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CENTERS
W IN TER E DITION
Contents
2
What to look for in NFPA 72-2022
What to look for in
This article is a look at some of the significant changes that may be included NFPA 72-2022
in the 2022 edition of NFPA 72
SENS MicroGenius 2
Product & Technology
F ire alarm systems are just one of many critical components to ensuring the life
safety of building occupants as well as property protection to the structure and its
contents. As an active fire protection system, design professionals and installers must
Overview
Energy storage: A
component of energy
not only ensure compliance with the applicable codes and standards, but also ensure conservation
the fire alarm aligns with the client/end-user’s goals and the building fire strategy. A New Approach To High
Power Switchmode Battery
Charger Design
The applicable building and fire codes define when a fire alarm system is required to
be installed and identifies the applicable edition of NFPA 72: National Fire Alarm and Transformer protection is
essential for reliable power
Signaling Code. Once it is established that the fire alarm is required, NFPA 72 outlines
how to design, install, test and maintain the system. It is important to note that the Opt-X Unity Fiber Optic
Migration System
changes discussed here are not final and may be revised as the standards development
process progresses. Choosing active and passive
fire protection systems
Why should fire protection engineers be concerned about 2022 edition when building Extended Reach Fiber
Applications
and fire codes are still referencing much older editions? On some projects, the authori-
ty having jurisdiction may elect to apply the most current codes/standards or the de- Data center facility meshes
with modern office
sign professionals may seek approval from the AHJ to apply the most current if there
is a technology or application that was not addressed by the older editions. The most
current edition may also help clarify requirements from previous editions.
Where in the standards development process is the 2022 edition? In short, closing out
step two (of four). The NFPA standards development process is about a three-year pro-
cess that consists of:
3
What to look for in NFPA 72-2022
The second draft report was posted in January, and the closing date for the notice of Energy storage: A
component of energy
intent to make a motion was February. Certified notices will be reviewed by the NFPA conservation
membership at the NFPA Technical Meeting, taking place digitally in 2021.
A New Approach To High
Power Switchmode Battery
Chapter 3: Definitions Charger Design
Why are definitions important in NFPA 72? To describe terminology used in the con- Transformer protection is
text of the code. In the next edition, expect the following new definitions: authorized essential for reliable power
personnel, one-way radio communications, two-way radio communications, constantly Opt-X Unity Fiber Optic
attended, control equipment, cybersecurity, emergency personnel, minimum hearing Migration System
distance, observation, remote access, signaling system, supervised notification appli- Choosing active and passive
ance control circuit and surge protective device. fire protection systems
Chapter 7: Documentation
How can a contractor know the performance level a circuit is intended to achieve? The
2022 edition will help clarify any potential uncertainty by requiring the design docu-
ments to indicate the pathway class and survivability level. Also, the record of com-
pletion and record of inspection and testing forms will incorporate minor revisions to
4
What to look for in NFPA 72-2022
Also new, the capacity of batteries will require an additional 5% capacity, changing
5
What to look for in NFPA 72-2022
from 20% safety margin to 25% to account for battery degradation over the life of a What to look for in
battery. The installer will be required to label the battery with a replacement date that
NFPA 72-2022
does not exceed four years from the date of installation. Effective Jan. 1, 2024, any SENS MicroGenius 2
Product & Technology
rechargeable batteries used for secondary power will be required to be listed or recog-
Overview
nized by a nationally recognized testing laboratory.
Energy storage: A
component of energy
Chapter 11: Cybersecurity conservation
Chapter 11 has been titled cybersecurity and references the associated Annex J to
A New Approach To High
address cybersecurity guidance. Given the complex nature of the subject and the rapid Power Switchmode Battery
rate at which this field is progressing, specific requirements have not been added in Charger Design
the enforceable body section of the code. Transformer protection is
essential for reliable power
Chapter 12 and 24: Circuits and Pathways and Emergency Opt-X Unity Fiber Optic
Migration System
Communications Systems
Choosing active and passive
fire protection systems
The survivability requirements have undergone a major update this cycle. The task
group has spent hours meeting to understand the history, potential failures, material Extended Reach Fiber
Applications
installation requirements and revising the current requirement. Primarily institutional
occupancies including health care facilities and high-rise building’s use relocation and Data center facility meshes
with modern office
partial evacuation strategies. These buildings can be constructed with no fire resis-
tance or more than two hours. The fire alarm system must be able to evacuate occu-
pants that are not notified during the initial alarm.
For a fire alarm cable system to be survivable from fire, the cable must be attached to
a structure that can withstand a fire at least equal to the fire rating of the cable. With
cable manufacturers introducing a one-hour fire rated cable, the 2022 edition added
6
What to look for in NFPA 72-2022
a pathway survivability level 4. For buildings with a fire resistance rating that is at least What to look for in
one-hour and less than two hours, the new level 4 pathway survivability would be al-
NFPA 72-2022
lowed. SENS MicroGenius 2
Product & Technology
Overview
Fire alarm systems have the capability to communicate through redundant pathways
(Class N and X), however NFPA 72 has not recognized these capabilities regarding sur- Energy storage: A
component of energy
vivability until the 2016 edition. When the outgoing and return circuits are separated conservation
by one-third the diagonal of the compartment, cable in conduit (Level 1) is permitted
A New Approach To High
in a sprinklered building. This separation is difficult to maintain in the core of high-rise Power Switchmode Battery
buildings and fire-rated cable or enclosures would be required when the cables are Charger Design
within one-third the diagonal. Transformer protection is
essential for reliable power
In buildings using relocation and partial evacuation, the fire alarm equipment is re- Opt-X Unity Fiber Optic
quired to be located within a two-hour rated enclosure, but the communication be- Migration System
tween these rooms must be maintained during a fire. In a sprinklered building, the Choosing active and passive
proposed language in the 2022 edition would allow cable in conduit if the redundant fire protection systems
communications are separated by a floor assembly, a minimum of one-hour construc- Extended Reach Fiber
tion or at least one-third the maximum diagonal of the notification zone. Applications
7
What to look for in NFPA 72-2022
For the fire alarm room on the highest level, What to look for in
the primary communication pathway could
NFPA 72-2022
enter from the floor below then the redundant SENS MicroGenius 2
Product & Technology
pathway could be routed along this floor to
Overview
the location where the redundant path would
return through the building. The vertical return Energy storage: A
component of energy
would need to be separated by one-third the conservation
maximum diagonal of the floor or located in
A New Approach To High
dissimilar spaces that are separated by a mini- Power Switchmode Battery
mum of one-hour fire-rated construction. Charger Design
Transformer protection is
A short on a communication circuit is a com- essential for reliable power
mon failure when the insulation melts, allow- Opt-X Unity Fiber Optic
ing the conductors to touch and prevent all Migration System
communication from occurring between all devices on Figure 2: Language has been added
Choosing active and passive
to NFPA 72 to require abandoned
that circuit. Isolation devices detect a short circuit be- fire protection systems
fire alarm equipment to be marked
tween conductors and open the circuit to allow commu- “not in service” while it remains Extended Reach Fiber
nications to remain operational except for the segment installed. Courtesy: Arup Applications
between isolation devices where the short is present. Data center facility meshes
Therefore, it is important that isolation is provided either before the first and after last with modern office
device within the rated room containing fire alarm equipment for communication to
remain operational. Stand-alone isolation modules are not required if integral isolation
is provided that provides similar functionality. Class N and X circuits are required to
operate during an open, ground fault and short condition.
As a designer or engineer of a fire alarm system, how do we know the installed fire
8
What to look for in NFPA 72-2022
Since the introduction of prescriptive requirements for mass notification systems in the
2010 edition, a new UL listing has been developed for control units for mass notifica-
tion systems and most fire alarm systems have now been cross listed to the new stan-
dard. Therefore, it is no longer necessary to permit UL 864 for new installations, the
9
What to look for in NFPA 72-2022
standard for control units and accessories for What to look for in
fire alarm systems to be used for mass notifica-
NFPA 72-2022
tion system control units. SENS MicroGenius 2
Product & Technology
Overview
The requirements found in NFPA 72 Section
24.10 for rescue assistance have undergone a Energy storage: A
component of energy
title change and major revision. These systems conservation
are required to be listed to the new UL 2525
A New Approach To High
standard. Rescue assistance systems would be Power Switchmode Battery
required to operate for 24 hours under quies- Charger Design
cent load followed by four hours with all re- Transformer protection is
mote call stations activated and master control essential for reliable power
stations annunciating calls. If these systems Opt-X Unity Fiber Optic
call an off-site location, a verbal message is Migration System
provided to identify the building location be- Choosing active and passive
fore connecting to the remote call station. The fire protection systems
master control station is required to display at least 8 Figure 4: The 2022 edition of NFPA
72 will require a label to identify Extended Reach Fiber
unanswered calls that are prioritized. the indicator function as well as any Applications
equipment that is associated with
Data center facility meshes
the initiating device. Courtesy: Arup
Chapter 14: Inspection, Testing and with modern office
Maintenance
In today’s virtual world, the days of remote (off-site) programming of control equip-
ment is coming. A requirement has been added clarify that when remote programming
is undertaken, a qualified representative must be on-site at the protected premise to
undertake the reacceptance testing following the site-specific software revision.
10
What to look for in NFPA 72-2022
out in the next edition by identifying new require- Opt-X Unity Fiber Optic
Figure 5: Requirements Migration System
ments relative to remote programming of protected premis-
were added to NFPA 72 to
es transmission technologies. A qualified person is required permit field modifications Choosing active and passive
to be on-site at all times during remote programming. Also, to the marking on the fire protection systems
notification appliance as long
notifications need to be made and a test plan in place as as it is completed as per the
Extended Reach Fiber
per the requirements outlined in Chapter 14. manufacturer’s published
Applications
instructions or a permanent
Data center facility meshes
sign is placed adjacent to
with modern office
Chapter 29: Single- and Multiple-Station the notification appliance to
Alarms and Household Signaling Systems indicate multipurpose use of
the appliance. Courtesy: Arup
Regarding the placement of smoke alarms and smoke de-
tectors near cooking appliances, smoke alarms or smoke de-
tectors installed between 10 and 20 feet along a horizontal flow path from a stationary
or fixed cooking appliance must have a transition period before the requirement for
implementation of the latest technology. Before May 1, 2022, these alarms and detec-
12
What to look for in NFPA 72-2022
tors are required to be equipped with alarm silencing means, use photoelectric detec- What to look for in
tion or be listed for resistance to cooking nuisance alarms.
NFPA 72-2022
SENS MicroGenius 2
Product & Technology
Effective May 1, 2022, the smoke alarms and smoke detectors will be required to be
Overview
listed for resistance to cooking nuisance alarms. Similarly, for smoke alarms and smoke
detectors installed between 6 and 10 feet radially from the cooking appliance, a transi- Energy storage: A
component of energy
tion period applies. Before May 1, 2022, the devices must use photoelectric detection conservation
or be listed for resistance to cooking nuisance alarms and on/after May 1, 2022, must
A New Approach To High
comply with the latter. Power Switchmode Battery
Charger Design
Annex I: Color Coded Tagging Program Transformer protection is
A new annex has been added to provide recommendations for color-coded system essential for reliable power
status tagging programs in an effort to establish a level of consistency where these Opt-X Unity Fiber Optic
programs are required by local jurisdictions. The recommendations span tagging for Migration System
installation, service, inspection and testing, deficiencies and impairments. As with all Choosing active and passive
appendices, the material is not part of the enforceable code requirements (unless fire protection systems
modified by local jurisdictions) but are included for informational purposes. Extended Reach Fiber
Applications
Robert Accosta Jr. and Andrew Woodward Data center facility meshes
Robert Accosta Jr. is an associate with Arup and serves as an alternate member of the with modern office
NFPA 72 Technical Committee on Notification Appliances for Fire Alarm and Signaling
Systems. Andrew Woodward is an associate with Arup and serves as a principal mem-
ber of the NFPA 72 Technical Committee on Emergency Communication Systems.
13
SENS MicroGenius 2 Product & Technology Overview
SENS MicroGenius 2
Product & Technology
Overview
Energy storage: A
component of energy
conservation
Transformer protection is
essential for reliable power
14
Energy storage: A component
of energy conservation What to look for in NFPA
72-2022
SENS MicroGenius 2
Energy storage must be embraced as part of energy policy, and captured in Product & Technology
standards such as ASHRAE 90.1 to maximize the environmental and resiliency Overview
benefits of increased renewable energy production Energy storage: A
component of energy
E nergy policy and efficiency standards such as ASHRAE 90.1: Energy Standard for
Buildings Except Low-Rise Residential Buildings define requirements for buildings
that save energy. However, a fundamental shift is happening in energy production that
conservation
A New Approach To High
Power Switchmode Battery
makes it critical that standards address more than energy reduction in buildings. Stan- Charger Design
dards must also address the timing of when that energy is used because not all energy Transformer protection is
is created equally. essential for reliable power
Some regions of the country are in a transition where renewable energy sources have
15
Energy storage: A component of energy conservation
SENS MicroGenius 2
Product & Technology
Overview
Energy storage: A
component of energy
conservation
A New Approach To High
Power Switchmode Battery
Charger Design
Transformer protection is
essential for reliable power
efforts and the falling cost of solar photovoltaics and wind compared to fossil fuel What to look for in NFPA
72-2022
generation facilities.
SENS MicroGenius 2
Product & Technology
This progress, however, does come with some growing pains. For regions with a large Overview
penetration of renewables, some renewable energy sources produce energy when the
Energy storage: A
underlying energy source, such as wind or solar, is available, not when it is needed.
component of energy
Therefore, renewable energy makes it difficult for energy producers to match load to conservation
demand. In some markets there is so much renewable energy production that produc-
A New Approach To High
tion is curtailed due to lack of demand. Power Switchmode Battery
Charger Design
California enacted daily curtailment of solar power in 2019. To be clear, these curtail- Transformer protection is
ments only represent 3% of the 2019 solar energy production, but the trends grow essential for reliable power
each year as more solar capacity is installed.
Opt-X Unity Fiber Optic
Migration System
In the article, “California has too much solar power. That might be good for ratepay-
Choosing active and passive
ers,” the Los Angeles Times reported that at around 1 p.m. May 27, 2019, “Solar plant fire protection systems
operators shut off a record total of about 4,700 megawatts of capacity at the same time
Extended Reach Fiber
— nearly 40% of the entire solar capacity installed on the California grid.” Applications
17
Energy storage: A component of energy conservation
SENS MicroGenius 2
Product & Technology
Overview
Energy storage: A
component of energy
conservation
A New Approach To High
Power Switchmode Battery
Charger Design
Transformer protection is
essential for reliable power
Another way to look at this is that not all energy saved is Figure 2: Shown is the Choosing active and passive
projected growth of renewable fire protection systems
equal. For example, if a new code requirement saves energy
energy production through
in the middle of the night in East Texas, where wind turbines 2050. Courtesy: U.S. Energy Extended Reach Fiber
Information Administration, Applications
produce much more energy than is consumed, were the
Annual Energy Outlook 2020
goals of energy savings realized? Did it improve economic Data center facility meshes
with modern office
resiliency or reduce demand on the international energy
supply chain? Did that saved energy reduce the detrimental environmental effects of
burning fossil fuels?
The same could be said for reducing energy usage during the sunniest part of the day
in southern California, where solar power dominates production.
18
Energy storage: A component of energy conservation
Several codes and standards encourage energy production on-site. For example, the What to look for in NFPA
72-2022
California Energy Commission states that solar will be included in all new homes start-
ing in 2020 and ASHRAE 90.1 provides several exceptions to prescriptive requirements SENS MicroGenius 2
Product & Technology
when the building has on-site renewable energy generation. If the energy generated Overview
by these on-site systems is not consumed on-site, but put back into the grid, it can
Energy storage: A
aggravate the problem.
component of energy
conservation
Therefore, to remain viable in the future, energy standards such as ASHRAE 90.1 must
A New Approach To High
fundamentally change how the standard addresses energy savings to include two mea- Power Switchmode Battery
sures. These standards must consider both energy savings and timing of that energy Charger Design
savings to coincide with the times when the energy savings achieves the underlying Transformer protection is
economic and environmental goals. essential for reliable power
SENS MicroGenius 2
Product & Technology
Overview
Energy storage: A
component of energy
conservation
A New Approach To High
Power Switchmode Battery
Charger Design
Transformer protection is
essential for reliable power
Figure 3 shows the demand and net demand less solar energy production for electri-
cal energy in California for select days in 2020. As the sun goes down at night, solar
generation drops off significantly and ultimately stops altogether — at the same time 20
Energy storage: A component of energy conservation
One solution to benefit both the consumer and the utility is to shift load from high-de-
mand time period to low-demand time period using energy storage systems.
One option for shifting this load in a warm climate is chilled water storage. Consider a
300,000-square-foot health care facility with high cooling loads in a southern climate.
21
Energy storage: A component of energy conservation
While an energy model would typically be used to analyze savings from this load shift,
22
Energy storage: A component of energy conservation
we will keep our analysis in a “full load hours” framework to simplify a discussion that What to look for in NFPA
72-2022
demonstrates the benefits. We first size the chilled water storage tank to reduce the
peak load by about half to 500 tons for all hours during the demand window. This now SENS MicroGenius 2
Product & Technology
establishes three operational periods shown in Figure 5: charging, follow load and Overview
discharge. For this load profile and storage goal, we realize the need to shift about
Energy storage: A
3,000-ton-hours from the peak to the off-peak period.
component of energy
conservation
At 100 gallons of chilled water storage per ton hour of load (14°F delta T), this gives
A New Approach To High
us a 300,000-gallon tank. If we then assume a 10-hour charging period, we need to Power Switchmode Battery
produce 300 tons of chilled water during each hour of the charging period. This stored Charger Design
chilled water would then discharge about 3,000-ton-hours of chilled water load at a Transformer protection is
rate to keep the peak kilowatt as low as possible during the on-peak period (~500 tons essential for reliable power
in this case).
Opt-X Unity Fiber Optic
Migration System
With these new load profiles established, we convert the plant from cooling tonnage
Choosing active and passive
to kilowatt by assuming a 0.8 kilowatt/ton chilled water plant (chiller, primary pumps, fire protection systems
cooling tower and condenser water pumps) efficiency to establish the electrical load
Extended Reach Fiber
profile for each scenario. For simplicity, we assume this same efficiency for the entire Applications
24-hour period.
Data center facility meshes
with modern office
The savings in energy consumption occur each day, five days per week, by shifting the
chilled water production to the lower-rate period. The savings in demand come each
month by shifting 358 kilowatts of demand away from the peak demand period each day.
Note that in addition to the peak demand charge reduction, the “all hours” demand
charge reduction coincides with the peak demand. While it is a lower rate than the de-
mand charge, this example did realize a monthly savings of $1,023 from this reduction
23
Energy storage: A component of energy conservation
Energy storage projects often reduce installed cooling plant capacity since part of
the load is being served by the tank. If 300 tons could be removed in our example at
$2,500 per ton, this would realize a first cost reduction of $750,000 to help fund the
install of the tank. For projects with backup generator required, chilled water storage
often allows a reduction in generator size, providing additional first-cost benefit.
24
Energy storage: A component of energy conservation
This example demonstrates an approach to energy cost savings using the ASHRAE What to look for in NFPA
72-2022
90.1 adopted TOU rate. TOU rates vary across the country; some regions have higher
demand charges for a shorter time window that would realize much higher savings. SENS MicroGenius 2
Product & Technology
The goal is to shift the load from a more critical five-hour window (4 to 9 p.m.) when Overview
the load is increasing and solar PV generation is declining. In this scenario, the facility
Energy storage: A
could shift that load to the night period as shown in the ASHRAE TOU example or shift
component of energy
it to the period when excess solar PV energy is available. conservation
A New Approach To High
That decision could be made on a cost basis if rates are lower during a period of ex- Power Switchmode Battery
cess solar PV. It could also be made on a carbon basis if the grid mix during the day Charger Design
with excess solar PV has lower carbon content than the grid mix at night when no solar Transformer protection is
PV is available. essential for reliable power
This will result in the lowest total energy cost by reducing the need for high-cost and
less environmentally friendly energy production methods to satisfy peak loads.
25
Energy storage: A component of energy conservation
The ability of energy storage systems to meet these goals depends upon several fac- What to look for in NFPA
72-2022
tors including selection and application. For example: a compressed air system, due to
the complexity of the plant, is likely to be applied at the utility or grid. Batteries can be SENS MicroGenius 2
Product & Technology
effectively applied to a building with on-site electrical power generation if the power Overview
cannot be consumed immediately.
Energy storage: A
component of energy
According to a 2019 article, “Lithium-Ion Battery Prices are Declining, Powering conservation
Growth and Opportunity in the U.S. Energy Storage Market,” the cost of batteries
A New Approach To High
dropped by 73% from 2013 to 2018. If this trend continues, batteries will be effective Power Switchmode Battery
tools for energy storage in many applications. Water and ice storage can be applied to Charger Design
many chilled water systems, providing redundancy as well as storage benefits. ASHRAE Transformer protection is
published the second edition of the Updating Cool Thermal Storage Techniques in essential for reliable power
2019 and Guideline 21: Guide for the Ventilation and Thermal Management of Batter-
Opt-X Unity Fiber Optic
ies for Stationary Applications in 2018 to help practitioners evaluate and apply these Migration System
systems.
Choosing active and passive
fire protection systems
Energy storage Extended Reach Fiber
The purpose statement for ASHRAE 90.1 is: To establish the minimum energy efficiency Applications
requirements of buildings other than low-rise residential buildings for: Data center facility meshes
with modern office
• Design, construction and a plan for operation and maintenance.
To further this purpose the standards committee established an energy storage work-
ing group to investigate where storage should be part of the total energy savings solu-
26
Energy storage: A component of energy conservation
was created in response to the 1970s global energy crisis with the goal to reduce de- What to look for in NFPA
72-2022
pendence on international supply for energy. Over the intervening years, society has
benefited from a building energy standard that reduced energy usage by more than SENS MicroGenius 2
Product & Technology
50% from the minimum requirements established in 1975 to the most recent require- Overview
ments in 2019. In the intervening years, it has also become clear that energy conser-
Energy storage: A
vation produced a positive impact on the environment through reduction in demand
component of energy
for power plants and reduced consumption of fossil fuels. The positive environmental conservation
impact of conservation is just as critical to society as the original purpose of achieving
A New Approach To High
economic resiliency that birthed the standard. Power Switchmode Battery
Charger Design
Adam McMillen and Sean A. Smith Transformer protection is
Adam McMillen is director of sustainability at IMEG Corp. Sean A. Smith is chief engi- essential for reliable power
neer for Trane Technologies.
Opt-X Unity Fiber Optic
Migration System
28
A New Approach Abstract
Operating at high frequency, switchmode power con-
To High Power
version outperforms line frequency (50 or 60 Hz) power
conversion topologies such as SCR and controlled fer-
roresonant in nearly every way. Switchmode technology
Battery Charger
standards compliance. Switchmode converters are typical-
ly modular and hot-swappable, meaning that field repair
can be performed faster and by less skilled staff than is
Introduction
William Kaewert & Sam Coleman Switchmode power conversion technology dominates nearly
every segment of the economy, including demanding aero-
Stored Energy Systems LLC
space and military power systems that impose requirements
Longmont, Colorado
A New Approach To High Power Switchmode Battery Charger Design
more demanding than those imposed by power utilities or industry. Switchmode con- What to look for in NFPA
72-2022
verters are, for example, successfully hardened against the effects of frequent lightning
strikes on aircraft, against the effects of nuclear electromagnetic pulse in warfighting SENS MicroGenius 2
Product & Technology
applications, and against the effects of severe vibration and ionizing radiation in launch Overview
vehicles and spacecraft. Success in these applications demonstrates two things: first,
Energy storage: A
there is no fundamental impediment to employing switchmode technology in any appli- component of energy
cation; second, that application success depends on the ability of the manufacturer to conservation
understand, document, design, and manufacture the product to survive the environmen-
A New Approach
tal and performance requirements of the customer’s application. To High Power
Switchmode Battery
In industrial and power utility applications the reasons for the slow pace of adoption of Charger Design
switchmode chargers seem to include: Transformer protection is
essential for reliable power
• Incompatibility of most switchmode chargers with 480-volt 3-phase AC supplies Opt-X Unity Fiber Optic
Migration System
• Failure in many cases to sufficiently harden switchmode chargers against AC-borne Choosing active and passive
overvoltage stresses fire protection systems
Switchmode converters are inherently more vulnerable to mains-borne electrical tran- What to look for in NFPA
72-2022
sients than line frequency converters. This is because power semiconductors in switch-
mode converters are located upstream of the converter’s power transformer, versus SENS MicroGenius 2
Product & Technology
downstream of the transformer in most line frequency designs. This vulnerability can Overview
be addressed in switchmode converters by employing the same strategy as that used
Energy storage: A
in aerospace and military systems: multiple layers of defense. component of energy
conservation
Forced air cooling boosts packaging density and cuts weight and cost in electronic de-
A New Approach
vices. Even with a conversion efficiency of 95% a 7 KW power converter creates 368 watts To High Power
of waste heat that must be transported from internal components to the environment. Switchmode Battery
Because fans typically fail before power electronics, fans are perceived as an Achilles Charger Design
Heel of power converters. The solution employed for years in nearly all higher power Transformer protection is
UPS and power supplies is to provide redundant fans equipped with failure alarms. essential for reliable power
power. The longer during each cycle the SCR bridge is turned on, the more power is What to look for in NFPA
72-2022
transferred. The frequency at which this duty cycle operates is governed by the fre-
quency of the AC power source to which the charger is connected. It is either 50 Hz or SENS MicroGenius 2
Product & Technology
60 Hz. Overview
Energy storage: A
The size and weight of the charger’s isolation transformer is determined by the fre- component of energy
quency of the AC supply. There is a roughly linear relationship between the size and conservation
weight of a transformer and its operating frequency. This property enables the use of
A New Approach
less iron in the transformer core and fewer wire turns as transformer operating frequen- To High Power
cy is increased. Switchmode Battery
Charger Design
Switchmode converters exploit this principle by increasing the frequency at which all Transformer protection is
magnetic devices in the converter operate. Transformers and inductors in switchmode essential for reliable power
chargers are vastly smaller and lighter than comparable magnetic components in SCR Opt-X Unity Fiber Optic
chargers because the switchmode converter operates at frequencies several hundred Migration System
times higher than the SCR charger. Choosing active and passive
fire protection systems
Incompatibility with 480-volt 3-phase AC supplies Extended Reach Fiber
Most “industrial” (120 & 240-volt DC nominal) switchmode chargers are derived from Applications
48-volt DC telecom type rectifiers that are built in high volume. These chargers can be Data center facility meshes
inexpensive and perform well, provided they are installed in protected environments with modern office
and supplied with single phase 208 or 240-volt AC. Some single phase switchmode
chargers are rated for AC input up to 320 volts, meaning that they potentially could be
operated on a 277/480-volt system by employing the neutral. In North America, howev-
er, the neutral conductor is only infrequently provided in 480-volt 3-phase systems.
32
A New Approach To High Power Switchmode Battery Charger Design
Most industrial facilities employ 480 VAC, typically without neutral, to supply larger What to look for in NFPA
72-2022
loads such as high-powered battery chargers. Some three-phase grounding schemes,
such as corner grounding, increase line to chassis voltage stresses on the 480-volt load SENS MicroGenius 2
Product & Technology
and require additional insulation between line and chassis. This in turn requires com- Overview
ponents, including breakers, to be rated for corner grounding. Powering switchmode
Energy storage: A
chargers not natively rated for 480-volt operation from a 480-volt source without neu- component of energy
tral requires use of a heavy and costly stepdown transformer ahead of the chargers. conservation
Including a 60 Hz stepdown transformer negates much of the weight, size, and efficien-
A New Approach
cy advantages of switchmode technology. To High Power
Switchmode Battery
Advances in power semiconductor technology and cost now enable design of switch- Charger Design
mode chargers that operate at high voltages. Careful exploitation of these devices Transformer protection is
allows conversion of 480 volt 3-phase AC to DC exceeding 500 volts or more at effi- essential for reliable power
ciencies of 95% and better. Opt-X Unity Fiber Optic
Migration System
Problems related to fan-forced cooling Choosing active and passive
IEEE 1613 has sometimes been cited as justification for prohibiting cooling fans in fire protection systems
power electronics employed at power generation sites and in substations. This stan- Extended Reach Fiber
dard simply states that, “Devices meeting this standard shall be convection cooled and Applications
shall not include internal fans or any other means of forced air circulation.” Data center facility meshes
with modern office
There are two reasons this argument fails for battery chargers:
2. Three of the four most popular utility charger brands employing SCR power con- What to look for in NFPA
72-2022
version, all of which are installed in both substation and power plant environ-
ments, rely on forced cooling in their higher-powered models. Moreover, all three SENS MicroGenius 2
Product & Technology
of the most commonly used brands of industrial (not computer room) UPS in pow- Overview
er plants employ forced cooling. If end users were reluctant to rely on cooling fans
Energy storage: A
this prevalence of forced cooling would not exist. component of energy
conservation
Rather than discount the IEEE 1613 prohibition of forced cooling out of hand, we
A New Approach
should seek to understand the underlying issues. Solving real and perceived problems To High Power
might enable many more users to enjoy the significant benefits in size, weight, cost Switchmode Battery
and packaging that forced cooling enables. Charger Design
Transformer protection is
Fan reliability essential for reliable power
The first problem with forced cooling is the fan itself. Parts count reliability predic- Opt-X Unity Fiber Optic
tions (e.g. Mil-Std; Bellcore) show that fan failure rates significantly exceed those of Migration System
electronic components. This also passes the reasonableness test because the fan Choosing active and passive
is the only continuously moving part in most electronic products and therefore has fire protection systems
a well-known wear-out mechanism. A charger shuts down when its cooling fan fails Extended Reach Fiber
either because of component failure from thermal overstress, or because the charger Applications
contains protection against thermal overstress that automatically reduces its output Data center facility meshes
power limit to a very low value. Both outcomes are unacceptable in mission-critical with modern office
applications.
The importance of air filtration to fan reliability must be emphasized. A failure mode
and effect analysis (FMEA) for commercial PC cooling fans documents that, “dust is the
main cause of the cooling fan failure. This leads to overheating and eventually to loss
34
A New Approach To High Power Switchmode Battery Charger Design
of the system because of air flow reduction. This cause is due to the fact that the users What to look for in NFPA
72-2022
don’t perform proper and timely maintenance.”1
SENS MicroGenius 2
Product & Technology
1
A Failure Mode and Effect Analysis (FMEA) for a Commercial PC Cooling Fan; Cretu et. al; Acta
Overview
Electrotechnica, Volume 56, Number 5, 2015
Energy storage: A
component of energy
Although high-pow- conservation
ered SCR or switch-
A New Approach
mode power con-
To High Power
verters are not PCs, Switchmode Battery
the technology Charger Design
of fans, including
Transformer protection is
housing, fan blade, essential for reliable power
motor, bearing
Opt-X Unity Fiber Optic
system (including Migration System
magnetic bearings),
Choosing active and passive
PWM drive and wire harness, is more similar than different. Figure 4: Leading causes of fan fire protection systems
Airborne dirt is a problem for all fan cooled systems. failure in computers
Extended Reach Fiber
Applications
Fan-forced deposition of atmospheric contaminants onto Data center facility meshes
internal circuitry with modern office
Cooling fans force large quantities of dust, dirt and other airborne matter into the de-
vice being cooled. In heavier industrial and outdoor environments, the contamination
problem is much worse because these atmospheres can contain corrosives, conductive
dirt and salt fog. These contaminants can accumulate quickly on circuit boards and
on electronic components, creating two types of failures. Contamination on printed
35
A New Approach To High Power Switchmode Battery Charger Design
36
A New Approach To High Power Switchmode Battery Charger Design
2. Filter properties: The air filter needs to be effective, inexpensive, reusable, offer rea- Extended Reach Fiber
Applications
sonably long cleaning intervals, and be easy and safe for non-technical staff to clean.
Data center facility meshes
with modern office
3. N+1 fans are necessary so that that cooling performance is maintained should
one fan fail.
4. Fan properties: high quality, rated for high temperature, employing a premi-
um bearing system, and driven at variable speed, so that fans normally turn at
life-prolonging slow speed. 37
A New Approach To High Power Switchmode Battery Charger Design
Figure 8 below is a front view of one rectifier module (either 140VDC, 50A or 280VDC,
25A) with washable foam air filter and filter retainer removed. Cleaning this filter is no
38
A New Approach To High Power Switchmode Battery Charger Design
SENS MicroGenius 2
Product & Technology
Overview
Energy storage: A
component of energy
conservation
fan tachometers, ammeter and barometric pressure Figure 10: Side view of air flow A New Approach
sensors. Indication of cooling system problem is in-
isolated from electronic components. To High Power
Color indicates relative velocity
Switchmode Battery
tegrated with other system alarms and presented
Charger Design
in plain language on the charger status display, via alarm contacts and via network
Transformer protection is
interface.
essential for reliable power
• High power density is enabled by forced cooling, but without risk of atmospheric
contamination of circuit boards and components. This eliminates the problem of
premature dirt-induced failures that exist in other forced-cooled power converters. 40
A New Approach To High Power Switchmode Battery Charger Design
This design protects circuit cards from dirt even when users neglect to reinstall the What to look for in NFPA
72-2022
air filter.
SENS MicroGenius 2
Product & Technology
• Enclosing power electronics inside Faraday cages provides excellent inherent im- Overview
munity to external radio frequency (RF) fields. The only pathway for ingress of RF
Energy storage: A
is via conduction on input, output and signal connections, protection of which is component of energy
discussed earlier. conservation
A New Approach
• Converter RF emissions that are inherent to all power converters are contained To High Power
within the Faraday cages such that despite its high power rating the RF emissions Switchmode Battery
from this design are low. Charger Design
Transformer protection is
Summary essential for reliable power
Most switchmode battery chargers for industrial and power utility use have been con- Opt-X Unity Fiber Optic
verted directly from 48-volt telecom power products. A small number of switchmode Migration System
chargers have improved upon these telecom designs by employing multiple fans and Choosing active and passive
by complying with power utility electrical transient standards. Few existing switchmode fire protection systems
chargers operate from 480-volt, 3-phase, 3-wire AC. Extended Reach Fiber
Applications
A clean-sheet approach to power conversion for battery charging in challenging envi- Data center facility meshes
ronments is presented. Central to the design requirements for this new approach are with modern office
employing 480-volt AC input without requirement for neutral, surviving the electrical
and atmospheric contamination environments of industrial and power utility sites, and
improving resilience of forced cooling systems.
41
Transformer protection is essential
for reliable power What to look for in NFPA
72-2022
SENS MicroGenius 2
Transformer protection is vital to ensure that one of the most expensive and Product & Technology
important pieces of equipment in a power system can stay in service Overview
Energy storage: A
U nderstanding the stresses and faults that can damage a transformer and how to
protect against them is an important design consideration for electrical engineers.
Without proper protection, one of the most important components of an electrical sys-
component of energy
conservation
The use of the word “transformer” refers to electromechanical power transformers, ex- Transformer protection
cept where potential transformers or current transformers are directly discussed. Auto- is essential for reliable
transformers or emerging transformer technologies, such as solid-state inverter-based
power
transformers, present their own unique opportunities and challenges and as such, are Opt-X Unity Fiber Optic
Migration System
not discussed here.
Choosing active and passive
fire protection systems
Standards and codes
All electrical designs and construction must adhere to applicable standards and codes. Extended Reach Fiber
Applications
The following standards and codes relate to transformer protection requirements and
industry standard recommendations. Data center facility meshes
with modern office
42
Transformer protection is essential for reliable power
• IEEE Standard 242-200: IEEE Recommended Practice for Protection and Coordina- What to look for in NFPA
72-2022
tion of Industrial and Commercial Power Systems, Chapter 11: Transformer Protec-
tion (Buff Book). SENS MicroGenius 2
Product & Technology
Overview
• NFPA 70: National Electrical Code, Article 450, transformers and transformer vaults.
Energy storage: A
component of energy
• Maximum overcurrent protection requirements (more than 1,000 volts): NEC Table conservation
450.3(A). A New Approach To High
Power Switchmode Battery
• Maximum overcurrent protection requirements (less than 1,000 volts): NEC Table Charger Design
However, there are cases in which the heat can become too much for the transformers’
cooling system, slowly or quickly damaging the transformer. This can happen due to
several reasons, including a lightning strike falling close to a transformer and causing
a voltage surge or an overload of demand power forcing the transformer beyond its
rated kilovolt amperes. 44
Transformer protection is essential for reliable power
These will cause excessive heating, which will cause premature deterioration of equip- What to look for in NFPA
72-2022
ment insulation. This deterioration is within the transformer and not easily identifiable.
As the transformer deteriorates further, it will become more vulnerable to short circuit SENS MicroGenius 2
Product & Technology
conditions. An uninterrupted short circuit can cause permanent irreparable damage to Overview
the transformer and potentially result in severe injury or loss of life. For these reasons,
Energy storage: A
it is important to implement protection strategies when designing an electrical system component of energy
with a transformer. conservation
or magnetism created by the electric current. For larger currents or voltages, protec- Choosing active and passive
tive relays are used to sense a fault and operate the circuit breaker. Once a fault is fire protection systems
detected, the circuit breaker will open the contacts to interrupt the circuit, based on its Extended Reach Fiber
time-current curve, which is dependent on the settings of the breaker chosen. Circuit Applications
breaker contacts can be opened using a spring, compressed air, thermal expansion or Data center facility meshes
a magnetic field. with modern office
The benefit of using a circuit breaker is the ability to reuse the device after it is tripped
simply by reclosing the contacts. A disadvantage comes from the process of opening
contacts. At high voltages or currents, an arc is created when interrupting the circuit.
45
Transformer protection is essential for reliable power
The process of interrupting a fault with a fuse is different from that of a circuit breaker What to look for in NFPA
72-2022
and simpler in function. The function of a fuse is to melt when too much current passes
through it, thereby opening the circuit and interrupting the flow of current. The pro- SENS MicroGenius 2
Product & Technology
cess can be fast and efficient, however, once the fuse melts down and stops the current Overview
flow, it is destroyed and must be replaced. The advantage of using fuses comes from
Energy storage: A
how quickly they work, removing high fault currents before they can become a problem component of energy
and preventing the creation of arcing currents when clearing a fault. conservation
for transformers of different ratings. These are broken down into two tables: Table Transformer protection
450.3(A), for transformers greater than 1,000 volts and Table 450.3(B) for transformers is essential for reliable
at 1,000 volts and less. power
Opt-X Unity Fiber Optic
In Table 450.3(A), there is a primary protection column and secondary protection col- Migration System
umn. The determining factor for the primary protection is: Choosing active and passive
fire protection systems
• What OCPD is being used (fuse or circuit breaker). Extended Reach Fiber
Applications
• The impedance of the transformer. Data center facility meshes
with modern office
• Whether the transformer is in a supervised location.
For secondary protection, the same parameters apply, except the section is split be-
tween “more than 1,000 volts” and “1,000 volts or less.” In NEC Table 450.3(B), there is
also a primary protection and secondary protection column, but the determining fac-
46
Transformer protection is essential for reliable power
tors are the currents and whether both primary and secondary protection are needed. What to look for in NFPA
72-2022
The determining currents are “currents of 9 amperes or more,” “currents less than 9
amperes,” and “currents less than 2 amperes. SENS MicroGenius 2
Product & Technology
Overview
An additional NEC requirement for secondary protection is that no more than six cir-
Energy storage: A
cuit breakers or sets of fuses shall be connected to a transformer in parallel. The total component of energy
device ratings of these circuit breakers and/or fuses cannot exceed the allowed value conservation
of a single overcurrent device. A New Approach To High
Power Switchmode Battery
Another aspect of overcurrent protection to consider when designing a system is time Charger Design
current curves. When putting OCPDs on the transformer secondary and primary sides, Transformer protection
the tripping parameters must be set for each device. For instance, if a fuse is on the is essential for reliable
secondary and a circuit breaker is on the primary, it may be ideal to trip the circuit power
breaker to prevent the fuse from blowing even though these protective devices are Opt-X Unity Fiber Optic
in-series and not required to be coordinated; however, if there are multiple secondary Migration System
protective devices, it may not be ideal to trip a circuit breaker for a single line fault. Choosing active and passive
fire protection systems
Sometimes the best solution can be a compromise in which the circuit breaker will Extended Reach Fiber
open and reclose when a fault occurs, giving the fault a chance to resolve itself before Applications
blowing the fuse of that line. See Figure 1 for a TCC demonstrating important trans- Data center facility meshes
former protection parameters. with modern office
The secondary and primary OCPDs are not the only ones to consider. All OCPDs down-
stream of the transformer and upstream of the transformer must be considered. A TCC
helps with the design of this process by having the circuit breaker and/or fuse settings
graphed logarithmically. The time, in seconds, represents the Y-axis and the current, in
47
Transformer protection is essential for reliable power
of two or more currents from CTs installed around a given piece of equipment. If the What to look for in NFPA
72-2022
currents entering the zone of protection established by the CTs doesn’t equal the cur-
rents leaving that zone of protection, it likely indicates an internal fault and the differ- SENS MicroGenius 2
Product & Technology
ential relay will operate. While differential protection for buses may be straightforward, Overview
differential protection for transformers requires substantially more consideration due
Energy storage: A
to phase shifting, difference in current magnitudes between the primary and second, component of energy
transformer inrush and other parameters. conservation
ta winding in wye and on a wye winding in delta, incorporating auxiliary CTs, harmonic Transformer protection
restraint relays or other methods. An example of such a setup is shown in Figure 2(a). is essential for reliable
power
Modern microprocessor-based transformer differential relays consider many of these Opt-X Unity Fiber Optic
challenges and handle them internally. Instead of calculating the perfect CT ratios to Migration System
match the primary and secondary currents, simply input the CT ratios and transformer Choosing active and passive
primary and secondary voltages into the relay. Instead of ensuring one set of CTs is fire protection systems
wired in delta and another in wye, simply input the transformer winding characteristics. Extended Reach Fiber
An example of such a setup is shown in Figure 2(b). Applications
While this current will vary depending on the transformers magnetic properties when it What to look for in NFPA
72-2022
was last de-energized, it can be upward of 12 times the nominal primary full-load am-
perage of the transformer. Additionally, while the core losses of the transformer remain SENS MicroGenius 2
Product & Technology
more or less the same after inrush, the copper losses of the transformer will vary in Overview
proportion to the loading of the transformer, i.e., that there is a greater expected dif-
Energy storage: A
ference in the primary and secondary current at the currents increase. Adding in other component of energy
sources of error such as potential transformers or even unavoidable differences in the conservation
components themselves, one can see that a simple yes/no question of do the currents A New Approach To High
match is not sufficient. Power Switchmode Battery
Charger Design
The most common way to account for these challenges is to use a restraint current and Transformer protection
operation current, often with a slope or curve instead of a direct proportional compar- is essential for reliable
ison of the primary and secondary currents. Though different methods are available, power
operation current is often the vector sum of the measured currents while the restraint Opt-X Unity Fiber Optic
current is often the sum of the measured current magnitudes. In such a scheme, during Migration System
an external fault, the operate current will be approaching zero while the restraint current Choosing active and passive
will be twice the nominal. As noted above, transformer inrush current is composed of a fire protection systems
significant portion of second-harmonic content, as such, many differential schemes also Extended Reach Fiber
include second-harmonic restraint or blocking to increase the sensitivity of the relay. Applications
Nonelectrical/mechanical fault detection systems — When liquid-cooled trans- What to look for in NFPA
72-2022
formers experience a fault, gases are released from the liquid, which in turn affects the
pressure of the liquid and other gases within the transformer. While these gases are SENS MicroGenius 2
Product & Technology
often analyzed as part of regular electrical testing and maintenance and can yield an Overview
abundance of data based upon the types and percentages of gases released, the pres-
Energy storage: A
ence of gases or changes in pressure can also be used for more immediate protection. component of energy
conservation
How the gases or pressure may be detected vary depending on the physical construc- A New Approach To High
tion of the transformer, i.e., whether it is a sealed main tank or a main tank with a con- Power Switchmode Battery
servator. The physical construction of a transformer may often decide the type of pres- Charger Design
sure- or gas-based protection that can be used as well as where the relays or sensors Transformer protection
are located. is essential for reliable
power
Gas-and pressure–based protection — The Bucholz relay is probably the most well- Opt-X Unity Fiber Optic
known form of gas-based protection for transformers, though it is often used as an Migration System
alarm to notify personnel of a potential issue and not to directly trip a transformer’s Choosing active and passive
upstream protection. This type of relay — at its most simple, a float/level switch — is fire protection systems
installed to accumulate all gas rising from a transformer’s main tank into its conservator Extended Reach Fiber
tank. Low–level faults or simple overloading will result in a slow accumulation of gas, Applications
while high–magnitude faults will cause oil to move rapidly through the relay. Data center facility meshes
with modern office
Sudden pressure relays are used to sense the rapid change in liquid pressure that may be
caused when an internal fault vaporizes some of the cooling liquid. As the pressure of a
liquid is affected by its temperature, these types of relays are often built with multiple stag-
es that may automatically adjust their sensitivity based on the temperature of the cooling
liquid.
51
Transformer protection is essential for reliable power
temperature detectors installed between the transformer windings and enclosure. What to look for in NFPA
72-2022
For liquid-type transformers, a simple thermometer may be installed. Both dry- and
liquid-cooled transformers may have individual thermal relays. Regardless of the type SENS MicroGenius 2
Product & Technology
installed, temperature sensors may be used to alarm and alert staff, enable another Overview
stage of cooling to run or trip the transformer’s primary protection device.
Energy storage: A
component of energy
Deploying protection schemes conservation
This case study presents a generic 13.8 kilovolt-480/277 volt 2.5/3 millivolt amperes oil- A New Approach To High
filled transformer and provides examples of how the 50/51 and 87T protection schemes Power Switchmode Battery
Charger Design
described may be deployed. For this case study, we will assume the transformer is not in-
stalled in a supervised location. The following characteristics are given for the transformer: Transformer protection
Oil natural/air natural stage: 2.5 millivolt amperes is essential for reliable
power
Oil natural/air fan stage: 3.0 millivolt amperes Opt-X Unity Fiber Optic
Migration System
53
Transformer protection is essential for reliable power
Primary full-load amperage, with fans: I_(PRI,ONAF)=S_(MVA,ONAF)/(V_LL × √3) = What to look for in NFPA
72-2022
(3.0×10^6 VA)/(13.8 ×10^3 V × √3) =125.5 A
SENS MicroGenius 2
Product & Technology
IPRI,ONAF=SMVA,ONAFVLL × 3–√ = 3.0×106 VA13.8 ×103 V × √3 =125.5 AIPRI,ON- Overview
AF=SMVA,ONAFVLL × 3 = 3.0×106 VA13.8 ×103 V × √3 =125.5 A
Energy storage: A
component of energy
Secondary full-load amperage: I_(SEC,ONAN)=S_(MVA,ONAN)/(V_LL × √3) = conservation
(2.5×10^6 VA)/(480 V × √3) =3007.0 A A New Approach To High
Power Switchmode Battery
Secondary full-load amperage, with Fans: I_(SEC,ONAF)=S_(MVA,ONAF)/(V_LL × √3) Charger Design
Transformer protection
NEC Table 450.3(A) also provides guidance on is essential for reliable
the secondary protection of the transformer. For power
a transformer with primary voltage 1,000 volts or Opt-X Unity Fiber Optic
less, a circuit breaker or fuse is permitted to be Migration System
rated no more than 125% of the rated current. Choosing active and passive
In this case, 125% of the secondary FLA equates fire protection systems
to 3758.8 amperes. As this value does not corre- Extended Reach Fiber
spond to a standard rating or setting, the next Applications
higher standard rating is permitted. For most Data center facility meshes
manufacturers, this would be 4,000 amperes. A with modern office
Figure 3: This shows 50/51
CT ratio of 4,000:5 should be acceptable. overcurrent protection. Courtesy
of CDM Smith
An instantaneous pickup may not be necessary if the relay curve and time delay are What to look for in NFPA
72-2022
set as described. The differential protection will provide the quickest isolation of the
transformer during arc flash events; if the bus being fed by the transformer has differ- SENS MicroGenius 2
Product & Technology
ential protection or other protections/procedures to mitigate the high incident ener- Overview
gy present at the lineside of the main device, eliminating the instantaneous pickup
Energy storage: A
setting of the primary and second overcurrent protection could ease coordination component of energy
with downstream overcurrent protective devices. The protection of the conductors conservation
and downstream electrical equipment should also be considered when selecting pro- A New Approach To High
tective device settings. Power Switchmode Battery
Charger Design
For this example, the conductors are sized greater than the transformer ratings and the Transformer protection
downstream overcurrent equipment selectively coordinates with these settings. is essential for reliable
power
To ensure the CTs used for the more sensitive differential elements do not saturate, the Opt-X Unity Fiber Optic
CT ratios for the differential protection scheme are often chosen to be greater than Migration System
that of the main CTs. It is often recommended that these CTs also have an accuracy rat- Choosing active and passive
ing of C200 or higher. For this example, we will assume that it was confirmed through fire protection systems
CT burden calculations that the differential CT ratios could match the main/overcurrent Extended Reach Fiber
CT ratios. We will also assume the differential relay accounts for the delta-wye polarity Applications
shift and the difference in the CT ratios. Different manufacturers implement differential Data center facility meshes
protection schemes in unique ways and the actual relay’s instruction manual should with modern office
always be referenced when determining settings.
Will McGugan, PE, CDM Smith, Raleigh, N.C.; and Joshua Hunter, CDM Smith,
Orlando, Fla.
Will McGugan is an electrical engineer at CDM Smith, focusing in the design and analy-
sis of electrical power systems. Joshua Hunter is an electrical engineer at CDM Smith. 57
Opt-X Unity Fiber Optic Migration System
SENS MicroGenius 2
Product & Technology
Overview
Energy storage: A
component of energy
conservation
Transformer protection is
essential for reliable power
58
Choosing active and passive fire
protection systems What to look for in NFPA
72-2022
SENS MicroGenius 2
A combination of active and passive fire protection systems is needed to Product & Technology
address the factor of human behavior in the built environment Overview
Energy storage: A
T o construct and maintain a building that is safe for occupants and properly pro-
tects the building’s commodities, a combination of active and passive fire protec-
tion systems is needed to address the factor of human behavior in the built environ-
component of energy
conservation
Instead, architects, engineers, building owners and code officials use a balance of pas- Opt-X Unity Fiber Optic
Migration System
sive and active fire protection systems to define what constitutes a building that meets
expectations of the building code to preserve safety of the public and maintain prop- Choosing active and
erty protection. passive fire protection
systems
But what is the level of safety most dependent on? People. The constant maintenance Extended Reach Fiber
of the building’s fire protection systems and whether people actually evacuate the Applications
building when told to do so determines if the life safety systems operate as intended. Data center facility meshes
with modern office
SENS MicroGenius 2
Product & Technology
Overview
Energy storage: A
component of energy
conservation
and active and passive systems form the foundation for peo- Figure 1: This shows the A New Approach To High
spectrum of passive and Power Switchmode Battery
ple’s trust in the safety of buildings that they occupy. Charger Design
active fire protection
systems and their
Transformer protection is
From fire barriers to sprinklers, building owners, designers approximate position on
essential for reliable power
the scale in relation to other
and building occupants often have strong opinions as to
systems. Courtesy: Simpson Opt-X Unity Fiber Optic
which types of systems are truly necessary and provide value. Gumpertz & Heger Migration System
On one side is a recognition that buildings and their systems
Choosing active and
age and experience maintenance issues, which can cause systems to degrade or fail.
passive fire protection
systems
On the other side is a sense that building owners and designers are being asked to
Extended Reach Fiber
include too many systems to ensure occupant safety, creating complexity and resulting Applications
in unnecessary expense. There are varying degrees of understanding how active and
Data center facility meshes
passive systems work and their effectiveness and thus these systems will be defined for
with modern office
the specific use.
fire event starts and to assist in safe occupant What to look for in NFPA
72-2022
evacuation during a fire event. The impor-
tance of maintaining these passive systems is SENS MicroGenius 2
Product & Technology
critical in preventing a fire that starts in one Overview
portion of the building from spreading into
Energy storage: A
adjacent portions of the building. component of energy
conservation
Systems include physical barriers in the A New Approach To High
building, such as firewalls, fire and smoke Power Switchmode Battery
barriers, fire and smoke partitions and even Charger Design
instance with a fire barrier. It is hard to confirm that every portion of the barrier remains What to look for in NFPA
72-2022
intact and that there are no underlying weaknesses or connection points to adjacent
horizontal or vertical assemblies, especially when a building remains in use. Maintain- SENS MicroGenius 2
Product & Technology
ing fire barriers is a constant battle in places like corridor walls, since this is often the Overview
best location to run a new information technology cable or to create a new penetration
Energy storage: A
for the electrical outlet required in a room adjacent to the corridor. component of energy
conservation
There are certain ways that facilities can help to prevent some of these carelessly A New Approach To High
placed penetrations. Fire barriers and partitions could be marked above a drop ceiling Power Switchmode Battery
or in mechanical equipment rooms to signify the importance of the wall, including the Charger Design
rating to help show the importance of a firestopping system. Other facilities that have Transformer protection is
more regulation may require any contractors doing work to obtain an internal firestop- essential for reliable power
ping permit to better regulate the creation of penetrations. Opt-X Unity Fiber Optic
Migration System
Active systems also have some drawbacks to their usefulness. Building owners and ar- Choosing active and
chitects constantly criticize sprinklers for their cost, difficulty of design installation and passive fire protection
maintenance. Plus, once installed, sprinklers do not provide readily apparent benefits systems
like a heating, ventilation and air conditioning system or electrical system; the benefit Extended Reach Fiber
of sprinklers is apparent only in the rare event that a fire takes place. Applications
62
Choosing active and passive fire protection systems
63
Choosing active and passive fire protection systems
The reliability of a passive system is higher, but What to look for in NFPA
72-2022
is often kept in check by the active systems that
also protect the building. For example, if a fire SENS MicroGenius 2
Product & Technology
barrier (passive system) has too many penetra- Overview
tions that are not firestopped and allows the
Energy storage: A
passage of heat and toxic gas from one com- component of energy
partment to another, the sprinkler system (active conservation
system) will activate and is able to contain the A New Approach To High
fire from spreading throughout the building. Power Switchmode Battery
Charger Design
passive fire protection systems in building design. Unfortunate fire events that have What to look for in NFPA
72-2022
caused loss of life and property damage have led to the industry to periodically rethink
how buildings are constructed. This includes how code requirements shall be modi- SENS MicroGenius 2
Product & Technology
fied and how passive and active systems being installed in new construction shall be Overview
designed. Different passive and active systems are often explored and/or criticized by
Energy storage: A
certain industries based on the necessity of the systems and the cost impacts during component of energy
construction versus the effectiveness of those systems. conservation
and reconsider whether these materials should be used at all in buildings. Another Transformer protection is
example of materials used in passive systems currently under investigation is wood in essential for reliable power
tall buildings. The fire protection industry is currently doing extensive research on tall Opt-X Unity Fiber Optic
wood buildings to determine if using wood beams and columns, as opposed to steel, Migration System
can provide a similar fire-resistance rating and structural support to buildings. Choosing active and
passive fire protection
Along with this research, the 2021 edition of the International Building Code will provide systems
three new construction types that will permit wood construction up to 18 stories tall. Al- Extended Reach Fiber
though testing has confirmed that the charring on wood members can provide the same Applications
fire-resistance rating as structural steel columns, some local municipalities are hesitant to Data center facility meshes
approve the design and construction of tall wood buildings within their jurisdiction. with modern office
view of sprinkler systems. This has resulted in build- What to look for in NFPA
72-2022
ing owners and operators hesitant to agree to the
use of such systems. Places like New York City have SENS MicroGenius 2
Product & Technology
instituted retroactive sprinkler requirements on Overview
business buildings taller than 100 feet. This has a
Energy storage: A
large cost impact to owners and developers, but component of energy
increases the level of safety for occupants. conservation
66
Choosing active and passive fire protection systems
In some cases, smoke control is used to pressurize floor by floor where the fire floor or
compartment would be negatively pressurized and the surrounding floors or compart-
67
Choosing active and passive fire protection systems
However, without direct instructions, occupants may not be able to recognize hazards
associated with small changes or may not even be able to see such small changes due
to their lack of familiarity with fire protection systems. Examples of such hazards include
68
Choosing active and passive fire protection systems
69
Choosing active and passive fire protection systems
Finally, how do we address the time sensitivity of routine testing and maintenance of What to look for in NFPA
72-2022
a system to ensure all components are in working order? Certainly, having a building
closed or evacuated because a sprinkler system is undergoing testing or maintenance SENS MicroGenius 2
Product & Technology
is not appropriate, but how long should a sprinkler system in an occupied building be Overview
allowed to be inoperable?
Energy storage: A
component of energy
The industry looks to standards like NFPA 25: Standard for the Inspection, Testing and conservation
Maintenance of Water-Based Fire Protection Systems to determine how frequently A New Approach To High
systems need to be inspected and tested. Without the upkeep of these systems, what Power Switchmode Battery
would be the purpose of having them installed? Charger Design
Transformer protection is
In summary, designers, owners and maintenance personnel need to lead by example essential for reliable power
to preserve the safety of a building. People are needed to design systems properly, Opt-X Unity Fiber Optic
maintain these systems and occupants should be properly informed to evacuate upon Migration System
the initiation of any active fire protection system. During the design, construction or Choosing active and
renovation, if it appears that a system is not working as designed, that system needs to passive fire protection
be repaired. Without each system working as it is intended to, it is likely that the entire systems
fire protection system will not work together to preserve property and life. After all, Extended Reach Fiber
what is the purpose of designing fire protection systems and putting them into service, Applications
if the systems don’t work in the end? Data center facility meshes
with modern office
Nathan B. Wittasek, PE; Kevin M. Black, PE
Nathan B. Wittasek is a principal with Simpson Gumpertz & Heger. He has been prac-
ticing fire protection engineering for new and existing structures since 1997. Kevin M.
Black is a senior consulting engineer with Simpson Gumpertz & Heger. He has worked
in fire protection testing and code consulting since 2013.
70
Extended Reach Abstract
Today’s diverse and ever-changing technology applications
Fiber Applications
require consistent review of the passive cabling infrastruc-
tures that support them. Thorough evaluation of current
and future bandwidth requirements, active component
costs, physical design constraints, and environmental fac-
tors drive a decision-making process that can be complex
and subject to miscalculation. These factors can unfortu-
nately lead to performance issues or an under-designed
infrastructure that does not support future increased band-
width needs.
SENS MicroGenius 2
Product & Technology
Overview
Energy storage: A
component of energy
conservation
SENS MicroGenius 2
Product & Technology
Overview
Energy storage: A
component of energy
conservation
Transformer protection is
essential for reliable power
73
Extended Reach Fiber Applications
Active hardware additions and associated changes What to look for in NFPA
72-2022
There are cases where the intended active hardware may result in requiring an ad-
ditional Telecommunications Room or Telecommunications Enclosure in the facility SENS MicroGenius 2
Product & Technology
design. Similarly, a different fiber grade may become necessary, such as OM4, OM5, Overview
or OS2. These changes could require additional patch points, resulting in loss in the
Energy storage: A
channel or exceeding the standards-based maximum length. component of energy
conservation
Competitive product response A New Approach To High
Sometimes, as part of their bidding or submittal process for award, a contractor or Power Switchmode Battery
consultant may be asked to validate that their design will meet performance require- Charger Design
ments to a specified distance, topology, or data rate that exceed industry standard Transformer protection is
specifications. essential for reliable power
74
Extended Reach Fiber Applications
Leviton has the capability to calculate the maximum distance that a specific application Opt-X Unity Fiber Optic
Migration System
can be supported over a given channel topology. This capability is based on statistical
analysis of typical component losses and industry accepted models to determine opti- Choosing active and passive
fire protection systems
cal losses in a channel.
Extended Reach Fiber
Design Considerations Applications
Scalable and appropriate infrastructure design Data center facility meshes
with modern office
Many network managers design for the ability to easily scale networks in environments
such as data centers and multi-floor or campus facilities. With ever increasing band-
widths, minimizing the quantity of connector matings while still providing the ability to
inter-connect or cross-connect is a common priority.
SENS MicroGenius 2
Product & Technology
Overview
Energy storage: A
component of energy
conservation
Transformer protection is
essential for reliable power
non-functioning scenarios. This could result in design changes reducing the number of Extended Reach Fiber
matings, considering a different fiber grade (OM4 or OS2), evaluating optional cabling Applications
paths to reduce length, or a combination of all three. Data center facility meshes
with modern office
Conclusion
Balancing budgetary considerations, operational costs, migration strategy and system
performance can be a complex process. Understanding the limitations of a networks
functional capability is critical in assessing risk. Leviton recommends having a full un-
derstanding of current and future data applications, target application transceiver
specifications, and a careful analysis of the performance capabilities of the passive
76
Extended Reach Fiber Applications
Leviton Link Loss Assurance reinforces design work by adding a high level of confi- SENS MicroGenius 2
Product & Technology
dence in the channel performance and application support. In addition, Leviton Opt-X® Overview
Unity and Enterprise DC end-to-end fiber solutions exceed industry standard require-
Energy storage: A
ments, offering superior channel performance. Leviton’s Link Loss calculations provide component of energy
a snapshot of how any given topology using Unity and Enterprise DC connectivity will conservation
outperform the standard. A New Approach To High
Power Switchmode Battery
Contact Leviton Data Center Designers and Applications Engineers for a detailed eval- Charger Design
77
Data center facility meshes with
modern office What to look for in NFPA
72-2022
SENS MicroGenius 2
RagingWire’s TX-1 facility in North Texas is a mixture of an office space and Product & Technology
operations hub for a sophisticated data center. Overview
Energy storage: A
T he internet cloud lives in data centers located around the world. These facilities
offer space, power, cooling and security for millions of computers/servers that host
the information we depend on. As the Internet of Things (IoT) grows exponentially year
component of energy
conservation
Although RagingWire has in-house design and construction teams, the company Opt-X Unity Fiber Optic
Migration System
lacked the resources to design its TX-1 facility in North Texas. RagingWire’s decision
to collaborate with the architecture, design and engineering firm Page resulted in a Choosing active and passive
fire protection systems
hybrid project delivery model since the client/owner participated in the process and
served as construction general contractor. The delivery model worked at scale to im- Extended Reach Fiber
Applications
prove design, quality and speed-to-market.
Data center facility
TX-1 is the first facility completed as part of a five building, one million-sq-ft and 80 meshes with modern
MW IT load development, which is the total power required by servers, storage, net- office
work and other devices in the data center that must keep running if there is a loss of
utility power. TX-1 also is the first data center to be designed as a showroom for media
and investors.
The public-facing office is a unique component of the program and allowed the Page
78
Data center facility meshes with modern office
SENS MicroGenius 2
Product & Technology
Overview
Energy storage: A
component of energy
conservation
Transformer protection is
essential for reliable power
The first building constructed includes site improvements, 16 MW capacity and an inte- 79
Data center facility meshes with modern office
grated two-story office. Each 16 MW white space consists of126,000 sq ft of raised floor What to look for in NFPA
72-2022
area subdivided into 1MW vaults within a 201,000 sq-ft total data center building shell.
SENS MicroGenius 2
Product & Technology
Visitors to RagingWire’s TX-1 are often prospective clients. A carefully choreographed Overview
sequence of spaces utilizes the sequence of interior spaces – from the secure lobby,
Energy storage: A
through the lounge areas and conference center and continuing up the stairs for a view component of energy
of the secure data vaults and power room – as the “sales pitch.” conservation
The board room offers a panoramic view of a functioning vault that allows clients to What to look for in NFPA
72-2022
view RagingWire’s typical configuration without entering the vault, preserving securi-
ty. Essential power and cooling systems are lit or painted in company colors for easy SENS MicroGenius 2
Product & Technology
identification. A cantilevered skywalk offers another view of the vault and adds surprise Overview
to the design.
Energy storage: A
component of energy
The company relies on its patented 2N+N electrical infrastructure – systems that en- conservation
able RagingWire to maintain and update the data center, even during an outage. As a A New Approach To High
result, it has had zero downtime over the last 10 years. Power Switchmode Battery
Charger Design
The design of RagingWire’s TX-1 facility also enhances the company’s identity and its Transformer protection is
mission with amenities that meet or exceed today’s tech industry expectations, such essential for reliable power
as a community conference room, a lounge, break room, fitness center and hotel-like Opt-X Unity Fiber Optic
rooms. The design weaves a series of private and semi-public spaces of varying size Migration System
and accessible by controlled levels of security enhancing the identity of the company Choosing active and passive
and its mission. fire protection systems
81
Data Centers
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