Professional Documents
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of Polygonal Pantograph
A. G. Cherniavsky1; V. I. Gulyayev2; V. V. Gaidaichuk3; and A. I. Fedoseev4
Abstract: This paper describes large space antenna projects based on application of a closed polygonal pantograph truss used for
transforming, deploying, and prestressing the reflector structure. Their reflecting surfaces represent a flexible mesh fabric. Two means of
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maintaining the surface are discussed herein. The first technique is associated with employment of forces of the gravity field gradient. The
second is based on the use of a flexible carcass prestressed by internal forces applied to the pantograph. Reflectors of the second kind have
a rather complicated mechanical structure depending on the way of their attachment to a carrier. Provisions are made for supporting the
reflector by an articulated arm linked with its central interface and through the use of tube beams, supporting the reflector periphery
structures. During the design of the reflectors, special attention was paid to the problems of their structural simulations at the stages of
their launching, deployment, and orbital motion. The deployable antennas considered can be enabling elements for many space missions
ranging from communications to other satellite systems, including radar, remote sensing, interferometry, wireless power transmission, etc.
They exhibit an enhanced stiffness of structure, required for the digit tele- and radio-communication and navigation, which makes it
possible to diminish ray scattering, to raise the power of the accepted signals, and to prevent frequency losses.
DOI: 10.1061/共ASCE兲0893-1321共2005兲18:3共139兲
CE Database subject headings: Aerospace engineering; Communication; Antennas; Reflection.
The polygonal truss ring of the reflector is its basic carrying struc-
ture, serving not only for supporting the reflector, but also for
imparting the prescribed shape to the whole system and providing
the required stiffness to its reflecting surface through prestressing
all the flexible links.
For the purpose of analysis of the kinematic structure of the
polygonal pantograph, first consider one of the sections of a plane
pantograph 关Fig. 2共a兲兴, which includes two continuous rigid links
AB and CD. At the point E of their crossing, the links are con-
nected by a hinge without disrupting their continuity. At the end
points A, B, C, and D, the links AB and CD are hinged to the
analogous rigid links of the adjacent sections. If the axes of all the
hinges are perpendicular to the pantograph plane, then the rota-
tional and translational motions of all the links are compatible and
the system constitutes a 1 degree of freedom 共DOF兲 mechanism.
In this case, if the pantograph height H diminishes, the lengths L
of the sections and the length of the whole truss enlarges 关Fig.
2共b兲兴. But if at least an axis of one of the hinges is not parallel to
the axes of other hinges, the system becomes geometrically non-
variable and cannot change its shape, inasmuch as a rigid link
cannot remain in the same plane and simultaneously rotate rela-
tive to two nonparallel axes.
The indicated property of the hinge axes of a plane pantograph
truss renders the function of a polygonal pantograph impossible,
as hinge axes cease to be parallel inside the limits of every sec-
tion. To obviate this impediment, additional hinge members
should be incorporated at joints of the rod ends 共Fig. 3兲, joining
adjacent sections. Because of this, in every hinge member two
hinges are installed 关A and G, C and F; Fig. 3共a兲兴 instead of one
hinge 共A and C兲 used at joints of the plane pantograph 共Fig. 2兲. In Fig. 3. Closed polygonal pantograph
⌬f =
r
冉
共f gr + f in兲 · ⌬r
2␥mM
r3
冊
+ m2 · ⌬r 共3兲
structure in the considered scheme.
In the design of antenna reflectors, it is usually assumed that
the pantograph truss consists of 24 plane sections, allowing one to
This force points away from the Earth’s center, if ⌬r is positive, consider it in simplified calculations as a truss ring. Ribs 4 are
and is directed toward the center, if ⌬r is negative. Then, if it is
assumed that the antenna consists of pantograph polygon 1, re-
flector mesh 2, transforming block 4, and connecting threads 3
关Fig. 4共a兲兴, the distributed forces acting on the reflecting mesh 2
will prestress it and provide its required shape, whereas the re-
sultant force ⌬F acting on the transforming block 4 will prestress
the connecting threads 3 and stabilize the radially oriented posi-
tion of the whole system. This device can be used as just a com-
munication antenna 关Fig. 4共a兲兴, or, alternatively, as a space radar
or a power transmitter 关Fig. 4共b兲兴.
It is significant to note the advantages of this antenna device:
1. The system does not contain a trimming device, because its
position is stabilized by the gravity gradient forces, so there
is no need to control the system and provide its dynamic
stiffness. Fig. 5. Deployable antenna with central rod interface
with some angle relative to the radii, providing its torsional stiff- Eq. 共8兲 attests that it is quite desirable to enlarge the central tube
ness. Indeed, consider a simplified scheme of the reflector carcass radius, at least locally in the place of the ribs’ attachment, or to
共Fig. 6兲, where polygon ring 1 is elastic, rib spokes 2 共only one include additional links, which are not directed radially.
rib is shown兲 and internal support 3 are absolutely rigid, and the The more perfect calculations based on finite-element models
AB rib is connected by hinges with the central support and the corroborated these conclusions. For this reason, in the designed
ring at points A and B. Then the system is instantly geometrically reflector 1 关Fig. 7共a兲兴, additional foldable levers 4 attached by
variable, and its frequency values equal zero. closing hinges to central tube 2 and connected by cables 3 with
The attempts to avoid the zero frequency through prestressing the pantograph ring were included 关Fig. 7共b兲兴, which permitted
the ribs are not effective in our case, as the radius r of support 3 enlargement of the reflector’s rotational frequency up to 1.7 Hz.
is essentially smaller than the radius R of ring 1. To substantiate The reflector modal analysis was performed in two stages. In
this statement, assume that the AB rib is prestressed by the inter- the first stage, the nonlinear problem of static prestressing was
nal force N and calculate the frequency of rotational vibration of solved. In the second stage the truncated spectrum 共up to 100 first
values兲 of the natural frequencies and natural modes was calcu- which results in their unwinding, initiating rotation of the ring
lated through the use of a finite-element model constructed by the around the axis of the central tube. As this takes place, two groups
way of linearization of the nonlinear constitutive differential of the reflector structure’s flexible members become critical dur-
equations in the vicinity of the prestressed state. ing the deployment process. These are the actuator gear flexible
Another way of enlarging the frequency relates to inclusion of cables and the unwinding flexible ribs. It is clear that these mem-
an additional thread triangular web 1 between radial ribs 2 inside bers should be preloaded by tensile internal forces to avoid their
pantograph polygon 3 共Fig. 8兲. This design scheme allows us to loosening and jamming. Preloading of the ribs also provides for a
simplify the reflector structure, to decrease its mass, and to in- stable position of the structure of the unfurling reflector relative to
crease its frequency of rotational vibration from 1.7 to 2.4 Hz; the central tube. In order to be certain that these links are pre-
however, it has one disadvantage related to difficulties in reflector stressed during the deployment process, a special mathematical
stowage. model of this stage was elaborated and was thereupon used for
In operation, the platform where the reflector is installed verification.
changes its attitude in space and displaces in the predetermined The kinematic scheme of deployment of the pantograph and
directions with predetermined linear and angular accelerations. In ribs is shown in Fig. 9. Here, 1 is the pantograph contour in the
this connection, the problem of analysis of the reflector structure packed state, 2 is the pantograph outline in an intermediate state,
deformations under the action of inertia forces of the reference- and 3 is the outline of one of the ribs in the intermediate state.
frame accelerations was set up and calculated. Thereupon the cal- With the aim of choosing the reflector structure’s unwrapping
culated values of displacements of the reflector surface node regime, thus ensuring its uniform and stable dynamics, math-
points were used for analysis of the distortion of its geometry and ematical simulation of the aforementioned phenomena was per-
the accuracy of its radio-optic parameters. formed.
The problem of the reflector structure’s equilibrium stability In the mathematical model elaboration, it was assumed that the
under the action of the initial prestressing forces was solved as unwound parts of the flexible ribs 共segment CB in Fig. 9兲 were
well. The possibilities of local buckling in the system’s separate prestressed by stretching forces and retained their rectilinear
members and general stability loss of the whole structure along shape during the whole process. The validity of this assumption
with pantograph truss deformation and essential distortion of the was checked during calculations; if it was not satisfied, the de-
reflecting surface shape were analyzed. It was established that the ployment regime was considered to be unstable and it was re-
structure had a sufficient reserve of stability. jected and changed for another one providing the stability.
The influence of the thermal fields on the static and dynamic This conjecture allows one to consider the reflector as a 1 DOF
behavior of the reflector in the conditions of space environment system and to use the differential form of the theorem of change
was also analyzed. It was shown that, owing to the use of carbon of the system kinetic energy for theoretical simulation of its dy-
plastic materials with small values of coefficients of linear ther- namics. It affirms that the first derivative in time of the kinetic
mal expansion for the structure members, its thermal distortions energy of a mechanical system is equal to the sum of the powers
were not essential. of all external and internal forces and is written in the form
From the time of antenna launch and transportation to the
terminal orbit, its structure is compactly folded in such a way that dT
the pantograph ring diameter is reduced approximately 20 times dt
= 兺 Ne + 兺 Ni = M + 兺 ˙ − 兺 Fv 共9兲
and the ribs are wound on the central tube. At the site of destina-
tion, the antenna is deployed. The deployment sequence foresees Here, T=system kinetic energy; t=time; Ne=external force power;
two different phases: arm deployment and unfurling of the reflec- Ni=internal force power; M=actuator drive moment; =actuator
tor. Unwrapping of the reflector structure is performed through angular velocity; =internal elastic stresses in the ribs; ˙ =velocity
ring diameter enlargement by decreasing the pantograph rhombs’ of their strain changes; F=internal friction forces; and v=their
vertical diagonals with the use of a system of actuator pulleys and velocities.
cables. In doing so the rhombs’ diagonals lying in the ring plane In the numerical analysis, it was prescribed that the initial
enlarge, causing enlargement of the ring diameter. The wound ribs diameter of the pantograph package 2R0 = 0.58 m, while after de-
are stretched by the expanding ring and resist this expansion, ployment it achieved the value 2R = 9.7 m; the reflector mass in-
reflector surface constructed out of thin reflecting wire mesh is Bondar, V. K., and Shinkar, Y. A. 共1994兲. “Dynamics of orbital station
with elongated truss.” Cosmic Res., 31共2兲, 61–70 共in Russian兲.
attached. Medzmariashvili, E., et al. 共2000兲.“Theoretical and ground experimental
Numerical simulations, which include analyses of surface de- investigations of a large-scale deployable space antenna reflector by
formations caused by tension irregularities or temperature gradi- space experiment program ‘Reflector’.” Proc., Millennium Conf. on
ents and dynamical stiffness of a system and its behavior at the Antennas and Propagation, European Space Research and Technol-
stage of deployment, have been carried out. The advantages of the ogy Center, Noordwijk, The Netherlands, 281–287.