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Cellulose (2021) 28:8229–8253

https://doi.org/10.1007/s10570-021-04020-4 (0123456789().,-volV)
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REVIEW PAPER

A review of bacterial cellulose: sustainable production


from agricultural waste and applications in various fields
Leire Urbina . Marı́a Ángeles Corcuera . Nagore Gabilondo .
Arantxa Eceiza . Aloña Retegi

Received: 25 November 2020 / Accepted: 14 June 2021 / Published online: 10 July 2021
Ó The Author(s), under exclusive licence to Springer Nature B.V. 2021

Abstract Bacterial cellulose (BC) is a polymer with the growing and processing of raw agricultural
interesting conformation and properties. BC can be products such as crops, fruits, vegetables and dairy
obtained in different shapes and is easily modified by products. Their composition can vary depending on
chemical and physical means, so its applications in the the type of agricultural activity and harvesting condi-
production of new materials and nanocomposites for tions, but these residues are suitable for the production
different purposes have been in the focus of many of BC. The aim of this review is to give insight into the
research projects. However, one of the major chal- production of BC using agro-wastes and an overview
lenges to address in bacterium-derived polymer tech- of the most interesting and novel applications of this
nology is to find suitable carbon sources as substrates biopolymer in different areas i.e. environmental
that are cheap and do not compete with food produc- applications, optoelectronic and conductive devices,
tion for achieving large scale industrial applications. food ingredients and packaging, biomedicine, and 3D
Agricultural wastes are defined as the residues from printing technology.

L. Urbina (&)  M. Á. Corcuera  N. Gabilondo 


A. Eceiza  A. Retegi
Materials ? Technologies’ Group, Engineering School of
Gipuzkoa, Department of Chemical and Environmental
Engineering, University of the Basque Country (UPV/
EHU), Pza. Europa 1, 20018 Donostia - San Sebastián,
Spain
e-mail: leire.urbina@ehu.eus
M. Á. Corcuera
e-mail: marian.corcuera@ehu.eus
N. Gabilondo
e-mail: nagore.gabilondo@ehu.eus
A. Eceiza
e-mail: arantxa.eceiza@ehu.eus
A. Retegi
e-mail: alona.retegui@ehu.eus

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8230 Cellulose (2021) 28:8229–8253

Graphic abstract
Agricultural waste as feedstock
Biomedical applications

Wound-healing systems
Blood vessels
Drug delivery

Food ingredients and packaging

Stabilizing agent
Thickening agent
Multilayers
Bacterial growth and polymer production Nanoreinforcements

Environmental applications

Heavy metal retention


Agricultural remediation
Oil/water separation

Optoelectronic and conductive devices

Thin film transistors


Solar cells
Organic light-emitting diodes

3D printing

Bioinks
Specific geometries

3D-nanoscale network of cellulose

Keywords Bacterial cellulose  Agro-wastes  presents a highly ordered structure. It is the main
Environmental applications  Optoelectronic devices  structural component of the primary cell wall of most
Food industry  Biomedical field  3D printing plants where it is combined with other components,
hemicelluloses and lignin. Thus, for the isolation of
cellulose, the raw material must be subjected to
chemical, enzymatic or mechanical treatments
Introduction (Jawaid et al. 2017).
More interestingly, in 1886 Brown reported a type
Cellulose is regarded as the most abundant biopolymer of cellulose produced by bacteria, commonly known
in nature. It is a semicrystalline polysaccharide, a as bacterial cellulose (BC) (Wang et al. 2019). The
linear homopolymer of D-glucopyranose residues kinds of bacteria that make cellulose are generally
(C6H11O5) linked together by b-(1 ! 4)-glycosidic Gram negative, strictly aerobic (require oxygen), non-
bonds. Each glucose monomer of cellulose consists of photosynthetic and can be found in vinegar, fruits and
three hydroxyl groups, positioned at C6 for the primary vegetables or alcoholic beverages (Belgacem and
hydroxyl groups and at C2 and C3 for the secondary Gandini 2008; Castro et al. 2012). Apart from an
hydroxyl groups that can form intra and intermolec- oxygen supply, these bacteria need organic substrates
ular hydrogen bonds. Therefore, due to this chemical i.e. carbon sources which can be obtained from
constitution and spatial conformation, cellulose often different raw materials such as fruit, vegetable or

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Cellulose (2021) 28:8229–8253 8231

lignocellulosic wastes and other nutrients such us yield was achieved in 12 days when the use of sugar
nitrogen, iron, zinc and vitamins (Hussain et al. 2019). on substrate was to be stationary.
Among cellulose producing bacteria, a huge diversity In these kinds of bacteria, the cellulose synthesis
can be found along the cellulose biosynthesis path- occurs in two main stages: the first is the conversion of
ways, as well as differences in the nanostructure of the the carbon source in uridine diphosphoglucose
polymer or its chemical properties and crystallinity. (UDPGlc), which is the substrate used to produce
For example, Salmonella typhimurium and Escher- cellulose, and the second stage is the formation of
ichia coli produce amorphous cellulose as a compo- cellulose and its secretion into the culture medium.
nent of their extracellular matrix while other bacterial The process starts with the formation of UDPGlc,
strains produce crystalline cellulose (Zogaj et al. followed by glucose polymerization into the b-1 ! 4
2001). Belonging to the latter group, the most glucan chain and a nascent chain which forms ribbon-
commonly studied genera of BC producers include like structure of cellulose chains formed by hundreds
Acetobacter, Rhizobium, Sarcina, Agrobacterium, or even thousands of individual cellulose chains.
Alcaligenes, etc. Komagataeibacter xylinus (previ- These are extruded out through tiny pores present on
ously named as Acetobacter xylinus, Acetobacter their cell envelope (Chawla et al. 2009; Lee et al.
xylinum or Gluconacetobacter xylinus) has been 2014). These chains combine and form elementary
considered as model microorganism for basic and fibers which further aggregate to form cellulose
applied studies on cellulose (Mikkelsen et al. 2009; ribbons (nanofibers) (Fig. 1D). The width/diameter
Lavasani et al. 2017; Hernández-Arriaga et al. 2019). of the nanofibers can vary depending on the bacterial
Due to its ability to produce relatively high levels of strain and cultivation conditions, but the values range
polymer, it is the most commonly studied source of from 5 to 100 nm, while the length is difficult to
bacterial cellulose. In this case, BC is produced in the determine due to the entanglement of the network, but
air–liquid interface and it confers mechanical, chem- usually is micrometers in length (Urbina et al. 2017;
ical and biological protection within the natural Halib et al. 2019). The ribbons generate a 3D network
habitat, so that the cells are trapped in the polymer with plenty of spaces between the nanofibers that lead
network, which keeps the bacterial population at the to a highly porous matrix with an expanded surface
air–liquid interface and thus allows the microorgan- area (Fig. 1E). The formed cellulose contains numer-
ism, a strict aerobic, to be close to the air (Fig. 1A, B). ous surface hydroxyl groups which form abundant
With optimal culture conditions, cells grow while inter- and intra-fibrillar hydrogen bonds which explain
BC is produced. To clarify this, a typical growth curve its mechanical strength, ability to be chemically
(time-dependent increase in the microbial population) modified, and its hydrophilicity. The final BC is
for a bacterial population such Acetobacter xylinus (A. subjected to a purification process to remove non-
xylinus) is shown in Fig. 1C. Different growth phases cellulosic compounds, generally with NaOH or KOH,
can be observed within the growth curve: lag phase, and a smooth white gelatinous matrix with water
the exponential or log phase, the stationary phase, and content about 99% is obtained (Fig. 1F).
the death phase. The lag phase is an adaptation period
of the bacteria to the new environment, which in the
case of A. xylinus, may be influenced by the number of Properties of bacterial cellulose
inoculated cells, age and physiological state (Lestari
et al. 2014). Bacterial cellulose is produced during the It is worth to note that during biosynthesis, the
exponential phase (characterized by a period of the packaging process leads to highly pure and crystalline
exponential growth-the most rapid growth possible cellulose. BC has been reported to show higher
under the conditions present in the batch system) and crystallinity than 80% while cellulose from plants
the stationary phase (can be defined as a state of no net contains more amorphous regions and displays crys-
growth). This was observed with A. xylinus in tallinity values ranging from 40–85% (Park et al.
pineapple juice and coconut water (Lestari et al. 2010). Figure 1G displays the arrangement of crys-
2014). It was reported that the greatest bacterial talline and amorphous regions in cellulose fibers. In
growth was after 6 days, although the maximum BC terms of crystallinity, cellulose displays six different
polymorphs, namely, I, II, IIII, IIIII, IVI and IVII

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Fig. 1 A Liquid culture medium with cellulose produced in the molecular structure of BC. E Scanning Electron Microscopy
air/liquid interface. B Microscopy image of Gluconacetobacter image of BC freeze-dried membrane. F BC wet purified
medellinensis strain bacteria producing BC (bar 10 lm) and membrane. G Cellulose fibers arrangement with amorphous
schematic representation of bacterium extruding BC nanofibrils and crystalline regions. H Typical X-ray diffractogram of BC
through the pores of membrane. C Typical growth curve of with crystallinity peaks indexed based on the cellulose Ia
bacterial A. xylinus population. D BC biosynthesis process and

(Chand and Fahim 2008). Cellulose type I is the most of the cellulose from plants, while bacterial cellulose
abundant form in nature and the one predominantly is rich in the Ia allomorph (Castro et al. 2011). A
produced by bacteria (they can also produce cellulose typical X-ray diffraction pattern of BC is displayed in
II) (Van Zyl and Coburn 2019). The crystalline Fig. 1H, where three main peaks around 14.6°, 17°
structure of cellulose I is a mixture of two distinct and 22.8° with Miller indices of (100), (010) and (110)
crystalline structure forms: cellulose Ia (triclinic) and are observed. The relative heights of these peaks differ
cellulose Ib (monoclinic). Depending on the source of markedly from those on ideal diffraction patterns or
the cellulose, the relative abundance ratio of these two those from cellulose in plant cell walls because of
allomorphs varies. Cellulose Ib is the main constituent preferred orientation of the crystallites to the X-ray

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Cellulose (2021) 28:8229–8253 8233

beam (French 2014). Due to this high crystallinity, reinforcement of composites and hybrid materials
presence of numerous strong hydrogen bonds and its prepared through ex situ and in situ methods. Ex situ
fiber conformation, BC shows excellent mechanical methods consist on the combination of the purified BC
performance even in wet state. For BC fibers, values by the impregnation technique to fix, coat or infiltrate
from 10–65 GPa and 80–800 MPa have been reported the additive/polymer in the spaces between the
for Young’s modulus and tensile strength, respectively nanofibers of the BC membrane. Using in situ meth-
(Retegi et al. 2010; Wang et al. 2017). These values ods, BC-based composites can be obtained by the
usually vary depending on the bacterial strain, culti- addition of some additives or soluble polymers to the
vation method, processing of BC and water content culture medium so that the additive is incorporated
(which has plastifying effect). In fact, BC has a strong into the BC growing nanofiber network during its
affinity with water, so in the swollen state values of biosynthesis. Both preparation methods lead to BC
8 MPa and 1.5 MPa of Young’s modulus and tensile with different properties and conformations (Khan-
strength, respectively, can be found (Urbina et al. delwal et al. 2016; Stumpf et al. 2018; Faisul Aris et al.
2018). Indeed, BC can be considered a hydrogel with a 2019). Taking into account all these features, it is not
high water holding capacity which can reach 100 times surprising that its production and combination or
its own weight. Moreover, BC is considered a modification with other materials for the development
biodegradable material since the hydrophilicity and of hybrid devices and composites have been exten-
water uptake capability are factors related to the sively studied in recent decades for many different
biodegradability. Hydrophilic materials are more applications.
vulnerable to hydrolysis which is a process that
initiates the degradation of polymers, and allows the
material to be colonized by microorganisms and fungi, Cultivation methods and conditions
which will have access to carbon as food (Torgbo and
Sukyai 2020). Due to this feature, the application of For the production of BC at lab scale, there are two
BC for the production of biodegradable packaging cultivation approaches that provide cellulose with
materials has been investigated (Urbina et al. 2016; different microstructure and properties i.e. static and
Azly et al. 2020). In addition to these interesting dynamic/agitated cultivation. Static cultivation is a
properties and conformation, BC has proven to be simple and typical method for BC biosynthesis. In this
biocompatible in animal studies (de Lima et al. 2017; case, the BC membrane is produced in the air/liquid
Zhang et al. 2020). For successful biological implants, interface of the liquid nutrient solution. Depending on
the biomaterial must induce cellular expansion, inte- the flask or vessel used, variable shapes of the
gration and interactions with biological tissues, and it membranes can be obtained, but in a film form as it
has been demonstrated that biological cells can can be observed in Fig. 2A. The thickness of the
anchor, scatter and integrate with bacterial cellulose membrane depends on the incubation time which
without toxic response, opening new applications in usually does not exceed 14 days, because during long
the biomedical field such as tissue engineering and fermentation times, there is an accumulation of
regenerative medicine. Some of the applications inhibitory metabolites such as glycolic and formic
related to this area include development of artificial acids and others (Esra Erbas Kiziltas et al. 2015). In
blood vessels, artificial skin, biosensors, dental this cultivation method, cellulose is usually produced
implants, heat valves and bone regeneration (Silva in layers parallel to the film plane forming a very stiff
2018; Eslahi et al. 2020). and strong structure, suitable for applications in
Moreover, this biopolymer shows a broad chemical membrane technology, food packaging or scaffolds
and physical modifiability. BC membranes possess in biomedicine (Urbina et al. 2016, 2018, 2019c;
free hydroxyl groups on the surface, so they can be Roman et al. 2019; Gromovykh et al. 2020). In
easily modified with other polymers or additives to dynamic cultivation, BC is produced with agitation
obtain different surface characteristics such as lipo- and presents the form of spheres or pellets whose
philic or hydrophilic, magnetic and optical properties shape and size depend on the agitation speed (that
(Cichosz and Masek 2019; Sun et al. 2019). Besides, controls the oxygen transfer) and cultivation time,
BC has the possibility to be used as matrix or which usually is shorter than in static cultivation

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(A)
1 2 3

(B)
1 2 3

(C)
Static Dynamic

(D)

Fig. 2 A BC produced in static cultivation in different shapes, 1 produced in static cultivation (left) and dynamic cultivation
and 2 wet state, and 3 freeze-dried. B BC produced in dynamic (right) (Algar et al. 2014). D BC produced in a plastic composite
cultivation in sphere-like shape, 1 and 2 wet state, and 3 freeze- support of a biofilm reactor (Cheng et al. 2009)
dried. C SEM images of the cross-section of BC membrane

(Fig. 2B). In this case, due to the stress induced by the dynamic cultivation, the spherical conformation cou-
movement, BC presents a more disordered structure, pled with the high water holding capacity open the
lower crystallinity and higher water holding capacity possibility to obtain new structures i.e. encapsulation
than the one obtained in static cultivation (Algar et al. of active agents, especially interesting for drug
2014; Kosseva et al. 2020). Algar et al. 2014 observed delivery systems (Hoshi et al. 2018; Urbina et al.
a well-organized structure formed by layers in BC 2020).
produced in static cultivation, while BC produced in In terms of productivity, the observed tendency is
dynamic cultivation presented a disordered structure lower productivity in dynamic cultivation usually
(Fig. 2C). However, in the case of BC produced in related to the appearance of noncellulose-producing

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mutants (Cel- mutants) which hinder or reduce BC extract, sodium phosphate dibasic, and citric acid
production (Wang et al. 2019). However, one of the (Hestrin and Schramm 1954). Following this compo-
major challenges for implementation of bacterium- sition, some modifications have been investigated that
derived polymers in current markets is to achieve vary the carbon source i.e. fructose, sucrose, glycerol,
industrial scale production. For this, different biore- mannitol, etc. (Mohammadkazemi et al. 2015). How-
actors have been developed such as oxygen enriched ever, the use of commercial nutrient sources is not
bioreactors, biofilm reactors or rotating disk bioreac- economically viable since they result in high produc-
tors. Figure 2D shows BC produced in a biofilm tion costs, which limit the production at the industrial
reactor (Cheng et al. 2009). In that case, BC was scale and thus applications of BC. For this reason, in
produced attached to the plastic composite support recent years the studies have been focused on the
shaft due to the bioaccumulation of cells. Despite the development of cost-effective carbon feedstocks such
heterogeneous form, BC was produced in high yields as by-products and residues from different industrial
(7.05 g L-1) while maintaining the high crystallinity sectors. In this way, some of the most interesting
(93%) and tensile strength and Young’s modulus of research works involving agro-waste valorization as
34.2 MPa and 2,401 MPa, respectively. Moreover, feedstock for BC production are discussed.
Lin et al. (2014) produced BC in a rotating disk
bioreactor. In that configuration, half of the area of the
plastic composite support disks was submerged in the Agro-wastes for BC production
medium and the other half exposed to the atmosphere
and BC was produced attached to the disks. The The use of industrial waste for BC production is an
produced BC presented a crystallinity of 66.9% with economically beneficial approach because it implies
lower Youngs modulus (372.5 MPa) and strength the reduction of the costs associated first to the raw
(15.9 MPa) compared to static BC (crystallinity of materials in large scale industrial applications, and
88.7%, Young’s modulus of 3,955.6 MPa and strength second, to the disposal and management of these
of 99.2 MPa). residues which usually are associated with pollution
Regarding culture conditions, these depend on the and accumulation problems. This means that the
bacterial strain in addition to the oxygen supply, pH, employment of such feedstock leads to an environ-
temperature and the substrate used (carbon sources, mentally friendly process to obtain a value added
which generally are saccharides). The fermentation product. Agricultural wastes from agro-based indus-
process is normally carried out at around 28–30 °C tries, which can be in the form of liquids, slurries, or
and pH 4–7. Most of the studies have reported that pH solids, represent an important source of pollution.
below 4 is not convenient for bacterial growth (Zahan Agro-wastes include residues from farms, crops,
et al. 2015), however, Castro et al. 2012 isolated a new horticulture and dairy products, such as straw, stem,
strain, Gluconacetobacter medellensis (G. medelli- stalk, leaves, husk, shell, peel, pulp, stubble, etc.,
nensis), with the ability to produce high quantities of which come from cereals (rice, wheat, corn, sorghum,
BC with excellent properties at very acidic pH, 3.5. barley), cotton, groundnut, jute, legumes (tomato,
Later, Urbina et al. (2017) reported the cell viability of bean, soy), coffee, cacao, tea, fruits (apple, grapes,
G. medellinensis measured by plating of serial dilu- banana, mango, coco) and palm oil (Ezejiofor 2014;
tions (from 10–1 to10-6) on -agar medium adjusted at Sadh et al. 2018). The composition of these wastes
pH 4.0 or at pH 7.0. It was observed that cell viability depends on the system and type of agricultural
was favoured by acidic pH. This fact could be an activities: some of them are composed by lignocellu-
advantage in large production fermentation processes losic biomass rich in carbohydrates, protein and
since most microorganisms are not viable in such low nitrogen and others mainly by cellulosic compounds
pH media so contamination by other bacteria, fungus with essential oils and fatty acids. These features make
or yeasts could be avoided. them very promising for BC production. In fact, in past
Until now, the most used culture medium for BC years several studies have been focused on the
production is the one developed by Hestrin and utilization of agro-wastes for BC production; some
Schramm, known as H–S medium or standard are summarized in Table 1.
medium, composed by D-glucose, peptone, yeast

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Table 1 Utilisation of different agro-wastes for bacterial cellulose production


Agro-waste Pre-treatment Extra nutrient Cultivation Bacteria BC
production
(g L-1)

Rice bark (Goelzer Acid Glucose Static/dynamic Acetobacter xylinum 2.42/1.57


et al. 2009) hydrolysis ? enzymatic ATCC 23769
hydrolysis
Oat hulls (Skiba et al. Nitric acid Black tea Static Medusomyces 2.20
2020) hydrolysis ? NaOH extract gisevii Sa-12
treatment ? enzymatic
hydrolysis
Bagasse (Qi et al. 2017) Acid hydrolysis/enzymatic No Static Gluconacetobacter 1.09/0.42
hydrolisis xylinus CH001
Wheat straw (Chen Ionic liquid ? enzymatic Yeast extract Static Acetobacter xylinus 8.3
et al. 2013) hydrolysis Peptone ATCC 23770
Tobacco waste (Ye Boiling in water and steam No Static Acetobacter 5.2
et al. 2019) distillation for nicotine xylinum ATCC
removal 23767
Corn stalk (Cheng et al. Acetic acid Baco-peptone Static Acetobacter xylinum 2.86
2017) hydrolysis ? detoxification Yeast extract ATCC 23767
d-Mannitol
Magnesium
sulphate
Ethanol
Coffee husk (Rani and Boiling in water No Static Gluconacetobacter 5.6
Appaiah 2013) hansenii UAC09
Orange peel (Kuo et al. Homogenization with Yeast extract Static Gluconacetobacter 6.13 ± 0.22
2019) water ? filtration Peptone xylinus
Acetate buffer
Citrus peel and pomace Enzymatic hydrolysis Yeast extract Static Komagataeibacter 5.70 ± 0.70
(Fan et al. 2016) Ethanol xylinus CICC
No.10529
Peptone
Pecan nutshell Acid hydrolysis Yeast extract Static Gluconacetobacter 2.81 ± 0.04
(Dórame-Miranda Peptone entanii
et al. 2019)
Ethanol
Salts
Pineapple peel (Algar Homogenization with Sugar cane Static/dynamic Gluconacetobacter 3.97 ± 0.36/
et al. 2014) water ? filtration medellinensis 0.82 ± 0.26
Rotten banana/rotten Homogenization with water No Static Komagataeibacter 4.81/1.95
mango (Molina- medellinensis
Ramı́rez et al. 2018)
Apple pomace (Urbina Homogenization with Sugar cane Static Gluconacetobacter 2.5 ± 0.3
et al. 2017) water ? filtration medellinensis
Pineapple peel/ Homogenization with Sucrose Static Komagataeibacter *125/*100
watermelon peel water ? sieving Ammonium hansenii MCM
(Kumbhar et al. 2015) sulphate B-967
Cycloheximide
Ripe dates (Lotfiman Ultrasonication with water Yeast extract Static Acetobacter xylinum 5.8
et al. 2018) Peptone 0416
Na2HPO4
Citric acid

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Table 1 continued
Agro-waste Pre-treatment Extra nutrient Cultivation Bacteria BC
production
(g L-1)

Grape pomace (Cerrutti Homogenization with Corn steep Static Acetobacter xylinum 6.56
et al. 2016) water ? filtration liquor NRRL
B-42
Potato peel (Abdelraof Nitric acid hydrolysis No Static Gluconacetobacter 2.61
et al. 2019) xylinum ATCC
10245
Candied jujube- Acid hydrolysis No Static Gluconacetobacter 2.25
processing waste xylinum CGMCC
water (Li et al. 2015) No.2955
Soybean oil refinery No Corn steep Static Gluconacetobacter 2.20
effluent (Qiao et al. powder xylinus
2019)
Sugarcane molasse No No Static Komagataeibacter 1.90
(Machado et al. 2018) rhaeticus
Cheese or curd whey No No Dynamic Gluconacetobacter 5.45 ± 0.09
(Revin et al. 2018) sucrofermentans B-
11267
Cotton waste textiles Ionic liquid ? enzymatic Peptone Static Acetobacter xylinus 10.8
(Hong et al. 2012) hydrolysis Yeast extract ATCC 23770
*
Referred to wet weight

BC production from crop residue bacteria, protozoans, plants and animals and catalyze
the decomposition of cellulose (Jayasekara and Rat-
Agricultural crop wastes are usually produced in the nayake 2019). In some cases both pre-treatments,
form of lignocellulosic solids such as bark, hulls, chemical and enzymatic, are combined (Hsu et al.
bagasse, stalk, straw, stems and leaves. As a starting 2010). Goelzer et al. (2009) processed rice bark by
point, lignocellulosic materials can be processed and both hydrolysis treatments to obtain 0.78 g 100 g-1 of
given some pre-treatments to obtain carbohydrate rich reducing sugars for bacterial cellulose production,
preparations for microbial growth. Glucose is usually although they supplemented the medium with glucose
the most preferred sugar for bacteria, as it has been to obtain a BC static production of 2.42 g L-1. Oat, a
observed to be the most consumed sugar, although cereal grain, is another crop which generates residues
fructose and sucrose can be also metabolized simul- i.e. oat hulls, and it has been used for BC production.
taneously, but to a lesser extent (Urbina et al. 2017; Skiba et al. (2020) conducted oat hulls to successive
Kuo et al. 2019). The most commonly method used is pre-treatments to produce BC under pilot-plant con-
the chemical hydrolysis, which consists on the dilution ditions. Firstly, oat hulls were subjected to nitric acid
of the raw materials in acid or alkali aqueous media to hydrolysis, and then to a NaOH treatment in order to
solubilize and break down polysaccharides- cellulose eliminate lignin, which is an inhibitor for BC produc-
and hemicelluloses- obtaining hydrolysates rich in ing bacteria. Finally, enzymatic hydrolysis was per-
fermentable sugars (Vojvodić et al. 2016). Addition- formed and 2.20 g L-1 of BC were obtained.
ally, enzymatic hydrolysis or enzymolysis can be Although acid hydrolysis has been widely used for
found, which is usually performed with cellulase this purpose, this method implies high energy con-
enzymes. This group of enzymes is produced by fungi, sumption due to the high temperatures and erosion of

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equipments, so, in order to invest towards green nutrients. However, with the addition of extra sources
chemistry processes, other pre-treatments have been like urea, corn steep liquor, ethanol, or acetic acid,
employed to treat agro-wastes for microbial feed- higher BC production was observed (up to 8.2 g L-1).
stocks. In this way, ionic liquids followed by enzy- The use of fruit waste has resulted in a very promising
molysis have been used to treat wheat straw (Chen option for BC production due to the high sugar
et al. 2013). A high BC production of 8.3 g L-1 was contents and simple pre-treatments, usually homoge-
obtained with the addition of extra nutrients rich in nization with water and filtration of solids, which
nitrogen, i.e., yeast extracts and peptone. Tobacco is could be an advantage in industrial applications due to
another crop cultivated worldwide that produces the reduction of the costs. In counterpart, most fruits
wastes in the form of leaves, stems and scraps. Ye are naturally acidic, such as apples, citrus fruits,
et al. (2019) observed that these wastes contain sugars pineapples, strawberries, etc., so a pH control is
which can be used to produce BC. Firstly, tobacco necessary for their use in bacterial fermentation. Kuo
waste extract was pre-treated with boiling water. In et al. (2019) compared BC production in media
this case, it was observed that nicotine was an inhibitor prepared with orange peel hydrolyzate and with no
of BC production, so steam distillation was used for its pre-treatment (orange peel fluid). A higher BC
removal. In that study, changes of pH during fermen- production was observed in the non-hydrolyzed
tation were the determining factor for BC production medium (6.13 g L-1) than in the hydrolyzed one
and not the addition of extra nutrients. At the middle of (4.11 g L-1). In addition, the determining factors for
the fermentation a drop of the initial pH was observed higher BC production were pH effect (controlled by
from 6.50 to 2.65, so a two-stage fermentation process acetate buffer) and addition of nitrogen sources to the
was followed by the re-adjusting of the pH at 7 days of orange peel fluid. However, as commented previously,
fermentation, which led to a BC production of 5.2 g bacterial strains capable to produce BC at very acidic
L-1. As it can be observed, when crop wastes are used pH can be found. This is the case of the work
for BC production, pre-treatment methods are very developed by Algar et al. (2014) and Urbina et al.
important. In the case of corn stalk it was observed that (2017) where pineapple peel at pH 3.5 and apple
inhibitors contained in prehydrolysate (furfural and pomace from cider production at pH 4.0 were used,
lignin) were adverse to the production of bacterial respectively, for BC production using Gluconaceto-
cellulose, so these were removed through detoxifica- bacter medellinensis. Interestingly, in the last project,
tion treatments (Cheng et al. 2017). Corn stalk was a microbiological study was performed. The relative
firstly pre-treated by acetic acid and subsequently quantification of the expression of the genes involved
detoxified by the combination of activated carbon in the production of BC revealed a higher expression
and ion exchange resin treatment to remove micro- in the case of the medium prepared with apple pomace
bial growth inhibitors in order to obtain a BC than in the commercial H–S medium, which also could
production of 2.86 g L-1. explain the higher BC production (2.5 g L-1 vs
1.8 g L-1, respectively). Apart from fruits, veg-
BC production from industrial processing etable wastes have also been suitable for BC produc-
tion such as peels of potatos, one of the most
Other types of agro-waste widely used for BC consumed vegetables worldwide (Abdelraof et al.
production are derived mainly from industrial food 2019). Moreover, by-products of dairy industry, i.e.
processing. In this group, fresh and processed fruits cheese and milk whey, have also been analyzed as
and vegetables and fluid dairy products or brewery source of nutrients for BC production. Both, without
products can be included, and the residues are additives (Revin et al. 2018) or in combination with
generated in the form of wastewater, slurry or solids other wastes such as rotten fruit (Jozala et al. 2015),
(husk, peels, pomace). In some cases, simple pre- led to promising BC production. In addition to food
treatments have been used such us boiling water to processing wastes, there are research on wastes from
obtain slurries, for example when using coffee cherry the textile industry that have been used for BC
husks for BC static production (Rani and Appaiah production, such as Hong et al. 2012, which used
2013). With total sugar of 7.2% a BC production of cotton-based waste textiles. Old undyed 100% cotton
5.6 g L-1 was obtained without the addition of other T-shirts were treated with an ionic liquid and then

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hydrolyzed enzymatically. A high BC production of strongly affected by the carbon source. However, apart
10.8 g L-1 was obtained with extra nutrients (yeast from crystallinity, changes in morphology, arrange-
extracts and peptone). ment, and length of the ribbons have been observed
In view of the research involving agro-wastes for when using agro-wastes as feedstock and this has been
BC production it can be concluded that each raw attributed to the presence of different polysaccharides.
material requires a processing method and the process Kumbhar et al. (2015) used pineapple and watermelon
conditions must be adjusted depending on the bacterial peels for BC production, and compared the morphol-
strain to reach an optimum production of BC. In some ogy of the obtained BC with the one grown in H–S
cases, the determining factor is the pH change, in medium. They observed that the ribbons of the BC
others the lack of some nutrients such as nitrogen, and obtained in H–S medium were longer and more
even the fermentation time due to the generation of uniform and concluded that changing medium com-
some inhibitors. Nevertheless, the results reported in ponents (mixture of sugars) led to different assembling
recent years reveal the feasibility of using these wastes patterns. This was also observed by Urbina et al.
for BC biosynthesis to obtain materials with interest- (2017) that used apple residues from the cider
ing properties and suggest a very promising produc- production mixed with sugarcane for BC biosynthesis,
tion of bacterium-derived polymers at industrial scale. so that the culture media contained a mixture of sugars
(glucose, fructose and sucrose). They observed that the
Properties of BC produced from agro-waste nanofibrils of BC from H–S medium were slightly
thicker (63 ± 6 nm) than those from the apple waste
Generally, research work in which non-conventional medium (55 ± 6 nm). In the literature, a great variety
carbon sources are used for BC production are mainly of fiber average diameter data can be found when
focused on aspects related to production performance: using agro-wastes for BC production. For example,
the main goal is to improve the production perfor- when candied jujube processing wastewater (Li et al.
mance of the process compared to commercial carbon 2015) was used for BC production, very small
sources. In addition, the properties of the obtained BC diameters (5.9 nm) were observed. In contrast, in the
are also important to analyze, since these will later case of using pecan nutshell (Dórame-Miranda et al.
condition its applications. BC properties and confor- 2019) the diameter was 165 ± 43.03 nm. In the last
mation, i.e. water holding capacity or swelling capac- case, it is worth mentioning that the nanofiber
ity (WHC), porosity, degree of polymerization (DP), diameter before purification was smaller
crystallinity index (CI), mean crystallite size, average (120.29 ± 30.01 nm) than after treatment with aque-
fiber diameter (D) or mechanical performance ous sodium hydroxide (165 ± 43.03 nm). This result
(Young’s modulus (E) and tensile strength (r)), indicated that the process of mercerization increased
among others, are affected by different factors the nanofiber volume. This fact is something that
including the carbon source used for BC-growing should be taken into account, since although the
bacteria. Singhsa et al. (2018) analyzed the morphol- commercial dissemination of BC obtained from agro-
ogy, crystallinity and crystallite size of the BC wastes is not exhaustively exploited yet, BC must be
produced by five strains of Komagataeibacter xylinus purified to make it suitable for its potential
in static and agitated fermentation conditions using six applications.
different carbon sources: glucose, fructose, lactose,
maltitol, sucralose, and xylitol. They observed that the
variation of the carbon sources did not impact the BC application and potential applications of BC
morphology of BC produced by each strain and the from agro-waste
crystallite size and Ia allomorph content data did not
differ greatly between carbon sources among each As described above, BC is a biopolymer that presents
bacterial strain. However, the crystallinity of the unique conformation, excellent physical and mechan-
cellulose produced in the different carbon sources was ical properties and offers the possibility to be modified
apparently different. As can be observed in Table 2, using different methods to produce a new generation
which gathers some of the properties analyzed in some of materials and nanocomposites with improved
research work using agro-wastes for BC production, is characteristics. In fact, it has proven to be suitable for

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Table 2 Properties of BC produced from agro-wastes


Agro-waste BC properties
WHC CIXRD (%) D (nm) E (MPa) r (MPa)

Pecan nutshell (Dórame-Miranda et al. 90.1 165.5 ± 43.03


2019)
Cotton waste textiles (Hong et al. 2012) 98.8 ± 0.3 (%) 0.070 ± 0.01
Pineapple peel (Algar et al. 2014) * 1400 (%) 84
Rotten banana/rotten mango/cheese 9.4 ± 1.2/ 280.6 ± 31.3/
whey (Molina-Ramı́rez et al. 2018) 1.6 ± 0.4/ 28.1 ± 6.4/
0.8 ± 0.2 17.7 ± 1.8
Apple pomace (Urbina et al. 2017) 8194 ± 1226 (%) 89 55 ± 6 10,410 ± 1190 89 ± 30
Pineapple peel/watermelon peel 119.9 ± 16.18 61.4/56
(Kumbhar et al. 2015) (%)/
170.64 ± 4.16
(%)
Ripe dates (Lotfiman et al. 2018) 142 (%) 74–76 90–105
Grape pomace (Cerrutti et al. 2016) 68–85 32.3–29.1
Citrus peel and pomace (Fan et al. 63 50
2016)
Cucumber/melon/kiwifruit/tomato/ 600–900 (%) 80.27–92.96 47.64–61.11
quince/apple peels (Güzel and Akp
2020)
Candied jujube-processing waste water 64.9–80.9 5.9
(Li et al. 2015)
Sugarcane molasse (Machado et al. * 160 (g/g) 86 119 600
2018)
Soybean oil refinery effluent (Qiao 111 ± 9 (g/g) 64
et al. 2019)
Cheese or curd whey (Revin et al. 50.2 100–180
2018)

several applications in different fields. Therefore, in for several applications, so these will be mentioned at
this section some of the newest and challenging the end of this section.
applications of BC in environmental applications,
optoelectronic devices, food industry, biomedical field Environmental applications
and 3D printing technology are discussed (Fig. 3).
It is worth mentioning that to date, most of the studies Nowadays, due to the new environmental regulations,
are carried out from cellulose obtained in standard there is a growing tendency to search for green
media, because the applications of bacterial cellulose materials and bio-based products to invest towards
obtained from agro-wastes are usually limited. This sustainability, industrial ecology and green processes.
fact is not because the properties of the BC obtained in Bacterial cellulose, as a biopolymer produced in
alternative cultures have not proven to be similar or fermentation processes with bacteria, meets the
better than the ones obtained with commercial requirements to produce a new generation of
cultures, but because the cellulose would have to biodegradable and high specific materials for envi-
undergo purification processes and a proper standard- ronmental applications. Due to its interesting confor-
ization is needed. However, some research work has mation and strong 3D nanofibrillar network BC
proven the suitability of BC obtained from agro-waste provides a promising alternative for wastewater
purification and reuse technologies. Until now, it has

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Cellulose (2021) 28:8229–8253 8241

Environmental applications

Heavy metals removal


Catalysis of organic pollutants
Absorption of organic solvents
BC membrane Oil/water separation

Optoelectronic and conductive devices

Dielectric materials
Thin film transistors
Solar cells
Organic light-emitting diodes
Food ingredients and packaging

Stabilizing agent
Thickening agent
Multilayers
Nanoreinforcements
Biomedical applications

Wound-healing systems
Scaffolds
Blood vessels
Drug delivery
3D printing

Bioinks
Specific geometries

Fig. 3 Recent applications of BC membranes in different fields discussed in this section

been widely used for supporting different nanoparti- and arsenic (As), among others, reaching efficiencies
cles, biopolymers and additives for applications in the up to 90% (Stoica-Guzun et al. 2016; Hassan et al.
membrane technology such as heavy metals removal, 2019; Mensah et al. 2019; Meng et al. 2019; Cheng
catalysis of organic pollutants, absorption of organic et al. 2019). Organic dyes are another group of water
solvents, oil/water separation processes. pollutants that are difficult to treat by traditional or
The presence of heavy metals in environment is biochemical methods. A green chemistry approach
associated with industrial activities in metal-mechan- that is currently widely used is photocatalysis, which
ics industries such as batteries, tanneries or fertilizers. involves nanostructured semiconductors and light to
One of the problems associated with the appearance of trigger the corresponding chemical reactions. In this
heavy metals is the potential for accumulation causing context, BC/polydopamine/TiO2 nanoparticle
more exposure of these metals to an organism than nanocomposites for photocatalytic degradation of
could be found alone in the environment, so the dyes have been produced (Yang et al. 2020a). The
elimination of these contaminants form wastewaters is use of BC structure modified with polydopamine
an important issue. For these applications, BC mem- greatly improved surface area and active sites for the
branes are used as templates, usually combined with adsorption. The nanocomposites resulted to have
chelating agents or absorbents, such as chitosan, excellent photo-degradation performance, stability
ethylenediaminetetraacetic acid (EDTA), magnetic and reusability after five cyclic tests. 4-Nitrophenol
nanoparticles, graphene oxide or subjected to chem- is a hazardous pollutant usually present in wastewater
ical modifications such as oxidation with 2,2,6,6- which originates from dye, paper and pharmaceutical
tetramethylpy-peridine-1-oxy radical (TEMPO-oxi- industries. The typical strategy to eliminate and take
dation). BC has proven to be an efficient template advantage of this contaminant is the reduction to
for the elimination of copper (Cu), strontium (Sr), 4-aminophenol, which is used for the synthesis of
antimony (Sb), lead (Pb), iron (Fe), chromium (Cr) peptides, pharmaceuticals and corrosion protection

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compounds (Ibrahim et al. 2019). Metal nanoparticles transistors, capacitors and supercapacitors, solar cells
are widely investigated for the catalysis of these and organic light-emitting diodes (OLEDs) (Fortunato
reactions and the employment of an adequate support et al. 2016; Vicente et al. 2017).
to avoid the aggregation and not impair their catalytic A dielectric material is an insulator material whose
performance is essential. Song et al. (2020) reported interface is in contact with conductor/semiconductor
that BC skeleton was a very convenient support for the materials. As it has been reported, the addition or
dispersion of metal nanoparticles (Cu or Ni) improv- utilization of BC improves the insulator properties of
ing the interactions and mass transfer for the reduction traditional paper, as neat BC possess an intrinsic
of 4-nitrophenol. An optimized catalyst (BC/Cu-0.5) insulating behaviour which is very convenient in such
was developed with the ability to perform the reduc- applications (Zhuravleva et al. 2018, 2019). More
tion process in 8 min and even could be reused. specifically, BC has also been studied as a fractional
Moreover, oil spills and oily wastewaters generated order material for the realization of all-polymeric BC-
from the industrial activities are a major source of based fractional order electronic devices for circuits.
contamination, so the use of green absorbents and Caponetto et al. (2019) reported for the first time a
filters based on BC for such applications has increased. study of the fractional order nature of BC as a base
BC membranes functionalized with silica derived material in a real Fractional-Order Element (FOE)
compounds to obtain BC/SiO2 network aerogels have device. These are used for the realization or approx-
proven to have high separation efficiencies in oil/water imation of fractional differential and integral equa-
and water/oil emulsions and even reached oil recov- tions which are used to model the behaviour of
eries up to 88% (He et al. 2018; Hou et al. 2019). electrical current to the voltage in circuits composed
Additionally, the feasibility of the neat BC membrane by capacitors and inductors. Another recent approach
without modification as a filter for oil removal for the use of BC in electronics has been the
(Galdino et al. 2020) has also been proven. BC development of triboelectric nanogenerators (TENG).
membranes showed 100% of oil removal in emulsions These are based on tribo-electrification and electro-
with concentrations of 10, 150 and 230 ppm. In the static effects induced by contact (like friction) which
context of water purification, apart from the membrane can harvest mechanical energy from the environment
shape, BC has also been used as a carbon precursor for and biological systems. Shao et al. 2019 combined the
the preparation of materials for the desalination of surface structure of BC film with high dielectric
water via the capacitive method. Belaustegui et al. particles BaTiO3 to improve dielectric constant and
(2020) prepared graphene enriched BC-based elec- nanostructure for the development of an environmen-
trode materials by carbonisation, which exhibited tally friendly TENG. This device showed excellent
unprecedented desalination capacities for nanocar- stability and had the capacity to harvest mechanical
bons due to the hierarchical porosity, density, lattice energy by human motion such as movements from
defects and high content of surface oxygenated arm/finger of human body to generate micro-current.
species. On the other hand, the insulator/conductive properties
of BC can be tailored or tuned by the addition and
Optoelectronic and electronic devices modification of the BC structure with conductive
additives opening a wide range of applications in
The field of electronics is another area in which semiconductor devices. Hosseini et al. (2019) fabri-
cellulose, and thus BC, is gaining special attention. cated a highly flexible ternary system with BC as a
The tendency is to invest towards new substrates with template for the incorporation of Ag nanoparticles and
proper flexibility, transparency, thermal stability in polyaniline, and reported a high energy density as an
addition to sustainability and recyclability to develop electrode for a supercapacitor. Currently, for the
electronic devices. These features can be obtained production of BC-based materials with high electrical
with cellulose based nanocomposites. The excellent conductivity, carbonaceous materials such as fullere-
mechanical performance, thermal stability and surface nes, carbon nanotubes and graphene are gaining
morphology of BC are characteristics which make it special attention. Graphene is a carbon material with
interesting for applications in electronic and optoelec- large surface area, good mechanical strength, inher-
tronic devices, which include dielectric materials for ently high conductivity and charge transport

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behaviour and in combination with the 3D structure of has been used in food-related applications as a
BC interesting nanocomposites can be obtained for thickening, gelling and water-binding agent and it
multifunctional electronics (Guan et al. 2019; Sheng has proven to improve the rheology of food mixtures
et al. 2019). As commented above, BC has also been (Paximada et al. 2016a; b). Concurrently, it has proven
studied in the technology of solar thermal energy and to be a very convenient stabilizing additive in
storage. MXene materials are regarded a new family Pickering emulsions. They are emulsions stabilized
of multifunctional 2D materials with many attractive by particles that are absorbed at the interface, forming
and tunable properties (with the chemical formula a layer around the surface of the dispersed phase
Mn?1XnTx, where M stands for an early transition droplets, and prevent coagulation and coalescence
metal, X represents carbon and/or nitrogen and Tx phenomena (Zhai et al. 2018; Martins et al. 2020).
refers to surface functional groups). Tang et al. (2019) From the dietetic point of view, there are several
combined the BC structure with MXene as the studies that prove the safety and beneficial effects of
photothermal material and polyethylene glycol to bacterial cellulose including fat substitution or choles-
produce a nanocomposite with great shape stability, terol lowering (Dourado et al. 2017). Guo et al. 2018
photothermal conversion ability and high energy used BC to produce reduced-fat ice cream and they
storage capacity. Moreover, BC also presents inter- observed improvements in the stability, emulsifying
esting features for the production of OLEDs. These and rheological properties and higher resistance to
devices should be flexible and transparent as they have melting with sensory attributes similar or superior to
applications in televisions, monitors or portable device the control ice creams. Akoğlu et al. 2018 investigated
screens. BC nanofibers present diameters less than the effect of the addition of BC to mayonnaise as fat
one-tenth of the visible light wavelength, being a free replacer on the rheological behaviour and sensory
light scattering medium, so the ultrafine network of characteristics with satisfactory results.
BC has been used to produce transparent paper In addition, due to its strong network and barrier
materials. For this purpose, BC has been combined properties BC has been evaluated as a packaging
with other materials such as poly(2-methoxy-5(2- material in many research sstudies. In the field of food
ethylhexyloxy)-1,4-phenylenevinylene)-MEH:PPV (a packaging, paper-based materials are regarded as a
semiconductor and luminescent polymer) or with suitable option as paper is completely renewable and
organic–inorganic sol–gel materials, composed of recyclable. Moreover, in the production of packages
boehmite nanoparticles and epoxi modified siloxane and bags, paper is an important material because it can
(Aleshin et al. 2017; Legnani et al. 2019). be considered a suitable alternative to replace syn-
thetic plastics. The application of nanotechnology in
Food packaging and ingredients the papermaking science offers the possibility to
produce paper with improved properties and perfor-
The use of BC as raw material has a long history in mance in terms of hydrophobicity, strength, barrier
Asian countries such as Philippines, where a tradi- properties and processing. In fact, nanopapers fabri-
tional dessert known as Nata is produced, called ‘‘Nata cated from cellulose nanofibers show interesting
de coco’’ or ‘‘Nata de pina’’ depending on the flavour features such as high strength, thermal stability,
(Shi et al. 2014). Wet BC membranes present a smooth optical transparency and good oxygen barrier proper-
feel and gelatinous consistency which makes it ties due to the strongly reduced penetration of oxygen
interesting for food applications. It has been reported molecules through the highly entangled fibrillar
that the gelatinous membrane of BC became edible structure. These enhanced properties would not be
after processing it with sugar alcohol or with alginate achieved using the traditional microsized pulp papers
and calcium chloride, and that it presented the (Samyn et al. 2018). Indeed, BC can be considered a
consistency of fruit or molluscs (Okiyama et al. nanopaper itself which presents high mechanical
1992). It is worth noting that BC can be considered a performance due to its 3D network-like structure
type of dietary fiber, which was classified as safe by formed by highly crystalline cellulose nanofibers. Due
the USA Food and Drug Administration in 1992, so its to its interesting properties, the use of bacterial
use as raw material, food ingredient or additive is cellulose in packaging related applications has also
commonly accepted (Ullah et al. 2016). Until now, BC been investigated. In fact, BC has been previously

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used to reinforce papers and cellulosic surfaces nanofibers are microscopically similar to collagen
(Santos et al. 2017; Campano et al. 2018) and bacterial fibers and collagen is the main component of human
cellulose nanocrystals (BCNCs) have been used as connective tissue, so this feature makes it attractive for
reinforcing fillers for hybrid nanocomposites with applications in tissue engineering (Torgbo and Sukyai
potential applications in eco-friendly food packaging 2018). Until now it has been used for wound healing
(Urbina et al. 2019b). Moreover, the application of BC (Pourali et al. 2018; Sajjad et al. 2019), artificial skin
in ‘‘active packaging’’ has been extensively investi- (Keskin et al. 2017), scaffold materials (Li et al. 2016;
gated in order to design packaging materials with Kumbhar et al. 2017), dental implants (Voicu et al.
components that release or absorb substances from or 2017) or artificial blood vessels (Lee and Park 2017).
into the packaged food or the surrounding environ- For this last application, it is interesting to comment on
ment in order to extend the shelf-life and maintain or the work developed by some researchers where
improve the condition of packaged food. Shafipour bacterial cellulose gels were produced in tubular form
Yordshahi et al. (2020) developed an antimicrobial (Fink et al. 2007; Putra et al. 2008; Zang et al. 2015).
ground meat wrapping nanopaper by the impregnation With the employment of the correct material mold and
of bacterial cellulose with lyophilized postbiotics of oxygen transfer, BC tubes can be obtained with
Lactobacillus plantarum. The as prepared films were desired length, inner diameter, and thickness. In
optimized and their antimicrobial activity against addition, antimicrobial activity is an important prop-
Listeria monocytogenes was proved. Xie et al. (2020b) erty in such applications, but BC itself does not present
observed an improvement of the tensile strength and this feature, so the modification of BC membranes to
reduced water vapor and oxygen permeability and induce antimicrobial activity is a common trend. For
moisture content with the addition of BC to potato peel this, biopolymers such as chitosan, metal oxide
based films for food packaging applications. In structures or anti-inflammatory drugs have been used
addition, curcumin (a polyphenolic compound iso- for grafting/anchoring into BC membranes to provide
lated from the rhizomes of the plant Curcuma longa) antimicrobial activity (Sun et al. 2019; Chantereau
was added to provide antioxidant properties to the et al. 2019; Xie et al. 2020a; Ju et al. 2020). Another
films. Apart from antioxidant properties, curcumin has blooming application of BC is the development of
resulted to be a suitable additive to detect pH changes drug delivery systems. In these applications hydrogels
and boric acid traces, factors than can affect food are gaining special attention. Hydrogels are charac-
quality and human health. Yang et al., (2020a, b) terized by a 3D network which has the capacity to
produced in situ hybrid BC and chitin nanofiber films swell and retain a large fraction of water within the
with curcumin nanoparticles for the development of structure. Due to its 3D nanofibrillar network structure
smart packages. These films exhibited antioxidant and and high water holding or swelling capacity, BC can
antimicrobial properties and also changed their colour be considered an hydrogel itself, so it has been used to
with variations on pH and in presence of boric acid. produce systems capable to get the right amount of the
active agent such as anti-inflammatories or antiseptics,
Biomedical applications and then release them in the right place and with the
correct dose in the organism (Luz et al. 2018; Weyell
Nowadays, one of the most attractive applications of et al. 2019; Beekmann et al. 2020; Inoue et al. 2020).
BC is in the biomedical field. The first and most Finally, BC has also proven to be a suitable material
important aspect in this type of applications is to prove for the development of shape memory materials in
the biocompatibility of the materials for the cells to biomedical applications. These materials have the
maintain their tissue-specific functions and support. In ability to recover their original shape after being
this way, the biocompatibility of this biopolymer has deformed in a temporary shape under the application
been demonstrated in several works, both in vitro and of external stimulus, so this was the approach followed
in vivo. de Lima et al. (2017) tested the biocompat- to develop biomedical devices based on BC and
ibility of BC membranes for dural defect on rats during polyurethane triggered by human body liquids in order
120 days and they observed good mechanical stabil- to minimize invasive surgeries (Urbina et al. 2019a).
ity, similar properties to local tissues and absence of
inflammatory or neurotoxicity reactions. In fact, BC

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3D printing technology

Traditionally, BC membranes have been mainly


formed in a non-immobilized state, in fluid culture
media containing bacteria deposited on the desired
substrates, surfaces or recipients. One of the most
challenging aspects of BC is to obtain a matrix with
controlled 3D geometry and complex shape. In this
sense, the research in 3D-printing technology, called
‘‘additive manufacturing’’, is growing rapidly because
it offers the possibility to produce complex structures
and personalized products with multiple functions. In
this field, ‘‘bioprinting’’ is an emerging approach for
the fabrication of complex structures containing living
cells. For this purpose, the investigations are focused
on the development of living inks or ‘‘bioinks’’ with
the physical and rheological features for the printing
process, but also the capability to immobilize bacteria
while maintaining their metabolic activity and satis-
fying their biological needs. The idea is to harvest BC
producing bacteria in an appropriate viscoelastic
matrix such as hydrogels, in a one step approach,
while the BC is produced free-formed into intricate
geometry. Schaffner et al. (2017) developed a
‘‘bioink’’ based on hyaluronic acid, k-carrageenan
and fumed silica for the immobilization of Gluconace-
tobacter xylinus which they called called ‘‘Flink’’, to
obtain BC geometries for biomedical applications.
The composition of the ‘‘bioink’’ was optimized to
keep adequate rheological properties and extrudability
with no alteration by the presence of bacteria. In this
research a doll face was scanned and the ‘‘bioink’’ was
3D printed in that complex shape to produce a ‘‘face
shape BC’’ in view of developing a skin transplant
(Fig. 4A). Moreover, in order to enhance the oxygen Fig. 4 A A doll face was scanned, and a 4.5 wt % Flink
containing A. xylinum was deposited onto the face using a
supply for the embedded bacteria and improve the
custom-built 3D printer. In situ cellulose growth led to the
dimensional stability of the ‘‘bioinks’’, solid matrix- formation of a cellulose-reinforced hydrogel that, after removal
assisted 3D printing (SMAP) has been reported. In this of all biological residues, can serve as a skin transplant
case, matrices such as viscous liquids or hydrophobic (Schaffner et al. 2017). B Bacteria containing ink were printed
inside of solid matrix. Oxygen was supplied through the solid
solid particles are used as a support for extruded
particles to the surface of the cellulose nanofiber ink containing
hydrogel or ‘‘bioink’’ printing structures, providing a Gluconacetobacter xylinus, allowing the bacteria to metabolize
gap space between the particles through which the (Shin et al. 2019). C Coil, connected ring, tetrahedron, stacked
oxygen required for biosynthesis of cellulose can be lattice, and sandglass structure of CNF/BC after incubation as
printed according to the CAD designs (Shin et al. 2019). D Left:
delivered. Shin et al. (2019) reported that the use of an
Silicone mold used to guide the bioprinter during the bacterial
appropriate matrix allows creating complex BC culture to reproduce the large-scale features of the outer ear and
structures such as spheres, hollow tubes, coils and right: 3D BNC implant prototype produced in the shape of the
connected rings (Fig. 4B, C). In that work, the whole outer ear (Nimeskern et al. 2013)
material for the solid matrix was a spherical polyte-
trafluoroethylene (PTFE) microparticle due to its

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8246 Cellulose (2021) 28:8229–8253

hydrophobicity and bioinertness, and the developed properties applications were predicted, i.e. high-
‘‘bioink’’ for the growth of Gluconacetobacter xylinus strength composites or food stabilizers (Molina-
was composed by mannitol, peptone, yeast extract and Ramı́rez et al. 2018). On the other hand, BC obtained
different cellulose nanofiber contents as rheology from agro-waste has proven to be an excellent porous
modifiers. Interestingly, Nimeskern et al. (2013) support for the attachment of other polymers. BC-
developed a bioprinter which dispensed controlled based environmentally friendly membranes have been
volumes of bacterial culture media, and a precision developed by two different routes, in situ and ex situ,
motion system for controlling the dispensing location. with chitosan as a functional entity for the elimination
With this system, a specific ear-shaped bacterial of copper (Cu) in wastewater (Urbina et al. 2018).
nanocellulose implant prototype was biofabricated Dhar et al. (2019) developed BC (obtained from
using Gluconacetobacter xylinus strain. For this, a sugarcane straw) based films with highly conductive
silicone mold was used to inoculate the bacteria properties. BC nanofibers formed highly integrated
suspension, the dispersing valve was programmed to and entangled networks with reduced graphene oxide
spray 500 lL of sterile culture media into the mold that resulted in nanocomposites with high electrical
every 6 h and the motion system was programmed to conductivity, with potential applications in flexible
move along the helix of the mold during dispensing. electronic devices. Finally, even though in the
After 18 days a BC ear-shape implant was obtained biomedical field the applications of BC obtained from
(Fig. 4D). agro-waste are more limited, there is some research
work in which interesting results have been obtained.
Potential applications of BC from agro-wastes High performance water-activated shape memory
nanocomposites based on BC membranes (obtained
It has been reported that BC obtained by some agro- from apple residues) and a waterborne polyurethane
wastes can be colored and may absorb undesirable have been developed (Urbina et al. 2019a). Cell
substances, so a correct purification is mandatory. viability, proliferation and adhesion were analyzed
These facts can be the reason to limit the use of BC in and biocompatibility was observed for both neat BC
areas where regulatory requirements are highly and nanocomposites. The presence of BC not only
restrictive, i.e. biomedicine, pharmaceutics, cosmetics improved the shape fixity ability of the nanocompos-
or food industry (Velásquez-Riaño and Bojacá 2017). ites, but it induced a much faster and almost complete
However, in food packaging applications it has been shape recovery, so the use of these nanocomposites in
reported that for some products, colored films can be biomedical devices was proposed. In Table 3 some of
beneficial for both the consumer attraction and the potential applications of BC obtained from agro-
protection of the food against negative effects of light waste can be found. From everything mentioned
(Menzel et al. 2019). In those cases, the color of BC above, it can be concluded that the applications of
films would not be such an inconvenience. Until now, BC obtained from agro-waste are still under develop-
there is some research work in which BC obtained ment and although in the future a proper standardiza-
from agro-waste has been used for potential applica- tion of them will be required to put them in practice,
tions in food packaging (Urbina et al. 2016, 2019b, c). much progress is being made regarding this issue.
Urbina et al. (2019c) produced stiff bacterial cellulose
BC nanopapers (obtained from apple residues) with a
polyhydroxyalkanoate (PHA)/apple extract coating Conclusions and future prospects
for potential food packaging. In other work, the
textural properties of BC obtained from agro-waste, Bacterial cellulose is a bacterium-produced biopoly-
i.e. watermelon and pineapple peels, were measured to mer that has been extensively studied in the last
set up appropriate quality standards for food ingredi- decades due to its remarkable properties and confor-
ents, and the results confirmed the suitability of the mation. Currently, efforts are being made to produce
produced BC for applications in food industry (Kumb- BC from cheaper, readily available, and renewable
har et al. 2015). In addition, there is work in which the media. The sustainable production of this biopolymer
different agro-wastes used resulted in BC with differ- using agro-wastes is a clearly beneficial approach not
ent properties. Therefore, according to those only from the environmental point of view, since it

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Table 3 Potential applications of BC obtained from agro-wastes


Agro-waste Application of BC References

Apple pomace Antioxidant films for food packaging Urbina et al. (2019c, b)
Pineapple/watermelon peel Food ingredients Kumbhar et al. (2015)
Forest fruits Antimicrobial food packaging Mocanu et al. (2019)
Molasses Antimicrobial food packaging Salari et al. (2018)
Rotten banana/rotten mango/cheese whey Composites /food suspensions stabilizer Molina-Ramı́rez et al. (2018)
Apple pomace Membranes for water purification Urbina et al. (2018)
Sugarcane straw Electronic devices (conductive films) Dhar et al. (2019)
Apple pomace Shape memory nanocomposites for biomedicine Urbina et al. (2019a)
Coconut water Wound dressing Lin et al. (2013)
Mature coconut water Capsules for pharmaceutical industry Kamarudin et al. (2018)

leads to the disposal and management of these wastes Informed consent Informed consent was obtained from all
that can generate pollution problems, but also to boost individual participants included in the study.
the industrial production of the polymer due to
reduction of the costs associated to the raw materials.
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