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Journal of Industrial and Engineering Chemistry 79 (2019) 307–313

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Journal of Industrial and Engineering Chemistry


journal homepage: www.elsevier.com/locate/jiec

Application of carbon nanotube coated aluminosilicate beads as


“support on support” catalyst for hydrogenation of nitrobenzene
László Vanyoreka , Ádám Prekoba , EmÅke Sikoraa , Edina Reizera , Gábor Muránszkya ,
Ferenc Kristályb , Béla Viskolcza , Béla Fisera,c,*
a
Institute of Chemistry, University of Miskolc, Miskolc-Egyetemváros 3515, Hungary
b
Institute of Mineralogy and Geology, University of Miskolc, Miskolc-Egyetemváros 3515, Hungary
c
Ferenc Rákóczi II, Transcarpathian Hungarian Institute, Beregszász, Transcarpathia 90200, Ukraine

A R T I C L E I N F O A B S T R A C T

Article history: Nitrogen-doped bamboo-like carbon nanotube (N-BCNT) coating was synthesized onto the surface of
Received 21 April 2019 zeolite beads by using Catalytic Chemical Vapour Deposition (CCVD) method to develop a “support on
Received in revised form 1 July 2019 support” (SoS) system. These complex structured materials were used as supports during the preparation
Accepted 4 July 2019
of hydrogenation catalysts. Rhodium, palladium and platinum nanoparticles were deposited
Available online 12 July 2019
homogeneously onto the surface of the N-BCNTs of the SoS (final metal content 2 wt%). The catalytic
activity of these samples was compared in the hydrogenation of nitrobenzene. The Pt/N-BCNT-zeolite
Keywords:
sample was the most active (182 mol nitrobenzene after 30 min). The activity of the other two catalysts at
N-BCNT
Rhodium
20 bar was well below this value, 99.5 mol after 60 min and 96 mol after 120 min for Pd and Rh,
Palladium respectively. The aniline selectivity was different for the three catalysts and they facilitate the formation
Platinum of various by-products (e.g. N-methylaniline, cyclohexylamine). The usage of the Pd and Pt/N-
Aniline BCNT-zeolite catalysts are more convenient, as only one main by-product was formed. It was confirmed
SoS catalyst that the zeolite supported N-BCNTs are efficient catalyst supports in hydrogenation processes.
Furthermore, by using this special SoS structure to support the catalytic metals the applicability is
widened and the catalyst removal is easier.
© 2019 The Korean Society of Industrial and Engineering Chemistry. Published by Elsevier B.V. All rights
reserved.

Introduction usually consists of a catalytically active metal (e.g. Ni, Pd, Pt, Cu)
and a carrier (e.g. carbon, alumina, silica, zeolites).
Nitrobenzene has an important role in the chemical industry Carbon nanotubes (CNTs) have fascinating properties, including
including the production of dyes, drugs, and explosives as it is the extraordinary mechanical strength, good chemical stability and
starting material of aniline synthesis. The first technology to create large surface area, which makes them perfect catalyst carriers [6].
aniline involves a reduction of nitrobenzene by iron in the presence CNTs do not contain micropores, therefore the catalysis can be
of hydrochloric acid (Béchamp process) [1]. In this case, iron oxide more effective and more resistant to oxidation processes. The
was formed as a by-product, which was later used as a pigment. characteristics of carbon nanotubes can be tuned by incorporating
There are other methods for producing aniline, for example, the heteroatoms into their structure [7]. Such incorporation can be
amination of phenol with ammonia in the presence of hydrogen done by using nitrogen-containing carbon compounds as starting
[2]. However, the most commonly and widely used technology is materials for the synthesis of the CNTs, which will lead to the
the reduction of nitrobenzene in gas or liquid phase [3–5]. A wide formation of N-doped carbon nanotubes (N-CNT) [8]. Incorpo-
variety of catalysts can be used to promote this process, which ration of nitrogen into the CNT structure will lead to the formation
of a bamboo-like structure (nitrogen-doped bamboo-like carbon
nanotube, N-BCNT). N-BCNTs have more defect sites than their
* Corresponding author at: Institute of Chemistry, University of Miskolc, Miskolc- single- or multi-walled counterparts, and due to the incorporated
Egyetemváros 3515, Hungary. nitrogen atoms, they also have high energy adsorption sites which
E-mail addresses: kemvanyi@uni-miskolc.hu (L. Vanyorek),
are excellent spots for catalytically active metal particles [9,10].
kempadam@uni-miskolc.hu (Á. Prekob), kemsik@uni-miskolc.hu (E. Sikora),
reizeredina@gmail.com (E. Reizer), kemmug@uni-miskolc.hu (G. Muránszky),
Several studies have shown that reactions can be catalyzed
askkf@uni-miskolc.hu (F. Kristály), bela.viskolcz@uni-miskolc.hu (B. Viskolcz), successfully by using CNT-supported metal catalysts [11].
fiser@uni-miskolc.hu (B. Fiser). Functionalized carbon nanotube supported Ru catalysts were used

https://doi.org/10.1016/j.jiec.2019.07.006
1226-086X/© 2019 The Korean Society of Industrial and Engineering Chemistry. Published by Elsevier B.V. All rights reserved.
308 L. Vanyorek et al. / Journal of Industrial and Engineering Chemistry 79 (2019) 307–313

in sorbitol hydrogenolysis to glycols [12], while Pd, Pt, and Ni- production. The next step was the synthesis of the catalytically
containing CNT catalysts were efficiently used in nitrocyclohexene active metal particles starting from anhydrous palladium (II)-
hydrogenation [13]. N-doped CNT based catalysts were applied in acetate (Pd(OAc)2, Fluorochem Ltd.), rhodium (II)-acetate dimer
oxygen and CO2 reduction reactions [14,15]. N-BCNT supported ([Rh(OAc)2]2, Sigma Aldrich), and hexachloroplatinic acid (H2PtCl6,
catalysts have also achieved remarkable results in the field of Reanal). In the catalytic tests, methanol (WVR) was applied as a
alternative diesel production (e.g. iron-based Fischer–Tropsch solvent, nitrobenzene (WVR) and 4.5 hydrogen (Messer) was used
catalysts) [16]. as reactants to produce aniline.
Pd, Pt, Ru, and Rh catalysts supported on carbon (C), silica (SiO2)
or alumina (Al2O3) were tested in nitrobenzene hydrogenation Synthesis of the catalysts
[17]. The catalytic activity changed by the employed metal (Pt
> Pd > Ru, Rh), and carriers (C > Al2O3, SiO2) [17]. Nitrobenzene As catalyst support, N-BCNT coated zeolite beads were used,
hydrogenation was also carried out by using CNT supported Pt [18], which were prepared according to a previously optimized
Pd and Fex-Pd catalyst [19]. The bimetallic Pt–Fe/CNT catalysts procedure [8]. The zeolite beads (19.6 g) were added to the
showed much higher activity than the Pt/CNTs due to the promoter aqueous solution of nickel-nitrate hexahydrate (1.98 g Ni(NO3)2
effect of iron [20].  6 H2O) the nickel content was kept to 2 wt%. The water from the
The reduction of nitrobenzene (NB) to aniline, which is one of beads was evaporated by rotary vacuum evaporator, thereafter the
the most important products in the chemical industry, could lead nickel salt impregnated zeolites were dried at 120  C overnight.
to a wide variety of by-products and intermediates depending on The impregnated zeolite beads were used as catalysts in the
the reaction conditions. In the case of applying CNT supported Catalytic Chemical Vapour Deposition (CCVD) method to synthe-
catalyst, azoxybenzene (AOB) [18] and phenylhydroxylamine size N-BCNTs. In each case, 20 g catalyst was placed in a quartz
(PHA) [19] were formed as intermediates. PHA could occur by reactor and the synthesis was carried out for 60 min at 750  C. The
using activated carbon as catalyst support [18]. The application of carbon source was butylamine, which was added by a syringe
Fex-Pd has promoted the formation of nitrosobenzene during the pump (6 ml/h). The butylamine was evaporated in the front-
hydrogenation reaction [19]. A comparable amount of aniline and section of the quartz reactor, and carrier gas (nitrogen, 100 ml/min)
azobenzene were produced with a Pt/C catalytic system in ethanol took it to the catalyst bed. After the CCVD method, the N-BCNT
[21]. Hydroxylamine and azoxybenzene have been produced as coated zeolite beads were decorated with noble metal particles to
intermediates with Pd/C catalyst [22]. Carbon nanotube and achieve the final SoS catalysts.
activated carbon supported Pt catalysts were compared in During the catalyst’s preparation, the metal precursors
nitrobenzene hydrogenation, the Pt/CNT exhibit higher activity (palladium-acetate, rhodium-acetate, and hexachloroplatinic acid)
than the Pt/AC catalysts [23]. Oxygen-containing functional groups were solved in distilled water. The theoretical noble metal content
on the surface of carbon nanotubes could affect the particle size of was 2 wt% in each case (Table 1), which was monitored by
the deposited catalytically active metals, and in some case, the elemental analysis (ICP-OES) measurement. The N-BCNT coated 4A
catalytic activity can be decreased [24]. Application of cobalt- zeolite beads were added to the solution of metal precursors.
containing, oxygen and nitrogen functionalized carbon nanotubes The solvents evaporated after 30 min by using a vacuum rotary
as a catalyst will also initiate NB hydrogenation [25]. evaporator, and thus, the Rh, Pd, and Pt were impregnated into the
By using According to Li et al. when Pt/CNT is applied as a N-BCNT/Zeolite beads. The impregnated beads were dried at 393 K
catalyst in NB hydrogenation only azoxybenzene can be detected overnight. Then, the samples were heat-treated in a nitrogen flow
as intermediate, which contradicts with the results of Sun et al. at 673 K temperature for 20 min. In the final step, the catalytically
who detected nitrosobenzene (NOB) next to AOB [26,27]. Sun et al. active form of the samples was achieved by hydrogenating them
found, that the route from NOB to aniline is less important to the for one hour at 673 K.
production of aniline when Pt/CNT used [27]. During their
experiments, NOB was used as a reactant for aniline synthesis, Characterization of the catalysts
and mostly (95%) converted to AOB, while phenylhydroxylamine
did not form. Furthermore, increasing rection time initiated the After the CCVD (Catalytic Chemical Vapour Deposition)
hydrogenation of AOB towards aniline [27]. synthesis of the carbon nanotubes, the presence of the N-BCNTs
Carbon nanotube supported catalysts are catalytically active on the surface of the zeolite beads was confirmed by Hitachi S 4800
and can be efficiently applied in aniline synthesis. However, CNTs scanning electron microscope (SEM), which was equipped with
can form stable dispersion in the liquid reaction media (SI Fig. 1), energy dispersive EDAX X-ray spectrometer. During the sample
thus their separation is difficult [19,26]. This difficulty can be preparation for the SEM analysis, Carbon tape rubber was used. The
avoided, by using a special “support on support”, or SoS system catalysts were examined by SEM-EDX as well.
based on zeolite bead supported nanotube supports (SI Fig. 1). Netzsch Tarsus TG 209 thermo-microbalance was used to
Rhodium, palladium and platinum nanoparticles were deposited analyze the carbon nanotube content of the CNT/zeolite through
onto nitrogen-doped bamboo-like carbon nanotube (N-BCNT) thermogravimetric analysis (TGA). Nitrogen (4.5) and oxygen (5.0)
coated zeolite beads. Thus, metal-containing SoS catalyst has been mixture was applied as the oxidative atmosphere in the TGA
developed. The catalytic activity of these catalysts was studied and measurements. The flow rate was set to 6 ml min1 and 14 ml
compared in nitrobenzene hydrogenation at various reaction min1, for the oxygen and nitrogen, respectively. The heating rate
conditions. was 10 K min1, in the 308–1073 K temperature range. The

Materials and methods


Table 1
Materials Composition of the catalysts.

Catalytically active metal precursor weight (g) Weight of catalyst support (g)
Nickel(II)-nitrate hexahydrate (Ni(NO3)2x6H2O) as a catalyst,
4A zeolite beads (2 mm diameter) as support materials, patrol as Palladium (II)-acetate 0.84 19.60
Rhodium (II)-acetate dimer 0.85 19.60
solvent (a mixture of aliphatic alcohols, Molar Chem.) and n-
Hexachloroplatinic acid 1.06 19.60
butylamine (Sigma Aldrich) as carbon source was used for N-BCNT
L. Vanyorek et al. / Journal of Industrial and Engineering Chemistry 79 (2019) 307–313 309

presence of catalytically active noble metals was confirmed by the presence of nanotubes. The SEM images verified that the
X-ray diffractometry (Bruker Advance D8). zeolite beads are abundantly coated with carbon nanotubes
The Pd/N-BCNT-zeolite SoS catalyst was measured by (SI Fig. 2a). This observation was further studied by TGA analysis
Micromeritics ASAP sorptometer, and the BET surface was found and the carbon content was determined (SI Fig. 2b). The mass
15.6 m2/g. change of the N-BCNT coated zeolite beads is related to the
oxidation of carbon in the system which is identical to the carbon
Catalytic tests nanotube content and it was 2.6 wt%. The initial ignition
temperature of the bamboo-shaped carbon nanotubes was 669
The catalytic hydrogenation was carried out in a Büchi Uster K. There was another mass loss on the initial section of the TG
Picoclave reactor, in a 200 ml stainless steel vessel with heating curve, which can be attributed to the elimination of adsorbed
jacket. An excess of hydrogen was present, and the hydrogen water from the zeolite structure and from the nanotube surface.
pressure was 5, 10 and 20 bar and the reactions were carried at
323 K. Sampling took place after the beginning of hydrogenation at Characterization of the Rh, Pd, and Pt-decorated N-BCNT coated
5, 10, 15, 20, 30, 60, 120, 180, 240 min. The concentration of zeolite nanocomposite
nitrobenzene was 0.25 mol l1 in methanol. The total amount of
the solution was 150 ml during each test. The 2 g catalyst was used The noble metal decorated SoS catalysts were examined by SEM
in the reactions. Aniline formation was followed by applying and EDX (Fig. 1a–f). The Rh nanoparticles are located on the N-
Agilent 7890A gas chromatograph coupled with Agilent 5975C BCNT surface in the rhodium-containing sample and they have an
Mass Selective Detector. Analytical standards (aniline, nitroben- average diameter (dmean) of 6.1 nm (Fig. 1a). The size distribution of
zene, nitrosobenzene, azoxybenzene, dicyclohexylamine, the particles covered a relatively narrow range. The surface of
o-toluidine, cyclohexylamine and n-methylaniline) were provided nanotubes is richly coated by Rh nanoparticles. Rhodium was also
by Dr. Ehrenstorfer and Sigma Aldrich. The efficiency of the identified on the EDX spectrum alongside with other elements
catalytic hydrogenation was compared by calculating the conver- which belong to the zeolite core (Fig. 1d).
sion, X% of nitrobenzene based on the following equation (Eq. (1)): In the case of the Pd containing catalyst, the average size of the
consumed nnitrobenzene particles was 8.3 nm (Fig. 1b). The palladium identified on the
X % ¼   100 ð1Þ X-ray spectrum and the typical peaks of the zeolite are also visible
initial nnitrobenzene
(Fig. 1e).
The selectivity, S% of the catalysts was calculated as follows The Pt catalyst has small metal particles on its surface with a
(Eq. (2)): size of about 5–10 nm and the catalytically active metal is well
naniline dispersed (Fig. 1c). The energy dispersive spectrometry demon-
S % ¼     100 ð2Þ strates the presence of platinum and other elements of the zeolite
nnitrobenzene 
(Fig. 1f).
where naniline and nnitrobenzene are the corresponding chemical The samples were examined by X-ray spectrometry (XRD) as
amounts of the compounds. well. The XRD shows, that in each case the elemental rhodium,
The following equation (Eq. (3)) was used to calculate the yield palladium, and platinum were observable. On the diffractogram of
(Y, mol %) of the species.: the 2% Rh/N-BCNT-Zeolite catalyst, the reflexion of the elemental
synthetized nproduct Rh with (111), (200) and (220) Miller indexed crystal plains can be
Y % ¼     100 ð3Þ found at 40.96, 47.8 and 69.7 2Q degree, respectively (SI Fig. 3a). In
theoritical nproduct
case of the 2% Pd/N-BCNT-Zeolite sample three crystal plains were
identified Pd (111), Pd (200) and Pd (220) and the corresponding
Results reflexion peaks are located at 40.1, 46.6 and 68.1 2Q degrees (SI
Fig. 3b). The peaks which are typical for the Pt nanoparticles (111),
Characterization of the N-BCNT coated zeolite beads (200) and (220) have been found on the diffractogram of the
platinum-containing sample at 39.7, 47.4 and 67.2 2Q degrees,
After the CCVD synthesis, the surface of the zeolite beads was respectively (SI Fig. 3c). C (002) and C (101) crystal planes were also
studied by scanning electron microscopy (SEM) in order to confirm found due to the presence of carbon nanotubes in the

Fig. 1. SEM image and EDX spectrum of the 2% Rh/N-BCNT-Zeolite (a, d), 2% Pd/N-BCNT-Zeolite (b, e) and the 2% Pt/N-BCNT-zeolite (c, f) catalysts.
310 L. Vanyorek et al. / Journal of Industrial and Engineering Chemistry 79 (2019) 307–313

nanocomposites and the corresponding reflexions can be seen at catalyst, this parameter was almost the same as in the case of 10
26.3 and 44.4 2Q degrees in each case. In summary, the XRD results bar hydrogen pressure (Fig. 2f).
confirmed, that the three noble metals are in catalytically active In terms of selectivity 84% aniline was reached with the 2% Pd/
forms, exactly in their elemental state on the surface of the N-BCNT-zeolite catalyst at 5 bar after 80 min hydrogenation, and it
catalysts. did not change when 10 or 20 bar pressure was applied (Fig. 3a–c).
The aniline selectivity was higher (98.1%) with the Rh containing
Results of the catalytic measurements samples at 5 bar, but the reaction time was longer (4 h). However,
the pressure increase was counterproductive and at 10 and 20 bar,
The developed catalyst was found to be more active during the the achieved selectivity is only 88% and 53%, even after running the
nitrobenzene (NB) hydrogenation. The 2% Pt/N-BCNT-zeolite reaction for four hours. The aniline selectivity at 5 and 10 bar
catalyst reached 99.8% conversion after 1 h at 5 bar hydrogen pressure was reached the maximum (99.2% and 98.9%) after 80 and
pressure (Fig. 2a). The maximum conversion in the case of the 20 min in case of the 2% Pt/N-BCNT-zeolite, at 20 bar this was
palladium-containing sample after 1 h (5 bar) was 99.7%. By achieved after 60 min. The concentration of the synthesized aniline
applying of rhodium nanocomposite 97.4% was reached at 5 bar was decreased by in pressure, and reaction time. This can be
pressure, after 4 h. The Pt nanocomposite catalyst was the most explained by aniline polymerization, which was also confirmed by
catalytically active, 180 mol (nNB) of the reactant was converted the mass-spectra of the species. On the mass spectra obtained from
with 1 mol of platinum, within one hour (Fig. 2d). The difference in the UPLC-MS chromatogram the following m/z ratios belong to the
electron configuration and size of the metal atoms are two factors polyaniline structure [C6H4NH]n: 183.3 (n = 2), 274.2 (n = 3), 365.3
which could be responsible for the different activity of the (n = 4), 456.3 (n = 5), 547.5 (n = 6) (SI Fig. 4). Thus, 5 bar is optimal
catalysts. The strength of the interaction between the nitrogen of for the aniline synthesis, because increasing pressure and reaction
aniline and the noble metals are highly influenced by the above- time facilitates polyaniline formation.
mentioned factors and could be the reason behind the outstanding Several intermediates/by-products such as N-methylaniline
activity of Pt. (NMA), azoxybenzene (AOB), cyclohexylamine (CHA), dicyclohex-
By increasing hydrogen pressure up to 10 bar, the conversion ylamine (DCHA), o-toluidine (OTD) and nitrosobenzene (NOB)
rate increased in case of all catalysts (Fig. 2b). The Pt-containing were formed during the hydrogenations in different concentra-
catalyst resulted in 99.8% NB conversion after 30 min, so 182 mol tions (Figs. 4a–i and 5 ).
nitrobenzene converted by 1 mol Pt, within 30 min hydrogenation In the case of the 2% Pd/N-BCNT-zeolite catalyst, during aniline
(Fig. 2e). The nitrobenzene conversion was lower with the same production, one intermediate and one by-product, nitrosobenzene
amount of rhodium in a similar system. and N-methylaniline (11.7 mmol/dm3) were formed at 5 bar
By further increasing the pressure up to 20 bar, the conversion (Fig. 4a). The same Pd catalyst at 10 bar converted nitrobenzene
also increased and within 15 min it has reached 95.6% in case of the into aniline and NMA (11.4 mmol/dm3) (Fig. 4d). By increasing the
platinum catalyst (Fig. 2c). The conversion on the Rh/N-BCNT- pressure to 20 bar NMA was still formed (10.2 mmol/dm3) and its
zeolite was increased from 60% to 95%, after 80 min. In the case of concentration did not change significantly, while the NOB was
the Pd/N-BCNT-zeolite catalyst, 20 min shorter reaction time was eliminated after 120 min hydrogenation.
enough to compare to lower pressure to achieve maximum The Pt-containing catalyst was less selective towards aniline,
nitrobenzene transformation. In the case of the Pd and Rh catalysts, and several other components were detected next to the main-
99.5 mol (after one hour) and 96 mol (after two hours) nitroben- product (Fig. 4b, e, h). At 5 bar CHA, AOB, OTD, and NOB were
zene were converted by 1 mol catalytically active metal. For the Pt formed (Fig. 4b). CHA, AOB and NOB were intermediates, which

Fig. 2. Nitrobenzene conversion and converted moles of nitrobenzene on the surface of 1 mol catalytic metal of the nanocomposite at 5 bar (a and d), 10 bar (b and e) and
20 bar (c and f). Blue square — 2% Pd/N-BCNT-zeolite; white circle — 2% Pt/N-BCNT-zeolite; red triangle — 2% Rh/N-BCNT-zeolite. (For interpretation of the references to colour
in this figure legend, the reader is referred to the web version of this article.)
L. Vanyorek et al. / Journal of Industrial and Engineering Chemistry 79 (2019) 307–313 311

Fig. 3. Aniline selectivity of the catalysts by applying 5 bar (a), 10 bar (b) and 20 bar (c) hydrogen pressure. Blue square — 2% Pd/N-BCNT-zeolite; white circle — 2% Pt/N-BCNT-
zeolite; red triangle — 2% Rh/N-BCNT-zeolite. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)

Fig. 4. Concentration of the intermediates and by-products at different hydrogen pressure produced by using the prepared catalysts: 2% Pd/N-BCNT-zeolite at 5 bar (a), 10 bar
(d) and 20 bar (g); 2% Pt/N-BCNT-zeolite at 5 bar (b), 10 bar (e) and 20 bar (h); 2% Rh/N-BCNT-zeolite at 5 bar (c), 10 bar (f) and 20 bar (i).

reacted forward to produce aniline at the end of the hydrogenation. In the case of the 2% Rh/N-BCNT-zeolite catalyst 5 intermediates
By increasing the pressure to 10 bar AOB and NOB were formed and by-products, AOB, NOB, NMA, CHA, and DCHA has been
again as intermediates, but they have converted to aniline within detected (Fig. 4c, f, i). The NOB (10.3 mmol/dm3) and the AOB
less than an hour, while CHA did not form (Fig. 4e). At 10 and 20 bar (71 mmol/dm3) have not converted into aniline at 5 bar, and
pressure, NMA was not detected unlike in the case of the Pd/N- instead of that, NMA (9.6 mmol/dm3) other aromatic compounds
BCNT-zeolite catalyst but, new by-product such as o-toluidine (CHA and DCHA, 32 and 4 mmol/dm3, respectively) which were not
appeared (6.4 and 5.9 mmol/dm3) (Fig. 4e, h). The transformation detected in cases of the Pd and Pt catalyst appeared in the reaction
rate of the two intermediates increased with the pressure (Fig. 4h), mixture after 120 min (Fig. 4c). This suggests, that the Rh catalyst
but the OTD content did not change significantly. opens new reaction pathways. By increasing the pressure to 10 bar,
312 L. Vanyorek et al. / Journal of Industrial and Engineering Chemistry 79 (2019) 307–313

Fig. 5. Proposed mechanism of nitrobenzene hydrogenation including the detected structures for all three studied SoS catalysts (Pd — green frame, Pt — black-dashed frame,
Rh — grey). (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)

NOB and AOB converted to aniline, but the amount of the other by- applying Rh catalyst, and can be formed by the further
products only slightly has changed. The concentration of NMA and hydrogenation of aniline. By applying Rh another molecule
CHA decreased to 7.9 and 22.5 mmol/dm3, while the DCHA appeared, dyciclohexylamine (DCHA) which can be reached from
increased up to 5 mmol/dm3. (Fig. 4f and i). Further, an increase aniline through a four-step reaction. CHA and DCHA were reached
in the pressure to 20 bar caused a significant increase in the yield of previously by using nickel and palladium-containing catalysts
CHA and DCHA up to 66 and 9.6 mmol/dm3, respectively. However, (Pd/Al2O3 and Ni/Al2O3) [32–35].
the other components were eliminated after 180 min. All in all, we
can conclude that the Pd/N-BCNT-zeolite catalyst was the most Conclusion
selective as it facilitates the formation of only aniline and one by-
product (NMA). In our work, special “support on support” (SoS) catalysts have
The process of nitrobenzene hydrogenation to aniline was first been developed which include nitrogen-doped bamboo-like
described by Haber [28] and later it was modified and new carbon nanotube (N-BCNT) coated zeolite beads as catalyst
proposals were developed [29]. These proposals are not complete- supports for rhodium, palladium and platinum nanoparticles.
ly applicable in this case. Thus, based on the results of the catalytic The surface of the zeolite beads was abundantly covered by N-
measurements, a reaction mechanism was envisaged which BCNTs. On the surface of the zeolite supported N-BCNTs noble
includes all the structures detected during the nitrobenzene metal nanoparticles were deposited by using a hydrogenation
hydrogenation (Fig. 5). This complex reaction mechanism starts procedure. The SEM images confirmed that the distribution of
with nitrobenzene (NB). After two hydrogen additions and one nanoparticles on the surface of the three catalysts was homoge-
water elimination in the third step, the formation of nitro- nous. The catalytic activity of the three samples was compared at
sobenzene (NOB) can be achieved, which was detected in the different pressures (5, 10 and 20 bar) at 323 K by using the
presence of each catalyst. The reaction continues with another H nitrobenzene (NB)/niline (AN) hydrogenation reaction. The Pt/N-
addition, which is followed by a water elimination resulting in this BCNT-zeolite sample was the most active catalytically (182 mol
way the indirect formation of azoxy–azobenzene (AOB). With the nitrobenzene after 30 min). The activity of the other two catalysts
help of an additional water molecule, the reaction route goes on at 20 bar was well below this, 99.5 mol after 60 min and 96 mol
with the split of azoxy–azobenzene, reaching in this way the main after 120 min for the 2% Pd/N-BCNT-zeolite and 2% Rh/N-BCNT-
product of this study, aniline (AN). However, aniline can be formed zeolite, respectively. Although the catalytic activity is lower, the Pd
also indirectly from azoxy–azobenzene, resulting in orto-toluidine containing catalyst can be a convenient choice for the NB/AN
(OTD) as well, which was a by-product in case of the Pt catalyst hydrogenation, as only one main by-product was formed
(black-dotted line). Since, at the ends of nanotubes, numerous (N-methylaniline). The selectivity of the Rh catalyst is unsuitable
highly reactive carbenes could be found, orto-toluidine (OTD), as to produce aniline, because several side-reaction pathways
well as N-methylaniline (NMA), can be formed directly from appeared, which led to various by-products, such as cyclohexyl-
aniline with the addition of a carbene. The reaction which gives N- amine, dicyclohexylamine, N-methylaniline, and polyaniline deri-
methylaniline can occur by applying both Pd and Rh catalysts. In vates as well. Reaction pathways are proposed which describe the
previous studies, NMA was not detected when carbon supported formation of all detected structures for all three studied SoS
Pd was applied [29,30,31]. Cyclohexilamine (CHA) was detected by catalysts. All in all, the SoS system is more convenient to use
L. Vanyorek et al. / Journal of Industrial and Engineering Chemistry 79 (2019) 307–313 313

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