 l/min to 30.6 With CFI 58:
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l/min.
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Without CFI 58:
60 O2 stage, CON Fresh Gas Module N2O flow outside interval -0.096 l/min to With CFI 61:
0.096 l/min.
Without CFI 61:
61 O2 stage, MON Fresh Gas Module N2O flow outside interval -0.096 l/min to With CFI 60:
0.096 l/min.
Without CFI 60:
62 O2 stage, CON Expiratory Flow Transducer flow outside interval of 90 % to With CFI 63:
parts.
Without CFI 63:
63 O2 stage, MON Expiratory Flow Transducer flow outside interval of 90 % to With CFI 62:
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parts.
Without CFI 62:
64 Reflector stage, CON Fresh Gas Module AIR flow outside interval 29.4 l/min to With CFI 65:
30.6 l/min.
Without CFI 65:
65 Reflector stage, MON Fresh Gas Module AIR flow outside interval 29.4 l/min to With CFI 64:
30.6 l/min.
Without CFI 64:
66 Reflector stage, CON Fresh Gas Module N2O flow outside interval -0.096 l/min With CFI 67:
to 0.096 l/min.
Without CFI 67:
67 Reflector stage, MON Fresh Gas Module N2O flow outside interval -0.096 l/min With CFI 66:
to 0.096 l/min.
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Without CFI 66:
68 Reflector stage, CON Reflector Gas Module flow outside interval 29.4 l/min to With CFI 69:
30.6 l/min.
Without CFI 69:
69 Reflector stage, MON Reflector Gas Module flow outside interval 29.4 l/min to With CFI 68:
30.6 l/min.
Without CFI 68:
70 Reflector stage, CON Expiratory Flow Transducer flow outside interval -1 * 90 With CFI 71:
% to -1 * 110 % of the total flow from all Gas Module measured by the CON
subsystem.
parts.
Without CFI 71:
71 Reflector stage, MON Expiratory Flow Transducer flow outside interval -1 * 90 With CFI 70:
% to -1 * 110 % of the total flow from all Gas Module measured by the MON
subsystem.
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parts.
Without CFI 70:
10. AUTO ventilation leakage test
1 Measurement stage, 10 s pressure < 10 cmH2O 1. Check for leakage. Follow the step by step instruction in chapter 5 "Service
OR procedures", section “Leakage detection”.
Measurement stage, 10 s pressure < Pressurization stage, Start pressure.
2 Leakage > 300 ml/min. 1. Check for leakage. Follow the step by step instruction in chapter 5 "Service
3 (Measurement stage, 10 s pressure > 60 cmH2O 1. Check/replace O2 Flush Valve.

OR
Measurement stage, 16 s pressure > 60 cmH2O
more than once during execution of the test.
2. Replace Fresh Gas Module Air Nozzle Unit.
3. Replace Reflector Gas Module Nozzle Unit.
4 Cisothermal system < 2.60 ml/cmH2O 1. Check the Barometric pressure and redo the Pressure transducer test and
OR Flow transducer test.
Cadiabatic system > Cisothermal system. Note: This failure might occur if the AUTO ventilation test is done without a
CO2 absorber.
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5 Cisothermal system > 6.00 ml/cmH2O 1. Check the Barometric pressure and redo the Pressure transducer test and
Flow transducer test.
2. Check that the set-up of patient tubes and type is reasonable.
6 Leakage > 150 ml/min 1. Check for leakage. Follow the step by step instruction in chapter 5 "Service
AND procedures", section “Leakage detection”.
Leakage ≤ 300 ml/min.
7 Leakage < -2 ml/min 1. Check/replace O2 Flush Valve.
OR
9 The absorber switch indicates that no CO2 Absorber is docked. 1. Check that the Absorber is mounted correctly and the switch is in upright
position.
2. Check/replace the Absorber Sensor.
10 Locking of Fresh Gas Safety Valve failed. 1. Replace PC 1919 Exp. Channel.
11 Gas leakage into system > 150 ml/min. 1. Check/replace O2 Flush Valve.
11. MAN ventilation leakage test
1 Measurement stage, Reflector end pressure < 30 cmH2O. 1. Replace the manual tubing and/or Manual Ventilation Bag.
2 Locking of Fresh Gas Safety Valve failed. 1. Replace PC 1919 Exp. Channel.
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3 Leakage > 150 ml/min. 1. Replace the manual tubing and/or Manual Ventilation Bag.
4 Pressurization stage, Fresh Gas end pressure deviates 0.5 cmH2O or more 1. Replace the manual tubing and/or Manual Ventilation Bag.
from 33 cmH2O after 12 s pressurization attempt.
5 Leakage > 300 ml/min. 1. Replace the manual tubing and/or Manual Ventilation Bag.
6 Manual Ventilation Bag flow ≤ 24 l/min. 1. Check/replace Manual Ventilation Valve.

2. Replace Manual Ventilation Valve Actuator.
7 Manual Ventilation Bag flow trigger detection time > 0.5 s, i.e. flow from 1. Check/replace Manual Ventilation Valve.
Manual Ventilation Bag did not exceed 6 l/min within 0.5 s from opening of
Manual Ventilation Valve.
2. Replace Manual Ventilation Valve Actuator.
8 Measurement stage, Reflector end pressure > Measurement stage, Reflector 1. Replace Reflector Gas Module Nozzle Unit.
start pressure + 1 cmH2O.
2. Replace Fresh Gas Module AIR Nozzle Unit.
9 Leakage < -20 ml/min. 1. Check central AIR gas supply.

Notice: Fresh Gas Module AIR flow measurement contributed to a negative
leakage below -20 ml/min. Possible problem with Fresh Gas Module AIR, or
fluctuating central gas supply pressure.
OR
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12. Gas analyzer test
1 PGA indicates that it has detected an error when PGA status is checked in the 1. Check for information in the Technical alarms log. For recommended
beginning of the test. actions, refer to Troubleshooting, section Technical error codes and messages.
2. Replace Patient Gas Analyzer AION.
2 CGA indicates that it has detected an error when CGA status is checked in the 1. Check for information in the Technical alarms log. For recommended
beginning of the test. actions, refer to Troubleshooting, section Technical error codes and messages.
2. Replace Control Gas Analyzer AION.
3 PGA indicates that it has detected an error when PGA status is checked in the 1. Check for information in the Technical alarms log. For recommended
end of the test. actions, refer to Troubleshooting, section Technical error codes and messages.
4 CGA indicates that it has detected an error when CGA status is checked in the 1. Check for information in the Technical alarms log. For recommended
end of the test. actions, refer to Troubleshooting, section Technical error codes and messages.
5 Failed to read PGA error status within 20 s in the beginning of the test. 1. Check/replace Patient Gas Analyzer AION cable.
6 Failed to read CGA error status within 20 s in the beginning of the test. 1. Check/replace Control Gas Analyzer AION cable.
7 Failed to read PGA error status within 20 s in the end of the test. 1. Check/replace Patient Gas Analyzer AION cable.
8 Failed to read CGA error status within 20 s in the end of the test. 1. Check/replace Control Gas Analyzer AION cable.
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9 PGA zero calibration attempt has not finished within 50 s. 1. Make sure that no other gas than air was sampled through the Gas Analyzer
zero calibration gas intake.
2. Check for information in the Technical alarms log. For recommended
3. Check/replace Patient Gas Analyzer AION cable.
10 CGA zero calibration attempt has not finished within 50 s. 1. Make sure that no other gas than air was sampled through the Gas Analyzer
zero calibration gas intake.
2. Redo the test and check for information in the Technical alarms log. For
recommended actions, refer to Troubleshooting, section Technical error codes
and messages.
3. Check/replace Control Gas Analyzer AION cable.
11 PGA has reported error during zero calibration attempt. 1. Redo the test and check for information in the Technical alarms log. For
recommended actions, refer to Troubleshooting, section Technical error codes
and messages.
12 PGA has reported occlusion during zero calibration attempt. 1. Check for an obstruction in Patient Gas Analyzer Zero calibration gas inlet
line (from FLOW-i front until the Patient Gas Analyzer Zero gas inlet).
13 No water trap detected by PGA. 1. Insert Water Trap.

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16 Central Gas Supply O2 pressure outside interval 2500 hPa to 6500 hPa. 1. Check central O2 gas supply.
17 O2 concentration check CGA Fresh Gas Sampling Point O2 concentration CGA Fresh Gas Sampling Point O2 concentration below 92%:
outside interval 92 % to 108 %.
1. Check for leakage between the Fresh Gas Elbows and the Control Gas
Analyzer inlet.
2. Calibrate Control O2 sensor.
3. Replace Control O2 sensor.
4. Replace Control Gas Analyzer Inlet Valve EMV14.
CGA Fresh Gas Sampling Point O2 concentration above 108%:
1. Calibrate Control O2 sensor.
2. Replace Control O2 sensor.
18 Pressure drop check #1 CGA Fresh Gas Sampling Point pressure drop outside CGA Fresh Gas Sampling Point pressure drop below 35 hPa:
interval 35 hPa to 80 hPa.
Analyzer inlet.
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CGA Fresh Gas Sampling Point pressure drop above 80 hPa:
1. Check for an obstruction between the Fresh Gas Elbows and the Control
Gas Analyzer inlet.
19 Pressure drop check #3 CGA Fresh Gas Sampling Point pressure drop outside CGA Fresh Gas Sampling Point pressure drop below 35 hPa:
Analyzer inlet.
2. Replace Control Gas Analyzer Inlet Valve.
CGA Fresh Gas Sampling Point pressure drop above 80 hPa:
1. Check for an obstruction between the Fresh Gas Elbows and the Control
Gas Analyzer inlet.
20 Pressure drop check #2 CGA Inspiratory Sampling Point pressure drop outside CGA Inspiratory Sampling Point pressure drop 5 hPa:
1. Check for leakage between the fresh gas sampling filter S1 in Patient
Cassette Docking and the Control Gas Analyzer inlet.
CGA Inspiratory Sampling Point pressure drop above 30 hPa:
1. Check for an obstruction between the fresh gas sampling filter S1 in Patient
Cassette Docking and the Control Gas Analyzer inlet.
21 The measured pressures from Pressure drop check #1 and Pressure drop 1. If several Check failures appear in this test; perform recommended actions
check #3 differs more than 5%. for these failures.
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2. Check for leakage/an obstruction between the Fresh Gas Elbows and the
Control Gas Analyzer inlet.
22 Pressure drop check #1 PGA Y-piece Sampling Point pressure drop outside PGA Y-piece Sampling Point pressure drop below 25 hPa:
1. Check leakage in the Patient Gas Analyzer sampling line, i.e. sampling line
adapter (at the Y-piece) to the Water trap.
2. Check for leakage between the Patient Gas Analyzer inlet and the Water
trap.
PGA Y-piece Sampling Point pressure drop above 125 hPa:
1. Check for an obstruction in the Patient Gas Analyzer sampling line, i.e.
sampling line adapter (at the Y-piece) to the Water trap.
2. Check for for an obstruction between the Patient Gas Analyzer inlet and the
Water trap.
23 Flow check #1 CGA Fresh Gas Return Point flow < 150 ml/min. 1. Check for an obstruction between the Control Gas Analyzer outlet and R2 at
the AFGO valve.
2. Replace Control Gas Analyzer Outlet Valve EMV16.
24 Flow check #3 CGA Fresh Gas Return Point flow < 150 ml/min. 1. Check for an obstruction between the Control Gas Analyzer outlet and R2 at
the AFGO valve.
25 Flow check #2 CGA Inspiratory Return Point flow < 140 ml/min. 1. Check for an obstruction between the Control Gas Analyzer outlet and gas
return filter R1 in Patient Cassette Docking.
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26 Flow check #1 PGA Expiratory Return Point flow < 80 ml/min. 1. Check for an obstruction between the Patient Gas Analyzer outlet and gas
return filter R3 in Patient Cassette Docking.
27 Stable conditions not reached within 5 s during CGA/PGA zero flow pressure During Standby; verify that the Flow value from each gas analyzer is stable at
measurement. 0 ml/min. Note: A zero reference check is performed approximately once per
Stable conditions means that the pressure stays within 1 hPa during the minute and will cause the flow to temporarily rise.
measurement window of 2 s, and that flow stays within 1 ml/min variation
during a measurement window of 2 s. In addition, the flow value must be < 20
ml/min in this stage of the test.
If the value from the Patient Gas Analyzer is implausible or fluctuating:
If the value from the Control Gas Analyzer is implausible or fluctuating:
28 PGA Zero Calibration Gas Inlet pressure drop outside interval of 5 hPa to 20 PGA Zero Calibration Gas Inlet pressure drop < 5 hPa:
hPa
OR
CGA Zero Calibration Gas Inlet pressure drop outside interval of 5 hPa to 20
hPa.
1. Check for leakage in the Patient Gas Analyzer zero calibration line (from
FLOW-i front until the Patient Gas Analyzer Zero calibration gas inlet).
PGA Zero Calibration Gas Inlet pressure drop > 20 hPa:
1. Check for for an obstruction in the Patient Gas Analyzer zero calibration line
(from FLOW-i front until the Patient Gas Analyzer Zero calibration gas inlet).
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CGA Zero Calibration Gas Inlet pressure drop < 5 hPa:
1. Check for leakage in the Control Gas Analyzer zero calibration line (from
FLOW-i front until the Control Gas Analyzer Zero calibration gas inlet).
CGA Zero Calibration Gas Inlet pressure drop > 20 hPa:
1. Check for an obstruction in the Control Gas Analyzer zero calibration line
(from FLOW-i front until the Control Gas Analyzer Zero calibration gas inlet).
29 Patient O2 Sensor offset outside interval -3 % to 3 %. 1. Perform span calibration according to the instructions in chapter Service
procedures.
2. Replace Patient O2 Sensor.
30 Patient O2 Sensor noise > 6 %. 1. Perform span calibration according to the instructions in chapter Service
procedures.
2. Check/Replace Patient O2 Sensor cable.
3. Replace Patient O2 Sensor.
31 Control O2 Sensor offset outside interval -3 % to 3 %. 1. Calibrate the Control O2 Sensor via Service & Settings / Calibration.
2. Replace Control O2 Sensor.
32 Control O2 Sensor noise > 6 %. 1. Calibrate the Control O2 Sensor via Service & Settings / Calibration.
2. Check/Replace Control O2 Sensor cable.
3. Replace Control O2 Sensor.
33 Metric for CGA not available (invalid metric detected). 1. If several Check failures appear in this test; perform recommended actions
for these failures.
2. Check/replace Control Gas Analyzer AION cable.
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34 Metric for PGA not available (invalid metric detected). 1. If several Check failures appear in this test; perform recommended actions
for these failures.
2. Check/replace Patient Gas Analyzer AION cable.
35 PGA indicates occlusion in the beginning of the test. 1. Check for an obstruction in the Patient Gas Analyzer sampling line, i.e.
2. Check for an obstruction between the Patient Gas Analyzer inlet and the
Water trap.
36 PGA indicates occlusion in the end of the test. 1. Check for an obstruction in the Patient Gas Analyzer sampling line, i.e.
2. Check for an obstruction between the Patient Gas Analyzer inlet and the
Water trap.
37 Control O2 Transducer indicates error status "No device". 1. Check/replace the ribbon cable.
2. Replace Control O2 Sensor Pm1116.
38 Control O2 Transducer indicates error status "Internal error". 1. Replace Control O2 Sensor Pm1116.
39 Control O2 Transducer indicates error status "Out of spec.". 1. Perform Control O2 Sensor Pm1116 calibration.
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40 Control O2 Transducer indicates error status "Uncalibrated". 1. Perform Control O2 Sensor Pm1116 calibration.
13. Battery test
1 Battery power path check onboard Power Control subsystem failed. 1. Check/replace FUSE F1 and FUSE F2 on PC 1903 External Connectors.
Notice: Indicates a broken battery power path (for instance a non-connected
battery or a burnt fuse).
2. Check cable between the battery and PC 1903 External Connectors.
2 Battery power path check onboard Power Control subsystem has not finished 1. Contact MAQUET HSC via MSupport.
10 s after it was started.
3 Battery connection error indicated by Power Control subsystem during Initial 1. If several Check failures appear in this test; perform recommended actions
battery test. for these failures.
4 The internal resistance measurement performed by Power Control subsystem 1. Replace Power backup battery.
indicates that the battery is bad.
5 Failed to read Battery capacity (invalid metric detected). 1. Replace PC 1923 Power Control.
6 Failed to read Battery capacity (invalid metric detected). 1. Replace PC 1923 Power Control.
7 Occurs in conjunction with following Info entries: 1. If several Check failures appear in this test; perform recommended actions
Power Control Battery status = "Invalid", for these failures.
Power Control Battery status = "Weak",
Power Control Battery status = "Empty".
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8 This error is persistent and will remain until a corrective action is logged in a
Service Report under Service & Settings. The action can be one of:
1. Replaced internal battery.
2. Reset internal battery errors. 1. Check Power backup battery cables (i.e. Battery and Battery sense cables
between Power backup battery and PC 1903 External Connectors).
2. Replace Power backup battery.
9 This error is persistent and will remain until a corrective action is logged in a 1. Check Power backup battery cables (i.e. Battery and Battery sense cables
Service Report under Service & Settings. The action can be one of: between Power backup battery and PC 1903 External Connectors).
2. Reset internal battery errors.
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15 Battery connection error detected (BATTERY_CONNECTION_ERROR_1). 1. Check Power backup battery cables (i.e. Battery and Battery sense cables
2. Check/replace Power backup battery fuses on PC 1903 External
Connectors.
3. Check that the PC 1903 External Connectors is properly connected to the
PC 1900 Main Back-plane.
Connectors.
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Connectors.
Connectors.
Connectors.
Connectors.
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21 Weak battery error detected (SOFT_CHARGING_ERROR). 1. Replace Power backup battery.
22 Weak battery error detected (BULK_CHARGING_ERROR). 1. Replace Power backup battery.
23 Weak battery error detected (ABSORB_CHARGING_ERROR). 1. Replace Power backup battery.
24 Weak battery error detected (PULSE_CHARGING_ERROR). 1. Replace Power backup battery.
25 Weak battery error detected (LEAK_CURRENT_ERROR). N/A

Notice: This CFI does not affect the result of the Battery test.
26 Weak battery error detected (CHARGE_CAP_ERROR). 1. Replace Power backup battery.
27 Weak battery error detected (INTERNAL_RESISTANCE_ERROR). 1. Replace Power backup battery.
28 Weak battery error detected (VOLTAGE_DROP_ERROR). 1. Replace Power backup battery.

Notice: This check failure results in test result "Not performed" for the final
vaporizer test.
2 The serial number read from the vaporizer is not equal to the serial number N/A
read from the during the Initial vaporizer test.
vaporizer test.
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3 VAP disabled at start of Vaporizer initial test. 1. Check for information in the Technical alarms log. For recommended
5 Open VAP Lid detected at start of Vaporizer initial test. 1. Handling error.
6 Open VAP Lid detected during Vaporizer initial test. 1. Handling error.
7 VAP liquid level < 5 % (nearly empty) during Vaporizer initial test. 1. Handling error.
8 VAP not initialized during Vaporizer initial test. 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
Vaporizer service.
9 VAP evacuation failed during Vaporizer initial test. 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
Vaporizer service.
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10 VAP pressure increase detected during Internal VAP test stage in Vaporizer 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
initial test. Vaporizer service.
11 Internal VAP test not finished in time during Vaporizer initial test. 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
Vaporizer service.
13 VAP pressurization failed during Vaporizer initial test. 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
Vaporizer service.
4. Check/calibrate Vaporizer Pressure Regulator REG1.
14 Removal of docked VAP detected during Preparation stage in Vaporizer 1. Handling error.
parallel leakage test.
15 Removal of docked VAP detected during Measurement stage in Vaporizer 1. Handling error.
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16 Removal of docked VAP detected during Evacuation stage in Vaporizer 1. Handling error.
17 Disabling of VAP detected during Preparation stage in Vaporizer parallel 1. Check for information in the Technical alarms log. For recommended
leakage test. actions, refer to Troubleshooting, section Technical error codes and messages.
18 Disabling of VAP detected during Measurement stage in Vaporizer parallel 1. Check for information in the Technical alarms log. For recommended
19 Disabling of VAP detected during Evacuation stage in Vaporizer parallel 1. Check for information in the Technical alarms log. For recommended
20 Opening of VAP Lid detected during Preparation stage in Vaporizer parallel 1. Handling error.
leakage test.
vaporizer test.
21 Opening of VAP Lid detected during Measurement stage in Vaporizer parallel 1. Handling error.
leakage test.
vaporizer test.
22 Opening of VAP Lid detected during Evacuation stage in Vaporizer parallel 1. Handling error.
leakage test.
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23 Vaporizer parallel leakage test, Preparation stage VAP pressure outside 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
interval 500 hPa to 1700 hPa. Vaporizer service.
24 Vaporizer parallel leakage test,Measurement stage VAP pressure outside 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
25 Vaporizer parallel leakage test, Measurement stage VAP Liquid System 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
leakage > 20 ml/min. Vaporizer service.
leakage < -15 ml/min. Vaporizer service.
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27 Vaporizer parallel leakage test, Evacuation stage VAP pressure above 700 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
hPa for Desflurane or 200 hPa for other anesthetic agents after 10 s Vaporizer service.
evacuation attempt.
28 Vaporizer parallel leakage test failed. 1. Perform recommended actions for other failures in this test.
29 The Vaporizer parallel leakage test for the vaporizer did not finish within 160 s. 1. Contact MAQUET HSC via MSupport.
30 The Vaporizer parallel leakage test for the other vaporizer did not finished 1. Contact MAQUET HSC via MSupport.
within 160 s.
31 Notice: Not in use. Not in use.
32 A docked vaporizer was detected during Initial vaporizer test 1. Handling error.
AND
No docked vaporizer was detected during Final vaporizer test.
33 Vaporizer not disabled during Initial vaporizer test 1. Check for information in the Technical alarms log. For recommended
AND actions, refer to Troubleshooting, section Technical error codes and messages.
Disabled vaporizer detected during Final vaporizer test.
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34 A docked vaporizer is detected during Final vaporizer test 1. Handling error.
AND
Vaporizer serial number read during Initial vaporizer test is invalid
AND
Vaporizer serial number read during Initial vaporizer test does not equal
vaporizer serial number read during Final vaporizer test.

AND
Vaporizer serial number read during Initial vaporizer test is valid
AND
36 AUTO ventilation leakage test result ≠ PASSED 1. Perform recommended actions for the failures in the AUTO and/or MAN
OR ventilation leakage test.
MAN ventilation leakage test result ≠ PASSED.
37 AUTO or MAN ventilation leakage test not performed when Parallel vaporizer 1. Handling error.
leakage test has finished.
38 Central Gas Supply AIR pressure < 1800 cmH2O 1. Check central AIR and O2 gas supply.
OR
Central Gas Supply O2 pressure < 1800 cmH2O.
39 VAP flow limitation active after 50 s wait during VAP Safety Valve check. 1. Vaporizer service.
40 CGA inactive after 60 s wait during VAP Safety Valve check. 1. Check for information in the Technical alarms log. For recommended
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41 CGA error detected during Initial stage. 1. Check for information in the Technical alarms log. For recommended
42 CGA error detected during VAP Safety Valve opened stage #1. 1. Check for information in the Technical alarms log. For recommended
44 CGA error detected during VAP Safety Valve closed stage. 1. Check for information in the Technical alarms log. For recommended
45 VAP Safety Valve opened stage #1, AA concentration outside interval 3 % to 5 1. Check fresh gas sampling (double sampling).
%.
46 VAP Safety Valve closed stage, AA concentration not below 0.5 % (other 1. Vaporizer service.
anesthetic agent than Desflurane used).
47 VAP Safety Valve closed stage, AA concentration not below 2 % (Desflurane 1. Vaporizer service.
was used).
%.
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49 Cleanup stage, (too high) AA concentration > 0.3 %. 1. Vaporizer service.

50 Vaporizer pressure has not reached inside the interval 1000 to 1400 hPa within 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
9 s during the first pressurization in the test. Vaporizer service.
51 Vaporizer pressure has not been continuously inside the interval 1000 to 1400 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
hPa for 1 s within a total period of 10 s during the first pressurization in the test. Vaporizer service.
9 s during the second pressurization in the test. Vaporizer service.
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hPa for 1 s within a total period of 10 s during the second pressurization in the Vaporizer service.
test.
54 Vaporizer pressure has not reached below 700 hPa for Desflurane (200 hPa 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
for other anesthetic agents) within 5 s during the first evacuation in the test. Vaporizer service.
55 Vaporizer pressure has not been continuously below 700 hPa for Desflurane 1. Move Vaporizer 1 to slot 2. If the corresponding failure occurs also in slot 2;
(200 hPa for other anesthetic agents) for 5 s within a total period of 10 s during Vaporizer service.
the first evacuation in the test.
for other anesthetic agents) for 5 s within a total period of 10 s during the Vaporizer service.
second evacuation in the test.
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the second evacuation in the test.
58 Vaporizer reported error during Initial stage. 1. Check for information in the Technical alarms log. For recommended
59 Vaporizer reported error during VAP Safety Valve opened stage #1. 1. Check for information in the Technical alarms log. For recommended
61 Vaporizer reported error during VAP Safety Valve closed stage. 1. Check for information in the Technical alarms log. For recommended
62 Disabling of vaporizer detected during Initial stage. 1. Check for information in the Technical alarms log. For recommended
63 Disabling of vaporizer detected during first pressurization. 1. Check for information in the Technical alarms log. For recommended
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64 Disabling of vaporizer detected during VAP Safety Valve opened stage #1. 1. Check for information in the Technical alarms log. For recommended
65 Disabling of vaporizer detected during Evacuation stage #1. 1. Check for information in the Technical alarms log. For recommended
66 Disabling of vaporizer detected during second pressurization. 1. Check for information in the Technical alarms log. For recommended
67 Disabling of vaporizer detected during VAP Safety Valve closed stage. 1. Check for information in the Technical alarms log. For recommended
70 VAP Injection Detector check failed (No spray detected during VAP Safety 1. Vaporizer service.
Valve Open check).
71 VAP Safety Valve check and VAP Injection Detector check not performed 1. Perform recommended actions for other failures in this test.
(Vaporizer initial test not completed).
(Vaporizer parallel leakage test not completed).
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vaporizer test.
2 The serial number read from the vaporizer is not equal to the serial number N/A
read from the during the Initial vaporizer test.
vaporizer test.
5 Open VAP Lid detected at start of Vaporizer initial test. 1. Handling error.
6 Open VAP Lid detected during Vaporizer initial test. 1. Handling error.
7 VAP liquid level < 5 % (nearly empty) during Vaporizer initial test. 1. Handling error.
8 VAP not initialized during Vaporizer initial test. 1. Move Vaporizer 2 to slot 1. If the corresponding failure occurs also in slot 1;
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Vaporizer service.
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9 VAP evacuation failed during Vaporizer initial test. 1. Move Vaporizer 2 to slot 1. If the corresponding failure occurs also in slot 1;
Vaporizer service.
10 VAP pressure increase detected during Internal VAP test stage in Vaporizer 1. Move Vaporizer 2 to slot 1. If the corresponding failure occurs also in slot 1;
initial test. Vaporizer service.
11 Internal VAP test not finished in time during Vaporizer initial test. 1. Move Vaporizer 2 to slot 1. If the corresponding failure occurs also in slot 1;
Vaporizer service.
13 VAP pressurization failed during Vaporizer initial test. 1. Move Vaporizer 2 to slot 1. If the corresponding failure occurs also in slot 1;
Vaporizer service.
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14 Removal of docked VAP detected during Preparation stage in Vaporizer 1. Handling error.
15 Removal of docked VAP detected during Measurement stage in Vaporizer 1. Handling error.
16 Removal of docked VAP detected during Evacuation stage in Vaporizer 1. Handling error.
17 Disabling of VAP detected during Preparation stage in Vaporizer parallel 1. Check for information in the Technical alarms log. For recommended
18 Disabling of VAP detected during Measurement stage in Vaporizer parallel 1. Check for information in the Technical alarms log. For recommended
19 Disabling of VAP detected during Evacuation stage in Vaporizer parallel 1. Check for information in the Technical alarms log. For recommended
20 Opening of VAP Lid detected during Preparation stage in Vaporizer parallel 1. Handling error.
leakage test.
vaporizer test.
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21 Opening of VAP Lid detected during Measurement stage in Vaporizer parallel 1. Handling error.
leakage test.
vaporizer test.
22 Opening of VAP Lid detected during Evacuation stage in Vaporizer parallel 1. Handling error.
leakage test.
vaporizer test.
23 Vaporizer parallel leakage test, Preparation stage VAP pressure outside 1. Move Vaporizer 2 to slot 1. If the corresponding failure occurs also in slot 1;
24 Vaporizer parallel leakage test,Measurement stage VAP pressure outside 1. Move Vaporizer 2 to slot 1. If the corresponding failure occurs also in slot 1;
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leakage > 20 ml/min. Vaporizer service.
leakage < -15 ml/min. Vaporizer service.
27 Vaporizer parallel leakage test, Evacuation stage VAP pressure above 700 1. Move Vaporizer 2 to slot 1. If the corresponding failure occurs also in slot 1;
hPa for Desflurane or 200 hPa for other anesthetic agents after 10 s Vaporizer service.
evacuation attempts.
28 Vaporizer parallel leakage test failed. 1. Perform recommended actions for other failures in this test.
29 The Vaporizer parallel leakage test for the vaporizer did not finish within 160 s. 1. Contact MAQUET HSC via MSupport.
30 The Vaporizer parallel leakage test for the other vaporizer did not finished 1. Contact MAQUET HSC via MSupport.
within 160 s.
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31 Notice: Not in use. Not in use.
32 A docked vaporizer was detected during Initial vaporizer test 1. Handling error.
AND
No docked vaporizer was detected during Final vaporizer test.
33 Vaporizer not disabled during Initial vaporizer test 1. Check for information in the Technical alarms log. For recommended
AND actions, refer to Troubleshooting, section Technical error codes and messages.
Disabled vaporizer detected during Final vaporizer test.

AND
Vaporizer serial number read during Initial vaporizer test is invalid
AND

AND
Vaporizer serial number read during Initial vaporizer test is valid
AND
36 AUTO ventilation leakage test result ≠ PASSED 1. Perform recommended actions for the failures in the AUTO and/or MAN
OR ventilation leakage test.
MAN ventilation leakage test result ≠ PASSED.
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37 AUTO or MAN ventilation leakage test not performed when Parallel vaporizer 1. Handling error.
leakage test has finished.
38 Central Gas Supply AIR pressure < 1800 cmH2O 1. Check central AIR and O2 gas supply.
OR
Central Gas Supply O2 pressure < 1800 cmH2O.
39 VAP flow limitation active after 50 s wait during VAP Safety Valve check. 1. Vaporizer service.
40 CGA inactive after 60 s wait during VAP Safety Valve check. 1. Check for information in the Technical alarms log. For recommended
41 CGA error detected during Initial stage. 1. Check for information in the Technical alarms log. For recommended
44 CGA error detected during VAP Safety Valve closed stage. 1. Check for information in the Technical alarms log. For recommended
%.
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46 VAP Safety Valve closed stage, AA concentration not below 0.5 % (other 1. Vaporizer service.
anesthetic agent than Desflurane used).
47 VAP Safety Valve closed stage, AA concentration not below 2 % (Desflurane 1. Vaporizer service.
was used).
%.
49 Cleanup stage, (too high) AA concentration > 0.3 %. 1. Vaporizer service.

9 s during the first pressurization in the test. Vaporizer service.
hPa for 1 s within a total period of 10 s during the first pressurization in the test. Vaporizer service.
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9 s during the second pressurization in the test. Vaporizer service.
hPa for 1 s within a total period of 10 s during the second pressurization in the Vaporizer service.
test.
for other anesthetic agents) within 5 s during the first evacuation in the test. Vaporizer service.
the first evacuation in the test.
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for other anesthetic agents) for 5 s within a total period of 10 s during the Vaporizer service.
second evacuation in the test.
the second evacuation in the test.
58 Vaporizer reported error during Initial stage. 1. Check for information in the Technical alarms log. For recommended
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61 Vaporizer reported error during VAP Safety Valve closed stage. 1. Check for information in the Technical alarms log. For recommended
62 Disabling of vaporizer detected during Initial stage. 1. Check for information in the Technical alarms log. For recommended
63 Disabling of vaporizer detected during first pressurization. 1. Check for information in the Technical alarms log. For recommended
66 Disabling of vaporizer detected during second pressurization. 1. Check for information in the Technical alarms log. For recommended
67 Disabling of vaporizer detected during VAP Safety Valve closed stage. 1. Check for information in the Technical alarms log. For recommended
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70 VAP Injection Detector check failed (No spray detected during VAP Safety 1. Vaporizer service.
Valve Open check).
(Vaporizer initial test not completed).
(Vaporizer parallel leakage test not completed).
16. Technical alarms test
1 One or several technical alarm(s) active. 1. Check for information in the Technical alarms log. For recommended
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Technical error codes and messages

General
Two classes of alarms exist:
 Clinical alarms intended to notify the staff of changes in patient condition. These alarms are
described in the User’s Manual.
 Technical alarms related to the technical status of the system. All technical alarms are
displayed using the prefix 'TE' along with a reference number linked to the specific problem,
e.g. 'TE 12: Ventilation control error'. The table below shows recommended actions in case of
Technical errors.
Alarms are divided into groups of priority:
 High priority alarm (black text on red background, flashing)
 Medium priority alarm (black text on yellow background, flashing)
 Low priority alarm (black text on blue background).
Initial troubleshooting
In case of Technical alarms, always start troubleshooting with a System Checkout:
 Switch off the system. This will disable active Technical alarms that may interfere with the
System Checkout.
 Startup the system and run a full System Checkout. The System Checkout can correct some
errors and thus remove the cause of the Technical alarm. If the Technical alarm remains,
proceed with troubleshooting according to the table below.
Troubleshooting vaporizers and anesthetic agent delivery

If the System Checkout indicates a fault condition in a vaporizer or in the anesthetic agent
delivery, always start with an initial troubleshooting to isolate the error cause as follows:
 Check that the vaporizer contains anesthesia agent (not empty).
 Switch vaporizer slot. Remove the vaporizer from the used slot and connect it to the other
slot. Repeat the test:
 If the fault condition remains, the error is related to the vaporizer or the fresh gas sampling.
 If the fault condition does not recur, the error is related to the original slot.
 Switch vaporizer. If another vaporizer is available, connect this vaporizer:
 If the fault condition remains, the error is related to the fresh gas sampling.
 If the fault condition does not recur, the error is related to the original vaporizer.
Troubleshooting gas analyzers

Error codes from AION will always be logged in combination with Monitoring (PGA error) or
Control (CGA error) The AION error code can be found in the Technical alarms log together with
the reported TE-number.
Error codes from AION (PGA and CGA) are described in a separate table below in this chapter.
These error codes are not displayed on the Control Panel, only in the Technical alarms log.
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Monitoring Technical Alarms

Technical
Error code Alarms Text Possible cause Recommended action
1 Power failure The -12 V supply voltage measured by the A/D converter on PC 1921 Monitoring 1. Replace PC 1923 Power control.
is too low. The alarm is activated if the voltage is below limit for at least 5 2. Replace PC 1921 Monitoring.
seconds. Limit: -13.2 V.
Error in the ±12 V converter on PC 1923 Power control or A/D converter error on
PC 1921 Monitoring.
2 Power failure The -12 V supply voltage measured by the A/D converter on PC 1921 Monitoring 1. Replace PC 1923 Power control.
is too high. The alarm is activated if the voltage is above limit for at least 5 2. Replace PC 1921 Monitoring.
seconds. Limit: -10.8 V.
PC 1921 Monitoring.
3 Power failure The +12 V supply voltage measured by the A/D converter on PC 1921 Monitoring 1. Replace PC 1923 Power control.
is too low. The alarm is activated if the voltage is below limit for at least 5 2. Replace PC 1921 Monitoring.
seconds. Limit: 10.8 V.
PC 1921 Monitoring.
4 Power failure The +12 V supply voltage measured by the A/D converter on PC 1921 Monitoring 1. Replace PC 1923 Power control.
is too high. The alarm is activated if the voltage is above limit for at least 5 2. Replace PC 1921 Monitoring.
seconds. Limit: 13.2 V.
PC 1921 Monitoring.
5 Power failure Power control has detected an error in the power supply. Recommended action for AC_WEAK:
AC_WEAK means that the analog control voltage from PC 1923 Power control to 1. Check cables between PC1923 Power control
the AC/DC Converter, has reached its maximum allowable value (5 V). This and AC/DC Converter.
occurs when the output voltage from the AC/DC Converter does not respond 2. Replace AC/DC Converter.
correctly to the control voltage, i.e. the AC/DC output voltage does not increase
when the control voltage is increased. 3. Replace PC 1923 Power control.
AC_TOO_HIGH means that the voltage from the AC/DC Converter is too high.
Recommended action for AC_TOO_HIGH:
Additional information: 1. Replace AC/DC Converter.
1 = AC_WEAK 2. Replace PC 1923 Power control.
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2 = AC_TOO_HIGH
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6 Power failure Error in PC 1923 Power control CPU Flash memory (failed to erase, write or 1. Replace PC 1923 Power control.
format memory area).
Additional information:
1 = FLASH_REDUCED
2 = FLASH_WRITE
3 = FLASH_NOT_FORMATTED
7 Ventilation control error Resolution for any Gas Module (digital signal from Gas Module) mismatches with 1. Replace PC 1920 Control.
reported set resolution from Control node. The criterion is only checked if gas 2. Replace PC 1921 Monitoring.
supply conditions are correct. 3. Replace Gas Module.
In case of Gas Module error, the faulty Gas Module (Air / O2 / N2O / O2 Ref) will
be identified in the Technical alarms log.
8 Ventilation control error Signal corresponding to alarm name (VALVES_DISABLED) is continuously active 1. Replace PC 1919 Exp. channel.
for at least 5.5 seconds during normal operation conditions, e.g. No high airway 2. Replace PC 1920 Control.
press situation. 3. Replace PC 1938 Mains connections.
9 Safety Valve open Signal corresponding to alarm name (SAFETY_VALVE_OPEN) is continuously 1. Check connection to or replace Safety Valve.
active for 5.5 ±2 seconds during normal operation conditions, e.g. No high airway 2. Replace PC 1920 Control.
press situation and signal DISABLE_VALVES.L not active.
1. Safety Valve error.
2. SW control error.
10 Ventilation control error Internal CAN communication error. Communication with control CAN node fails. 1. Replace PC 1920 Control.
Alarm activated by Monitoring node if the Control node connection is lost.
Connection timeout: 10-13 seconds. The timeout is chosen to prevent a sub
system reboot from generating a technical alarm.
11 Re-specify alarm limits Monitoring memory error. Data stored in Monitoring node persistent memory is 1. Replace memory backup battery if also TE 20
lost or corrupted. Checks performed on a periodic basis. The alarms can occur if is activated.
Monitoring memory backup battery is removed or at system SW upgrade. 2. Restore factory default in S&S.
12 Ventilation control error Internal CAN communication error. Communication with Exp channel CAN node 1. Replace PC 1919 Exp. channel.
fails. Alarm activated by Monitoring node if the Exp. channel node connection is
lost. Connection timeout: 10-13 seconds. The timeout is chosen to prevent a sub
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14 Audible backup alarm Buzzer error (buzzer on PC 1921 Monitoring). 1. Replace PC 1921 Monitoring.
error
15 Audible backup alarm Backup alarm capacitor error (capacitor on PC 1921). Backup alarm capacitor 1. Replace PC 1921 Monitoring.
error test at system startup fails. The warm cold start logic will not work.
0x0 = OK
0x01 = charge level to low
0x02 = charge level to high
0x04 = discharged too fast
0x08 = not discharging
0x10 = discharging during charging
0x20 = 5Vc diode broken
16 Communication error Internal communication error. Activated by the Monitoring node if its I2C 1. If the alarm appears after a System software
communication fails. The TE code is combined with a Device ID and set of installation, restart the system.
different error codes specifying in detail which type of error that occurred. The 2. Replace defective part according to Device ID
details must be retrieved via the technical log.The alarm indicates a permanent stated in the Technical alarms log. Refer to
failure. separate table for TE 16/TE 502/TE 601.
This alarm can however also be activated temporarily after a System software
installation.
Device ID on defective part will be stated in the Technical alarms log.
Refer to separate table for TE 16/TE 502/TE 601
17 Fan malfunction Fan error. The fan rotation speed is not correct. 1. Check if anything obstructs the fan.
2. Replace the fan.
Additional information: 3. Replace PC 1923 Power control.
The actual fan rotation speed when the error occurred is available in the
Technical alarms log.
18 Audible backup alarm Buzzer error (buzzer on PC 1921 Monitoring). Buzzer test at system startup fails. 1. Replace PC 1921 Monitoring.
error
20 Memory backup battery Memory backup battery voltage level too low on PC 1921 Monitoring. 1. Replace memory backup battery on PC 1921
depleted Limit: 3.0 ±0.1 V. Monitoring.
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21 Ventilation error Internal CAN communication error. Communication with control CAN node fails. 1. Replace PC 1920 Control.
Alarm activated by Monitoring node if the node Control fails to connect.
Connection timeout: 10 seconds.
22 Control panel error Internal CAN communication error. Communication with panel CAN node fails. 1. Replace PC 1922 Panel.
Alarm activated by Monitoring node if the node Panel fails to connect. Connection
timeout: 45 seconds
23 Ventilation error Internal CAN communication error. Communication with Exp Channel CAN node 1. Replace PC 1919 Exp. channel.
fails. Alarm activated by Monitoring node if the node Exp. flow fails to connect.
Connection timeout: 10 seconds.
24 Ventilation control error Received range from Exp flow meter node does not match the set patient range 1. Replace PC 1920 Control.
received from Control node for duration of 5.5 seconds. Check is not done if 2. Replace PC 1919 Exp. channel.
VALVES_DISABLED is activated.
25 Barometric sensor error Alarm is activated if measured barometric pressure is above 1070 mbar. 1. Calibrate the barometer.
26 Barometric sensor error Alarm is activated if measured barometric pressure is below 690 mbar. 1. Calibrate the barometer.
27 APL pressure exceeded Measured airway pressure in manual mode is above: 1. Perform a System Checkout.
 20 cmH2O for set APL pressure [SP, 12] cmH2O
 set APL pressure + 7 cmH2O for set APL pressure [13, 49] cmH2O
 set APL pressure + 10 cmH2O for set APL pressure (50, 80] cmH2O
28 System date and time Real time clock circuit error. Clock circuit cannot hold valid data or contains 1. Restart system.
error invalid data. 2. Replace PC 1921Monitoring.
0 = set date
1 = read RTC
2 = valid date time
29 Monitoring error Monitoring memory error. Data stored in Monitoring node persistent memory is 1. Restart system
lost or corrupted. Checks performed at startup. The alarms can occur if 2. If error occur in conjunction with SW update,
Monitoring memory backup battery is removed or at system SW upgrade. reinstall SW.
3. Replace PC 1921 Monitoring (if not memory
backup battery low).
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30 Alarm limit error, check Monitoring memory error. Mismatch in alarm limit data. Checks performed on 1. Replace PC 1921 Monitoring.
alarm profile periodic basis.
31 Communication error Monitoring checks that PC 1900 Main back-plane contains valid data, i.e. 1. Replace PC 1900 Main back-plane (likely).
correctly configured in production and when installing new options. Main back- 2. Replace PC 1921 Monitoring (easiest).
plane memory contains valid serial number of the system and installed options.
This error code is most likely caused by a
malfunction on PC 1900 Main back-plane.
However, as PC 1900 is time consuming to
replace, it may be easier to start with
replacement of PC 1921 Monitoring.
32 Power failure The supply voltage +12V_UNREG_CORE, measured by the Monitor via A/D 1. Replace PC 1923 Power control.
converter on PC 1923 Power control, is too low. The alarm is activated if the
voltage is below limit for at least 5 seconds. Limit: 10.0 V.
33 Power failure The supply voltage +12V_UNREG_CORE, measured by the Monitor via A/D 1. Replace PC 1923 Power control.
converter on PC 1923 Power control, is too high. The alarm is activated if the 2. Replace AC/DC Converter.
voltage is above limit for at least 5 seconds. Limit: 16.0 V.
34 Power failure The supply voltage +24V_INSP_VALVE_1_2, measured by the Monitor via A/D 1. Replace PC 1923 Power control.
converter on PC 1923 Power control, is too low. The alarm is activated if the 2. Replace Gas Module 1 or 2 (i.e. Reflector Gas
voltage is below limit for at least 5 seconds. Limit: 21.6 V. Module or Fresh Gas Module O2).
Insp Valve 1 = Reflector Gas Module
Insp Valve 2 = Fresh Gas Module O2
converter on PC 1923 Power control, is too high. The alarm is activated if the
Insp Valve 1 = Reflector Gas Module
Insp Valve 2 = Fresh Gas Module O2
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converter on PC 1923 Power control, is too low. The alarm is activated if the 2. Replace Gas Module 3 or 4 (i.e. Fresh Gas
voltage is below limit for at least 5 seconds. Limit: 21.6 V. Module AIR or Fresh Gas Module N2O).
Insp Valve 3 = Fresh Gas Module AIR
Insp Valve 4 = Fresh Gas Module N2O
Insp Valve 3 = Fresh Gas Module AIR
Insp Valve 4 = Fresh Gas Module N2O
38 Power failure The supply voltage +24V_ANALYZER_CON, measured by the Monitor via A/D 1. Replace PC 1923 Power control.
converter on PC 1923 Power control, is too low. The alarm is activated if the 2. Replace Control Gas Analyzer AION (CON).
39 Power failure The supply voltage +24V_ANALYZER_CON, measured by the Monitor via A/D 1. Replace PC 1923 Power control.
40 Power failure The supply voltage +24V_ANALYZER_MON, measured by the Monitor via A/D 1. Replace PC 1923 Power control.
converter on PC 1923 Power control, is too low. The alarm is activated if the 2. Replace Patient Gas Analyzer AION (MON).
41 Power failure The supply voltage +24V_ANALYZER_MON, measured by the Monitor via A/D 1. Replace PC 1923 Power control.
42 Power failure The supply voltage +12V_UNREG_VAP_1, measured by the Monitor via A/D 1. Replace PC 1923 Power control.
converter on PC 1923 Power control, is too low. The alarm is activated if the 2. Remove/replace the Vaporizer that is
voltage is below limit for at least 5 seconds. Limit: 10.0 V. mounted in Vaporizer slot 1.
Applicable only when a Vaporizer is docked in slot 1.
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converter on PC 1923 Power control, is too low. The alarm is activated if the 2. Remove/replace the Vaporizer that is
voltage is below limit for at least 5 seconds. Limit: 10.0 V. mounted in Vaporizer slot 2.
46 Power failure The supply voltage +12V_MINI_VALVES, measured by the Monitor via A/D 1. Replace PC 1923 Power control.
converter on PC 1923 Power control, is too low. The alarm is activated if the 2. Check/replace valves connected to PC 1907
voltage is below limit for at least 5 seconds. Limit: 10.8 V. Valve drivers.
47 Power failure The supply voltage +12V_MINI_VALVES, measured by the Monitor via A/D 1. Replace PC 1923 Power control.
48 Power failure The supply voltage +12V_UNREG_DISPLAY, measured by the Monitor via A/D 1. Replace PC 1923 Power control.
converter on PC 1923 Power control, is too low. The alarm is activated if the 2. Replace Control panel.
voltage is below limit for at least 5 seconds. Limit: 10.0 V. 3. Replace PC 1922 Panel.
49 Power failure The supply voltage +12V_UNREG_DISPLAY, measured by the Monitor via A/D 1. Replace PC 1923 Power control.
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50 Power failure The central supply voltage node +12V_UNREG on PC 1923 Power control, 1. Replace PC 1923 Power control.
measured by the Monitor via A/D converter on PC 1923, is too low. The alarm is 2. Replace AC/DC Converter.
activated if the voltage is below limit for at least 5 seconds. Limit: 10.0 V.
51 Power failure The central supply voltage node +12V_UNREG on PC 1923 Power control, 1. Replace PC 1923 Power control.
measured by the Monitor via A/D converter on PC 1923, is too high. The alarm is 2. Replace AC/DC Converter.
activated if the voltage is above limit for at least 5 seconds. Limit: 16.0 V.
52 Gas analyzer error Patient Gas Analyzer error. Patient Gas Analyzer is not calibrated correctly or 1. Calibrate Patient Gas Analyzer.
calibration is lost 2. Replace Patient Gas Analyzer.
Additional error codes reported by the Patient Gas Analyzer in the Technical log.
Refer to separate table for gas analyzer alarms.
53 Gas analyzer error Patient Gas Analyzer error. Flow through the Patient Gas Analyzer exceeds 1. May occur if an external suction device is
normal value (200 ml/min or 0 ml/min during STANDBY). used.
2. Check Patient Gas Analyzer pump.
Additional information: 3. Replace Patient Gas Analyzer.
54 Gas analyzer error Patient Gas Analyzer error. Gas concentrations are outside specified range. 1. Check delivery of agents/Vaporizer accuracy.
2. If 1 correct, calibrate Patient Gas Analyzer.
55 Gas analyzer error Patient Gas Analyzer error. Gas concentrations are outside specified range. 1. Check delivery of agents/Vaporizer accuracy.
2. If 1 correct, calibrate Patient Gas Analyzer.
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56 Gas analyzer error Patient Gas Analyzer error. Zero calibration not correctly performed. Error report 1. Check Zero calibration sampling line.
must be repeated 5 times in a row before the alarm is activated. 2. Check Zero Calibration Valve.
1. Occlusion in Zero calibration sampling line. 3. Replace Patient Gas Analyzer.
2. Occlusion in Zero Calibration Valve.
57 APL valve malfunction APL knob or potentiometer HW failures. Activated when any of the following 1. Perform APL valve calibration
conditions are fulfilled: 2. Check/replace APL valve.
a. The APL value read from Control deviates more than 2 cmH2O from calculated
value on Monitoring for a time span of at least 5 seconds.
b. The APL potentiometer value is outside valid range.
The APL pressure will be set automatically to 15 cmH2O in infant patient category
and to 20 cmH2O in adult patient category. The operator will be informed about
the possibility to switch to Automatic Ventilation mode or Emergency Ventilation
mode.
58 Gas analyzer error Patient Gas Analyzer error. Refer to the Technical log for further information. 1. Restart system.
There are around 50 internal AION alarms which activates this alarm (these are 2. Check sampling tubing’s for occlusion.
often filtered in FLOW-i) 3. Check/ replace connection cable.
Possible causes: 4. Replace Patient Gas Analyzer.
1. Indicates a problem with the internal sampling tubing’s (90).
2. Connection cable problem.
3. Hardware problem.
59 Vaporizer error 1. Failed Vaporizer 1 test in SCO or as separate test. 1. If generated during SCO or separate tests;
2. Vaporizer 1 error. check for information in the Test results log. For
3. VAP_DOCK.L signal line error. recommended actions, refer to Troubleshooting,
section System Checkout (14. Vaporizer 1 final
4. DISABLE signal line from CON failed. test).
2. If generated during operation; isolate error
Additional information: cause by checking for other TE and perform
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60 Vaporizer error 1. Failed Vaporizer 2 test in SCO or as separate test. 1. If generated during SCO or separate tests;
2. Vaporizer 2 error. check for information in the Test results log. For
3. VAP_DOCK.L signal line error. recommended actions, refer to Troubleshooting,
4. DISABLE signal line from CON failed. test).
2. If generated during operation; isolate error
Additional information: cause by checking for other TE and perform
MON detects that Vaporizer 2 has been disabled (by CON). recommended action for other TE.
61 Power button error Power button error. There are two parallel contact blades in the switch. The 1. Replace Power button.
output signals are compared to determine switch position and to detect a possible
malfunction in the switch. Activated if the power button signals differs during two
consecutive checks. A check is done every 5 seconds. Can only be activated in
STANDBY.
62 Emergency ventilation Emergency ventilation switch error. There are two parallel contact blades in the 1. Replace Emergency ventilation switch.
On/Off error switch. The output signals are compared to determine switch position and to
detect a possible malfunction in the switch. Activated if the emergency switch
signals differs during two consecutive checks. A check is done every 5 seconds.
63 Anesthesia delivery 1. Disturbances in communication between CON and Vaporizer 1. 1. Check/replace concerned PC boards:
error 2. Disturbances in communication between MON and Vaporizer 1. - PC 1909 Vaporizer adapter
3. Disturbances in communication between CON and MON. - PC 1920 Control
4. Disturbances in communication between Vaporizer 1 CPU and FPGA. - PC 1921 Monitoring.
Detect inconsistencies between requested and delivered anesthetic agent flow
setting into Vaporizer 1. MON detects differences between flow setting data from
CON and from Vaporizer 1 (FPGA).
Information in Technical alarms log:
100 = Internal VAP error.
201 = Internal CON error.
202 = Internal error.
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64 Anesthesia delivery 1. Disturbances in communication between CON and Vaporizer 2. 1. Check/replace concerned PC boards:
error 2. Disturbances in communication between MON and Vaporizer 2. - PC 1909 Vaporizer adapter
3. Disturbances in communication between CON and MON. - PC 1920 Control
4. Disturbances in communication between Vaporizer 2 CPU and FPGA. - PC 1921 Monitoring.
Detect inconsistencies between requested and delivered anesthetic agent flow
setting into Vaporizer 2. MON detects differences between flow setting data from
CON and from Vaporizer 2 (FPGA).
201 = Internal CON error.
202 = Internal error.
65 Power failure The supply voltage +12V_UNREG_EXPANSION, measured by the Monitor via 1. Check/replace Gas Pressure Transducer
A/D converter on PC 1923 Power control, is too low. The alarm is activated if the used for measuring the gas pressure in cylinder
voltage is below limit for at least 5 seconds. Limit: 10.0 V. on the Backup Gas Trolley.
2. Check/replace Controller unit for the LED
lamp (the table illumination lamp).
3. Replace PC 1923 Power control.
4. Replace PC 1903 External connectors.
5. Check/remove external device connected to
connector N41 of PC 1903 External connectors.
66 Power failure The supply voltage +12V_UNREG_EXPANSION, measured by the Monitor via 1. Replace PC 1923 Power control.
A/D converter on PC 1923 Power control, is too high. The alarm is activated if the 2. Replace AC/DC Converter.
67 Power failure The supply voltage +12V_UNREG_EXP_SAF_VALVES, measured by the 1. Replace PC 1919 Exp channel.
Monitor via A/D converter on PC 1923 Power control, is too low. The alarm is 2. Check/replace Fresh Gas Safety Valve.
activated if the voltage is below limit for at least 5 seconds. Limit: 10.0 V. 3. Check/replace APL/PEEP Valve.
4. Replace PC 1923 Power control.
68 Power failure The supply voltage +12V_UNREG_EXP_SAF_VALVES, measured by the 1. Replace PC 1923 Power control.
Monitor via A/D converter on PC 1923 Power control, is too high. The alarm is 2. Replace AC/DC Converter.
activated if the voltage is above limit for at least 5 seconds. Limit: 16.0 V.
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69 Battery error The 'Battery replaced' date is compared to the system clock. This comparison 1. Replace power backup battery and confirm
shows that the power backup battery's operational life span is exceeded. replacement date in Service report (S&S).
70 Patient Cassette error Primarily an indication of Patient Cassette error. 1. Replace Patient Cassette.
Continuous check of: 2. Check electric connection between PC 1917
- EEPROM in the Patient Cassette and PC 1918 Exp.
- EEPROM Checksum channel connector. The position of PC 1918 can
- Thermistor be slightly adjusted to match the contacts on
- Cassette Current PC 1917.
- Cassette Power. 3. Replace PC 1918 Exp. channel connector.
4. Replace PC 1919 Exp. channel.
If any of the checks fail, this alarm is activated. 5. Check heating foil in cassette docking.
May also be caused by other errors. Technical alarm log 'Patient Cassette power
failure' indicates e.g. also PC 1919 Exp. Channel error, cassette docking heating
foil error and power error.
- Patient Cassette EEPROM read/write error.
- Patient Cassette EEPROM checksum error.
- Patient Cassette thermistor error.
- Patient Cassette power failure.
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77 Battery error An error in the Power control system which causes that no valid power backup In case of error codes:
battery exists. - BATTERY_QUICKLY_DRAINED_ERROR
The problem may be due to the battery itself, PC 1923 Power control, PC 1903 - BATTERY_SHORTED_ERROR
External connectors, or the cables between the battery and PC 1903 External - BATTERY_LOW_VOLTAGE_ERROR
connectors.
- BATTERY_HIGH_VOLTAGE_ERROR
TE 77 errors with error code: BATTERY_CONNECTION_ERROR_nn are not
persistent and are reset by a system restart. - BATTERY_SYNC_ERROR
- BATTERY_OVERCHARGE_ERROR
The other TE 77 errors are persistent and will remain until a corrective action is 1. Check power backup battery cables (i.e.
logged in a Service Report under Service & Settings. The action can be one of: Battery and Battery sense cables between
battery and PC 1903 External connectors).
2. Replace power backup battery.
In case of error codes:

Additional information (error code):
- BATTERY_CONNECTION_ERROR_nn
0x0001 = BATTERY_QUICKLY_DRAINED_ERROR.
1. Check power backup battery cables (i.e.
0x0004 = BATTERY_SHORTED_ERROR. Battery and Battery sense cables between
0x0008 = BATTERY_LOW_VOLTAGE_ERROR. battery and PC 1903 External connectors).
0x0010 = BATTERY_HIGH_VOLTAGE_ERROR. 2. Check/replace power backup battery fuses on
0x0020 = BATTERY_SYNC_ERROR. PC 1903 External connectors.
0x0040 = BATTERY_OVERCHARGE_ERROR. 3. Check that PC 1903 External connectors is
0x0100 = BATTERY_CONNECTION_ERROR_1. properly connected to PC 1900 Main back-
0x0200 = BATTERY_CONNECTION_ERROR_2. plane.
0x0400 = BATTERY_CONNECTION_ERROR_3. 4. Replace PC 1923 Power control.
0x0800 = BATTERY_CONNECTION_ERROR_4.
78 System temperature: High temperatures inside the core unit. Transducers are located on: 1. Check that no external part obstructs the flow
High - PC 1906 Gas block of cooling air into the system.
- PC 1907 Valve drivers 2. Check that the fan rotates.
- PC 1921 Monitoring. 3. Replace PC1907 Valve Drivers (which
The temperature measured by any of the transducers is above 55 ±5 °C. contains the temperature measuring circuitry).
81 Control panel Internal CAN communication error. Communication with different CAN nodes 1. Replace PC 1922 Panel.
disconnected fails. Alarm activated by Monitoring node if the Panel node connection is lost.
Connection timeout: 2.5 seconds.
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83 Airway pressure sensor Pressure transducer error. Difference between compensated Fresh gas pressure 1. Check for occlusion or leakage in Inspiratory
error and Insp. pressure more than 15 cmH2O: pressure and Fresh Gas pressure sampling lines
a. During six consecutive breaths 2. Replace PC 1781 I (inspiratory pressure)
or 3. Replace PC 1781 F (fresh gas pressure)
b. 30 seconds when no inspiration is detected (applicable only in Manual 4. Replace Gas Modules, one at a time.
ventilation).
Alarm check not performed if:

a. O2 Flush is active.
b. Safety Valve is opened.
The alarm will not be activated if any of the following alarms are activated:
a. CHK_TUBING.
b. EXCESSIVE_LEAKAGE.
c. VAPORIZER_1_DISCONNECTED_ERROR.
d. VAPORIZER_2_DISCONNECTED_ERROR.
e. GAS_SUPPLY_PRESS_O2_TOO_LOW and
GAS_SUPPLY_PRESS_AIR_TOO_LOW at the same time.
Possible causes:
1. Pressure sampling line failure.
2. Pressure transducer error.
3. Too high pressure from Gas Module.
85 Backup cylinder Air cylinder pressure transducer error. Air cylinder pressure outside specified 1. Check/replace the cylinder pressure
pressure unknown: Air range -2000 to 27000 kPa (-20 bar to 270 bar) for more than 5.5 seconds. transducer.
2. Check the cable connection of the Cylinder
Pressure Transducer to PC 1916 Cylinder
Pressure Connection.
3. Check the cable connection of PC 1916
Cylinder Pressure Connection to PC 1903
External connectors.
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86 Backup cylinder O2 cylinder pressure transducer error. O2 cylinder pressure outside specified 1. Check/replace the cylinder pressure
pressure unknown: O2 range -2000 to 27000 kPa (-20 bar to 270 bar) for more than 5.5 seconds. transducer.
87 Backup cylinder N2O cylinder pressure transducer error. N2O cylinder pressure outside specified 1. Check/replace the cylinder pressure
pressure unknown: N2O range -2000 to 27000 kPa (-20 bar to 270 bar) for more than 5.5 seconds. transducer.
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88 Airway pressure sensor Pressure transducer error. Difference between compensated Fresh gas pressure 1. Check for occlusion or leakage in Expiratory
error and Exp. pressure more than 15 cmH2O during 6 consecutive breaths or max 30 pressure and Fresh Gas pressure sampling lines
seconds. 2. Replace PC 1781 E (expiratory pressure)
Alarm check is not performed if: 3. Replace PC 1781 F (fresh gas pressure)
a. O2 Flush is active. 4. Replace Gas Modules, one at a time.
b. Safety Valve is opened.
c. Manual ventilation is enabled.
The alarm will not be activated if any of the following alarms are activated:
a. CHK_TUBING.
b. EXCESSIVE_LEAKAGE.
c. VAPORIZER_1_DISCONNECTED_ERROR.
d. VAPORIZER_2_DISCONNECTED_ERROR.
e. FRESH_GAS_INSUFFICIENT_ALARM
f. GAS_SUPPLY_PRESS_O2_TOO_LOW and
GAS_SUPPLY_PRESS_AIR_TOO_LOW at the same time.
Possible causes:
1. Pressure sampling line failure.
2. Pressure transducer error.
3. Too high pressure from Gas Module.
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Control Technical Alarms
Technical
Error code Alarms Text Possible cause Recommended action
501 Memory backup battery Memory backup battery voltage level too low on the PC 1920 Control. 1. Replace memory backup battery on PC 1920
depleted Limit: 3.0 ±0.1 V. Control.
502 Communication error Internal communication error. Activated by the Control node if its I2C 1. Replace defective part according to Device ID
communication fails. The TE code is combined with a Device ID and set of stated in the Technical alarms log. Refer to
different error codes specifying in detail which type of error that occurred. The separate table for TE 16/TE 502/TE 601.
details must be retrieved via the technical log.
The alarm indicates a permanent failure.
Refer to separate table for TE 16/TE 502/TE 601.
503 Ventilation control error Control memory error. Data stored in Control node persistent memory is lost or 1. Restart system. If error occurs in conjunction
corrupted. This alarm can only be activated at node startup. The alarms can occur with SW update, reinstall SW.
if Control memory backup battery is removed or at system SW upgrade. 2. Replace PC 1920 Control (if not memory
505 Gas analyzer error Control gas analyzer error. Control gas analyzer is not calibrated correctly or 1. Calibrate Control gas analyzer.
calibration is lost. 2. Replace Control gas analyzer.
Additional error codes reported by the Control gas analyzer in the Technical log.
506 Gas analyzer error Control gas analyzer error. Internal pneumatic malfunction. Flow through the 1. Check Control gas analyzer pump.
Control gas analyzer exceeds normal value (200 ml/min or 0 ml/min during 2. Replace Control gas analyzer.
STANDBY).
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507 Gas analyzer error Control gas analyzer error. Gas concentrations are outside specified range. 1. Check delivery of agents/Vaporizer accuracy.
2. If 1 correct, calibrate Control gas analyzer.
508 Gas analyzer error Control gas analyzer error. Gas concentrations are outside specified range. 1. Check delivery of agents/Vaporizer accuracy.
2. If 1 correct, calibrate Control gas analyzer.
509 Gas analyzer error Control gas analyzer error. Zero calibration not correctly performed. Error report 1. Check Zero calibration sampling line.
must be repeated 5 times in a row before the alarm is activated. 2. Check Zero Calibration Valve.
1. Occlusion in Zero calibration sampling line. 3. Replace Control gas analyzer.
2. Occlusion in Zero Calibration Valve.
510 Ventilation control error Control memory error. Data stored in Control node persistent memory is lost or 1. Restart system.
corrupted. This alarm can only be activated at node startup. The alarms can occur 2. Replace PC 1920 Control (if not memory
if Control memory backup battery is removed or at System SW upgrade. backup battery low).
511 Gas analyzer error Control gas analyzer error. Refer to the Technical log for further information. 1. Restart system.
There are around 50 internal AION alarms which activates this alarm (these are 2. Check sampling tubing’s for occlusion.
often filtered in FLOW-i). 3. Check/ replace connection cable.
Possible causes: 4. Replace Control gas analyzer.
1. Indicates a problem with the internal sampling tubing’s.
2. Connection cable problem.
3. Hardware problem.
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512 Ventilation control error Control memory error. Data stored in Control node persistent memory is lost or 1. Restart system. If error occurs in conjunction
corrupted. This alarm can only be activated at node startup. The alarms can occur with SW update, reinstall SW.
if Control memory backup battery is removed or at System SW upgrade. 2. Replace PC 1920 Control (if not memory
514 Gas analyzer error: O2 Control O2 Sensor error. 1. Check fresh gas supply to Control O2 sensor.
1. Broken connection to Control O2 sensor. 2. Check connection to Control O2 sensor.
2. Control O2 sensor HW error. 3. Calibrate Control O2 sensor.
3. Control O2 sensor out of calibration and/or exposed to low oxygen 4. Replace Control O2 sensor.
concentration or excessive pressure.
201 = no contact with device.
202 = internal failure (status code 'X').
203 = device operates outside spec (status code 'E'). Calibration can solve the
problem.
See Servomex Pm1116 manual for more info on status codes.
515 Gas analyzer error: O2 Control O2 Sensor error. Control O2 Sensor out of calibration. 1. Calibrate Control O2 Sensor.
204 = device is not calibrated.
See Servomex Pm1116 manual for more info on status codes.
516 Fresh gas O2 conc. Gas concentration delivery error. Checked by using Control gas analyzer and 1. Check quality of AIR and O2 gas supply.
Error comparing measured concentrations with set concentrations. Lower limit: 19 % 2. Calibrate Control O2 Sensor.
ABS absolute or 80% of set value or when momentary O2 concentration <10 %
ABS. 3. Check/replace Gas Module O2.
The alarm (TE 516) shall not be activated for measured O2 concentration values 4. Check/replace Gas Module AIR or N2O.
above 75 % ABS.
1. Insufficiency O2 supply. If Backup gas trolley or Backup gas holder is
2. Control O2 Sensor out of calibration. connected, this error message may indicate
3. Fresh Gas Module O2 error (low delivery). incorrect connection of backup gas supply.
4. Fresh Gas Module AIR or N2O error (high delivery).
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517 Fresh gas O2 conc. Gas concentration delivery errors. Checked by using Control Gas Analyzer and 1. Check/replace Gas Module O2.
Error comparing measured concentrations with set concentrations. Upper limit 115 % of 2. Check/replace Gas Module AIR or N2O.
set value. 3. Calibrate Control O2 Sensor.
1. Gas Module O2 error (high delivery).
2. Gas Module AIR or N2O error (low delivery). If Backup gas trolley or Backup gas holder is
3. Control O2 Sensor out of calibration. connected, this error message may indicate
incorrect connection of backup gas supply.
520 Anesthesia delivery 1. Fresh gas flow error (from the Gas Modules). 1. If SCO fails; perform recommended action
error 2. Fresh gas to Vaporizer 1 leakage. according to SCO result.
3. Control Gas Analyzer error.
4. Vaporizer 1 error.
Control Gas Analyzer detects high anesthetic agent concentration. Alarm is
initiated by CON.
521 Anesthesia delivery 1. Fresh gas flow error (from the Gas Modules). 1. If SCO fails; perform recommended action
error 2. Fresh gas to Vaporizer 2 leakage. according to SCO result.
3. Control Gas Analyzer error.
Control Gas Analyzer detects high anesthetic agent concentration. Alarm is
initiated by CON.
522 Anesthesia delivery 1. Fresh gas flow error (from the Gas Modules). 1. Check liquid level.
error 2. Control Gas Analyzer error. 2. Vaporizer service.
Control Gas Analyzer detects low anesthetic agent concentration. Alarm is
initiated by CON.
The alarm is not active during the first 4 minutes after opening in inlet/outlet
valves to Vaporizer 1.
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523 Anesthesia delivery 1. Fresh gas flow error (from the Gas Modules). 1. Check liquid level.
error 2. Control Gas Analyzer error. 2. Vaporizer service.
Control Gas Analyzer detects low anesthetic agent concentration. Alarm is
initiated by CON.
The alarm is not active during the first 4 minutes after opening in inlet/outlet
valves to Vaporizer 2.
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Panel Technical Alarms

Technical
Error code Alarm Text Possible cause Recommended action
601 Communication error Internal communication error. Activated by the Panel node if its I2C 1. Replace defective part according to Device ID
communication fails. The TE code is combined with a Device ID and set of stated in the Technical alarms log. Refer to
different error codes specifying in detail which type of error that occurred. The separate table for TE 16/TE 502/TE 601.
details must be retrieved via the Technical alarm log.
Refer to separate table for TE 16/TE 502/TE 601.
603 Key press timeout Key/button/knob indicated as pressed or stuck for at least one minute. HW related 1. Replace PC 1925 Display CPU.
error with touch screen, knob or membrane buttons.
604 Audible alarm error Control Panel loudspeaker error. Activated if no loudspeaker alarm is detected 1. Replace loudspeaker.
when an alarm is active. Condition must be fulfilled during three consecutive 2. Replace PC 1924 Display Connection.
checks. 3. Replace PC 1925 Display CPU.
605 Control panel error Panel memory error. Data stored in Panel node persistent memory is lost or 1. Restart system. If error occurs in conjunction
corrupted. Checks performed at startup. The alarms can occur if Panel memory with SW update, reinstall SW.
backup battery is removed or at system SW upgrade. 2 Replace PC 1922 Panel (if not memory
606 Control panel high The temperature inside the Control Panel, monitored by a transducer integrated in 1. Replace PC1925 Panel (if room temperature
temperature the CPU on PC 1925, is above specified range: 55 °C ±5 °C. is max. 35 °C)
607 Communication error Video signal level (LVDS level) outside specified range. 1. Check/replace Control Panel Cable
This could detect a broken graphic driver on the panel. 2. Replace PC 1925 Display CPU
3. Replace PC 1924 Display Connection.
608 Power failure The +5 V voltage on PC 1925 Display CPU is outside specified range: +4.5 V to Measure voltage on PC 1924 Display
+5.5 V. Connection, connector P2, pin 4&6 (+5 V ±10%):
1. If voltage is correct, replace PC 1925 Display
CPU.
2. If voltage if outside range, replace PC 1924
Display Connection.
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609 Backlight malfunction The backlight current on PC 1925 Display CPU is outside specified range: 1. Measure the voltage on PC 1925 Display
100 mA - 1800 mA. Indicates broken backlight. CPU, connector P3 (10-16 V).
2. Replace Backlight inverter.
3. Replace PC 1925 Display CPU.
4. Replace backlight.
611 Communication error CAN communication error between PC 1922 Panel and PC 1925 Display CPU. 1. Check/replace Control Panel Cable.
No response from PC 1925 within 3 seconds. 2. Replace PC 1924 Display Connection.
3. Replace PC 1925 Display CPU.
4. Replace PC 1922 Panel.
613 MAN/AUTO switch MAN/AUTO ventilation switch error. There are two parallel contact blades in the 1. Replace Manual ventilation switch.
malfunction switch. The output signals are compared to determine switch position and to
detect a possible malfunction in the switch.
614 Memory backup battery Memory backup battery voltage level too low on the PC 1922 Panel. 1. Replace memory backup battery on PC 1922
depleted Limit: 3.0 ±0.1 V. Panel.
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Exp. Flow Technical Alarms

Technical
Error code Alarm Text Possible cause Recommended action
801 Ventilation control error PC 1919 Exp. Channel error. 1. Replace PC 1919 Exp. channel.
Continuous check of: 2. Replace PC 1918 Exp. channel connector.
- EEPROM.
- EEPROM checksum.
- Thermistor.
- Overvoltage.
- DCDC-error.
If any of the checks fails, this alarm is activated.
- PC1919 EEPROM read/write error.
- PC1919 EEPROM checksum error.
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Device ID for TE 16 / TE 502 / TE 601

Device ID Device Component
MONITORING:
0 MAIN_BACK_PLANE PC 1900 Main back-plane
1 MON PC 1921 Monitoring
2 FRESH_GAS_PRESS_TRANSDUCER PC 1781 F Fresh Gas Pressure Transducer
3 REFL_PRESS_TRANSDUCER PC 1781 R Reflector Pressure Transducer
4 INSP_CASSETTE_PRESS_TRANSDUCER PC 1781 I Inspiratory Pressure Transducer
5 EXP_CASSETTE_PRESS_TRANSDUCER PC 1781 E Expiratory Pressure Transducer
6 SAFETY_VALVE Fresh Gas Safety Valve SV1
9 MON_BAROMETRIC_PRESS PS1 on PC 1921 Monitoring
11 GAS_BLOCK_EEPROM PC 1906 Gas Block
12 GAS_BLOCK_ADC PC 1906 Gas Block A/D Converter
13 EXT_CONNECTORS_EEPROM PC 1903 External Connectors
14 EXT_CONNECTORS_IO PC 1903 External Connectors I/O
15 EXT_CONNECTORS_ADC PC 1903 External Connectors A/D Converter
16 VALVE_DRIVERS_ADC PC 1907 Valve Drivers A/D Converter
17 POWER_CONTROL_ADC_1 PC 1923 Power Control A/D Converter 1
18 POWER_CONTROL_ADC_2 PC 1923 Power Control A/D Converter 2
19 POWER_CONTROL_CPU PC 1923 Power Control
21 MAIN_BACK_PLANE_AREA_2 PC 1900 Main back-plane
CONTROL:
256 CTRL PC 1920 Control
257 CON_VALVE_DRIVERS_IO PC 1907 Valve Drivers I/O
260 CON_VALVE_DRIVERS_EEPROM PC 1907 Valve Drivers
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PANEL:
512 PANEL PC 1922 Panel
513 PAN_VALVE_DRIVERS_IO PC 1907 Valve Drivers I/O
514 PAN_VALVE_DRIVERS_ADC PC 1907 Valve Drivers A/D Converter
515 PAN_O2_FLUSH_IO PC 1927 O2 Flush I/O
516 PAN_O2_FLUSH_EEPROM PC 1927 O2 Flush
517 PANEL_ADC PC 1922 Panel
EXPIRATORY FLOWMETER:
1024 EXP_CHAN PC 1919 Expiratory channel
1025 EXP_CASSETTE PC 1917 Expiratory channel cassette
Error # ERROR
1 CHK_SUM_ERR
2 NR_OF_BYTES_IN_CHKSUM_ERR
3 CHKSUM_FILL_BYTE_ERR
4 WRITABLE_RECORDS_FAILURE
5 WRITABLE_RECORDS_DIFFER
6 COMM_ERR
7 VALIDATION_ERR
8 WCR_VALIDATION_ERR
9 WRITE_NOT_PERMITTED
10 OTHER_ERR
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Vaporizer Technical Alarms

Technical Error
code
VAP 1 VAP 2 Alarm Text Possible cause Recommended action
900 950 Vaporizer error 1. The CPU cannot write to the flash memory. 1. Install Vaporizer SW.
2. Incompatible FPGA SW version. 2. Vaporizer service.
Vaporizer general error alarm. CPU failed to write in the flash memory or
the FPGA SW is incompatible. Vaporizer is disabled, agent delivery not
possible.
901 951 Vaporizer error 1. Bubbles in the level meter tube. 1. Wait a few minutes until the bubbles are
2. Liquid level detectors malfunction. evacuated.
3. Poor cable connection inside Vaporizer. 2. Vaporizer service.
4. PC 1912, PC 1913 or PC 1910 malfunction.
Alarm when the Vaporizer fails to read agent liquid level.
902 952 Vaporizer error 1. One or both Vaporizer chamber temperature sensors broken. 1. Vaporizer service.
2. PC 1910 malfunction.
Vaporizer chamber temperature sensor error alarm. Sensors 1 and 2 have
too large deviation. Vaporizer is disabled, agent delivery not possible.
904 954 Vaporizer error 1. Vaporizer injector leakage, e.g. due to mechanical failure. 1. Switch to Standby mode. Remove and re-
2. PC 1914, PC 1926 or PC 1910 malfunction. insert the vaporizer. Perform a System
3. Poor cable connection between these boards inside Vaporizer. Checkout. This may clear the alarm.
Spray detected when the Vaporizer injector is supposed to be closed.
Persistent error # 1 (high leakage) or # 2 (low leakage) will be set.
Vaporizer is disabled, agent delivery not possible.
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905 955 Vaporizer error 1. Vaporizer injector leakage. 1. Switch to Standby mode. Remove and re-
2. PC 1914, PC 1926 or PC 1910 malfunction. insert the vaporizer. Perform a System
3. Poor cable connection between these boards inside Vaporizer. Checkout. This may clear the alarm.
Persistent error # 1 (high injector leakage) or # 2 (low injector leakage) is
detected in the Vaporizer at power-on. The vaporizer will be disabled once
entering run mode, agent delivery not possible. The persistent error can be
cleared by the system during SCO.
906 956 Vaporizer error 1. Vaporizer input power voltage out of range 1. Vaporizer service.
2. PC 1910 or PC 1911 malfunction.
Vaporizer hardware error alarm. Internal voltages +1.2 V_FPGA, +12
V_VAP or +12 V_UNREG out of range. Vaporizer is disabled, agent
delivery not possible.
907 957 Vaporizer error 1. Anesthetic agent condensation in the chamber. 1. Place the Vaporizer inside i fume hood for at
2. PC 1914, PC 1926 or PC 1910 malfunction. least 30 minutes. This can vent agent droplets
3. Poor cable connection between these boards inside Vaporizer. from the chamber.
Vaporizer spray signal error alarm. SPRAY signal level <625 mV. Normal
level (when there is no spray) is 800 mV. Vaporizer is disabled, agent
delivery not possible.
908 958 Vaporizer error 1. Agent liquid collected in the chamber (in front of spray sensor). 1. Place the Vaporizer inside i fume hood for at
2. PC 1914, PC 1926 or PC 1910 malfunction. least 30 minutes. This can vent agent collected
3. Poor cable connection between these boards inside Vaporizer. in the chamber.
Vaporizer spray sensor error alarm. Calibration or test of spray signal
during the first 5 s of power-up failed. Vaporizer is disabled, agent delivery
not possible.
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909 959 Vaporizer error Case 1) ERROR TE 902/952 is also presented: 1. Vaporizer service.
a) Vaporizer chamber temperature sensor # 1 is broken
b) PC 1910 malfunction.
Case 2) ERROR TE 902/952 is not presented:
PC 1910 failed in driving the heater element.
Vaporizer chamber temperature sensor # 1; temperature >60˚C. Vaporizer
is disabled, agent delivery not possible.
910 960 Vaporizer error 1. Malfunction in DC/DC converter or its peripheral components on PC 1. Vaporizer service.
1910.
Vaporizer heater voltage error alarm; heater voltage >47 V. Vaporizer is
disabled, agent delivery not possible.
911 961 Vaporizer error 1. CPU error on PC 1910. 1. Vaporizer service.
Vaporizer injector pulse error alarm; FPGA detects that injector control
pulse is >15 ms. Vaporizer is disabled, agent delivery not possible.
912 962 Vaporizer error 1. High agent liquid pressure. 1. Check/adjust Pressure Regulators REG1-3.
2. Vaporizer pressure transducer malfunctions. 2. Vaporizer service.
3. Loose pressure transducer cable connections inside Vaporizer.
Vaporizer pressure transducer error alarm; agent liquid pressure >220 kPa.
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913 963 Vaporizer error 1. Heating foil temperature sensor error. 1. Vaporizer service.
2. Poor heating foil cable connection inside Vaporizer.
3. Heating foil not correctly mounted onto the vaporizing chamber.
4. Vaporizer chamber temperature sensors 1 and 2 (on PC 1910) not
correctly mounted on the chamber.
Heating foil temperature sensor error alarm; temperature >170˚C.
914 964 Vaporizer error 1. CPU SW corrupt. 1. Upgrade Vaporizer SW.
Vaporizer software corrupt alarm. The CPU application has an incorrect
checksum and cannot start. Vaporizer is disabled, agent delivery not
possible.
915 965 Vaporizer error 1. Application code database is not complete. 1. Vaporizer service.
Vaporizer database corrupt alarm. Database, read from the Vaporizer
status register, is incomplete. Vaporizer is disabled, agent delivery not
possible.
916 966 Vaporizer error 1. Vaporizer pressure valve error. 1. Check Pressure Regulator REG1 output
2. Vaporizer scavenging valve error. pressure. If REG1 is outside specified range,
3. Vaporizer docking valve error. check Pressure Regulators REG2-3 output
pressure (REG2-3 supplies pressure to REG1).
4. Vaporizer pressure sensor or the peripheral circuits failed. If required, adjust REG1-3, refer to chapter
Service procedures.
Additional information: 2. Check/replace Vaporizer pressure valve.
Vaporizer pressure too low alarm. Liquid pressure <50 kPa after 3.75 3. Check/replace Vaporizer scavenging valve.
seconds when vaporizer pressure valve is open. Alarm is initiated by CON. 4. Vaporizer service.
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4. Vaporizer pressure sensor or the peripheral circuits failed. If required, adjust REG1-3, refer to chapter
Service procedures.
Additional information: 2. Check/replace Vaporizer pressure valve.
Vaporizer pressure too high alarm. Repeated Vaporizer high pressure 3. Check/replace Vaporizer scavenging valve.
alarm. Vaporizer liquid pressure above 170 kPa even if it has been lowered 4. Vaporizer service.
3 times within 20 s during normal operation. Alarm is initiated by CON.
4. Vaporizer pressure sensor broken or poor cable connection. If required, adjust REG1-3, refer to chapter
5. PC 1910 malfunction. Service procedures.
2. Check/replace Vaporizer pressure valve.
Additional information: 3. Check/replace Vaporizer scavenging valve.
Vaporizer sensor error alarm. Vaporizer pressure evacuation failure. Liquid 4. Vaporizer service.
pressure still over 1700 mbar after 1.4 s evacuation during normal
operation. Alarm is initiated by CON. Vaporizer is disabled, agent delivery
not possible.
919 969 Vaporizer error 1. Vaporizer pressure valve error. A dialogue will inform the user that the Vaporizer
2. Vaporizer scavenging valve error. has been unlocked but remains pressurized.
3. Vaporizer docking valve error. Service of the FLOW-i unit including concerned
Vaporizer is recommended.
4. Vaporizer pressure sensor broken or poor cable connection.
1. Check/replace Vaporizer scavenging valve.
Vaporizer pressure evacuation error alarm. Vaporizer pressure is not below
200mbar (700 mbar for Desflurane) after 10 s evacuation. Alarm is initiated
by CON. Vaporizer is disabled, agent delivery not possible.
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920 970 Vaporizer error 1. PC 1910 malfunction. Check if communication with another Vaporizer
2. I2C communication error in Vaporizer. in the same slot works:
3. I2C communication error in FLOW-i system. 1. If yes; Vaporizer service
2. If no; replace PC 1909 Vaporizer adapter
Vaporizer communication check error alarm. Write check failure in
communication with Vaporizer. The written temperature or safety valve
message data is not the same as the read data. Alarm is initiated by CON.
921 971 Vaporizer error 1. PC 1910 malfunction. Check if communication with another Vaporizer
2. I2C communication error in Vaporizer. in the same slot works:
3. I2C communication error in FLOW-i system. 1. If yes; Vaporizer service
2. If no; replace PC 1909 Vaporizer adapter
Vaporizer communication error alarm. Alarm is initiated by CON. Vaporizer
is disabled, agent delivery not possible.
922 972 Vaporizer error 1. Failed Vaporizer test in SCO or as separate test. 1. If generated during SCO or separate tests;
2. CPU error on PC 1910. check for information in the Test results log. For
3. FPGA error in Vaporizer. recommended actions, refer to Troubleshooting,
4. VAP_DOCK.L signal line error. test).
5. DISABLE signal line from MON failed. 2. If generated during operation; isolate error
cause by checking for other TE and perform
Additional information: recommended action for other TE.
Vaporizer disable alarm. CON detects that the Vaporizer disable signal is
active (by MON). Vaporizer is disabled, agent delivery not possible.
923 973 Vaporizer error 1. Vaporizer could be disconnected when pressurized. 1. Check Vaporizer locking mechanism.
2. HW or SW failure in Vaporizer. 2. Check/replace PC 1909 Vaporizer adapter.
3. Vaporizer communication error. 3. Vaporizer service
Vaporizer disconnected when pressurized. VAP_DOCK signal goes high at
the same time that communication is lost. This means that the Vaporizer
was removed when pressurized. Alarm is initiated by CON.
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924 974 Vaporizer error 1. Vaporizer SW incompatible with System SW. 1. Install compatible SW (System SW and/or
Vaporizer SW).
Additional information: 2. Vaporizer service.
Vaporizer SW is not compatible with System SW. Vaporizer SW version
higher than System SW. Alarm is initiated by CON. Vaporizer is disabled,
agent delivery not possible.
925 975 Vaporizer lid leakage 1. High Vaporizer leakage. 1. Vaporizer service.
2. Check/replace Vaporizer pressurize valve.
Additional information: 3. Check/replace Vaporizer scavenging valve.
Vaporizer lid leakage. After each pressurizing sequence, the Vaporizer
pressure valve is kept closed for 15 s to detect any high leakage in
Vaporizer. Alarm is initiated by CON.
926 976 Vaporizer error 1. CPU error on PC 1910. 1. Check/replace PC 1909 Vaporizer adapter.
2. FPGA in Vaporizer failed. 2. Vaporizer service.
3. VAP_DOCK.L signal line failure.
4. PC 1910 error.
DOCK.L signal is forced high by the Vaporizer without any error bit set.
FPGA has asserted "VAP_DOCK.L" to high because it did not get any
response from the CPU regarding a detected error. The Volume Reflector
and Fresh gas line is “flushed” through the Fresh Gas Safety Valve.
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Error codes from AION (CGA and PGA)
Error Data
code Description limits Filter Possible cause Recommended action
1 Internal CPU error FATAL 1. SW download failed. 1. Re-install AION SW.
2. AION error. 2. Replace AION.
2 RAM error FATAL AION error. 1. Replace AION.
3 FLASH error FATAL 1. SW download failed. 1. Re-install AION SW.
4 EEPROM checksum error BM FATAL AION error. 1. Replace AION.
5 EEPROM checksum error GMB FATAL AION error. 1. Replace AION.
6 EEPROM checksum error PM FATAL AION error. 1. Replace AION.
7 SW error GMB FATAL AION error. 1. Replace AION.
8 SW Error BM. Incompatible AION AION error. 1. Replace AION.
type, BM type and GMB type
9 Input voltage error 1. Power supply 24 V. 1. Check power supply.
10 7 V outside specification 1 AION error. 1. Replace AION.
11 Reference voltage outside 1 AION error. 1. Replace AION.
specification
12 Valve voltage outside specification 1 AION error. 1. Replace AION.
13 Chopper motor voltage outside 1 AION error. 1. Replace AION.
specification
14 IR voltage low 1 AION error. 1. Replace AION.
15 IR voltage high 1 AION error. 1. Replace AION.
16 EEPROM write failure BM FATAL AION error. 1. Replace AION.
17 EEPROM write failure GMB FATAL AION error. 1. Replace AION.
18 EEPROM write failure PM FATAL AION error. 1. Replace AION.
19 System overheated FATAL 1. FLOW-i overheated. 1. Check fan/environmental temperature.
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20 IR signal loss FATAL AION error. 1. Replace AION.

21 IR signal low 1 AION error. 1. Replace AION.
22 IR signal high 1 AION error. 1. Replace AION.
23 IR power error AION error. 1. Replace AION.
25 GMB baseline low warning 1 AION error. 1. Replace AION.
26 GMB baseline high warning 1 AION error. 1. Replace AION.
27 GMB baseline error 1 AION error. 1. Replace AION.
30 Abnormal pump duty 1 N/A N/A (Artema info).
31 Flow rate error 1 AION error. 1. Replace AION.
32 Flow sensor error 1 AION error. 1. Replace AION.
33 Pump error 1 AION error. 1. Replace AION.
34 Pump regulation error 1 AION error. 1. Replace AION.
39 PM Temp sensor error N/A N/A (Artema info).
(currently not generated)
40 Pressure sensor error 1 AION error. 1. Replace AION.
41 BM Temp sensor error 1 AION error. 1. Replace AION.
42 GMB Temp sensor error 1 AION error. 1. Replace AION.
43 Motor speed error 1 AION error. 1. Replace AION.
44 Paramagnetic O2 sensor error 1 1. Patient O2 Sensor Pm1111E error. 1. Replace Patient O2 Sensor Pm1111E.
2. Poor connection with O2 Sensor 2. Check/replace cable between Patient O2
3. AION error. Sensor and AION.
Note: PGA only. 3. Replace AION.
45 Galvanic O2 sensor error N/A for FLOW-i. N/A
46 Pressure noise error 1 AION error. 1. Replace AION.
48 Galvanic O2 sensor depleted 1 N/A for FLOW-i. N/A
49 High chopper duty error AION error. 1. Replace AION.
50 Data transmission error 1 1. Ribbon cable error. 1. Check/replace the ribbon cable.
3. MON / CON error. 3. Replace PC 1921 Monitoring / PC 1920
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51 Receive data error 1 1. Ribbon cable error. 1. Check/replace the ribbon cable.
Control.
52 GMB data error 1 AION error. 1. Replace AION.
60 Reduced accuracy mode timeout FATAL AION error. 1. Replace AION.
61 Zero reference measurement failed 1. Occluded sampling line. 1. Check sampling line.
62 Zero reference measurement failed N/A N/A (Artema info).
due to high CO2
63 Atmospheric pressure measurement 3 1. High pressure at AION inlet/low pressure at AION 1. Check FLOW-i pressure values.
failed outlet. 2. Replace AION.
2. AION error.
64 Zero reference measurement not Occlusion in sampling tubes. 1. Check tubing.
performed due to occlusion/flow
error
65 O2 Reference measurement failed 15 – 27% 1. Patient O2 Sensor Pm1111E calibration error. 1. Perform Patient O2 Sensor Pm1111E
O2 in 2. Patient O2 Sensor Pm1111E needs adjustment. calibration (Pre Service SW).
room air 3. High/low ambient O2 concentration. 2. Perform Patient O2 Sensor Pm1111E
4. Patient O2 Sensor Pm1111E error. adjustment (Pre Service SW).
Note: PGA only 3. Check tubing.
4. Replace Patient O2 Sensor Pm1111E.
66 No GMB flow during reference 1 Sampling line leakage. 1. Check sampling line.
measurement
67 Failed valve test during reference AION error. 1. Replace AION.
measurement (valve closed)
70 Self test error 1 (pump flow error) 4 1. Occluded sampling line/leakage. 1. Check sampling line.
71 Self test error 2 (Pressure error in 4 1. Occluded sampling line/leakage. 1. Check sampling line.
GMB) 2. AION error. 2. Replace AION.
72 Self test error 3 (O2 error) 4 N/A N/A (Artema info).
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73 Self test error 4 (pump or flow 4 N/A N/A (Artema info).

calibration error)
74 Self test error 5 (Hardware 4 N/A N/A (Artema info).

configuration error)
75 Self test error 6 (PM Temperature 4 N/A N/A (Artema info).
sensor error)
80 Software error: Watchdog FATAL AION error. 1. Re-install AION SW.
2. Replace AION.
81 Software error: Stack FATAL AION error. 1. Re-install AION SW.
2. Replace AION.
82 Software error: Unexpected FATAL 1. Electrical interference. 1. Check/replace the ribbon cable.
interrupt 2. AION error. 2. Replace AION.
100 Data limit error CO2 0 – 30% 1. Absorber error. 1. Check/replace absorber.
101 Data limit error N20 0 – 105% AION error. 1. Replace AION.
102 Data limit error O2 0 – 105% 1. Patient O2 Sensor Pm1111E calibration error. 1. Perform Patient O2 Sensor Pm1111E
2. Patient O2 Sensor Pm1111E needs adjustment. calibration (Pre Service SW).
3. Sampling line leakage. 2. Perform Patient O2 Sensor Pm1111E
Note: PGA only. 3. Check tubing.
103 Data limit error Halothane 0 – 30% FLOW-i error. Save logs and send via MSupport.
104 Data limit error Enflurane 0 – 30% FLOW-i error. Save logs and send via MSupport.
105 Data limit error Isoflurane 0 – 30% FLOW-i error. Save logs and send via MSupport.
106 Data limit error Sevoflurane 0 – 30% FLOW-i error. Save logs and send via MSupport.
107 Data limit error Desflurane 0 – 30% FLOW-i error. Save logs and send via MSupport.
108 Data limit error Pressure 495 – 1. High pressure at AION inlet/low pressure at AION 1. Check FLOW-i pressure values.
1250 hPa outlet. 2. Replace AION.
2. AION error.
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109 Data limit error Flow -20 – 500 1. High pressure at AION inlet/low pressure at AION 1. Check FLOW-i pressure values.
ml/min outlet. 2. Replace AION.
2. AION error.
110 Data limit error Temp BM 1. FLOW-i overheated. 1. Check fan/environmental temperature.
111 Data limit error Temp GMB 1. FLOW-i overheated. 1. Check fan/environmental temperature.
112 Data limit error Breath rate 2 – 100 N/A N/A (ignored by FLOW-i).
b/min
113 Data limit error Temp PM 1. FLOW-i overheated. 1. Check fan/environmental temperature.
140 Unspecified accuracy CO2 10.4% 1. Absorber error. 1. Check/replace absorber.
141 Unspecified accuracy N2O 102.2% AION error. 1. Replace AION.
142 Unspecified accuracy O2 100% 1. Patient O2 Sensor Pm1111E calibration error. 1. Perform Patient O2 Sensor Pm1111E
2. Patient O2 Sensor Pm1111E needs adjustment. calibration (Pre Service SW).
3. Sampling line leakage. 2. Perform Patient O2 Sensor Pm1111E
Note: PGA only. 3. Check tubing.
143 Unspecified accuracy Halothane N/A N/A (ignored by FLOW-i).
144 Unspecified accuracy Enflurane N/A N/A (ignored by FLOW-i).
145 Unspecified accuracy Isoflurane N/A N/A (ignored by FLOW-i).
146 Unspecified accuracy Sevoflurane N/A N/A (ignored by FLOW-i).
147 Unspecified accuracy Desflurane N/A N/A (ignored by FLOW-i).
148 Unspecified accuracy Pressure 700 – 1. High pressure at AION inlet/low pressure at AION 1. Check FLOW-i pressure values.
1200 hPa outlet. 2. Replace AION.
2. AION error.
149 Unspecified accuracy Flow 0 – 250 1. High pressure at AION inlet/low pressure at AION 1. Check FLOW-i pressure values.
ml/min outlet. 2. Replace AION.
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150 Unspecified accuracy Temp BM 20 – 1. FLOW-i overheated. 1. Check fan/environmental temperature.

70˚C 2. AION error. 2. Replace AION.
151 Unspecified accuracy Temp GMB 20 – 1. FLOW-i overheated. 1. Check fan/environmental temperature.
70˚C 2. AION error. 2. Replace AION.
152 Unspecified accuracy Breath rate 2 – 60 N/A N/A (ignored by FLOW-i).
b/min
153 Unspecified accuracy Temp PM 1. FLOW-i overheated. 1. Check fan/environmental temperature.
33000 CGA occlusion Occlusion in sampling line. 1. Check sampling line.
33001 No connection with AION 1. Ribbon cable error. 1. Check/replace the ribbon cable.
Control.
33002 Internal SW-error Internal SW error. 1. Save logs and send via MSupport
33003 AION startup failure 1. Occluded or disconnected sampling line. 1. Check sampling line.
2. Power supply error. 2. Check power supply.
During startup, AION performs a number of self tests
(sampling, pump, power supply, etc). This error code
indicates that the self tests have not passed.
33004 Incompatible AION HW 1. Wrong AION SW version. 1. Install correct AION SW version.
configuration 2. Wrong AION HW configuration. 2. Replace AION.
This error code indicates HW configuration error, but
the cause may be that the SW is incompatible.
33005 Incompatible AION SW version Wrong AION SW version. 1. Install correct AION SW version.
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Error codes from CGA O2 Sensor (Pm1116)

Error Data
code Description limits Filter Possible cause Recommended action
201 No contact with device N/A 1. Ribbon cable error. 1. Check/replace the ribbon cable.
2. Control O2 Sensor Pm1116 error. 2. Replace Control O2 Sensor Pm1116.
3. CON serial port error. 3. Replace PC 1920 Control.
202 Internal error Control O2 Sensor Pm1116 error. 1. Replace Control O2 Sensor Pm1116.
203 Device operates outside 1. Control O2 Sensor Pm1116 calibration error. 1. Perform Control O2 Sensor Pm1116
specification 2. Control O2 Sensor Pm1116 error. calibration.
204 Device not calibrated Control O2 Sensor Pm1116 calibration error. 1. Perform Control O2 Sensor Pm1116
calibration.
PGA and CGA Filters

OutOfRange: Logs “<channel number> ch. Out of range/accuracy” in technical error log. Minimum log interval is 150 seconds.
Fatal: Immediate activation of specified alarm.
Error code is logged in technical error log.
Filter1: Activates specified alarm when error code is reported for the fourth time during 150 seconds.
Filter3: Activates specified alarm when error code is reported for the sixth time during 60 seconds.
Filter4: AION is reconfigured. If the same error code is reported during 60 seconds the specified alarm is activated.
AION acronyms
BM Base Module including AION PC board.
GMB Gas Measurement Bench including PC board.
PM Pump Module.
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PC board LED indicators

This section describes the green and red LED indicators on some of the PC boards that are
used to indicate activities and errors. See diagrams below.
PC 1907 Valve Drivers
The LEDs on PC 1907, as described here, indicates that a control signal to the concerned valve
is enabled.
LED # Valve LED # Valve
D35 VAP 1 Lock Pilot Valve EMV7 D42 VAP Bypass Pilot Valve EMV4
D36 VAP 1 Selection Pilot Valve EMV6 D43 VAP 2 Pressure Valve EMV11
D37 VAP 1 Scavenging Valve EMV10 D44 SCO Pilot Valve EMV3
D38 VAP 1 Pressure Valve EMV9 D45 Manual Vent. Pilot Valve EMV2
D39 CGA inlet Valve EMV14 D46 AFGO Valve EMV18
D40 VAP 2 Selection Pilot Valve EMV5 D47 VAP 2 Scavenging Valve EMV12
D41 VAP 2 Lock Pilot Valve EMV8 D48 CGA outlet Valve EMV16
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PC 1919 Expiratory Channel
LED # LED indication

D38 Heating foil on Expiratory Flow Transducer in operation (power supply monitored).
D1 Communication with temperature sensor or E2Prom on PC 1917 (inside Patient
Cassette) established.
D2 Communication with temperature sensor or E2Prom on PC 1917 (inside Patient
Cassette) established but error(s) are reported. Possible causes: poor contact, broken
temperature sensor or checksum error.
D3 Normal operation.
D4 Startup process.
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PC 1920 Control

D1 WD = Watchdog triggered. PC board in reset state.
D2 CHKS = LED not used.
D3 +1.5 = +1.5 V power available.
D6 +5V = +5 V power available.
D7 L_1G = Flashing in sequence (back and forth) with D8, D9 and D10 indicates
checksum (SW or HW) error.
D8 L_1R = Flashing in sequence with D10 indicates memory (RAM) error.
Flashing in sequence (back and forth) with D7, D9 and D10 indicates checksum (SW
or HW) error.
Flashing in sequence (back and forth) with D7, D8 and D9 indicates checksum (SW or
HW) error.
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PC 1921 Monitoring

D78 DISV = Disable valves. Will close gas modules and open Fresh Gas Safety Valve and
APL/PEEP Valve.
D1 WD = Watchdog triggered. PC board in reset state.
D2 CHKS = LED not used.
Flashing in sequence (back and forth) with D7, D9 and D10 indicates checksum (SW
or HW) error.
Flashing in sequence (back and forth) with D7, D8 and D9 indicates checksum (SW or
HW) error.
PC 1922 Panel
LED indicators on PC 1922 Panel are not visible (covered by the connector panel) and cannot
be used during troubleshooting.
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6. TROUBLESHOOTING

D1 WD RESET = Watchdog triggered. PC board in reset state.
D2 CPU EXEC = Solid green indicates normal CPU operation. Flashing green indicates
that PC board calibration is required (not possible during field service).
D3 +3.3V = +3.3 V power available.
D4 +3.3V_INT = +3.3 V internal power available.
D7 -12V = -12 V power available.
D8 +12V_M_VALVES = +12 V power for valves controlled by PC 1907 available.
D9 +24V_AN_MON = +24 V power for Patient Gas Analyzer available.
D10 +24V_AN_CON = +24 V power for Control Gas Analyzer available.
D11 +24V_INSP_1_2 = +24 V power for Gas Modules 1 and 2 (upper modules) available.
D12 +24V_INSP_3_4 = +24 V power for Gas Modules 3 and 4 (lower modules) available.
+12V_UNREG:
D13 _CORE = +12V_UNREG for general system functions available.
D14 _EXP_S_VALVES = +12V_UNREG for Fresh Gas Safety Valve and APL/PEEP Valve
available.
D15 _VAP1 = +12V_UNREG for Vaporizer 1 available.
D16 _VAP2 = +12V_UNREG for Vaporizer 2 available.
D17 _DISPLAY = +12V_UNREG for Control Panel available.
D18 _EXPANSION = +12V_UNREG for LED Lamp and Cylinder Pressure (functions
controlled by PC 1903) available.
66 76 980_02 6 - 165
6. TROUBLESHOOTING
Other errors and remedies

This section describes possible causes and recommended actions in case of other technical
errors in the FLOW-i Anesthesia System.
Symptoms of errors Possible causes Remedy
The system will not start The Emergency ventilation 1. Turn off the switch.
up. The ON/OFF switch is switch is active. 2. Replace the switch in case of
not lit. malfunction.
The battery fuses F1 and F2 1. Check/replace fuses F1 and
on PC 1903 External F2 on PC 1903. Always
connectors are blown or replace both fuses at the
malfunction on PC 1903. same time.
2. Replace PC 1903.
The system is ON, but not Malfunction in the Power 1. Check/replace the Power
possible to switch OFF. button. button.
Poor cable connections. 1. Check Power button
connection to PC 1928 Power
On/Off.
2. Check PC 1928 cable
connector to P29 on PC 1900
Main back-plane.
The system will only run The AC/DC Converter will 1. Check cables and cable
on power backup battery. not supply power to PC 1923 connectors between AC/DC
Power control. Converter and PC 1923.
2. Check/replace the AC/DC
Converter.
The system will not run on The power backup battery 1. Check power backup battery
power backup battery. will not supply power to PC cables and cable connectors.
1923 Power control. 2. Check power backup battery.
3. Check/replace fuses F1 and
F2 on PC 1903. Always
replace both fuses at the
same time.
4. Replace PC 1923.
During a Leakage check Drive gas supply is added 1. Check/replace the O2 Flush
the message: ‘Leakage into the patient circuit. valve.
into the system appears’
Fresh gas or reflector gas is 1. Check all four gas modules.
added to patient circuit. Check that nozzle units are
properly inserted and not
damaged.
The Mechanical APL knob Poor adjustment of the 1. Adjust regulator according to
does not respond with a Mechanical APL pressure instructions in chapter Service
distinct feeling or gives an regulator REG5. procedures.
incorrect pressure level.
Mushroom valve in APL 1. Check/replace mushroom
actuator defective or not in valve in APL actuator.
correct position.
Defective drive gas supply 1. Check tubing.
tube to emergency ventilation
section.
66 76 980_02 6 - 166
6. TROUBLESHOOTING
The set APL value will not When Emergency Ventilation 1. Set Mechanical APL to
correspond to the value is switched Off, the minimum.
displayed on the Control Mechanical APL must be set
panel. to minimum. If the
Mechanical APL is set to a
higher pressure, the
Emergency APL Actuator
may not be de-pressurized
through the Excess pressure
vent in the regulator. This
may affect the normal APL
function.
The APL knob is not 1. Perform an APL knob
calibrated. Calibration will be calibration according to
lost e.g. during a System SW instructions in chapter Service
installation. procedures.
The APL potentiometer is 1. Check/replace the APL
defective. potentiometer.
PC 1907 Valve drivers is 1. Check/replace PC 1907.
defective.
66 76 980_02 6 - 167
NOTES
66 76 980_02
7. PREVENTIVE MAINTENANCE

7. Preventive
perform installation, service or maintenance
General................................................... 7 - 2
properly before disassembling and Required equipment ............................... 7 - 2
assembling. Refer to section 'Hazard Handling PC boards ............................... 7 - 2
Maintenance kit contents........................ 7 - 3
noted in a log book. Performing the Preventive maintenance 7-5
 After any installation, maintenance or Preparations ........................................ 7 - 5
Parts to be cleaned ............................. 7 - 6
‘Manual check of Emergency ventilation Parts to be replaced ............................ 7 - 7
Parts to be checked............................. 7 - 13
 This product contains electronic and Safety inspection ................................. 7 - 17
electrical components. Discard Completing the Preventive
disposable, replaced and left-over parts Maintenance........................................ 7 - 17
66 76 980_02 7-1
General
 Only personnel trained and authorized by MAQUET shall be permitted to perform installation,
service or maintenance of the FLOW-i anesthesia system.
 Preventive maintenance of the FLOW-i anesthesia system must be performed by personnel
trained and authorized by MAQUET at least once a year, or every 5000 hours of operation,
whichever comes first.
 The memory backup batteries on PC 1920, PC 1921 and PC 1922 shall be replaced every
five years.
 It is recommended that a regular cleaning should be performed before carrying out Preventive
maintenance. Refer to instructions in the User's Manual.
 In some parts of the Preventive maintenance, as described in this chapter, access to Service
& Settings (S&S) is required.
 Some optional equipment used with the FLOW-i, but not covered by this Service Manual, may
also demand maintenance actions. Refer to the optional equipments documentation.
Required equipment
 Standard service tools.
 Regulator tester, P/N 66 85 355.
 Lubricants should normally not be used when servicing the unit. If lubricants must be used,
use only very small amounts of grease with P/N 95 73 700. This special grease is O2
compatible.
 Calibration gas kit including gas bottle, regulator and tubing. P/N 52 07 415.
 Gas evacuation system.
 Barometer (or information about the actual barometric pressure).
 Access to the Service & Settings (S&S) is required.
 ‘Maintenance Kit FLOW-i 12 Months’ containing all parts needed during the maintenance.
Handling PC boards
 Avoid contact with PC boards when performing maintenance inside the FLOW-i.
 The PC boards contain components that are highly sensitive to static electricity.
 Those who come into contact with circuit boards containing sensitive components must take
certain precautions to avoid damaging the components (ESD protection).
 When working with ESD sensitive components, always use a grounded wrist band and
grounded work surface. Adequate service tools must also be used.
 PC boards (spare parts) must always be kept in protective packaging for sensitive electronic
devices.
 PC boards must not be inserted or removed while mains power or backup battery power is
applied to the PC boards.
 Remove and insert the PC boards very carefully to avoid damage to the connectors.
66 76 980_02 7-2
Maintenance kit contents

Only original parts from MAQUET must be used. Spare parts and maintenance kits can be
ordered from your local MAQUET representative.
When performing this maintenance, a 'Maintenance Kit FLOW-i 12 Months' should be used.
The following parts shall be replaced and they are included in the 'Maintenance Kit FLOW-i 12
Months':
Code Parts to be replaced Qty

A Gas Distribution Section
Gas Inlet Filters, O2, AIR, N2O - Central gas supply 3
O-ring in contact surface 8
B Fresh Gas Supply / Reflector Gas Supply
Filter in Gas Module 4
Nozzle unit in Gas Module 4
O-ring in docking 4
C Patient Cassette Docking
Exp. Sample Filter Holder 1
Insp. Sample Filter Holder 1
Sampling Line Nafion 1
D Patient Cassette (parts for one cassette)
Silicone gasket towards Safety Valve 2
Silicone gasket towards Reflector 2
Silicone gasket towards Sample Filter: 1
 Exp. gas sampling return
 Exp. pressure sampling
 Insp. gas sampling
 Insp. pressure sampling
 Insp. gas sampling return
Expiratory Outlet One-way Valve OV12 1
APL/PEEP Valve membrane 1
Manual Ventilation Valve membrane 1
Absorber valve 2
E Volume Reflector
Reflector Socket Silicone Seal 2
F EVAC
EVAC silicone tube (angled tube) 1
G Vaporizer Valve Section
Double Channel Plate 1
H Emergency Manual Ventilation Section
Mushroom valve 1
66 76 980_02 7-3
Oxygen Flow One-way Valve OV13 including 2 O-rings 1

I Gas Analyzer Section
Sampling Line Nafion 1
J Fan
Dust Filter 1
Backup Gas Trolley and Backup Gas Holder maintenance

If the FLOW-i is equipped with an optional Backup Gas Trolley or Backup Gas Holder,
a ‘Maintenance Kit FLOW-i Backup gas’ is required:
K Extra kit for units with backup gas supply

Gas Inlet Filters, O2, AIR, N2O - Cylinder gas supply 3
O-ring in contact surface (already included in A) 8
Filter set for Yoke 4
Seal for Yoke 10
Extra Patient Cassette maintenance

If the FLOW-i is equipped with extra Patient Cassette’s, a ‘Maintenance Kit FLOW-i Cassette’
for each cassette is required.
L Extra Patient Cassettes, one kit for each cassette:

Silicone gasket towards Safety Valve 2
Silicone gasket towards Reflector 2
Expiratory Outlet One-way Valve OV12 1
APL/PEEP Valve membrane 1
Manual Ventilation Valve membrane 1
Absorber valve compl. 2
Extra Volume Reflector maintenance

If the FLOW-i is equipped with extra Volume Reflector’s, additional parts are required.
M Extra Volume Reflector, additional parts for each reflector:

Reflector Socket Silicone Seal 2
66 76 980_02 7-4
Performing the Preventive maintenance

The Preventive Maintenance can be divided into six steps:
 Preparations
 Parts to be cleaned
 Parts to be replaced
 Parts to be checked
 Safety inspection
 Completing the Preventive Maintenance.
All steps during Preventive Maintenance should be documented in a protocol. A ‘Preventive
Maintenance Protocol for FLOW-i Anesthesia System’ is available on the MPower website.
Disassembling and assembling of the unit is required during the Preventive Maintenance. If not
stated otherwise, refer to chapter 'Disassembling and assembling' for instructions.
Preparations
 Make a general inspection/visual check of the FLOW-i anesthesia system for external defects
or damages. Replace defective or damaged parts.
 Make sure that gas supply hoses, connectors and color coding are correct.
 Check and note Serial number, System software version and Operating time.
 Check that a 'FLOW-i anesthesia system – User's Manual' corresponding to the installed
System software version is present. Also check that operating manuals for optional equipment
connected to the FLOW-i are present.
 Check if there are any unexpected 'Technical alarms' in the Logs.
Service & Settings is required (Logs > Service logs > Technical alarms).
 Perform a System Checkout to make sure that the FLOW-i work properly before the
maintenance.
 Switch Off the FLOW-i.
 Remove patient tubing (incl. gas sampling tube and water trap) and the manual breathing bag.
 If fitted, remove bacteria filter(s) from the patient cassette.
66 76 980_02 7-5
Parts to be cleaned
Remove the EVAC parts:

1. EVAC Reservoir
2. EVAC Indicator
3. Hytrel tubing.
 Clean the parts. Wash by hand. Dishwasher or autoclave not allowed.

 Make sure that the parts are clean, dry and emptied from fluids.
 Restore the EVAC system properly. It is however recommended to restore the EVAC system
later in the maintenance procedure, when all parts in the Preventive Maintenance kit are
replaced.
WARNING! Ensure that the EVAC system is correctly connected. Running the
system with a poor connection may result in anesthetic agent being emitted into the
operation environment. Leakages in the EVAC system will not be detected by the
System Checkout.
66 76 980_02 7-6
Parts to be replaced
The letters A – M in the text below refers to the description of the Maintenance kit contents
above.
A – Gas Distribution Section

Gas Inlet Filters for central gas supply:
1. O2
2. AIR
3. N2O.
If the unit is equipped with a Backup Gas

Trolley, replace the Gas Inlet Filters for
cylinder gas supply:
4. O2
5. AIR
6. N2O.
7. Replace O-rings in contact surface on

the gas inlet/outlet block.
B – Fresh Gas Supply / Reflector Gas

Supply
1. Replace filter in Gas Modules.
2. When replacing filter, move the
rubber seal from the old to the new
filter.
3. Replace nozzle unit in Gas Module.
Important: After replacement of nozzle

units, wait 10 minutes before connecting
pressure to the Gas Modules
66 76 980_02 7-7
1. Replace O-rings in docking.
2. The Reflector Gas Selector setting

must be checked during Preventive
Maintenance. Perform this check now
as it must be done with the Gas
Modules removed. Check that
selector arm is set to O2 as shown in
the illustration.
C – Patient Cassette Docking

Replace:
1. Insp. Sample Filter Holder
2. Exp. Sample Filter Holder
3. Sampling Line Nafion.
66 76 980_02 7-8
D – Patient Cassette (parts for one

cassette)
Replace:
1. Silicone gasket towards Safety Valve
2. Silicone gasket towards Reflector
3. Silicone gasket towards Sample
Filter:
4. Silicone gasket towards Sample
Filter:
5. Expiratory Outlet One-way Valve
OV12
6. APL/PEEP Valve membrane. The
operating capacity meter must be
reset after replacement of the
APL/PEEP Valve membrane. The
meter is reset using the Service
report menu (Replaced expiratory
membrane).
7. Manual Ventilation Valve membrane
8. Absorber valves
E – Volume Reflector
1. Replace Reflector Socket Silicone
Seal.
66 76 980_02 7-9
F – EVAC
1. Replace EVAC silicone tube (angled
tube)
G – Vaporizer Valve Section

1. Replace the Double Channel Plate.
H – Emergency Manual Ventilation

Section
1. Replace the Mushroom valve.
2. Replace the Oxygen Flow One-way

Valve OV13 including O-rings.
Applicable only for units with S/N
below 1500 (units equipped with
older version of the Oxygen
connector block).
66 76 980_02 7 - 10
I – Gas Analyzer Section

1. Replace Sampling Line Nafion
J – Fan
1. Replace Dust Filter
K – Backup Gas Trolley and Backup Gas Holder maintenance

Extra kit for units with backup gas supply:
1. Replace Gas Inlet Filters, O2, AIR, N2O for cylinder gas supply.
Note: It is recommended to replace the Gas Inlet Filters for cylinder gas supply during work
step A – Gas Distribution Section.
2. Replace O-ring in contact surface (already included in work step A)
3. Replace filter set for yoke.
4. Replace seal for yoke.
66 76 980_02 7 - 11
L – Extra Patient Cassette maintenance

 On each extra Patient Cassette, perform maintenance as described i work step D above.
Note: The operating capacity meter must be reset after replacement of the APL/PEEP Valve
membrane. If the unit is equipped with several Patient Cassettes, the capacity meter must be
reset on each cassette. The meter is reset using Service & Settings (S&S > Service report >
Replaced expiratory membrane).
M – Extra Volume Reflector maintenance

 On each extra Volume Reflector, perform maintenance as described i work step E above.
Power backup battery replacement

 Battery replacement is described in chapter 'Service procedures'.
 When removing or installing the battery, be very careful with service tools, connection cables,
etc, in order not to short-circuit the battery.
 Discard the old battery. Worn-out batteries must be recycled or disposed of properly in
 After battery replacement, allow the battery to recharge before clinical use of the FLOW-i
anesthesia system.
Note: The power backup battery replacement date must be reset after replacement. The
replacement date is set using Service & Settings (S&S > Service report > Replaced internal
battery).
Memory backup battery replacement

 The memory backup batteries on PC 1920, PC 1921 and PC 1922 must be replaced every
five years. Check replacement date in Service report or check manufacturing date on the
batteries.
 Replacement is described in chapter 'Service procedures'.
 Always replace all three memory backup batteries at the same time to keep the same
replacement date for all batteries.
 Discard the old batteries. Worn-out batteries must be recycled or disposed of properly in
Note: The memory backup batteries replacement date must be reset after replacement. The
replacement date is set using Service & Settings (S&S > Service report > Replaced memory
backup batteries).
66 76 980_02 7 - 12
Parts to be checked
WARNING! With mains power supply connected to the unit, there are energized
electrical components inside the equipment. All personnel must exercise extreme
caution when in the vicinity of this equipment if maintenance, fault tracing or
adjustments are performed with mains power supply connected and with the
FLOW- covers opened or removed.
CAUTION: The anesthetic gas and the calibration gas contain substances that may
be detrimental to your health. During use of such gases, assure that the FLOW-i is
connected to an effective gas evacuation system, e.g. the hospital’s AGSS system.
System status:
 Mains power cable disconnected
 Gas supply disconnected
 System switched off.
1. Check cables
Check that the following power cables and connectors are not damaged or loose:
 Mains power
 AC/DC Converter
 Power backup battery
 Isolation Transformer
 Check that the Control Panel cable and connectors are not damaged or loose.
 For units with an optional Patient Monitor; check that the Patient Monitor cables and
connectors (mains power and communication) are not damaged or loose.
 For units with an optional Backup Gas Trolley; check that the cable and connector (cable
connected to PC 1903 External Connectors) is not damaged or loose.
2. Check Reflector Gas Selector

 Check that the Reflector Gas Selector is set to O2. Refer to work step ‘B – Fresh Gas Supply /
Reflector Gas Supply’ above.
System status:
 Mains power cable connected
 Gas supply connected
3. Tubings and leakage

 Check for leakage at the N2O gas inlet.
 Visually check that the internal tubings/hoses are in good condition.
 Check for leakage in gas conveying parts that are not covered by the System Checkout.

 Check Pressure Regulator REG1-REG4. Pressure regulator checks are described in chapter
'Service procedures'.
66 76 980_02 7 - 13
System status:
 System switched to Standby.
5. Fan
 Check that the Fan works. Make sure that the cooling air flow is directed into the unit. The fan
rotation is monitored and the system will not start with a malfunction in the fan.
6. Emergency Ventilation Section

 Check for leakage in the Emergency Ventilation System.
 Check function of the Emergency Ventilation System. Refer to section ‘Manual check of
Emergency Ventilation System’ in the User’s Manual.
7. Control Panel
 Check the screen readability:
 Transparency
 Surface
 Brightness (backlight). Using S&S, check backlight operating time. Estimated lifetime (with
acceptable brightness level) for the lamps is 30000 hours. The time meter must be reset
after replacement of the backlight lamps. The replacement date is set using Service &
Settings (S&S > Service report > Replaced backlight).
 Check if pixels on the screen are defective. A few defective pixels can be accepted. Check
that defective pixels are not concentrated to a small area thus reducing the readability in this
area.
 Perform the checks listed below and make sure that the software responds to these actions.
 Check the touch screen functions. Press buttons on different parts of the screen.
 Check the Rotary knob. Turn and press the Rotary knob.
 Check the Membrane buttons. Press all buttons. Note that some of the buttons are active
with the system in running mode only. E.g. the Audio pause button can only be checked
during an alarm condition.
8. Barometric pressure
 Check that the barometric pressure value
(Service & Settings > Calibration >
Barometer > Current barometer pressure)
corresponds to the actual barometric
pressure value at the local site. The current
pressure may not differ more than ±5% from
the actual barometric pressure.
 If required, enter a New pressure value.
Barometer calibration is described in chapter
'Service procedures'.
66 76 980_02 7 - 14
9. Gas Analyzer Section

 Check/calibrate the Control gas analyzer
CGA and the Patient gas analyzer PGA
(Service &Settings > Calibration > Gas
analyzer).
Gas analyzer calibration is described in
chapter 'Service procedures'.
 If the readings are outside specifications, the
S&S software will calibrate the analyzers.
10. AFGO leakage check

Applicable only for units with AFGO valve:
Check ‘AFGO leakage’ (Service &Settings >
Tests > Leakage check > AFGO leakage):
 Plug the AFGO outlet with a 14-18-20 mm
rubber plug (from the service kit).
 Start the AFGO leakage check.
 Remove the rubber plug from the AFGO
outlet.
System status:
 System switched to a ventilation mode.
11. Vaporizer section

 Check function of the Vaporizer Locking Device:
 Activate the vaporizer and check that the release handle is locked.
 Check both vaporizer slots.
System status:
 Re-assemble the system (covers, doors and optional equipment that has been removed).
66 76 980_02 7 - 15
12. Carrier
 Check the Control Panel arm friction. Adjust if required.
 Check the Patient Monitor mounting friction (option).
 Check that the wheels and wheel breaks work properly.
 Check that the drawers work properly.
 Check that the lift (C30 only) works properly.
 Check that any optional equipment is properly mounted onto the carrier:
 Auxiliary O2 and suction module.
 Patient Monitor mounting.
 Adjustable arm for patient monitor parameter modules. Check arm friction and module
bracket friction. Adjust if required.
 Side rails.
 Manual breathing bag support arm.
 Additional table. Check arm friction and table friction. Adjust if required.
 Rear handle.
13. Vaporizer
On each Vaporizer to be used on the
system:
 Check that the O-ring (1) is mounted in
the Docking valve and that the O-ring is in
good condition.
14. Backup Gas Trolley and Backup Gas Holder (option)

 Check the gas tubes between Backup Gas Trolley/Backup Gas Holder and the gas
connections on FLOW-i. The gas tube connections must be tightened firmly with a wrench.
It must not be possible to disconnect the gas tubes by hand (without wrench).
 Check that the cable and connector (cable connected to Backup Gas Trolley/Backup Gas
Holder) is not damaged or loose.
 Check that the gas cylinder straps are not damaged and that they work properly.
 Ensure the gas cylinders are properly secured using the straps.
15. Auxiliary O2 and Suction Module (option)

 Make a general inspection/visual check of the Auxiliary O2 and Suction Module for external
defects or damages.
 Check that gas supply hoses between the Auxiliary O2 and Suction Module and the Gas
Distribution Section are correct.
 Check seat and seal for the bacterial and hydrophobic filter. Make sure that installation of the
filter works properly.
 Check that the Auxiliary O2 and Suction Module work properly. Test instructions for the
Flowmeter unit and the Suction unit are included in the FLOW-i anesthesia system – User's
Manual.
66 76 980_02 7 - 16
Safety inspection
 Check that country specific warning labels are present.
 Check that accessible fuses have correct values.
 Perform a leakage current test. The use of an Electrical Safety Tester is recommended. The
leakage current test is a standard procedure regulated by IEC/EN 60601-1 or corresponding
national standards. Allowable values and test methods are defined in the standard IEC/EN
60601-1 Class 1, Type B.
Completing the Preventive Maintenance

 Perform a ‘System Checkout’ and a ‘Manual check of Emergency ventilation system’. Refer to
the 'FLOW-i anesthesia system – User's Manual'.
 Extra Patient Cassettes, extra Volume Reflectors and Vaporizers used in the system must be
tested. Connect such units to the system and repeat the System Checkout.
 Perform 'Function checks' on the optional equipments connected to the FLOW-i. Refer to the
operating manuals for these optional equipments.
 Create and save a Service report in Service & Settings. Report performed actions:
 Performed preventive maintenance. This will also reset the preventive maintenance time
counter in the Status menu.
 Replaced expiratory membrane. This will also reset the remaining capacity meter for the
APL/PEEP Valve membrane in the Status menu. If the unit is equipped with several Patient
Cassettes, the remaining capacity meter must be reset on each cassette. Repeat the
Service report > Replaced expiratory membrane on each cassette and enter the cassette
S/N in the text field.
 Replaced control panel backlight. This will also reset the Backlight operating time counter in
the Status menu.
 Replaced power backup battery. This will also update the power backup Battery replaced
date in the Status menu.
 Replaced memory backup batteries.
 Note in the units log book that a Preventive Maintenance has been performed.
66 76 980_02 7 - 17
NOTES
66 76 980_02
8. INDEX

8. Index
perform installation, service or Alphabetic index ..................................... 8 – 2
66 76 980_02 8-1
8. INDEX
Index
TBD
66 76 980_02 8-2
9. SERVICE MANUAL REVISION HISTORY

9. Service Manual
perform installation, service or revision history
Service Manual – Revision 01................ 9 – 2
properly before disassembling and Service Manual – Revision 02................ 9 - 4
66 76 980_02 9-1
Service Manual – Revision 01

The table below shows the most important changes made as compared to the previous version
of the Service Manual. The following keywords are used:
 Added. New functionality added with System version 1.2.
 Changed. Changed functionality with System version 1.2
 Corrected. Corrections made due to printing errors or lack of information in the previous
version of the Service Manual.
Corrected
Changed
Added
Page
Section Comment
X 1-1 General The Service Manual is based on
System version 1.2.
X 1-2 Hazard notices Warning regarding pressurized
components.
X 2-2 General Model C40 now included.
X 2-13 AFGO AFGO – new option.
X 2-15 Backup gas holder Backup gas holder – new option.
X 2-16 Patient monitor mountings Previously called ‘Patient monitor’,
but covers only the mechanical
mountings.
X 3-58 Emergency APL Pressure Scale (SP-30-80) removed from
Regulator the Emergency Ventilation panel.
X 3-80 PC 1922 Panel RS232 serial port (FCI 2) enabled.
X 3-83 AFGO AFGO – new option.
X 3-90 Backup gas holder Backup gas holder – new option.
X 3-92 Patient monitor mountings Revised description.
X 4-2 Preparations Warning regarding pressurized
components.
X 4-3 Replacing electrical Information regarding replacement
components of electrical components
X 4-5 Disconnecting and connecting Information on how to connect
internal tubing pressure transducer tubing.
X 4-8 Front door Information on how to reassemble
the unit and close the front door.
X 4-9 Side cover Information on how to remove the
side cover.
X 5-2 Tools CO2 always displayed in %.
X 5-2 Tools Tools menu now also available in
operational mode.
X 5-6 Software option installation New section in the manual.
X 5-10 APL knob calibration Information clarified.
X 5-11 Barometer calibration Previously not described in the
manual.
X 5-12 Gas analyzer and O2 sensor Calibration of gas analyzers now
calibration included in Service & Settings.
Information adapted to the new
procedure (pages 5-12 – 5-19).
X 5-20 Touch screen calibration New section in the manual.
X 5-21 AFGO leakage check New section in the manual.
66 76 980_02 9-2
Corrected
Changed
Added
Page
Section Comment
X 5-32 Pressure regulators REG1– Information adapted to the new
REG4 calibration procedure.
X 5-34 Mechanical APL calibration Information adapted to the new
design and calibration procedure.
X 5-41 Installation of optional New section in this manual.
equipment General information regarding
installation of optional equipment.
X 5-42 Interchangeability – Control New section in this manual – new
panel and Patient monitor option.
X 5-46 Model C40 – Prerequisites and New section in this manual.
handling General information regarding
Model C40.
X 5-48 Functional check of backup gas New section in this manual.
supply Information regarding functional
checks of the optional backup gas
supply.
X 6-3 Troubleshooting – System Information adapted to new and
Checkout changed tests in the System
Checkout procedure (pages 6-3 –
6-39).
X 6-40 Troubleshooting gas analyzers Information clarified.
X 6-41 Technical Error codes New layout to avoid fold-out pages
(pages 6-41 – 6-78).
X 6-49 Technical Error codes TE 59 and TE 60: Information
clarified.
X 6-52 Technical Error codes TE 77: Information clarified.
X 6-70 Technical Error codes TE 922 and TE 972: Information
clarified.
X 7-14 AFGO leakage check New check included in Preventive
Maintenance.
X 7-15 Backup gas trolley and Backup Information extended to cover
gas holder Backup gas holder.
New check of gas tube
connections included.
X 10-8 Service & Settings menu New version of the diagram,
adapted to System version 1.2.
Previously included in chapter 5.
Service procedures.
X 10-9 FLOW-i System Overview New version of the System
Overview, adapted to System
version 1.2.
66 76 980_02 9-3
Service Manual – Revision 02

The table below shows the most important changes made as compared to the previous version
of the Service Manual. The following keywords are used:
 Added. New functionality added with System version 2.1.
 Changed. Changed functionality with System version 2.1
 Corrected. Corrections made due to printing errors or lack of information in the previous
version of the Service Manual.
Corrected
Changed
Added
Page
Section Comment
X 1-1 General The Service Manual is based on
System version 2.1.
X 2-6 Functional units AFGO valve is now an option.
X 2-9 Functional units New design of Oxygen connector
block.
X 2-10 Functional units System checkout valve removed.
X 2-14 Functional units AFGO valve is now an option.
X 2-17 Optional equipment New options added to the list.
X 2-19 Electronic subsystems Event logging removed from
Monitoring.
X 2-20 Electronic subsystems Event and Diagnostics logging
moved to Panel.
X 3-10 Gas control section EMV3 changed due to removal of
System checkout valve.
X 3-28 Connector block and Safety AFGO valve is now an option. The
valve valve is replaced by the Fresh gas
connector block.
X 3-56 Emergency manual New design of Oxygen connector
ventilation section block.
X 3-60 Emergency manual New design of Oxygen connector
ventilation section block.
X 3-61 System checkout System checkout valve removed.
X 3-83 AFGO AFGO valve is now an option.
X 4-4 Replacing PC boards Information stored on PC boards –
new table.
X 4-5 Special grease Information regarding special
grease rephrased.
X 5-4 System software installation Information updated and revised.
X 5-10 Logs New log structure. Information
previously not included in the
manual.
X 5-10 Tests New functions added. Information
manual.
X 5-15 Calibrations Calibration chapter re-structured
(pages 5-15 – 5-27).
X 5-17 Barometer Barometer calibration procedure
changed.
X 5-24 Patient O2 sensor Description of the calibration
procedure revised (extended).
66 76 980_02 9-4
Corrected
Changed
Added
Page
Section Comment
X 5-28 Service functions New functions added. Information
manual.
X 5-29 Service report New functions added. Information
manual.
X 5-30 Startup configuration Information previously not included
in the manual.
X 5-29 Settings New functions added. Information
manual.
X 5-32 Leakage detection Chapter name changed from
‘Manual leakage check’ to
‘Leakage detection’.
X 5-33 Test case 2 – CO2 Absorber Note regarding compressible
volume added.
X 5-52 Maximum accessory Table updated.
configuration
X 5-59 Functional check of backup Note 1 new.
gas supply
X 6-2 General Chapter Troubleshooting is based
on System version 2.1.
X 6-3 System Checkout System checkout procedure
changed in System version 2.1.
Information chapter ‘System
Checkout’ updated and re-
structured (pages 6-3 – 6-17).
X 6-18 Test results log The Test result logs are re-
structured and extended in System
version 2.1. Chapter ‘Test results
log’ shows interpreting of the logs
(pages 6-18 – 6-20).
X 6-21 Test results log Test result log table with CFI-
number, Possible cause and
Recommended action (pages 6-21
– 6-119). Separate index on page
6-20.
X 6-120 Technical error codes and Technical error code table updated
messages (pages 6-121 – 6-160).
Information is changed/new for the
following TE-codes:
 16
 24
 27
 29
 57
 69
 70
 77
 83
 88
66 76 980_02 9-5
Corrected
Changed
Added
Page
Section Comment
 510
 512
 516
 606
 900 – 976. Vaporizer log
information revised.
X 7-2 Required equipment Information regarding special
grease rephrased.
X 10-8 Service & Settings menu New version of the diagram,
adapted to System version 2.1.
X 10-9 FLOW-i System Overview System Overview for FLOW-i units
with S/N below 1500.
X 10-0 FLOW-i System Overview System Overview for FLOW-i units
with S/N above 1500.
66 76 980_02 9-6
10. DIAGRAMS

10. Diagrams
perform installation, service or PC 1900 Main back-plane ...................... 10 - 2
PC board assembly ............................. 10 - 2
PC board circuit diagram..................... 10 - 4
assembling. Refer to section 'Hazard Service & Settings menus ...................... 10 - 8
FLOW-i System Overview ...................... 10 – 9
noted in a log book. FLOW-i S/N below 1500...................... 10 – 9
 After any installation, maintenance or FLOW-i S/N above 1500 ..................... 10 - 10

66 76 980_02 10 - 1
`êáíáÅ~ä=`~êÉ=^_
User category: SSU, SSP
Access code: * * * *
Language: Local
Overview
Service Service Startup configuration Settings

Status Logs Tests Calibration
functions report
APL Gas Touch Valve Gas Displayed

Alarm sound Adult AUTO Infant AUTO Biomed Date & Agent
System Gas analyzer Hardware Software Options Barometer General Units measure- Waveforms Ventilation & Gas time
knob analyzer screen tests analyzer level alarm limits alarm limits access code usage
ments
Central gas pressure PATIENT PART PART -PS LOGS System checkout: -1. APL to SP -Current Patient System Valves - Connect SERVICE TASKS: -Date format - Airway PAGE 1 Waveform 1: -Factory default VENTILATION VENTILATION Startup Startup 1(4) Startup 2(4) Startup 3(4) Startup 4(4) -Current code Date -ISO
-Air Software version VERSION VERSION NO. -AFGO Alarms -O2 flush -2. APL to 30 barometer gas analyzer -Manual to AION... -Performed preventive -Time format pressure (Pressure) -Pressure 1(2) 1(2) -Start button Patient range: -Factory default Activate N2O -Enter new code -Day -SEV
VENTILATION
-N2O AION ARTICLE -PRVC Ventilation settings -Insp. & Exp. valves -3. APL to 80 pressure Ventilation maintenance -Decimal - Flow -Ppeak -Adjust : -Adult/ Infant Gas mix -Patient range -Confirm new code -Month -DES
-O2 -Serial number -SIMV (PC) Events -Vaporizer 1 -New Control -Fresh gas -Replaced expiratory separator - Dynamic -PEEP Waveform 2 ... % AUTO AUTO Ventilation mode: -O2/N2O -Year
SERIAL NO. Vaporizer 1 -Volume setting
-Hardware revision + PS -Vaporizer 2 barometer gas analyzer safety membrane -Language compliance -Pmean -Flow -Factory default -Factory default Volume setting: -Volume control -O2/Air -Breath cycle setting
-Software version
Backup gas pressure -Operating time -SIMV (VC) SERVICE LOGS -Internal tests pressure -AFGO -Replaced backlight -Medical gas - CO2 -Pplat -Volume -Tidal volume -Pressure control -Infant age Time
Patient cassette -FPGA version
-Air -Gas measurement bench + PS Test results -Barometer Control -PEEP/APL -Replaced internal battery colour code - Gas supply -CO2 Lower/ Upper Lower/ Upper -Minute volume -Pressure support O2 concentration -Adult age -Hour
Vaporizer 1 -Boot software
-N2O -Serial number Technical alarms -Gas supply pressure O2 sensor -Reset internal battery pressure (Flow) -O2 Lower Lower -PRVC - ...% -Minute
Vaporizer 2
-O2 -Hardware revision Configuration -Pressure transducer Vaporizer errors - Barometric -RR -Agent -MVe -MVe Breath cyde -SIMV (PC) + PS -Second
Circuit boards Vaporizer 2 -Replaced memory Basic
-Operating time Installation -Safety valve valves pressure -I:E -Blank -RR -RR setting: -SIMV (VC) + PS Vaporizer slot
-Software version backup batteries -Tidal Volume
Vaporizer 1 -Pump module Service reports -Vaporizer inlet/outlet valve -Vaporizer 1 -Ti -PEEP -PEEP -Insp. time/ -1
-FPGA version -Write comment and -Resp. Rate
-Agent -Serial number -Flow transducer in/out -Ti/Ttot Waveform 3 -i : E ratio Parameter Widgets -2
-Operating time -Boot software signature -PEEP
-Liquid level -AUTO ventilation leakage -Vaporizer 2 -Flow Upper Upper for choosen
-Status -Calibration dates -MAN ventilation leakage in/out (Volume) -Volume Infant age ventilation mode Fresh gas flow -O2 conc
-Ppeak -Ppeak
-Factory View latest -Gas analyzer -Vaporizer -MVe -Agent -MVe -MVe Adult age - ... l/min
Vaporizer 2 -Last calibration Time selection -Battery Bypass -MVi -CO2 I:E
-RR -RR
-Agent -Last calibration check -Start: day, month, year. -Technical alarms -Vaporizer 1 -VTi -O2 -I:E
-PEEP -PEEP
-Liquid level -End: day, month, year. pressure -VTe -Blank -T pause
-Status sensor Control: -Vaporizer 1 -Vèe -T insp. rise
Apnea time Apnea time
O2 -Serial number -Control disable vaporizers Scavenging Waveform 4 (only in (only in
Battery status -Last calibration -Vaporizer 1 -Vaporizer 2 (Lungmech. -Flow Trigger
Pressure support) Pressure support)
-Remaining time -Vaporizer 2 pressure calc.) -Volume -Trigger sensitivity
-Voltage -APL/PEEP valve -Vaporizer 2 -C dyn -CO2 -insp. cycle off
CONTROL GAS GAS
- Battery replaced -Control pressure transducer Scavenging -O2 2(2) 2(2)
Software version
-Control safety valve -Vaporizer 1 lock -Blank -Agent -Factory default -Factory default
Serial number AION -Vaporizer inlet/outlet valve -Vaporizer 2 lock -Blank
-Serial number GAS
System software version -AFGO PAGE 2 Lower/ Upper Lower/ Upper -Activate N2O
-Hardware revision
Operating time -AUTO ventilation leakage (Pressure) Waveform 5 Lower Lower -Gas mix
-Operating time
Next preventive- -MAN ventilation leakage -Ppeak -Flow -CO2 Et -CO2 Et -O2 conc.
-Gas measurement bench
maintenance -PEEP -Volume -O2 insp. -O2 insp. -Vaporizer slot
-Serial number
Monitoring: -Pmean -CO2 -O2 Et -O2 Et -Fresh gas flow
-Hardware revision
Patient cassette status -Water trap -Pplat -O2 -DES insp. -DES insp.
-Operating time
- APL/PEEP valve -Mains connection -Agent -DES Et -DES Et
-Pump module
membrane -Power failure (Flow) -Blank -ISO insp. -ISO insp.
-Serial number
-Remaining capacity -Operating time -Barometer -I:E -ISO Et -ISO Et
-First day of use -Calibration dates -Gas supply pressure -Ti Waveform 6 -SEV insp. -SEV insp.
-Operating time -Factory -Monitoring pressure transducer -Ti/Ttot -Flow -SEV Et -SEV Et
-Last calibration -Monitoring safety valve -Volume
Control panel status -Last calibration check -Gas analyzer (Volume) -CO2 Upper Upper
-Back light operating time -Battery -MVi -O2 -CO2 insp. -CO2 insp.
O2 sensor -Monitoring disable vaporizers -VTi -Agent -CO2 Et -CO2 Et
-Serial number -Technical alarms -VTe -Blank -O2 insp. -O2 insp.
-Last calibration -Absorber switch -Vèe -O2 Et -O2 Et
Loops -DES insp. -DES insp.
(Lungmech. -On -DES Et -DES Et
Panel: calc.) -Off -ISO insp. -ISO insp.
-Panel audio - dyn -ISO Et -ISO Et
-Blank Rotameter: -SEV insp. -SEV insp.
Leakage check: -On -SEV Et -SEV Et
-Multiple pressure leakage -Off
MAC
-Internal leakage
Enable MAC
-AFGO leakage
presentation:
-AUTO ventilation leakage On/ Off
-MAN ventilation leakage
FLOW-i Serial Number: Below 1500 Date: 2011.10.03 System Overview
A B C D E F G H
XXX-
Xxxxx = Internal serial communication
PC 1900 Main Back-plane
26
Backup Gas Holder 33 To connector
P42 on PC 1903
Backup Gas Trolley 32 Gas Control From AFGO Pilot Manual Ventilation switch APL Vaporizer (VAP1) Vaporizer (VAP 2) Gas Analyzer Section 10
XXX
Xnn = Connector on
Cylinder Gas
Valve EMV18 MAN PC 1900 Main Back-plane
Inlet Filter
External Connectors Section 6 Vaporizer Drive Docking
6 Vaporizer Drive Docking
Cylinder Gas Inlet Filter
O2 Cylinder Gas
N2O O2 Cylinder Pressure Regulator AUTO PC Lid Gas Filter Valve PC Lid Gas Filter Valve Zero calibration gas inlet
Safety Fill 1931 Sensor Safety Fill 1931 Sensor
Cylinder Gas Gas One-
Pressure N2O Cylinder
way Valve 3 P62 P70
Valve Valve S2 R2 Sampling
block
(supplied from Emergency
Ventilation section) Power On/Off and 21
PC1910 PC1910
P64
Transducer OV9 OV9
Gas Pressure Pin Index Vaporizer Gas Vaporizer S R Vaporizer PC boards
P63
O2 Exp. Pressure Gas P27 Control Gas Analyzer
Regulator Heating Foil Heating Foil
"8051"
Escape
1
REG21 PC 1907 Escape AION (CON)
"8051"
from Patient S1 R1
CPU
SV21 T T I2C-
CPU
REG23 OV21 Valve Drivers Pipe Pipe
O2 In 650 kPa Cassette P60 P61 P65 P66 From Absorber Sensor
Filter Vaporizing Filter Vaporizing Control 0 X 1 Panel
I/O-port ”001”
OV23 O2 Cylinder O2 Cylinder Gas O2 Sensor
Gas Pressure Pe P67 PP3 Chamber IN Chamber IN 2 E2Prom ”001”
Pin Index Safety Valve EMV2 Servomex
E2Prom ”001”
Gas Escape Pipe
Gas Escape Pipe

O2
Transducer T Agent Gas T Agent Gas P62 P62 Vaporizer LEDs
Pm1116 3
N2O P59 I/O port “001” Exp. Pressure NTC NTC P59
Transducer OUT OUT EMV14 EMV16 P217 PC 1927 O2 Flush P216
N2O Cylinder P58 ADC ”00” Vaporizer Vaporizer 4
N2O In Gas One-way Valve SV23 N256 N257 N258 EMV3 PP4 Liquid PC 1914 PC 1926 PC 1914 PC 1926
PC 1912
PC 1913
PC 1912
R1
PC 1913
Liquid S1
650 kPa O2 O2 N2O AIR P57 I/O port “000” Container VI Container VI
S
R2
R 5 From O2
N2O Cylinder E P58 S2 Flush Valve From
I2C Vap 1
PC 1916
I2C Vap 2
ADC ”01” P28 Power
Gas Safety Valve Cylinder Pressure Connection P56 Vaporizer Vaporizer Control Gas Control Gas Emergency
PC1781 EMV4 PV5 button
P69 Injector Injector Analyzer Analyzer Ventilation
P55 E2Prom “111” P P Power
AIR/N2O AIR/N2O Liquid Agent SV2 Liquid Agent SV2 Inlet Outlet Switch
Cylinder Gas
On LED
PC 1911
PC 1911
Inlet Filter
N2O Cylinder Gas Cylinder Gas
Pressure Pressure
P54 I2C-
Panel
I2C-
Monitor
P50
MOD1
P57
PV3
Filter
Vaporizer Vaporizer Filter Vaporizer Vaporizer
Valve Valve Control Gas Analyzer P29
P53 EMV5 PV4 Drain Pressure Safety Valve Drain Pressure Safety Valve
Transducer Regulator I2C- Plug Transducer Plug Transducer
P68 Water trap
Patient Monitor Control P14
P56
Sampling line
Water trap
receptacle
P149 P151 P154 P153 P152
Mountings 34 Pin Index

AIR/N2O EMV6
PV1
PV2 PP1 Vaporizer 1
PP1 Locking Device
PP2 Vaporizer 2 W2
Boot enable
switch
Mains LED
PP2 Locking Device W3
REG22 Vaporizer 2 Vaporizer 2 Purge line
OV22 P55 Vaporizer 1 Vaporizer 1 Vaporizer 1 PC 1928 Power On/Off
P65
AIR/N2O In AIR/N2O Cylinder SV22 Pressure Inlet Valve Outlet Valve Inlet Valve Outlet Valve Water
P259
Pressure Supply Pilot Valves: N30 Trap W1
Gas One-way Valve 650 kPa EMV2 = Manual Ventilation Pilot Valve
EMV7 PP1 Valve P15
AIR/N2O Cylinder Detector
EMV3 = System Checkout Pilot Valve
Gas Safety Valve EMV4 = Vaporizer Bypass Pilot Valve P54 EMV9 P81 P30 P82 N1A
Vaporizer 1 Zero calibration gas inlet
AIR connected in diagram EMV5 = Vaporizer 2 Selection Pilot Valve EMV8 PP2 Scavenging PC 1909
2
EMV6 = Vaporizer 1 Selection Pilot Valve P66 Vaporizer Adapter (supplied from Emergency N1B P1B P1A
Valve
AIR/N2O EMV7 = Vaporizer 1 Lock Pilot Valve
P53 PV1 PV2 PV3 PV4
Ventilation section)
EMV8 = Vaporizer 2 Lock Pilot Valve
PV3
PV4
PV1
PV2
P31 Patient Gas Analyzer CAN 1 P108
E1 EMV10 AION (MON)
PV2 Vaporizer 2 Patient CPU I2C-Onboard
0 1 I2C- E2Prom “000”
To connector P42 on PC 1903 External Connectors Pressure O2 Sensor Exp. 168
P60
Valve Servomex 2 chan.
PV5 Pm1111E O2
Instant O2 Supply Pressure T4 3 I2C-
V2 E2Pot “01”
Lift 27 Gas Distribution Section 1 REG4
200 kPa
Pressure Regulator TestPoint 4 EMV11 Vaporizer 2
Scavenging
PV5
W2
W3
4
Monitor
Flush P61
Valve Vaporizer Bypass Valve Inspiratory Pressure
R3 5 from Patient
Lift REG3 O2 P32 Pi
Pilot Valve Pressure E2 Cassette
actuator O2 200 kPa Patient Gas Analyzer NTC
PC 1906
Regulators REG2/REG3 Pressure Test
Point 2/3
EMV12
5 Vaporizer Fresh Gas Pressure
from Fresh Gas P111
Gas Block Drive Gas Drive T2/T3 Pf
I2C- ADC ”00” OV7

Safety Valve Gas
Fresh Gas
Valve Section Supply
AC/DC
Converter
Monitor E2Prom “101” REG2 Pilot Valve PV1
to Vaporizer
50 % S2 50 %
Control Panel 18
200 kPa SV3 240 kPa Drive Gas
O2 Out F I
Alarm
profile PC1781 PC1781
AIR OV8 120 N5
Cylinder Gas E2Prom “011” E2Prom “010”
AIR Fresh Gas S tart
Supply OV4 Vaporizer Pressure Vaporizer from Vaporizer Insp. Pressure CPU T P8 Display/
S top
Re set
P50 P50
REG1 Exp. Pressure 8051
120 kPa Regulator Drive Gas To PC 1781 To PC 1781 I2C- PC 1925 Touch Trend s
MOD2 MOD1
on PC 1919 Onboard
on PC 1907 Display Panel Insp. Pressure
Auxiliary 29 Pressure
Pressure Test
V1 E2Prom ”000” CPU
S ave
s creen
End
ca s e
Fresh Gas Pressure
Transducer Transducer
Power O2 In Transducer
O2 2 Drive Gas Supply Section Point 1
T1 P9 P10
P110 PC 1919 Exp. Channel
Outlets 22
3
Central Gas Exp.
Pi
Supply P OV1 Reflector Gas Insp.
Backlight
N2A
1A Sample
AUT. 2 A 1 T P Reflector Gas 13 Pe
Filter Sample
R1
P1 P4 Inverter S creen
config.
Menu
Filter N2B
Patient Monitor NTC P48 Supply R3
Holder
Holder
PC 1924
Display
P2B P2A
P2 Connection P3
CAN 1 N116
AIR Out Reflector Volume 12 S1
Filter
Gas Module RS232-1

Cylinder Gas O2/AIR I2C-
Valve
Reflector E2Prom “000”
Supply OV5 E2Pot “0111” ”1111” P103 P45 Serial CPU I2C-Onboard
To con. P70
O2 Flush
N7 comm. 1 5200
on PC 1907 P104 9 PLD
PV7
Valve Drivers PC 1918
R2
Pressure I2C-
Gas Inlets / Gas Outlets
2A
AUT. 4 A AIR In Transducer
AIR Fresh Gas Fresh Gas
Exp.
Channel Patient Control 48 MB Flash
Power 2 4 Pressure Connector
Cassette
Outlets Central Gas
P OV2 T P Supply Pf To PC 1781
AFGO
Pilot Valve P46 19 Power Section LED Lamp
I2C- I2C 128 MB SDRAM
Supply
O2
on PC 1919 EMV18 Docking Vap 1 Mux 1 MB SRAM
AFGO From connector I2C- Battery
Pressure Fresh Gas Valve PV7 P250 on Fuse 6.3 A AC/DC Vap 2
Filter
Power Transducer Module 28 AFGO PC 1938 Power

PC 1920 Control
20 N2O O2 I2C- Volume
Reflector
AFGO
Mains connection
Fuse 6.3 A Inlet
23
Connection Central
Gas AIR E2Pot “0110” ”1110”
Valve
Reflector
Fresh Gas Safety Additional PC 1903 N3A
6A Supply P OV3 N8 Socket Fresh Gas LED
Valve SV1 External Connectors
AUT. 12 A Reflector Gas Pr 117 cmH2O Outlet Lamp N3B P3B P3A
Isolation Selector P40
P11 P6A N6A Barometric
4
Transformer Cylinder CAN 1
N2O In Gas Module Docking NTC pressure
PC 1938 7 Pressure P42
Serial transducer
Control Panel Cable

P225 Mains Reflector Pressure Air/O2/N2O CPU
Cylinder Gas To connector P217 Pr ADC “10” comm. 2 PLD PS1
Connection Supply OV6
3 on PC 1927 O2 Flush I2C-
Monitor
To PC 1781 on PC 1900 AFGO and I2C-
I/O Port" 000"
AC/DC
RS232-2
5200
E2Prom “000”
T P Monitor Converter
P223
P19 Safety Valve E2Prom " 110" I2C- E2Pot “00”
Gas Inlet Filters and
R Battery Valve I2C
Reflector PC1781 P38 I2C-Onboard
N253 P249 Backup Gas Fresh Gas Pressure sense Mux
Filter
Inlet Filters Module Transducer E2Prom “100” I2C- 48 MB Flash

N233 P18
OV1-OV3 = Gas Inlet One-way Valves
OV4-OV6 = Backup Gas Inlet One-way Valves
AIR I2C-
Valve O2 +
Oxygen
Connector
P50 Patient 8 R3 Pe S1 R1 Pi
Battery P39
Fuse F1 P6B N6B Monitor
128 MB SDRAM
AGSS E2Pot “0011” ”1011”
N9
Block MOD1 Cassette Fuse F2 I2C-
Flow 2 MB SRAM RTC
P250 O2 Flush Valve I2C- Exp. R3
N235
Fuse F6 (EVAC) 4
N46
Exp. chan. Valve
tranc.
Buzzer Battery
T P E2Prom “00X” I2C-
Fuse F5 System 16 Exp. Power PC 1921 Monitoring
24
N239 APL
Checkout P16
Fuse F1 31 Bleed-
PC 1917 TE
Exp. Channel Absorber Absorber OV11 Tacho N4
Fresh Gas flow Oxygen T Fan 1 sensor
Filter
N243 Fuse F2 Cassette Inlet Outlet

Auxiliary O2 Module
N2O I2C-
Device Flow
Filter PP4 System
B A
Bypass Bypass N138 P4
Valve Valve
P247 P222 and E2Pot “0010” ”1010”
Valve Checkout Expiratory
HA HB
Insp. CAN 1 N139

Valve
Suction N10
OV13 PV6
Outlet
One-way APL/PEEP Manual T Valve S1 R1 Pi
CAN 2
120
230 VAC Mains

Power
Module Oxygen Flow
One-way Valve
Valve Valve Ventilation
Valve
Insp.
I2C-
120 CPU
5200
110 VAC Expiratory Flow OV10
Inlet Transducer Panel
OV12
Exhaust I2C-Onboard
Ejector
Gas RS232 (FCI 1) N137
5
P = Pressure measuring point
Absorber Sensor
Filter
Auxiliary O2 P17 APL/PEEP 11 R = Gas return point E2Prom ”000”
Input/Output ports
Silencer Valve Coil S = Gas sampling point RS232 (FCI 2) N136 ADC ”00”
Emergency PP3
T = Temperature measuring point LVDS
N135 64 MB Flash
Ventilation Mechanical Emergency
PP3
S1 - R1 = Control Gas Analyzer
To AC/DC Power Inlet
in External connectors
To connector P146 on
O2 l/min. APL APL Actuator CO2 Vaporizer regulating
on Insp (future option) Power backup battery VGA N134
128 MB SDRAM
2 MB SRAM
Manual
Suction
Emergency 10 Ventilation Absorber S2 - R2 = Control Gas Analyzer USB N133
O2 (from O2 Out) AIR (from AIR Out) Valve Fresh Gas measurement Battery
Power In Power Out Ventilation Switch Excess RJ12
pressure Gas analyzer zero Actuator To connector S3 - R3 = Patient Gas Analyzer Ethernet N132 PC 1922 Panel 25
vent calibration gas intake P67 on PC 1907 Y-piece measurement
1 2 1 3 0 0 S3
Valve Drivers Pe/Pf/ = Pe: Expiratory pressure
Isolation 30 AGS Flow EVAC 17 I
Pi/Pr Pf: Fresh gas pressure N5A
Indicator Pi: Inspiratory pressure
Transformer Fresh Gas to Safety Valve
Pr: Reflector pressure N5B P5B P5A
REG5 W1 - W3 = Water trap connections
Manual
Ventilation ADC “01”
To connector P151 on Oxygen Flow Emergency APL
PC 1928 Power On/Off Pressure Regulator Bag AFGO R2 I2C-
Power ADC “00”
12 34
Emergency O2 Flush
CPU
Transformer
Manual Manual P144 T
6
8051
Switching
Relay
EVAC Reservoir Ventilation AFGO
PV7
PATIENT
P142
Ventilation Valve From connector P249 on
PLD
Transformer
Section 15 Section 14 PV7 PC 1938 Mains connection P146 PC 1923 Power Control
Fresh Gas from Vaporizer
FLOW-i Serial
Version: 2.1
Number: Above 1500 Date: 2011.10.03 System Overview
A B C D E F G H
XXX-
Xxxxx = Internal serial communication
PC 1900 Main Back-plane
To connector 26
Backup Gas Holder 33 P42 on PC 1903 Backup Gas Trolley 32 Gas Control From AFGO Pilot Manual Ventilation switch APL Vaporizer (VAP1) Vaporizer (VAP 2) Gas Analyzer Section 10
XXX
Xnn = Connector on
Cylinder Gas
External Valve EMV18 MAN PC 1900 Main Back-plane
Inlet Filter
Section 6 Vaporizer Drive Docking
6 Vaporizer Drive Docking
Cylinder Gas Inlet Filter
Connectors O2 Cylinder Gas
N2O O2 Cylinder Pressure Regulator AUTO PC Lid Gas Filter Valve PC Lid Gas Filter Valve Zero calibration gas inlet
Safety Fill 1931 Sensor Safety Fill 1931 Sensor
Cylinder Gas Gas One-
Pressure way Valve 3 P62 P70
Valve Valve S2 R2 Sampling
block
(supplied from Emergency
Ventilation section) Power On/Off and 21
PC1910 PC1910
P64
Transducer OV9 OV9
N2O Cylinder Pin Index Vaporizer Gas Vaporizer S R Vaporizer PC boards
P63
O2 Exp. Pressure Gas P27 Control Gas Analyzer
Gas Pressure Heating Foil Heating Foil
"8051"
Escape
1
REG21 PC 1907 Escape AION (CON)
"8051"
from Patient S1 R1
CPU
Regulator T T I2C-
CPU
OV21 SV21 Valve Drivers Pipe Pipe
O2 In 350 kPa
650 kPa Cassette P60 P61 P65 P66 From Absorber Sensor
Filter Vaporizing Filter Vaporizing Control 0 X 1 Panel
I/O-port ”001”
OV23 O2 Cylinder O2 Sensor
Gas Pressure O2 Cylinder Gas Pe P67 Chamber IN Chamber IN 2 E2Prom ”001”
Pin Index Safety Valve E2Prom ”001” Servomex
Gas Escape Pipe
Gas Escape Pipe

O2
Transducer EMV2 PP3 T Agent Gas T Agent Gas P62 P62 Vaporizer LEDs
Pm1116 3
N2O P59 I/O port “001” Exp. Pressure NTC NTC
REG23 Transducer OUT OUT EMV14 EMV16 P217 PC 1927 O2 Flush P216
N2O Cylinder P58 ADC ”00” P59 Vaporizer Vaporizer 4
N2O In 350 kPa N256 N257 N258 Liquid PC 1914 PC 1926 PC 1914 PC 1926
PC 1912
PC 1913
PC 1912
R1
PC 1913
Gas One-way Valve Liquid S1
SV23 O2 O2 N2O AIR P57 I/O port “000” Container VI Container VI
S
R2
R 5 From O2
E S2 Flush Valve From
I2C Vap 1
650 kPa PC 1916
I2C Vap 2
ADC ”01” P28 Power
Cylinder Pressure Connection P56 Vaporizer Vaporizer Control Gas Control Gas Emergency
N2O Cylinder PC1781 EMV4 PV5 button
P69 Injector Injector Analyzer Analyzer Ventilation
Gas Safety Valve P55 E2Prom “111” P P Power
AIR/N2O AIR/N2O Liquid Agent SV2 Liquid Agent SV2 Inlet Outlet Switch
Cylinder Gas
On LED
Inlet Filter
PC 1911
PC 1911
N2O Cylinder Gas Cylinder Gas
Pressure Pressure
P54 I2C-
Panel
I2C-
Monitor
P50
MOD1
P57
PV3
Filter
Vaporizer Vaporizer Filter Vaporizer Vaporizer
Valve Valve Control Gas Analyzer P29
P53 EMV5 PV4 Drain Pressure Safety Valve Drain Pressure Safety Valve
Transducer Regulator I2C- Plug Transducer Plug Transducer
P68 Water trap
Patient Monitor Control P14
P56
Sampling line
Water trap
receptacle
P149 P151 P154 P153 P152
Mountings 34 Pin Index

AIR/N2O EMV6
PV1
PV2 PP1 Vaporizer 1
PP1 Locking Device
PP2 Vaporizer 2 W2
Boot enable
switch
Mains LED
REG22 PP2 Locking Device W3
OV22 Vaporizer 1 Vaporizer 1 Vaporizer 2 Vaporizer 2 Purge line
350 kPa P55
P65
Vaporizer 1 PC 1928 Power On/Off
AIR/N2O In AIR/N2O Cylinder Pressure Inlet Valve Outlet Valve Inlet Valve Outlet Valve Water
P259
SV22 Pressure Supply Pilot Valves: EMV7 PP1 N30 Trap W1
Gas One-way Valve EMV2 = Manual Ventilation Pilot Valve Valve P15
650 kPa Detector
EMV4 = Vaporizer Bypass Pilot Valve
AIR/N2O Cylinder EMV5 = Vaporizer 2 Selection Pilot Valve P54 EMV9 P81 P30 P82 N1A
Gas Safety Valve Vaporizer 1 Zero calibration gas inlet
EMV6 = Vaporizer 1 Selection Pilot Valve EMV8 PP2 Scavenging PC 1909
2
EMV7 = Vaporizer 1 Lock Pilot Valve P66 Vaporizer Adapter (supplied from Emergency N1B P1B P1A
AIR connected in diagram Valve
AIR/N2O EMV8 = Vaporizer 2 Lock Pilot Valve
P53 PV1 PV2 PV3 PV4
Ventilation section)
PV3
PV4
PV1
PV2
P31 Patient Gas Analyzer CAN 1 P108
E1 EMV10 AION (MON)
PV2 Vaporizer 2 Patient CPU I2C-Onboard
0 1 I2C- E2Prom “000”
To connector P42 on PC 1903 External Connectors Pressure O2 Sensor Exp. 168
P60
Valve Servomex 2 chan.
PV5 Pm1111E O2
Instant O2 Supply Pressure T4 3 I2C-
V2 E2Pot “01”
Lift 27 Gas Distribution Section 1 REG4
200 kPa
Pressure Regulator TestPoint 4 EMV11 Vaporizer 2
Scavenging
PV5
W2
W3
4
Monitor
Flush P61
Valve Vaporizer Bypass Valve Inspiratory Pressure
R3 5 from Patient
Lift REG3 O2 P32 Pi
Pilot Valve Pressure E2 Cassette
actuator O2 200 kPa Patient Gas Analyzer NTC
PC 1906
Regulators REG2/REG3 Pressure Test
Point 2/3
EMV12
5 Vaporizer Fresh Gas
from Vaporizer
Fresh Gas Pressure
from Fresh Gas P111
Gas Block Drive Gas Drive T2/T3 Pf
I2C- ADC ”00” OV7

Safety Valve Gas
Fresh Gas
Valve Section Supply
AC/DC
Converter
Monitor E2Prom “101” REG2 Pilot Valve PV1
to Vaporizer
50 % S2 50 %
Control Panel 18
200 kPa SV3 240 kPa Drive Gas
O2 Out F I
Alarm
profile PC1781 PC1781
AIR OV8 120 N5
Cylinder Gas E2Prom “011” E2Prom “010”
AIR CPU T
S tart Re set
Supply OV4 Vaporizer Pressure Vaporizer Insp. Pressure P8 Display/
S top
P50 P50
REG1 Exp. Pressure 8051
120 kPa Regulator Drive Gas To PC 1781 To PC 1781 I2C- PC 1925 Touch Trend s
MOD2 MOD1
on PC 1919 Onboard
Reflector Gas on PC 1907 Display Panel Insp. Pressure
Auxiliary 29 Pressure Pressure Test V1 E2Prom ”000” CPU
S ave
s creen
End
ca s e
Fresh Gas Pressure
Transducer Transducer
Power O2 In Transducer
O2 2 Drive Gas Supply Section Point 1
T1 P9 P10
P110 PC 1919 Exp. Channel
Outlets 22
3
Central Gas Exp.
Pi
Supply P OV1
Insp.
Backlight
N2A
1A Sample
AUT. 2 A 1 T P Reflector Gas 13 Volume 12 Pe
Filter Sample
R1
P1 P4 Inverter S creen
config.
Menu
Filter N2B
Patient Monitor NTC P48 Supply Reflector R3
Holder
Holder
PC 1924
Display
P2B P2A
P2 Connection P3
S1 CAN 1 N116
Reflector
AIR Out
Filter
Gas Module RS232-1

Cylinder Gas O2/AIR I2C- E2Prom “000”
Supply Valve Serial CPU
OV5 E2Pot “0111” ”1111” P103 P45 I2C-Onboard
N7 comm. 1 5200
P104
PC 1918
9 I2C-
PLD
Pressure
Gas Inlets / Gas Outlets
2A
AUT. 4 A AIR In Transducer
Fresh Gas Fresh Gas
Exp.
Channel Patient Control 48 MB Flash
O2 Flush
AIR 2
Power
Central Gas
Supply 4
Pressure Connector
Cassette 19 Power Section I2C- I2C 128 MB SDRAM
PV7
T P To PC 1781 P46 LED Lamp
R2
Outlets P OV2 Pf
Supply
O2
on PC 1919 Volume X
Docking Vap 1 Mux 1 MB SRAM
Reflector From connector I2C- Battery
Fresh Gas Reflector Fuse 6.3 A AC/DC Vap 2
Pressure Fresh Gas P250 on
Filter
Module Socket Power

Power 20 Transducer
O2 I2C-
Connector Block PC 1938 Fuse 6.3 A Inlet PC 1920 Control
Connection Central N2O
E2Pot “0110” ”1110”
Valve Mains connection 23
Gas AIR Fresh Gas Safety PC 1903 N3A
6A Supply P OV3 N8 To connector P217 LED
I2C- Pr Valve SV1 External Connectors
AUT. 12 A Reflector Gas on PC 1927 O2 Flush Pr Lamp
Monitor Reflector Pressure 117 cmH2O N3B P3B P3A
Isolation Selector P40
To PC 1781 on PC 1900 P11 P6A N6A Barometric
4
Transformer
N2O In Gas Module Docking 7 Cylinder
Pressure P42
CAN 1
NTC pressure
PC 1938 Serial transducer
R
Control Panel Cable

P225 Mains
Cylinder Gas O2 + Reflector PC1781
Connector Air/O2/N2O
ADC “10” comm. 2 CPU
5200
PLD PS1
Connection Supply OV6
3 T P
Bleed-flow Pressure
Transducer E2Prom “100”
Block and I2C-
Monitor I/O Port" 000"
AC/DC
Converter RS232-2 E2Prom “000”
P223
P19
O2 Flush
Valve
device
High Low P50 Safety Valve E2Prom " 110" I2C- E2Pot “00”
MOD1 Battery Valve
Gas Inlet Filters and P38 I2C I2C-Onboard
N253 P249 Backup Gas Fresh Gas sense Mux
Filter
Inlet Filters Module I2C- 48 MB Flash

N233 P18
OV1-OV3 = Gas Inlet One-way Valves
OV4-OV6 = Backup Gas Inlet One-way Valves
AIR I2C-
Valve
Oxygen Connector
Block
Patient 8 R3 Pe S1 R1 Pi
Battery P39
Fuse F1 P6B N6B Monitor
128 MB SDRAM
AGSS E2Pot “0011” ”1011”
N9 Oxygen
Cassette Fuse F2 I2C-
Flow 2 MB SRAM RTC
P250 Flow I2C- Exp. R3
N235
Fuse F6 (EVAC) 4 Valve
N46
Exp. chan. Valve
tranc.
Buzzer Battery
T P E2Prom “00X” I2C-
Fuse F5 System Exp. Power PC 1921 Monitoring
24
N239 P16
Fuse F1 31 Checkout PC 1917 TE
Exp. Channel Absorber Absorber OV11 Tacho N4
Fresh Gas T Fan 1 sensor
Filter
N243 Fuse F2 PV8 Cassette Inlet Outlet

Auxiliary O2 Module
N2O I2C- 16 B A
Bypass Bypass N138 P4
Compact
Valve Valve
P247 P222 and E2Pot “0010” ”1010”
Valve
Test Expiratory
HA HB
Insp. CAN 1 N139 Flash

Suction N10 Plug Outlet
One-way APL/PEEP Manual T Valve S1 R1 Pi
CAN 2
120
230 VAC Mains

Power
Module Valve Valve Ventilation
Valve
Insp.
I2C-
120 CPU
5200
110 VAC Expiratory Flow OV10
Inlet Transducer Panel
OV12
Exhaust I2C-Onboard
Ejector
Gas P = Pressure measuring point RS232 (FCI 1) N137
Absorber Sensor
Filter R = Gas return point
Auxiliary O2 P17 11 S = Gas sampling point
E2Prom ”000”
Input/Output ports
APL/PEEP RS232 (FCI 2) N136 ADC ”00”
Silencer Valve Coil PP3 T = Temperature measuring point
S1 - R1 = Control Gas Analyzer LVDS 64 MB Flash
Vaporizer regulating N135
PP3 on Insp (future option)
To AC/DC Power Inlet
in External connectors
To connector P146 on
PC 1923 Power Control Emergency CO2 S2 - R2 = Control Gas Analyzer Power backup battery VGA N134
128 MB SDRAM
2 MB SRAM
Manual Fresh Gas measurement
Suction
Emergency
APL Actuator
Ventilation Absorber S3 - R3 = Patient Gas Analyzer USB N133
O2 (from O2 Out) AIR (from AIR Out) Valve Y-piece measurement Battery
Power In Mechanical
Power Out
Ventilation APL Actuator To connector
P67 on PC 1907
Pe/Pf/ = Pe: Expiratory pressure
Pi/Pr Pf: Fresh gas pressure
RJ12
Ethernet N132 PC 1922 Panel 25
1 2 1 3 Pi: Inspiratory pressure S3
To connector P151 on O2 l/min. Valve Drivers Pr: Reflector pressure
Isolation 30 AGS Flow EVAC 17 PC 1928 Power On/Off Excess
Gas analyzer
W1 - W3 = Water trap connections N5A
Indicator pressure
Transformer 0 10
vent zero calibration To connector
Vaporizer
P5A
O2 Flush
P5B
I gas intake P70 on PC 1907 28 N5B
From
PV7
Manual Valve Drivers
R2
ADC “01”
0 Ventilation
Bag
AFGO I2C-
AFGO
Power ADC “00”
12 34 Pilot Valve
REG5 Emergency EMV18
CPU
Transformer Emergency Oxygen Flow Emergency APL
Manual Manual AFGO Additional PATIENTPATIENT P144 T
6
8051
Switching
Relay
EVAC Reservoir Ventilation Switch Pressure Regulator
Ventilation
Valve PV7 Fresh Gas
P142
Ventilation Outlet
To Safety
PLD
Valve
From connector P249 on

Transformer
Section 15 Section 14 PC 1938 Mains connection P146 PC 1923 Power Control
NOTES
66 76 980_02
© Maquet Critical Care AB, 2010-2011. All rights reserved. MAQUET reserves the right to modify the design and specifications contained herein without prior notice.
Order No.: 66 76 980. Revision 02, October 2011. Price group: 7.
Maquet Critical Care AB

Röntgenvägen 2
SE-171 54 Solna, Sweden
Phone: +46 8 730 73 00
GETINGE GROUP is a leading global provider of products and systems that
www.maquet.com contribute to quality enhancement and cost efficiency within healthcare and life
sciences. We operate under the three brands of ArjoHuntleigh, GETINGE and
For local contact: MAQUET. ArjoHuntleigh focuses on patient mobility and wound management
solutions. GETINGE provides solutions for infection control within healthcare and
Please visit our website
contamination prevention within life sciences. MAQUET specializes in solutions,
www.maquet.com therapies and products for surgical interventions and intensive care.

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FLOW-i Anesthesia System

4. Disassembling and assembling

9. Service Manual revision history

 Text inside a box is used to highlight important information.

WARNING! Do not modify this equipment without authorization of the

Symbols used in this manual

Recycling. Worn-out batteries must be recycled or disposed of properly in

WARNING! Indicates critical information about a potential serious outcome to the

CAUTION: Indicates instructions that must be followed in order to ensure the

Technical training. Refers to the Technical training supplied by MAQUET.

Service contract. Refers to the Service contract supplied by MAQUET.

Recycling. Worn-out batteries must be recycled or disposed of properly in

ESD sensitive components. When handling ESD-sensitive devices, established

To the responsible service personnel

Only personnel trained and authorized by MAQUET shall be permitted to perform

ESD sensitive components. PC boards (spare parts) must always be kept in a

Components with special environmental concern

Metal – total 70%

Polymeric material – total 10%

Electronics – total 20%

Others – very small amounts

Code Parts to be replaced Qty Interval

7 Patient tubing 1 According to

Operating mode and system configuration Power consumption Total power

 Only personnel trained and authorized

 After any installation, maintenance or Electronic subsystems......................... 2 - 19

C20 C30 C40

 Working surface/writing table  Height adjustable  Ceiling pendant

2. Drive Gas Supply Section

3. Gas Control Section

4. Fresh gas supply

5. Vaporizer valve section

7. Fresh gas connector block and Fresh gas

9. Patient cassette docking

10. Gas analyzer section

11. CO2 Absorber

12. Volume reflector

13. Reflector gas supply

14. Manual ventilation section

15. Emergency manual ventilation section

Units with S/N above 1500:

7. APL/PEEP valve coil.

16. System checkout

Units with S/N above 1500:

18. Control panel

19. Power section

20. Power connection

21. Power On/Off and Vaporizer PC boards

22–25. PC board rack

26. PC 1900 Main back-plane

27. Lift (C30 only)

28. AFGO (option)

29. Auxiliary power outlets (option)

30. Isolation transformer (option)

31. Auxiliary O2 and suction module

32. Backup gas trolley (option)

33. Backup gas holder (option)

34. Patient monitor mountings (option)

Electronic block diagram

 Only personnel trained and authorized

Memory types used in FLOW-i

Pneumatic component abbreviations

Pneumatic valves default position