DING ACOUSTIC. RAL CIVIL WO} CCTRICAL HVAC s¥s \GE LIGHTING EF! IRE ALARM ERE FIGHTING SYSTEM AND AUDIO-VISUAL SYSTEM 4.9 INTRODUCTION: - The Aucitorium at township is to have multipurpose functionalities for the Seminars, Lectures, conferences, Live Music -Dance Drama programs, Film Presentation Optimum reverberation time: Keeping in view the volume of hall and functional characteristics acoustic treatment is designed for a reverberation time value of 1.0 to 1.2 sec. at S00Hz varying at higher and low frequencies as required for speech characteristics. “1.0 GENERAL DESCRIPTION ‘+ APCPL is planning a 429 seater hall at tovmship & Size of hallis LX WX H (42.24 mtr X 17.29mtr X 10.5mt) ‘The hall willbe used for the folowing functlonaities, ‘+ Live dance / drama programmes ‘+ Speech (Seminars / Lectures / Conferences) ‘+ Multimedia Presentations + Film Presentation DESIGN PARAMETERS: To achieve optimum performance of these facilties the hall needs to be treated for achieving following Acoustic Characteristics and parameters, ° Noise isolation Sound transmission class STC 40 ( Doors ) Sound absorption Reverberation ime characteristics 1.2_1.5 -Seo At S00Hz Layout Planning Diffusion characteristics 85: 348 Noise Reduction : Ambient Noise level (NC35) l — 2 =[iearGanie 7B dea F BHO OF + dean at ROH (SHH ‘Ambiptt €6ndivons for Heat Load Calculations Out side ‘summer condition cpp; 25° we Monsoon 98,0" COBY 28° CWE Winter ‘5° CDB'2.0° CWE. Inside conditions summer zarca irc (Desired) 8 Winter ance Lighting Level 450 ~ 550 lux ( Variable a8 per functional) 2.0 SCOPE OF WORK: ‘The scope for the above works includes but not limited to following: PART A: ACOUSTIC TREATMENT / INTERIORS AND GENERAL CIVIL WORKS, INCLUDING TERMITE TREATMENT SYSTEM | The’ auditorium interior scope of works mainly Includes construction of false ceiling, | acoustical treatment of walls, stage and hall, acoustical doors, wooden flooring on stage, provision of carpet flooring’ in hall ete. including supply of all required materials. to Complete the above works as per technical specifications and approved drawings. ‘The scope of works also involves the furnishing of two numbers of green rooms and ‘control rooms. In control roam, acoustical treatment of ceiling, wall and floor is also part ofthe scope of works, “The Ausitorium building isto be proved withthe perforated piping system ‘or controling the vertical movernent ofthe Termite PART B: ELECTRICAL WORKS ‘The scope of work shall include supply. packing, forwarding, unloading, installation, testing and commissioning of electical tings including accessories, cables & conduits etc, a8 per technical specication, BOQ and approved drawings, PART C: HVAC SYSTEM. ‘The scope shall be supply, packing, forwarding, unloading, installation, testing and ‘commissioning of air cooled variable refrigerant. low (VRF) system conforming tooS {edhrical specifications, BOG, approved drawings and meeting all design parameters sultable for auditorium with capacity of about 450 persons. PART 0: Ne |) FIRE ALARM SYSTEM Fe a )) FIRE FIGHTING SYSTEM WORKS The scope of work shall incude supply, packing, forwarding, unloading, installation, testing and commissioning of inteligent analogue addressable fre alarm, detection and protection system including accessories, cables & conduits etc., as per technical ‘specifications, BOQ and approved drawings. PART E: STAGE EFFECT LIGHTING SYSTEM | The scope shall be supply and installation of stage curtains and stage lighting system al ‘complete as per technical specifications; 80, approved drawings and direction of EIC. PART F: AUDIO-VISUAL SYSTEM WORKS The scope of work shall include supply, packing, forwarding, unloading, installation, testing and commissioning of audio-visual system including accessores, cables. & equipment’setc., as per technical specifications, BOQ, approved drawings and direction of EI, Brief Description: ‘The hallis tobe treated to achieve acoustical parameters of Optimum Revetberation Time ‘and Ambient Noise Levels, The treatment has been planned for the whole broadband frequencies. WALL TREATMENT ‘The lower portion of the hall upto the wainscot level'has been treated with 50mm 1200GSM nonwoven thermal bonded polyester wadding filed in a framework fabricated lout of GI ultra studs and floor channels. The frame work to be lapped facta material ;.e.8mm thick ply laminated with 1mm laminate. ‘The level above wainscot has been treated 50mm 1200GSM nonwoven thermal bonded polyester wadding filed in a framework fabricatad out of Gl sections, The final facieto be Fire retardant Fabric Acoustic panels wrapped over 120kg/cum density core panel or [MOF Jali as per design selected given Duco paint in desired shade and backed with FR fabric of desired shade or wooden slatted panels. Stage walls have been treated with GI ‘stud framework filed with 50mm 1200GSM nonwoven thermal bonded polyester ‘wadding. The final facia is mm PET acoustic panels glued over the perforated 18303 having perforations as per the design drawings. ELASE CEILING | A metal tubular gd out of SHS MS tubes has been provided for the suspension of the calling. The existing celling to be dismantied and the material be stacked properly at a place as directed by the Engineer in charge. ‘CONTROL ROOM‘The control room is fg have acoustic paneling consisting of the Gl framework lapped with | perforated ply and PET acoustic board, FLOORING ‘The Hall fooris witn 15 STC class carpet having 7Omilion fbr flocked nycn composition, STAGE FURNISHINGS ‘A motorized uplifting curtain out of Inherent fie retardant Chnell Vet fabri etched Including a valence fil of 300-450mm drop from the proscenium is to be provided at the front ofthe stage. The curtain to Uplifting type, , | Additionally upliting Rear curtains of Black Colour with inherently fie retardant crepe/| matte fabric of stitched in double gathers are to be provided at the stage. Both the Rear| ‘and rear curtain are controlled through a contol panel. Forthe performances Wings with 180 degree swivétrotational movement and faced with ‘6mm ply on both faces with Smm black PET panels glued over it. Further 3nos fils are also provided at the stage suspension gid level the drop of fil le 1 Mir below the suspension gid. The proscenium frontleft & right side ofthe stage is fed tobe fabricated ‘ut of the metal tubular framework and lapped withthe finishing materials, The stage floor is with 22m thick solid wood flooring over two staggered layers of marine ply supported lover a sal wood framework isolated from the floor by means of the neoprene pads fixed @ 1200mmele. ‘GREEN ROOMS The Ladies & Gents green rooms on the either side of the stage are to be with facities| ‘to provide miiror for makeup facility with a counter. The walls to have veneer paneling, | SOUND REINFORCEMENT SYSTEM The system composes of Way Full Range active Loudspeaker, active subwoofers, delay ‘speakers and stage monitors are provided, NOTE: The vendor has to submit the EASE ‘modeling alongwith acoustic parameters for the review and approval. A clgital ‘mixing console has been provided for various mic Inputs from the hall ie. ( Wireless| |Gooseneck Microphones on podlum, Wireless lapel / Handheld microphones. ). The EON FT[System shall be abe to achieve 0525.05 SPL sara a To) ake seats yf attain, Tesing of acoustical parameter tobe done by ine vendor end ub alysis report [MULTIMEDIA PRESENTATION SYSTEM Two nest1000 lumens Laser phosphor projector ath 20000hr lamp if is provied in the hallo show data fom laptop and oer sources, A motorized drop cown screen of size 75004500 is proved at the stage. Further 75° diay panel is provéed in foyer, conzol room & green roms. Sulsble mati swicherelongwth transmit receivers have been provided inthe chan. An! ped with software to control al he equlpment is proves. A wireless colleboration device for connecting wielessy and. show presentations i provided inthe hal Siullaneousy 4 persons can share se eee. VC Soft code solution eapabity has boon Kept wth Caras proved at suitable locations STAGE EFFECTS LIGHTING SYSTEM ‘The design is based on the Energy efficient LED lighting system a mix of RGB and warm white 54x2W lights mounted on light bars and side ladders. 200W LED profile light and LED colour bar forthe cyelorama lighting Is provided. LED Fresnel and LED PARCANS are provided to light up the stage for performances evenly during the functions. digital lighting console has been provided to control the lights. The ight bars FOH , Main, Rear . Side ladders to be fabricated and installed as per the design drawings and suspended suitably from the metal suspension grid. ANTLTERMITE RETICULATION SYSTEM “The Auditorium building isto be provided withthe perforated piping system for controling the vertical movement of the Termite consisting of the LLDPE Delivery pipe non perforated of 16mm outer dia & perforated distibuton pipe of 18mm external Dia and min, 2mm wall thickness. Distance between perforations 300mm. Pressure required to pump chemical 2.25 kglsa.cm. Pipe is to be laid in the PCC over the slab the slong perimeter Inside and outside the wall. The piping to have junction boxes which are to be ‘concealed atthe sullable locations as per the drawings. The Chemical as aer (BIS:6313 part 2 and 3) with Imidacloprid 30.5% SC WITH 0.75% concentration. Including he cost of clipping to the wall / slab surface with all acoesseries complete. The laying grid of internal area @ 1800mm cle to be followed for proper treatment. The Vendor to do recharging after 180 days of fist pumpingUIREMENTS The Contractors are advised to inspect and examine the site and its surroundings and satisfy themselves with the nature of site, the means of access to the site, the cofistraints of space for stacking material machinery labour etc. constraints put by local regulations, itany, weather conditions at site, general ground / subsoil conditions ete. or any other circumstances which may affect or influence ther bids. The site is avallable for work. The contractor shall cary out survey ofthe work area, at his own cest, setting out the layout and fixing of alignment of the building as per architectural and Structural ‘drawings in consultation wih the Engineer-in-Charge and proceed furthe” ensuring ful structural ‘continuity and integrated and monolithic construction. Any discrepancy | between the architectural drawings and actual layoutat ste shall be brougtt to the notice of the Engineerin-charge. ‘The nomenclature ofthe item given in the schedule of quantities gives fn general the ‘work content but isnot exhaustive 2. does not mention all the incidental works required to be carried out for complete execution of the item of work. The work shall be carried ‘ut, alin accordance with tue intent and meening ofthe specifications andthe drawings taken together, regardless of whether the same may or may not be particularly shown on the drawings andior described inthe specications, provided thatthe same can be reasonably inferred therefrom may be several incidental works, which are not mentioned in the nomenclature of each item but wil be necessary to complete the item in al respects All these incidental works / costs which are not mentioned in tem nomenclature but are necessary to complete the item shall be deemed to have been included in the rates quoted by the contractor as percentage rate-for various items in the schedule of| quantities, No adjustment of rales shall be made for any variation in quantum of| Incidental works due to variation / change in actual working drawings. Also, no adjustment of rates shell be made due to any change in incidental works or any other| deviation in such, element of work (which is incidental to the items of work and are necessary to complete such items in all respects) on account of the directions of | Engineer-in-Charge. Nothing extra shall be payable on this account, “The work shall generally be carried out in accordance with the “CPWD Specifications 2009 Vol. | & I" with correction slips issued up to the last date of submission of bids, adctionalParicular Specifications, Architectural /Stuctural drawings and as per| instructions of Engineerin-Charge. Any additional item of the work, if taken up GN TOR‘subsequently, shall also confirm to the relevant CPWD speciicabchs as mentior above, Working (both Architect and structural) drawings vill be rfleasee progressively to the contractor commensurate tothe construction schedule approved by Engineerin- charge. ‘The several documents forming the bid are to be taken as mutually complementary to one another. Detailed drawings shall be followed in preference to small-scale drawings and figured dimensions in preference to scale dimensions. : ‘The works to be governed by this contract shall cover delivery and transportation up to destination, safe custody at site, Insurance, erection, testing and commissioning of the entice works. The works to be undertaken by the contractor shall nteraa include the following () Preparation of detailed SHOP drawings and AS BUILT drawings wherever required. i) Praipost commissioning tests a8 per relevant standard specificafons, code of practice, Acts and Rules wherever required. ‘A. Scope of Work ‘The scope of this work covers Supply, Erection, Allied Civil Works, instaation, testing ‘and commissioning of Acoustic Treatment including General Civil Works & Termite ‘Treatment, Electrical works, HVAC, Fite Fighting, Fire Alarm System, Stage Lighting and ‘Audio - Visual System for APCPL. The equipment after testing, commissioning and acceptance shall be guaranteed for 24 fonths safe performance from date of handover. ‘The specification details provided in bid documents is intended to cover the following activities and services in respect of all the equipment and cabling of Audio & Video| system for our auditorium complets wit ll components and accessories tbe installed at Indira Gandhi Super Thermal Power Project of APCPL, located at Vil Jhari, Distt “Jhajjar, Haryana. The Activities ar: 4) Preliminary survey of the site, detalad design of complete system using “equirements given by APCPL in bid documents for different AV equipment and finalization of cable routes, 2) Complete procurement ofall the material by Vendor and testing of material as per'3) Pack)hg and transportation from the Vendors place to the site, in case of Imported items Cistoms /Port clearance, i required shall be crganized by the Vendor. 4) Receipt, unloading, handling, insurance and then storage of the material at APCPL, site sll completion of instalation & commissioning of équipment. 5) Pre-assembly fabrication if any, erection, testing, commissioning and putting into satisfactory operation of all the equipment and cabling and complete AV system in a planned and systematic manner acceptable to the Owner. This includes any earthing Fequirements of AV equipment. All tems required for earthing and erecting works to be done by vendor as per APCPL standards, 6) Intallation and configuration of various software supplied as per the requirement. 7) After installation and commissioning of complete systam, demonstatior ofall features ofthe system to APCPL and commencing the trial un for 7 days. 8) Providing traning to APCPL personnel on all aspects of the system, programming and ‘maintenance. 8) Submission of technical documents, test reports, as built drawings, lcenses, certificates, operation and maintenance manuals of all equipment for Owner's records. Aer successful test run submission of documents/manuals, handing over of entire system to APCPL, 10) Onsite Warranty period shall be for @ period of 12 months (One calendar year's) for the entre system ffom the date of commissioning and system acceptance by APCPL Le, Issue of completion certifcate by competent authoriy. All systems including units, assemblies, sub- assemblies shall be covered under warranty, Any parts found defective ‘during warranty period shall be replaced by the Verider without any charges whatsoever. ‘The Vendor should attend all break down jobs within 24 hours. 11) Posting of One service engineer for regular visit during warranty period & further as per SLA to attend to preventive maintenance of the equipment supplied 12) Any Software patches released during lifetime period shall be supplied, installed and ‘commissioned free of costNude) 48 { 13) Alltools, tackles, testing instruments, consumables, [as equifed during al operators such as tans esting, comming ef. shall be Provided by he ler a oo coat the owner for completa he scape ct work per these speticatons. The Sidr shal undertake a texing and conmislong Actes and hal prove al assistance dun Inspecton an ating ete store functioning by the Owner B, Goneral Terms & Conditions 1. Intending contractor is advised to vist site of work, get himself acqueinted with the| proposed site of work, study specifications, installation drawings, requirement of various equipment, cables & connectors and layout of cable routes etc. carefully before tendering 2. The Bill of quantity is tentative which does not absolve vendor the responsibilty of ‘supplying itemitems which is/are needed) required for succeseful terectioncommissioning/testing and smooth operation/maintenance of system 3. Equipment supplied shall be complete in every respect with all mountings, fitings, ‘ixtures and standard accessories normally provided with such equipment’ andior| ‘needed for Erection, Installation, Commissioning completion and safe operation of the equipments as required by applicable codes though they may nat have been specifically 100 Kgsim (he panel shall have 60% recyied content). PET panels shold be fre resistant as per 81 Class A, Panels tobe glued over 8mm perforated 1S300 iy. X Suitable size teak wood moldings shall be used as per the design drawings METAL FRAMEWORKS |L_A metal support framing structure Is tobe provided on the walls out of SOxSOxt.6 ‘SHS tubular section. The tubular section to be fixed on the floor over a MS plate ‘of size 150x100x4nim thick anchored tothe floor with 12mm dia anchor fasteners ji, A metal tubular gird is to be provided at the stage celling for supporting the ceiling and furishings. The gid to be sultably hung from the celling by means of the Hill” Bosch / Fischer fasteners i. All metal work to be given’ two coats of the red oxide primer after cleaning the surface. 'v. Contractor to submit the shop drawings as per in situ site conditions for approval of the Architect. 44 DING Thermal bonded nonwoven 100% polyester wadding of SOmm & 25mm thickness inthe densities as per the Schedule of Quantities or nomenctature of item | Note: The contractor to submit Manufacturing Test Certificate, Mode of Measurement : Plan areg of Celling 41.6 PAINT, S0gmsirhe numberof coats including the under coat shall be not less than 2 nos, Inder Coat: One coat of specified paint primer of shade suited to the shade of the top coat shall be applied and allowed to dry overnight. It shall be ruabed next day with the finest grade of abrasive paper to ensure a smooth and even surface, free {rom brush marks and all loose particles dusted of. > FinalCoat :Final coats of specified paint of desired shade shall be applied as per ‘manufacturer guidelines to protect from fungi and other weathering effects. Each coat shall be allowed to dry for not less than 24 hours and lightly rubbed down ‘smooth with finest wet abrasion paper to get an evan glossy surface. If, however, the surface is not satisfactory addtional coats as required Mode of Measurement: Visible surface aiea 44.5 Mirrors and Glasses: The glass panes shall have square corners and staight edges. The glass canes shall be so cut that it ts slighty loose inthe frames. In doors, windows, clerestory windows of| bath, WC and lavatories frosted glass panes shall be used. Note all the edges to be Polished. The work tobe fixed as per design drawings. ‘Mirors shall be fabricated from best clear plate or float glass of approved quality in imported variety and shall match the Intemational Standards, All fed pane mirrors shall be +/-0.30mm tolerance . The edges of mirors shall be polished and beveled as par IS specifications wherever, i's indicated inthe drawing, All vision glasses shallbe float glass of specified thickness, The edges shall be beveled as indicated in drawings and shall be sdone at approved source. The Etching wherever specified in drawings, shall be done at ‘approved sources as per full-scale drawing approved by the Engineer in Charge. The: etches panel shall be chemically washed /treated as per specialist specifications to have a permanent dust free surface. The Contractor shall be responsible for protecting all mirors and glasses fixed by him | and shall replace at his own expense any broken or damaged mirror / glass caused through lack of adequate protection or cave In installation or handling Mode of measurement: Visible surface area 44.6 HEE IRE RET/ Composition FR Abrasion resistance 80000 cycies. Colour Fastness Wet 4 Dry 4.5 ‘Conforming to BSEN:10218 1 Frill rear curtain 290 gmsi Sam Weave: Matte lerepe. Main curtain 390 gms/ Sqm ‘Weave: ChineliVelvet Poy35 _ Now =] 5 ohais ao gral sam Weave’ Wate Ypy NOTE; The contactor submit Manufacturing Test Cota. Test grit fNITRA OBR Mode of measurement: Visible surface area for wall paneling. For curtaine complete item with electrical / mechanical pats as one single item. 4A7 for Jal: For Interior Works MDF of approved make /manufacturer shall be of only EXTERIOR [GRADE AS per IS: 12406 -1988. The minimum thickness of MDF to be used shall be ‘12mm, Weed serews are not to be used for MOF and only fully threaded parallel shank serews shall be used ater driling plot holes. Poly-urethane primers shall be used for sealing the edges and painting the rear side, IFR Fabric xed with 3M double side tape / adhesive Velorois to be provided over the frame. ‘The Jali to be CNC cut as per the design drawings. Further spacers @ 600mmelc of size 20mm to be used to fix the jll, The Jal is to be finished with duco paint Mode of measurement : Visible surface area 4,8 WOOD TREATMENT DATA: Contractor to submit chemical treatment manufacturer instructions for handling, storing, installation and finishing of treated material 1. Preservative Treatment: For each type specified, include certification by treating plant stating type of preservative solution and pressure process used, net amount of preservative retained and conformance with applicable standards, 2. Water-borne treatment: Inciide statement that moisture content of treated | materials was reduced to levels indicated prior to shipment to projec site. 3. Fire-Retardant Treatment: Include certification by treating plant that treated ‘material complies with specified standard and other requirements Or onsite application of FR&B1 of Navalr @ 3.5 sqmt/ tr. PRODUCT HANDLING Dolivery and Storage: Keep materials under cover and dry. Protect agairst exposure to weather and contact with damp or wet surfaces. Stack lumber as well as plywood and other panels: provide for air circulation within and around stacks ‘and under temporary coverings including polyethylene and similarmaterials. For| lumber and plywood pressure treated with waterborne chemicals, sicker between each course to provide ar circulation.‘The more important codes, standards and publications applicable to this section are listed hereinafter. n all cases, the latest issue/edition/revsion including amendments upto the date of issue of tenders shall be applicable. In case of any discrepancy or conflict between the said codes, standards and publications on the one hand and technical specications, ‘drawings, bil of quantities on the other, or in case of discrepancies between various documents / provisions, the more stringent of all, as determined by the Engineer In [Charge / Architect shall govern, > 18 287 Recommendations for maximum permissible moisture cortent of timber used for different purposes > 18 303 Specification for plywood for general purposes > 18 401 Code of practice for preservation of timber > 18.454 Technical supply condition for wood screws > 18 728 Specification for steel countersunk head wire nails > 18 848 Specification for synthetic resin adhesives for plywood iphenolic and aminoplast) > 18 851 Specincation for synthetic resin adhesives for constructon work no structural in wood > 181141 Specification for code of practice for seasoning of timber) > 18 1200 Wood work and joinery > IS 1708 Method of testing of small clear spacimens of timber 11 IS 1734 Method ‘of test for piywood. TIMBER The moisture content of the timber during manufacture, delivery to site, storage, site working, assembly, installation shall be 10 fo 12 percent. Timber shall be CP teak wood, ‘soft or hardwood and shall be suitable for the purpose for which itis intended, It shall be seasoned or Klin dried, absolutely free from worm holes; large loose or dead knots or ther defects which would effect strength or usabilty and shall be fla, straight non. spitting and dressed on all sides. it shall be matched for colours and grainiag. Wherever specified in the drawings / schedule of quantities, it is, 1st qualily light grained of reasonably straight grains, ight vein free of knots and sap, EIXING :- ‘The carpentry timber shall be fixed with nals, spikes; bots screws, hangers, stirups, ‘anchors, ties or any other accessories which are suitable to develop the full strength of the member to which they are attached, as drected. Carpentry timber where fixed to solid ‘masonry or concrete shall be secured with expansion bolts or other positive methods of| /mechanical fastening, MS hold fast grouted In CC block shall be used to Fold the doorTIMBER - TREATMENT e oa All timber shall be protected with an organic solvent water repellant rave to give a highly efficient protaction against termite, spider, worm, all Jhgects and fungus ‘and rot attach and shall, where exposed, enhance the appearance af the timber. Colour ofthe product shall be such as to bring out the natural colour of the respective timbers. Fire retardant paint to timber shall be applied as per the recommendations of| manufacturer and shall comply with the requirement of ISI / B.S. code and local fire| requirements, > Laminate:-Decorative laminate sheeting shall be of the brand ( Merino / Greenlam / Century) catalogues number and indicated or approved, Laminate shall be fire retardant to class | of BS: 476 or ISI code where spacified. NO ‘The contractor to submit Manufacturer Test Certficate, > Plywood & Veneors:- All ply wood shall be of best /high quali close grained suitable for veneering, painting or bonding plastic laminate, It shall be resin bonded and weather proof. Exposed edges shall be finished with an edge strip of solid teak wood tongued and grooved and glued, of as detalad. The plywood of approved brand and manufacture only shall be used in the work. The thickness shall be in accordance with the drawings /schedule of quantities. The plywood shall conform to all relevant IS codes. Make (Marino / Century / Duro 1Greenply) > NOTE: The contractor to submit Manufacturer Test Certificate of all types of! plywoods and boards used. > Adhesives :- The adhesives used for all wood work and MOF shall be FEVICOL/VAMICOL / ARALDITE SH grade for wood work / SR 505 for Foam fiings “I SR 998 for Laminate fixing. For each appropriate Grade, Manufacturer's recommendations shall be followed for adhesive other than above required for any specified / specialized work. > Joinery - Joinery shal be caried out strcty in accordance withthe drawings, ‘Where joints are not specifically indicated recognized forms of ints shall be used. Joinery shall conform to IS Standards. Panels shall be rendered flame. retardant and to conform ta local fre regulations. The Contractor shall submit ‘samples of all materias including samples of veneer for approval, All materials. pre-fabricated, delivered and assembled shall be in accordance with the approved sample. Mote: The Contractor shall be responsible for protecting alilems of woad-work done by him. The contracor shall replace at his own exfense any damaged werk caused through lak of adequate protection oye in instalation or handing(Only Hiti/ Fischer Bosch appropriate grade fastners to be used for secu'ng the frames to the Brick walls RCC / Concrete, 41 10STRUCTURAL STEEL WO! STRUCT! EEL WORK (GENERAL: |The work includes supplying, providing, fabricating, assembling, and erecting at site Tubular structure steel in the bended profile shaped as per the drawing with spectal Plate connectors, pinion joints, using SAW IMAW / MIG welding process. (MATERIAL: (2) MS Pipes to be used shall be as per IS 1161 YST 310 Gr. or equivalent standards, Manufacturing process shall be of ERW type. Material grade less thar YSt310 shall ‘ot be allowed to sein the work. However higher grade shall be penmited without any extra cost to CPWD, S (©) Bolts to be high tensile bolts of minimum 40.9 grades having black phosphate Coating. The Bolts should be as per IS 1363/1384. Bolts shall be provided with a washer of suficent thickness fo avoid any threaded portion falling within the thickness of the parts bolted together if required. The bending of the members Wherever specified should be in exact profile as per requirement (©) Connector should.be of high strength, manufactured out of similar grade of pipe ‘material of required dimensions and holes fo the bolts In the requirec position and direction (6) The structure should be properly bended, connected welded and aligned to get the required profile, (i) EXECUTION: (@) Structure work (Bul-up section and in pattern as per design and drawings) shall be {got executed by specialized agencies having requisite experience in execution of similar nature of works as approved by Engineer‘in-Charge, (b) The structure should be properly bended, connected, welded and aligned to the required profie, Le. work shall be executed as per designs and drawings. Shop ‘rawings shall be prepared by the agency and got approved by the Engineerin- Charge. (wv) TEST & CODES APPLICABLE Welding shallbe in accordance with the folowing Indian Standards as applicable, S 24by) we SMI gal | 332 = H a) 15° B16 Code of Pract for use of mata are welding for gengfalrstusion mild ste. 8) 18:820- Code of Practice forthe use of welding in tubular construction. 0 o wo ® ‘The joining faces of structural elements shall be made proper by shearing, chipping, ‘928 cutting and grinding ete, and should be dressed properly before welding The surface to be welded and adjoining metal for cistance of at least 20mm must be cleaned free of ust, scale, paint etc. Each bead of metal shall have the slag removed by light hammering and wire brushing before the next bead is deposited. The weld must show a good clean contour and on a cut specimen good fusion with parent metal. Before applying paint, the weld shall be carefully chipped and wire brushed. ‘The work includes preperation of shop drawings giving complete information, necessary forthe fabrication of the component parts ofthe structure including the location, type, size, length and detail of all welds, and nuts, bots, rivets etc. as per ‘sper approved structural drawings, The shop drawings shall be sufficient ensure convenlentcorrect assembly and erection at site, These drawings shal also include splices ete {ull details of all joints, connectior FABRICATION SITE ARRANGEMENTS For fabrication at site sultable yard shall be constructed and separate arrangements {or surface preparation & painting shall be made. ASSEMBLY ‘All connections shall be either bolted or welded as shown on the drawings. The Contractor shall not redesign or alter any connection without prior aoproval.of the Engineer-in-Charge. The components parts shal be assembled in sich a manner that they are neither twisted nor otherwise damaged and shallbe prapared such that the specified cambers, fany, are ;rovided. Drifting done during assembly shall not distort the metal or enlarge the holes. BOLTING Al steel work, which is bolted together, shall be in close contact over the whole surface, Where wo bolted surfaces are to be inn permanent contract ter assembly, each shall be thoroughly scraped free of loose sales, dirt and burs and a heavy coat ‘of primer or other approved paint after cleaning and deving.cy tes shall be provided with washers under the nuts and the washere shall be tapered on the inside ofthe flanges or RS joists and channels, Bolts and studs shall Project not less than one full thread through the nut after tightening, Uniess ‘otherwise specified, the ends of the bolts shall be burred after erecion of prevent the removal of nuts (@ High strength bolts shall be used In bearing’ of tition as per the crawings, High strength bolted joints shall be made without the use of erection bots. Bots shall be of a length that will extend not less than 10mm beyond the nuts, Bolts shall be ‘entered into the holes without damaging the tread members. They stall be brought tightly together with sufficient high strength ‘iting up belts, whicr shall be re tightened as all the bolts are finaly tightened. Bolt heads shall be protected from damage during placing. Bolts that have been completely tightened stall be marked for identification. Bolted parts shalt solidly together and shall not be separated by interposed compressible materials. The contract surface in high strength bolted | Connections shall be free of ol, paint, lacquer, loose scale or ether zoatings. The facing surfaces shall be machined flat. Final tightening of high strength bots shall be by turn of nut method, (@ Anchor botts shall be set by use of templates secured firmly in place to permit true positioning ofthe bearing plates and assembles. When in drawings anzhor bots are shown to be installed in sleeves, the sleeves shall be filed with grout, (wy) WELOING Welding shall generally be done by electric arc process as per IS 816 and IS 823, The electric arc method Is usually adopted and is economical. Where electricity for public isnot available generators shal be arranged by the contractor athis own cost Unless otherwise specified. Gas welding shall only by resorted to using >xyacetylene flame with specific approval of the Engineer-in-charge. Gas welding shall not be permitted for structural steel work Gas welding required heating of the members to bbe welded along withthe welding rod and is Ikely to create temperature stresses in the welded members. Precautions shal therefore be taken lo avoid distortion of the ‘members due to these temperature stresses. The work shall be done as shown in the shop drawings which should clearly indicate various details of the joint to be welded, type of welds, shop and site welds as, well as the types of elestrodes to be used. Symbol for welding on plans arid shops drawings shall be according to IS 813, ‘As far a8 possible every effort shall be made to limit the welding that must be done a(a) ) © ‘fied 3a) ane after the siructure le erected so as fo avoid the Improper we done due fo heights and difficult positions on scaffolding of economy. The maximum dia of electrodes for welding work shell be as per IS 814. Joint surfaces which are to be welded together shall be free om loose mill scale, rust, paint, grease or other foreign matter, which adversely affect the {quality of weld and workmanship. art rom the aspect Inspection of Welding All welded connections shall be inspected as per IS:822. Non-destructive tests for welding: ‘+ Tests are generally done on components and materials to determine weld strength and integity without destroying the part. Non-destructive tests are used to check for cracks and perfections, and as a quality check for new components, Below are the methods for non-destructive tets: ~ ‘+ Utrasonic Inspection + Radiographic Inspection + Liquid (Fluorescent) Penetrant inspection ‘+ Magnetic Particle Inspection + Positive Material Identification (PM) ‘+ Magnetic Permeability ‘+ Visual Inspection Destructive test for welding: Destructive tests are generally mechanical test types specifically designed to test the strength and fiexbilty of welded components. Destructive welding test include: + Tensile Testing ‘+ Compression Testing ‘+ Bend and Flexural Testing + Fatigue Testing “+ Hardness Testing + Shear Testing + Pressure Testing + Wear and Abrasion Testing “+ Proof Load Testing 3@ (0) ° @ © 0 jiipact Testing Vireo toi \V) ERECTION ‘As far as possible, the contractor shall deliver the fabricated steel work tothe site in the same sequence as that which he wishes to follow forthe erection. Dispatch ‘should be scheduled to avoid cluttering up ofthe site. The bolts requirad for erection shall be bagged according to size prior to dispatch All structural work shal be erected in accordance with IS: 800, IS: 808 and IS: 1915 ‘and as per the approved erection drawings. The contractor shal be responsible for setting out the works, The suitability and capacity of al plant and equipment used {or erection shall be tothe satisfaction of the Enginearin-Charge. These shall be regularly serviced and maintained. Occupational safety practices shall be strcty| adhered to and shall be to the satisfaction of the Engineerin-Charge. Individual places shall be plumbed, leveled and aligned. Drifting shall be used only to bring together the several parts, They shall not be used in such manner as to lstort or damage the metal. Temporary bracing and staging shall be provided to ensure proper alignment and to adequately. protect all persons, property and to withstand al loading to which the structure may be subjected during erection, Atfachment of such temporary stee! work to the permanent steel work shall only be done’ with the approval of the Engineer-in-Charge. Temporary steel work shall remain in position unti the structure is stable and selt-supporting and permanently bolted or welded to the satisfaction of the Engineern-Charge after removal of! ‘temporary steel work, the permanent structure shall be made good tothe complete satisfaction of the Engineer-in-Charge, No permanent bolting or welding shall be done until proper alignment has been ‘obtained. Erection of the parts with any moderate amount of reaming, chipping or! cutting shall be immediately reported to the Engineer-in-Charge, The steel work ‘Shall be rejected unless corrective action is approved by the Engineer.in-Charge. Placement of joists shail not start until the supporting work Is securee. Temporary bridging, connections and anchors shall be provided to assure lateral stability uring ‘erection. Bridging to steel joists shall be installed immediately after joint erection, before any construction loads.are applied. Horizontal or vertical bridging shall beuse 7 \u >) in accordance with the ype of span ofthe Joists. Enh of the bridging Ines ‘o wals or beams. provide: shall be anchored at top and bottsin chords where termin |(w) STEEL PRIMER ‘A priming coat of approved steel primer such as Red OxidelZine Cromate primer conforming to 1S 2074 shall be applied before any member of steel structure are placed in position o taken out of workshop (vil), MEASUREMENT (a) The work as fixed in position shall be measured in running meters correct to @ milfimeter and their weight calculated on the basis of standard table corect to the nearest clogram. Steel section shall be acceptable within tolerance Iinits. Payment forthe steel section shall be made as per actual weight within tolerance. Section having weight on higher side than permissible tolerance, may be ecceptable but payment shall be made on the basis of standard weight only, Stee! section having ‘weight variations lower than permissible variation shall not be acceptable, (b) Unless otherwise specified weight of cleats, brackets, plates, packing , bolts nuts, ‘washers, distance pieces, separators dlaphragm gussets ( taking overall square dimensions) fish plates etc, shall be added to the weight of respectne items . No {deduction shall be made for skew cuts. No deduction shall be made fo" rivet or bolts holes (excluding holes for anchor or holding down bolts) Deduction in case of rivet or bolts hole shall, however , made iits area exceeds 0.02 sqm. (@) The weight of stee! sheet and strips shall be taken from relevant Indian standards based on 7.85 kg/ sqm for every milimeter sheet thickness. For rolled section, steel rods and steel strips, weight given in relevant indian Standards shall be used, (wily RATES Rate includes the cost of labour arid materials required for all the operations described above. ix) FABRICATION DRAWINGS ‘The contractor shall prepare all fabrication and erection drawings on the basis of| design drawings supplied to him and submit the same in triplicate to the Engineer in charge for review, Engineer in chargeshall review and comment, fany,on the same, ‘Such review, if any, by the Engineer in charge, does nofréleve the contractor of] any of his required guarantees responsibilities ntractor shall however be ESsible to fabricate the structurals sticlly conforming to speclicalions and) 1 drawings. Fabrication drawings shall include the following Member sizes and detals Types and dimensions of welds and botts ‘Shapes and sizes of edge preparation for welding - Detalls of shop and fila joints Included in assemblies. 4,411 CEMENT & STEEL FOR REINFORCEMENT CEMENT 4.4 The contractor shall procure 43 grade (conforming to IS 8112) Ordinary Portland cemen¥/PPC as required in the work, from reputed manufacturers of cement, having @ production capacity of one milion tones per annum of nore, such as| ACC, L&T, J.P. Rewa, Shri Ram Cement, Bita Jute and Cement Corporation of| India etc. Le, agencies approved by Miristry of Industry, Govt. of India, and holding license to use IS! certification mark for thelr produet. The ‘enderers may also submit alist of names of cement manufactures which they prepose to use in the work. The Engineer-in-charge reserves right to accept or reject name(s) of| cement manufacture(s) which the tenderer proposes to use in the work. No| ‘change inthe tendered rates willbe accepted if the Engineer-in-charge does not accept the list of cement manufacturers, given by the tenderer, fly or partially ‘Supply of cement shall be taken in 60 kg bags bearing manufacturer's name and SI marking except for concrete from RMC producer where bulk cament can be Procured. Samples of coment arranged by the contractor shall be taken by the Engineer in Charge and got tested in accordance with provisions of relevant BIS: Codes. In case test results indicate thatthe cement arranged by the contractor does not conform to the relevant BIS Codes, the same shall stan¢ rejected and shall be removed from the site by the contractor at his own-cost wthin a week's time of written order from the Engineer in Charge to do so. Only the cement with satisfactory test resuits shal be allowed to be used in the work. 4.2 The cement shall be brought at site in buk supply of 1 tonnes or es decided by the Engineer in Charge 113. The cement godown ofthe capacity to stoie a minimum of 100 bags of cement shall bé constructed by the contractor at ste of work for which no extra payment CawSTEEL FOR REINFORCEMENT: wd ax Shall be made, Double lock provision shall be made to the opr af the cement] of the cement godown, 41.4 The contractor shall supply free of charge the cement required for testing and ‘ansportation & other incidental charges. shall also bear the packing, sealing, ‘The testing charges of approved laboratory shall be bome by the! ‘contractoridepartment in the manner indicated below: 1) By the contractor, i the results show that the cement does rot conform to relevant BIS Codes. |) By the department, i the results show that the cement conforms to relevant BIS Codes, 418. The day to day actual issustreceipt and consumption of cement or work shall be| regulated and proper accounts maintained as provided in clause 10 of the Contract. The theoretical consumption of cement shall be worked out as per the procedure prescribed in clause 42 of the contract and shall be governed by ‘conditions laid therein 418 Cement brought to site and cement remaining unused after completion of work shall not be removed from site without written permission of the Engineer in Charge. 4.7 In the event of it being discovered that after the completion of the work the quantity of coment used Is less than the quantity ascertained after allowing variation on the minus side, the cost of quantity of cement not so used shall be recovered from the contractor, at the current market rate of per metric tone. Decision of the Engineer in Charge in regard to theoretical quantity of cement| Which should have been actually used as per the schedule shall be final and binding on the contractor. This recovery willbe in adeltion to any other recovery ‘otherwise required to be done by the Engineer-in-Charge, 2.1 The contractor shall procure steel reinforcement TMT bars of grade Fe-500D confirming to LS 1785 (latest edition) from main producess“@s approved by the|wed | / TNT bars conforming to relevant BIS code, procurement shallbe made from ‘main producers and secondary producers having vald BIS licence. The name of| ‘secondary producer however will have to be got approved by engiveer in-charge before procurement. The contractor shall have to obtain and furnish test cerificates tothe Engineer in Charge in respect ofall supplies of sieel brought by him to the site of work. Samples shall also be taken and got tested by the Engineer in Charge as per the provisions inthis regard in relevant BIS Codes. in ‘case the test results indicate that the steel arranged by the contractor does not Conform to BIS Codes, the same shall stand rejected and shall be removed from the site of work by the contractor at his cost within a week's time from written orders from the Engineer in Charge to do so, 22 The steel reinforcement shal be brought tothe site in bulk supply of 3 tonnes or 1s decided by the Engineer in Charge, 23 The stee! reinforcement shal be stored by the contractor at site of workin such a way as to prevent distortion and corrasion and nothing extra shall te paid on this ‘account. Bars of ferent sizes and lengths shall be stored separately to facitate ‘easy counting and checking. The cement work to be applied to prevent corrosion, ‘The nothing extra shall payable on this account. 24 For checking nominal mass, tensile strength, bend test, re-band test ete specimen of sufficient length shall be cut from each size of the bar section at random at frequency not less than that specified balow = Size of Bar For Consignment below For Consignrrent over 3 tonnes Stones Under 10 mm dia Two sample Two sample 10mm to 16 mm Two sample: Two sample Over 16mm dia Two Sample Two Sample 2.5 The.contractor shall supply free of charge the steel reinforcing bars require for testing and shal also bear the packing, sealing, transportation & other incidental charges. The testing charges of approved laboratory shall be bore by the contractoridepartment in the manner indica.ed below (0) By the contractor, ifthe resuits show that the steel ralnforcement does not conform to relevant BIS Codes, (i) By the department, if the results show that the steel reinforcement conforms to relevant BIS Codes, -26 The aclal fssue and consumption of steel on work shall be reguletod accounts maintained, 27 Steel brought to site and steel remaining unused shall not be removed from site Without the written permission of the Engineer in Charge. 28 In the event of it being discovered that after the completion of the work the ‘quantity of steel used is less than the quantity ascertained after allowing variation (onthe minus side as per clause 42, the quantity ofthe respective llem ofthe steel to be paid for, shall be decreased by the quantity of stze! not so used, Decision cof Engineer in Charge in regard tothe theoratical quantity of steel which should hhave been actualy used a8 per the schedule shall be final and binding on the contractor 29 The contractor shall take all precautions to avold accidents by exhibiting caution boards day and night. The contractor shall be responsible forall damages and ‘accident due to negligence on his part. (441.42 ALUMINIUM WORK GENERAL ‘The following are applicable particularly to Aluminium Works as contained in this tender documents:- 1) MANUFACTURER'S TEST CERTIFICATE ‘The contractor, f required by the Engineer-in-Charge, shall produce manufacturer's test certificates for any material or paticular batch of materials supplied by him. The test carried out shall be as per relevant specifications / Indian standard codes. 1) APPROVAL OF SAMPLES ‘The contractor shall submit to the-Engineér-in-charge, samples of al materials for! approval and ne work shall commence before such samples are approved. Samples of unanodised as well as anodised and electro-coloured aluminum sections, neoprene gaskets, thermal barier sections, glass, screws, hardware and any other ‘material components requiring approval of samples, in opinion of Engineer-in- charge shall be submited for approval. The above camples will be retained as standards of materials and workmanship. i) ALUMINIUM'SECTIONS ‘Aluminium sections to be used for doors, windows, ventilators and fied glazing et. shall be manufactured by reputed companies & shall be apprepiiate to meet extruded sections architectural designs of relevant components. The aluminiy ebim to 1S., Designations EIWPIFVIWP alloy, with chemical composiion fid technical properties as per LS. 733 and |.S. 1285, respectively, For sectional ight, tolerance limits shall be (-) 0.5% vy) FABRICATION (@) _Alljoints shall be accurately fabricated and be haiiine in appearance, (©) Taking into consideration varying profiles of aluminium sections being extruded by approved manufacturers, the contractor shall prepare detailed shop érawings of his Proposal using suitable sections based on architectural designidrawings, adequate to meet the requirementspecifications laid dawn in this tender documents and as proposed by the manufacturer and these detailed show drawings shall be subject to approval ofthe Engineer-in-Charge. (©) All doors, windows, ventilators and glazing etc. shall be completsly leak proof| against water and air with neoprene gaskets and silicon sealanis to the best satisfaction ofthe Engineer.in-charge, for which no extra payment stall be made. (6) The frames shall be strictly as per Architectural drawings, the corners ofthe frame: bing fabricated to the tue rghit angles. Both the fixed frames and openable shutter frames shall be fabricated out of sections, which have been cut to length, mitered ‘and mechanically joined for satisfactory performance, All members. shall be ‘accurately machine milled and fited to from hairline joint. The jointing accessories Such as cleats, brackets, screws etc shal be of such materials as no: to cause any bimetallic action, Nothing extra shall be paid for jointing accessories. (6) Mitered joints of the doors, windows, ventilators shutters and frames shall be ether comer crimped or fixed with self tapping stainless steel screws of agproved make ‘and quality with heavy duty extruded aluminium cleats and’sealed with silicon sealant, for which nothing extra shall be pal. (Verticals ofthe frame shall be embedded in the floors, wherever required, upto 50 ‘mim, by cutting and making good of the floor, Nothing extra shall be paid for the same, YFIXING (2) The screws used for fixing aluminium frames to masonry walls/RCC members and aluminium members to another aluminium members shall be Cadmium plated & of | ‘aluminium alloy or stainless stee! of approved make and quallly, Threads of machine » serews used shall conform to requirement of IS. 4218,lay ») o 4 2 shall be such approved colour and composition that it Would not stain the ‘masonry/RCC work. It should not sag or flow and shall not set hard or dry out under any conditions of weather. The SILICON sealant shall be used as recuired and shall match the colour of the aluminium sactions. Any excess sealant shall be removedicteared. Nothing extra shall be paid forthe above. ANODISING / ELECTRO COLOURING ‘Aluminium sections shall be anodised as per .S. 7088-1973. Anodising to be as per grade AC-15 and not less than 15 microns thick, when measured as per LS. 6012, in matt Champagane electrocolour with colour fastness rating No. 8 of LS. 1868-1982. Colour anodising would be done only by electro-colour process, No visual variation in colour shall be permitted. “The anodic coating shall be properly sealed by steam or by boiling in delodized water a8 per LS. 1868 and / or 1,8. 6057. Sealing quallty shall be tested in accordance with the relevant standards. Nothing extra shall be paid for above. “The contractor should satisfy himself by 100% checking in the factory that the thickness of the anodic coating is found to be minimum 15 microns and sealing ‘quality appropriate everywhere, The testing shall be done by EDDY CURRENT METHOD as per |.S. 6012 for thickness. If any materia is found suastandard, the ‘same shall be totally rejected, Requisite tests shall also be required to be carried cut at site as instructed by the Engineer.in-charge and the contractor shal arrange all the equipments required for these tests at site. Nothing extra stall be paid for above, ‘Al anodized aluminium works stall conform to relevant |S. standards relating to materials, workmanship & fabrications respectively. Codes including IS. 1888- 1982, 1.8. 793-1983 1.S. 1948-1961, LS. 7088-1973, 1.S.. 6012-1970, LS. 1285- 1975, 1S. 740-1975 respectively are considered relevant and applicable. A ick ayer of door raepaan equ Besdon matory o eluone sxe sabe apt on he end eacins, before thy are woh sta ‘Tistacquer salle rnoved ate etalon recompile ora a arate, She ado a isa cotuae ia i a oar se ae oer. At an asin ef ptr YOAV\ ners etc, such protective layer shall be cleaned outiremoved, Nothing extra | fone ald for above tothe Contractor. CAZING All glass panes shall be retained within aluminium framing by use of exterior grade ‘neoprene gaskets. No water leakage should occur on the interiot even if water penetrates exterior neoprene gaskets. Use of glazing or caulking compounds ‘around the perimeter of glass wil not be permitted. All fixed glass panes shall be Supported by seting blocks. There should be no whistling or rating. Before: instalation of glass, contractors shall ensure the folowing: 2) All glazing rebates shall be square, to plumb, true to plane, dry and free from dust b) Glass edge shall be clean and cut to exact size. ©) Glazing shall provide such thermal expansion and contraction of cemponents, as Wille caused by témperature variations inside and outside without causing buckling stress on glass or detrimental effect on structural elements and components. ‘Samples of typical glazing shall be made and got approved by the Engineerin charge before mass installation is taken in hand. lvl PROTECTION AND CLEANING ‘After erection and removal of protective layer, all aluminum works ircluding glass ppanes shall be washed with a sullable thinner and water to give a uniform clear ‘appearance free from all marks and blemishes. vil MEASUREMENT AND RATES '2) For Aluminum frame work, the payment shail be made as per actual weight in accordance withthe procedure prescribed b, Engineer-in-charge. 'b)_Forfixed glazing and fixed laminated inserts, length and breadth ofthe area where lass panes etc. are to be seated, shall be measured correct to halfa centimeter ‘and area to be calculated in square meters correct to two places of decimal ©) For openable shutters portion for all types payable on the area basis, clear ‘openings of shutter shall be measured at its closed position ccrrect to half ecimal 14). Prefabricated anodized aluminum decorative protective grill (incliding frame ‘worked out correct to two places of decimal centimeter and area shall be calculated in square meter correct to tvo places of| \Work) shall be measured correct o hala centimeter in both the dections and area | yea eae rst Tile made clear that lems such as cleala/angles, other fixtures, nuts, bolts, Sorews | etc., which shall be required for fabrication and erection of alumin this tender documeints, shall not be considered for the purpose ‘and payment of various items. The rate of various tems as per schedule of {quantities is however inclusive of above elements and nothing extra shall be paid ‘measurements for the same All paints, adhesives and sealants should comply with the VOC limits prescribed by GRIMA, as follows: Table 1- VOC limits for paints, adhesives and sealants [Nonfat paints 150 Flat (Wat) paints oa ‘Anti-corrosivelant- rust | 250 paints Varnish 360 | Wood 30 [Tacquer 350 _| Stains Waterproofing | 250 sealer 44.13 Final Inspection and Testing Upon completion of work the performance test shall demonstrate the folowing among other things: (®) Equipment installed complies with specification in all respects and is ofthe correct rating for the duty and site conditions. (I0)-All tems operate efficienty and quietly to. meet the specified requirements as per the warranty guaranty (IAI circuits are correctly protected Imodity as per the site protective devices are properly coordinated. (Wv)AII non current carrying metal parts are properly and safely.grounded in accordance with the specifications and appropriate codes of practice (v) The contractor shall provide all nvcessary instruments and labour fer testing. He shall make adequate records of test procedures and readings and shall repeat any tests requested by the Engineer in charge. Test certificate duy signed by authorized person shall be submitted for scrutiny (vi)fitis proved thatthe installation or pat thereof is not satisfactorily carried out then the contractor shall be liable forthe rectification and retestng ofthe same as called for by the Engineer in charge. All tests shall be carrieg-6ut in the presence of| representative of Engineer in charge.(i) The above general requirements as to testing shall be read in conjunction with | any particular requirements specified elsewhere, All tests shall be caried out by a test house approved by the Engineer in charge. (vii) The system shall be tested in the presence of Engineer in charge's representative at Supplier's works in accordance with latest prevaing standards and codes, The successful passing of any such tests will-not however prejudice the right of Purchaser to reject the system and its accessories, if they do not comply with specifications when erected or perform:complete satisfactory operation as intended. (ix)Final Inspection and testing will be done by the Engineerin-Charge or his representative as per details Indicated in relevant section’ of Technical ‘Specifications. (©) Safety Measures ‘All equipments shall incorporate suitable safety provision to ensure safety of the ‘operating personnel tall times. The intial and final inspection reports shall bring ‘ut expicity the safety provisions incorporated in each equipment, SCAFFOLDING ; The vendor shall vst the site and famiarize himself with the site, The rates are inclusive of any scaffolding / propping charges required for the installation. 44.44 MISCELLANEOUS ‘Specifications: -C.P.W.D specification 2009 Vol-&l with up to date cerretion slips shall be folowed- Rate: - Based on OSR 20138 market rates, Land: Site is available ‘TAP: It shall be arranged by contractor The scope ofthis specification is to define the requirement of design, manufacture, testing, Packing, and dispatch , installation of Un-interrupted power supply (uPs)70 CODES AND STANDARDS ede 30 34 32 33 34 wee Aare 2:1 The equipment shal compl wth the reaurement of otowng [aes ana slandards wth hata revisions i any |S: 3700 Essential ratings and characteristics of semiconductor devices 18: 9715 Letter symbols for semiconductor devices |: 5001 Guide for preparation of drawings for semiconductor devices. 18: 5469 Coie of practice for use of semiconductor functioning devise IEC: 62040 — 3 International electrical devices Commission) Uninterrupted power system (UPS) PART 3 Method of specifying the performance and test required MIL HDBK 217 E Reliability prediction of elactic equipment IEEE 587 ( ANSI C62.41 CAT. A&B Recommended practice an surge voltage In low vottage power circuits IS: 13314 Solid state inverters run from storage batteries |: 7204 Stabilized power supplies DC output 2.2 The equipment shal also confirm to Indian electricity rules and dther statutory regulations in force, 2.3 Where for any equipment there are no Indian standards the standards issued by IECIBS/IEEE/NEMA be followed, GENERAL SPECIFICATION AND REQUIREMENT This General specifications lay.down the functional requirement, performance characteristic quality of Installaion and material used and standard of ‘workmanship required for UPS system tc be provided... ‘These may be read in conjunction wth CPWD Speciteatons for eletcal works (internat) a ‘These specifications shall be applied for UPS for which the inverter is designed to ‘operate continuously stati ‘The UPS system shall comprise of static rectifiers, batterie, static invertors switches, static by pass switch, manual by pass switch, protective devices and accessories that automatically provide continuous supply of electric power to its FEED airéut and shall ensure human and operational safety. 35 The UPS system shall be of double conversion type confirming o IS: 62040 ~ 3 3.6 Ifthe main supply is supported by power generator set the UPS system shall be designed to interlace and operate with the power generator to maintain Uninterrupted electic supply in case of mains falure, 3.7 Fast acting curent limiting devices shall be used to protect against allure of solid state devices, 3.8 The UPS system shall be suitable for ighting future and sound contol equipment, curtain motor load ete 39. The inverter shall be high frequency PWM Technology using IGBTs for higher| efficiency and greater reliably. All components shall be of high quality and Feliabilty that satisfy with the requirement of secure ac power. Components shall be capable of withstanding the thermal and dynamic stresses resulting from internal and external short circuits and switching surges ete. 3.10 It should have LCD display, auto shut down software, Input output vltmeter and ‘output ampere meter. 3.11 The UPS shall be operational in tee modes. Normal mode 4) Under normal operation the rectifier / charger unit shall convert the Incoming ac ‘mains power supply to de power ') The rectifer’ charging unit output shal the inverter and charge up the batteries simultanéously. The inverter shall convert DC inte aciains power while feeding the load i. Discharge mode ') On failure of main supply or incoming ac voltage goes down outside the tolerance as set out in table below the inverter and the batteries shall continue to supply ‘power tothe load without any interruption SY ON,3) Alar indicator shall provide fo indicate the oly dad th operation isin discharge mode. [ann ¢) The UPS shal run continuously inthis discharge mode For ftfon as set in the speciation or until the naming ae main supply to retum fo normalat which UPS system to normal made Alarm inciction shal automaticaly eset 4) Battery lw alam indicator shal be given ifthe baiteries reach thecut off voltage and the batteries are nearly drained to depletion. The UPS system shall automaticaly transfer toby pass mode Il By pass mode ‘The UPS system shall transfer the load tothe incoming ac main supply by by passing the rectifier / charger unit batteries and inverter without any interruption unde: the following conditions| i. Mal functioning or failure of any module of the UPS li, The batteries are drained to near depletion HL Over temperature Overloading v. Load current transient inush or fault clearing, 4.0 TECHNICAL SPECIFICATIONS. UPS- BATTERY ‘SNO PARTICULAR TOKVA 7_ [INPUT VOLTAGE: THREE PHASE: 2__| VOLTAGE RANGE 340-460, 3” | FREQUENCY ‘50 Hz 4_ | FREQUENCY VARIATION 140% 6 [OUT PUT WAVE FORM PURE SINE WAVE. 7 [NOMINAL OUTPUT VOLTAGE = 45 8 OUTPUT VOLTAGE REGULATION 1% ‘9 NOMINAL OUT PUT FREQUENCY. 50Hz 10 | FREQUENCY STABILITY #1 01%, 11 [OVER LOAD AT OSPF 115% FOR 18 MIN. 12 [LOAD VARIATION 10-1009 1__| Batteries BACKUP TIME 30MIN 2 | TYPE OF BATTERIES SEALED | MAINTENANCE FREE VI1.0 For Battery sizing the following factors shall be considered: Load factor 08 ‘Ambient temperature: As specified under at," Site condition” Back up time 3x10 KVA~30 KVA — 30 Minutes on full oad AXSKVA — 30 Minutes on full load 5.1Rectifier/ charger: Charger type Constant voltage constant current Charge mode TRICKLE, FLOAT & BOOST. ‘The work shall be carried out stricly In accordance with CPWD specifications for! Electrical works 2013 (Intemal) and 1996 part-ll (Extemal), General Specifications fo Heating, Ventilation & At-Condloning/HVAC) - 2017 as amended upto date in ‘accordance with Indian Electricity Rules, 1956 India electrical Act, 2003 as amended upto ‘date and as per instructions of the engineer-in-charge including as below and nothing will be paid extra Note: This Scope shall also include complete capacity calculation for indocr and outdoor Units complete with CAD drawing, designing & layout of following, 1. Outdoor units Indoor units ii, Refrigerant piping |v. Condensate water piping & disposal. ¥. Power & Control Gables between Outdoor units & Indoor unis Further the vendor to-supply 3 copies in hard and soft copy for the Consutant approval alongwith complete catalogues, ‘The Warranty for the Equipment supplied shall be back to back as per OEM. 20 VARIABLE REFRIGERANT VOLUME/ FLOW SYSTEM (HEAT PUMP) 2.1 “Scope ‘The scope shall be supply, installation, testing and commissioning of air cooled variable fefigerant volume’ flow (VRVIVCF) system conforming to these Specifications and meeting all design parameters as mentioned in the * Bill of /22 o “ ai w “) wo wy 23 24 0 w iy “Quantities” and drawings. Variable Refrigerant Volume System 7 a product, however all these specifiations shal fuly comply. joa Type Unit shall be heat pump type consisting of outdoor units and multiple indoor units, ‘each sultable to faciltate cooling during summer & monsoon and heating in winter a per the requirements. It shall be possible to connect minimum 40 indoor units on ori refigerant circuit ‘The indoor units on any circuit can be of different type and also controlled Individually Compressor installed in outdoor units shall be equipped with atleast one inverter ‘compressor for higher reliability, Improved life, better backup and duty cycling purpose. The system shall be capable of changing the rotating speed of inverter ‘compressor by inverter controller to folow variations in cooling and heating load. (Outdoor unit shall be sultable for mix match connection of allype of indoor units, ‘The reftigerant piping between indoor units and outdoor unit shall 3 possible to ‘extend up to 165M with maximum 50M level diference without any ol traps. Both indoor units and outdoor unit shall be factory assembled, tested and flled with first charge of refrigerant gas before delivering t site. Units shal be factory fished with paint as per manufacturer's standard. However, shop coats of paint that have become marred during shipment or erection shall be cleaned off with mineral spirit, wire brushed and spot primed over the affected areas, then coated with enamel paint to match the finish over the adjoining shop painted surfaces, Capacty The reftigeration capacity of VRVIVRF cutdoor and indoor units shall be as ‘mentioned in the “Bill of Quantiies” and ae reflected on the drawings, Outdoor Unit The unit shall be heat pump type with automatic changeover in diferent seasons. ‘The outdoor unit shall be a factory assembled unit housed in a sturdy weather proof ‘casing constructed from rust-proofed heavy gauge mild stee! panels coated with a ‘baked enamel nish, The unit should be completely factory wired, lested with all necessary controls. Alloutdoor units shall have minimum two scroll compressors and be able to operate even in case of breakdown of one compressor. In case of outdoor units above 12HP, the outdoor unt shall have compulsorily atleast 2 separate inverter compressors so thatthe operation is not disrupted with fallure of any inverter compressor and if one inverter compressor malfunctions, other continues to provide emergency operation smoothly til repair is affected. The unit shall be provided wit duty cyciing arrangement for multiple inverter compressors to faciliale sequenced operation of the machine for better stabilty and prolonged ie The outdoor unit shall be modular in design and should be allowed for side by side installation, The unit shall be provided with its own microprocessors céntrl panel ‘The outdoor unit should have anti-corrosion paint free steel plate for easy mountingfrie must have sub cool feature to use coll surface mare effectively thra ircuitforidge so that it prevents the flushing of refrigerant from long piping dug to this efect thereby achieving energy savings. (¥)_Thé outdoor unit should be fied with low noise, aero spiral design fan with grill for spiral discharge airflow to reduce pressure loss and should be fitted with DC fan ‘ator for better efficiency. The noise level shall not be more than 60d (A) at normal ‘operation measured horizontally 1M-away and 1.5M above ground. For Residential application or wherever night operation is required the unit shall be suitable to operate on nightie quiet operation mode having minimum three step of operation ‘ound level ie, SSdB to 45d8. Wherever required or as shown on the drawings the Lnit shal be selected for high external static pressure (ESP) nat less than 78Pa (6mm WG) to meet long exhaust duct connection requirement. (The outdoor unit shall be designed to operate safely when connectedto muitiple fan cal nit, (wi) The unit shal be suitable to operate on environment friendly R 410A refrigerant. 25 Compressor (The compressor shall be highly efficient, high COP scroll type and capable of inverter control. The inverter compressor shall change the speed in accordance to the variation in cooling or heating oad requirement. (All outdoor unit shail have mul-steps of capacity control to meet load fluctuation and indoor unit individual contro. All parts compressor shall be suficiewtly lubricated stock. Forced lubrication may also be employed. Oil heater shall be provided in the ‘compressor casing. Inverter compressor shal preferably by Reluctance DC inverter compressor for higher efficiency and improved reliably. 28 Heat Exchanger The heat exchanger shall be constructed with copper tubes mechanically bonded to ‘aluminum fins to form a cross fin coll. The aluminum fins shall be covered by ant Corrosion resin fm. The unit should be with e-pass heat exchanger tc optimize the path of heat exchanger and for better effiiency of condenser. The unit shall be | ‘rovided with necessary numberof direct driven low noise level propeller type fans arranged for vertical discharge. Each fan shallhave a safety guard, 2.7 Refrigerant Circuit ‘The refrigerant circuit shall include an accumulate, liquid and gas shut off valves, ‘and a solenoid valves at condenser end, The equipment must have in built Teftigerant stabiization control for proper refiigerant distribution, All necessary safety devices shall be provided to ensure the safety operation ofthe system. 28. Safety Devices \VRV system shall be provided with all safely devices as required and tc ensure safe ‘operation of the system, but not restricted to the following (0 High pressure switer Low pressure ewite, (li), Fuse, (iv) Fan ative load protector.©) Fusible pug (vi) Overioad relay (vid) Overioad protection for inverter (wi) Fan motor safety thermostat 29 Oil Recovery System (Each unit shall be equipped, wth an oil recovery system to ensure stable operation with long refrigerant piping - (i) The system must be proved with ol balancing circuit avoid poor lubrication. Ant- | corrosion Treatment Outdoor units should be designed with anti-carrasion specifications as detailed below for use in area, which are subject to salt damage ‘and atmospheric pollution as specified in the BOO. Gi) The portion of machines like side panel, outer panel, bottonr-frame, which are exposed to corrosive atmosphere, should be of alloyed hot-dip zin> coated steel plate, coated with corrosion protection powder polyester resin coating on both inner and outer surfaces in thickness of 64 micron or more. (iv) Finned coil protection net should have coating of resin coating contaning uitravioet| ray absorbent. Fan and its fan protective net should be with weather resistant polypropylene resin, |() The copper pipe with aluminium fins shall be special acc resin coated and internal supports, frame, contol box shall also be hot-dip zinc coated steel slate and with rust preventive powder coating of 64 micron or more on inner and outer surfaces. (uv) Allscrews and bolts used in outdoor unit shall be provided with SUS4tO, Zinc nickel alloy plating, zinc chrome acid film treatment and rust infibitor coating 2.10 Indoor Units 2.10.1 This section deals with supply, installation, testing, commissioning of various type of indoor units confirming te general specication and suitable for the duty ‘selected. The type capacity and size of indoor urits shal be as specified in detail Bill of Quantities. 2.102 Indoor unit shall be either ceiling mounted cassette type, or celing mounted ductable type or floor standing ype or wall mounted type or other as specified in 80. Each unit shall have electronic control vave to control refrigerant flow rate respond to load variations of the rooms. The indoor units shall Fave folowing| features (0) The address of the indoor unit shall be set automaticaly incase of ndlvidual and group control {in case of centralized contro, it shall be set by liquid crystal remote controller. (ii) The fan shall be dual suction, aerodynamically designed turbo, multi blade type, statically & dyiamically balanced to ensure low noise and vibration tree operation of the system, The fan shall be direct criven type, mounted dectly cn motor shat having supported from housing, (iv The cooiing coil shall be made out of seamless copper tubes and have continues aluminium fins. The fins shal be spaced by colars forming a integral part. The tubes shall be staggered inthe direction of airflow. The tubes shall be hydraulically aefended for minimum thermal contact resistance with fins, Each factory tested at 21ka/sqm air pressure under water. () Unit shall have cleanabie type fiter fied to an integrally mouldee plastic frame The fiter Shall side away type and neatly inserted, (ui) Each indoor unit shall have computerized PID canto fr maintainirg design room temperature. Each unit shall be provided: with microprocessor thermostat for cooling and heating, (wil) Each unit shall be with wired LCD type remote controler. The remote controller shall memorize the latest malfunction code for easy maintenance, The controller shall have self ciagnestc features for easy and quick maintenance and service, The controler shall be able to change fan speed and angle of swing flap Indvidually as per requirement. 2.10.3 The indoor units shall generally be of following type (2) Ceiling Mounted Ductable Type Unit Each Indoor unit shal be ceiling mounted ducted type, as specified in scope of work, !t shall have electronic contol valve to contol refrigerant flow rate in response to| load variations of the room. The fan shall be ofthe dual suction mult blade type and statically and dynamically balanced to ensure low noise and vibration free operation, The unit shall have high static fan for Ductable arrangement (©) Ceiling Mounted Cassette Type Unit (Mult Flow! Round Flow Type) ‘The unit shall be celling mounted type. The unit shall include pre-fite, fan section ‘and DX-coil section. The housing of the unit shall be powder coated galvanized steel. The body shall be light in weight and shall be able to suspend from four comers. The fan shall be aerodynamicaly designed difuser turbo fan type. Noise level should not be mare then 35 dB at low speed. Unit shall have an extemal attractive panel for.supply and return ar. Lrit shall have four way supply ir giles on sides and retum air gril in center. Each unit shall have high It drain pump, fresh air ntake provision (if specified) Low {gas detection system and very low operating sound. Al the indoor uns regardless of thelr difference in capacity shoulé have same ecorative panel size for harmonious aesthetic point of view. It should have provision of connecting branch ducts (0) Celing Suspended Type Unit shal! be suitable for celing suspended arrangement below false celing. The Units include pre fiter, fan section & DX-coll section. The housirg'of unit shall be light weight powder coated galvanized steel (@) High Wall Mounted Units ‘The unit shall be wall mounted type. The unit includes pre fie, fan section & OX- call section. The housing of unit shall be light weight powder coated galvanized steel Unit shall have an attractive external casing for supply and return ar.‘These Units shallbe as par OEM supply but designed to deliver tar for the air quantities specified in the BOQ under TFA Unit head: t carried out at Dew Point enthalpy conditions similar to Supply air/conditions of the Indoor units at al times; however, the TFA units shall be self regulated to deliver the indoor desired conditions at supply side depending on the ambient conditions. If not 8 R Deep, then Cooling col depth-shall be at-east adequate enough to dehumiaity the peak monsoon ambient load at site conditions. The unit total state pressure shall be adequate to supply design TFA quantity by overcoming the specified FA intake assembly specified under the Ducting and Air distribution specifications elsewhere In the tender. | Floor Standing Type Unit shal be suitable for floor standing arrangement. The units incluce pre filter; fan section & D¥-coll section. The hoising of unit shall be light weight powder coated galvanized steel 2.11 Centralized Type Remote Controller (Optional, it specified in 800) ‘A muliunctional compact centralized controller shall be provided with the system. The controler must be necessarily a graphic Controller type to act as an advanced conditioning management system to give complete control of VRF alr- Conditioning Equipment, It should have case of use for the user and must have a user trendly colored touch screen, icon display and color LCD alsplay. Itshall be able to control up to 128 Nos of indoor units with the following functions: . _Starting!stopping of Air-condiioners as a zone or group or Individual unt, ©. Temperature setting for each indoor unit or zone. 14. Switching between temperature control modes, stching of fan speed and direction of ailow, enabling/disabling of individual remote controller operation, 2. Monitoring of operation status such as operation mode & temperature setting of| Individual indoor units, maintenance information, trouble shooting information Display of air conditioner operation history {9. Dally management automation through yearly schedule function with possibly of| various schedules, h. The controler shall have wide ccreen user tiendly color LCD (Liquid Crystal Display) and can be wired by @ non polar 2 wire transmission cable tea distance of ‘KM away from indoor unit 3.0 SPLIT UNITSIHEAT PUMPS 3.1 Scope ‘The scope ofthis section comprises supply, installation, testing and c2mmissioning of self contained air cooled spit ype air conditioning units each comprising of an cutdoor and single/twin indoor units conforming to these specifications and in accordance withthe requirement of drawings and schedule of quantities, 3.2 Outdoor Unit Outdoor unit shall be an air cooled condensing unit suitable forGut door installation conforming tothe following specifications,Base panel/shall be constructed out of fabricated steel structure of adequate size. Casing pattls’shall be of 1.2 mm thick, welded constuction, removable type to provide easy access to equipment and shall be bonderized and painted. Casing shall be complete with discharge outlets, giles, space for refrigeration equipment, fans, condenser col ete 32.2 Compressor (0 Scroll Compressor ‘The scroll compressor shall be an industrial quality rugged, cast iron, eect hermetic compressor with scroll plates, suction & discharge service valves. The compressor shall be complete with straight suction tube, centrifugal ol pump, oll charging valve, oil level sight glass, crank case heater and check valve-on the scroll discharge por. ‘The compressor shall be complete withthe provision of two point lubrication for each ‘motor bearing. The compressor shall be completely enclosed in a chamber with no leakage path arid providing the capability. for scroll plates to separate. The compressor shall be provided with industial solid motor mounts intemal motor protection and vibration Isolation pads. Each compressor shall be’ ndependently Wired and piped to its own circuit for efficient operation & ease of maintenance, The ‘compressor speed shall nt exceed 3000 RPM, i) Rotary Compressor ‘The rotary compressor shall be an industrial quality rugged, cast iran, hermatic/semi hhermatic compressor with capacity control side valve, ol sump heate-& ciffrertial Pressure refrigerant il fow system. The compressor shall be provided with multiple pressure lubricated rolling element bearing group shall support the rotating assembly. Suitable overload protection shall be provided & necessary isolating valves shall be provided at suction &ischarge . The compressor shal be fed with lectrically operated oll heaters with bul in thermostats, The heaters shall be shall bbe automatically actuated when the compressors stopped. Necessary time delay shall be provided for restart of compressor. The compressor ‘shall be provided with industrial solid motor mounts internal motor protection and vibration isolation pads, Each compressor shall be independently wirad and piped to its own circuit for efficient operation & ease of maintenance. The compressor ‘speed shall not exceed 3000 RPM, 3.2.3Condenser Condenser shall be.aie cooled in copper tube & aluminium fipe constriction Condensers shall be complete with provisions for retigarant piping connections, Shut off valves and any other standard accessory necessary with the equipment supplied. 32.4 Condenser Fan Fan shall be preferably propeller type suitable for fractional horse power drive with IP-55 protection se 33 Indoor Unit[33.7 The indoor unit shall be basically a fan coil unit suitable for wall calling installation of various types conforming tothe folowing spect (0) Indoor units shell be either celing: mounted cassette type, wall moupled type, floor mounted type or cellng mounted ductable type in conformity wth the design drawings and schedule of quantities | (Each indoor unit shall consist of PID controller for maintaining design room conditions| besides microprocessor based thermostat for cooling! The indoor unt shall also be provided with wired LCD type remote controller which shall memcrize the latest malfunction code for ease in maintenance. The controller shall incorporate self diagnostic features. Such remote controllers associated with cassetle type and hi wall ype indoor units shall incorporate inbullTeature o be able to change fan speed | and angle of swing lap incividualy as desired bythe user. (li) The celing mounted cassette type indoor units shall comprise of an attractive molded ABS plastic exterior enclosure provided with four way supply air griles on the Periphery and square return air grill at the centre with fiter behind. Each cassette type Indoor unit shall consist of high efficiency paddle type condensate water pump to faciltate forced disposal of condensate water and low gas detection system. {iv) The hi-wall indoor units shall be sultable for intallation on the wall pre‘erably at tint level. The specifications shall otherwise be similar to above. (¥) Ceiling mounted ductable indoor units shall comprise of high static centrifugal fan,

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