Professional Documents
Culture Documents
B-802, Iscon Elegance, Nr. Prahlad 9-10, 1st Floor, Vernekar Plaza, Jagtap House, Plot No. 07,
AV ATS
Nagar Corner, Opp. Karnavati Club, Desh Pande Nagar, Hubli-580029 Ist Floor, Ganesh Gruh Nirman Society,
S.G. Highway, Ahmedabad-380 051 Ph.: 0836-4251463 Near Ganesh Mandir, Ring Road,
Ph.: 079 - 66168835/36 E-mail : hubli@hplindia.com Pratap Nagar, Nagpur - 440022,
E-mail: ahmedabad@hplindia.com Ph.: 0712-2222988
E-mail: nagpur@hplindia.com
HYDERABAD
BANGALORE
No.2D, IInd Floor, Farah Winsford,
No. 7-1-58, flat No.403, 4th Floor,
Concourse Building, Green PATNA
Advance Version Automatic load Transfer Switch
133, Infantry Road, Bangalore - 560 001 Lands Road, Hyderabad - 500 016 Hem Plaza, 5th Floor - 510
Ph.: 080-22863068/69
E-mail: bangalore@hplindia.com
Ph.: 040-40035959 Frazer Road, Patna - 800001(Bihar)
Ph. : 09334697299
Changeover applications 40A-630A
E-mail: hyderabad@hplindia.com
E-mail: patna@hplindia.com
BHUBANESWAR INDORE
N3-135, IRC Village, Nayabali, 203, Millinda Manor 2 RNT Marg, PUNE
Behind Old Sai Baba Temple, Near Ravindra Natya Grah, Indore- 452 001, Sunrise Skyline 3rd Floor,
Bhubaneswar-751 012 Ph.: 0674-2550826 Ph.: 0731-4280525, 4225540 Plot No. 28/2 Scheme No. 11 B
E-mail: orissa@hplindia.com E-mail: Indore@hplindia.com Opp. MSEB Office Somwar Peth
Pune - 411 001 Ph. : 9028032724
E-mail: pune@hplindia.com
CHANDIGARH
Plot No. 57, 5th Floor JAIPUR
Industrial & Business Park, Phase-1 512, 5th floor, Plot No. 8-9, RAIPUR
Chandigarh - 160002 Ph.: 0172-2639157 Corporate Park, Gopal Bari, 1st Floor, Near Holy Heart School
E-mail : chandigarh@hplindia.com Ajmer Road Jaipur - 302 001 Chattisgarh College Road, Civil Line,
Ph. : 0141-4021035 Raipur (C.G.)-492 006 Ph.:0771-4218004
E-Mail: jaipur@hplindia.com E-mail : raipur@hplindia.com
CHENNAI
"Amar Sindur" S-4, 2nd Floor,
No.-43, Pantheon Road, Egmore, RANCHI
Chennai-600 008 JAMMU 203, Mahalaxmi Complex, Line Tank
Ph.: 044-28551530, 28551537 Plot No.86 Yard No.6 Road, 2nd Floor Ranchi - 834 001
Fax : 044-42638243 Transport Nagar, Jammu- 180006 Telefax : 0651-2206144
E-mail: chennai@hplindia.com E-mail: jammu@hplindia.com E-mail : ranchi@hplindia.com
LUDHIANA VIJAYAWADA
DEHRADUN 698 - D, Model Town, Extn., D.No.-29-37-135, 2nd Floor,
09/4/6, Ist Floor, East Canal Road, Opp. silverstone Hotel, Ludhiana-141 003 G. R. Plaza, Eluru Road,
(Near Doon Defence Academy) Ph. : 0161-4062877 Beside Canara Bank, Vijayawada-520 002
Dehradun-248001 E-Mail : ludhiana@hplindia.com Ph.: 0866-6622291
Ph.: 0135-2710567, 2710587 E-mail : vijayawada@hplindia.com
E-mail: Uttranchal@hplindia.com
MUMBAI VIZAG
GUWAHATI 2C/H, Rushabh Chambers 2nd Floor, B.K. Towers, 49-34-1/63, 3rd Floor
Rajgarh Road, Opposite China Town Off-Makwana Road, Near Rubi Hotel Marol Akka Yyapalem Main Road, NH-5 Junction,
Restaurant Guwahati - 781 003 Andheri East Mumbai - 400 059 Vizag-530 016 (A.P.)
Ph.: 0361-2450889 Ph.: 022-61830810-20 Telefax: 022-28528181 Ph.: 0891-2794506
E-mail: guwahati@hplindia.com E-mail: mumbai@hplindia.com E-mail : vizag@hplindia.com
from 40A-630A
Installation
new Salient Features:
Changeover
HPL Group has created niche for it self in Electrical Industry. Upgradation of existing manual operation is done with the handle provided with. Changeover giving three stable positions I-O-II and help in
technoloy and introduction of new products with innovative ideas and new technology are supply changeover from one source to another’ remotely.
n The motor module is detachable & wide range of spares
the main driving force here.
allow on site repair solutions.
Design
n The Basic Controller & Higher Version Controller are AV ATS Changeover Switches are manufactured from AV
HPL brings to you, AV ATS range of True 4 pole motor operated changeover switches with available for advance auto switching with Communication
positive break indication. They enable the on load transfer of two three-phase supplies via
Conformity to standards Changeover moulded case on load switches. In case of control
facility. supply failure, Emergency Handle arrangement is provided for
remote volt-free contacts, from either external automatic controllers, using pulse logic, or > IEC 60947-6-1 manual operation of switch in “OFF” position or selecting the
Push Button Station. > IEC 60947-3 supply. The switch frames are back to back. The whole range is
They are intended for use in low voltage power systems where interruption of the load > CE Marked motor operated.
supply is acceptable during transfer. RoHS Compliant Applications Contact System
> Healthcare • Clearly apparent operation
> Internet Data Centers • High thermal and dynamic strength to withstand rated
> Commercial Buildings fused short circuit current level 80KA rms.
1 2
AV ATS AV ATS
Advance Version Automatic Advance Version Automatic
load Transfer Switch load Transfer Switch
from 40A - 630A from 40A - 630A
Overload Capacity
Short circuit current with fuses (kA RMS) 80 80 80 80 80 80 80 80 80 80 80 80
Total Safety Associated Fuse Rating 40 63 80 100 125 125 160 200 250 315 400 630
Its is very safe to use. all moving parts and live parts are Peak short circuit making capacity (kA RMS) 15 15 15 15 15 20 20 20 30 45 45 45
covered eliminating possibilities of casualties & electric
Admissible short time current 1 sec (kA RMS) 5 5 5 5 5 7 7 7 13 13 13 13
shocks. The insulation property of the material used is
highly reliable, self extinguishing with high insulating Making & Breaking Characteristics
properties and remains intact in even critical conditions. Breaking capacity (A RMS) 415 Vac pf=0.35 320 504 640 800 1000 1000 1280 1600 2000 2520 3200 5040
arch chute chamber evades fire in surges
Total Safety Making capacity (A RMS) 415 Vac pf=0.35 400 630 800 1000 1250 1250 1600 2000 2500 3150 4000 6300
Endurance
Mechanical Life (No. of Operations) 10000 10000 10000 10000 10000 8000 8000 8000 8000 5000 5000 5000
Electrical Life (No. of Operations) 2500 2500 1500 1500 1500 1000 1000 1000 1000 1000 1000 1000
Operating Torque ( N-m) 3.5 3.5 3.5 3.5 3.5 9.5 9.5 9.5 11 11 17 17
Switching Time
I - II or II - I (s) 0.5 0.5 0.5 0.5 0.5 0.75 0.75 0.75 1.3 1.3 1.3 1.3
Isolation Function: I - 0 or II - 0 (s) 0.25 0.25 0.25 0.25 0.25 0.45 0.45 0.45 0.85 0.85 0.85 0.85
Duration of "electrical blackout" I - II (s) 0.25 0.25 0.25 0.25 0.25 0.3 0.3 0.3 0.6 0.6 0.6 0.6
These Onload changeover switches are Suitable for Isolation as
per IS/IEC 60947-3. Isolation function highlights the following Power Connection
(Details of Copper Conductors)
points:-
Min.Cu. Cable/Bus bar size (mm2) 10 16 25 35 50 50 70 95 120 185 240 2x185
• Position of main contact is indicated clearly by a separate (Details of Aluminum Conductors)
mechanical indicator. Min.Al. Cable/Bus bar size (mm2) 16 25 35 50 70 70 95 150 185 240 300 640
• No residual current Positive isolation
no room for surges Weight (Kgs) 4P 2.8 2.8 2.8 2.8 2.8 7.5 8 8 10.5 10.5 19 22
3 4
Controllers
Advance Version Automatic
load Transfer Switch
will monitor the voltage and frequency of the incoming AC supply from two 39mA at 12V, 20 mA at 24V in CM 331 Ÿ Backed up real time clock
Ÿ SMS messaging (additional buildings management
different sources, which could be from both generator or mains (utility), or 126mA at 12V, 96 mA at 24V in CM 335 Ÿ Fully configurable via Controller external modem required) systems (BMS)
a combination of both. The module will monitor S1 (Source 1) and in the Ÿ Configuration Suite PC software Ÿ Expansion compatible
event of failure will issue a start command to S2 (Source 2) Ÿ Configurable display languages Ÿ Integral PLC editor
Once S2 is available and producing an output within limits, the module will Ÿ User selectable Rs232 and Rs485 Ÿ Modules can be integrated into
control the transfer device and switch the load from S1 to S2. Once the S1 communications
supply returns to within limits, the module will command a load return S1
and shut down S2.
5 6
Description of CM 331 Controller Dimensions of CM 331 & CM 335
Functions of ATS
Display Scroll Main Status Common Alarm
CM 331 & CM 335 Button Display Indicator
42.0mm [1.7”]
ATS CM 331
• Automatic switch over between
supplies.
116.0mm [4.6”]
• Manual restore to S1.
Info Button
• Configurable inputs/outputs (4/8). 4
configurable volt-free outputs & 4
configurable DC outputs.
• Rotary ATS configuration. S1
Mode
S2
Fixing Clip fitted to Module
• Source 1/source 2 control.
• 3-phase display.
• Panel editor/Configuration PC suite 180.0mm [7.1”]
licence free
S1 Breaker Select Mode S2 Breaker
Control Control Dimensions Panel Cutout Weight
180mm x 116mm x 42mm 154mm x 98mm 400g (0.4kg) Fixing Clip
(7.1” x 4.6” x 1.7”) (6” x 3.9”)
ATS CM 335
• Automatic switch over between Description of CM335 Controller
supplies.
• Manual restore to S1. Main Status & Four Configurable
Menu Navigation Instrumentation LED’s
• Configurable inputs/outputs (12/12). Buttons Display
7 8
AV ATS AV ATS
Advance Version Automatic Advance Version Automatic
load Transfer Switch load Transfer Switch
from 40A - 630A from 40A - 630A
Frame 0
ATS Switch Connections ATS Frame 0 with CM 331 Controller Connection
Power Indication
Source - 1
Source - 2
Neutral
Common
Frame 1-3
LOAD
Power Indication
SOURCE 1 SOURCE 2
Source - 1
Source - 2
Indicating Lamp
Neutral
Common
DPDT Switch/
Relay/
Contactor
(Customer’s Choice)
230
Position-I Command
Position-II Command
Position-O Command
230
9 10
AV ATS AV ATS
Advance Version Automatic Advance Version Automatic
load Transfer Switch load Transfer Switch
from 40A - 630A from 40A - 630A
ATS Frame 1-3 with CM 331 Controller Connection ATS Frame 0 with CM 335 Controller Connection
LOAD
SOURCE 2 SOURCE 1
L1 L1
L2 L2
L3 L3
N N
2 AMP 2 AMP
FUSES FUSES
GE
15 16 17 18 19 20 21 22 23 24 27 28
U V W N R S T N
9 10 11 12 13 14
Indicating Lamp
S2 S1
II O
CM331 Controller
P I
1 2 3 4 5 6
II II O O
8
7
6
5
ATS
4
I
3
P N I
2
1
Power Supply
DGPS-1P
DGPS-2P
DG1 C1 EB1 Dg2 C2 Eb2
11 12
AV ATS AV ATS
Advance Version Automatic Advance Version Automatic
load Transfer Switch load Transfer Switch
from 40A - 630A from 40A - 630A
P2
Source Separator Phase Barrier
S2 CT COMMON MUST BE CONNECTED
CTs 1 OR 5 AMP
SECONDARY TO THE SAME GROUND Evades any possibility of source shorting. Possibility of accidental shorting between the phases
METERING CLASS AS BATTERY NEGATIVE is completely eradicated.
S2
P1
FROM FROM
SOURCE 2 SOURCE 1
2 AMP 2 AMP
FUSES FUSES
42 43 44 46 45 34 35 36 37 38 39 40 41 Terminal Cover
Protects touching the live parts unknowingly.
CM335 Controller
MODULE 335 Handle holder
1 2 48 49 51 52 25 26 28 29
GE
9 10 11 12 13 14
Indicating Lamp
C
II O
P I
II II O O
8
7
ATS
4
I
3
P N I
2
1
Power Supply
DGPS-2P
13 14
AV ATS AV ATS
Advance Version Automatic Advance Version Automatic
load Transfer Switch load Transfer Switch
from 40A - 630A from 40A - 630A
63A 106 95 238 91 106 9 26 28 121 81 22 44 54 182 42 107 71 14 8 6.5 81 2.5 142
80A 106 95 238 91 106 9 26 28 121 81 22 44 54 182 42 107 71 14 8 6.5 81 2.5 142
100A 106 95 238 91 106 9 28 29 121 81 22 44 54 182 42 107 71 15 8 6.5 81 2.5 142
Mounting Orientation
125A 106 95 238 91 106 9 28 29 121 81 22 44 54 182 42 107 71 15 8 6.5 81 2.5 142
MAX. HANDLE
K Frame 1-3 (125A-630A)
RADIUS R
G
309
107
C
B
J
55
Possible Recommended Forbidden Forbidden
F
Dimension Enclosure A
P H H1
D D1 D2 D3
M
Rating L W Y X H E 122
H3
L
A DETAIL A
40A - 125A 350 400 300 350 398
Mounting Hole Dist.
125A - 200A 450 500 497 450 359 Rating A B C D D1 D2 E F G H H1 H2 H3 J K L M P R T AC
X Y
250A - 320A 550 600 598 550 399 125A 158 95 316.5 117 141 12 45 45 183 151 35 64 66 278 54 115 95 22 16 10.5 151 3 195
400A - 630A 650 700 690 600 469 160&200A 158 95 316.5 123 155 8 48 45 183 151 35 64 66 278 54 115 95 25 16 10.5 151 4 195
250&320A 215 111 375.5 152 192 7 64.5 64.5 240 208 35 72.5 75.5 298 72 130 107.5 32 20 11 208 4.5 240
400A 273 180 454 206 240 27 73 73 317 208 40 94.5 108.5 366 72 203 146 40 20 14.5 208 5 350
630A 273 180 454 230 270 17 80 80 317 208 40 94.5 108.5 366 72 203 146 55 20 14.5 208 5 350
15 16
AV ATS AV ATS
Advance Version Automatic Advance Version Automatic
load Transfer Switch load Transfer Switch
from 40A - 630A from 40A - 630A
Ordering Code for reference ATS PCB Module Booking Reference Code
Motor operated Motor operated Motor operated Motor operated ATS PCB Module FR-1 125A Spares ATSPCBMODFR1125ASP
Rating In Motor operated Motor operated switch with switch with
switch with switch with
Frame Amp switch in Open switch in SS Controller CM331 Controller CM335 ATS PCB Module FR-1 160A Spares ATSPCBMODFR1160ASP
Controller CM331 Controller Cm335
Execution Enclosure in Open Execution in Open Execution
in SS enclosure in SS enclosure
ATS PCB Module FR-1 200A Spares ATSPCBMODFR1200ASP
40 ATS0404POXS ATS0404PEXS ATS0404POS ATS0404PES ATS0404PO3S ATS0404PE3S ATS PCB Module FR-2 250A Spares ATSPCBMODFR2250ASP
63 ATS0634POXS ATS0634PEXS ATS0634POS ATS0634PES ATS0634PO3S ATS0634PE3S ATS PCB Module FR-2 320A Spares ATSPCBMODFR2320ASP
0 80 ATS0804POXS ATS0804PEXS ATS0804POS ATS0804PES ATS0804PO3S ATS0804PE3S ATS PCB Module FR-3 400A Spares ATSPCBMODFR3400ASP
100 ATS1004POXS ATS1004PEXS ATS1004POS ATS1004PES ATS1004PO3S ATS1004PE3S ATS PCB Module FR-3 630A Spares ATSPCBMODFR3630ASP
125 ATS1254POXS ATS1254PEXS ATS1254POS ATS1254PES ATS1254PO3S ATS1254PE3S
200 ATS02004POXS ATS02004PEXS ATS02004POS ATS02004PES ATS02004PO3S ATS02004PE3S ATS Motor Module Booking Reference Code
250 ATS02504POXS ATS02504PEXS ATS02504POS ATS02504PES ATS02504PO3S ATS02504PE3S ATS Motor Module FR-1 125A Spares ATSMOTMODFR1125ASP
2
320 ATS03204POXS ATS03204PEXS ATS03204POS ATS03204PES ATS03204PO3S ATS03204PE3S ATS Motor Module FR-1 160A Spares ATSMOTMODFR1160ASP
400 ATS04004POXS ATS04004PEXS ATS04004POS ATS04004PES ATS04004PO3S ATS04004PE3S ATS Motor Module FR-1 200A Spares ATSMOTMODFR1200ASP
3 500 ATS05004POXS ATS05004PEXS ATS05004POS ATS05004PES ATS05004PO3S ATS05004PE3S ATS Motor Module FR-2 250A Spares ATSMOTMODFR2250ASP
630 ATS06304POXS ATS06304PEXS ATS06304POS ATS06304PES ATS06304PO3S ATS06304PE3S ATS Motor Module FR-2 320A Spares ATSMOTMODFR2320ASP
Spares
17 18
AV ATS
Advance Version Automatic
load Transfer Switch
from 40A - 630A
16